PROJECT SPECIFICATION Doc No : 7T04-MP-00-TS-010

Rev. : 12
PURCHASE SPECIFICATION Page : 1 of 19
FOR VALVES Date : 09 Jan, 2013

PROJECT SPECIFICATION

PURCHASE SPECIFICATION FOR VALVES

PROJECT NO. : 7T04

PROJECT NAME : ERC Refinery Project

COMPANY : Egyptian Refining Company (ERC) S.A.E.

SITE : Mostorod, Arab Republic of Egypt

12 09 Jan, 2013 Revised As Noted M.S.Jin I.S.Kim M.H.Park H.Y.Jang

11 03 Dec, 2008 For Approval I.S.Kim J.I.Lee M.H.Park J.B.Kim

10 18 Jul, 2008 Revised As Noted I.S.Kim J.I.Lee M.H.Park J.B.Kim

0 29 May, 2008 For Approval I.S.Kim J.I.Lee M.H.Park J.B.Kim

PREPD CHKD CHKD APPR

REV. DATE DESCRIPTION
CONTRACTOR

SEOUL, KOREA
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TABLE OF CONTENTS

1 GENERAL

2 SUPPLEMENTARY REQUIREMENTS FOR VALVES

3 PRODUCT MARKING FOR IDENTIFICATION

4 PAINTING

5 SPARE PARTS

6 ENGINEERING DATA

7 INSPECTION, TEST & PACKING

8 OTHERS

9 APPENDIX

APPENDIX #1 CODES AND STANDARD

APPENDIX #2 ABBREVIATIONS
APPENDIX#3 DETAIL FOR SELF CLEANING DRILLED
GATE
APPENDIX#4 DOCUMENT REVISION SUMMARY SHEET
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1 GENERAL

1.1 Scope

1.1.1 This specification provides the supplementary technical requirements for valves in the
DESCRIPTION shown on the Bill Of Materials of Requisition for ERC REFINERY PROJECT.

1.1.2 If the DESCRIPTION differs from, or is in conflict with, any requirement of this specification, it
shall be resolved in the following order of precedence.

(1) FIRST – the DESCRIPTION as shown on the Bill of Materials ; then

(2) SECOND – the supplementary technical requirements ; then
(3) THIRD – the requirements of any referred code or specification (e.g., ASTM A216-WCB)

1.2 Codes and Standards

1.2.1 Design, fabrication, testing and inspection of piping materials shall be accomplished in accordance
with Appendix #1 “CODES AND STANDARDS”.

1.3 Abbreviations

Full description for Abbreviaion shown on DESCRIPTION in Bill of Materials shall be refered to
Appendix #2 “ABBREVIATIONS”

1.4 Unit

Unless otherwise specified, Metric, Celsius and Kilogram units shall be applied as the measurement
system. However nominal sizes and pressure rating of piping components shall be in accordance with
inch system whose abbreviations is (NPS) and (Lb) respectively.

2 SUPPLEMENTARY REQUIREMENTS FOR VALVES

2.1 Material and Design

2.1.1 All materials shall meet the service condition and other requirements specified in the
“DESCRIPTION shown on the Bill Of Materials”, for individual valve specification.

2.1.2 Unless otherwise specified, heat treatment shall be in accordance with the applicable material
standard.

2.1.3 All material shall be new and the interior and exterior surface shall be free of dirt, sand, debris and
excessive rust.

2.1.4 Hand wheel for valves may be of cast or forged steel, malleable or nodular iron, other cast iron
shall not be used.

2.1.5 Valve standards for design & dimension shall be as follows, unless otherwise specified.
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- Gate/Globe/Check valves, 1 1/2” and below : API 602

- Gate valves, 2” and above : API 600 / API 603 / ASME B16.34
- Ball valves : BS 5351
- Globe valves, 2” and above : BS 1873 / ASME B16.34
12 - Plug valves : API 599
- Check valves, 2” and above : BS 1868 / ASME B16.34
- Wafer check valves : API 594
- Butterfly valves : API 609

2.1.6 Trim

(1) Basic trim materials and relevant requirements shall conform to each valve standard.

(2) When a hardness differential between the seating surfaces either specified or furnished, for metal
–to-metal seated valves, the seating surface in the valve body shall be of the harder material.
Stelliting/hard surfacing by deposition shall be minimum 1.6mm.

(3) A pin shall not be used in marking a stem-to-gate connection for gate valve, and a stem-to-disc
connection for globe valve.

(4) Seat rings of casting gate valves shall be seal welded.

2.1.7 For forged valves, flanged valves shall have the flanges integral the body. Flanges may be welded
to the body with full penetration groove butt-welding. Socket welding of flanges to the body is not
permitted.

2.1.8 Soft seat quarter turn valves (Ball, Butterfly and Plug) shall be supplied with antistatic device.

2.1.9 Soft seat quarter turn valves (Ball, Butterfly and Plug) shall be “FIRE SAFE DESIGN” in
accordance with API 607, Fourth Edition. The manufacturer shall submit Fire Safe Test
Certificate during quotation.

2.1.10 For all lug and wafer type valve, the manufacturer shall supply "Cap Screw Bolts (Machine
Bolts)”. Cap screw bolt material is same as bonnet bolts.

2.1.11 Where “WET H2S RESISTANT STEEL (CATEGORY 1)” specified in the Valve description,
materials shall conform to the following requirements.

- Carbon Steel must be Fully Killed Carbon Steel type,

- Hardness of the base metal shall be below 22HRC,

- Ni content less than 1%,

- Carbon content shall be 0.20% maximum,

- Plate material shall be supplied in Normalize condition, regardless of thickness,

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-Typical limitation of Carbon Equivalent are the following :

• Ceq lower than 0.42% for thicknesses below 2”
• Ceq lower than 0.45% for thicknesses above or equal to 2”

With Ceq = C + Mn/6 + (Cr + Mo + V)/5 + (Ni + Cu)/15

These Ceq values are indicative and may be re-considered if needed regarding the used steel grade.
In that case, new proposed values should be submitted to EPC for approval.

- Thermal Stress Relieving required for all welds (PWHT), even if it is not required by code,

- Thermal Stress Relieving required for cold bend zones producing outer fiber deformation greater
than 5% , even if it is not required by code,

- Hardness of the production welds shall be lower than 200HB. This value uses to be slightly
lower than the one defined for base metal (22HRC or 237HB) in order to anticipate potential non-
homogeneity of certain weld deposits.

- Application to Valve Material

- Valve material to ASTM A105, A350 Gr.LF2, A216 Gr.WCB and A352 Gr.LCB shall be
provided that all the specifications given here-above are guarantied and supplemented by
following limitation on impurities level :

- Maximum allowable Phosphorus content 0.030%

- Maximum allowable Sulfur content 0.025%

2.1.12 Where “HIC RESISTANT STEEL (CATEGORY 2)” specified in the Valve description, in
addition to the general recommendations relative to “WET H2S RESISTENT STEEL
(CATEGORY 1)”, the following requirements shall also be met.

- Application to Valve Material

- Valve material to ASTM A105, A350 Gr.LF2, A216 Gr.WCB and A352 Gr.LCB shall be
provided that all the specifications given here-above are guarantied and supplemented by
following limitation on impurities level :

- Maximum allowable Phosphorus content 0.025%

- Maximum allowable Sulfur content 0.020%

2.1.13 Where specified “HYDROGEN SERVICE” and/or “AROMATICS SERVICE” in VALVE

12 DESCRIPTION, valves shall be furnished with suitable stem packing and manufacturer shall
perform fugitive emission leak test using helium gas to guarantee stem/packing joints emission.
The acceptance leakage rate shall be less than 100 PPM.

2.1.14 Where specified “W/SELF CLEANING DRILLED GATE” in GATE VALVE DESCRIPTION,
gate(wedge) construction shall be in accordance with Appendix #3 “Detail for Self Cleaning
Drilled Gate”.
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2.1.15 Where “WB”(Welded bonnet) or “WC”(Welded Cap) specified in VALVE DESCRIPTION, weld
joint shall be full penetration weld.

2.1.16 All Type 321 or Type 347 stainless steel valves shall be stabilized heat treated condition.

2.2 Back Seat

All gate and globe valves shall have back seat on the bonnet.

2.3 Bonnet Gasket and Grand Packing

2.3.1 Asbestos material for bonnet gasket and stem packing shall not be approved and shall not be
proposed nor used as a substitute.

2.3.2 Unless otherwise specified in VALVE DESCRIPTION, the selection of bonnet gaskets are based
on spiral wound gasket with 304SS hoop and flexible graphite filler for carbon & alloy steel
valves and for stainless, Incolloy and hastelloy valves, the hoop material shall be of a material
that has a corrosion resistence at least equal to that of the body material.

2.3.3 Stem packing for gate, globe and needle valves shall conform to the following, unless otherwise
specified.

- Graphite Sandwiched Between Braided Graphite

2.4 Bonnet Bolting

2.4.1 Unless otherwise specified in the DESCRIPTION, bolt materials shall be as follows;

(1) For carbon steel : ASTM A193, Gr. B7 (Bolt) / A194, Gr. 2H (Nut)

(2) For carbon steel (For Wet H2S & HIC Resistant Steel valve) : ASTM A193, Gr. B7M (Bolt) /
A194, Gr. 2HM (Nut)

(3) For low alloy steel : ASTM A193, Gr. B16 (Bolt) / A194, Gr. 4 (Nut)

(4) For austenitic stainless steel: ASTM A193, Gr. B8 (Bolt) / A194, Gr. 8 (Nut)

(5) For low temp. carbon steel : ASTM A320, Gr. L7 (Bolt) / A194, Gr 4 (Nut)
12
(6) For low temp. carbon steel (For Wet H2S & HIC Resistant Steel valve) : ASTM A320, Gr. L7M
(Bolt) / A194, Gr 4M (Nut)

2.4.2 Unified inch screw threads shall be applied in accordance with ASME B1.1.

2.4.3 All nuts for bonnet and flanged connection shall be in accordance with ANSI B18.2.2 Table (9)
Heavy Hex Nut.
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2.4.4 Stud bolts shall be threaded in their total length.

2.5 Operating

2.5.1 Gearing, as furnished by valve manufacturer, shall be provided for large valves requiring great
torque for operation. Valves to be furnished with gearing are generally as follows;

Class Gate Globe Ball Plug Butterfly

14” and 8” and 8” and 6” and 8” and

150
Over Over Over Over Over
12” and 8” and 6” and 6” and 8” and
300
Over Over Over Over Over
8” and 6” and 4” and 4” and 6” and
600
Over Over Over Over Over
6” and 4” and
900
Over Over
4” and 3” and
1500
Over Over
3” and 3” and
2500
Over Over

Note : The operating force at the half opening position by the handwheel or lever shall not exceed 35 kgf.

2.6 End Connection

2.6.1 End connection shall be in accordance with the following standard.

- TE (NPT-F) : Screwed NPT ASME B1.20.1

- SW : Socket Weld ASME B16.11
- FLGD : Flanged End ASME B16.5 for NPS 24 and smaller except NPS 22
MSS SP-44 for NPS22
ASME B16.47-A for NPS 26 to NPS 60
- BW : Butt Weld ASME B16.25

2.6.2 Unless otherwise specified, flange surface finish of gasket contact face shall have 125 in. to 250
in. average roughness conforming to ASME B16.5.
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3 PRODUCT MARKING FOR IDENTIFICATION

3.1 Marking of Valves

3.1.1 All items indicated in para 3.2 shall be marked on valves.

3.1.2 Marking of valves shall be made on valve body, handwheel, nameplate and bolt & nut.

3.1.3 Marking on valve body shall be made on body or bonnet by casting-out, forging out or punching.
Punching depth shall not exceed 1 mm.

3.1.4 Nameplates that are generally attached on the upper side of handwheels, shall be marked with
etching and/or punching.

3.2 Marking Items and Marking Location

3.2.1 Marking items and location on valves shall be follows;

Making Location
Body
No. Marking Items Casting body Forging body
Handwheel Name Plate
(Note 1) (Note 1)
By Casting By Forging

1 Manufacturer's name or trade mark X X X

2 Rating (Note 3) X X X

3 Nominal size X X X

4 Material of valve body X X X

5 Arrow of flow direction (Note 2) X X

6 Material of valve trim X

Arrow of opening or closing

7 X
direction

8 Heat Numver X X

Notes
1) Marking may be made by punching, where casting and forging is impossible.
2) An arrows of flow direction shall be indicated only where the valve function requires so.
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3.2.2 Identification marks on valves shall be follows;

12
Forging Casting
Material
Nominal Designation Identification Identification
Group ASTM ASTM
Mark Mark

A105 A105 A216-WCB WCB

1.1 Carbon Steel
A350-LF2 LF2 A352-LCB LCB

1.9 1.1/4Cr-1/2Mo A182-F11 CL2 F11 A217-WC6 WC6

1.10 2.1/4 Cr-1 Mo A182-F22 CL3 F22 A217-WC9 WC9

1.13 5Cr-1/2Mo A182-F5 F5 A217-C5 C5

1.14 9Cr-1Mo A182-F9 F9 A217-C12 C12

2.1 18Cr-8Ni A182-F304 F304 A351-CF8 CF8

2.2 16Cr-12Ni-2Mo A182-F316 F316 A351-CF8M CF8M

2.3 18Cr-8Ni A182-F304L F304L A351-CF3 CF3

2.3 16Cr-12Ni-2Mo A182-F316L F316L A351-CF3M CF3M

A182-F321 /
2.4 18Cr-10Ni-Ti F321 / F321H A351-CF8C CF8C
A182-F321H

3.8 Hastelloy C-276 B564-N10276 N10276 A494-CW12MW CW12MW

3.3 Tagging

3.3.1 Tags shall normally be attached to the bonnet arm. Tag on valves that do not have a bonnet may
be attached to the operator or other appropriate location except for bolt holes of end flanges.

3.3.2 Each tag shall be clearly lettered with black paint, punching or vibrating pen.

3.3.3 Where the DESCRIPTION specifies a specific requirement (e.g. WET H2S, HIC, HYDROGEN,
12 AROMATICS and etc), the supplier shall attach an additional tag spelling out this requirement.

3.3.4 The minimum dimensions for tags and wire shall conform to the following;

(1) Tag size : 20mm x 75mm

(2) Tag thickness : 1.2mm stainless steel sheet
(3) Lettering height : 6mm
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(4) Wire diameter : Min. 8 twists of stainless steel wire with 1.2mm diameter

3.3.5 All valves shall be supplied with a stainless steel tag stamped with its ‘Tag/Code No.’ securely
attached to each valve with multi-stand non-corrodible wire.

3.3.6 Tag sample shall be as follows;

EXAMPLE ; Stock Code No. P/O No.

LVGAAD0002

20
Stainless steel wire 7T04-MP-00-RQ-040

75

4 PAINTING

Painting shall be in accordance with 7T04-CS-00-TS-001, Specification for Painting

5 SPARE PARTS

For all check valves except dual plate check valves, vendor shall supply bonnet gasket for spare parts per
each valve.

6 ENGINEERING DATA

6.1 All engineering data, including dimensional data, when the published catalog is not available, shall be
furnished in accordance with “Vendor Print Requirements” attached in requisition by the supplier with
quotation.

6.2 Total valve weight shall be furnished for individual valves with quotation.

This information shall also be shown on the dimensional drawing submitted for PURCHASER’s
approval after award of any purchase order.

6.3 The maximum allowable hydrostatic shell and seat test pressure shall also be shown on the vendor print
drawings.

6.4 The supplier shall submit the manufacturer’s Welding Procedure Specification (WPS) and Procedure
Qualification Records (PQR), for Purchaser’s approval, if valves are manufactured with pressure
retaining welds (include seal welds). WPS and PQR shall be in accordance with 327 of ASME B31.3.

6.5 The supplier shall furnish nondestructive examination (NDE) procedures for all required NDE that is
supplementary to the specification referenced for manufacture (e.g. ASTM A216). NDE results shall be
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recorded in the authorized NDE report forms.

6.6 Supplier shall furnish detail of material of construction including their material, grand packing etc.

6.7 Supplier shall specify both “ORIGIN OF MANUFACTURER” and “COUNTRY OF ORIGIN” in
quotation.

7 INSPECTION, TEST & PACKING

7.1 Inspection and tests may be reviewed and/or witnessed by Purchaser or its authorized agent at the
supplier's facility in accordance with 7T04-QA-00-PC-003, Shop Inspection and Test Plan.

7.2 Where required, Positive material identification (PMI) shall be in accordance with 7T04-QA-00-PC-004,
PMI Procedure.

7.3 Product packing shall be in accordance with 7T04-PT-00-PC-002, Packing Instruction.

8 OTHERS

8.1 Any substitutions of specified rating or material shall not be permitted without PURCHASER’s written
approval.

8.2 All end connections, including butt-welding ends, shall be protected by plastic cap or equivalent, securely
attached to the valve ends, from dirty and other foreign matter. Metal covers shall not be permitted.

8.3 Machined, threaded, and unlined interior surfaces of carbon steel, ferritic steel, and alloy steel valves
shall be coated with an easily removable rust preventive. The valve stem (or shaft) is not required to be
coated if stem packing contains a sacrificial metal corrosion inhibitor.

8.4 The supplier shall furnish manufacturer’s Mill Test Reports, including PURCHASER’s Purchase Order
Number and Item Code Number. The test reports shall be traceable to each valve through legible paint
stenciled heat numbers or equivalent.

8.5 Austenitic stainless steel valves shall be protected from exposure to salt water or salt spray during
shipment, cleaning, fabrication, testing and/or storage. If protective coatings are used they shall not
contain or other substances that may be detrimental to stainless steel.

9 APPENDIX

#1 Codes and Standard

#2 Abbreviations

#3 Self Cleaning Drilled Gate

#4 Document Revision Summary Sheet

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APPDENDIX #1 CODES AND STANDARDS

AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)

ASME B31.1 Power Piping

ASME B31.3 Process Piping
ASME B1.1 Unified Inch Screw Threads
ASME B1.20.1 Pipe Threads, General Purpose (Inch)
ASME B16.5 Piping Flanged and Flanged Fittings
ASME B16.9 Factory-Made Wrought Steel Buttwelding Fittings
ASME B16.10 Face-to-Face and End-to-End dimensions of Valves
ASME B16.11 Forged Steel Fittings, Socket-Welding and Threaded
ASME B16.20 Metallic Gaskets for Pipe Flanges-Ring Joint, Spiral Wounds and Jacketed
ASME B16.21 Nonmetallic Flat Gaskets for Pipe Flanges
ASME B16.25 Buttwelding Ends
ASME B16.34 Valves-Flanged, Threaded, and Welding End
ASME B16.47 Large Diameter Steel Flanges, NPS 26 through NPS 60
ASME B16.48 Steel Line Blanks
ASME B18.2.1 Square and Hex Bolts and Screw – Inch Series
ASME B18.2.2 Square and Hex Nut (Inch Series)
ASME B36.10M Welded and Seamless Wrought Steel Pipe
ASME B36.19M Stainless Steel Pipe

AMERICAN PETROLEUM INSTITUTE (API)

API 5L Specification for Line Pipe

API 594 Check Valve : Wafer, Wafer-Lug and Double Flanged Type
API 598 Valve Inspection and Test
API 599 Metal Plug Valves - Flanged and Welding Ends
API 600 Bolted Bonnet Steel Gate Valves for Petroleum and Natural Gas
Industries
API 602 Compact Steel Gate Valves – Flanged, Threaded,
Welding and Extended Body Ends
API 603 Corrosion-Resistant, Bolted Bonnet Gate Valve - Flanged
API 607 Fire Test for Soft-Seated Quarter-Turn Valve
API 608 Metal Ball Valves-Flanged, Threaded and Welding End
API 609 Butterfly Valves : Double Flanged, Lug and Wafer Type

BRITISH STANDARDS INSTITUTE (BS)

BS 5351 Specification for Steel Ball Valves

BS 5352 Specification for Steel Wedge Gate, Globe and Check Valves 50mm and
Smaller
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BS 1868 Specification for Steel Check Valves (Flanged and Butt-Welding Ends)
BS 1873 Specification for Steel Globe and Globe Stop and Check Valves (Flanged and
Butt-Welding Ends)
BS 6755-2 Testing of Valves – Part 2 Specification for Fire Type Testing Requirements

DEUTSCHER NORMENAUSS (DIN)

DIN 30678 Polypropylene Coatings for Steel Pipes

MANUFACTURERS STANDARDIZATION SOCIETY OF THE VALVES AND FITTINGS

INDUSTRY (MSS)

MSS SP-44 Steel Pipe Line Flange

MSS SP-83 Steel Pipe Unions Socket-Welding and Threaded
MSS SP-95 Swage Nipple
MSS SP-97 Integral Reinforced Forged Branch Outlet – Socket Welding,
Threaded and Buttwelding Ends

NATIONAL ASSOCIATION OF CORROSION ENGINEERS (NACE)

NACE MR0103 Materials Resistant to Sulfide Stress Cracking in Corrosive Petroleum

Refining Environments
NACE TM0177 Laboratory Testing of Metals for Resistance to Sulfide Stress Cracking and
Stress Corrosion Cracking in H2S Environments
NACE TM0284 Evaluation of Pipeline and Pressure Vessel Steels for Resistance to Hydrogen
Induced Cracking

AMERICAN SOCIETY TESTING MATERIALS (ASTM)

ASTM A53 Standard Specification for Pipe, Steel, Black and Hot-Dipped,
Zinc-Coated, Welded and Seamless
ASTM A105 Standard Specification for Forgings, Carbon Steel,
for Piping Applications
ASTM A106 Standard Specification for Seamless Carbon Steel Pipe
for High-Temperature Service
ASTM A179 Standard Specification for Seamless Cold-Drawn Low-Carbon Steel Heat-
Exchanger
ASTM A182 Standard Specification for Forged or Rolled Alloy-Steel Pipe Flanges,
Forged Fittings, and Valves and Parts for High-Temperature Service
ASTM A193 Standard Specification for Alloy-Steel and Stainless Steel
Bolting Materials for High-Temperature Service
ASTM A194 Standard Specification for Carbon and Alloy Steel Nuts for Bolts
for High-Pressure or High-Temperature Service, or Both
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ASTM A216 Standard Specification for Steel Castings, Carbon, Suitable

for Fusion Welding, for High- Temperature Service
ASTM A217 Standard Specification for Steel Castings, Martensitic Stainless and
Alloy, for Pressure-Containing Parts, Suitable for High-Temperature
Service
ASTM A234 Standard Specification for Piping Fittings of Wrought Carbon Steel
and Alloy Steel for Moderate and High Temperature Service
ASTM A240 Standard Specification for Chromium and Chromium-Nickel Stainless
Steel Plate, Sheet, and Strip for Pressure Vessels and
for General Applications
ASTM A269 Standard Specification for Seamless and Welded Austenitic Steel Tubing for
General Service
ASTM A312 Standard Specification for Seamless and Welded Austenitic
Stainless Steel Pipes
ASTM A320 Standard Specification for Alloy-Steel and Stainless Steel Bolting
Materials for Low-Temperature Service
ASTM A333 Standard Specification for Seamless and Welded Steel Pipe
for Low-Temperature Service
ASTM A335 Standard Specification for Seamless Ferritic Alloy-Steel Pipe
for High-Temperature Service
ASTM A350 Standard Specification for Carbon and Low-Alloy Steel Forgings,
Requiring Notch Toughness Testing for Piping Components
ASTM A351 Standard Specification for Castings, Austenitic, Austenitic-Ferritic
(Duplex), for Pressure-Containing Parts
ASTM A352 Standard Specification for Steel Castings, Ferritic and
Martensitic, for Pressure-Containing Parts, Suitable
for Low-Temperature Service
ASTM A358 Standard Specification for Electric-Fusion-Welded Austenitic
Chromium-Nickel Alloy Steel Pipe for High-Temperature Service
ASTM A387 Standard Specification for Pressure Vessel Plates, Alloy Steel,
Chromium-Molybdenum
ASTM A403 Standard Specification for Wrought Austenitic Stainless Steel
Piping Fittings
ASTM A420 Standard Specification for Piping Fittings of Wrought Carbon
Steel and Alloy Steel for Low-Temperature Service
ASTM A494 Standard Specification for Castings, Nickel and Nickel Alloy
ASTM A515 Standard Specification for Pressure Vessel Plates, Carbon Steel,
for Intermediate- and Higher-Temperature Service
ASTM A516 Standard Specification for Pressure Vessel Plates, Carbon Steel,
for Moderate- and Lower-Temperature Service
ASTM A671 Standard Specification for Electric-Fusion-Welded Steel Pipe
for Atmospheric and Low Temperatures
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ASTM A672 Standard Specification for Electric-Fusion-Welded Steel Pipe

for High-Pressure Service at Moderate Temperatures
ASTM A691 Standard Specification for Carbon and Alloy Steel Pipe,
Electric-Fusion-Welded for High-Pressure Service
at High Temperatures
ASMT B366 Standard Specification for Factory-Made Wrought Nickel and Nickel Alloy
Fittings
ASTM B407 Standard Specification for Nickel-Iron-Chromium Alloy Seamless Pipe and
Tube
ASTM B514 Standard Specification for Welded Nickel-Iron-Chromium Alloy Pipe
ASMT B564 Standard Specification for Nickel Alloy Forgings
ASTM B619 Standard Specification for Welded Nickel-Cobalt Alloy Pipe
ASTM B622 Standard Specification for Seamless Nickel-Cobalt Alloy Pipe and Tube
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APPENDIX #2 ABBREVIATIONS

ABBREVIATION DESCRIPTION

AARH Arithmetical Average Roughness Height

AS Alloy Steel
ATM Atmosphere
A/G Above Ground
BB Bolted Bonnet
BC Bolted Cap
B.C.D Bolt Circle Diameter
BE Beveled End
BLE Bevel Large End
BW Butt Weld
BY MFR By Manufacturer
CALC Calculation
C.A Corrosion Allowance
CL Class
COMP Compressed
CON Concentric
CONN Connection
CPLG Coupling
CS Carbon Steel
DEG Degree
DWG Drawing
ECC Eccentric
EFW Electric Fusion Weld
EPA Environmental Protection Agency
EQUIP. Equipment
ERW Electric Resistance Weld
F Female
FBE Fusion Bonded Epoxy
F-SAFE Fire Safe
F TO F Face to Face
FF Flat Face
FLG Flange
FLGD Flanged
FV Full Vacuum
GALV Galvanized
GR Grade
G-OP Gear Operated
 PROJECT SPECIFICATION Doc No : 7T04-MP-00-TS-010
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PURCHASE SPECIFICATION Page : 17 of 19
FOR VALVES Date : 09 Jan, 2013

ABBREVIATION DESCRIPTION

HIC Hydrogen-Induced Cracking

ID Inside Diameter
IN (in) Inch
IR Internal Retaining Ring
L Length
LJ Lap Joint
LR Long radius
L-OP Lever Operated
LT Low Temperature
M Male
MAT’L Material
MAX Maximum
MIN Minimum
NO Number
NOZZ Nozzle
NPS Nominal Pipe Size
NPT National Pipe thread
OD Outside Diameter
OP Operating
OR Outer Ring
OS & Y Outside Screw and Yoke
PB Pressure Seal Bonnet
PE Plain End
PP Polypropylene
PRESS Pressure
PSI Pounds Per Square Inch
PTFE Poly Tetrafluoro Ethylene
PVC Poly Vinyl Chloride
PWHT Post Weld Heat Treatment
R Radius
RED Reducing / Reducer
REV Revision
RF Raised Face
RTFE Reinforced TFE
RTJ Ring Type Joint
RTR Reinforced Thermosetting Resin
S.C Short Code
SCH Schedule
SCRD Screwed
 PROJECT SPECIFICATION Doc No : 7T04-MP-00-TS-010
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PURCHASE SPECIFICATION Page : 18 of 19
FOR VALVES Date : 09 Jan, 2013

ABBREVIATION DESCRIPTION

SMLS Seamless
SO Slip-on
SPCL Special
SPE Spectacle
SPEC Specification
SPW Spiral Would Gasket
SS Stainless Steel
STD Standard
SW Socket Weld
T&C Threaded and Coupling
T (THK) Thickness
TBE Threaded Both Ends
TE Threaded End
TEMP Temperature
THICK Thickness
THRD / THD Threaded
TOE Threaded One End
TSE Thread Small End
TYP Typical
U/G Underground
VA Valve
W/ With
WB Welded Bonnet
WC Welded Cap
W/O Without
WN Welding Neck
W-OP Wrench Operated
XS Extra Strong
XXS Double Extra Strong
 PROJECT SPECIFICATION Doc No : 7T04-MP-00-TS-010
Rev. : 12
PURCHASE SPECIFICATION Page : 19 of 19
FOR VALVES Date : 09 Jan, 2013

APPENDIX #3 DETAIL FOR SELF CLEANING DRILLED GATE

 APPENDIX #4
Page 1 of 1

DOCUMENT REVISION SUMMARY SHEET

Project Name : ERC Refinery Project (7T04)

New Document : PURCHASE SPECIFICATION FOR VALVES, REVISION 12 (7T04-MP-00-TS-010) Date : 09 Jan 2013
Old Document : PURCHASE SPECIFICATION FOR VALVES, REVISION 11 (7T04-MP-00-TS-010) Revision : 12
No. Revision Status Old Document No. New Document No. Impact Remarks
Para. No. Contents Para. No. Contents
1 Added 2.1.5 Globe valves, 2” and above : BS 1873 2.1.5 Globe valves, 2” and above : BS 1873 / ASME B16.34
Check valves, 2” and above : BS 1868 Check valves, 2” and above : BS 1868 / ASME B16.34

2 Deleted 2.1.6 (2) butt welding and deleted

3 Deleted 2.1.12 Carbon Steel vacuum degassing process deleted

Oxygen contents 0.0025%
Ca/S ratio
CLR lower than or equal 5%

4 Revised 2.1.13 "HYDROGEN SERVICE" 2.1.13 “HYDROGEN SERVICE" and/or "AROMATICS SERVICE”

5 Added 2.4 (5) For low temp. carbon steel : ASTM A320, Gr. L7 (Bolt) /
A194, Gr 4 (Nut)

(6) For low temp. carbon steel (For Wet H2S & HIC Resistant
Steel valve) : ASTM A320, Gr. L7M (Bolt) / A194, Gr 4M (Nut)

6 Added 3.4 Group : 1.10

Material : 2.1/4Cr-1Mo
Forging ASTM / Mark : A182-F22 CL3 / F22
Casting ASTM / Mark : A217-WC9 / WC9

7 Revised 3.3.3 NACE MR-0103, EPA REQUIREMENT 3.3.3 WET H2S, HIC, HYDROGEN, AROMATICS