G3600 3601 Inert Gas Boards Manual Ver23 April 2022 01597

G3600/3601
Inert Gas Sampling Boards

Manual
Document ID number.: 01597
2
G3600/G3601 Inert Gas Sampling Boards
Content
1 INTRODUCTION.................................................................................................. 5
1.1 ABOUT THIS MANUAL .........................................................................................................5
1.2 INQUIRIES AND FEEDBACK..................................................................................................6
2 SPECIFICATIONS ............................................................................................... 7
3 INSTALLATION ................................................................................................... 8
3.1 CONTROL AT DELIVERY ......................................................................................................8
3.2 WHERE TO INSTALL THE SYSTEM ........................................................................................8
3.3 SAFETY ASPECTS ..............................................................................................................8
3.4 SINGLE BOARD .................................................................................................................9
3.4.1 Mounting Panel ..................................................................................................9
3.4.2 Sample Gas Connection....................................................................................9
3.4.3 Calibration Gas Connection.............................................................................10
3.4.4 Vent Line Connection ......................................................................................12
3.4.5 Analyzer and Electrical Connection .................................................................12
3.4.6 Digital Flow Switch (Optional) .........................................................................12
3.5 DOUBLE SAMPLING BOARD ..............................................................................................12
3.6 RETROFITTING OF EXTENSION BOARD ..............................................................................17
4 COMMISSIONING ............................................................................................. 19
4.1 INSTALLATION CHECKS OF THE SAMPLING BOARD .............................................................19
4.2 COMMISSIONING OF THE ANALYZER ..................................................................................19
4.3 START OF THE SYSTEM ....................................................................................................19
5 ROUTINE MAINTENANCE .................................................................................. 21

5.1 SAMPLING SYSTEM..........................................................................................................21
5.2 FILTER AND BUBBLE GLASS ..............................................................................................21
5.3 ANALYZER.......................................................................................................................22
5.4 SENSOR .........................................................................................................................22
6 SPARE PARTS ................................................................................................. 23
Ver.2.3 – Revision April 2022 3

Content
TABLE OF FIGURES
FIGURE 3-1: PIPING AND INSTRUMENTATION DIAGRAM - SINGLE SAMPLING BOARD .............................. 10
FIGURE 3-2: IGOA SYSTEM – SINGLE SAMPLING BOARD ................................................................... 11
FIGURE 3-3: IGOA SYSTEM - DOUBLE SAMPLING BOARD .................................................................. 13
FIGURE 3-4: PIPING AND INSTRUMENTATION DIAGRAM – DOUBLE SAMPLING BOARD............................ 14
FIGURE 3-5: ELECTRICAL CONNECTIONS OF THE SELECTOR BOX G3505 ........................................... 15
FIGURE 3-6: ELECTRICAL CONNECTIONS OF THE SELECTOR BOX G36 ............................................... 16
4
1 Introduction
1.1 About this Manual

This manual contains data and instructions for the installation, operation, and mainte-
nance of Green Instruments' inert gas sampling boards:
• G3600 IGOAS single board without flow alarm
• G3601 IGOAS double board without flow alarm
• G3602 IGOAS single board with flow alarm
• G3603 IGOAS double board with flow alarm
• G3609 IGOAS extension board (extension to G3600 and G3602)
Other system may be added at a later stage.
The sampling boards can be combined with the G36a Oxygen Analyzer or the G36p Oxy-
gen Analyzer (panel mounted). One sampling board and one analyzer forms a complete
inert gas oxygen analyzing system, hereafter named an IGOA System.
The instructions for installation, operation, and maintenance of the analyzers are provid-
ed in separate manuals:
• the G36a Oxygen Analyzer manual (p#01245)
• the G36p Oxygen Analyzer manual (p#01381)
Please read both this manual as well as the relevant oxygen analyzer manual carefully in
their entirety. The instructions have been made in general terms and do not take into con-
sideration the existing equipment of the inert gas system and its installation.
As such, the manual is designed for the standard Green Instruments IGOA System. Virtu-
ally all systems are fitted with a G36a Oxygen Analyzer. Therefore, this manual focuses
on the installation, operation, and maintenance of an IGOA System fitted with the G36a
Oxygen Analyzer.
This manual does not describe all possible situations but only the most common and
known situations. It cannot replace the necessary education and training of the personnel.
Should situations not described in the manual occur, which cannot be solved in accord-
ance with normal known practice and good workmanship, the operator should contact
Green Instruments for instructions.

Introduction
Green Instruments A/S reserves the right to minor alterations and improvements owing to
developments without being obliged to enter the corresponding changes in this manual.
Green Instruments A/S reserves the copyright of this manual. Without prior written per-
mission of Green Instruments A/S, the manual may not be copied and given to unauthor-
ized people.
1.2 Inquiries and Feedback

All claims and inquiries for spares shall be addressed to Green Instruments A/S or our
distributors.
In all correspondence or when ordering spare parts, please carefully state the equipment
type and serial number, which you can find on the label on the back of the G36p Oxygen
Analyzer or on the right side of the G36a Oxygen Analyzer.
Green Instruments A/S appreciates all feedback and suggestions for improvement. If you
have any questions or find any errors in the manual, you are welcome to contact us at the
following address:
Green Instruments A/S
Erhvervsparken 29
DK-9700 Brønderslev, Denmark
Phone: +45 9645 4500
Fax: +45 9645 4501
E-mail: [email protected]
Web: www.greeninstruments.com
6
2 Specifications
Sampling Board for Inert Gas Application

Sample inlet pressure & flow 0.05 to 1 bar – 2 to 8 l/min
Sample inlet temperature 0°C to 70°C
Sample manifold 3 ports – 1/8” BSP connection
Span gas reduction regulator Max. 10 bar – 1/8” BSP connection
Zero gas reduction regulator Max. 10 bar – 1/8” BSP connection
Sample selector valve 5-way and 4-position switching valve SS 316
Test gas selector valve 3-way and 2-position switching valve SS 316
Inert gas single sampling Dimensions: 60 × 50 × 14 cm (H × W × D)
board Weight: Approx. 12 kg without water & packaging
Inert gas double sampling Dimensions: 61 × 79 × 14 cm (H × W × D)
board Weight: Approx. 20 kg without water & packaging
Analyzer
See details in chapter 2 in the oxygen analyzer manual.
Optional Equipment
Digital flow switch 0.2–10 l/min, 1 analog output 4–20 mA & 1 NPN out-
put, display with LED type 3 digits, 1 alarm set point
with the NPN output
Remote digital display 22…250 VAC/DC with 2 configurable alarm relays
Ambient temperature: –20°C to 60°C
Panel cut-out: 44.5 × 91.5 mm
Other optional equipment Pre-filter for sample gas
Signal amplifier for logarithmic output
Visualization, recording, and data logging
Specifications are subject to changes without notice.

Installation
3 Installation
Read this chapter in its entirety before installing the sampling board.
3.1 Control at Delivery

When you receive the shipment, please inspect and confirm that the received scope of
supply is in accordance with the packing list and not damaged. Any discrepancy should
be reported to the supplier immediately. If any of the received parts are damaged, the
shipping company should be informed, and new parts should be made available before
completing the installation.
3.2 Where to Install the System

Satisfactory operation, faultless functions, and minimal maintenance of the sampling
board are achieved by paying attention to the following points:
• The sampling board shall be installed in a clean area away from dust, oil mist, and
moisture. The elements of the system shall be installed at viewing level so that it is easily
accessible in connection to operation and service.
• It is recommended that the sampling board is located very close to the sampling
point of the inert gas system to obtain current and accurate readings. Large bore sample
lines as well as longer sample lines will increase the response time due to dead volume.
3.3 Safety Aspects

Hot sensor
The sensor is hot and can cause severe burning of personnel if not handled with care.
Analyzer(s)
Before working with the analyzer(s), please read the analyzer manual in its entirety.
Installation and operation

Installation and operation of the sampling board and associated equipment must be car-
ried out by skilled personnel, and that Green Instruments does not take any responsibility
of the operation of the system and associated equipment whatsoever.
8
The successful and safe operation of this equipment is dependent upon proper handling,
installation, operation, and maintenance.
Recycling
Do not dispose any part of the sampling system with regular waste. Disposal should be in
accordance with the requirements of the current statutory regulations.
3.4 Single Board

3.4.1 Mounting Panel
The mounting panel has two angle iron mounting brackets. The brackets are made of or-
dinary mild steel and can be welded or bolted directly to a chosen structure as required.
The two mounting brackets are mounted horizontal and parallel with a distance of 550
mm. For dimensions and layout see Figure 3-2 and Figure 3-3.
3.4.2 Sample Gas Connection

The sample gas must be extracted from a suitable location that represents the gas to be
tested.
The connection for sample gas is located in the top left corner of the system board at the
sample manifold. It is possible to connect up to three samples to the manifold. The three
connections are all arranged as 1/8" BSP female connections, and marked from bottom:
1, 2, and 3. The system is supplied with the manifold sample ports plugged.

Installation
GI supply
Valve
00358
Sample 3 – 1/8" BSP
Ventilation - 1/8" BSP
Sensor
00390
GI supply Valve
of
Vent Connection 01475
GI supply
Zero Calib. Gas

1/8" BSP D.Flow
Switch
(optional)
01453
Filter of
Regulator 01475
00659 Cable
00477
Valve
00739
Filter
Regulator
00657
Buble
Glass GI supply
01475 G36 Oxygen Analyzer GI supply
(specification in a
Span Calib. Gas separate manual)
1/8" BSP
GI supply Power supply

Signal outputs
100-230 V AC – 50/60 Hz
4...20 mA
Or 24 V DC
Cable dia. 6-8 mm
Cable dia. 11-14 mm
Figure 3-1: Piping and instrumentation diagram - single sampling board
3.4.3 Calibration Gas Connection

For test and calibration, use a calibration gas with known oxygen content e.g. a test gas
with 2% oxygen content in pure nitrogen. For linearization, clean and dry compressed in-
strument air is normally used as span calibration gas. Both gases are connected directly to
the respective reduction stations. The lower reduction station including filter and drain is
for span gas (instrument air). The upper reduction station without filter is for the zero cal-
ibration gas taken from a bottle. Connections for both reduction stations are a 1/8" BSP
female connection.
10
Figure 3-2: IGOA system – single sampling board

Installation
3.4.4 Vent Line Connection

The vent line connection for the bubble glass is placed right below the sample ports. It is
for the connection of an external vent line which allows venting the sampled inert gas
from the bubble glass to the outside air. The vent line must be dimensioned to allow a gas
flow of at least 10 l/min and arranged in such a way that it avoids backpressure and se-
cures a sufficient sample gas flow (i.e. bubbles in the water). The vent line must be unin-
terrupted and easily bring away the inert gas.
3.4.5 Analyzer and Electrical Connection

The instructions for electrical connections of the analyzer are described in section 3.4 in
the analyzer manual.
3.4.6 Digital Flow Switch (Optional)

If the sampling board is configured with a digital flow switch, please see the enclosed
leaflet for installation and operating instructions.
3.5 Double Sampling Board

The double sampling board is designed for an analyzing system with the configuration of
two sensors and two oxygen analyzers for inert gas.
The double sampling board consists of a single sampling board described in the previous
section and an extension board mounted on the right hand side of the single board. This
extension board consists of a mounting panel, an oxygen analyzer, and a selector box for
switching output signals between the two analyzers.
12
Figure 3-3: IGOA System - double sampling board

Installation
GI supply
Valve
00358

Sensor 2
00390
Ventilation – 1/8" BSP
Valve
01477 Oxygen Analyzer 2
GI supply (specification in a
separate manual)
Sensor 1
00390
Vent connection
Sensor
Cable
00477
GI supply
Zero Calib. Gas

1/8" BSP D.Flow
switch
(optional)
01453
Sample
Regulator filter
00659
Sensor
cable
00477
Valve
00739
Filter
regulator
00657
GI supply GI supply
Buble
glass Selector Box
Span Calib. Gas 01475
Oxygen Analyzer 1 01101 or 02312
1/8" BSP
(specification in a
separate manual)
Signal outputs Power supply
GI supply 4...20 mA 90-230 VAC – 50/60 Hz
Cable dia. 6-8 mm Cable dia. 11-14 mm
Figure 3-4: Piping and instrumentation diagram – double sampling board
Installation of the Double Sampling Board

The installation of the double board is carried out equivalent to the installation of the sin-
gle board as described in the previous section. See Figure 3-3 and Figure 3-4 for the lay-
out and piping and instrumentation diagram of a double sampling board.
The analyzers are prewired with the selector box, which can be Type G3505 (old type) or
Type G36. The interfaces of the analyzer are the same as described in the analyzer manu-
al.
The power supply and signal output cables are connected to the selector box. The electri-
cal connections are dependent on the actual system configuration. Only those functions to
be used shall be connected. Please see Figure 3-5 for details of all standard connections
to the selector box Type G3505; and Figure 3-6 for details of all standard connections to
the selector box Type G36.
14
Power Supply
Protective earth Spade
Mains IN
Neutral Live J3 - Terminal 1
Power lead J3 - Terminal 2
Power Unit 1 - prewired
Power Unit 2 - prewired
Relay Output – J8
R4–not used by default J8 - Terminal 8

R4–not used by default J8 - Terminal 7
R3–System failure alarm J8 - Terminal 6
R3–System failure alarm J8 - Terminal 5
R2–Alarm HI-HI O2 % J8 - Terminal 4
R2–Alarm HI-HI O2 % J8 - Terminal 3
R1–Alarm HI LOW O2 % J8 - Terminal 2
R1–Alarm HI LOW O2 % J8 - Terminal 1
Relay Input from Unit 2 – J7 - prewired

R4–not used by default J7 - Terminal 8&7
R3–System failure alarm J7 - Terminal 6&5
R2–Alarm HI-HI O2 % J7 - Terminal 4&3
R1–Alarm HI LOW O2 % J7 - Terminal 2&1
Relay Input from Unit 1 – J6

R4–not used by default J6 - Terminal 8&7
R3–System failure alarm J6 - Terminal 6&5
R2–Alarm HI-HI O2 % J6 - Terminal 4&3
R1–Alarm HI LOW O2 % J6 - Terminal 2&1
Analog Outputs– J12

Analog output 2 (-) J12 - Terminal 4
Analog output 2 (+) J12 - Terminal 3
Analog output 1 (-) J12 - Terminal 2
Analog output 1 (+) J12 - Terminal 1
Analog Inputs from Unit 2 – J11 Analog Inputs from Unit 1 – J10
Analog output 2 (-) J11 - Terminal 4 Analog output 2 (-) J10 - Terminal 4
Analog output 2 (+) J11 - Terminal 3 Analog output 2 (+) J10 - Terminal 3
Analog output 1 (-) J11 - Terminal 2 Analog output 1 (-) J10 - Terminal 2
Analog output 1 (+) J11 - Terminal 1 Analog output 1 (+) J10 - Terminal 1
Figure 3-5: Electrical connections of the selector box G3505

Installation
Power Supply – Main In J11
Power Lead J11-L
Neutral Live J11-N
Protective earth PE
Power Supply – Unit 1 (A) J9
Power Lead J9-L
Neutral Live J9-N
Protective earth PE
Power Supply – Unit 2 (B) J10
Power Lead J10-L
Neutral Live J10-N
Protective earth PE
Relay Output – Common (A/B) J3
R1 – Alarm High/Low O2 level J3 Terminals 1-2
R2 – Alarm High High O2 level J3 Terminals 3-4
R3 – System failure alarm J3 Terminals 5-6
R4 – Not used by default J3 Terminals 7-8
Relay Input from Unit 1 (A) J5
Relay Input from Unit 2 (B) J4
Analog Ouput – Common (A/B) J6
Analog output 1 – O2 % J6 Terminals 1-2
Analog output 2 – optional J6 Terminals 3-4
Analog Input from Unit 1 (A) J8
Analog Input from Unit 2 (B) J7
DIP Switches Keyboard

A or B Power on DIP 1 & 2: ON, & Connection to the two keys on the top cover.
(Default setting) DIP 3 & 4: OFF
A & B powered on DIP 1 & 2: OFF, &

DIP 3 & 4: ON
Figure 3-6: Electrical connections of the selector box G36
16
3.6 Retrofitting of Extension Board

The G3609 Extension Board including a G36 Oxygen Analyzer and a selector box Type
G36 can be retrofitted to an existing single sampling board (G3600 or G3602). This makes
the single board function like a double board.
The extension board is delivered with two angle irons that are used to mount the exten-
sion board. These extension mounting brackets are delivered with holes and bolts, so that
the extension board can be mounted directly to the right side of the single sampling
board. Alternatively, the extension board can be installed at a distance of up to 1.3 meters
from the sampling board.
Sensor housing
When retrofitting a single sampling board with an extension board, the sensor housing
must be changed to a double type for two sensors (unless the single sampling board is al-
ready arranged with a double sensor house). When installing the double sensor housing,
please tighten the tube fittings carefully by using a second wrench to prevent the fixed
body from turning.
Internal power supply and interfaces

The new analyzer (2) on the extension board is pre-wired to the selector box. The exist-
ing analyzer (1) on the single sampling board needs to be wired to the selector box on the
extension board in the following way:
Analyzer 1 Selector box - Type G36
AC power supply Power supply J9 – L, N, PE
Relay outputs* D-OUT* J5

Analog outputs A-OUT – terminal 1 & 2 J8
*For the configuration of the relay outputs D-OUT, see section 3.4.3 in the analyzer manual.
General power supply – selector box J11

Before connecting the general power supply to J11 terminal L, N & PE in the selector
box, please make sure that the power supply rating on the name plate on the right side of
both analyzers corresponds with the available power supply.
General Analog signal and relay output – selector box J3 & J6

The three alarm relay outputs (High/Low O2, High/High O2, and system failure alarm)
are taken from the J3 in the selector box. The analog 4…20 mA signal output cable is
connected to J6 in the selector box. See Figure 3-6 for a detailed description of the elec-
trical connections of the selector box.

Installation
Standby Redundancy – selector box DIP

The system can be configured that both analyzers are powered ON at the same time or
only one of them is powered ON.
The setting is at DIP switches at the selector box G36.
Power Supply DIP Switches

1 2 3 4
Unit 1 or Unit 2 powered ON ON ON OFF OFF
Unit 1 and Unit 2 powered ON OFF OFF ON ON
Please note that you will have to configure each analyzer separately when you want to
change the settings for the alarms or the analog signal. See chapter 5 in the analyzer
manual for configuration and commissioning.
18
4 Commissioning
Before starting the system for the first time after completing the installation, please check
the installation of the system.
4.1 Installation Checks of the Sampling Board

• Check that the span and zero calibration gases are connected, and that all connec-
tions are secured and not leaking. A leaking connection will result in loss of calibration
gas and may result in poor calibration.
• Check that the sample gases are connected, and that the connections are secured
and not leaking. Sample gas connections should be as close to the process as possible,
preferably made from 6 mm stainless piping in order to reduce the dead volume in the
sampling system. If the sample gas is heavily contaminated with particles, a pre-filter
should be installed. The sample gas has to be taken from a suitable location representa-
tive for the gas to be tested.
4.2 Commissioning of the Analyzer

Check the connection and settings of the analyzer by following the instructions in sec-
tions 3 to 5 in the oxygen analyzer manual. When working with a double sampling board,
this step needs to be carried out for each analyzer separately.
4.3 Start of the System

• Start the analyzer following the instructions in chapter 5 in the analyzer manual.
• Fill the bubble glass with clean (preferably distilled) water to the water line marked
on the glass.
• Introduce sample gas to a sample port and turn the selector valve to the selected
sample port (1-3).
• Open the flow control valve slowly until bubbles are noted. Open the flow control
valve until there is a steady stream of bubbles from both the by-pass and sample return
pipes inside the bubble glass. The longest pipe is for by-passing of sample gas against the
water static pressure to secure a sufficient flow rate and constant sample pressure at the
sensor. The short pipe is the return of sample gas from the sensor(s). Increased gas flow
indicated by more bubbles from both pipes will reduce the sampling delay time. Howev-

Commissioning
er, too high velocity – indicated by an enormous number of bubbles, will change the sen-
sor temperature and consequently the readings.
• Turn the selector valve to Test Gas and the calibration selector valve to Zero Gas
and adjust the zero gas reduction station until the flow is about the same as noted for the
sample gas by observing the bubble flow.
• Turn the calibration selector valve to Span Gas and adjust the span gas reduction
station until the flow is about the same as noted for the sample gas by observing the bub-
ble flow.
Now, the system is ready for calibration following the instructions in chapter 6 in the ana-
lyzer manual.
20
5 Routine Maintenance
5.1 Sampling System

Routine inspection and maintenance of the sampling system is required to make sure no
gas is leaking from the test or calibration gas supply. Failure to periodically inspect and
maintain the above requirements may lead to imprecise analyzer readings and thus a mal-
function of the inert gas system.
The system including sample and test gas selector valves and flow control valves is test-
ed from the factory.
For the selector valve packing, adjustment may be required for leak-tight performance.
Adjust the packing by turning the packing bolt clockwise in 1/16-turn increments until
leak-tight performance is achieved. Always verify proper operation upon installation.
Protect the reduction units from the ultraviolet rays and adhesion of organic solvents.
Depressurize the reduction stations before cleaning and service.
Clean with neutral detergent.
5.2 Filter and Bubble glass

The system including filter, bubble glass, and sensor is tested from the factory.
Filter
The filter element located on top of the bubble glass will require periodical replacement.
The changing period will be determined based on actual sample condition and how dirty
the filter gets. When changing the filter, the sample flow control valve must be closed so
that the system is completely isolated from the sample or calibration gas. The filter ele-
ment is removed by unscrewing the filter top.
Check the condition of the filter O-ring seals and replace if required. For spare parts, see
the list of spare parts in chapter 6.
Bubble glass
Check the level in the bubble glass daily and refill with clean (preferably distilled) water
as required. It is recommended to drain the bubble glass monthly and refill with clean
(preferably distilled) water. The bubble glass may need internal cleaning. Clean with neu-

Routine Maintenance
tral detergent. O-rings for the bubble glass may require replacement for leak free opera-
tion.
Prevent the glass from ultraviolet rays and adhesion of organic solvents. For spare parts,
see the list of spare parts in chapter 6.
Please also check that the vent line functions uninterrupted and secures a sufficient gas
flow. There must not be a build-up of pressure in the bubble glass.
Note
After you change the gasket ring or clean the bubble glass tube, do not tight the nut
at the bottom of the bubble glass too hard. Otherwise, the bubble glass tube can
break.
5.3 Analyzer
See chapter 7 in the oxygen analyzer manual for routine maintenance of the analyzer.
5.4 Sensor
The sensor is considered a consumable part. A reduced lifetime can occur if the sensor is
exposed to lead, phosphorus, silicon, halogens, or high concentration of sulfur. Further-
more, the ceramic element of the sensor can be damaged if it is exposed to water or
shock.
To replace the sensor please follow the following steps:

• Disconnect the power.
• Unscrew the two finger nuts and remove the cover plate. Please note that the sensor
and sensor housing are hot and can cause severe burning of personnel if not handled with
care.
• Unplug the sensor cable connection.
• Pull the sensor out.
• Insert a new sensor and reconnect the sensor cable connection
• Put the cover plate and the finger nuts back on and tighten the finger nuts.
22
6 Spare Parts
Spare parts are not included in the standard delivery. Spare parts can be ordered when
necessary. When ordering spare parts, please mention the serial number of the analyzer,
which you can find on the label on the right side of the blue analyzer box.
Part the specific appearance of the spare parts is

Part Description subject change without notice; the function
No. however will not change
00328 O-ring for IG sensor
00358 Selector valve sample/test gases
00373 O-ring for filter house
00379 Bubble glass tube
00380 Sample filter glass
SEN1 complete with O ring/disc

00390
(includes 00328)
00395 Filter elements (pkg of 5)
00657 Filter regulator – 1/8”, 0-2 bar

Spare Parts

00659 Zero gas regulator – 1/8”, 0.02–2 bar
00477 Sensor cable complete 0.8 m
00605 Gasket for drain plug
00739 Selector valve test gases
Gasket set bubble glass

00754 (2 teflon gaskets, 2 big O-rings and 1 small O-
ring)
01047 Cable gland – M20 (11-14 mm)
02520 Selector box – 90-230 VAC
01251 Fuse 2 AT (pkg of 10) – O2 analyzer G36
02551 Fuse 315 mAT (pkg of 10) – selector box G36
SD card with G36 software & standard settings

01471 files – please quote the serial number of the
analyzer when you order an SD card.
24

01475 Bubble glass complete
01477 Needle consol valve for bubble glass
01241 G36a Oxygen Analyzer 100-230 VAC
01245 G36a Oxygen Analyzer manual
Includes 1 x 00328, 2 x 00373, 1 x

01594 Spares parts Kit 00390, 1 x 00395, 1 x 00605, 1 x
00754, and 1 x 01251
01597 This manual
01656 G36 Quick Guide
Optional Items
G3609a IGOAS extension board AC

01562
(for G3600a and G3602a)

Spare Parts

01453 Digital flow switch 0.2-10 l/min (optional)
33594 Pre-Filter incl. filter cartridge
00980 Filter cartridge for pre-filter
Other optional equipment can be supplied e.g.:

Flow alarm, visualization, recording and data logging, monitoring of inert gas temperature, pres-
sure, and load, remote digital display, signal amplifier for logarithmic output.
26
EUROPE
Green Instruments A/S
Erhvervsparken 29
9700 Brønderslev, Denmark
Tel: +45 96 45 45 00
[email protected]
AMERICA
Green Instruments USA, Inc.
6750 N. Andrews Avenue Suit 200
Fort Lauderdale, FL-33309, USA
Tel: +1 954 613 0400
[email protected]
ASIA
Green Instruments (S) Pte. Ltd.
4008 Ang Mo Kio Avenue 10
#01-09/10 Techplace I, Singapore 569625
Tel: +65 3100 0577
[email protected]
For more information, please visit www.greeninstruments.com.

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G3600/3601

Inert Gas Sampling Boards

5 ROUTINE MAINTENANCE .................................................................................. 21

6 SPARE PARTS ................................................................................................. 23

Ver.2.3 – Revision April 2022 3

1.1 About this Manual

Other system may be added at a later stage.

Ver.2.3 – Revision April 2022 5

1.2 Inquiries and Feedback

Sampling Board for Inert Gas Application

Ver.2.3 – Revision April 2022 7

3.1 Control at Delivery

3.2 Where to Install the System

3.3 Safety Aspects

Installation and operation

3.4 Single Board

3.4.2 Sample Gas Connection

Ver.2.3 – Revision April 2022 9

Sample 2 – 1/8" BSP

Sample 1 – 1/8" BSP

Ventilation - 1/8" BSP

Zero Calib. Gas

GI supply Power supply

Figure 3-1: Piping and instrumentation diagram - single sampling board

3.4.3 Calibration Gas Connection

Figure 3-2: IGOA system – single sampling board

Ver.2.3 – Revision April 2022 11

3.4.4 Vent Line Connection

3.4.5 Analyzer and Electrical Connection

3.4.6 Digital Flow Switch (Optional)

3.5 Double Sampling Board

Figure 3-3: IGOA System - double sampling board

Ver.2.3 – Revision April 2022 13

Sample 2 – 1/8" BSP

Ventilation – 1/8" BSP

Zero Calib. Gas

Figure 3-4: Piping and instrumentation diagram – double sampling board

Installation of the Double Sampling Board

R4–not used by default J8 - Terminal 8

Relay Input from Unit 2 – J7 - prewired

Relay Input from Unit 1 – J6

Analog Outputs– J12

Figure 3-5: Electrical connections of the selector box G3505

Ver.2.3 – Revision April 2022 15

Power Supply – Main In J11

Power Lead J11-L

Neutral Live J11-N

Power Supply – Unit 1 (A) J9

Power Lead J9-L

Neutral Live J9-N

Power Supply – Unit 2 (B) J10

Power Lead J10-L

Neutral Live J10-N

Relay Output – Common (A/B) J3

R1 – Alarm High/Low O2 level J3 Terminals 1-2

R2 – Alarm High High O2 level J3 Terminals 3-4

R3 – System failure alarm J3 Terminals 5-6

R4 – Not used by default J3 Terminals 7-8

Relay Input from Unit 1 (A) J5