TAL 473 OM 5865f - en

TAL 0473
Low Voltage Alternator - 4 pole

Installation and maintenance
Electric Power Generation Installation and maintenance 5865 en - 2021.09 / f
TAL 0473
This manual concerns the alternator which you have just purchased.
We wish to draw your attention to the contents of this maintenance manual.
SAFETY MEASURES a) During operation, do not allow anyone

Before using your machine for the first time, to stand in front of the air outlet guards,
it is important to read the whole of this in case anything is ejected from them.
installation and maintenance manual. b) Do not allow children younger than 14
to go near the air outlet guards.
All necessary operations and interventions
on this machine must be performed by a A set of self-adhesive stickers depicting the
qualified technician. various warning symbols is included with
this maintenance manual. They should be
Our technical support service will be pleased positioned as shown in the drawing below
to provide any additional information you once the machine has been fully installed.
may require.
The various operations described in this
manual are accompanied by recommenda- WARNING
tions or symbols to alert the user to potential The alternators must not be put into
risks of accidents. It is vital that you under- service until the machines in which they
stand and take notice of the following war- are to be incorporated have been
ning symbols. declared compliant with EC Directives
plus any other directives that may be
WARNING applicable.
This manual is to be given to the end
Warning symbol for an operation capable user.
of damaging or destroying the machine The range of electric alternators and
or surrounding equipment. their derivatives, manufactured by us or
on our behalf, comply with the technical
requirements of the customs Union
directives (EAC).
Warning symbol for general danger to

personnel. © - We reserve the right to modify the
characteristics of this product at any time in
order to incorporate the latest technological
developments. The information contained in
this document may therefore be changed
without notice.
Warning symbol for electrical danger to
personnel. This document may not be reproduced in
any form without prior authorisation.
All brands and models have been registered
SAFETY INSTRUCTIONS and patents applied for.
We wish to draw your attention to the
following 2 safety measures which must be
complied with:
2
TAL 0473
CONTENTS
1 - RECEIPT............................................................................................................................4
1.1 - Standards and safety measures...................................................................................4
1.2 - Inspection.....................................................................................................................4
1.3 - Identification................................................................................................................. 4
1.4 - Storage........................................................................................................................4
1.5 - Applications.................................................................................................................. 4
1.6 - Usage restrictions........................................................................................................ 4
2 - TECHNICAL CHARACTERISTICS....................................................................................5
2.1 - Electrical characteristics...............................................................................................5
2.2 - Mechanical characteristics...........................................................................................5
3 - INSTALLATION.................................................................................................................. 9
3.1 - Assembly......................................................................................................................9
3.2 - Checks prior to first use................................................................................................9
3.3 - Terminal connection diagrams....................................................................................10
3.4 - Commissioning.......................................................................................................... 13
3.5 - Setting up...................................................................................................................13
4 - SERVICING - MAINTENANCE.........................................................................................14
4.1 - Safety measures........................................................................................................ 14
4.2 - Routine maintenance.................................................................................................14
4.3 - Bearings.....................................................................................................................15
4.4 - Mechanical defects....................................................................................................15
4.5 - Electrical faults........................................................................................................... 16
4.6 - Dismantling, reassembly............................................................................................18
4.7 - Installation & maintenance of the PMG......................................................................20
4.8 - Table of characteristics...............................................................................................20
5 - SPARE PARTS................................................................................................................. 21
5.1 - First maintenance parts..............................................................................................21
5.2 - Technical support service...........................................................................................21
5.3 - Accessories................................................................................................................ 21
5.4 - Exploded view, parts list and tightening torque...........................................................22
Disposal and recycling instructions

EC Declaration
3
TAL 0473
1 - RECEIPT 1.4 - Storage
1.1 - Standards and safety Prior to commissioning, machines should
measures be stored:
- away from humidity (< 90%); after a long
Our alternators comply with most period of storage, check the machine
international standards. insulation. To prevent the bearings from
See the EC Declaration of Incorporation on becoming marked, do not store in an
the last page. environment with significant vibration.
1.2 - Inspection 1.5 - Application
On receipt of your alternator, check that it This alternator is mainly designed to
has not suffered any damage in transit. If produce electricity in the context of
there are obvious signs of knocks, contact applications involving the use of
the transporter (you may be able to claim generators.
on their insurance) and after a visual
check, turn the machine by hand to detect 1.6 - Usage restrictions
any malfunction. Use of the machine is restricted to operating
conditions (environment, speed, voltage,
1.3 - Identification power, etc) compatible with the characteri-
The alternator is identified by means of a stics indicated on the nameplate.
nameplate fixed on the machine (see
drawing).
Make sure that the nameplate on the
machine conforms to your order.
So that you can identify your alternator
quickly and accurately, we suggest you fill in
its specifications on the nameplate below.
Model TAL Freq. Hz

S/N Date Speed min-1
12345678910
Enclosure Protection Voltage V
Phase
Th. Class Altitude
Connection
Weight PF
kVA
AVR Excitation Cont.
BR kW IEC 60034 - 1& 5
Excitation No Load Full Load 40°C ISO 8528 - 3
A
415 v / 40°C NEMA MG1 - 32 & 33
kVA
Std by.
DE bearing PR kW
LSA 000-1-148 a
NDE bearing 27°C

A
MOTEURS LEROY-SOMER
2 BD MARCELLIN LEROY - 16000 ANGOULÊME - FRANCE
www.leroy-somer.com Scan the code or go to
GEN.LS1.DO
Made in Europe by Leroy-Somer to check product data
4
TAL 0473
2 - TECHNICAL 2.2 - Mechanical characteristics
CHARACTERISTICS - Steel frame
- Cast iron end shields
2.1 - Electrical characteristics - Protected ball bearings, greased for life
This alternator is a machine without
- Mounting arrangements: single bearing
sliprings or revolving armature brushes,
with standard feet and SAE flanges/
wound as “2/3 pitch”, 6 or 12-wire, with class
coupling discs
H insulation and a field excitation system
- Drip-proof machine, self-cooled
available in either SHUNT, AREP+ or PMG
- Degree of protection: IP 23
version (see diagrams and AVR manuals).
• Electrical options
- Space heaters
- R791 interference suppression
• SHUNT three-phase 6-wire

STATOR: 6-wire (marking T1 to T6)
MAIN FIELD
T1 T2 T3
EXCITER U1 V1 W1
Armature
Varistor
Delta
connection
T4 T5 T6
Field U2 V2 W2
+ -
Rotating rectifiers
blue
white
connection
Star
blue
2K/2.5K (1W)
green
yellow
option ST1 ST2 Option: R1-R2 - External remote voltage trimmer (remove ST1)
Droop R2 R1 Q2 Q1 F2 F1 N W V
A1 A2
FUSE
50 Hz
V
50/60 Hz LINK
60 Hz
AC S UF
R150
SL UF OE
Consult R150 manual

ref. 5384
5
TAL 0473
MAIN FIELD
T1 T7 T2 T8 T3 T9
EXCITER
Varistor
Armature
Field
+ -
T4 T10 T5 T11 T6 T12
Rotating rectifiers
black
red
3 PH
D A F
blue
T11 T1 T1
green
T3 T3 T3
yellow
T2 T2 T2
2K/2.5K (1W)
Option: R1-R2 - External remote voltage trimmer (remove ST1)

option ST1 ST2
Droop R2 R1 Q2 Q1 F2 F1 N W V
A1 A2
FUSE
50 Hz
V
50/60 Hz LINK
60 Hz
AC S UF SL UF OE
R150
Consult R150 manual

ref. 5384
6
TAL 0473
• AREP+ three-phase 6 or 12-wire
Winding H3
MAIN FIELD
EXCITER
Varistor
Armature
Field
Rotating rectifiers
- +
red or white
black
red
black or blue
STATOR: 6-wire
6- 5+ 11 12 8 7
1 kOhm 1W mini Option: // CT
ST
3 PH
A**- D - F
red 3 T3
*
or
red 2
* T2
6-wire 12-wire
3 PH 3 PH
D-F D A**- F
yellow 10 T5 T11 T3
green 9
T2 T2 T2
* Detection according to voltage:

V/W for high voltage (380-480V) ** "A" connection:
possible with 12-wire only
L1/L2 for low voltage (190-240V)
Consult manual ref.5599
OPTIONAL
External remote voltage trimmer
(remove ST)
8 -> Q1 For anti-clockwise

7 -> Q2 rotation
// CT
TI04: In/2 / 1A - (D) series "Star"
T10
T4 or
TI04 P2 P1
T10
Neutral T4 or
7
TAL 0473
• PMG three-phase 6 or 12-wire
MAIN FIELD
PMG
EXCITER
Varistor
Armature
Field
Rotating rectifiers
- +
red or white
red
red
red
black or blue
STATOR: 6-wire
6- 5+ 14 15 16 8 7
1 kOhm 1W mini Option: // CT
ST
3 PH
A**- D - F
red 3 T3
*
or
red 2
* T2
** "A" connection:
possible with 12-wire only
* Detection according to voltage:

V/W for high voltage (380-480V)
L1/L2 for low voltage (190-240V)
Consult manual ref.5599

OPTIONAL
External remote voltage trimmer
(remove ST)
8 -> Q1 For anti-clockwise

7 -> Q2 rotation
// CT
TI04: In/2 / 1A - (D) series "Star"
T10
T4 or
TI04 P2 P1
T10
Neutral T4 or
8
TAL 0473
3 - INSTALLATION • Single-bearing coupling
Personnel undertaking the various Before coupling, check the compatibility
operations indicated in this section must between the alternator and the engine by
wear personal protective equipment performing:
appropriate for mechanical and electrical - undertaking a torsional analysis of the
hazards. transmission (alternators data are available
on request),
3.1 - Assembly - checking the dimensions of the flywheel
and its housing, the flange, coupling discs
and offset.
WARNING
All mechanical handling operations When coupling the alternator to the
must be undertaken using suitable prime mover, do not use the fan to turn
equipment and the machine must be the alternator or rotor.
horizontal. Check how much the machine • Double-bearing
The holes of the coupling
coupling discs should
weighs before choosing the lifting tool. - Semi-flexible
be aligned withcoupling
the flywheel holes by
During this operation, do not allow Careful alignment
cranking the engine.of the machines is
anyone to stand under the load. recommended,
Make sure thechecking machinethatisthesecurely
lack of
concentricity
bedded and parallelism
in position of both parts
during coupling.
• Handling of the coupling
Check do not
that there is exceed
lateral 0.1
playmm.on the
This alternator
crankshaft. has been balanced with a
The generously-sized lifting eyes are for
1/2 key.
handling the alternator only. They must not
be used to lift the genset. The choice of • Location
lifting hooks or handles should be determined The location where the alternator is placed
by the shape of the lifting eyes. Choose a must be ventilated to ensure that the
lifting system which respects the integrity ambient temperature cannot exceed the
and the environment of the machine. data on the nameplate.
During this operation, do not allow

anyone to stand under the load. 3.2 - Checks prior to first use
• Electrical checks
Under no circumstances should an

alternator, new or otherwise, be operated
if the insulation is less than 1 megohm
for the stator and 100,000 ohms for the
other windings.
9
TAL 0473
There are 2 possible methods for restoring 3.3 - Terminal connection diagrams
the above minimum values. To modify the connection, change the
a) Dry out the machine for 24 hours in a position of the stator cables on the terminals.
drying oven at a temperature of 110 °C The winding code is specified on the
(without the regulator). nameplate.
b) Blow hot air into the air intake, having
made sure that the machine is rotating with
the exciter field disconnected.
Note : Prolonged standstill
In order to avoid these problems, we Any intervention on the alternator
recommend the use of space heaters, as terminals during reconnection or checks
should be performed with the machine
well as turning over the machine from time
stopped. In no case should the internal
to time. Space heaters are only really connections in the terminal box be
effective if they are working continuously subjected to stresses due to cables
while the machine is stopped. connected by the user.
WARNING
Ensure that the alternator has the degree
of protection matching the defined
environmental conditions.
• Mechanical checks
Before starting the machine for the first time,
check that:
- all fixing bolts are tight,
- the length of bolt and the tightening torque
are correct,
- the cooling air is drawn in freely,
- the protective grille and housing are cor-
rectly in place,
- the standard direction of rotation is clock-
wise as seen from the drive end (phase
rotation in order 1 - 2 - 3).
For anti-clockwise rotation, swap 2 and 3.
- the winding connection corresponds to the
site operating voltage (see section 3.3).
10
TAL 0473
Connection codes Voltage / Detection Factory connection
Winding 50 Hz 60 Hz
D 3PH DE
L1(U)
Star 6S 380 - 415 380 - 480 T5 T3 W(3) L3
T1
8S - 380 - 416
T4 T2 V(2) L2
T4
T6 T5
R150 : T6 T1 U(1) L1
T3 T2 N => T5, V => T2, W => T3
L3(W) L2(V) N
NDE
Winding 50 Hz 60 Hz
F 1PH DE
or
Delta L1(U) 3PH
6S 220 - 240 220 - 240 W(3) L3
T5 T3
T6 T1 8S - 220 - 240
V(2) L2
T4 T2
T3 T4
R150 :
L3(W) L2(V) N => T1, V => T2, W => T3 U(1) L1
T6 T1
L T5 T2 L
NDE
In case of reconnection, ensure that AVR voltage detection is correct!
• AREP+ or PMG three-phase 6-wire

Winding 50 Hz 60 Hz
D 3PH DE
L1(U) W(3) L3
Star 6S 380 - 415 380 - 480
T1 T5 T3
8S - 380 - 416 V(2) L2

T4 T2
T4
T6 T5 U(1) L1
R180 : T6 T1
T3 T2 V => T2, W => T3
L3(W) L2(V) N
NDE
F 1PH Winding 50 Hz 60 Hz DE
or W(3) L3
Delta L1(U) 3PH
6S 220 - 240 220 - 240
T5 T3
T6 T1 8S - 220 - 240 V(2) L2
T4 T2
T3 T4
R180 : U(1) L1
L3(W) L2(V) L1 => T2, L2 => T3 T6 T1
L T5 T2 L
NDE
In case of reconnection, ensure that AVR voltage detection is correct!
11
TAL 0473
• SHUNT, AREP+ or PMG three-phase 12-wire

Winding 50 Hz 60 Hz
A 3PH L1(U) DE
T1 T7 T10
Parallel Star 6 190 - 208 190 - 240
N
T11 T12
8 - 190 - 208
T6 T3 W(3) L3
T4 T10 T9
T12
N
T5 R150 : T2 V(2) L2
T5
N => T1, V => T2, W => T3 T8
T9 T2
T11
T6 R180 : T4 T1 U(1) L1
T7
L1 => T2, L2 => T3
L3(W) T3 T8 L2(V) NDE
L1(U) Winding 50 Hz 60 Hz
D 3PH T1 DE
Series Star T4
6 380 - 415 380 - 480 N
T7 T10 T11 T12
8 - 380 - 416
T6 T3 W(3) L3
T9
T10
T12 R150 : T2 V(2) L2
T5
T9 N => T11, V => T2, W => T3 T8
T11 T5
T4 T1 U(1) L1
T3 T6 T8 T2 R180 : T7
V => T2, W => T3
L3(W) L2(V) NDE
Winding 50 Hz 60 Hz
F L1(U)
1PH DE
or T10 T12
Series Delta T12 T1
3PH
6 220 - 240 220 - 240
T3
T9 T4 8 - 220 - 240 W(3) L3
T6 T7 T6
T9 T11
R150 :
T3 V(2) L2
T10 N => T1, V => T2, W => T3 T5
T2
T8
L3(W) L2(V)
T11 T8 T5 T2 U(1) L1
L L R180 : T4
M T7 T1
L1 => T2, L2 => T3
Voltage LM = 1/2 voltage LL NDE
In case of reconnection, ensure that AVR voltage sensing is correct!

The factory can supply a set of flexible shunts and special connection links as an option for making these connections.
12
TAL 0473
• Connection checks 3.4 - Commissioning
Electrical installations must comply with

the current legislation in force in the The machine can only be started up and
country of use. used if the installation is in accordance
Check that: with the regulations and instructions
- The residual circuit-breaker conforms to
legislation on protection of personnel, in defined in this manual.
force in the country of use, and has been The machine is tested and set up at the
correctly installed on the alternator power factory. When first used with no load, make
output as close as possible to the alternator. sure that the drive speed is correct and
(In this case, disconnect the wire of the stable (see the nameplate). With the
interference suppression module linking the
neutral). regreasable bearing option, we recommend
- Any protection devices in place have not greasing the bearings at the time of
been tripped. commissioning (see section 4.3).
- If there is an external AVR, the connections On application of the load, the machine
between the alternator and the cabinet are should achieve its rated speed and voltage;
made in accordance with the connection however, in the event of abnormal operation,
diagram. the machine setting can be altered (follow
- There is no short-circuit phase-phase or the adjustment procedure in section 3.5). If
phase-neutral between the alternator output the machine still operates incorrectly, the
terminals and the generator set control
cabinet (part of the circuit not protected by cause of the malfunction must be located
circuitbreakers or relays in the cabinet). (see section 4.5).
- The machine should be connected with the
busbar separating the terminals as shown in 3.5 - Setting up
the terminal connection diagram.
- The alternator earth terminal inside the

terminal box is connected to the electrical
earth circuit The various adjustments during tests
- The earth terminal is connected to the must be made by a qualified engineer.
frame. Ensure that the drive speed specified on
The connections inside the terminal box
must never be subjected to stress due to the nameplate is reached before
cables connected by the user. commencing adjustment.
After operational testing, replace all
access panels or covers.
The AVR is used to make any adjustments
to the machine.
Diameter M6 M8 M10 M12
Torque 4 Nm 10 Nm 20 Nm 35 Nm
Tolerance ± 15%
13
TAL 0473
4 - SERVICING - MAINTENANCE WARNING
4.1 - Safety measures Do not use: trichlorethylene, perchlo-
Servicing or troubleshooting must be
rethylene, trichloroethane or any alkaline
carried out strictly in accordance with
products.
instructions so as to avoid the risk of
accidents and to maintain the machine in
its original state.
These operations must be performed at a
cleaning station, equipped with a
vacuum system that collects and flushes
All such operations performed on the out the products used.
alternator should be undertaken by
The insulating components and the
personnel trained in the commissioning,
impregnation system are not at risk of
servicing and maintenance of electrical
damage from solvents. Avoid letting the
and mechanical components, who must
wear personal protective equipment cleaning product run into the slots.
appropriate for mechanical and electrical Apply the product with a brush, sponging
hazards. frequently to avoid accumulation in the
housing. Dry the winding with a dry cloth. Let
Before any intervention on the machine,
ensure that it cannot be started by a manual any traces evaporate before reassembling
or automatic system and that you have the machine.
understood the operating principles of the • Mechanical servicing
system.
WARNING
Cleaning the machine using water or a
highpressure washer is strictly prohi-
Warning : During and after running, the
bited. Any problems arising from such
alternator will reach temperatures hot
treatment are not covered by our
enough to cause injury, such as burns.
warranty.
Degreasing: Use a brush and detergent
4.2 - Routine maintenance (suitable for paintwork).
Dusting: Use an air gun.
• Checks after start-up
If the machine is fitted with air inlet and outlet
After approximately 20 hours of operation,
filters, the maintenance personnel should
check that all fixing bolts on the machine are
clean them routinely at regular intervals. In
still tight, plus the general state of the
machine and the various electrical the case of dry dust, the filter can be cleaned
connections in the installation. using compressed air and/or replaced if it is
clogged.
• Electrical servicing After cleaning the alternator, it is essential to
Commercially-available volatile degreasing check the winding insulation (see sections
agents can be used. 3.2 and 4.5).
14
TAL 0473
4.3 - Bearings
The bearings are permanently greased Approximate life of the grease (depending on use) =
20,000 hours or 3 years.
4.4 - Mechanical defects

Fault Action
Excessive overheating of one or - If the bearing has turned blue or if the grease has turned
both bearings black, change the bearing.
Bearing (bearing temperature 80°C above - Bearing not fully locked (abnormal play in the bearing cage)
the ambient temperature) - End shields incorrectly aligned
- Air flow (inlet-outlet) partially clogged or hot air is being
Excessive overheating of recycled from the alternator or engine
Abnormal alternator frame (more than - Alternator operating at too high a voltage (>105% of Un on
temperature 40° C above the ambient load)
temperature) - Alternator overloaded
- Misalignment (coupling)
Too much vibration - Defective mounting or play in coupling
Vibrations - Rotor balancing fault (Engine - Alternator)
Excessive vibration and humming - Phase imbalance
noise coming from the machine - Stator short-circuit
- System short-circuit
- Misparalleling
Alternator damaged by a Possible consequences
Abnormal - Broken or damaged coupling
significant impact, followed by
noise - Broken or bent shaft end
humming and vibration
- Shifting and short-circuit of main field
- Fan fractured or coming loose on shaft
- Irreparable damage to rotating diodes/AVR, surge suppressor
15
TAL 0473
4.5 - Electrical faults
Fault Action Effect Check/Cause
The alternator builds up and
its voltage is still correct - Lack of residual magnetism
when the battery is removed
Connect a new
battery of 4 to 12 The alternator builds up but - Check the connection of the voltage reference
No voltage volts to terminals its voltage does not reach to the AVR
at no load on F1 and F2, the rated value when the - Faulty diodes
start-up respecting the battery is removed - Armature short-circuit
polarity, for 2 to 3
seconds
The alternator builds up but -- Faulty AVR
its voltage disappears when - Field windings open circuit (check winding)
Revolving field coil open circuit (check the
the battery is removed resistance)
Check the AVR connections (AVR may be faulty)

- Field windings short-circuited
Correct speed - Rotating diodes burnt out
Voltage too Check the drive - Revolving field coil short-circuited (check the
low speed resistance)
Increase the drive speed (do not touch the AVR

Speed too low voltage pot. before running at the correct speed)
Voltage too Adjust AVR voltage Adjustment ineffective - Faulty AVR

high potentiometer
- Check the speed: possibility of cyclic
Adjust the irregularity
Voltage AVR stability - Loose connections
oscillations potentiometer - Faulty AVR
- Speed too low when on load
Voltage between F1 and F2
Voltage (DC) - Check the speed
Run at no load and SHUNT/AREP+/PMG < 10V
correct at no check the voltage
load and too - Faulty rotating diodes
between F1 and F2
low when on Voltage between F1 and F2 - Short-circuit in the revolving field coil (check
on the AVR
load SHUNT/AREP+/PMG > 15V the resistance)
- Faulty exciter armature (check the resistance)
Check the AVR, the - Exciter winding open circuit
Voltage surge suppressor, - Faulty exciter armature
disappears the rotating diodes, The voltage does not return - Faulty AVR
during and replace any to the rated value
operation defective - Revolving field coil open circuit or short-
circuited
components
16
TAL 0473
• Checking the winding Assembly A: Connect a 12 V battery in
You can check the winding insulation by series with a rheostat of approximately
performing a high voltage test. In this case, 50 ohms - 300 W and a diode on both exciter
you must disconnect all AVR wires. field wires (5+) and (6-).
ASSEMBLY A
6 - Field 5+
WARNING
1A diode Rh. 50 -300W
Damage caused to the AVR in such
conditions is not covered by our
warranty. +
-
• Checking the diode bridge
A diode in good working order should allow 12V battery
the current to flow only in the anode-to-
cathode direction. Assembly B: Connect a “Variac” variable
power supply and a diode bridge on both
A C exciter field wires (5+) and (6-).
Anode Cathode
Both these systems should have
+ -
C C C characteristics which are compatible with
the field excitation power of the machine
(see the nameplate).
A
~ A
~ A
~ A C 3) Run the unit at its rated speed.
4) Gradually increase the exciter field
+ +
current by adjusting the rheostat or the

- - + -
~ ~ ~ variac and measure the output voltages on
C C C L1 - L2 - L3, checking the excitation voltage
and current at no load (see the machine
A C nameplate or ask for the factory test report).
A A A When the output voltage is at its rated value
and balanced within 1% for the rated
• Checking the windings and rotating excitation level, the machine is in good
working order. The fault therefore comes
diodes using separate excitation
from the AVR or its associated wiring (ie.
sensing, auxiliary windings).
ASSEMBLY B
6 - Field 5+
During this procedure, make sure that 40
50 60 +
the alternator is disconnected from any
30
70
external load and inspect the terminal 1A diode

20
80
box to check that the connections are

10
90
0 100
fully tightened. DC
Variac AC -
1) Stop the unit, disconnect and isolate the 12V
220V
AVR wires.
2) There are two ways of creating an
assembly with separate excitation.
17
TAL 0473
4.6 - Dismantling, reassembly • Access to connections and the
regulation system
WARNING Access directly by removing the top of the
terminal box lid (48).
During the warranty period, this
operation should only be carried out in • Replacing the NDE bearing on single
an approved workshop or in our factory,
bearing machines
otherwise the warranty may be
invalidated. - Remove the air intake grille (51).
Whilst being handled, the machine - Remove the terminal box lid (48) and the
should remain horizontal (rotor not side panel (366).
locked in position). Check how much the - Remove the hook (21) and the cover rear
machine weighs before choosing the panel (365).
lifting method. - Replace the hook (21) in order to
manipulate the flange.
- Disconnect the exciter wires.
- Remove the bearing thrust screws (78).
- Remove the screws and take out the
shield (36).
- Take out the antifriction bearing (70) using
a puller with a central screw (see drawing
below).
• Tools required
To fully dismantle the machine, we
recommend using the tools listed below:
- 1 ratchet spanner + extension
- 1 torque wrench
- 1 set of flat spanners: 8 mm, 10 mm, 18 mm
- 1 socket set: 8, 10, 13, 16, 18, 21, 24, 30 mm
- 1 puller (U35) / (U32/350) - Fit the new antifriction bearing onto the
shaft after heating it by induction to
• Screw tightening torque approximately 80 °C.
See section 5.4. - Mount the new preloading (wavy) washer
(79) + the new “O” ring seal (349) in the
• Access to diodes shield (36).
- Open the air intake grille (51). - Screw a threaded rod into the thrust
- Disconnect the diodes. bearing (78).
- Check the diodes using an ohmmeter or a - Refit the end shield on the machine using
battery lamp. a dowel and nut in the shaft extension (see
If the diodes are faulty: drawing).
- Remove the surge suppressor (347).
- Remove the «H» nuts for mounting the
diode bridges on the support.
- Change the crescents, respecting the
polarity.
18
TAL 0473
- Slide the threaded rod into the shield hole
to make it easier to assemble (see basic
diagram).
4 78 36
Threaded rod
Dowel
Nut
Rotor
WARNING
NDE shield When dismantling the rotor involves
changing parts or rewinding, the rotor
must be rebalanced.
- Fit the thrust bearing screws (78), remove
the threaded rod, fit the other screw and • Reassembling the machine
tighten up the assembly.
- Tighten the shield (36) screws. - Mount the rotor (4) in the stator (1) (see
- Reconnect exciter wires E+, E-. drawing above) taking care not to knock the
- Finish reassembling the cover. windings.
- Mount the new preloading (wavy) washer
WARNING (79) + the new “O” ring seal (349) in the
shield (36).
When dismantling the shields, you will - Screw a threaded rod into the thrust
need to change the antifriction bearings, bearing (78).
the “O” ring seal, the preloading (wavy) - Refit the shield (36) on the machine using
washer and adhesive paste. a dowel and nut in the shaft extension (see
diagram).
• Dismantling the rotor assembly - Slide the threaded rod into the shield hole
- Remove the NDE shield (36). to make it easier to assemble (see diagram).
- Remove the DE shield (30). - Fit the thrust bearing screws (78), remove
- Support the DE rotor (4) with a strap or with the threaded rod, fit the other screw and
a support constructed in accordance with tighten up the assembly.
the following drawing. - Tighten the shield (36) screws.
- Move the strap as the rotor moves in order - Reconnect exciter wires E+, E-.
to distribute the weight over it. - Finish reassembling the cover.
- After extracting the rotor, be careful not to - Refit the flange (30) on the stator (1).
damage the fan and place the revolving field - Tighten the screws (30).
on special V-blocks.
19
TAL 0473
4.7 - Installation and maintenance of Field excitation current i exc (A)
the PMG SHUNT/AREP+ - 400V - 50 Hz
The PMG reference is PMG K3. See the “i exc”: excitation current of the exciter field
PMG manual ref : 5867. Type No load At rated load
A 0.68 3.63
4.8 - Table of characteristics
Table of average values: B 1.07 3.35
Alternator - 4 poles - 50 Hz - Standard C 1.07 3.62
winding No. 6S (6-wire) (400 V for the
excitation values). D 0.80 3.50
The voltage and current values are given for E 1.13 3.47
no-load operation and operation at rated F 0.93 3.44
load with separate field excitation.
All values are given to within ± 10% and may For 60 Hz machines, the “i exc” values are
be changed without prior notification (for approximately 5 to 10 % lower.
exact values, consult the test report).
• Table of weights
• Three-phase: 4-pole (values given for information only)
SHUNT/AREP+ excitation
Resistances at 20 °C (Ω) Type Total weight (kg) Rotor (kg)
Exciter Exciter A 1013 414

Type Stator L/N Rotor
field armature B-C 1142 457
A 0.0096 0.478 10.641 0.071
D 1230 492
B-C 0.0049 0.557 10.641 0.071
E 1366 546
D 0.0052 0.596 10.641 0.071
F 1414 564
E 0.0035 0.675 10.641 0.071
F 0.0034 0.704 10.641 0.071
Resistances of auxiliary windings

AREP+ at 20 °C (Ω)
Type Z1, Z2
A 0.3272 After operational testing, it is essential to
B-C 0.3899
replace all access panels or covers.
D 0.4212
E 0.5444
F 0.4757
20
TAL 0473
5 - SPARE PARTS
5.1 - First maintenance parts
Emergency repair kits are available as an
option. After operational testing, it is essential to
They contain the following items: replace all access panels or covers.
Emergency kit SHUNT 5014131
AVR R150 -
Diode bridge assembly - 5.3 - Accessories
Surge suppressor - • Space heater for use when stopped
Emergency kit AREP+/PMG 5205567 The space heater must run as soon as the
AVR R180 - alternator stops. It is installed at the rear of
the machine. Its standard power is 250W
Diode bridge assembly - with 220V or 250W with 110V on request.
Surge suppressor -
Single bearing kit 4061227
Non drive end bearing -
«O» ring -
Preloading (wavy) washer - Warning: the power supply is present
when the machine has stopped.
• Connection accessories
5.2 - Technical support service - 6-wire machines: coupling (F)
Our technical support service will be - 12-wire machines: coupling (A), (F .F), (F)
pleased to provide any additional
information you may require.
For all spare parts orders or technical

support requests, send your request to
[email protected] or your
nearest contact, whom you will find at
www.lrsm.co/support indicating the comp-
lete type of machine, its number and the
information indicated on the nameplate.
Part numbers should be identified from the

exploded views and their description from
the parts list.
To ensure that our products operate correctly

and safely, we recommend the use of
original manufacturer spare parts.
In the event of failure to comply with this
advice, the manufacturer cannot be held
responsible for any damage.
21
TAL 0473
5.4 - Exploded view, parts list and tightening torque
• Single bearing
22
TAL 0473
Screw Torque Screw Torque
Ref. Qty Description Ref. Qty Description
Ø N.m Ø N.m
Exciter armature
1 1 Stator assembly - - 100 1 - -
(rotor)
4 1 Rotor assembly - - 107 1 Diode support ring - -
15 1 Fan - - 124 1 Terminal block - -
21 1 Lifting eye - - 128 3 Phase busbar M12 35
28 1 Earth terminal M10 20 130 1 Neutral busbar M12 35
30 1 Drive end (DE) shield M12 69 134 1 Panel fixing M6 10

Voltage regulator
33 1 Air outlet grille M6 8.3 198 1 M5 4
(AVR)
Non drive end (NDE)
36 1 M12 69 320 1 Coupling sleeve - -
shield
Terminal box front
41 1 M6 8.3 322 3 Coupling disc M16 170
panel
48 1 Terminal box lid M6 8.3 325 - Spacer shim - -
Diode bridge
51 1 Air intake grille - - 343 1 M6 4
assembly
Surge suppressor
53 1 Sealing cap - - 347 1 - -
(+ PCB)
Non drive end (NDE)
70 1 - - 349 1 O ring seal - -
bearing
Terminal box rear
78 1 Inner bearing retainer M8 20 365 1 M6 8.3
panel
Preloading (wavy) Terminal box side
79 1 - - 366 1 M6 8.3
washer panel
90 1 Exciter field (stator) M6 10
23
TAL 0473
Disposal and recycling instructions All materials listed above need special
We are committed to limiting the treatment to separate waste from
environmental impact of our activity. We reclaimable materials and should be
continuously monitor our production entrusted to specialist recycling companies.
processes, material sourcing and product
design to improve recyclability and minimise The oil and grease from the lubrication
our environmental footprint. system should be treated as hazardous
These instructions are for information waste and must be treated in accordance
purposes only. It is the user’s responsibility with local legislation.
to comply with local legislation regarding
product disposal and recycling. Our alternators have a specified lifetime of
20 years. After this period, the operation of
Recyclable materials the product should be stopped, regardless
Our alternators are mainly constructed from of its condition. Any further operation after
iron, steel and copper materials, which can this period will be under the sole responsi-
be reclaimed for recycling purposes. bility of the user.
These materials can be reclaimed through a
combination of manual dismantling,
mechanical separation and melting
processes. Our technical support depart-
ment can provide detailed directions on how
to dismantle products on request.
Waste & hazardous materials

The following components and materials
require special treatment and must be
separated from the alternator before the
recycling process:
- electronic materials found in the terminal
box, including the automatic voltage
regulator (198), current transformers (176),
interference suppression module and other
semi-conductors.
- diode bridge (343) and surge suppressor
(347), found on the alternator rotor.
- major plastic components, such as the
terminal box structure on some products.
These components are usually marked with
information concerning the type of plastic.
24
TAL 0473
Moteurs Leroy-Somer
Boulevard Marcellin Leroy - CS 10015
16915 Angoulême cedex 9 - France
Angoulême, 1st July 2021
EC Declaration
Moteurs Leroy-Somer declares hereby that the electric generators of the types:
LSA 40 – LSA 42.3 – LSA 44.3 – LSA 46.3 – LSA 47.2 – LSA 47.3 – LSA 49.1 – LSA 49.3 – LSA 50.1 –
LSA 50.2 – LSA 51.2 – LSA 52.2 – LSA 52.3 – LSA 53 – LSA 53.1 – LSA 53.2 – LSA 54 – LSA 54.2 – TAL
040 – TAL 042 – TAL 044 – TAL 046 – TAL 047 – TAL 0473 – TAL 049 – LSAH 42.3 – LSAH 44.3
as well as their derivatives, manufactured by Leroy-Somer or on Leroy-Somer's behalf:
MOTEURS LEROY-SOMER MLS HOLICE STLO.SRO MOTEURS LEROY-SOMER

Boulevard Marcellin Leroy Sladkovskeho 43 1, rue de la Burelle
16015 Angoulême 772 04 Olomouc Boite Postale 1517
France République Tchèque 45800 St Jean de BrayeFrance
LEROY-SOMER ELECTRO- NIDEC INDUSTRIAL AUTOMATION NIDEC INDUSTRIAL AUTOMATION

TECHNIQUE Co., Ltd INDIA PRIVATE Ltd - BANGALORE INDIA PRIVATE Ltd - HUBLI
No1 Aimosheng Road, Galshan Town, #45, Nagarur, Huskur Road #64/A, Main Road,
Cangshan District. Off Tumkur Road, Tarihal IndustrialArea,
Fuzhou, Fujian 350026 Chine Bengaluru-562 162Inde Tarihal, Hubli-580 026 Inde
meet the requirements of the following standards and directives:
Declaration of compliance:
- Low Voltage Directive Nr 2014/35/EU dated 26th February 2014.
- EN and IEC 60034-1, 60034-5 and 60034-22.
- ISO 8528-3 “Reciprocating internal combustion engine driven alternating current generating sets. Part
3. Alternating current generators for generating sets”.
These generators also comply with the ROHS Directive Nr 2011/65/EU dated 8th June 2011 and its Annex II
Nr 2015/863 dated 31st March 2015, as well as the EMC Directive Nr 2014/30/EU dated 26th February 2014.
Declaration of incorporation:
These generators are designed to meet the essential "Partly completed machinery" requirements of Machinery
Directive Nr 2006/42/EC, as well as Annex VII, part B of this directive and the aforementioned standards.
As a result, these "Partly completed machinery" are designed to be incorporated into Electrical Gen-Sets
complying with the Machinery Directive Nr 2006/42/EC dated 17th May 2006.
WARNING:
The here mentioned generators should not be commissioned until the corresponding Gen-Sets have been
declared in compliance with the Directives Nr 2006/42/EC, 2014/30/EU, 2011/65/EU and 2015/863, as well as
with other relevant Directives.
Moteurs Leroy-Somer undertakes to transmit, in response to a reasoned request by the national authorities,
relevant information on the generator.
Technical Managers
J.P. CHARPENTIER – Y. MESSIN
Moteurs Leroy-Somer
Siege social : Boulevard Marcellin Leroy CS 10015 - 16915 Angoulême cedex 9 - France
4152 en - 2021.07 / u
SAS au capital de 38 679 664 € - RCS Angoulême 338 567 258
The contractual EC Declaration of compliance and incorporation can be obtained from your contact on
request.
25
TAL 0473
26
Service & Support
Our worldwide service network of over 80 facilities is at your service.

This local presence is our guarantee for fast and efficient repair, support and
maintenance services.
Trust your alternator maintenance and support to electric power generation experts.
Our field personnel are 100% qualified and fully trained to operate in all environments
and on all machine types.
We have a deep understanding of alternator operation, providing the best value
service to optimise your cost of ownership.
Where we can help:
Design
•Consulting & specification
•Maintenance
contracts
Life Extension
•Reconditioning Start-up
•System upgrade
•Commissioning
•Training
Optimisation
•Monitoring Operation
•System audit •Genuine spare parts
•Repair services
Contact us:
Americas: +1 (507) 625 4011
Europe & rest of the world: +33 238 609 908
Asia Pacific: +65 6250 8488
China: +86 591 88373036
India: +91 806 726 4867
Scan the code or go to:
[email protected] www.lrsm.co/support
www.leroy-somer.com/epg
Linkedin.com/company/leroy-somer
Twitter.com/Leroy_Somer_en
Facebook.com/LeroySomer.Nidec.en
YouTube.com/LeroySomerOfficiel
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TAL 0473

Low Voltage Alternator - 4 pole

SAFETY MEASURES a) During operation, do not allow anyone

Warning symbol for general danger to

Disposal and recycling instructions

Model TAL Freq. Hz

NDE bearing 27°C

• SHUNT three-phase 6-wire

Consult R150 manual

STATOR: 12-wire (marking T1 to T12)

Option: R1-R2 - External remote voltage trimmer (remove ST1)

Consult R150 manual

* Detection according to voltage:

8 -> Q1 For anti-clockwise

* Detection according to voltage:

Consult manual ref.5599

8 -> Q1 For anti-clockwise

During this operation, do not allow

Under no circumstances should an

In case of reconnection, ensure that AVR voltage detection is correct!

• AREP+ or PMG three-phase 6-wire

8S - 380 - 416 V(2) L2

In case of reconnection, ensure that AVR voltage detection is correct!

Connection codes Voltage / Detection Factory connection

In case of reconnection, ensure that AVR voltage sensing is correct!

Electrical installations must comply with

- The alternator earth terminal inside the

4.4 - Mechanical defects

Check the AVR connections (AVR may be faulty)

Increase the drive speed (do not touch the AVR

Voltage too Adjust AVR voltage Adjustment ineffective - Faulty AVR

current by adjusting the rheostat or the

external load and inspect the terminal 1A diode

box to check that the connections are

Exciter Exciter A 1013 414

Resistances of auxiliary windings

For all spare parts orders or technical

Part numbers should be identified from the

To ensure that our products operate correctly

15 1 Fan - - 124 1 Terminal block - -

21 1 Lifting eye - - 128 3 Phase busbar M12 35

28 1 Earth terminal M10 20 130 1 Neutral busbar M12 35

30 1 Drive end (DE) shield M12 69 134 1 Panel fixing M6 10

Waste & hazardous materials

Angoulême, 1st July 2021

MOTEURS LEROY-SOMER MLS HOLICE STLO.SRO MOTEURS LEROY-SOMER

LEROY-SOMER ELECTRO- NIDEC INDUSTRIAL AUTOMATION NIDEC INDUSTRIAL AUTOMATION

meet the requirements of the following standards and directives:

Our worldwide service network of over 80 facilities is at your service.

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