Network Simulation
Network Simulation
The random end linking of different amounts of trifunctional crosslinkers with 3 000 pre-
polymer linear chains, with length varying from 10 to 30 monomers, to form networks at
different system number densities was dynamically simulated by the molecular dynamics
method. Investigation of the crosslinking kinetics
shows that, with a stoichiometric number of cross-
linkers present, the time evolution of free ends frac-
tion decays as a power law in time t3/4. This scaling
behavior is different from the one in a dense polymer
melt. Structural analyses of the resulting networks
indicate that the imperfections of the network struc-
ture strongly depend on the initial synthesis condi-
tions including the initial system number density and
the ratio of crosslinkers to precursor polymer chain
ends.
forward the most important molecular parameter known Trautenberg et al.[18,19] simulated the formation and
as the gel point. Later, he and Stockmayer[5,6] calculated the swelling of end-linked polymer networks with strand
distribution of molecular weight during a nonlinear lengths varying from 11 to 83 segments using the
polymerization. Although their theories provided a basic bond fluctuation model in an athermal lattice. They found
mechanism for the generation of ideal polymer networks, that the soluble fraction and network imperfections
they did not quantitatively agree with experimental only depend on the precursor polymer chain length.
results[7,8] at the gelation threshold because these theories Meanwhile, they discovered that the kinetics of cross-
are based on the hypothesis of equal and independent linking exhibited a crossover from reaction-controlled
reactivity of all functional groups and no loop formation. to diffusion-limited behavior. Other researchers[18,20,21]
Theoretical approaches to chemical gels involving the also employed the bond fluctuation model to study
percolation theory,[9] taking into account the cyclizations the evolution of the network as well as determining the
and branches, described the gelation threshold with more optimum synthetic conditions that minimized the amount
accurate estimates of the critical exponents. However, of soluble fraction and network defects by varying the
such models do not consider realistic kinetics of reaction initial parameters for the end-linked network formation.
and the multiplicity of bonds formation. Therefore, Applying the discontinuous molecular dynamics tech-
understanding the evolution of such complex networks nique to the hard-chain model, Kenkare et al.[22] obtained a
from a real polymerization process is one of the most network crosslinked from a melt of linear chains without
difficult problems in both the experimental and theoretical using explicit crosslinker molecules. However, their work
communities. was mainly focused on the structure and relaxation of
With the development of computer science, computer end-linked trifunctional networks. To investigate the
simulations have provided an important complement to formation process and the structure of continuum-space
experimental and theoretical analyses. Since simulations polymeric networks, a few studies based on coarse-grained
can exert better control over the crosslinking process than models and atomistic models performed by Grest
experiments, we can easily quantify the effects of various et al.[23–26] have resorted to the molecular dynamic (MD)
macroscopic parameters, such as the strand length, extent method. Comparing this with the Monte Carlo method, the
of reaction and crosslinking density on the microscopic MD method could provide direct information on the
structure, and obtain information about the dynamics by kinetics of crosslinking process because of the inclusion of
choosing proper molecular models. Early contributions to the actual internal dynamic evolution of reactants. They
the work on the simulation of network formation was prepared the network by carrying out the end-linking
made by Eichinger et al.[10–13] They employed a static reaction in an equilibrated melt of the linear polymer, the
crosslinking method to obtain the structural properties of ends of which were attached with a fraction of polyfunc-
trifunctional and tetrafunctional end-linked networks and tional crosslinkers in advance, and analyzed the network
evaluated the defects of the networks. However, the structure in detail. However, they did not take into account
crosslinking reactions were not been conducted by a the influence of initial system density and the motion of
molecular dynamics simulation method, but instead by crosslinkers which have many effects on the kinetics of
resorting to changing a capture radius for static molecules crosslinking and network structure.
to crosslink. Utilizing the method introduced by Leung and At a constant extent of crosslinking, the mechanical
Eichinger,[10,11] Mark illustrated the relationship between properties of polymer networks such as modulus are
the structures and properties of elastomeric polymer dependent not only on the concentration of use but also on
networks in his review.[14] Investigation of the formation the preparation state concentration.[27] However, few
of poly(dimethylsiloxane) gels and the comparison of the works have focused on the influence of the preparation
experimental data with the simulation results was state concentration on the network formation. In this
performed by Braun et al.[15] Their simulations gave a work, we systemically study the kinetics of end-linked
very good account of the extent of reaction at the gel point, network formation with a range of lengths of precursor
but overestimated the maximum extent attainable; this polymer chains, ratios of crosslinkers to polymer chains
may have been due to the simulation method ignoring the ends and number densities for all systems. The effects of
dynamic properties of the reaction system. In order to intramolecular reactions on gelation threshold and the
study the dynamics of cross-linking, several simulations of imperfects of resulting network structure for different
gelation have been performed based on Monte Carlo preparation state conditions are discussed in detail.
algorithms.[16–21] Considering the mobility of monomers The rest of the manuscript is structured as follows:
and microgels on a simple cubic lattice, some research- firstly, we introduce the simulation model and algorithms
ers[16,17] focused on the reaction kinetics for both for the polymer network formation; secondly, the effects of
irreversible and reversible gelation processes. These the synthesis condition on the gelation threshold as well as
studies are, however, restricted to small reactant sizes. the kinetic of cross-linking process are discussed and we
Simulation Methodology
where the parameter eLJ is the interaction energy which chain ends, defined as the ratio of the number of newly
controls the strength of the short-range interactions, r0 is formed bonds to the total number of bonds formed
the distance between any pair of particles and s is the LJ theoretically, is calculated before the next reaction
unit of length. Additionally, monomers interact with their proceeds. Simulation of end-linking polymerization is
chemical neighbors along the chain by introducing the stopped at a certain time that depends on the number
finite extension nonlinear elastic (FENE) potential density of each system. All of the processes are carried out
with periodic boundary condition using the Langevin
1 r2 thermostat at constant temperature T ¼ 1.0e/kB, where
UFENE ðr0 Þ ¼ kR20 ln 1 02 (2)
2 R0 kB is the Boltzmann factor, using the DL_POLY Version
2.12 software package.[30] A velocity Verlet algorithm is
where k ¼ 7.0e/s2 is the spring constant, e is the LJ unit of used to integrate the equations of motion with a time step
energy and R0 ¼ 2.0s is the maximum bond length at equal to Dt ¼ 0:005t LJ .
which the elastic energy of the bond becomes infinite. In the present study, the number density f of the initial
We perform the end-linking polymerization according system is defined as:
to the following procedure. Checking
pffiffiffiffiffiffiffiffiffiffiffi
ffi the whole system for
every 5tLJ, where t LJ ¼ s m0 =" is the standard time unit MN0 þ C
f¼ (3)
for LJ fluid, if the distance between a crosslinker which is V
not fully reacted and an unreacted chain end is less than
the reaction radius d ¼ 1.8s, which is smaller than the where N0 is the number of monomers per precursor chain,
maximum bond length R0 ¼ 2.0s, the reaction takes place M is the number of precursor chains, C is the number of
and a new bond is formed. The FENE potential between crosslinkers and V is the volume of the simulation box.
this pair of monomers is added and maintained in the For the trifunctional end-linked system, the ratio r of
following runs. A snapshot of the end-linked network is the number of crosslinkers available for the reaction to the
shown in Figure 1. During the end-linking process, number of precursor polymer chains ends is defined as
information about newly formed bonds and the molecular r ¼ 3C/2M. All systems with different lengths of the
weight of every cluster formed in the system are recorded. precursor chains are generated with number density
The reaction extent, p, which is the fraction of reacted varying from 0.1 to 0.4. For all the chain lengths and
f values, simulations are performed at various values of Table 1. Gel points for different N0 with M ¼ 3 000 and C ¼ 2 000
at f ¼ 0.3.
r: 0.9 corresponding to the lack of crosslinkers; 1.0 for
stoichiometric mixture composition; and, 1.1 correspond-
ing to an excess of crosslinkers. The monodisperse chains N0 pc ac a)
are constructed by a sequence of self-avoiding random
10 0.770 0.593
walks and the crosslinkers then are distributed randomly
in the simulation box. Subsequently, the process of 15 0.766 0.587
polymerization begins, with all the initial conformations 20 0.767 0.588
are relaxed. 30 0.755 0.570
a)
ac is calculated from Equation (4).
Results and Discussion
According to the theory proposed by Flory,[4] for the
Determination of the Gel Point
polymerization of a bifunctional unit A2 and a trifunc-
To estimate the gel point via the computer simulations, tional unit B3 with equal reactivity of A and B groups, the
general methods have been investigated by Shy et al.[12] branching coefficient a is calculated by
who made use of the weight-average degree of polymer-
ization (DPw) and the maximum reduced average cluster a ¼ p2B =r ¼ rp2A (4)
size (RDPw)[31] to locate the upper and lower bound of the
gel point. Whenever there are two or more large particles where r is the functionality ratio of A to B groups initially
formed in the system, RDPw reaches a maximum value present in the system, and pA and pB are the fractions of
during the cross-linking process, which gives a lower the A and B groups that have reacted, respectively.
bound to the true gel point. When these particles are Therefore, the gel point ac is the critical value of a at
incorporated into a single large particle, there is a rapid which the formation of an infinite network becomes
increase in the slope of the plot of the weight-average possible. The tree-like model[4] of branching theory gives a
degree of polymerization DPw with respect to the reaction general expression to the critical condition of gelation:
extent p, and the maximum of the slope is an upper bound.
The average between the upper and lower bounds gives 1
ac ¼ (5)
the critical reaction extent pc at the gel point. Using this f 1
upper-lower bound method to estimate the gel point, they
obtained results with very good agreement between where f is the functionality of the branching unit. In such a
simulations[32] and measurements.[33] Figure 2 shows system of our investigation, the gel point ac is equal to
the reaction extent dependence of DPw and RDPw for 0.5 because f ¼ 3. However, the results obtained above are
f ¼ 0.3, r ¼ 1 and N0 ¼ 20. The results of different simula- based on the assumption, introduced as an approximation,
tion systems for the critical extent of reaction pc using the that no intramolecular reactions occur. Actually, as will be
method described above are shown in Table 1 and 2. shown later, the intramolecular reactions are inevitable
and influence the reaction extent at the gel point during
the polyfunctional polymerization. In our simulations, the
intramolecular reaction means that a new bond is formed
while the number of molecules in the system is
unchanged. We use a parameter m to denote the fraction
of intramolecular reactions, which is defined as the ratio of extent of loop formation. Therefore, with the increase in
the number of newly formed bonds assigned to the the probability of the intramolecular reactions the speed
intramolecular reaction to the total number of newly of molecule growth will decrease, which leads to a shift
formed bonds during the crosslinking process. of the critical gel point from short precursor polymer chain
As the length of the precursor polymer chain varies from to the long one. As Table 2 shows, for the same molecular
10 to 30, the critical value ac obtained in the system with weight, ac increases as the reaction system becomes more
number density of 0.3 shifts from 0.593 to 0.570, as shown dilute. In Figure 3b, it is obvious that the intramolecular
in Table 1. The difference between ac obtained from the reactions become much more significant when the initial
simulation and the theoretical value results from the number density of the system is lower. Therefore, chains
ignorance of intramolecular reactions. Actually, both in have a higher probability of forming loops with increasing
experiments and simulations, the intramolecular reactions dilution. Similar results have also been reported in Shy’s
are inevitable. Figure 3a shows that the fraction of work.[12] Meanwhile, Figure 3a and b also indicates that
intramolecular reactions m increases as the reactions the precursor chain length and initial system number
evolve, and increases suddenly with a similar linear trend density have no influence on the reaction extent
just beyond the critical point for various lengths of dependence of intramolecular reaction fraction after the
prepolymer chains at r ¼ 1 and f ¼ 0.3. The plot also network formed.
indicates that for lower molecular weight there is a greater In order to study the kinetics of the end-linking process,
we plotted Figure 4 to show the fraction of unreacted chain
N
ends n calculated by n ¼ 2Mf , where Nf is the free end
number, as a function of time for the studied parameters
(N0, r, f). Firstly, considering the stoichiometric case shown
in Figure 4a, the time dependence of the fraction of
unreacted chain ends at r ¼ 1.0 and f ¼ 0.3 decays as a
power law in time tn with n 3/4 for three precursor
chain lengths. This end-linking process is similar to the
problem studied by Redner et al. and Toussaint et al.[34–37]
to investigate the time evolution of the irreversible dif-
fusive recombination process in which two kinds of free
particle combine and annihilate or form an inert species.
They found that the decay law predicted from the
rate-equation approach to describe the kinetics of the
irreversible diffusive recombination process has to be
altered due to the spatial fluctuation of the concentration
of the reactants arising from the random distribution of
the particles at the initial state in the low spatial
dimension dc 4. In a region of linear dimension j, the
spatial fluctuations of the reactant are of the order of
rð0Þjdc ½rð0Þjdc 1=2 , where r(0) is the initial density of the
reactant. After a time tj j2, the particles will diffuse
across a domain of size j and have a chance to interact.
Therefore, for short times, t < tj, local fluctuations in the
density difference will determine the decay rate and the
particle density is predicted to decay as tn with n ¼ dc/
4.[36] For equal initial densities, this power-law decay
should hold for all times. For unequal initial densities, the
decay rate at long times is governed by the spatial
fluctuations of the majority species, rather than density-
difference fluctuations, and can be expressed as a quasi-
exponential decay. However, the scaling exponent we
obtained is different from the value of 0.5 gained by Grest
et al., which described the reaction kinetics of the network
Figure 3. Dependence of the fraction of intramolecular reaction m
on the reaction extent at r ¼ 1.0 for: (a) different N0 at f ¼ 0.3, and formation in the melts.[23–26] Since the relaxation time of
(b) different f with N0 ¼ 20. The solid lines are for visual refer- the polymer chain in the dilute solution is much shorter
ence. than that in the melts, the motion of a monomer on a chain
Network Structure
As observed from the above studies, the synthesis
conditions significantly affect the network formation. It
is necessary to evaluate the structure properties of the
resulting networks for different synthesis conditions.
Close to the gel point, since the system consists of a
highly polydisperse distribution of polymers, one of the
most important features of gelation is the dependence
of number density of the polymers on the degree of
polymerization. Both the mean-field theory and scaling
Figure 4. (a) The fraction of unreacted chain ends vs. tLJ for model indicate that the polymer number density decays as
different N0 at f ¼ 0.3 and r ¼ 1.0. (b) The fraction of unreacted
a power of the number of monomers in a polymer,
chain ends which is minus the excess chain ends vs. tLJ for the
30-mer networks with different ratios r at f ¼ 0.3. (c) The fraction expressed as:[27]
of unreacted chain ends vs. tLJ for the 30-mer networks with
different number densities at r ¼ 1.0.
nðp; NÞ N t f ðN=N Þ (6)
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