7.3.

6 O2 Sensor Calibration
7.3.6.1 Principles
NOTE
 The O2 sensor needs to be calibrated when a great deviation occurs in the O2
monitored value or the O2 sensor or VCM is replaced.
 Observe whether the O2 sensor displays values on the measure screen before
calibration. If not, check whether the O2 measure switch is turned on, check the
connection cables of the O2 sensor, or replace the O2 sensor until values are
displayed.
 The O2 sensor needs to be calibrated at 21% O2 and 100% O2 and corresponding
standard O2 concentration gases are required.

7.3.6.2 Calibration Procedure

Calibration at 21% O2
Perform the following steps to calibrate the O2 sensor at 21% O2.
1. Select [Main ]> [General]> [Calibrate O2 Sensor], or select [Main]> [System]>
[Calibrate/ Check Sensor], or select [Main]> [Service]> [Calibration]> [O2 Sensor]
to enter the screen shown below. The [General] tab displays only the O2 sensor
calibration at 21% O2. The [System] and [Service] tabs display the O2 sensor
calibration at 21% O2 and 100% O2, and need passwords. Follow the instructions on the
screen to set the machine. Select [Begin] to start calibration. The normal voltage range
of the O2 sensor is 30.4~63.4mv at 21% O2 and 81.4~247.8mv at 100% O2.

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2. The calibration screen shown below is displayed after [Begin] is selected. During the
calibration, you can select [Cancel] to abort.

3. The screen shown below is displayed if the ongoing calibration is aborted. Select [Try
Again] to do the calibration again or select [Done] to exit the calibration screen.

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4. The screen shown below is displayed if the calibration fails. Select [Try Again] to do
the calibration again or select [Done] to exit the calibration screen.

5. The screen shown below is displayed upon a successful calibration (in standby mode).
Select [Done] to exit the calibration screen.

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Calibration at 100% O2
NOTE
 The calibration at 100% O2 must be performed in standby mode.
 The calibration at 100% O2 can be performed only after the calibration at 21% O2
is performed successfully.

Perform the following steps to calibrate the O2 sensor at 100% O2.

1. Enter the standby mode.
2. Select [Main] > [System] > [Calibrate / Check Sensor] or select [Main] > [Service] >
[Calibration] > [O2 Sensor]. The [System] and [Service] tabs display O2 sensor
calibration at 21% O2 and 100% O2 and need passwords. The calibration screen shown
below is displayed after [100%] is selected. Follow the instructions on the screen to set
the machine and select [Next]. Set the Auto/Manual switch to the Auto position.

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3. After Next is selected, the system turns off N2O and Air flows automatically, turns on
O2 flow which is greater than 8L/min automatically, and enters the calibration screen as
shown below. Follow the instructions on the screen to set the machine. Wait 2 minutes
and ensure that the O2 cell voltage has stabilized at the maximum value for at least 30s.
Select Begin.

4. The calibration screen shown below is displayed after [Begin] is selected. During the
calibration, you can select [Cancel] to abort.

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5. The screen shown below is displayed if the ongoing calibration is aborted. Select [Try
Again] to do the calibration again or select [Done] to exit the calibration screen.

6. The screen shown below is displayed if the calibration fails. The fonts in red indicate the
fault code. Select [Try Again] to do the calibration again or select [Done] to exit the
calibration screen.

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 7. The screen shown below is displayed upon a successful calibration. Select [Done] to
exit the calibration screen.

7.3.6.3 Common Failures and Recommended Actions

Failure Description Possible Cause Recommended Action
After Begin is selected, a If the alarm "O2 Sensor Connect the O2 sensor.
calibration failure is Disconnected" is displayed, the O2
prompted. sensor is not connected.
The O2 supply pressure is lower Change or connect the gas
than 200 kPa. supply to ensure sufficient O2
supply pressure.
Calibration at 21% O2 has not Perform the calibration at
completed before the calibration at 100% O2 after completing the
100% O2 is started. calibration at 21% O2.
A calibration failure is The O2 collected value is out of Replace the O2 sensor.
prompted three minutes range. That is, The collected value
after the calibration is at 21% O2 is out of the range from
started. 150 to 560 and the collected value
at 100% O2 is out of the range
from 523 to 2123. Select Main >
Service > Data Monitors > VCM
to view the O2 collected value.

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Error Code Description Recommended Action
00 00 00 02 The O2 supply pressure is low 1. Check whether cables of the O2 sensor
during the calibration at 100% are connected correctly.
O2. 2. Check the O2 supply pressure.
3. Check whether the output voltage of the
O2 sensor is stable in the calibration
menu.
Replace the O2 sensor.
00 00 00 04 The O2 sensor is not 1. Check whether the alarm "O2 Sensor
connected and the collected Disconnected" is displayed. If yes, check
data is in the range of 41960 whether the cables of the O2 sensor are
to 63165 (AD value). connected correctly.
2. Check whether the output voltage of the
O2 sensor is sable in the calibration menu.
Replace the O2 sensor.
00 00 00 08 The calibration value at 1. Check whether cables of the O2 sensor
21% O2 is out of the range are connected correctly.
from 3586 to 9140 (AD 2. Check whether the O2 sensor is in the
value). 21% O2 environment.
3. Check whether the output voltage of the
O2 sensor is stable in the calibration
menu.
Replace the O2 sensor.
00 00 00 10 The calibration value at 100% 1. Check whether cables of the O2 sensor
O2 is out of the range from are connected correctly.
9602 to 35727 (AD value). 2. Check whether the O2 sensor is in the
100% O2 environment.
3. Check whether the output voltage of the
O2 sensor is stable in the calibration
menu.
Replace the O2 sensor.
00 00 00 20 An error occurs when data is 1. Perform the calibration again.
written into EEPROM. Replace the O2 sensor.
3. Replace the CPU board.

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