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Process Control

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DINESH S
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32 views26 pages

Process Control

Uploaded by

DINESH S
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Industrial

Process Control
If you have a smart project, you can say "I'm an engineer"

Staff boarder
Dr. Mostafa Elsayed Abdelmonem
Industrial Process Control
MDP 454
• Course aims:
• Understand the classic control strategies
• Understand the artificial intelligent systems
• Create and innovate the real model to simulate the some cases
• References
•Dorf, R. C., & Bishop, R. H. (2001). Modern control systems. Upper Saddle River, NJ: Prentice Hall. (Ref-01)
•Burns, R. S. (2001). Advanced control engineering. Oxford: Butterworth-Heinemann. (Ref-02)
Course plan
week Date Contents Requirements Laboratory References Marks
1 24-9 Introduction
Syllable/Course specs
Control system classifications
System Modeling
2 1-10 Mathematical Modeling Sensor and
(Mechanical-Hydraulic) instrumentation

3 8-10 Modeling (electrical system and motors) 5/3 quizes


Ref-01
4 15-10 Modeling of combined systems Electrical- mechanical
Block diagram analogy

5 22-10 Transfer function and State space


5/3 quizes
6 29-10 Time Response (2nd order) Filters
7 5-11 steady state Error, Stability analysis

8 12-11 Midterm 15
Course plan
week Date Contents Requirements Laboratory References Marks

9 19-11 Frequency Response


Bode Plot
10 26-11 Design Controller and Reports DC- motor Kit 5
Ref-01
system compensation (instrumentatio
n in Labview )
11 3-12 PID / Design Quiz Operational amplifier circuits 5/3 quizes
12 10-12 Optimal and LQR control
Fuzzy Logic Control
Ref-02
13 17-12 Neural Network (Case
study)
14 24-12 Corrective exam and 10 for exam
Receive project 20 for project
Evaluation rules

Report Contents Marks distribution


• Research plane Marks \ Assessments Final Total
assesments Exam
• Problem statement / Aim
 MidTerm 15 80
• Tools/facilities
 Projects 20
• Methodology/control strategy
 Report 5
• Experimental works
 quizes 5
• Result/ conclusions TOTAL 45 80 125
Automatic control system
Disturbance

Controlled Manipulated
Set-point Error Signal Variable
or
Reference Actual
input + + Output
+
+ Controller Actuator + Process
-

Sensor
Feedback Signal
Automatic control system
Automatic control system
Closed-Loop Control System Open-Loop Control System

Input temperature dial position converted into a voltage


by a potentiometer.
Process is a boiler, input is fuel, output is heat.
Output temperature converted to a voltage by a
Controller is electronics, valves, etc. that control fuel
thermistor.
flow into furnace.
Differencing circuit subtracts output from input result is
Input is thermostat position
actuating signal —
controller drives the plant only if there is
a difference
Automatic control system
Examples of Modern Control Systems
Automatic control system
Transportation
Car and Driver

• Objective: To control direction and speed of car


• Outputs: Actual direction and speed of car
• Control inputs: Road markings and speed signs
• Disturbances: Road surface and grade, wind, obstacles
• Possible subsystems: The car alone, power steering system, breaking system
Automatic control system
Transportation
• Functional block diagram: Desired Actual
course course
of travel + Error Steering of travel
Driver Automobile
- Mechanism

Measurement, visual and tactile


• Time response:
Automatic control system
Transportation
• Consider using a radar to measure distance and
velocity to autonomously maintain distance between
vehicles.

• Automotive: Engine regulation, active suspension,


anti-lock breaking system (ABS)
• Steering of missiles, planes, aircraft and ships at sear.
Automatic control system
• Azimuth Position Control System Example

14
Automatic control system
Azimuth Position Control System Example

Block Schematic Diagram


Automatic control system
• Azimuth Position Control System Example

16
Automatic control system
Transform the Physical System into a Schematic
• Makes relationships more concrete
• Enables decisions to be made about what can
be neglected in formulating the mathematical
model.
• Assumptions made can be easily reviewed and
schematic and/or model adjusted as necessary.
• Should be kept as simple as possible:
• Checked by analysis and simulation
• Phenomena added if results do not agree
with observed behavior Block Schematic Diagram
Automatic control system
The Future of Control Systems
Turntable Speed Control
• Application: CD player, computer disk drive
• Requirement: Constant speed of rotation
• Open loop control system:

• Block diagram representation:


Turntable Speed Control
• Closed-loop control system:

• Block diagram representation:


Automatic control system
Design Example
Automatic control system
Design Example
Automatic control system
Design Example
Projects
*Project. 1
process control application in Food drying
https://www.youtube.com/watch?
v=TYk97vWyHqc&t=8s
*Project. 2
process control application in waste garbage

Week 2 Week 3 Week 5 Week 8 Week 10 Week 12


Group 1.1 waste garbage survey analysis design Manufacturing Assembly and control Test
Group 1.2 Food drying survey analysis design Manufacturing Assembly and control Test
Projects
Tutorial
# Course material
•http://52.174.38.133/login/index.php

•http://www.bu.edu.eg/staff/mustafaabdelmonem3-courses/13958

# contacts
•[email protected]

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