Threading Machine Manual

535 Manual Chuck/535 Auto

Chuck Threading Machines

99 Washington Street
Melrose, MA 02176
Phone 781-665-1400
Toll Free 1-800-517-8431

Visit us at www.TestEquipmentDepot.com
 535 Manual Chuck/535 Auto Chuck Threading Machines

Safety Symbols
In this operator’s manual and on the product, safety symbols and signal words are used to communicate important safe-
ty information. This section is provided to improve understanding of these signal words and symbols.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.

dANGeR DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAuTIoN CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE NOTICE indicates information that relates to the protection of property.
This symbol means read the operator’s manual carefully This symbol indicates the risk of machine tipping, caus-
before using the equipment to reduce the risk of injury. ing striking or crushing injuries.
The operator’s manual contains important information
on the safe and proper operation of the equipment. This symbol means do not wear gloves while operating
this machine to reduce the risk of entanglement.
This symbol means always wear safety glasses with side
shields or goggles while using this equipment to reduce This symbol means always use a foot switch when using
the risk of injury. a threading machine/power drive to reduce the risk of
injury.
This symbol indicates the risk of fingers, hands, clothes
and other objects catching on or between gears or other This symbol means do not disconnect foot switch to
rotating parts and causing crushing injuries. reduce the risk of injury.
This symbol indicates the risk of fingers, legs, clothes and This symbol means do not block foot switch (lock in ON
other objects catching and/or wrapping on rotating shafts position) to reduce the risk of injury.
causing crushing or striking injuries.

This symbol indicates the risk of electrical shock.

General Power Tool Safety • Keep children and bystanders away while operat-
ing a power tool. Distractions can cause you to lose
Warnings* control.
WARNING
Read all safety warnings, instructions, illustra- electrical Safety
tions and specifications provided with this power
tool. Failure to follow all instructions listed below • Power tool plugs must match the outlet. Never
may result in electric shock, fire and/or serious modify the plug in any way. Do not use any adapter
injury. plugs with earthed (grounded) power tools. Un-
modified plugs and matching outlets will reduce risk of
SAVe ALL WARNINGS ANd INSTRuCTIoNS electric shock.
FoR FuTuRe ReFeReNCe!
• Avoid body contact with earthed or grounded sur-
The term "power tool" in the warnings refers to your faces such as pipes, radiators, ranges and refrig-
mains-operated (corded) power tool or battery-operated erators. There is an increased risk of electrical shock
(cordless) power tool. if your body is earthed or grounded.
Work Area Safety • Do not expose power tools to rain or wet condi-
• Keep work area clean and well lit. Cluttered or dark tions. Water entering a power tool will increase the risk
areas invite accidents. of electrical shock.

• Do not operate power tools in explosive atmo- • Do not abuse the cord. Never use the cord for
spheres, such as in the presence of flammable liq- carrying, pulling or unplugging the power tool.
uids, gases, or dust. Power tools create sparks which Keep cord away from heat, oil, sharp edges or
may ignite the dust or fumes.
* The text used in the General Power Tool Safety Warnings section of this manual is verbatim, as required, from the applicable UL/CSA 62841-1 edition standard. This
section contains general safety practices for many different types of power tools. Not every precaution applies to every tool, and some do not apply to this tool.

2 999-998-086.10_REV. C
 535 Manual Chuck/535 Auto Chuck Threading Machines

moving parts. Damaged or entangled cords increase Power Tool use And Care
the risk of electric shock. • Do not force the power tool. Use the correct power
• When operating a power tool outdoors, use an tool for your application. The correct power tool will
extension cord suitable for outdoor use. Use of a do the job better and safer at the rate for which it is
cord suitable for outdoor use reduces the risk of elec- designed.
tric shock. • Do not use the power tool if the switch does not
• If operating a power tool in a damp location is turn it ON and OFF. Any power tool that cannot be
unavoidable, use a ground fault circuit interrupter controlled with the switch is dangerous and must be
(GFCI) protected supply. Use of a GFCI reduces repaired.
the risk of electric shock. • Disconnect the plug from the power source and/or
remove the battery pack, if detachable, from the
Personal Safety power tool before making any adjustments, chang-
• Stay alert, watch what you are doing and use com- ing accessories, or storing power tools. Such pre-
mon sense when operating a power tool. Do not ventive safety measures reduce the risk of starting the
use a power tool while you are tired or under the power tool accidentally.
influence of drugs, alcohol, or medication. A mo- • Store idle power tools out of the reach of children
ment of inattention while operating power tools may and do not allow persons unfamiliar with the pow-
result in serious personal injury. er tool or these instructions to operate the power
• Use personal protective equipment. Always wear tool. Power tools are dangerous in the hands of
eye protection. Protective equipment such as dust untrained users.
mask, non-skid safety shoes, hard hat, or hearing • Maintain power tools. Check for misalignment or
protection used for appropriate conditions will reduce binding of moving parts, breakage of parts and
personal injuries. any other condition that may affect the power tool’s
• Prevent unintentional starting. Ensure the switch is operation. If damaged, have the power tool repaired
in the OFF-position before connecting to power before use. Many accidents are caused by poorly
source and/or battery pack, picking up or carrying maintained power tools.
the tool. Carrying power tools with your finger on the • Keep cutting tools sharp and clean. Properly main-
switch or energizing power tools that have the switch tained cutting tools with sharp cutting edges are less
ON invites accidents. likely to bind and are easier to control.
• Remove any adjusting key or wrench before turn- • Use the power tool, accessories and tool bits etc.
ing the power tool ON. A wrench or a key left at- in accordance with these instructions, taking into
tached to a rotating part of the power tool may result in account the working conditions and the work to be
personal injury. performed. Use of the power tool for operations dif-
• Do not overreach. Keep proper footing and balance ferent from those intended could result in a hazardous
at all times. This enables better control of the power situation.
tool in unexpected situations. • Keep handles and grasping surfaces dry, clean
• Dress properly. Do not wear loose clothing or and free from oil and grease. Slippery handles and
jewelry. Keep your hair and clothing away from grasping surfaces do not allow for safe handling and
moving parts. Loose clothes, jewelry, or long hair control of the tool in unexpected situations.
can be caught in moving parts.
Service
• If devices are provided for the connection of dust
extraction and collection facilities, ensure these are • Have your power tool serviced by a qualified repair
connected and properly used. Use of dust collection person using only identical replacement parts.
can reduce dust-related hazards. This will ensure that the safety of the power tool is
maintained.
• Do not let familiarity gained from frequent use of
tools allow you to become complacent and ignore
tool safety principles. A careless action can cause
severe injury within a fraction of a second.

999-998-086.10_REV. C 3
 535 Manual Chuck/535 Auto Chuck Threading Machines

Specific Safety Information • Do not use this machine if the foot switch is bro-
ken or missing. The foot switch provides safe control
WARNING of the machine, such as shut-off in case of entangle-
This section contains important safety information ment.
that is specific to these tool.
• One person must control the work process, ma-
Read these precautions carefully before using the
chine operation and foot switch. Only the operator
535 Manual Chuck/535 Auto Chuck Threading
Machines to reduce the risk of electrical shock or should be in the work area when the machine is run-
other serious injury. ning. This helps reduce the risk of injury.
• Never reach into the machine front chuck or rear
SAVe ALL WARNINGS ANd INSTRuCTIoNS centering head. This will reduce the risk of entangle-
FoR FuTuRe ReFeReNCe! ment.
Keep this manual with machine for use by the operator.
• Read and understand these instructions and the
Threading Machines Safety Warnings instructions and warnings for all equipment and
materials being used before operating this tool to
• Keep floor dry and free of slippery materials such as reduce the risk of serious personal injury.
oil. Slippery floors invite accidents.
• Restrict access or barricade the area when work
piece extends beyond machine to provide a mini-
mum of one meter (3 feet) clearance from the work
piece. Restricting access or barricading the work
area around the work piece will reduce the risk of
entanglement. description, Specifications And
• Do not wear gloves. Gloves may be entangled by the Standard equipment
rotating pipe or machine parts leading to personal description
injury.
The RIDGID® Model 535 Manual Chuck and 535 Auto
• Do not use for other purposes such as drilling Chuck Threading Machines are electric motor-driven
holes or turning winches. Other uses or modifying this machines that center and chuck pipe, conduit and bolt
machine for other applications may increase the risk of stock and rotates it while cutting, reaming and threading
serious injury. operations are performed.
• Secure machine to bench or stand. Support long The 535 Auto Chuck has an automatic chuck to grip and
heavy pipe with pipe supports. This practice will center pipe.
prevent the machine from tipping.
Threading dies are mounted in a variety of available die
• While operating the machine, stand on the side heads. An integral oiling system is provided to flood the
where the operator control switch is located. Opera- work with thread cutting oil during the threading operation.
ting the machine from this side eliminates need to
With proper optional equipment, RIDGID® Model 535
reach over the machine.
Manual/535 Auto Threading Machines can be used to
• Keep hands away from rotating pipe and fittings. thread larger pipe, short or close nipples or for roll grooving.
Stop the machine before wiping pipe threads or
screwing on fittings. Allow the machine to come to
a complete stop before touching the pipe. This
practice will reduce the chance of entanglement in
rotating parts.
• Do not use this machine to install or remove (make
or break) fittings. This practice could lead to trapping,
entanglement and loss of control.
• Do not operate the machine without all covers
properly installed. Exposing moving parts increases
the probability of entanglement.

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 535 Manual Chuck/535 Auto Chuck Threading Machines

No. 820 No. 820 Cutter

Chuck Handwheel Cutter
REV/OFF/FOR
(2/0/1) Die Head
Switch
Die Head
REV/OFF/FOR No. 341 No. 341
(2/0/1) Reamer Reamer
Switch

Gear
Shift
Chip
Tray

Chip Length
Tray Gauge
Warning
Warning Drain Label Drain
Label Plug Valve

Length Gauge Foot Switch Carriage

Foot Switch Handwheel
Carriage Handwheel

Figure 1A – 535 Manual Chuck Threading Machine Figure 2A – 535 Auto Chuck Threading Machine

Centering
Device

Serial
Number
Plate
Serial
Number
Plate

Figure 1B – 535 Manual Chuck Threading Machine Figure 2B – 535 Auto Chuck Threading Machine

999-998-086.10_REV. C 5
 535 Manual Chuck/535 Auto Chuck Threading Machines

Specifications*
535 Manual Chuck Machines 535 Automatic Chuck Machines
Pipe Threading Capacity 1/8 to 2 inch (3 to 50 mm) Nominal Pipe Size
Bolt Threading Capacity ¼ to 2 inch (6 to 50 mm) Actual Stock Diameter
LH Threads With Modifications
Motor Type Universal Motor Induction Motor Universal Motor Induction Motor Induction Motor
Phase Single Phase 3 Phase Single Phase 3 Phase
Motor Power 2.3 (1.7) 0.5 (0.37) 2.3 (1.7) 1.8/2.3 (1.35/1.7) 1.5 (1.1) 2.3 (1.7) 2 (1.5) 1.8/2.3 (1.35/1.7)
HP (kW)
Volts V 115 115 230 400 220 110 230 120 400
Frequency Hz 50/60 50 60 50/60 60 50
Current Draw Amp 15 20 7.5 3.5/5.1 4.4 15 7.5 18 3.5/5.1
Operating Speed RPM 36 54 36 35/70 16/46/58 36 16/46/58 35/70
Rotary Type Rotary Type Rotary Type Rotary Type
2/1/0/1/2 1/0/2 REV/OFF/FOR 2/1/0/1/2
Rotary Type Rotary Type Switch
REV/OFF/FOR REV/OFF/FOR Switch for Rotary Type (2/0/1) Switch for speed
Controls (2/0/1) (2/0/1) speed and Shifter knob 2/0/1 Switch Switch Shifter and direction
Switch Switch direction for speed knob for control
control (see selection speed selection (see Figure 19)
Figure 19)
ON/OFF Foot Switch
Front Chuck Speed Chuck with replaceable Rocker-Action Jaw Inserts Automatic with four reversible Forged Jaws
Rear Centering Device Cam Action, rotates with Chuck Automatic, Centering only
Die Heads See RIDGID Catalog for available Die Heads
Cutter Model 820, 1/8" – 2" Full Floating, Self-Centering Cutter
Reamer Model 341, 1⁄8" – 2", 5-Fluted Reamer
Oil System 7 qt (6.6 l), with integrated Gerotor Model MJ Pump (Units prior to 1996 – Model A Oil Pump)
Weight 260 lbs. (118 kg) 350 lbs. 290 lbs. 350 lbs. (159 kg)
(unit with oil and a DH) (159 kg) (132 kg)
Overall Dimension 37" × 21" × 21" (940mm × 535mm × 535mm)
L×W×H (With Tools In Operating Position and Cutter Fully Closed)
Sound Pressure (LPA)** 85 dB(A), K=3
Sound Power (LPW)** 91 dB(A), K=3
* Refer to your machine serial number plate for information on motor rating and control panel for information on your specific machine.
** Sound measurements are measured in accordance with a standardized test per Standard EN 62481-1.
- Sound emissions may vary due to your location and specific use of these tools.
- Daily exposure levels for sound need to be evaluated for each application and appropriate safety measures taken when needed. Evaluation of exposure levels
should consider the time a tool is switched off and not in use. This may significantly reduce the exposure level over the total working period.

Standard equipment
Refer to the RIDGID catalog for details on equipment
supplied with specific machine catalog numbers.
The Threading Machine serial number plate is located
on the back cover. The last 4 digits indicate the month and
year of the manufacture.

Figure 3 – Machine Serial Number

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 535 Manual Chuck/535 Auto Chuck Threading Machines

NOTICE Selection of appropriate materials and instal- Pre-operation Inspection

lation, joining and forming methods is the responsibility of
the system designer and/or installer. Selection of improp- WARNING
er materials and methods could cause system failure.
Stainless steel and other corrosion resistant materials can
be contaminated during installation, joining and forming.
This contamination could cause corrosion and premature
failure. Careful evaluation of materials and methods for the
specific service conditions, including chemical and tem- Before each use, inspect your threading machine
perature, should be completed before any installation is and correct any problems to reduce the risk of seri-
attempted. ous injury from electric shock, crushing and other
causes and prevent threading machine damage.
1. Make sure that the threading machine is unplugged
Machine Assembly and the REV/OFF/FOR (2/0/1) Switch is in OFF (0)
WARNING position.
2. Clean any oil, grease or dirt from the threading
machine, including the handles and controls. This
aids inspection and helps prevent the machine or
control from slipping from your grip. Clean and main-
tain the machine per the Maintenance Instructions.

To reduce the risk of serious injury during use, fol- 3. Inspect the threading machines for the following:
low these procedures for proper assembly. • Inspect the cords and plugs for damage or modifi-
Failure to mount the threading machine to a stable cation.
stand or bench may result in tipping and serious • Proper assembly, maintenance and completeness.
injury.
• Any broken, worn, missing, misaligned or binding
ReV/oFF/FoR Switch should be oFF and machine parts or other damage.
unplugged before assembly.
• Presence and operation of the foot switch. Confirm
use proper lifting techniques. RIdGId 535 threading
machines weigh 260 lbs. (118 kg) or more. that foot switch is attached, in good condition, that it
cycles smoothly and does not stick.
• Presence and readability of the warning labels
Mounting on Stands (See Figure 1 & 2).
The Threading Machines can be mounted on various • Condition of the dies, cutter wheel and reamer cut-
RIDGID Threader Stands. Refer to RIDGID catalog for ting edges. Dull or damaged cutting tools increase
stand information and to the respective Stand Instruction required force, produce poor results and increase
Sheet for mounting instructions. the risk of injury.
• Any other condition which may prevent safe and
Mounting on Bench normal operation.
The machines can be mounted on a level, stable bench. To If any problems are found, do not use the threading
mount the unit on a bench, use four 5/16"-18 UNC bolts in machine until the problems have been repaired.
holes provided at each corner of the machine base. Base 4. Inspect and maintain any other equipment being
hole spacing is 29.5" x 15.5" (749 mm x 394 mm). Tighten used per its instructions to make sure it is functioning
securely. properly.

999-998-086.10_REV. C 7
 535 Manual Chuck/535 Auto Chuck Threading Machines

Machine and Work Area Set-up the die head. See Die Head Set-Up and Use section
for details.
WARNING
7. Swing the cutter, reamer and die head up away from
the operator. Make sure they are stable and will not fall
in the work area.
8. If pipe will extend past the chip tray in the front of the
machine or more than 4' (1,2 m) out of the rear of the
machine, use pipe stands to support the pipe and pre-
Set up the Threading Machine and the work area vent the pipe and threading machine from tipping or
according to these procedures to reduce the risk of falling. Place the pipe stands in line with machine
injury from electric shock, machine tipping, entan-
glement, crushing and other causes, and to help chucks, approximately 1/3 of distance from end of the
prevent threading machine damage. pipe to the machine. Longer pipe may need more than
Secure machine to stable stand or bench. Properly
one pipe stand. Only use pipe stands designed for
support pipe. This will reduce the risk of falling this purpose. Improper pipe supports or supporting
pipe, tipping and serious injury. the pipe by hand can cause tipping or entanglement
do not use the Threading Machines without a prop- injuries.
erly operating foot switch. A foot switch provides
9. Restrict access or set-up guards or barricades to
better control by letting you shut off the machine
motor by removing your foot. create a minimum of 3' (1 m) clearance around the
threading machine and pipe. This helps prevent non-
1. Check work area for: operators from contacting the machine or pipe and
• Adequate lighting. reduces the risk of tipping or entanglement.
• Flammable liquids, vapors or dust that may ignite. If 10. Position the foot switch as shown in Figure 17, to allow
present, do not work in area until source is identified, a proper operating position.
removed or corrected, and area is completely ven-
tilated. The threading machine is not explosion 11. Check the level of RIDGID Thread Cutting Oil. Remove
proof and can cause sparks. the chip tray and oil pan liner; see that the filter screen
• Clear, level, stable and dry place for all equipment assembly is fully submerged in oil. See Oil System
and operator. Maintenance.
• Good ventilation. Do not use extensively in small, 12. With the REV/OFF/FOR Switch in OFF position, run the
enclosed areas. cord along a clear path. With dry hands, plug the
• Properly grounded electrical outlet of the correct power cord into properly grounded outlet. Keep all
voltage. Check the machine serial plate for required connections dry and off the ground. If the power cord is
voltage. A three-prong or GFCI outlet may not be not long enough use an extension cord that:
properly grounded. If in doubt, have outlet inspected • Is in good condition.
by a licensed electrician. • Has a three-prong plug like on the threading machine.
2. Inspect the pipe to be threaded and associated fit- • Is rated for outdoor use and contains a W or W-A in
tings. Determine the correct equipment for the job, the cord designation (e.g. SOW).
see Specifications. Do not use to thread anything oth- • Has sufficient wire size. For extension cords up to 50'
er than straight stock. Do not thread pipe with fittings or (15.2 m) long use 16 AWG (1.5 mm2) or heavier. For
other attachments. This increases the risk of entan- extension cords 50'-100' (15.2 m - 30.5 m) long
glement. use 14 AWG (2.5 mm2) or heavier.
3. Transport equipment to work area. See Preparing 13. Check the threading machine for proper operation.
Machine for Transport for information. With hands clear of moving parts:
4. Confirm equipment to be used has been properly in- • Move the REV/OFF/FOR (2/0/1) Switch to the FOR
spected and assembled. (1) position. Press and release the foot switch. Chuck
should rotate counter-clockwise when viewed from
5. Confirm that the REV/OFF/FOR Switch is in the OFF
the carriage end (see Figure 22). Repeat for REV
position.
position – chuck should rotate clockwise. If the thread-
6. Check that the correct dies are in the die head and are ing machine does not rotate in the correct direction,
properly set. If needed, install and/or adjust the dies in or the foot switch does not control the machine

8 999-998-086.10_REV. C
 535 Manual Chuck/535 Auto Chuck Threading Machines

operation, do not use the machine until it has been Washer Tongue Link Clamp Lever (Hex Nut
on Mono Dies)
repaired. Size Bar
• Depress and hold the foot switch. Inspect the mov- Post
Throwout Lever
ing parts for misalignment, binding, odd noises or
any other unusual conditions. Remove foot from
the foot switch. If any unusual conditions are found,
do not use the machine until it has been repaired.
For 535 Auto Chuck machines, confirm that the
FOR rotation closes the chuck and REV rotation
opens it. Dies

• Place die head in the use position. Depress and hold

the foot switch. Check for oil flow through the die
head. Remove foot from the foot switch.
Hole for Locking Pin (LH Die Heads)
14. Move the REV/OFF/FOR Switch to the OFF posi-
Figure 4 – Quick-Opening Die Head
tion, and with dry hands unplug the machine.

Inserting/Changing the Dies

die Head Set-up and use
1. Place the die head with numbers facing up.
The 535 Manual Chuck/535 Auto Chuck Threading Ma-
chines can be used with a variety of RIDGID Die Heads to 2. Move throwout lever to OPEN position (Figure 5).
cut pipe and bolt threads. Information is included here for Throwout Throwout
Quick-Opening, Self-Opening and Semi-Automatic Die Lever Lever

Heads. See the RIDGID catalog for other available die

heads.
Die Heads using Universal Dies for pipe require one set of
dies for each of the following pipe size ranges: (1/8"), (1/4" and
3
/8"), (1/2" and ¾") and (1" through 2"). NPT/NPSM dies
must be used in NPT Die Heads and BSPT/BSPP dies
Open Closed
must be used in BSPT Die Heads – The cam plate is
marked for each. Figure 5 – Open/Closed Lever Position

Die heads using Bolt dies require a dedicated set of dies 3 Loosen clamp lever Indicator
for each specific thread size. Line
approximately three
High Speed dies are recommended for threading at 40 turns.
rpm and higher speeds. See the RIDGID catalog for dies 4. Lift tongue of wash- Indicator
available for your die head. er out of slot in size Line

Always cut a test thread to confirm proper thread size after bar. Move washer to
changing/adjusting the Dies. end of slot (Figure
6).
Removing/Installing die Head 5. Remove dies from
Insert/remove Die Head Post into mating hole in car- the die head. Figure 6 – Inserting Dies
riage. When fully inserted, the Die Head will be held in 6. Insert appropriate dies into the die head, numbered
place. When it is installed, the Die Head can be pivoted on edge up until the indicator line is flush with the edge of
post to align it with pipe or it can be swung up and out of the die head (see Figure 6). Numbers on the dies
the way to allow use of cutter or reamer. must correspond with those on the die head slots.
Always change dies as sets – do not mix dies from dif-
Quick-opening die Heads ferent sets.
Quick opening die heads include Model 811A and 531/532
7. Move link index mark to align with desired size mark on
Bolt. Quick opening die heads are manually opened and
size bar. Adjust die insertion as needed to allow move-
closed for user specified thread length.
ment. Washer tongue should be in slot to left.
8. Tighten clamp lever.

999-998-086.10_REV. C 9
 535 Manual Chuck/535 Auto Chuck Threading Machines

Adjusting Thread Size Inserting/Changing the Dies

1. Install the die head move the die head into threading 1. Place the die head with numbers facing up.
position.
2. Make sure the trigger assembly is released and die
2. Loosen clamp lever. head OPEN by pulling the trigger slide away from the
die head. Stay clear of the spring loaded Throwout
3. Start with link index mark aligned with desired size
Lever while releasing trigger assembly.
mark on size bar. On Bolt die heads, set link mark at
line in size bar. For bolt threads with Universal die Throwout
Lever
head, set all bolt dies at BOLT Throwout
line on size bar (Figure 7). Link Lever
Index
Mark “Under”
4. If thread size needs to be ad-
justed, set the link index mark
slightly off the mark on size
bar in the direction of OVER
Open Closed
(larger diameter thread, less Size Figure 9 – Open/Closed Position
turns of fitting engagement) or Bar
UNDER (smaller thread diam-
“Over” 3. Loosen clamp lever approximately six full turns.
eter, more turns of fitting en-
gagement) markings. 4. Pull lock screw out of size
Figure 7 – Adjusting
Thread Size bar slot so roll pin will by- Indicator Indicator
5. Tighten clamp lever. Line Line
pass slot. Position size
Opening the Die Head at the End of the Thread bar so that the index line
on lock screw is aligned
At the end of the thread: with the REMOVE DIES
• Pipe Threads – End of threaded pipe is flush with the mark.
end of the number 1 die.
5. Remove dies from the die
• Bolt Threads – Thread the desired length – watch
head.
closely for any interference between the parts.
Insert appropriate dies into Indicator Line
Move the throwout lever to the OPEN position, retracting the die head, numbered Figure 10 – Inserting Dies
dies. edge up until the indicator line is flush with the edge of
the die head (see Figure 10). Numbers on the dies
Self-opening die Heads must correspond with those on the die head slots.
The Model 815A Die Heads are self-opening die heads. Always change dies as sets – do not mix dies from dif-
For ½" through 2" pipe sizes, a trigger can be used to open ferent sets.
the diehead when the thread is complete. For 1/8" to 3/8" 6. Move size bar so index line on lock screw is aligned
sizes, and if desired for the other sizes, the die head is with desired size mark. Adjust die insertion as needed
manually opened when the thread is complete. to allow movement.
“Remove Dies” Mark
Roll Pin Size Bar 7. Make sure roll pin points toward REMOVE DIES
mark.
Index
Line Trigger 8. Tighten the clamp lever.
Assembly

Lock Adjusting Thread Size

Screw
1. Install the die head and move the die head into thread-
Trigger
ing position.
Clamp Lever Slide
2. Loosen clamp lever.
3. Position size bar so index line on lock screw is aligned
Throwout
Lever with desired size mark on size bar.
Figure 8 – Universal Self-Opening Die Head

10 999-998-086.10_REV. C
 535 Manual Chuck/535 Auto Chuck Threading Machines

4. If thread size needs to be ad- Handle Position Blocks Cam Plate Change Die
Lock Stop
justed, set the lock screw index
Screw
line slightly off the mark on size Index “Over”
Line
bar in the direction of OVER
(larger diameter thread, less
turns of fitting engagement) or
UNDER (smaller thread dia-
“Under”
meter, more turns of fitting en- Size
gagement) markings. Bar
Figure 11 – Adjusting Post
5. Tighten clamp lever. Thread Size
Plunger
Knob
Front (Closed) Back (Open)
Trigger Slide Adjustment
Figure 13 – Semi-Automatic Die Head
Position the Trigger Slide for the size of pipe being thread-
ed (see Figure 12).
Inserting/Changing the Dies
• 1/2" and 3/4" – End of pipe should hit foot of Trigger
Slide. 1 Place the die head with numbers facing up.
1" thru 2"
• 1" to 2" – End of pipe should hit pipe this
hit
2. Depress handle so that cam plate rests against the
the shank of the Trigger Slide. surface change die stop (Figure 13). The cam plate/handle
For assembly is spring loaded and will move when de-
• 1/8", ¼" and 3/8" pipe pressed.
• Longer or shorter threads / " and / "
1
2
3
4 3. Pull the plunger knob and rotate the handle and cam
pipe hit this Trigger
• Bolt threading surface Slide plate counter-clockwise until it stops.
Push trigger slide up and out of the Figure 12 – Setting
way. Die head must be opened manu- the 4. Remove dies from the die head.
ally. Trigger
5. Insert appropriate dies into the die head, numbered
Opening the Die Head at the End of the Thread edge up until the indicator line is flush with the edge of
the diehead (see Figure 14). Numbers on the dies
When using trigger it will contact the end of pipe, causing
must correspond with
the die head to automatically open. Stay clear of the spring
those on the die head
loaded Throwout Lever when it releases.
slots. Always change dies
To open the die head manually (with trigger slide up), at as sets – do not mix dies
the end of the thread: from different sets.
• Tapered Pipe Threads – End of pipe is flush with 6. Rotate the handle clock-
the end of the number 1 die. wise so that the plunger
• Bolt and Straight Threads – Thread the desired knob is flush against the Indicator Line
length – watch closely for any interference between die head.
Figure 14 – Inserting Dies
the parts.
Adjusting Thread Size
Move the throwout lever to the OPEN position, retracting
dies. 1 Install the die head and move the die head into thread-
ing position.
Semi-Automatic die Heads 2 Loosen the screw for the position block for desired pipe
Semi-Automatic Die Heads include Model 816/817 NPT size.
(RH) die heads. The Semi-Automatic Die Heads can be 3 Start with the position block index line on the middle
quickly adjusted from size to size and are manually opened size bar mark.
and closed for user specified thread length.
4 If thread size needs to be adjusted, set the index line
slightly off the mark on size bar in the direction of the
handle for larger diameter thread, (less turns of fit-
ting engagement) or away from handle for smaller
thread diameter (more turns of fitting engagement).

999-998-086.10_REV. C 11
 535 Manual Chuck/535 Auto Chuck Threading Machines

5 Securely tighten the position block screw. Follow operating instructions to reduce the risk of
injury from entanglement, striking, crushing and
6 Always make sure position block type matches (Figure other causes.
15).
1. Make sure that machine and work area is properly set
Size Bar Screw Index Line up and that the work area is free of bystanders and
Position Position Block
Block Type other distractions. The operator should be the only per-
son in the barricaded area while the machine is oper-
ated.
The cutter, reamer and die head should be up away
from the operator, do not place in the operating posi-
tion. Make sure they are stable and will not fall in the
work area.
Pipe Size
Fully open the chucks of the threading machine. For
Figure 15 – Adjusting Thread Size
Manual Chuck machines, turn the front chuck hand-
wheel clockwise (see Figure 16). For Auto Chuck ma-
Opening the Diehead at the end of the Thread chines, move the REV/OFF/FOR (2/0/1) Switch to the
When the end of the pipe is flush with the end of the REV (2) position, depress and release the foot switch.
number 1 die, press the handle to open die head and 2. Insert pipe shorter than 2’ (0,6 m) from the front of the
retract the dies. Do not run machine in reverse (REV) with machine. Insert longer pipes through either end so that
dies engaged. the longer section extends out beyond the rear of
the threading machine. Confirm that pipe stands are
properly placed.
operating Instructions
3. If needed, mark the pipe. Place pipe so that the area to
WARNING be cut or end to be reamed or threaded is approxi-
mately 4" (100 mm) from the front of the chuck. If
closer, the carriage may strike the machine during
threading and damage the machine.

do not wear gloves or loose clothing. Keep sleeves 4. Chuck the pipe.
and jackets buttoned. Loose clothing can become For Manual Chuck machines: Turn the rear center-
entangled in rotating parts and cause crushing and
striking injuries. ing device counterclockwise (viewed from rear of
machine) to close down onto pipe. Make sure that the
Keep hands away from rotating pipe and parts. Stop
the machine before wiping threads or screwing on fit- pipe is centered in the jaws. This improves pipe sup-
tings. do not reach across the machine or pipe. To port and gives better results.
prevent entanglement, crushing or striking injuries,
allow machine to come to a complete stop before
touching the pipe or machine chucks. Close
do not use this machine to make or break (tighten or
loosen) fittings. This can cause striking or crushing
injuries.
do not use a threading machine without a properly
Open
operating foot switch. Never block a foot switch in
the oN position so that it does not control the
threading machine. A foot switch provides better
control by letting you shut off the machine motor by
removing your foot. If entanglement should occur
and power is maintained to the motor, you will be
pulled into the machine. This machine has high
torque and can cause clothing to bind around your
arm or other body parts with enough force to crush
or break bones or cause striking or other injuries. Figure 16 – Chucking Pipe
one person must control both the work process
and the foot switch. do not operate with more than Turn the front chuck handwheel counterclockwise
one person. In case of entanglement, the operator (viewed from front of machine Figure 16) to close
must be in control of the foot switch.

12 999-998-086.10_REV. C
 535 Manual Chuck/535 Auto Chuck Threading Machines

down onto pipe. Make sure that the pipe is centered in bolt threading, high torque applications like stainless
the inserts. Use repeated and forceful counterclockwise steel and high hardness material.
spins of the handwheel to secure the pipe in front
• 46 RPM – Suitable for threading up to 2" pipe. High
chuck.
Speed Dies are recommended.
For Auto Chuck machines: Move the REV/OFF/FOR
• 54 and 58 RPM – Suitable for threading up to 11/4" pipe.
(2/0/1) Switch to the FOR (1) position and step on the
High Speed Dies are recommended.
foot switch. The machine will automatically center and
grip the pipe or stock. If pipe is chucked off center, run • Higher than 58 RPM – Not suitable for threading. Use
the machine in REV to release and re-chuck. Do not for cutting and reaming only.
handle rotating pipe. Auto chuck machines only grip
If the machine stalls while operating, immediately release
pipe when rotating.
foot switch and change to low speed. Do not change
5. Assume a proper operating position to help maintain speed while cutting, reaming or threading.
control of the machine and pipe (See Figure 17).
If equipped with a shifter (see Figure 18), to shift:
• Stand on the REV/OFF/FOR Switch side of the
machine with convenient access to the tools and
switch.
• Be sure that you can control the foot switch. Do not
step on foot switch yet. In case of emergency, you Shifter
must be able to release the foot switch.
• Be sure that you have good balance and do not
have to overreach.

Figure 18 – 535 Shifter

1. Pull the shifter knob out.

2. Move the shifter to the desired speed position and
release the knob into detent.
If shifter cannot be moved, leave in current speed set-
ting. Depress and release the foot switch, allow the
machine to come to a full stop and try shifting again.
Do not shift while the machine is rotating.
400 Volt three phase 535 machines can be operated in 35
or 70 rpm. This is controlled by the machine switch, which
is marked 2-1-0-1-2. 0 is the OFF position, 1 is 35 rpm (For-
ward and Reverse), 2 is 70 rpm (Forward and Reverse).
See Figure 19.
Switch Position

Figure 17 – Operating Position OFF

REV FOR

Changing operating Speeds 1 0 1 35 RPM

535 Threading machines come in single and multiple
2 2 70 RPM
speed versions. Any speed may be used for cutting and
reaming.

Threading Speed Selection

• Up to 36 RPM – Suitable for threading up to 2" pipe,
Figure 19 – 400 V 3 phase Speed and Direction Control

999-998-086.10_REV. C 13
 535 Manual Chuck/535 Auto Chuck Threading Machines

Cutting with No. 820 Cutter by hand. Let the cut off piece be supported by the
1. Open cutter by turning the feed screw counterclock- threading machine carriage and pipe stand.
wise. Lower the cutter into cutting position. Align the
cutter wheel with the mark on pipe. Cutting threaded
or damaged sections of pipe can damage the cutter
wheel.
Length Gauge Use – Place cutting wheel blade against
the end of pipe and set length gauge pointer to “0”
(Figure 20A). Raise cutter and turn carriage hand-
wheel until the pointer is at the length desired. Lower
the cutter into cutting position. See Figure 20B.

Figure 21 – Cutting Pipe with Cutter

7. Remove foot from the foot switch.

8 Move the REV/OFF/FOR Switch to the OFF position.
9. Raise the cutter into position up away from the oper-
ator.

Reaming with No. 341 Reamer

Figure 20A – Cutter Wheel Blade Against End of Pipe. Set 1. Move the reamer into reaming position. Make sure
Pointer to Zero (0)
that it is securely positioned to prevent it from moving
during use.
2 in
2. Extend reamer by releasing latch and sliding the
reamer towards pipe until the latch engages.
3. Move the REV/OFF/FOR (2/0/1) Switch to the FOR
(1) position.
4. With both hands, grasp the carriage handwheel.
5. Depress the foot switch.
REV
REV
(2)
(2)
FOR
(1)

Figure 20B – Length Gauge Pointer At Desired Length

2. Tighten the cutter feed screw handle to bring the cut-

ter wheel firmly in contact with the pipe while keeping
the cutter wheel aligned with the mark on pipe.
3. Move the REV/OFF/FOR Switch to the FOR position.
4. With both hands, grasp the pipe cutter feed handle.
5. Depress the foot switch.
6. Tighten the feed screw handle one-half turn per rota-
tion of the pipe until the pipe is cut. More aggressive
tightening of the handle reduces cutter wheel life and Figure 22 – Reaming Pipe with Reamer, Machine Rotation
increases burr formation. Do not support the pipe
6. Turn carriage handwheel to move the reamer to the

14 999-998-086.10_REV. C
 535 Manual Chuck/535 Auto Chuck Threading Machines

end of the pipe. Apply slight pressure to the hand- 8. Keep your hands away from the rotating pipe. Make
wheel to feed the reamer into pipe to remove the sure the carriage does not hit the machine. When the
burr as desired. thread is complete, open the die head (if the die head
does not open automatically). Do not run machine in
7. Remove foot from the foot switch.
Reverse (REV) with dies engaged.
8. Move the REV/OFF/FOR Switch to the OFF position.
9. Remove foot from the foot switch.
9. Retract the reamer by releasing latch and sliding the
10. Move the REV/OFF/FOR Switch to the OFF posi-
reamer away from pipe until the latch engages.
tion.
10. Move reamer up away from the operator.
11. Turn the carriage handwheel to move the die head
past the end of the pipe. Raise the die head into
Threading Pipe
position up away from the operator.
Due to differing pipe characteristics, a test thread should
always be performed before the first thread of the day or 12. Remove the pipe from the machine and inspect the
when changing pipe size, schedule or material. thread. Do not use the machine to tighten or loosen fit-
tings on the thread.
1. Lower the die head into the threading position. Confirm
that the dies are correct for the pipe being threaded and Threading Bar Stock/Bolt Threading
properly set. See the Die Head Set-Up and Use section
Bolt threading is similar to the pipe threading process. The
for information on changing and adjusting dies.
stock diameter should never exceed the thread major diam-
2. If needed, chose a correct operating speed for the eter.
application. See Changing operating Speeds section.
When cutting bolt threads, the correct dies and die head
3. Move the REV/OFF/FOR Switch to the FOR position. must be used. Bolt threads may be cut as long as needed,
but make sure the carriage does not hit the machine. If long
4. With both hands, grasp the carriage handwheel.
threads are required:
5. Depress the foot switch.
1. At the end of carriage travel, leave the diehead closed,
6. Confirm cutting oil flow through the die head. Current remove foot from the foot switch and move the REV/-
535 Threading Machines use through head oiling. OFF/FOR Switch to the OFF position.
Machines made prior to 1996 have an oil spout which
2. For Manual Chuck machines: Open the chuck and
must be swung to the down position to flood dies
move the carriage and workpiece to the end of the
with oil.
machine. Re-chuck the rod and continue threading.
3. For Auto Chuck machines: Move the REV/OFF/FOR
Switch in the REV position and tap the foot switch to
release the workpiece. Slide the carriage and work-
piece to the end of the machine. Re-chuck the rod and
continue threading.

Left Hand Threading

Cutting left hand threads is similar to the right hand thread-
ing process. To cut left hand threads left hand threading kit,
left hand die heads and dies are required. For reaming
with the machine in reverse a Model E-863 Reamer Cone
(cat# 46660) is required.
1. For 535 Manual Chuck machines: Install the left
Figure 23 – Threading Pipe hand threading kit (Cat# 96517) as per the kit instruc-
tions to allow oil flow in REV. (535 Threading Machines
7. Turn carriage handwheel to move the die head to made prior to 2001 do not require the kit).
the end of pipe. Apply slight force to the handwheel to
start the die head onto the pipe. Once the die head 2. For 535 Auto Chuck machines: Install the 535
starts threading, no more force is required on the Automatic Reversing Valve Kit (Cat# 12138) as per kit
carriage handwheel. instructions to allow oil flow in REV. The kit includes a
selector for LH or RH oil flow. See Figure 24.

999-998-086.10_REV. C 15
 535 Manual Chuck/535 Auto Chuck Threading Machines

L.H. & R.H. Threading R.H. Threading

Pin Pin
Outward Inward

Right Hand Thread

Figure 24 – LH or RH Oil Flow Selector

Rear
Pivot Rod
Left hand threading requires the chuck jaws to grip the Support
pipe during REV rotation of the machine.
a. Make sure that the REV/OFF/FOR (2/0/1) switch is Figure 25B – Rear Pivot Rod Support - Pin Placement
in the OFF (0) position and the cord is unplugged
from the outlet. 3. Place a 5/16" pin 2" long through the holes in carriage
b. Remove rear cover. Loosen cover screws and rest and left hand die head to retain in place (see
rotate cover to remove (Figure 25A). Figure 26).
c. Remove E-clips and rear pivot rod support (Figure
25B).
d. Position the rear pivot rod support so that pin faces
outward and reinstall (Figure 25B). Place Pin
Through
e. Reinstall retaining E-clips and rear cover. Holes
f. With the machine completely reassembled and
the chuck cover installed, place the REV/OFF/FOR
in the FOR position to open the chuck in prepara-
tion to left hand thread. In this configuration, the
machine can be used for both Left Hand and Right
Hand threading, depending on whether FOR or
REV is used to open the empty chuck.
g. To convert back to Right Hand threading only, turn
over the rear pivot rod support so that pin faces Figure 26 – Retaining LH Die Head in Place
inward and reinstall (Figure 25B).
4. Threading will be done with the REV/OFF/FOR switch
Rotate Cover
Loosen in the REV position. For the Auto Chuck machines, the
Screws
chuck operation will be reversed – the chuck will
close down and grip pipe in REV and open in FOR.

Removing Pipe from the Machine

1. Un-chuck the pipe.
For Manual Chuck machines: With the REV/OFF/-
FOR Switch in OFF position and the pipe stationary,
use repeated and forceful clockwise spins of the
handwheel to loosen the pipe in the chuck. Open
the front chuck and the rear-centering device. Do not
reach into chuck or centering device.
Figure 25A – Removing Rear Cover For Auto Chuck machines: Move the REV/OFF/FOR
(2/0/1) Switch to the REV (2) position. Press and
release the foot switch, the machine will release the
pipe. Move the REV/OFF/FOR Switch to the OFF
(0) position.

16 999-998-086.10_REV. C
 535 Manual Chuck/535 Auto Chuck Threading Machines

2. Firmly grip the pipe and remove from the machine. 2. Clean the chips and other debris from the chip tray.
Carefully handle the pipe as the thread may still be hot Remove or secure all loose equipment and material
and there may be burrs or sharp edges. from the machine and stand prior to moving to prevent
falling or tipping. Clean up any oil or debris on the floor.
Inspecting Threads
3. Place the cutter, reamer and die head in the operating
1. After removing the pipe from the machine, clean the position.
thread.
4. Coil up the power cord and foot switch cord. If need-
2. Visually inspect thread. Threads should be smooth ed, remove the machine from the stand.
and complete, with good form. If issues such as
thread tearing, waviness, thin threads, or pipe out-of 5. Use care in lifting and moving, follow stand instruc-
roundness are found, the thread may not seal. Refer tions. Be aware of the machine weight.
to the Troubleshooting Chart for help in diagnosing
these issues.
3. Inspect the size of the thread.
• The preferred method of checking thread size is with
a ring gauge. There are various styles of ring
gauges, and their usage may differ from that shown
here.
• Screw ring gauge onto the thread hand tight.
• Look at how far the pipe end extends through the
ring gage. The end of the pipe should be flush with
the side of the gauge plus or minus one turn. If
thread does not gauge properly, cut off the thread,
adjust the die head and cut another thread. Using a
thread that does not gauge properly can cause
leaks.
Ring
Gauge

Flush One Turn Large One Turn Small

(Basic Size) (Maximum Size) (Minimum Size)
Figure 28 – Machine prepared for Transport
Figure 27 – Checking Thread Size

• If a ring gauge is not available to inspect thread size, Maintenance Instructions

it is possible to use a new clean fitting representa-
tive of those used on the job to gauge thread size. WARNING
For 2" and under NPT threads, the threads should Make sure that the ReV/oFF/FoR Switch is in the
be cut to obtain 4 to 5 turns to hand tight engage- oFF position and the machine is unplugged before
performing any maintenance or making any adjust-
ment with the fitting and for BSPT it should be 3
ments.
turns.
Maintain threading machine according to these
4. See Adjusting Thread Size under Die Head Set-Up procedures to reduce the risk of injury from elec-
and Use heading to adjust thread size. trical shock, entanglement and other causes.

5. Test the piping system in accordance with local codes

and normal practice. Cleaning
After each use, empty the threading chips from the chip
Preparing Machine for Transport tray and wipe out any oil residue. Wipe oil off exposed sur-
1. Make sure that the REV/OFF/FOR switch is in the faces, especially areas of relative motion like the car-
OFF position and the cord is unplugged from the riage rails.
outlet.

999-998-086.10_REV. C 17
 535 Manual Chuck/535 Auto Chuck Threading Machines

If the jaw inserts do not grip and need to be cleaned, use Oil Filter
Screen
a wire brush to remove any build up of pipe scale, etc.
Top Cover Removal/Installation
The top cover is retained by fasteners at each corner. The
fasteners are secured to the cover to prevent loss. Do not
operate the threading machine with cover off.

Lubrication
On a monthly basis (or more often if needed) lubricate all
exposed moving parts (such as carriage rails, cutter wheels,
Chip Tray
cutter feed screw, jaw inserts and pivot points) with a light
lubricating oil. Wipe off any excess oil from exposed sur-
faces. Figure 30 – Removing Chip Tray
Every 2-6 months, depending on usage, remove top cover
and use grease gun to apply Lithium based EP (Extreme Replace thread cutting oil when it becomes dirty or con-
Pressure) grease to the shaft bearing grease fittings (Figure taminated. To drain the oil, position a container under drain
29). Apply a small amount of grease to the exposed drive plug at end of reservoir and remove plug. Clean build up
gear teeth. from the bottom of the reservoir. Use RIDGID Thread
Drive Cutting Oil for high quality threads and maximum die life.
Grease Gear
Fittings Teeth
Reservoir in the base will hold approximately 7 qt (6,6 l) of
thread cutting oil.
The oil pump should self-prime if the system is clean. If it
does not, this indicates that the pump is worn and should be
serviced. Do not attempt to prime the pump.

Priming the Model A oil Pump

Current 535 threading machines use self-priming pumps.
Machines made prior to June 1, 1996 have the Model A oil
pump and may require priming.
WARNING RIDGID Model 535, 500 and 500A
Threading Machines equipped with a Model A oil pump
Figure 29 – Lubrication Points
should have an oil pump priming port tube extension and
a top cover access hole to allow the oil pump to be primed
Do not operate the threading machine with cover off. Always
without removing the top cover of the machine. This
replace cover immediately after lubricating machine.
reduces the risk of injury from contacting the internal
gearing of the machine. If your pre-1996 machine does not
oil System Maintenance have a priming port tube extension and access hole in the
Slide the chip tray out. top cover, we strongly recommend that they be added.
Keep oil filter screen clean for sufficient oil flow. Oil filter Contact Ridge Tool Technical Service Department at
screen is located in the bottom of oil reservoir. Loosen the [email protected], or (800) 519-3456 regard-
screw that secures filter to base, remove filter from oil line ing a retrofit policy.
and clean. Do not operate machine with oil filter screen
removed.

18 999-998-086.10_REV. C
 535 Manual Chuck/535 Auto Chuck Threading Machines

Connecting Retaining
Top Link
Cover Plug Ring

Front
Pivot Rod
Support

Figure 31 – Priming Model A Pump Jaw

Key
To prime the Model A Pump:
1. Remove plug cover located on top cover.
2. Remove plug through opening.
3. Fill pump with oil.
4. Replace plug and plug cover before starting machine
or pump will drain itself immediately.
NOTE! If machine must be primed on a frequent basis, it
is an indication that the pump is in need of repair.

Replacing No. 820 Cutter Wheel Figure 32 – Changing Auto Chuck Machine Jaws

If the cutter wheel becomes dull or broken, push cutter 4. Reverse process to assemble.
wheel pin out of frame and check for wear. If needed
replace pin, and install new Cutter Wheel (see RIDGID Replacing Jaw Inserts (Manual Chuck
catalog). Lubricate pin with light lubricating oil. Machines)
Jaw Replacement (Auto Chuck If Jaw inserts are worn out and do not grip pipe, they need
Machines) to be replaced.
When teeth on jaw become worn and fail to hold pipe or rod 1. Place screwdriver in insert slot and turn 90 degrees in
during operation, flip jaws to unused side or replace entire either direction. Remove insert (Figure 33).
set of jaws.
1. Loosen all three front cover mounting screws and
PRESS
remove the front cover. Mounting screws are retained DOWN
to front cover.
‘

Screw Driver

2. Remove retaining rings and remove front pivot rod

support.
3. Remove jaws from the drive shaft. Flip over to unused
Insert
side or replace with new jaws. Make sure keys are Locking Teeth
installed. Pin

Confirm that connection links and jaws are in proper To Remove To Replace
orientation (Figure 32 inset). Figure 33 – Replacing Jaw Inserts

999-998-086.10_REV. C 19
 535 Manual Chuck/535 Auto Chuck Threading Machines

2. Place insert sideways on locking pin and press down Apply moderate finger force (about 4 pounds (2 kg)) to
as far as possible (Figure 33). the midpoint of the belt. Belt should deflect approximately
1/8" (3mm) (Figure 35).
3. Hold insert down firmly, and with screwdriver, turn so
teeth face up. 1. Loosen the four fasteners that hold the motor to the
motor bracket.
Replacing Carbon Brushes (universal
2. If changing the belt, loosen the belt tensioner. Slide the
Motor units)
motor toward the pulley. Remove and replace the
Check motor brushes every 6 months. Replace when worn belt.
to less than ½".
3. Tighten the belt tensioner.
1. Unplug the machine from power source.
4. Make sure the pulleys are aligned and confirm that the
2. Remove the top cover. belt is properly tensioned. Tighten the 4 fasteners
that hold the motor to the motor bracket.

optional equipment
WARNING
To reduce the risk of serious injury, only use equip-
ment specifically designed and recommended for use
with the RIdGId 535 Manual Chuck/535 Auto Chuck
Brush Threading Machines.
Cap
Catalog
No. Model Description
42365 341 Reamer
42390 820 Wheel-Type Cutter
Figure 34 – Removing Motor Cover/Changing Brushes
41620 – Gearhead Motor Grease
Die Heads
3. Unscrew brush caps (both top and bottom of motor). 42485 4U Die Head Rack
Remove and inspect brushes. Replace when worn 42490 6U Die Head Rack
to less than ½". Inspect the commutator for wear. If 97065 811A Quick-Opening Die Head NPT RH
excessively worn, have machine serviced. 97075 815A Self-Opening Die Head NPT RH
4. Re-install brushes/install new brushes. Reassemble 23282 842 Quick-Opening Die Head NPT LH
unit. Install all covers before operating machine. 97070 811A Quick-Opening Die Head BSPT RH
97080 815A Self-Opening Die Head BSPT RH
97045 531 Quick-Opening Bolt Die Head RH/LH ¼" to 1"
V-Belt Tension/Replacement (Induction
97050 532 Quick-Opening Bolt Die Head RH/LH 1 1/8" to 2"
Motor units) 84537 816 Semi-Automatic Die Head 1/8" to ¾"
84532 817 Semi-Automatic Die Head 1" to 2"
Belt Threader Stands
Tensioner
92457 100A Universal Leg & Tray Stand
92462 150A Universal Wheel & Tray Stand
92467 200A Universal Wheel & Cabinet Stand
Nipple Chucks
51005 819 Nipple Chuck ½" to 2" NPT
68160 819 Nipple Chuck ½" to 2" BSPT
V-Belt For 535 Manual Chuck Machines Only
96517 MJ-1 535 Left Hand Threading Kit
97365 - Jaw Inserts for Coated Pipe
For 535 Auto Chuck Machines Only
Motor
Fasteners 12138 535A Left Hand Threading Kit
94017 – Front Jaw
Figure 35 – Belt Tensioning 35867 839 Adapter Kit for 819 Nipple Chuck
For a complete listing of RIdGId equipment avail-
When lubricating the grease fittings, check v-belt tension. able for the 535 Manual Chuck/535 Auto Chuck

20 999-998-086.10_REV. C
 535 Manual Chuck/535 Auto Chuck Threading Machines

Threading Machines, see the Ridge Tool Catalog

online at RIdGId.com or call Ridge Tool Technical
disposal
Service department (800) 519-3456, from the u.S. Parts of the Threading Machine contain valuable materi-
and Canada. als and can be recycled. There are companies that spe-
cialize in recycling that may be found locally. Dispose of the
components and any waste oil in compliance with all
Thread Cutting oil Information applicable regulations. Contact your local waste man-
Read and follow all instructions on the threading oil label and agement authority for more information.
Safety Data Sheet (SDS). Specific information about For EC Countries: Do not dispose of elec-
RIDGID Thread Cutting Oils, including Hazard Identification, trical equipment with household waste!
First Aid, Fire Fighting, Accidental Release Measures,
Handling and Storage, Personal Protective Equipment, According to the European Guideline 2012/-
Disposal and Transportation, is included on the container 19/EU for Waste Electrical and Electronic
and SDS. SDS is available at RIDGID.com or by contacting Equipment and its implementation into nation-
Ridge Tool Technical Service Department at (800) 519- al legislation, electrical equipment that is no
3456 in U.S. and Canada or [email protected]. longer usable must be collected separately and disposed
of in an environmentally correct manner.

Machine Storage
WARNING The Threading Machines must be kept
indoors or well covered in rainy weather. Store the machine
in a locked area that is out of reach of children and people
unfamiliar with threading machines. This machine can
cause serious injury in the hands of untrained users.

Service And Repair

WARNING
Improper service or repair can make machine
unsafe to operate.

The “Maintenance Instructions” will take care of most of

the service needs of this machine. Any problems not ad-
dressed by this section should only be handled by an
authorized RIDGID service technician.
Tool should be taken to a RIDGID Independent Service
Center or returned to the factory. Only use RIDGID service
parts.

999-998-086.10_REV. C 21
 535 Manual Chuck/535 Auto Chuck Threading Machines

Troubleshooting
PRoBLeM PoSSIBLe ReASoNS SoLuTIoN

Torn threads. Damaged, chipped or worn out dies. Replace dies.

Incorrect cutting oil. Only use RIDGID® Thread Cutting Oil.
Dirty or contaminated oil. Replace the RIDGID® Thread Cutting Oil.
Die head not properly aligned with pipe. Clean chips, dirt or other foreign material from
between die head and carriage.
Improper pipe. Recommend using with black or galvanized steel
pipe.
Pipe wall too thin – use schedule 40 or heavier
pipe.
Die head not properly set. Adjust die head to give proper size thread.
Carriage not moving freely on rails. Clean and lubricate carriage rails.

Out-of-round or crushed Die head set undersize. Adjust die head to give proper size thread.
threads.
Pipe wall thickness too thin. Use schedule 40 or heavier pipe.

Thin threads. Dies inserted into head in wrong order. Put dies in proper position in die head.
Forcing carriage feed handle during threading. Once dies have started thread, do not force car-
riage feed handle. Allow carriage to self-feed.
Die head cover plate screws are loose. Tighten screws.

No cutting oil flow. Low or no cutting oil. Fill oil reservoir.

Machine set up for Left Hand Threading. See section on Left Hand Threading.
Oil Screen Plugged. Clean Screen.
Die head not in the threading (DOWN) position. Move die head to the threading position.

Machine will not run. Motor brushes worn out. Replace brushes.

Motor running but V-belt loose. Tighten the v-belt.

machine will not work. Worn out v-belt. Replace the v-belt.
Pipe slips in jaws. Jaw inserts loaded with debris. Clean jaw inserts with wire brush.
Jaws inserts worn out. Replace jaw inserts.
Pipe not properly centered in jaw inserts. Make sure pipe is centered in jaw inserts, use the
rear centering device.
Chuck not tight on pipe (535M). Use repeated and forceful spins of the hammer
wheel to tighten speed chuck.
Chuck not tight on pipe (535A) 535A chuck only grips when rotating.
Confirm connecting links and jaws are assembled
in proper orientation (see Jaw Replacement,
Maintenance section).
Brake assembly not properly adjusted (535A). Take machine for service.

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EC42263 All other trademarks belong to their respective holders. REV. C