Industrial Diesel Generator Set – KD1100-F

50 Hz – Fuel Consumption Optimized

RATINGS 11000V - 50 Hz
Standby kVA 1100
KWe 880
Prime kVA 1000
KWe 800
Continous kVA 800

Benefits & features GENERAL SPECIFICATIONS

Engine brand KOHLER
KOHLER premium quality
 KOHLER provides one source responsibility for the Alternator commercial brand LSA 52.2 ZL50
generating system and accessories Voltage (V) 11000
 The generator set, its components and a wide range of G3
Performance class
options have been fully developed, prototype tested,
One step load acceptance (out of ISO 100%
factory built, and production-tested criteria)
 The generator sets are designed in accordance to Standard Control Panel APM802
ISO8528-5 performance class G3 and accepts rated load
Genset Fuel consumption PRP ESP
in one step
KOHLER premium performances Consumption @ 100% load (L/h) 202.40 221.50
Engines Engine optimisation F
 Low fuel consumption thanks to a high technology Type of Cooling Radiator
common rail injection engine
 A smaller footprint thanks to a high power density GENERATOR SETS RATINGS
 Low temperature starting capability
 Long maintenance interval Standby Prime Continuous
Alternator Rating Rating Rating
 Provide industry leading motor starting capability Voltage kWe kVA Amps kWe kVA kVA
 Excitation system to permit sustained overcurrent > 11000 880 1100 58 800 1000 800
300% In, during 10 sec
 Built with a class H insulation and IP23
Cooling
 A compact and complete solution using a mechanically POWER RATINGS DEFINITION: according to ISO8528-1 (2018-02
driven radiator fan edition) and ISO-3046-1
 High temperature and altitude product capacity, running Emergency Standby Power (ESP): The standby rating is applicable
without power derating to varying loads for the duration of a power outage. There is no
Control panel overload capability for this rating. Average load factor is <85%.
The KOHLER wide controller range provide the reliability Prime Power (PRP): At varying load, the number of generator set
and performances you expect from your equipment. You can operating hours is unlimited. A 10% overload capacity is available
program, manage and diagnose it easily and in an efficient for one hour within 12 hour of operation. Average load factor
way is<75%.

KOHLER worldwide support

 A standard three-year or 1000-hour limited warranty for
standby applications.
 A standard two-year or 2000-hour limited warranty for
prime power applications.
 A worldwide product support

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit. For particular conditions in your installation, refer to
factory for derating performance.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
GSE5742 (KD1100-F) 07/19
 Industrial Diesel Generator Set – KD1100-F
50 Hz – Fuel Consumption Optimized

KOHLER DIESEL ENGINE

General Lubrication System

Engine brand KOHLER Oil system capacity including filters (L) 101
Engine ref. ESP KD27V12-5DFS Min. oil pressure (bar) 3.80
Engine ref. PPR KD27V12-5DFP Max. oil pressure (bar) 5.50
Distribution 4 Strokes Oil sump capacity (L) 89
Air inlet system Turbo Oil cooler Plate Exchanger
Fuel Diesel Oil consumption 100% ESP (L/h) 0.12
Engine optimization F Air Intake System
Cylinders configuration V Max. intake restriction (mm H2O) 500
Number of cylinders 12 Intake air flow (L/s) 996.25
Displacement (L) 26.97 Exhaust System
Bore (mm) * Stroke (mm) 135 * 157 Heat rejection to exhaust (kW) 660
Compression ratio 15 : 1 PRP ESP
Speed (RPM) 1500 Exhaust gas temperature (°C) 490 485
Maximum stand-by power at rated RPM 979 Exhaust gas flow (L/s) 2458 2673
(kW) Cylinder Head Material Cast Iron Max. exhaust back pressure (mm H2O) 850
Crankshaft Material Steel Radiator Charge Air Cooling System
Intake and Exhaust Valve Material Steel Ambient temperature design (°C) 45
Piston type & material Steel Radiated heat to ambient (kW) 68
Charge Air coolant Air/Air DC CAC Heat Rejection (kW) 210
Frequency regulation, steady state (%) +/- 0.25% Heat rejection to coolant HT (kW) 338
Injection Type Direct Radiator & Engine capacity (L) 116
Governor type Electronic Coolant capacity HT, engine only (L) 55
ECU type KODEC Flow on the HT circuit at 0.7Bars pressure drop off
863
Air cleaner type, models Dry engine (L/min)
100
Maximum Coolant temp without derating (°C)
Fuel System
Outlet coolant temperature (°C) 100
Maximum fuel pump flow (L/h) 320
Type of coolant Gencool
Fuel Inlet Minimum recommended size (mm) 19.05
Compressor Discharge Temp at 25°C (°C) 218
Fuel Outlet Minimum recommended size (mm) 9.53
Thermostat begin of opening HT (°C) 82
Max. restriction at fuel pump (m) 3.50
Thermostat end of opening HT (°C) 92
Max head on fuel return line (m) 3.50
Fan power (kW) 47.3
Maximum allowed inlet fuel temperature (°C) 60
Consumption with cooling system CON PRP ESP Fan air flow w/o restriction (m3/s) 25.3

Consumption @ 100% load (L/h) 161.10 202.40 221.50 Available restriction on air flow (mm H2O) 20

Consumption @ 75% load (L/h) 118.50 148.10 162.90

Consumption @ 50% load (L/h) 80.70 101.30 111
Consumption @ 25% load (L/h) 43.6 55 59.90

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit. For particular conditions in your installation, refer to
factory for derating performance.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
GSE5742 (KD1100-F) 07/19
 Industrial Diesel Generator Set – KD1100-F
50 Hz – Fuel Consumption Optimized

Alternator Specifications Alternator Standard Features

Alternator commercial brand LSA - All models are brushless, rotating-field alternators
Alternator ref. LSA 52.2 ZL50
Number of pole
- NEMA MG1, IEEE, and ANSI standards compliance for
4
temperature rise and motor starting
Number of bearing Single Bearing
Technology Brushless
- The AVR voltage regulator provides superior short
Indication of protection circuit capability
IP23
Insulation class - Self-ventilated and dip proof construction
H
Temperature Rise F
- Sustained short-circuit current of up to 300% of the
Winding type p5/6 rated current for up to 10 seconds
Capacity for maintaining short
Yes - Superior voltage waveform
circuit at 3 ln for 10 s
AVR Regulation Yes

Coupling Direct

Application Data Note: See Alternator Data Sheets for alternator application data
and ratings, efficiency curves, voltage dip with motor starting
Overspeed (rpm) 1800 curves, and short circuit decrement curves.
Power factor (Cos Phi) 0.80
Voltage regulation at established
0.50
rating (+/- %)
Total Harmonic Distortion in no-
load DHT (%) <5
Total Harmonic Distortion, on load
DHT (%) <5

Performance Data
Continuous Nominal Rating 40°C
1000
(kVA)

Dimensions compact version

Length (mm) * Width (mm) * Height (mm) 8000 * 2500 * 3000

Dry weight (kg) 14,500

ADVANCED POWER PLANT MANAGEMENT CONTROL

Dedicated to power plant management APM802 provides advanced control,
APM802 system monitoring, and system diagnostics for optimum performance and
compatibility
- Graphic display with touchscreen
- User language selectable
- Specially researched ergonomics
- High level of equipment availability
- USB and Ethernet ports
- Modbus protocol
- Making it easy to extend the installation
- Complies with the international standard IEC 61131-3

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit. For particular conditions in your installation, refer to
factory for derating performance.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
GSE5742 (KD1100-F) 07/19
 Industrial Diesel Generator Set – KD1100-F
50 Hz – Fuel Consumption Optimized

STANDARD SCOPE OF SUPPLY

All our KD Series gensets are fitted with:

- Industrial water cooled DIESEL engine

- Radiator with coolant
- Electric starter & charge alternator 24 V D.C
- Electronic governor
- Standard air filter
- Single bearing alternator IP 23 T° rise/ insulation to class F/H
- Welded steel base frame with 80% vibration attenuation mounts
- Flexible fuel lines & lub oil drain pump
- Fuel water separator filter
- Exhaust outlet with flexible and flanges
- APM802 control panel
- User’s manual (1 copy)
- Packing under plastic film
- Delivered with oil
- Delivered with antifreeze liquid

CODES AND STANDARDS

Engine-generators set is designed and manufactured in facilities certified to standards ISO9001:2015 & ISO14001:2015. The generator sets and
its components are prototype-tested, factory built and production tested and are in compliance with the relevant standards:

- Machinery Directive 2006/42/EC of May 17th 2006

- EMC Directive2014/30/UE
- Safety objectives set out in the Low Voltage Directive 2014/35/UE
- EN ISO 8528-13, EN 60034-1, EN 61000-6-1, EN 61000-6-2, EN 61000-6-3, EN 55011, EN 1679-1 et EN 60204-1

TERMS OF USE
According to the standard, the nominal power assigned by the genset is given for 25°C Air Intlet Temperature, of a barometric pressure of
100 kPA (100 m A.S.L), and 30 % relative humidity. For particular conditions in your installation, refer to factory for derating performance.

WARRANTY INFORMATION
Standard Warranty for Stand-by application:
- Three (3) years from registered start-up or one thousand (1000) hours limited warranty, whichever occurs first
- In any event, the warranty period will expire not later than fifty-four (54) months from date of shipment from factory

Standard Warranty for Prime application:

- Two (2) years from registered start-up or two thousand (2000) hours limited warranty,
whichever occurs first
- In any event, the warranty period will expire not later than forty-two (42) months from date of shipment from factory
For more details regarding conditions of application and scope of the warranty please refer to our General “terms & conditions of sales”.

Reference Conditions: 25°C Air Inlet Temperature, 40°C Fuel Inlet Temperature, 100 kPa Barometric Pressure; 10.7 g/kg of dry air Humidity. Intake Restriction
set to maximum allowable limit for clean filter; Exhaust Back pressure set to maximum allowable limit. For particular conditions in your installation, refer to
factory for derating performance.
Data was taken from a single engine test according to the test methods, fuel specification and reference conditions stated above and is subjected to
instrumentation and engine-to-engine variability. Test conducted with alternate test methods, instrumentation, fuel or reference conditions can yield
different results. Data and specifications subject to change without notice.
GSE5742 (KD1100-F) 07/19