Summer Internship
Summer Internship
Summer Internship
Department of MBA
BONAFIDE CERTIFICATE
Certified that this Summer Training Report titled “AN ORGANIZATIONAL STUDY ON DEIVEEGAM
DYERS PVT LTD ,SIPCOT,ERODE.”is the work of SARATH.L,Reg.No:730323631046 who carried-out
the work under my super vision. Certified further that to the best of my knowledge the work
reported herein does not form part of any other Summer Training Report or dissertation on the
basis of which a degree or award was conferred on an earlier occasion on this or any other
candidate.
…………………………….…………….. ………......................................
................................. ………………………………
Internal Examiner 1 External Examiner 2
DECLARATION
I affirm that the Summer Training Report titled “Internship Summer Training Undergone at
DEIVEEGAM DYERS , SIPCOT,ERODE” being submitted in partial fulfillment for the award of
Master of Business Administration is the original work carried out by me. It has not formed
part of any other summer training work submitted for award of any degree or diploma,
either in this or any other University.
Professor / MBA
ACKNOWLEDGEMENT
I thank our CEO of Kangeyam Group of Institutions Dr. C. VENKATESH, M.E., Ph.D., FIE.,
for allowing me to have access to the various academic facilities of the college to enable
me to complete the summer training report on time.
I thank our Principal of Builders Engineering College Dr. S. RAMKUMAR, ME., Ph.D., for
allowing me to have access to the various academic facilities of the college to enable me
complete the summer training report on time.
I thank our Head of the Department Dr. V. PARAMASIVAM MBA., M.Phil., Ph.D., for his
positive motivation and professional support that helped me not only in understanding the
various functional areas of management but also in getting the best learning experience
out of this summer training.
I thank my summer training guide Mr. S.RAVI SHANKAR B .Sc (IT)MBA, Ph. D Department
of Management Studies, for her valuable guidance and useful suggestions during the
course of my training.
Above all, I would like to thank my beloved parents and friends who have always been
a source of moral support and inspiration in all my endeavors.
TABLE OF CONTENTS
TABLE OF CONTENTS
Chapter
No. Description Page No
1 INTRODUCTION
1.1 INTRODUCTION TO THE TRAINING 01
OPPORTUNITY
1.2 INTRODUCTION TO THE INDUSTRY 01
1.3 INTRODUCTION TO THE COMPANY 02
1.4 COMPANY’S PROFILE 03
1.5 PRODUCT’S PROFILE 04
2 NATURE AND SCOPE OF THE TRAINING
2.1 ORGANNISATION STRUCTURE OF THE 06
COMPANY
2.2 DEPARTMENTS AND IT’S FUNCTIONS 06
2.3 PURCHASE DEPARTMENT 06
2.4 PRODUCTION DEPARTMENT 07
2.5 PACKING AND DESPATCH 15
2.6 SALES DEPARTMENT 16
2.7 ACCOUNTS DEPARTMENT 16
2.8 HUMAN RESOURCE DEPARTMENY 16
2.9 EFFULENT TREATMENT PLANNING 17
3 MANAGERIALSKILLS DEVELOPED
3.1 NATURE AND TYPE OF MANAGERIAL SKILLS 19
3.2 FUNCTIONS OF MANAGERIAL SKILLS 20
3.3 MANAGERIAL SKILLS DEVELOPED DURING 21
THE TRAINING
3.4 LEARNING FROM THE TRAINING 23
4 CONCLUSION 24
CHAPTER 1
Manufacturing is the process of turning raw materials or parts into finished goods through the
use of tools, human labour, machinery, and chemical processing. The manufacturing
industries are industries transforming goods, that is, mainly manufacturing industries in their
own right, but they also concern the repair and installation of industrial equipment and
subcontracting operations for third parties. Manufacturing is defined as the creation of new
products, either from raw materials or components.
Manufacturing means producing goods in large quantities after processing from raw materials
to more valuable products. Manufacturing helps transforming the raw materials into finished
goods on a large scale and thus helps earning profit as finished goods are costlier than raw
materials. The main objective of the manufacturing process is to produce as many goods as
possible in the least expensive way possible.
Manufacturers can only achieve that objective by relying upon heavy equipment, much of
which is automated. The manufacturers create physical goods. Most manufacturers use
machinery as well as industrial equipment to produce various goods. The manufacturing
process creates value, which means companies can charge a premium for what they create an
example, rubber is not valuable but when it is formed into a car tire, it holds more value.
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Before the Industrial Revolution, the majority of goods were made by hand and since the
Industrial Revolution, manufacturing has grown increasingly important.
DEIVEEGAM DYERS
Colours forever
VISION
Deiveegam Dyers is committed to provide the customer highest quality service and
products.
MISSION
We will continue to improve our products and services to meet or exceed our
customer expectation through constant evaluation with effective quality management
system.
COMPANY’S VALUE
Customer satisfaction
Passionate about excellence
Concern for sustainability
Health and safety
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COMPANY’S LOGO
Processing.
E-mail :[email protected]
Telephone :9952238857
GSTIN :33AAMFD2415J1ZM
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STATE OF THE ART INFRASTRUCTURE
Yarn dyeing:
With an installed capacity of 8000 kgs/day, equipment with FONG’S HTHP dyeing machines
capacity ranges from 3 kgs to 750 kgs.
Vessel in 2 2 4 2 2 1 2 2 1 1 1 1 1
Nos
The information related to yarn dyeing where kilograms are mentioned un capacity and the
required vessels in numbers are mentioned in the above table for the process of yarn dyeing.
It is the process of colouring yarn to create unique, vibrant, and desired shades for knitting or
crocheting projects . There are four types of yarn dyeing as hand dyeing, machine dyeing,
natural dyeing, synthetic dyeing.
Deiveegam Dyers produces different type of products related to the textile industry there are
mentioned below
White yarn dyed, solid dyed, reactive and pigment printed in 100% cotton, 100%viscose,
100%modal, 100%polyster, blends of cotton/modal, viscose/modal, polyester\modal and
cotton\ polyester.
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Own brand sewing threads called “Hammers”
TOWARDS SUSTAINABILITY
ZLD process
The company’s zero liquid discharge effluent treatment process makes effective use of waste
water treatment, recycling and reuse there by contributing to water conservation through
reduced make of fresh water overall recovery is 95%.
Renewable energy
DYEING METHODS:
Direct dyeing
Yarn dyeing
Hank dyeing
Package dyeing
Space dyeing
Warp-beam dyeing
SCOPE OF DYEING
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CHAPTER II
DIRECTOR
GENERAL
MANAGER
HUMAN MARKETING ETP
RESOURCE PACKING PRODUCTION AND SALES ACCOUNTING
PURCHASE MSNAGEMENT AND AND FINANCE
DEVELOPMENT
DEPARTMENT DISPATCH
Purchase department
Production department
Packing and dispatch department
Sales department
Accounts department
Human resource management
ETP
The purchase department of a company is responsible for procuring the goods, raw material
and services required to operate the organisation effectively .purchase department includes
materials, rates, supplier relationship, invoices and billing, inwards and stores, outward and
import. The department’s key functions include material sourcing , price negotiation, contract
management, inventory control,.
To perform these task effectively, the team requires strong communication and negotiation
skills, analytical and problem solving abilities and knowledge of the dyeing industry and raw
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materials .The purchase department ‘s departments performance is measured through key
performance indicators (KPI) such as procurement cost saving, inventory turnover ratio,
supplier delivery performance, quality rejection rate, and procurement cycle time. To
streamline processes, the department utilizes various software and tools including enterprise
resource planning (ERP) system, procurement software and spreadsheet for data analysis.
KEY ROLES
Purchase manager
Procurement officer
Inventory control
Supply chain coordinator
Material sourcing specialist.
Lab
Grey yarn section
Cheese winding
Dyeing
Hydro and dryer
Yarn conditioning
LAB
Higher precision lab can aid easily to achieve the goal of the organisation. Before bulk
production a sample for the approval from industry is sent to the buyer as per the requirement
of the buyer the shade is prepared in a lab considering the economical aspects. For doing all
different equipment are used in lab. All the equipment used in lab are divided into two i.e.,
equipment’s for lab dip preparation or chemical test and equipment for physical test.The
machines used in this dyeing lab were,
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This machine has been specifically developed for the closing of liquid products while
preparing recipes in the laboratory of an industrial textile dyehouse.
The unique manufacturing peculiarities of the dosing device, i.e., of the real heart of the
machine, while joined with a very simple and linear working principle of the whole, allowed
to reach astonishing results in terms of:
Accuracy
Repeatability
Speed
Minimum space requirements
Dramatical reduction of maintenance cost and times
X-Rite Spectrophotometer
Spectra light III is used for colour evaluation. This machine saves time, maximizes sample
throughout and helps prevent operate fatigue.
The type of yarn which is used for sewing by machine or hand is known as thread. grey yarn,
when manufactured as thread are coated with other lubricants to withstand sewing. grey yarn
is the raw material that is to be processed as dyed yarn this yarn either can be bought from the
sellers by the company or the customers themselves.
CHEESE WINDING
In dyeing industries a cylindrical spring tube called cheese is used over which the yarn to be
dyed is winded. A non-woven paper and a thread have to be wound on the cheese so that the
yarn is not damaged by the steel structure. This is mainly done to reduce wastage.
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Cheese winding is also known as cheese wrapping or cheese packaging, refers to the process
of wrapping or winding cheese in a material, typically plastic or paper, to preserve its
freshness and prevent contamination.
This process is crucial in the cheese in the cheese industry, as its helps to maintain the
cheese’s texture, flavor, aroma. Cheese winding machines or manual wrapping techniques are
used to encase the cheese in tight, uniform layer, ensuring optimal protection.
Vacuum packaging
Shrink wrapping
Stretch wrapping
Paper wrapping
Aluminum foil wrapping
Objects of winding
To transfer yarn from one package to another suitable package, this can conveniently
used for weaving process.
To remove yarns fault like slaps, naps, etc.,
To clean yarn.
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DYEING
TECHNIQUES OF DYEING
Batch dyeing
Continuous dyeing
Hand dyeing
Natural dyeing
Reactive dyeing
Preparation process
Soft winding
Batching
Batch loaded
Demineralization
Bleaching
Drain
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Rinse
Drain
Dyeing
Colour dosing
Runtime
Colour migration
Cooling
Level check
Soda dosing
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Dyeing run
If ok drain
After- treatment
Drain
Soaping
Drain
Rinse
Drain
Unload
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The machine used for dyeing is FONG HTHP that ranges from 3 kgs to 750 kgs
Pre-treatment
Post-treatment
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Hydro and dyer:
The hydro tractor machine is like a round basket and it is made of steel. There are a lot of
holes on the downside of this basket. After putting the wet fabrics the hydroextractor, it
moves and water is removed by the centrifugal extraction Extract water is drained out
through the holes
The dryer is essential to remove the remaining water from the package About 60-80% of
water removes by the dryer. After passing the Hydro section package move into the drying
section. The following is the most used yarn dryer use in the yam dyeing industry
The industry uses two machines for Hydro and dryer separately namely
Yarn conditioning:
In spinning process yarn conditioning machine is used to adjust the most of yarn and to
improve efficiency in the next process. After processing, when the moisture level of yarn
would reach about 8.5%, strength and elongation can be increased greatly, which help the
performance at processing line
QUALITY CHECKING
After finishing the dyeing process the finished goods is to be checked by the supervisor
whether it was matched to the exact colour wanted by the customer. It is the critical process
that ensures the produced textiles, yarns, or fabrics meet the desired colour, texture, and
durability standards. It involves a series of inspections and tests to verify the quality of the
dyed material.
Colour difference
Colourfastness rating
Washfastness rating
Lightfastness rating
Material strength
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CERTIFICATIONS AND STANDORDS
After finishing and quality checking, the packing takes place Packing is provided to deliver
the dyed yarns with safe, quality and without damage. The dyed yarns were packed by the
cover in bulk package
After packing process the next step is Despatch. Despatch is sending the finished dyed yarns
to the destination.
OBJECTIVES:
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2.6 SALES DEPARTMENT
A sales department is responsible for selling products or services for a company. The
department comprises a sales team that works together to make sales, increase profitability
and build and maintain relationships with customers to encourage repeat purchases and brand
loyalty.Main thing in sales is marketing The person in sales department maintains some
procedures for marketing. Identifying and acquiring new customers building and maintaining
relationship with existing clients. Understanding customers requirements and preference,
offering tailored dyeing solutions, negotiating prices and contracts, processing orders and
managing sales pipeline.
The accounting department refers to the division in a firm that looks after the preparation of
financial statements, maintenance of general ledger, payment of bills, preparation of customer
bills, payroll, and more. In other words, they are responsible for managing the overall
economic front of the business. It is a financial status of a company. It carries all profit and
loss of the company. It includes Management Information System (MIS), Debtors, Creditors
and statutory.
MEDICAL FACILITIES
INCENTIVES
In order to remove the defects of the time wages system and price
wages system management of our plant introduce new technique known as
incentives. Incentive extra financial motivation.The objects of incentives in our
plant are to
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2.9 EFFULENT TREATMENT PLANNING [ETP]
Effluent Treatment Planning is a process of design for treating the industrial waste water for
its reuse or safe disposal to the environment.This ensures that there is Zero Liquid Discharge,
effluent treatment process makes effective use of waste water treatment, recycling and reuse,
there by contributing to water conservation through reduced intake of fresh water. Overall
recovery is 95%.
KEY COMPONENTS :
ETP PROCESS :
BENEFITS:
CHALLENGES
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Complex treatment process
Stricter regulatory requirements
Limited space and infrastructure.
BEST PRACTICES :
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CHAPTER III
MANAGERIAL SKILLS
DEVELOPED
3.1 NATURE AND TYPES OF MANAGERIAL SKILLS
Specialized abilities
As the name of these abilities tells us, they enable the chief to utilize
various procedures to accomplish what they need to accomplish. Specialized abilities
are not related exclusively to machines,creation instruments, or other hardware,
additionally, they are abilities that will be expected to increment deals, plan various
sorts of items and administrations, market the items and administrations, and so on.
Specialized abilities are generally significant for first-level directors.
When it comes to the top supervisors, these abilities are not something of high
importance level. As we go through an order from the base to more significant
levels, the specialized abilities lose their significance.
Calculated ability
Theoretical abilities present information or the capacity of a chief for more dynamic
reasoning. That implies he can undoubtedly see the entire through investigation and analysis
of various states. In such a manner they can foresee the eventual fate of the business or
division overall.
Calculated abilities are imperative for top directors, less basic for mid-level administrators,
and not needed for first-level chiefs. As we go from the lower part of the administrative
progressive system to the top, the significance of these abilities will rise.
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3.2 FUNCTIONS OF MANAGERIAL SKILLS
PLANNING
Managers first need to develop a detailed action plan. In the planning phase,
management should identify the goals and create a reasonable course of action to attain them.
There may be multiple ways to achieve the goal, but it’s management’s responsibility to
determine the best course of action. Drafting a successful plan includes aligning the goal with
the organizational vision, consideringfactors that may impact the project internally and
externally, and establishing a realistic timeline while being mindful of resource and budgetary
constraints.
Three different types of planning in management include:
ORGANISING
The organizing function consists of taking the previously created plan and
putting it intoaction. Key activities in this function include:
• Identifying all of the necessary steps of the project.
• Determining who will complete the actions and deploying those resources to work.
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LEADING
The leading stage consists of motivating and influencing employees to
do the work and meet performance standards. Keep in mind that effective leadership
extends beyond delegating and directing employees what to do.
Examples of effective leadership skills that managers can focus on include
frequent and clear communication, expressing empathy, being an active listener,
maintaining transparency, and empowering the team to perform to the best of their
ability. Utilizing interpersonal skills and different leadership styles for different
situations is crucial for managers to tap into while leading their employees.
CONTROLLING
The controlling function consists of monitoring performance and
progress through project execution and making adjustments as needed. Managers
should ensure that employees meet deadlines while simultaneously balancing
synchronicity among the project’s resources and the overall budget. Managers
may need to take corrective actions and be proactive in their approach to ensure
that team members meet their assigned deadlines. Two key areas where managers
may need to make adjustments include staffing and budget. The manager will
need to identify a replacement as soon as possible, train them efficiently, and,
hopefully, keep the project running smoothly.
From a budget perspective, managers should monitor spend closely. Suppose
a project starts to run over budget — in that case, the manager should
identify what’s causing the overspend. If that expense is justified, they
should proactively ask for additional funding or curb spending to be more
mindful of the budget in other areas.
Relational Abilities
The board occupations are about people and having the option to fabricate a
hit relationship is imperative. To lead a group, you may have to procure the
distinction of your colleagues. To attempt this, you need to perceive the best
approach to adapt to individuals accurately.
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Setting time aside to get to perceive group people on both a private and
expert degree, through friendly games or rebuilding instruction, while never
the less safeguarding proficient limitations, will pass a drawn out way to
procuring the appreciate. You need to delineate your administrative
characteristics and authority, even as saving the capacity to have your
influence as an individual from a team.
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Thinking on your feet also comes in useful when you have to make a
snap decision about how to successfully complete a task or meet a business goal.
Being able to quickly weigh up the pros and cons of a situation and make an informed
decision is essential.
Commercial Awareness
This skill is in huge demand among business employers. In fact, according to recruiters,
commercial awareness is something that most graduates lack. If you want to progress to
management level, an understanding of the marketplace in which a business operates and
what it is that makes a business successful is essential.
To demonstrate this, you'll need to show that you:
Know about the political and economic issues affecting the business
Mentoring
As well as being business-focused decision-makers, managers also need to play a
Supportive role. If you've reached this senior level, you have a repertoire of experience,
knowledge and skills, and it's your job to pass this knowledge on and share your skills with
others.This involves training and advising staff and building their confidence and
skills. In a management position, you'll be the driving force behind the progression of team
members.
People Management
Team Work
Motivate Teams
Time Management
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CHAPTER IV
4.1 CONCLUSION
Overall, my internship experience at the dyeing industry has not only enhanced my
theoretical knowledge but has also equipped me with practical skills and a broader
perspective on the industry's operations.
I would like to express my sincere gratitude to all the staff members and mentors at the
dyeing company who generously shared their knowledge and guided me throughout my
internship. Their guidance, support, and willingness to share their expertise were instrumental
in making this internship a valuable and rewarding experience.
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