KX Catalog Section
KX Catalog Section
KX SERIES
MEDIUM FORCE ROLLER SCREW ACTUATOR
Mount virtually any servo motor
Long stroke lengths available
High speed and long life
KX Series
Linear Actuators KX Series actuators are offered in 60, 75 and 90 mm frame
Exlar KX Series actuators offer advanced roller screw sizes with dimensions and form-factor consistent with ISO
technology in varying performance levels and allow the use of Metric pneumatic cylinder specifications. This allows
third-party motors. convenient substitution of Exlar actuators for existing
pneumatic and hydraulic actuators.
A Universal Design for Ultimate
KX Series actuators provides high performance planetary
Flexibility roller screw performance that is far superior to any other
The KX Series actuator provides an ideal replacement for available rotary-to-linear conversion technologies. The
pneumatic and hydraulic cylinders in linear motion control KX Series is the ideal choice for demanding applications in
applications. Unlike most suppliers who employ ballscrews, industrial automation, mobile equipment, military, process
Exlar KX Series linear actuators utilize a planetary roller screw, control, or many other applications where millions of inches of
assuring long life and high resistance to shock. This feature travel under load is expected.
makes Exlar actuators far superior to alternative methods for
applying all-electric linear actuation in industrial and military
applications.
KX Series
stepper, and servo motors. The KX Series can be ordered as a Exlar offers a clevis mount attached to the rear of the inline-
base unit without motor mounting, allowing you to manufacture mounted motor for rear mounting.
your own mount.
The parallel motor mounts (side mount) utilize a belt drive
For convenience these actuators are available with preconfigured system to transmit the motor torque to the actuator input shaft.
motor mounts. Exlar maintains a large library of motor mounting Belt reductions of 1:1 and 2:1 are offered, allowing you to
dimension information for most manufacturers’ servos and conveniently match the speed and output force to properly
stepper motors. apply your KX Series actuator to your specific application.
Product Features
Parallel or Inline
Motor Mount
Mounting Accessory Grooves
and Limit Switch Grooves
on all Sides (Smooth Case
Optional)
Internal Anti-Rotate
and Impact Cushions
Male & Female
Rod Ends
6 10
10
KX Series
DEFINITIONS:
Maximum Force: Calculated Cubic Mean Load for the Maximum Input Torque: The torque required at the screw
application should not exceed this value. (Values are derived to produce the Maximum Force rating. Exceeding this value can
from the design capacity of the FT Series actuator and should cause permanent damage to the actuator.
not be exceeded or relied upon for continuous operation.)
Maximum Rated RPM: The maximum allowable rotational
Life at Maximum Force: Estimated life that can be screw speed determined by either screw length limitations or the
expected from the actuator when running at Maximum Force for rotational speed limit of the roller screw nut.
intermittent periods of time. (Theoretical calculation based on
the Dynamic Load Rating of the actuator and using the Maximum Linear Speed: The linear speed achieved by the
Maximum Force rating as the Cubic Mean Load.) actuator when Maximum Rated RPM is applied to the roller screw
input shaft.
Ca (Dynamic Load Rating): A design constant used when
calculating the estimated travel life of the roller screw.
Adder for Inline 0.42 (0.93) Base Unit - Input Drive Shaft Only 1.616 x 10-5 (1.43 x 10-4) 1.173 x 10-6 (1.038 x 10-5)
(excluding motor)
Inline Unit - w/Motor Coupling 2.837 x 10-5 (2.51 x 10-4) 1.173 x 10-6 (1.038 x 10-5)
Adder for Parallel Drive 0.73 (1.6)
(excluding motor) Parallel Drive Inertias (P10 Option)
Adder for Front Flange 0.42 (0.93) 5 mm Lead Add per 25 mm, 5 mm Lead
Adder for Rear Flange 2.16 (4.79) 1:1 Reduction Parallel Belt Drive (66 mm) 4.339 x 10 (3.84 x 10 )
-5 -4
1.022 x 10-6 (9.045 x 10-6)
Adder for Rear Clevis 0.44 (0.98) 1:1 Reduction Parallel Belt Drive (86 mm) 7.378 x 10-5 (6.53 x 10-4) 1.022 x 10-6 (9.045 x 10-6)
Adder for Rear Eye 0.30 (0.67) 1:1 Reduction Parallel Belt Drive (96 mm) 8.564 x 10 (7.58 x 10 )
-5 -4
1.022 x 10-6 (9.045 x 10-6)
Adder for Front/Rear 0.24 (0.54) 2:1 Reduction Parallel Belt Drive (96 mm) 7.095 x 10-5 (6.28 x 10-4) 2.555 x 10-7 (2.261 x 1-6)
Angle Mounts
10 mm Lead Add per 25 mm, 10 mm Lead
Adder for Two Trunnions 0.37 (0.82)
1:1 Reduction Parallel Belt Drive (66 mm) 4.474 x 10-5 (3.96 x 10-4) 1.173 x 10-6 (1.038 x 10-5)
Adder for Two Foot 0.45 (1)
Mounts 1:1 Reduction Parallel Belt Drive (86 mm) 7.514 x 10-5 (6.65 x 10-4) 1.173 x 10-6 (1.038 x 10-5)
1:1 Reduction Parallel Belt Drive (96 mm) 8.704 x 10 (7.70 x 10 )
-5 -4
1.173 x 10-6 (1.038 x 10-5)
2:1 Reduction Parallel Belt Drive (96 mm) 7.129 x 10-5 (6.31 x 10-4) 2.931 x 10-7 (2.595 x 10-6)
Parallel Drive Inertias (Smooth Motor Shaft Option)
5 mm Lead Add per 25 mm, 5 mm Lead
1:1 Reduction Parallel Belt Drive (66 mm) 6.015 x 10-5 (5.32 x 10-4) 1.022 x 10-6 (9.045 x 10-6)
1:1 Reduction Parallel Belt Drive (86 mm) 1.103 x 10 (9.76 x 10 )
-4 -4
1.022 x 10-6 (9.045 x 10-6)
1:1 Reduction Parallel Belt Drive (96 mm) 2.176 x 10 (1.93 x 10 )
-4 -3
1.022 x 10-6 (9.045 x 10-6)
2:1 Reduction Parallel Belt Drive (96 mm) 8.768 x 10-5 (7.76 x 10-4) 2.555 x 10-7 (2.261 x 10-6)
10 mm Lead Add per 25 mm, 10 mm Lead
1:1 Reduction Parallel Belt Drive (66 mm) 6.150 x 10-5 (5.44 x 10-4) 1.173 x 10-6 (1.038 x 10-6)
1:1 Reduction Parallel Belt Drive (86 mm) 1.117 x 10-4 (9.88 x 10-4) 1.173 x 10-6 (1.038 x 10-6)
1:1 Reduction Parallel Belt Drive (96 mm) 2.190 x 10-4 (1.94 x 10-3) 1.173 x 10-6 (1.038 x 10-6)
2:1 Reduction Parallel Belt Drive (96 mm) 8.802 x 10 (7.79 x 10 )
-5 -4
2.931 x 10-7 (2.595 x 10-6)
KX75
Models KX
05 10
in 0.1969 0.3937
Screw Lead
mm 5 10
lbf 2500 1250
Maximum Force3
kN 11.1 5.6
in x 106 2.4 22.6
Life at Maximum Force 1
km 60.7 573.3
lbf 5746 4820
Ca (Dynamic Load Rating)
kN 25.6 21.4
lbf-in 98 98
Maximum Input Torque 2
Nm 11 11
Max Rated RPM @ Input Shaft RPM 4000 4000
in/sec 13.1 26.2
Maximum Linear Speed @ Maximum Rated RPM
mm/sec 333 666
1. See page 169 for life calculation information.
2. Input torque should be limited such that Max Force is not exceeded. For a parallel belt ratio, the input torque ratings must be divided by the
belt ratio for allowable motor torque. The output force ratings remain the same.
3. M aximum allowable actuator–generated force that can be applied routinely. Exceeding this force may result in permanent damage to the
actuator. For maximum allowable externally-applied axial forces, consult factory. For high force, short stroke applications, consult factory.
Adder for Inline 1.12 (2.46) Base Unit - Input Drive Shaft Only 9.48 x 10 (8.39 x 10 )
-5 -4
3.32 x 10-6 (2.94 x 10-5)
(excluding motor) Inline Unit - w/Motor Coupling 1.44 x 10-4 (1.28 x 10-3) 3.32 x 10-6 (2.94 x 10-5)
Adder for Parallel Drive 1.84 (4.06)
Parallel Drive Inertias (P10 Option)
KX Series
(excluding motor)
Adder for Front Flange 0.87 (1.91) 5 mm Lead Add per 25 mm, 5 mm Lead
Adder for Rear Flange 1.13 (2.49) 1:1 Reduction Parallel Belt Drive (86 mm) 2.29 x 10 (2.03 x 10 )
-4 -3
3.13 x 10-6 (2.77 x 10-5)
Adder for Rear Clevis 0.84 (1.85) 1:1 Reduction Parallel Belt Drive (96 mm) 3.19 x 10-4 (2.82 x 10-3) 3.13 x 10-6 (2.77 x 10-5)
Adder for Rear Eye 0.84 (1.85) 1:1 Reduction Parallel Belt Drive (130 mm) 5.96 x 10 (5.28 x 10 )
-4 -3
3.13 x 10-6 (2.77 x 10-5)
Adder for Front/Rear 0.62 (1.37) 2:1 Reduction Parallel Belt Drive (130 mm) 2.82 x 10 (2.50 x 10 )
-4 -3
7.83 x 10-7 (6.93 x 10-6)
Angle Mounts
10 mm Lead Add per 25 mm, 10 mm Lead
Adder for Two Trunnions 0.71 (1.56)
1:1 Reduction Parallel Belt Drive (86 mm) 2.31 x 10 (2.05 x 10 )
-4 -3
3.32 x 10-6 (2.94 x 10-5)
Adder for Two Foot 1.12 (2.47)
Mounts 1:1 Reduction Parallel Belt Drive (96 mm) 3.21 x 10-4 (2.84 x 10-3) 3.32 x 10-6 (2.94 x 10-5)
1:1 Reduction Parallel Belt Drive (130 mm) 5.98 x 10 (5.30 x 10 )
-4 -3
3.32 x 10-6 (2.94 x 10-5)
2:1 Reduction Parallel Belt Drive (130 mm) 2.83 x 10-4 (2.51 x 10-3) 8.30 x 10-7 (7.36 x 10-6)
Parallel Drive Inertias (Smooth Motor Shaft Option)
5 mm Lead Add per 25 mm, 5 mm Lead
1:1 Reduction Parallel Belt Drive (86 mm) 2.84 x 10-4 (2.51 x 10-3) 3.13 x 10-6 (2.77 x 10-5
1:1 Reduction Parallel Belt Drive (130 mm) 7.33 x 10-4 (6.48 x 10-3) 3.13 x 10-6 (2.77 x 10-5)
1:1 Reduction Parallel Belt Drive (130 mm) 7.35 x 10-4 (6.50 x 10-3) 3.32 x 10-6 (2.94 x 10-5)
KX90
Models KX
05 10
in 0.1969 0.3937
Screw Lead
mm 5 10
lbf 3500 1750
Maximum Force3
kN 15.6 7.8
in x 106 7.1 90.4
Life at Maximum Force 1
km 179.6 2295
lbf 11548 10715
Ca (Dynamic Load Rating)
kN 51.4 47.7
lbf-in 137 137
Maximum Input Torque 2
Nm 16 16
Max Rated RPM @ Input Shaft RPM 3000 3000
in/sec 9.8 19.7
Maximum Linear Speed @ Maximum Rated RPM
mm/sec 250 500
1. See page 169 for life calculation information.
2. Input torque should be limited such that Max Force is not exceeded. For a parallel belt ratio, the input torque ratings must be divided by the belt ratio
for allowable motor torque. The output force ratings remain the same.
3. M aximum allowable actuator–generated force that can be applied routinely. Exceeding this force may result in permanent damage to the actuator. For
maximum allowable externally-applied axial forces, consult factory. For high force, short stroke applications, consult factory.
1200
(5.34)
KX60 10 mm 2000
KX75 10 mm
(8.89)
1000
(4.45) KX60 5 mm KX75 5 mm
1500
800
(6.67)
(3.56)
600
(2.67) 1000
(4.45)
400
(1.78)
500
200 (2.22)
(.89)
0 0
1 10 100 1,000 10,000 100,000 1,000,000 10,000,000 1 10 100 1,000 10,000 100,000 1,000,000 10,000,000
(25.4) (254) (2540) (25,400) (25,4000) (2,540,000) (25,400,000) (254,000,000) (25.4) (254) (2540) (25,400) (25,4000) (2,540,000) (25,400,000) (254,000,000)
Travel Life - Millions of Inches (mm) Travel Life - Millions of Inches (mm)
KX90
4000
Cubic Mean Load - Lbs (kN)
(17.79)
3500
(15.57)
3000 KX90 10 mm
(13.35)
KX90 5 mm
2500
(11.12)
2000
(8.89)
1500
(6.67)
1000
(4.45)
500
(2.22)
0
1 10 100 1,000 10,000 100,000 1,000,000 10,000,000
(25.4) (254) (2540) (25,400) (25,4000) (2,540,000) (25,400,000) (254,000,000)
KX Series
service life (please refer to engineering reference on page 169 for
lubrication interval estimates.)
expressed as the linear travel distance that 90% of
•• Bearing and screw temperature between 20° C and 40° C properly maintained roller screws manufactured are
•• No mechanical hard stops (external or internal) or impact loads expected to meet or exceed. This is not a guarantee and
•• No external side loads these charts should be used for estimation purposes only.
•• Does not apply to short stroke, high frequency applications such as fatigue
testing or short stroke, high force applications such as pressing. (For
information on calculating The underlying formula that defines this value is:
estimating life for unique applications please refer to the engineering Travel life in millions of inches, where:
reference on page 169.
Ca = Dynamic load rating (lbf)
( )
Ca 3
Fcml = Cubic mean applied load (lbf) L10 = xℓ
Fcml
ℓ = Roller screw lead (inches)
For additional details on calculating estimated service life,
please refer to the Engineering Reference, page 169.
Data Curves
Critical Speed
Critical Speed vsStroke
in RPM vs StrokeLengthLength:
for:
7000 7000
5000
6000 6000
4000
5000 5000
3000 3000
2000
2000 2000
1000
1000 1000
0 0 0
0 300 600 900 1200 0 300 600 900 1200 0 300 600 900 1200
(11.8) (23.6) (35.4) (47.2) (11.8) (23.6) (35.4) (47.2) (11.8) (23.6) (35.4) (47.2)
Stroke, mm (inch) Stroke, mm (inch) Stroke, mm (inch)
Maximum
Maximum RadialSide
Load Load:
Rated
Maximum Force vs vs
Force Rating Stroke:
Stroke
Options
PB = Protective Bellows L1 ... L6 = Adjustable External Travel
This option provides an accordion style protective bellows to protect Switches
the main actuator rod from damage due to abrasives or other This option allows up to 3 external switches to be included. These
contaminants in the environment in which the actuator must survive. switches provide travel indication to the controller and are adjustable.
The standard material of this bellows is S2 Neoprene Coated Nylon,
Sewn Construction. This standard bellows is rated for environmental
temperatures of -40 to 250 degrees F. Longer strokes may require the
main rod of the actuator to be extended beyond standard length. Not
available with extended tie rod mounting option. Please contact your
local sales representative.
KX Series Accessories
KX60 KX75 KX90
Mounting Attachments
(including proper number of standard T nuts and screws)
KSRF-60-XX KSRF-75-XX KSRF-90-XX Rear Flange Attachment (see drawings and table on next page)
KSFF-60 KSFF-75 KSFF-90 Front Flange Attachment
KSEA-60 KSEA-75 KSEA-90 End Angles, Stainless Steel Std (includes 2)*
KSEP-60 KSEP-75 KSEP-90 End Angles, Parallel, Stainless Steel Std (includes 2)
KSFM-60 KSFM-75 KSFM-90 Foot Mounts (includes 2)
KSST-60 KSST-75 KSST-90 Side Trunnions (includes 2)
KSRC-60 KSRC-75 KSRC-90 Rear Clevis (includes pins)
KSRE-60 KSRE-75 KSRE-90 Rear Eye
KSMT-60 KSMT-75 KSMT-90 Metric Side Trunnion
KX Series
KSMC-60 KSMC-75 KSMC-90 Metric Rear Clevis (includes pins)
KSME-60 KSME-75 KSME-90 Metric Rear Eye
Rod End Attachments
SRM050 SRM075 SRM075 Front Spherical Rod Eye, fits “M” Rod only
REI050 RE075 RE075 Front Rod Eye, fits “M” Rod only
RCI050 RC075 RC075 Front Rod Clevis, fits “M” Rod only
Clevis Pins
KSRP-60 KSRP-75 KSRP-90 Clevis Pin for Front and Rear Clevis, Rod Eyes and Rod Clevis
KSMP-60 KSMP-75 KSMP-90 Metric Clevis Pin for Rear Metric Clevis, Metric Rod Eyes and Rod Clevis
Limit Switches (if required in addition to L1, L2, L3 option in actuator model)
Option Quantity Part Number Description
L1 1 43403 Normally Open PNP Limit Switch (10-30 VDC, 1m, 3 wire embedded cable)
L2 2 43404 Normally Closed PNP Limit Switch (10-30 VDC, 1m, 3 wire embedded cable)
1 43403 Normally Open PNP Limit Switch (10-30 VDC, 1m, 3 wire embedded cable)
L3
2 43404 Normally Closed PNP Limit Switch (10-30 VDC, 1m, 3 wire embedded cable)
L4 1 67634 Normally Open NPN Limit Switch (10-30 VDC, 1m, 3 wire embedded cable)
L5 2 67635 Normally Closed NPN Limit Switch (10-30 VDC, 1m, 3 wire embedded cable)
1 67634 Normally Open NPN Limit Switch (10-30 VDC, 1m, 3 wire embedded cable)
L6
2 67635 Normally Closed NPN Limit Switch (10-30 VDC, 1m, 3 wire embedded cable)
Consult your local sales representative to discuss maximum stroke length allowable with your final configuration.
Some accessories are available in stainless steel. Consult Exlar for availability and lead time.
This option restricts max. load to 6.0 KN (1350 lbf) for K60, 8.9 KN (2000 lbf) for K75 and 9.3 KN (2100 lbf) for K90.
*
B F M
G
O N S
D
C H P T
Trunnion Mount
Version A øB C
KSST-60 4.928 in 1.000 +/- .001 in 3.073 in
KSMT-60 125.17 mm 16.00 -.03 mm/-.07 mm 78.05 mm
KSST-75 5.913 in .999 + .000/- .002 in 3.913 in
KSMT-75 150.20 mm 19.97 +.00 mm/-.05 mm 99.40 mm
C
*Stroke Length B KSST-90 6.504 in .999 + .000/- .002 in 4.504 in
A
* Note: Approximate Distance for shipping. May be re-positioned by customer per application. KSMT-90 165.21 mm 19.97 +.00 mm/-.05 mm 114.40 mm
Pre-sale drawings and models are representative and are subject to change. Certified drawings and models are available for a fee. Consult your local Exlar representative for details.
A A D D G G J J
B B C C E E F F
H H I I KK LL
66 mm
66 mm wide
wide housing
housing 86 86
mmmm wide
wide housing
housing 9696
mmmm wide
wide housing
housing 130mm
130 mmwide
widehousing
housing
KX Series
mount for your K Series 60 mm 1:1 86 mm KSRF-75-86
actuator, the table at right
90 mm 1:1 96 mm KSRF-75-96
indicates what size drive K75
KSRC-75 (English)/ KSRE-75 (English)/
75 mm 2:1 130 mm KSRF-75-130 KSMC-75 (Metric) KSME-75 (Metric)
housing will be mounted
to your actuator. If your 115 mm 1:1 130 mm KSRF-75-130
Motor Dependent
KX Series
(KSMC-90) +0.04 mm/-0.0 +0.41/-0.00 mm
Inch Eye 0.750 in 1.250 in
2.000 in 1.375 in 1.450 in 2.100 in NA
(KSRE-90) +0.001/+0.000 +0.000/-0.005
Metric Eye 16 mm 50.00
36.00 mm 20.00 mm 36.00 mm 37.00 mm NA
(KSME-90) +0.04 mm/-0.0 -0.20/-0.60 mm
[A] J 0.750 in (19.1 mm) 1.000 in (25.40 mm) 1.000 in (25.40 mm)
K 1/2-20 3/4-16 3/4-16
[C]
Pre-sale drawings and models are representative and are subject to change. Certified drawings and models are available for a fee. Consult your local Exlar representative for details.
[F]
Rod Ends
[ F ] Thread [D]
Depth [D]
[B]
[ A Hex ]
Ø[ C ] [E]
PILOT
DIA.
SHAFT
DIA.
KX Series
70 50 16 30 5 GGB
70 50 16 37 5 GGA
75 60 14 30 5 IHB
90 60 19 40 6 JKF
90 70 14 30 5 JKD
90 70 16 35 NA JKC
90 70 16 40 5 JKG
90 70 19 40 6 JKA
95 50 14 30 5 ILA
95 65 14 30 5 ILA
100 80 10 32 3 IMD
100 80 14 30 5 IMA
100 80 14 40 5 JMC
100 80 16 40 5 IMB
100 80 19 40 6 IMC
KX Series
145 110 19 55 5 JQG
145 110 19 55 6 JQK
145 110 22 55 8 JQH
145 110 22 55 6 JQF
145 110 22 70 8 JQE
145 110 24 55 8 JQD
145 110 24 65 8 JQC
145 110 28 55 8 JQB
145 110 28 63 8 JQA
NOTES:
1. For oversized motors, contact your local
sales representative.
2. For extended temperature operation
For options or specials not listed above or for consult factory for model number.
extended temperature operation, please contact Exlar
Please provide a 3D CAD model of motor
with all orders to ensure proper mounting
compatibility.