Bending Stress Analysis

CASE A : LIFTING TRUNNION, STRAIGHT SHELL AND SKIRT
SHELL AND SKIRT BENDING STRESS ANALYSIS DURING LIFTING CASE
1 .0 GEOMETRIC DATA
Inside diameter of shell, Dis = 2700 mm
Shell thickness, ts = 18 mm
Outside diameter of shell, Dos = 2736 mm
Shell length, Ls ( TL/TL ) = 17475 mm
Inside diameter of head, Dih = 2700 mm

Head thickness, th = 14 mm
Head length, Lh = 689 mm
Inside diameter of skirt, Diskt = 2696 mm

Skirt thickness, tskt = 22 mm
Outside diameter of skirt, Doskt = 2740 mm
Skirt length, Lskt = 8714 mm
1 .1 WEIGHT
Increased weight factor, k = 1.00
Total shell weight, Ws (@ 30,000 kg ) = 30,000 kg
Total 2 heads weight, Wh (@ 15,000 kg ) = 15,000 kg
Total skirt weight, Wskt (@ 30,000 kg ) = 30,000 kg
Total vessel weight, Wv = 75,000 kg
1 .2 MATERIAL AND MECHANICAL PROPERTIES

Shell material : SA 240 316L
Specified minimum yield stress, Sy = 172.368 N/mm²
Specified minimum tensile stress, St = 482.63 N/mm²
Modulus of elasticity, Es = 193052 N/mm²
Joint Efficiency, Ejs = 1.00
Skirt material : SA 36
Specified minimum yield stress, Sy = 248.21 N/mm²
Specified minimum tensile stress, St = 399.89 N/mm²
Modulus of elasticity, Eskt = 200000 N/mm²
Joint Efficiency, Ejskt = 0.75
1 .3 GEOMETRIC PROPERTIES
SHELL PROPERTIES
Cross sectional area, As = 153,699 mm²
Moment of inertia, Is = 141,938,363,856 mm4
Section modulus, Zs = 103,756,114 mm³
SKIRT PROPERTIES
Cross sectional area, As = 187,855 mm²
Moment of inertia, Is = 173,483,979,584 mm4
1 .4 LOAD INTENSITY AND SNATCH FACTOR

Snatch factor during lifting, f = 1.2
Load intensity of shell, ws = 29.16 N/mm
Load intensity of skirt, wskt = 40.53 N/mm
1 .5 LOAD INTENSITY DIAGRAM
ws = 29.16 N/mm
wskt =
40.53 N/mm
1025 17139 8714
Lifting force Tailing force

R1 R2
18164 8714
1 .6 REACTION FORCE
Lifting force, R1 = 424,166 N
Tailing force, R2 = 458,734 N
1 .7 SHEAR FORCE AND BENDING MOMENT DIAGRAM
SHEAR FORCE DIAGRAM
394,273
-29,893
-105,574
-458,734
1025 13519 3620 8714
BENDING MOMENT DIAGRAM
2649774026
2458687407.156
-15320361
1 .8 STRESS ANALYSIS ON SHELL

(a) Bending Stress
Maximum bending moment, Msmax = 2,649,774,026 Nmm
Bending stress occured on shell,
Msmax Bottom section ( Tensile case ) = 25.54 N/mm²
sbs =
Es.Zs Top section ( Compressive case ) = -25.54 N/mm²
(b) Allowable Tensile Stress

Allowable tensile stress, St.all = 103.4208 N/mm²
Since sbs < St.all, therefore the shell thickness is satisfactory.
(c) Allowable Compressive Stress

Section thickness, ts = 18.00 mm
Outside radius of section, Ro = 1368.00 mm
Modulus of elasticity, E = 193052 N/mm²
Factor, A = 0.125/ (Ro/ ts) = 0.00164
For value at A falls within or to the right of the end of the mat'l/temp line
Factor, B (@ 10000 psi ) = 68.90 N/mm²
For value at A falls to the left of the end of the mat'l/temp line
Factor B = AE/2 = 158.76 N/mm²
Hence, factor B = 68.90 N/mm²

Allowable compressive stress, Sc.all (@ 1.2 B) = 82.68 N/mm²
Since sbs < Sc.all, therefore the shell thickness is satisfactory.
1 .9 STRESS ANALYSIS ON SKIRT

(a) Bending Stress
Maximum bending moment, Msktmax = 2,458,687,407 Nmm
Section modulus, Zskt = 126,630,642 mm³
Bending stress occured on skirt,

Msktmax Bottom section ( Tensile case ) = 25.89 N/mm²
sbskt =
Eskt.Zskt Top section ( Compressive case ) = -25.89 N/mm²
(b) Allowable Tensile Stress

Allowable tensile stress, St.all = 157.20 N/mm²
Since sbs < St.all, therefore the skirt thickness is satisfactory.
(c) Allowable Compressive Stress

Section thickness, ts = 22.00 mm
Outside radius of section, Ro = 1370.00 mm
Modulus of elasticity, E = 200000 N/mm²
Factor, A = 0.125/ (Ro/ ts) = 0.00201
For value at A falls within or to the right of the end of the mat'l/temp line
Factor, B (@ 13000 psi ) = 89.57 N/mm²
For value at A falls to the left of the end of the mat'l/temp line
Factor B = AE/2 = 200.73 N/mm²
Hence, factor B = 89.57 N/mm²
Allowable compressive stress, Sc.all (@ 1.2 B) = 107.48 N/mm²
Since sbs < Sc.all, therefore the skirt thickness is satisfactory.

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CASE A : LIFTING TRUNNION, STRAIGHT SHELL AND SKIRT

SHELL AND SKIRT BENDING STRESS ANALYSIS DURING LIFTING CASE

Inside diameter of head, Dih = 2700 mm

Inside diameter of skirt, Diskt = 2696 mm

1 .2 MATERIAL AND MECHANICAL PROPERTIES

1 .4 LOAD INTENSITY AND SNATCH FACTOR

1025 17139 8714

Lifting force Tailing force

1 .7 SHEAR FORCE AND BENDING MOMENT DIAGRAM

SHEAR FORCE DIAGRAM

1025 13519 3620 8714

BENDING MOMENT DIAGRAM

1 .8 STRESS ANALYSIS ON SHELL

(b) Allowable Tensile Stress

(c) Allowable Compressive Stress

Hence, factor B = 68.90 N/mm²

1 .9 STRESS ANALYSIS ON SKIRT

Bending stress occured on skirt,

(b) Allowable Tensile Stress

(c) Allowable Compressive Stress

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