Sro Com

Approval Drawing Working Drawing X Final Drawing
Customer : LEE SAN INTERNATIONAL GROUP LIMITED
Customer Order No. : LS2022RWOHTJ21208
Shipyard : Jiangmen Hangtong Shipbuilding Co., Ltd. of CCCC Fou
Hull No. : HTJ21208
IMO No. : --
Plant Type : Seawater Desalination Plant SRO-COM
Capacity : 10 m³/d
RWO Order No. : 30008204
RWO Serial No. : 30008223
Table of Content
1 Certificates X
2 Outline Drawings X
3 Manual X
Managing Directors: Konstantinos Stampedakis,

RWO GmbH Eleni Polychronopoulou, Efstratios Ioannis Papamichalis Bankers : Commerzbank AG
Gerold-Janssen-Straße 2 - 28359 Bremen - Germany Registered Office: Bremen, Germany Swift address: COBADEFFXXX
tel. +49 421 53705-0 • fax +49 421 53705440 Register Court: Country Court Hamburg, HRB 162927 IBAN: DE82 1204 0000 0071 7561 00
email: [email protected] VAT-Reg.-No.: DE334927406 www.rwo.de
1 2 3 4 5 6 7 8 9 10 11 12
A
PI 4.1 PI 1.4 CON-0001 ACF-1001 APSV-3001 PI 3.1 QT/TT 3.1 PVRO-1001-03 APSV-2001 FI 2.1
SRO-COM 10, Basic A
1088
920 Meerwasserentsalzungsanlage
4
Typ: Umkehrosmose Permeat Leistung: 10m³/d
B View A
SEAWATER DESALINATION PLANT B
2.2
TYPE: REVERSE OSMOSIS PERMEATE CAPACITY: 10m³/d
554
1.1 Einspeisung Rp 3/4" PI 1.4 Manometer 0 - 100 bar
409 FEED WATER PRESSURE GAUGE
1.2 Spülwasser Rp 3/4" PVRO-1001-03 Druckrohr
378 FLUSHING WATER PRESSURE VESSEL
1.3 Anti-Scalant Einlass Rp 1/2" DV-1002 Membranventil
ANTI-SCALING INLET DIAPHRAGM VALVE
1.4 Reinigungs-Einlass Rp 1/2" ACF-1001 Aktivkohlefilter
RINSING INLET ACTIVATE CARBON FILTER
C 2.1 2.1 Konzentrat Auslass Rp 3/4" SCV-1001 Rückschlagventil C
CONCENTRATE OUTLET NON-RETURN VALVE
2.2 Reinigungs-Auslass Konzentrat Rp 3/4" PI 2.1 Manometer 0 - 100 bar
RINSING OUTLET CONCENTRATE PRESSURE GAUGE
0 3.1 Permeat Auslass Rp 3/4" BAV-2001 Pneumatisch Kugelhahn
PERMEATE OUTLET PNEUMATIC BALL VALVE
SCV-1002 PT 1.2 FI 3.1 3.3 BAV-3001 SCV-3001 BAV-2002 SCV-1001 PI 2.1 BAV-2001 GLV-2001 3.2 Reinigungs-Auslass Permeat Rp 3/4" GLV-2001 Nadelventil
RINSING OUTLET PERMEAT NEEDLE VALVE
3.3 Probenentnahmestelle FI 2.1 Durchflussmesser 200 - 2500 l/h
-4,2
-123
1506
71
SAMPLE POINT FLOW METER

View A Rp 1/4" 2,5 bar
1240
4 Steuerluft APSV-2001 Sicherheitsventil
1227
1300
1219
602
CONTROL AIR SAFETY VALVE

0
D BAV-2002 Kugelhahn D
BALL VALVE
CF-1003 PT 1.3 PT 1.1 CF-1004 1.3 DV-1001 Membranventil SCV-3001 Rückschlagventil
-140 DIAPHRAGM VALVE NON-RETURN VALVE
PI 1.1 Manometer 0 - 6 bar FI 3.1 Durchflussmesser 100 - 1000 l/h
PRESSURE GAUGE FLOW METER
1.2 CF-1001/02 Filtergehäuse 10 µm APSV-3001 Sicherheitsventil 2,5 bar
0 CARTRIDGE FILTER SAFETY VALVE
PI 1.2 Manometer 0 - 6 bar PI 3.1 Manometer 0 - 2,5 bar
66 1.4 794 PRESSURE GAUGE PRESSURE GAUGE
CF1003/04 Filtergehäuse 5 µm QT/TT 3.1 Leitfähigkeitssensor
CARTRIDGE FILTER CONDUCTIVITY METER
E PI 1.3 Manometer 0 - 6 bar BAV-3001 Kugelhahn E
PRESSURE GAUGE BALL VALVE
591 PT 1.1 Drucktransmitter 0 - 10 bar BAV-3002 Kugelhahn
322 PRESSURE TRANSMITTER BALL VALVE
RP-1001 Hochdruckpumpe PI 4.1 Manometer 0 - 10 bar
HIGH PRESSURE PUMP PRESSURE GAUGE
321 SCV-1002 Rückschlagventil
PI 1.2 NON-RETURN VALVE
3.2 PT 1.2 Drucktransmitter 0 - 100 bar CON-0001 Schaltschrank
PRESSURE TRANSMITTER CONTROL BOARD
163
F 3.1 145 F
800
0
CF-1001 PI 1.1 CF-1002
RP-1001 DV-1001 1.1
Gewichte / WEIGHTS erpu
-1001
chw nk
-300
1600
2301
leer / EMPTY APPROX. 300 kg

720
719
0
101
104
t
0
voll / FILLED WITH WATER APPROX. 350 kg

-140
VITY
CENT
G 0 Alle Flanschanschlüsse entsprechend DIN EN 1092-1, PN16 OF G R A
ER G
ALL FLANGE CONNECTIONS ACC. DIN EN 1092-1, PN16
361 Alle Gewindeanschlüsse entsprechend DIN 259-1 (R) / ISO 228-1 (G) ISO 2768: -
Wartungsraum
MAINTENANCE SPACE ALL THREAD CONNECTIONS ACC. DIN 259-1 (R) / ISO 228-1 (G) ISO 13920: D
Material / MATERIAL Gewicht / WEIGHT Erstellt von / CREATOR Erstellungsdatum / CREATION DATE Freigegeben von / APPROVAL PERSON
800 341.63 kg Brendler 01.12.2015 Brendler
Titel / TITLE Zeichnungs-Nummer / DRAWING NUMBER Rev. / REV.
H Meerwasserentsalzungsanlage 127-SRO00010-0001 K H
Seawater Desalination Plant Artikelnummer / ITEM NUMBER
SRO-COM 10, Basic PRROCT323599
Freigabedatum / ISSUE DATE Spr. / LGG. Blatt / PAGE
1300
Schutzvermerk ISO 16016 beachten / REFER TO PROTECTION NOTICE ISO 16016 02.02.2023 de/eng 1 /6
1 2 3 4 5 6 7 8 9 10 11 12
0 1 2 3 4 5 6 7 8 9
PLANT DESIGNATION: seawater desalination reverse osmosis
TYPE: SRO-COM
DRAWING NUMBER: 7270 2504 - A
VEOLIA Water Technologies Deutschland GmbH TELEPHONE: +49 (0) 421 / 53705 - 0
Gerold-Janssen-Straße 2 FAX: +49 (0) 421 / 53705 - 441
D-28359 Bremen E-MAIL: [email protected]
INTERNET: http://www.RWO.de
DESIGNT AT: 07.05.2010 BY: ARUTZ
CHANGED AT: 02.11.2022 BY: ARUTZ NUMBER OF SHEETS: 36
KUR_RWO_CS_DECK 23.03.2016 BY K&R
2
DATE 06.10.2022
seawater desalination reverse osmosis NUMBER CONTRACTOR: = 712.DBL
ED. ARUTZ +
APPR
coversheet COMMISSION: DRAWING NUMBER: PAGE 1
MODIFICATION DATE NAME STANDARD ORIGIN REPL. FOR 7270 2504 - A PAGE 36
0 1 2 3 4 5 6 7 8 9
change index
KUR_Aenderungsinex_A 2018-07-31 BY K&R
no. date company edited by changes mounting location / page
1 3
DATE 06.10.2022
ED. ARUTZ +
APPR
change index COMMISSION: DRAWING NUMBER: PAGE 2
0 1 2 3 4 5 6 7 8 9
2 =.IHV/4
DATE 06.10.2022
ED. ARUTZ +
APPR
electrical power rating COMMISSION: DRAWING NUMBER: PAGE 3
0 1 2 3 4 5 6 7 8 9
KUR_INHV 2016.04.26 BY K&R
= plant + location
identification code page page designation supplementary page field modification date edited by creator
712.DBL 1 coversheet 06.10.2022 ARUTZ ARUTZ
712.DBL 2 change index 06.10.2022 ARUTZ ARUTZ
712.DBL 3 electrical power rating 06.10.2022 ARUTZ ARUTZ
712.IHV 4 table of contents 02.11.2022 ARUTZ ARUTZ
712.IHV 5 table of contents 02.11.2022 ARUTZ ARUTZ
712.C01 SRO 5 main supply 3/N/PE AC 50/60Hz 230 - 480 (690)V 02.11.2022 ARUTZ ARUTZ
712.C11 SRO 6 control voltage AC 230V 02.11.2022 ARUTZ ARUTZ
712.C31 SRO 7 power supply DC 24V emergency plant stop 02.11.2022 ARUTZ ARUTZ
712.D01 SRO 8 RP-1001 high pressure pump 02.11.2022 ARUTZ ARUTZ
712.V01 SRO 9 DV-1001 feed water DV-1002 flushing water BAV-2001 concentrate 06.10.2022 ARUTZ ARUTZ
712.V01 SRO 10 externel booster pump 06.10.2022 ARUTZ ARUTZ
712.S01 SRO 11 PT 1.1 pressure feed water 06.10.2022 ARUTZ ARUTZ
712.S01 SRO 12 PT 1.2 pressure high pressure pump 06.10.2022 ARUTZ ARUTZ
712.S01 SRO 13 QT 3.1 conductivity measurement TT 3.1 temperature measurement permeate 06.10.2022 ARUTZ ARUTZ
712.S01 SRO 14 LSA 5.1 level break tank 06.10.2022 ARUTZ ARUTZ
712.H01 SRO 15 comands and messages 06.10.2022 ARUTZ ARUTZ
712.H01 SRO 16 interface to engine control room 06.10.2022 ARUTZ ARUTZ
712.H01 SRO 17 interface to post system 06.10.2022 ARUTZ ARUTZ
712.B10 SRO 18 LOGO supply-device 06.10.2022 ARUTZ ARUTZ
712.B10 SRO 19 LOGO assembling overview 06.10.2022 ARUTZ ARUTZ
712.B10 SRO 20 PLC cards overview 06.10.2022 ARUTZ ARUTZ
712.AUF SRO 24 panel layout 02.11.2022 ARUTZ ARUTZ
712.AUF SRO 25 enclosure legend 02.11.2022 ARUTZ ARUTZ
712.ALG 26 general specifications and legend wiring colours 06.10.2022 ARUTZ ARUTZ
712.ALG 27 legends plant identification.functional group and location code 02.11.2022 ARUTZ ARUTZ
712.KLE SRO 27 terminal diagram +SRO-X1 AC 400V-690V 02.11.2022 ARUTZ ARUTZ
712.KLE SRO 28 terminal diagram +SRO-X3 DC 24V 02.11.2022 ARUTZ ARUTZ
712.KLE SRO 29 terminal diagram +SRO-X3 DC 24V 02.11.2022 ARUTZ ARUTZ
712.KLE SRO 30 terminal diagram +SRO-X4 measuring signals 02.11.2022 ARUTZ ARUTZ
712.KAB 31 cable overview 02.11.2022 ARUTZ ARUTZ
712.GST 32 parts list 02.11.2022 ARUTZ ARUTZ
=.DBL/3 5
DATE 02.11.2022
seawater desalination reverse osmosis NUMBER CONTRACTOR: = 712.IHV
ED. ARUTZ +
APPR
table of contents COMMISSION: DRAWING NUMBER: PAGE 4
0 1 2 3 4 5 6 7 8 9
KUR_INHV 2016.04.26 BY K&R
= plant + location
identification code page page designation supplementary page field modification date edited by creator
4 =.C01+SRO/5
DATE 02.11.2022
seawater desalination reverse osmosis NUMBER CONTRACTOR: = 712.IHV
ED. ARUTZ +
APPR
table of contents COMMISSION: DRAWING NUMBER: PAGE 5
0 1 2 3 4 5 6 7 8 9
AC 50/60Hz 230 - 480 (690)V

-L1 / =.C11/6.1
-L2 / =.C11/6.1
-L3 / =.C11/6.1
1 3 5
-Q1
25A 2 4 6
main switch
mounting plate
PE
N PE
-X1 1 2 3 4 5
main supply
pre fuse
max. 16A
=.IHV+/5 =.C11/6
DATE 02.11.2022
seawater desalination reverse osmosis NUMBER CONTRACTOR: = 712.C01
ED. ARUTZ main supply + SRO
APPR 3/N/PE AC 50/60Hz 230 - 480 (690)V COMMISSION: DRAWING NUMBER: PAGE 5
0 1 2 3 4 5 6 7 8 9
AC 50/60Hz 230 - 480 (690)V

=.C01/5.8 / -L1 -L1 / =.D01/8.1
=.C01/5.8 / -L2 -L2 / =.D01/8.1
=.C01/5.8 / -L3 -L3 / =.D01/8.1
AC 230V
1
-F1
G20/1A/T
1 2
-T1
AC 210-540V
PE
2x AC 115V
130VA
3 4 5 6
=.D01/8.1 / -L1.1
-X1 6 7
PE PE
-N.1 / =.D01/8.1
control voltage grounding terminal control voltage

AC 230V AC 230V AC 230V
=.C01/5 =.C31/7
DATE 02.11.2022
ED. ARUTZ control voltage + SRO
APPR AC 230V COMMISSION: DRAWING NUMBER: PAGE 6
0 1 2 3 4 5 6 7 8 9
AC 230V DC 24V
7.2 / -L1.1 -L1.1 / 7.1
7.2 / -N.1 -N.1 / 7.1
1 1
-F2 -F3
G20/1A/T G20/1A/T
-X3 1
L N
-WX4/S1
-T2 JZ-500-PUR
1
AC230V/ 3G0,75 mm²

DC24V
1,0A 21 11
- - + +
-S1 +Z-S2
emergency push button plant stop 22 plant stop 2 12
=.B10/18.1 -WX4/S1 2
-A1:PE JZ-500-PUR
3G0,75 mm² customer
-X3 2
-X1 8 9
PE PE -2L+ / =.D01/8.5
-1L+ / =.D01/8.4
-1LD+ / =.D01/8.7
X1
-H1
WH X2
DC 0V door
-2M / =.D01/8.5
DC 0V
-1M / =.D01/8.5
-X10 3
In1
=.B10/20.4
In1
LOGO! 24RCE
=.B10-A1
control voltage grounding terminal power supply power supply power DC 24V
DC 24V DC 24V DC 24V output's on output's
DC 24V present
=.C11/6 =.D01/8
DATE 02.11.2022
ED. ARUTZ power supply DC 24V + SRO
APPR emergency plant stop COMMISSION: DRAWING NUMBER: PAGE 7
0 1 2 3 4 5 6 7 8 9
AC 50/60Hz 230 - 480 (690)V

=.C11/6.8 / -L1
=.C11/6.8 / -L2
=.C11/6.8 / -L3
DC 24V door
=.C11/6.4 / -L1.1 =.C31/7.8 / -1LD+ -1LD+ / =.H01/15.1
DC 24V
=.C31/7.8 / -1L+ -1L+ / =.S01/11.1
1 3 5 13 21
-Q1
11...16A 14 22
range and set I> I> I>
/8.4
see list page 3 2 4 6 13 13 M-0-A 23 13 X1
-Q1 -K1 -SH1
/8.2 14 /8.5 14 GN 24 14 X2
/8.6
1 3 5 21
-K1
/8.5 2 4 6 22
-X10 4 =.B10-A1 -X10 5 -X10 6

LOGO! 24RCE
In2 -K1:A1 In3 In4
=.B10/20.4 =.B10/20.5 =.B10/20.5 =.B10/20.4 =.B10/20.4
-Q1:14 Out1 -SH1:24 -SH1:14
LOGO! 24RCE + NO LOGO! 24RCE LOGO! 24RCE
=.B10-A1 -X11 1 2 =.B10-A1 =.B10-A1
DC 24V
=.C31/7.8 / -2L+ -2L+ / =.V01/9.1
A1 X1
=.C11/6.8 / -N.1 -K1 -SH1
7,5kW A2 /8.8 X2
GN
DC 0V
cabinet =.C31/7.8 / -1M -1M / =.V01/9.1
PE
DC 0V door
=.C31/7.8 / -2M -2M / =.H01/15.1
PE
-X1 10 11 12 13 14 15
1 2 /8.1
-WX1/M1 1 2 3 GNYE
-WX1/E1 1 2 3 4 /8.1
JZ-500-PUR JZ-500 PUR 5 6 /8.1
4G1,5 mm² 3x1,5 mm² 13 14 /8.6
21 22 /8.3
31 32
43 44
+Z-M1 U1 V1 W1 PE U1 V1 W1
1HE1
motor data
see list page 3 M +Z-E1
25 - 35W
3 1HE2
RP-1001 RP-1001 RP-1001 RP-1001 RP-1001 RP-1001

high pressure pump overload relay high pressure pump high pressure pump high pressure pump high pressure pump
high pressure pump on operating manuel automatic
ok
=.C31/7 =.V01/9
DATE 02.11.2022
seawater desalination reverse osmosis NUMBER CONTRACTOR: = 712.D01
ED. ARUTZ RP-1001 + SRO
APPR high pressure pump COMMISSION: DRAWING NUMBER: PAGE 8
0 1 2 3 4 5 6 7 8 9
=.B10-A1 =.B10-A1 =.B10-A1

LOGO! 24RCE LOGO! 24RCE LOGO! 24RCE
Out2 Out3 Out4
=.B10/20.5 =.B10/20.5 =.B10/20.5 =.B10/20.5 =.B10/20.5 =.B10/20.5
Out2 Out3 Out4
+ NO + NO + NO
-X11 3 4 -X11 5 6 -X11 7 8
-A1:Out2 / 10.1
DC 24V
=.D01/8.6 / -2L+
DC 0V
=.D01/8.8 / -1M -1M / 10.1
PE PE PE PE
-X3 3 4 9 5 6 10 7 8 11 12
-WX3/M1 1 2 GNYE
-WX3/M2 1 2 GNYE
-WX3/M3 1 2 GNYE
JZ-500-PUR JZ-500-PUR JZ-500-PUR
3G0,75 mm² 3G0,75 mm² 3G0,75 mm²
1 1 1
+Z PE +Z PE +Z PE
-M1 -M2 -M3
DC 24V 2 DC 24V 2 DC 24V 2
3W 3W 2,5W
DV-1001 DV-1002 BAV-2001

feed water flushing water concentrate
=.D01/8 10
DATE 06.10.2022
seawater desalination reverse osmosis DV-1001 feed water NUMBER CONTRACTOR: = 712.V01
ED. ARUTZ + SRO
APPR
DV-1002 flushing water COMMISSION: DRAWING NUMBER: PAGE 9
MODIFICATION DATE NAME STANDARD ORIGIN 23.03.2011 REPL. FOR BAV-2001 concentrate 7270 2504 - A PAGE 36
0 1 2 3 4 5 6 7 8 9
9.2 / -A1:Out2
A1 11
-K2 -K2
A2 /10.2 14 12
DC 0V
9.8 / -1M -1M / =.S01/13.1
-X3 31 32
14
11 /10.3
12
24
22 21
customer
relay externel booster pump externel booster pump
9 =.S01/11
DATE 06.10.2022
seawater desalination reverse osmosis NUMBER CONTRACTOR: = 712.V01
ED. ARUTZ + SRO
APPR
externel booster pump COMMISSION: DRAWING NUMBER: PAGE 10
MODIFICATION DATE NAME STANDARD ORIGIN 23.03.2011 REPL. FOR 7270 2504 - A PAGE 36
0 1 2 3 4 5 6 7 8 9
DC 24V
=.D01/8.7 / -1L+ -1L+ / 12.1
-X12 1 2 3 -X11 1
I1 M1 U1 SH
=.B10/22.5
LOGO! AM2 2AE

=.B10-A3
-X4 1 2
-WX4/B1
7000-12341-6240300 BN BU
4X0,34 mm²
3m
+Z 4..20mA
-B1
I
P
0..10bar
PT 1.1 PT 1.1
pressure pressure
feed water feed water
=.V01/10 12
DATE 06.10.2022
seawater desalination reverse osmosis PT 1.1 NUMBER CONTRACTOR: = 712.S01
ED. ARUTZ + SRO
APPR
pressure COMMISSION: DRAWING NUMBER: PAGE 11
MODIFICATION DATE NAME STANDARD ORIGIN 23.03.2011 REPL. FOR feed water 7270 2504 - A PAGE 36
0 1 2 3 4 5 6 7 8 9
DC 24V
11.2 / -1L+ -1L+ / 13.1
-X12 4 5 6 -X11 2
I2 M2 U2 SH
=.B10/22.5
LOGO! AM2 2AE

=.B10-A3
-X4 3 4
-WX4/B2
7000-12341-6240300 BN BU
4X0,34 mm²
3m
+Z 4..20mA
-B2
I
P
0..100bar
PT 1.2 PT 1.2
pressure pressure
high pressure pump high pressure pump
11 13
DATE 06.10.2022
seawater desalination reverse osmosis PT 1.2 NUMBER CONTRACTOR: = 712.S01
ED. ARUTZ + SRO
APPR
pressure COMMISSION: DRAWING NUMBER: PAGE 12
MODIFICATION DATE NAME STANDARD ORIGIN 23.03.2011 REPL. FOR high pressure pump 7270 2504 - A PAGE 36
0 1 2 3 4 5 6 7 8 9
DC 24V
12.2 / -1L+ -1L+ / 14.1
=.V01/10.4 / -1M -1M / =.B10/18.1
L+ L-
-A1
ecoTRANS Lf 03 conductivity temperature relay
LF sensor PT100 + - + - P Ö S
14 13 9 12 5 6 7 8 1 3 4
-X12 1 2 3 -X11 1 -X12 4 5 6 -X11 2 -X10 10
I1 M1 U1 SH I2 M2 U2 SH In8
=.B10/23.5 =.B10/23.5 =.B10/20.4
In8
LOGO! AM2 2AE LOGO! AM2 2AE
LOGO! 24RCE
=.B10-A4 =.B10-A4 =.B10-A1
-X4 5 6 7 8
-WX4/B3
7000-12341-6240300 BN WH BU BK
4X0,34 mm²
3m
+Z LF sensor PT100
-B3
BlackLine CR-GT/-EC/-GS
K=0,1
QT/TT 3.1 QT 3.1 TT 3.1 QT/TT 3.1

sensor conductivity measurment temperature measurment no alarm
measurment permeate permeate measurment
permeate permeate
12 14
DATE 06.10.2022
seawater desalination reverse osmosis QT 3.1 conductivity measurement NUMBER CONTRACTOR: = 712.S01
ED. ARUTZ + SRO
APPR
TT 3.1 temperature measurement COMMISSION: DRAWING NUMBER: PAGE 13
MODIFICATION DATE NAME STANDARD ORIGIN 23.03.2011 REPL. FOR permeate 7270 2504 - A PAGE 36
0 1 2 3 4 5 6 7 8 9
DC 24V
13.8 / -1L+ -1L+ / =.H01/15.1
-X10 3 -X10 4 -X10 5 -X10 6 -X10 7
In9 In10 In11 In12 In13

=.B10/21.4 =.B10/21.4 =.B10/21.4 =.B10/21.4 =.B10/21.4
In9 In10 In11 In12 In13
LOGO! DM16 24R LOGO! DM16 24R LOGO! DM16 24R LOGO! DM16 24R LOGO! DM16 24R
=.B10-A2 =.B10-A2 =.B10-A2 =.B10-A2 =.B10-A2
-X3 13 14 15 16 17 18 19 20 33 34
-WX3/B4 1 2 3 4 7 8 9 10 5 6
JZ-500-PUR
10G0,75 mm²
+Z-B4 1 2 3 4 5 6 10 11 12 13 14 15 7 8 9
-K1 -K2 -K3 -K4 -K5

↑↑ ↑ ↓ ↓↓ ↑
optional
LSA 5.1 LSA 5.1 LSA 5.1 LSA 5.1 LSA 5.1 LSA 5.1 LSA 5.1 LSA 5.1 LSA 5.1 LSA 5.1
level LS++ level LS++ level LS+ level LS+ level LS- level LS- level LS-- level LS-- level LS+1 level LS+1
break tank break tank break tank break tank break tank break tank break tank break tank break tank break tank
high high high high high high low low low low low low high 1 high 1
13 =.H01/15
DATE 06.10.2022
seawater desalination reverse osmosis NUMBER CONTRACTOR: = 712.S01
ED. ARUTZ LSA 5.1 level + SRO
APPR break tank COMMISSION: DRAWING NUMBER: PAGE 14
0 1 2 3 4 5 6 7 8 9
DC 24V
=.D01/8.8 / -1LD+
13 X1
-SH7
RD 14 X2
/15.3
=.B10-A2 =.B10-A2 =.B10-A2
LOGO! DM16 24R LOGO! DM16 24R LOGO! DM16 24R -X10 10
-H2:X1 -H3:X1 -SH7:X1
=.B10/21.5 =.B10/21.5 =.B10/21.5 =.B10/21.5 =.B10/21.5 =.B10/21.5 In16
Out5 Out6 Out7 =.B10/21.4
+ NO + NO + NO -SH7:14
-X11 1 2 -X11 3 4 -X11 5 6 LOGO! DM16 24R
=.B10-A2
DC 24V
=.S01/14.8 / -1L+ -1L+ / =.B10/18.1
X1 X1 X1
-H2 -H3 -SH7
GN X2 YE X2 /15.5 X2
RD
DC 0V
=.D01/8.8 / -2M
operation warning fault
=.S01/14 16
DATE 06.10.2022
seawater desalination reverse osmosis NUMBER CONTRACTOR: = 712.H01
ED. ARUTZ + SRO
APPR
comands and messages COMMISSION: DRAWING NUMBER: PAGE 15
0 1 2 3 4 5 6 7 8 9
A list of alarms is provided in the installation.

Operation and maintenance manual SRO-COM.
Water treatment plant for ships.
=.B10-A2 =.B10-A2
LOGO! DM16 24R LOGO! DM16 24R
Out8 Out9
=.B10/21.5 =.B10/21.5 =.B10/21.5 =.B10/21.5
Out8 Out9
+ NO + NO
-X11 7 8 -X12 1 2
-X3 21 22 23 24
customer
interface to interface to
engine control room engine control room
common alarm operation on
max. 48V / 0,5A max. 48V / 0,5A
15 17
DATE 06.10.2022
ED. ARUTZ interface to + SRO
APPR engine control room COMMISSION: DRAWING NUMBER: PAGE 16
0 1 2 3 4 5 6 7 8 9
=.B10-A2 =.B10-A2 =.B10-A2

LOGO! DM16 24R LOGO! DM16 24R LOGO! DM16 24R
Out10 Out11 Out12
=.B10/21.5 =.B10/21.5 =.B10/21.5 =.B10/21.5 =.B10/21.5 =.B10/21.5
Out10 Out11 Out12
+ NO + NO + NO
-X12 3 4 -X12 5 6 -X12 7 8
-X3 25 26 27 28 29 30
-WX3/post-system 1 2 3 4 5 6
JZ-500-PUR
7G0,75 mm²
+Z
-post-system
optional
interface to interface to interface to

post system post system post system
stop start release
16 =.B10/18
DATE 06.10.2022
ED. ARUTZ + SRO
APPR
interface to post system COMMISSION: DRAWING NUMBER: PAGE 17
0 1 2 3 4 5 6 7 8 9
DC 24V
=.H01/15.4 / -1L+
DC 0V
=.S01/13.8 / -1M
=.C31/7.3 / -A1:PE
1 2 PE 1 2 1 2 1 2 1 2 3
-X10 -X10 -X10 -X10
-A1 P1 P2 -A2 L+1 M -A3 L+ M -A4 L+ M -A11 L+ M FE
/20.4 /20.4 /20.4 /21.4 /21.4 /21.4 /22.4 /22.4 /23.4 /23.4 /19.1
LOGO! TDE
LOGO! 24RCE LOGO! DM16 24R LOGO! AM2 2AE LOGO! AM2 2AE
6ED1055-4MH08-0BA0
6ED1052-1HB08-0BA0 6ED1055-1NB10-0BA2 6ED1055-1MA00-0BA2 6ED1055-1MA00-0BA2
power supply power supply power supply power supply power supply
DC 24V DC 24V DC 24V DC 24V DC 24V
=.H01/17 19
DATE 06.10.2022
seawater desalination reverse osmosis NUMBER CONTRACTOR: = 712.B10
ED. ARUTZ LOGO + SRO
APPR supply-device COMMISSION: DRAWING NUMBER: PAGE 18
0 1 2 3 4 5 6 7 8 9
-A1 -A2 -A3 -A4

/20.4 /21.4 /22.4 /23.4
P1 P2 I1 I2 I3 I4 I5 I6 I7 I8 L+ M I1 I2 I3 I4 I5 I6 I7 I8 L+ M L+ M L+ M L+ M
X X
X10 X10
10 10
AC/DC 24V INPUT 8xAC/DC DC 24V INPUT 8xDC DC 12/24V DC 12/24V
SIEMENS LOGO!
X50
24RCE RUN/STOP DM 16 24R RUN/STOP AM2 RUN/STOP AM2
ESC OK OUTPUT 8xRELAY/5A

LAN 6ED1052-1HB08-0BA0 6ED1055-1NB10-0BA2 6ED1055-1MA00-0BA2 6ED1055-1MA00-0BA2
X11 X11 X11
X1P1 1 2 1 2 1 2
1 2
IE(LAN) Q2 Q3 Q4
OUTPUT 4xRELAY/10A Q1
X X
X11 X12
12 12
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
I1 M1 U1 I2 M2 U2 I1 M1 U1 I2 M2 U2
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
LAN
LAN1
-A11
/18.7
18 20
DATE 06.10.2022
ED. ARUTZ LOGO + SRO
APPR assembling overview COMMISSION: DRAWING NUMBER: PAGE 19
0 1 2 3 4 5 6 7 8 9
-A1
LOGO! 24RCE
/18.1
/19.1
-X10 -X11
power supply DC 24V /18.1 1 P1 + 1 =.D01/8.5
/18.2 2 P2 Out1 2 =.D01/8.5 =.D01-K1:A1 RP-1001 high pressure pump on
DC 24V output's present In1 =.C31/7.8 3 In1 + 3 =.V01/9.1
RP-1001 overload relay high pressure pump ok =.D01-Q1:14 =.D01/8.4 4 In2 Out2 4 =.V01/9.1 Out2 DV-1001 feed water
RP-1001 high pressure pump manuel =.D01-SH1:24 =.D01/8.7 5 In3 + 5 =.V01/9.4
RP-1001 high pressure pump automatic =.D01-SH1:14 =.D01/8.8 6 In4 Out3 6 =.V01/9.4 Out3 DV-1002 flushing water
7 In5 + 7 =.V01/9.7
8 In6 Out4 8 =.V01/9.8 Out4 BAV-2001 concentrate
9 In7
QT/TT 3.1 no alarm measurment permeate In8 =.S01/13.5 10 In8
6ED1052-1HB08-0BA0
19 21
DATE 06.10.2022
ED. ARUTZ + SRO
APPR
PLC cards overview COMMISSION: DRAWING NUMBER: PAGE 20
0 1 2 3 4 5 6 7 8 9
-A2
LOGO! DM16 24R
/18.3
/19.2
-X10 -X11
power supply DC 24V /18.3 1 L+1 + 1 =.H01/15.1
/18.4 2 M Out5 2 =.H01/15.1 =.H01-H2:X1 operation
LSA 5.1 level LS++ break tank high high In9 =.S01/14.2 3 In9 + 3 =.H01/15.2
LSA 5.1 level LS+ break tank high In10 =.S01/14.4 4 In10 Out6 4 =.H01/15.2 =.H01-H3:X1 warning
LSA 5.1 level LSbreak tank low In11 =.S01/14.5 5 In11 + 5 =.H01/15.3
LSA 5.1 level LS-break tank low low In12 =.S01/14.7 6 In12 Out7 6 =.H01/15.3 =.H01-SH7:X1 fault
LSA 5.1 level LS+1 break tank high 1 In13 =.S01/14.9 7 In13 + 7 =.H01/16.2 interface to engine control room common alarm max. 48V / 0,5A
8 In14 Out8 8 =.H01/16.2 Out8 interface to engine control room common alarm max. 48V / 0,5A
9 In15
LED button/lamp fault & reset =.H01-SH7:14 =.H01/15.4 10 In16
-X12
+ 1 =.H01/16.3 interface to engine control room operation on max. 48V / 0,5A
Out9 2 =.H01/16.3 Out9 interface to engine control room operation on max. 48V / 0,5A
+ 3 =.H01/17.2 interface to post system start
Out10 4 =.H01/17.2 Out10 interface to post system stop
+ 5 =.H01/17.3 interface to post system stop
Out11 6 =.H01/17.3 Out11 interface to post system start
+ 7 =.H01/17.4 interface to post system alarm
Out12 8 =.H01/17.5 Out12 interface to post system release
6ED1055-1NB10-0BA2
20 22
DATE 06.10.2022
ED. ARUTZ + SRO
APPR
0 1 2 3 4 5 6 7 8 9
-A3
LOGO! AM2 2AE
/18.4
/19.4
-X10 -X11
power supply DC 24V /18.5 1 L+ SH 1 =.S01/11.4
/18.5 2 M SH 2 =.S01/12.4
SH 3
4 L+ FE 4
5 M
-X12
AI I1 1 =.S01/11.3
M1 2 =.S01/11.3 PT 1.1 pressure feed water
AI U1 3 =.S01/11.3
AI I2 4 =.S01/12.3
M2 5 =.S01/12.3 PT 1.2 pressure high pressure pump
AI U2 6 =.S01/12.3
6ED1055-1MA00-0BA2
21 23
DATE 06.10.2022
ED. ARUTZ + SRO
APPR
0 1 2 3 4 5 6 7 8 9
-A4
LOGO! AM2 2AE
/18.6
/19.5
-X10 -X11
power supply DC 24V /18.6 1 L+1 SH 1 =.S01/13.3
/18.6 2 M SH 2 =.S01/13.4
SH 3
4 L+ FE 4
5 M
-X12
AI I1 1 =.S01/13.2
M1 2 =.S01/13.2 QT 3.1 conductivity measurment permeate
AI U1 3 =.S01/13.3
AI I2 4 =.S01/13.4
M2 5 =.S01/13.4 TT 3.1 temperature measurment permeate
AI U2 6 =.S01/13.4
6ED1055-1MA00-0BA2
22 =.AUF/24
DATE 06.10.2022
ED. ARUTZ + SRO
APPR
0 1 2 3 4 5 6 7 8 9
500 200 mm 25 225 mm

70 mm
25
LK 60x25
101214
1
130 mm
LK 60x25
90 mm
8 9 16 17 18 19 20
2 3 4 5
25
LK 60x25
60
400
6
Schaltplantasche
150 mm
90 mm
LK 60x25
-X1 -X3 -X4
21 23 24 25
22 26 27
130 mm
7
25
LK 60x25
170,8 50 50 50 170,8 Ø 10,2 mm 235 mm 25 190 mm

145 mm
90 mm 25 35 25 25 25 25 60 mm
earthing rod
1x M8x30
3x M8-hexagon nut
4x contact disc
210 mm
M25 M16 M20 7x M16 3x M12

28
43
110 mm 25 25 25 25 72,5
cable glands used by RWO

Kabelverschraubungen benutz von RWO
=.B10/23 25
DATE 02.11.2022
seawater desalination reverse osmosis NUMBER CONTRACTOR: = 712.AUF
ED. ARUTZ + SRO
APPR
panel layout COMMISSION: DRAWING NUMBER: PAGE 24
0 1 2 3 4 5 6 7 8 9
KUR_SSL 2016-04-26 BY K&R
item
device tag function text type number manufacturer page / path
number
1 =.B10-A11 LOGO TDE display 6ED1055-4MH08-0BA0 Siemens AG =.B10/19.1

2 =.C31-H1 LED lamp power on M22-L-W Eaton Electric GmbH =.C31/7.7
3 =.H01-H2 LED lamp operation M22-L-G Eaton Electric GmbH =.H01/15.1
4 =.H01-H3 LED lamp warning M22-L-Y Eaton Electric GmbH =.H01/15.2
5 =.H01-SH7 LED button/lamp fault & reset M22-DL-R Eaton Electric GmbH =.H01/15.4
6 =.D01-SH1 mode selector switch high pressure pump RP1001 M22-WRLK3-G Eaton Electric GmbH =.D01/8.7
7 =.C31-S1 emergency push button plant stop M22-PV/K01 Eaton Electric GmbH =.C31/7.6
8 =.C11-T1 transformer control voltage AC 230V STU 130/2x115 BLOCK Transformatoren-Elektronik GmbH =.C11/6.1
9 =.C31-T2 power supply control voltage DC 24V PM-0124.010-0 BLOCK Transformatoren-Elektronik GmbH =.C31/7.1
10 =.C11-F1 fuse 1 AC 230V ZSI 2.5 Weidmüller GmbH & Co. KG =.C11/6.4
11 =.C11-F1 = ZAP/TW 3 Weidmüller GmbH & Co. KG =.C11/6.4
12 =.C31-F2 fuse 2 DC 24V ZSI 2.5 Weidmüller GmbH & Co. KG =.C31/7.4
14 =.C31-F3 fuse 3 DC 24V ZSI 2.5 Weidmüller GmbH & Co. KG =.C31/7.6
16 =.S01-A1 measuring transducer for conductivity measurement QT 3.1 ecoTRANS Lf 03 JUMO GmbH & Co. KG =.S01/13.1
17 =.B10-A1 PLC 6ED1052-1HB08-0BA0 Siemens AG =.B10/20.4
18 =.B10-A2 PLC I/O-modul 6ED1055-1NB10-0BA2 Siemens AG =.B10/21.4
19 =.B10-A3 PLC AI-modul 6ED1055-1MA00-0BA2 Siemens AG =.B10/22.4
20 =.B10-A4 = 6ED1055-1MA00-0BA2 Siemens AG =.B10/23.4
21 =.C01-Q1 main switch P1-25/EA/SVB Eaton Electric GmbH =.C01/5.1
22 -X1 AC 400V-690V /24.7
23 =.V01-K2 relay externel booster pump 95.85.3 FINDER GmbH =.V01/10.2
24 =.D01-Q1 motor protection switch for high pressure pump RP1001 3RV2021-_____ Siemens AG =.D01/8.1
25 =.D01-K1 contactor for high pressure pump RP1001 3RT2018-1FB44-3MA0 Siemens AG =.D01/8.5
26 -X3 DC 24V /24.8
27 -X4 measuring signals /24.9
24 =.ALG+/26
DATE 02.11.2022
seawater desalination reverse osmosis NUMBER CONTRACTOR: = 712.AUF
ED. ARUTZ + SRO
APPR
enclosure legend COMMISSION: DRAWING NUMBER: PAGE 25
0 1 2 3 4 5 6 7 8 9
MINIMUM
GENERAL SPECIFICATIONS USAGE COLOUR
CROSS SECTION
main circuit AC 1,5 mm² black
neutral wire 1,5 mm² lightblue
ground wire 1,5 mm² green-yellow
control voltage AC 1,5 mm² red
control voltage DC 0,75 mm² blue
measuring lines 0,5 mm² white
external voltage 1,5 mm² orange
=.AUF+SRO/25 27
DATE 06.10.2022
seawater desalination reverse osmosis general specifications NUMBER CONTRACTOR: = 712.ALG
ED. ARUTZ +
APPR
and COMMISSION: DRAWING NUMBER: PAGE 26
MODIFICATION DATE NAME STANDARD ORIGIN REPL. FOR legend wiring colours 7270 2504 - A PAGE 36
0 1 2 3 4 5 6 7 8 9
= higher-level function
plain text + location code plain text
. function group
=712 seawater desalination reverse osmosis +SRO control center
=712.DBL cover sheet +Z local
=712.IHV table of contents
=712.C01 supply AC 400/440V
=712.C11 supplyY AC 230V
=712.C31 supply DC 24V
=712.D01 drive`s and pumps
=712.V01 valves
=712.S01 measurements
=712.H01 comands and messages
=712.B10 CPU
=712.AUF switchgear cubicle assembling
=712.ALG general
=712.KLE terminal diagram's
=712.KAB cable overview
=712.GST list of componets
26 =.KLE+SRO/27
DATE 02.11.2022
seawater desalination reverse osmosis legends NUMBER CONTRACTOR: = 712.ALG
ED. ARUTZ +
APPR
plant identification.functional group COMMISSION: DRAWING NUMBER: PAGE 27
MODIFICATION DATE NAME STANDARD ORIGIN REPL. FOR and location code 7270 2504 - A PAGE 36
0 1 2 3 4 5 6 7 8 9
KUR_KLE 2019-05-02 BY K&R
terminal strip designation
cable name
cable name
+SRO-X1
WX1/M1
WX1/E1
AC 400V-690V
connection point
connection point
cable type
cable type
terminal
jumper
level
JZ-500-PUR
JZ-500 PUR
4G1,5 mm²
3x1,5 mm²
terminal
function text target designation target designation page / column
typ
=712.C01-Q1 2
main supply pre fuse max. 16A 1 =712.C01/5.1 ZDU 4
=712.C01-Q1 4
= 2 =712.C01/5.1 ZDU 4
=712.C01-Q1 6
= 3 =712.C01/5.1 ZDU 4
= 4 =712.C01/5.1 ZDU 4 BL
=712.C01-WPE PE
= 5 =712.C01/5.2 ZPE 4
=712.C11-T1 6
control voltage AC 230V 6 =712.C11/6.2 ZPE 2.5
=712.C11-T1 PE
grounding terminal AC 230V 7 =712.C11/6.2 ZPE 2.5
=712.C31-T2 -
control voltage DC 24V 8 =712.C31/7.2 ZPE 2.5
=712.B10-A1 PE
= 9 =712.C31/7.2 ZPE 2.5
=712.D01+Z-M1 U1 =712.D01-K1 2
RP-1001 high pressure pump 1 10 =712.D01/8.1 ZDU 2.5
=712.D01+Z-M1 V1 =712.D01-K1 4
= 2 11 =712.D01/8.1 ZDU 2.5
=712.D01+Z-M1 W1 =712.D01-K1 6
= 3 12 =712.D01/8.1 ZDU 2.5
=712.D01+Z-M1 PE =712.D01-WPE PE
= GNYE 13 =712.D01/8.1 ZPE 2.5
=712.D01+Z-E1 1HE1 =712.D01-K1 22
= 1 14 =712.D01/8.3 ZDU 2.5
=712.D01+Z-E1 1HE2 =712.C11-T1 6
= 2 15 =712.D01/8.3 ZDU 2.5 BL
=.ALG+/27 28
DATE 02.11.2022
seawater desalination reverse osmosis NUMBER CONTRACTOR: = 712.KLE
ED. ARUTZ terminal diagram +SRO-X1 + SRO
APPR AC 400V-690V COMMISSION: DRAWING NUMBER: PAGE 27
0 1 2 3 4 5 6 7 8 9
cable name
cable name
+SRO-X3
WX3/M3
WX3/M2
WX3/M1
WX3/B4
WX4/S1
DC 24V
connection point
connection point
cable type
cable type
terminal
jumper
level
10G0,75 mm²
3G0,75 mm²
3G0,75 mm²
3G0,75 mm²
3G0,75 mm²
JZ-500-PUR
JZ-500-PUR
JZ-500-PUR
JZ-500-PUR
JZ-500-PUR
terminal
typ
=712.C31+Z-S2 11 =712.C31-S1 22
power on 1 1 1 =712.C31/7.7 ZDK 1.5
=712.C31+Z-S2 12 =712.B10-A1 -X10:3
= 2 2 2 =712.C31/7.7
=712.V01+Z-M1 1 =712.B10-A1 -X11:4
DV-1001 feed water 1 3 1 =712.V01/9.1 ZDK 1.5
=712.V01+Z-M1 2 =712.D01-K1 A2
= 2 4 2 =712.V01/9.2
=712.V01+Z-M2 1 =712.B10-A1 -X11:6
DV-1002 flushing water 1 5 1 =712.V01/9.4 ZDK 1.5
=712.V01+Z-M2 2
= 2 6 2 =712.V01/9.5
=712.V01+Z-M3 1 =712.B10-A1 -X11:8
BAV-2001 concentrate 1 7 1 =712.V01/9.8 ZDK 1.5
=712.V01+Z-M3 2 =712.V01-K2 A2
= 2 8 2 =712.V01/9.8
=712.V01+Z-M1 PE
DV-1001 feed water GNYE 9 1 =712.V01/9.2 ZDK 1.5PE
=712.V01+Z-M2 PE
DV-1002 flushing water GNYE 10 2 =712.V01/9.5
=712.V01+Z-M3 PE
BAV-2001 concentrate GNYE 11 1 =712.V01/9.8 ZDK 1.5PE
= 12 2 =712.V01/9.8
+Z-B4 1 =712.S01-A1 1
LSA 5.1 level LS++ break tank high high 1 13 1 =712.S01/14.1 ZDK 1.5
+Z-B4 2 =712.B10-A2 -X10:3
level disinfection tank low 2 14 2 =712.S01/14.1
+Z-B4 4
LSA 5.1 level LS+ break tank high 3 15 1 =712.S01/14.3 ZDK 1.5
+Z-B4 5 =712.B10-A2 -X10:4
= 4 16 2 =712.S01/14.3
+Z-B4 10
LSA 5.1 level LSbreak tank low 7 17 1 =712.S01/14.4 ZDK 1.5
+Z-B4 11 =712.B10-A2 -X10:5
= 8 18 2 =712.S01/14.5
+Z-B4 13 -X3 33
LSA 5.1 level LS-break tank low low 9 19 1 =712.S01/14.6 ZDK 1.5
+Z-B4 14 =712.B10-A2 -X10:6
= 10 20 2 =712.S01/14.6
interface to engine control room common alarm =712.B10-A2 -X11:7
21 1 =712.H01/16.2 ZDK 1.5
max. 48V / 0,5A
=712.B10-A2 -X11:8
= 22 2 =712.H01/16.2
interface to engine control room operation on =712.B10-A2 -X12:1
23 1 =712.H01/16.3 ZDK 1.5
max. 48V / 0,5A
=712.B10-A2 -X12:2
= 24 2 =712.H01/16.3
27 29
DATE 02.11.2022
APPR DC 24V COMMISSION: DRAWING NUMBER: PAGE 28
0 1 2 3 4 5 6 7 8 9
cable name
cable name
WX3/post-system
+SRO-X3
WX3/B4
DC 24V
connection point
connection point
cable type
cable type
terminal
jumper
level
10G0,75 mm²
7G0,75 mm²
JZ-500-PUR
JZ-500-PUR
terminal
typ
+Z-post-system =712.B10-A2 -X12:3
interface to post system start 1 25 1 =712.H01/17.2 ZDK 1.5
interface to post system stop 2 26 2 =712.H01/17.2
= 3 27 1 =712.H01/17.3 ZDK 1.5
interface to post system start 4 28 2 =712.H01/17.3
interface to post system alarm 5 29 1 =712.H01/17.4 ZDK 1.5
interface to post system release 6 30 2 =712.H01/17.5
=712.V01-K2 11
externel booster pump 31 1 =712.V01/10.3 ZDK 1.5
=712.V01-K2 14
= 32 2 =712.V01/10.3
+Z-B4 7 =712.B10-A2 -X11:1
LSA 5.1 level LS+1 break tank high 1 5 33 1 =712.S01/14.8 ZDK 1.5
-X3 19
+Z-B4 8 =712.B10-A2 -X10:7
= 6 34 2 =712.S01/14.8
28 30
DATE 02.11.2022
APPR DC 24V COMMISSION: DRAWING NUMBER: PAGE 29
0 1 2 3 4 5 6 7 8 9
cable name
cable name
+SRO-X4
WX4/B3
WX4/B2
WX4/B1
measuring signals
connection point
connection point
7000-12341-6240300
7000-12341-6240300
7000-12341-6240300
cable type
cable type
terminal
jumper
level
4X0,34 mm²
4X0,34 mm²
4X0,34 mm²
terminal
typ
=712.S01+Z-B1 1 =712.D01-K1 13
PT 1.1 pressure feed water BN 1 1 =712.S01/11.1 ZDK 1.5
=712.S01+Z-B1 3 =712.B10-A3 -X12:1
= BU 2 2 =712.S01/11.1
=712.S01+Z-B2 1 =712.S01-A1 L+
PT 1.2 pressure high pressure pump BN 3 1 =712.S01/12.1 ZDK 1.5
=712.S01+Z-B2 3 =712.B10-A3 -X12:4
= BU 4 2 =712.S01/12.1
=712.S01+Z-B3 1 =712.S01-A1 14
QT/TT 3.1 sensor measurment permeate BN 5 1 =712.S01/13.1 ZDK 1.5
=712.S01+Z-B3 2 =712.S01-A1 13
= WH 6 2 =712.S01/13.1
=712.S01+Z-B3 3 =712.S01-A1 9
= BU 7 1 =712.S01/13.1 ZDK 1.5
=712.S01+Z-B3 4 =712.S01-A1 12
= BK 8 2 =712.S01/13.1
29 =.KAB+/31
DATE 02.11.2022
APPR measuring signals COMMISSION: DRAWING NUMBER: PAGE 30
0 1 2 3 4 5 6 7 8 9
KUR_KAB 2020-06-30 BY K&R
source target diameter conduct. conduct. cross- length

cable designation cable type manufacturer remark
total used section
from to [mm] [m]
WX1/E1 +SRO-X1 =.D01+Z-E1 JZ-500 PUR 6,8mm HELUKABEL GmbH 3 2 1,5 RP-1001 high pressure pump
WX1/M1 +SRO-X1 =.D01+Z-M1 JZ-500-PUR 7,2 HELUKABEL GmbH 4G 4 1,5 =
WX3/B4 +SRO-X3 +Z-B4 JZ-500-PUR 9,2 HELUKABEL GmbH 10G 10 0,75 LSA 5.1 level LS++ break tank high high
WX3/M1 +SRO-X3 =.V01+Z-M1 JZ-500-PUR 5,7 HELUKABEL GmbH 3G 3 0,75 DV-1001 feed water
WX3/M2 +SRO-X3 =.V01+Z-M2 JZ-500-PUR 5,7 HELUKABEL GmbH 3G 3 0,75 DV-1002 flushing water
WX3/M3 +SRO-X3 =.V01+Z-M3 JZ-500-PUR 5,7 HELUKABEL GmbH 3G 3 0,75 BAV-2001 concentrate
WX3/post-system +SRO-X3 +Z-post-system JZ-500-PUR 7,5 HELUKABEL GmbH 7G 6 0,75 interface to post system start
WX4/B1 =.S01+Z-B1 +SRO-X4 7000-12341-6240300 5,2 Murrelektronik GmbH 4X 2 0,34 3 PT 1.1 pressure feed water
WX4/B2 =.S01+Z-B2 +SRO-X4 7000-12341-6240300 5,2 Murrelektronik GmbH 4X 2 0,34 3 PT 1.2 pressure high pressure pump
WX4/B3 =.S01+Z-B3 +SRO-X4 7000-12341-6240300 5,2 Murrelektronik GmbH 4X 4 0,34 3 QT/TT 3.1 sensor measurment permeate
WX4/S1 +SRO-X3 =.C31+Z-S2 JZ-500-PUR 5,7 HELUKABEL GmbH 3G 2 0,75 power on
=.KLE+SRO/30 =.GST/32
DATE 02.11.2022
seawater desalination reverse osmosis NUMBER CONTRACTOR: = 712.KAB
ED. ARUTZ +
APPR
cable overview COMMISSION: DRAWING NUMBER: PAGE 31
0 1 2 3 4 5 6 7 8 9
KUR_GST 2020-01-15 BY K&R
type
device tag quantity description type number order number manufacturer page / path old
1piece main switch flush mounting/red

=.C01+SRO-Q1 P1-25/EA/SVB 041097 Eaton Electric GmbH =.C01+SRO/5.1
1piece fuse terminal
=.C11+SRO-F1 ZSI 2.5 1616400000 Weidmüller GmbH & Co. KG =.C11+SRO/6.4
fuse terminal, 2.5 mm², tension clamp connection, wemid, dark beige, TS 35
1piece end plate and intermediate plate
=.C11+SRO-F1 ZAP/TW 3 1608800000 Weidmüller GmbH & Co. KG =.C11+SRO/6.4
modular terminal, accessories, end plate and intermediate plate, dark beige, 2 mm
2piece modular terminal, accessories, rail support
=.C11+SRO-F1 ZEW 35 9540000000 Weidmüller GmbH & Co. KG =.C11+SRO/6.4
1piece G fuse 5 x 20 mm, T 1A
=.C11+SRO-F1 G20/1.00/T Hersteller unbekannt =.C11+SRO/6.4
1piece(s) universal control, safety and isolation transformer BLOCK Transformatoren-Elektronik
=.C11+SRO-T1 STU 130/2x115 STU 130/2x115 =.C11+SRO/6.1
2 AC 50/60Hz Pri. 230/400/460/520 ±20%; Sec 2x115V; 130VA GmbH
1Piece Indicator light, flush, white
=.C31+SRO-H1 M22-L-W 216771 Eaton Electric GmbH =.C31+SRO/7.7
1piece(s) switch holder
=.C31+SRO-H1 M22-A 216374 Eaton Electric GmbH =.C31+SRO/7.7
1piece LED element, white, front fixing, 12-30V AC/DC
=.C31+SRO-H1 M22-LED-W 216557 Eaton Electric GmbH =.C31+SRO/7.7
1piece shield-bearer for RMQ
=.C31+SRO-H1 M22S-ST-X 216392 Eaton Electric GmbH =.C31+SRO/7.7
1piece insert plate for shield-bearer RMQ
=.C31+SRO-H1 M22-XST 216480 Eaton Electric GmbH =.C31+SRO/7.7
1Stück Emergency-Stop pushbutton, 1N/C, Front fixing
=.C31+SRO-S1 M22-PV/K01 216515 Eaton Electric GmbH =.C31+SRO/7.6
1pice(s) emergency-stop label; quadrilingual de, en, fr, it; RAL1004
=.C31+SRO-S1 M22-XAK11 121085 Eaton Electric GmbH =.C31+SRO/7.6
1piece power supply, AC 100-240 V, DC 24V, 1,0A BLOCK Transformatoren-Elektronik
=.C31+SRO-T2 PM-0124.010-0 PM-0124.010-0 =.C31+SRO/7.1
GmbH
1piece(s) main contactor, AC-3, 7,5kW/400V, DC24V with diode, 2NO+2NC
=.D01+SRO-K1 3RT2018-1FB44-3MA0 3RT2018-1FB44-3MA0 Siemens AG =.D01+SRO/8.5
screw connection, size S00
1piece power circuit breaker, class 10, range see list
=.D01+SRO-Q1 3RV2021-_____ 3RV2021-_____ Siemens AG =.D01+SRO/8.1
screw connection, size S0
1piece transverse auxilary switch for 3RV, 1NO+1NC
=.D01+SRO-Q1 3RV2901-1E 3RV2901-1E Siemens AG =.D01+SRO/8.1
Schraubanschluss (13-14, 21-22)
1piece illuminated selector pushbutton, 3 Pos., green, stay-put
=.D01+SRO-SH1 M22-WRLK3-G 216847 Eaton Electric GmbH =.D01+SRO/8.7
=.D01+SRO-SH1 M22-A 216374 Eaton Electric GmbH =.D01+SRO/8.7
1piece(s) LED element, green, Front fixing, 12-30V AC/DC
=.D01+SRO-SH1 M22-LED-G 216559 Eaton Electric GmbH =.D01+SRO/8.7
2piece contact element, 1N/O, Front fixing
=.D01+SRO-SH1 M22-K10 216376 Eaton Electric GmbH =.D01+SRO/8.7
=.D01+SRO-SH1 M22S-ST-X 216392 Eaton Electric GmbH =.D01+SRO/8.7
type: C = cable; E = electrical; H = hydraulic; M = mechanic; P = pneumatics; S = plug; T = terminal
=.KAB/31 33
DATE 02.11.2022
seawater desalination reverse osmosis NUMBER CONTRACTOR: = 712.GST
ED. ARUTZ +
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parts list COMMISSION: DRAWING NUMBER: PAGE 32
0 1 2 3 4 5 6 7 8 9
type

=.D01+SRO-SH1 M22-XST 216480 Eaton Electric GmbH =.D01+SRO/8.7
1piece relay, 2 pole, 8 A - AC (50/60 Hz) - 24 V DC - AgNi - CO (nPDT) - standard
=.V01+SRO-K2 40.52.9.024.0000 40.52.9.024.0000 FINDER GmbH =.V01+SRO/10.2
Relay
1piece base for relay 44.52, 44.62, BU
=.V01+SRO-K2 95.85.3 95.85.3 FINDER GmbH =.V01+SRO/10.2
1piece ecoTRANS Lf 03 transmitter for conductivity and temperature
=.S01+SRO-A1 ecoTRANS Lf 03 202732/888-888-101/000 JUMO GmbH & Co. KG =.S01+SRO/13.1
1piece(s) Indicator light, flush, green
=.H01+SRO-H2 M22-L-G 216773 Eaton Electric GmbH =.H01+SRO/15.1
=.H01+SRO-H2 M22-A 216374 Eaton Electric GmbH =.H01+SRO/15.1
1piece(s) LED element, green, Front fixing, 12-30V AC/DC
=.H01+SRO-H2 M22-LED-G 216559 Eaton Electric GmbH =.H01+SRO/15.1
=.H01+SRO-H2 M22S-ST-X 216392 Eaton Electric GmbH =.H01+SRO/15.1
=.H01+SRO-H2 M22-XST 216480 Eaton Electric GmbH =.H01+SRO/15.1
1piece indicator light, flush, yellow
=.H01+SRO-H3 M22-L-Y 216774 Eaton Electric GmbH =.H01+SRO/15.2
=.H01+SRO-H3 M22-A 216374 Eaton Electric GmbH =.H01+SRO/15.2
1piece LED element, white, front fixing, 12-30V AC/DC
=.H01+SRO-H3 M22-LED-W 216557 Eaton Electric GmbH =.H01+SRO/15.2
=.H01+SRO-H3 M22S-ST-X 216392 Eaton Electric GmbH =.H01+SRO/15.2
=.H01+SRO-H3 M22-XST 216480 Eaton Electric GmbH =.H01+SRO/15.2
1piece illuminated pushbutton actuator, flush, red, spring-return
=.H01+SRO-SH7 M22-DL-R 216925 Eaton Electric GmbH =.H01+SRO/15.4
=.H01+SRO-SH7 M22-A 216374 Eaton Electric GmbH =.H01+SRO/15.4
1piece contact element, 1N/O, Front fixing
=.H01+SRO-SH7 M22-K10 216376 Eaton Electric GmbH =.H01+SRO/15.4
1piece LED element, red, front fixing, 12-30V AC/DC
=.H01+SRO-SH7 M22-LED-R 216558 Eaton Electric GmbH =.H01+SRO/15.4
=.H01+SRO-SH7 M22S-ST-X 216392 Eaton Electric GmbH =.H01+SRO/15.4
=.H01+SRO-SH7 M22-XST 216480 Eaton Electric GmbH =.H01+SRO/15.4
1piece LOGO! 24RCE logicmodule, display, 24V AC/24V DC/relay, 8DI/4DO
=.B10+SRO-A1 6ED1052-1HB08-0BA0 6ED1052-1HB08-0BA0 Siemens AG =.B10+SRO/20.4
basic module
1piece LOGO! DM16 24R, expansion-module, DC12/24V DC/relay, 8DI/8DO
=.B10+SRO-A2 6ED1055-1NB10-0BA2 6ED1055-1NB10-0BA2 Siemens AG =.B10+SRO/21.4
4TE for LOGO! 8
1piece LOGO! AM2, expansion-module, DC12/24V, 2AI, 0 - 10V oder 0/4 - 20mA
=.B10+SRO-A3 6ED1055-1MA00-0BA2 6ED1055-1MA00-0BA2 Siemens AG =.B10+SRO/22.4
2TE for LOGO! 8
1piece LOGO! AM2, expansion-module, DC12/24V, 2AI, 0 - 10V oder 0/4 - 20mA
=.B10+SRO-A4 6ED1055-1MA00-0BA2 6ED1055-1MA00-0BA2 Siemens AG =.B10+SRO/23.4
2TE for LOGO! 8
1piece(s) LOGO! TDE text display for LOGO! 8, 6-lines, 3 background colors
=.B10+SRO-A11 6ED1055-4MH08-0BA0 6ED1055-4MH08-0BA0 Siemens AG =.B10+SRO/19.1
1 wall-mounted enclosure with mounting plate, 400x500x210mm, IP66
=.AUF+SRO-MP MAS0405021R5 MAS0405021R5 Eldon GmbH =.AUF+SRO/24.0
doublebit lock
4piece(s) Wall bracket, steel, 10 mm distance
=.AUF+SRO-MP SZ.2508010 2508010 Rittal GmbH & Co. KG =.AUF+SRO/24.0
1piece(s) Wiring plan pockets of plastic with self-adhesing fastening strips DIN A4 landscape
=.AUF+SRO-MP SZ.2515000 2515000 Rittal GmbH & Co. KG =.AUF+SRO/24.0
3piece threaded cable gland M12x1,5, 3-7mm, IP69, nickel-plated brass
=.AUF+SRO-MP SKINTOP MS-M 12x1,5 53112000 U.I. Lapp GmbH =.AUF+SRO/24.0
7piece threaded cable gland M16x1,5, 4,5-10mm, IP69, nickel-plated brass
32 34
DATE 02.11.2022
ED. ARUTZ +
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0 1 2 3 4 5 6 7 8 9
type

2pice(s) End bracket
+SRO-X1 WEW 35/2 1061200000 Weidmüller GmbH & Co. KG =.AUF+SRO/24.7
3piece(s) Feed-through terminal ZDU 4
+SRO-X1 ZDU 4 1632050000 Weidmüller GmbH & Co. KG =.C01+SRO/5.1
Z-series, Feed-through terminal, Rated cross-section: 4 mm², Tension clamp connection
1piece(s) Feed-through terminal block ZDU 4 BL
+SRO-X1 ZDU 4 BL 1632060000 Weidmüller GmbH & Co. KG =.C01+SRO/5.1
Feed-through terminal block, Tension-clamp connection, 4 mm², 800 V, 32 A, Number
1piece(s) PE terminal ZPE 4
+SRO-X1 ZPE 4 1632080000 Weidmüller GmbH & Co. KG =.C01+SRO/5.2
Z-series, PE terminal, Rated cross-section: 4 mm², Tension clamp connection, green / y
5piece earth terminal, 2.5 mm², tension clamp connection, wemid, green/yellow, TS 35 =.C11+SRO/6.2;=.C31+SR
+SRO-X1 ZPE 2.5 1608640000 Weidmüller GmbH & Co. KG
O/7.2;=.D01+SRO/8.1
4piece feed-through terminal, 2.5 mm², tension clamp connection, wemid, dark beige, TS 35 =.D01+SRO/8.1;=.D01+S
+SRO-X1 ZDU 2.5 1608510000 Weidmüller GmbH & Co. KG
RO/8.3
1piece(s) feed-through terminal, 2.5 mm², tension clamp connection, wemid, dark beige, TS 35
+SRO-X1 ZDU 2.5 BL 1608520000 Weidmüller GmbH & Co. KG =.D01+SRO/8.3
+SRO-X3 ZAP/TW ZDK1.5 1791160000 Weidmüller GmbH & Co. KG =.AUF+SRO/24.8
1piece cross-connector / link for modular terminal
+SRO-X3 ZQV 1.5/2 1776120000 Weidmüller GmbH & Co. KG =.AUF+SRO/24.8
cross-connector / link for modular terminal, cross-connection, No. of poles: 2
15piece multi-tier modular terminal =.C31+SRO/7.7;=.H01+SR
+SRO-X3 ZDK 1.5 1791100000 Weidmüller GmbH & Co. KG
modular terminal, 1.5 mm², tension clamp connection, wemid, dark beige, TS 35 O/16.2;=.H01+SRO/16.3;=
2piece earth terminal =.V01+SRO/9.2;=.V01+SR
+SRO-X3 ZDK 1.5PE 1791150000 Weidmüller GmbH & Co. KG
earth terminal, 1.5 mm², tension clamp connection, wemid, green/yellow, TS 35 O/9.8
+SRO-X4 ZAP/TW ZDK1.5 1791160000 Weidmüller GmbH & Co. KG =.AUF+SRO/24.9
4piece multi-tier modular terminal =.S01+SRO/11.1;=.S01+S
+SRO-X4 ZDK 1.5 1791100000 Weidmüller GmbH & Co. KG
modular terminal, 1.5 mm², tension clamp connection, wemid, dark beige, TS 35 RO/12.1;=.S01+SRO/13.1
1PIECE 3/2-way-solenoid valve for pneumatics, DC 24V
=.V01+Z-M1 MH 311 017 MH 311 017 JOYNER pneumatic GmbH =.V01+SRO/9.1
1PIECE 3/2-way-solenoid valve for pneumatics, DC 24V
=.V01+Z-M2 MH 311 017 MH 311 017 JOYNER pneumatic GmbH =.V01+SRO/9.4
1PIECE 3/2-oder 5/2-way-solenoid valve for pneumatikics, DC 24V
=.V01+Z-M3 Serie 63, 5/2 Wege, IP DIN 65 630250-21524536 Bray Controls =.V01+SRO/9.8
1PIECE pressure transmitter, stainless steel, 4..20mA, G1/4, sealing NBR, 0..10bar, M12
=.S01+Z-B1 CT X.3.B.3.B22.A CT X.3.B.3.B22.A Baumer Holding AG =.S01+SRO/11.1
Uh=DC11..30V; input=0..10bar; output=4..20mA
1PIECE pressure transmitter, stainless steel, 4..20mA, G1/4, sealing NBR, 0..100bar, M12
=.S01+Z-B2 CT X.3.B.3.B31.A CT X.3.B.3.B13.A Baumer Holding AG =.S01+SRO/12.1
Uh=DC11..30V; input=0..100bar; output=4..20mA
1piece BlackLine CR-GT/-EC/-GS 2-electrode conductivity sensor 202922/20-0010-1003-26-104-83-0-
=.S01+Z-B3 JUMO BlackLine CR-GT/-EC/-GS JUMO GmbH & Co. KG =.S01+SRO/13.1
K=0,1; 1x Pt100, screwing G1/2, plug M12 40/000
1piece(s) Magnetschwimmerschalter MNR7/K8 MNR7/K84K41251XXBK1120K2220K
=.S01+Z-B4 MNR7/K84K41251XXB BAMO IR GmbH =.S01+SRO/14.1
4 bistabile Wechsler 60VA 3660K4760L810
33
DATE 02.11.2022
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SRO-COM: Installation, Operating & Maintenance Manual 3.3 Print version
SRO-C OM: In sta llat io n , O pe ratin g &

M a in ten anc e M an ua l
Seawater desalination plant
RWO GmbH ● Marine Water Technologies ● Bremen ● Germany Issue 31.03.2022

SRO-COM: Installation, Operating & Maintenance Manual 3.3 Print version Page 2
CONTENTS
0. Print version – New publication – TS- 01.03.2016

0.1 Print version – various corrections (spelling) – TS – 11.03.2016
1. Print version – Adaptions after prototype testing – Approved for publishing – TS – 29.04.2016
2. Print version – SRO-COM 10, 40 + 60 added + Change of name and legal entity – TS – 02.08.2016
3. Print version – Contact informations updated – LL – 24.02.2017
3.1 Printversion - Problem with display of graphics fixed – TS – 16.03.2018
3.2 Printversion – Port TIP 1.4 has been moved – TS – 24.06.2019
3.3.Printversion - Change of name and legal entity – KP – 31.03.2022
Copyright
© Copyright 2018 by RWO GmbH, Bremen, Germany

All rights reserved.
The contents of this manual are subject to copyright law.
These documents in this manual – whether in whole or in part – may not be duplicated,
distributed, used for unauthorised competitive purposes or communicated to third parties
without the written permission of RWO GmbH.
This manual and its entire contents are the property of RWO GmbH and at all times
must be returned immediately on request.
RWO GmbH ● Marine Water Technologies ● Bremen ● Germany
Issue 31.03.2022
CONTENTS
CONTENTS
SRO-COM: Installation, Operating & Maintenance Manual 1
1 General ................................................................................................................6
1.1 Document structure 6
1.2 Retaining the manual 6
1.3 Use of these documents 6
1.4 Qualifications of personnel 6
1.5 Warranty 7
1.6 Contact Information 7
2 General safety instructions ..................................................................................8
2.1 Operator Obligations 8
2.2 Specific Safety Instructions and Symbols 8
2.3 Safety precautions at the installation site 9
2.4 Basic safety precautions during normal operation 9
2.5 Basic safety precautions during maintenance and repairs 9
2.6 Basic rules for personal protection equipment (PPE) 10
2.7 Observe environmental regulations 10
2.8 Hazard potential of the reverse osmosis plant 11
2.9 Potential hazards 11
3 Design and function ........................................................................................... 12
3.1 Standard scope of supply 12
3.1.1 Permeate buffer tank (OPTION) 12
3.1.2 Anti-scalant (OPTION) 12
3.2 Compliance with intended use 12
3.3 Technical data 13
3.3.1 Capacity, dimensions and weights 13
3.3.2 Electrical data 13
3.4 Component Schedule 14
3.4.1 Components 14
3.4.2 Measuring instruments 15
3.4.3 Controls 16
3.5 Maintenance area 16
3.5.1 Minimum dimensions of SRO-COM 10 service area 17
3.6 Connections 18
3.6.1 Pipe connections 19
3.6.2 Cable connections 19
3.7 SRO Controls 20
3.7.1 Elements of the operating field 20
3.7.2 Elements of the display field 21
3.7.3 Alarms 22
3.7.4 Operating message 22
3.8 Type designation 22
3.9 Environmental requirements 23
3.9.1 Power supply: 23
3.9.2 Inlet water 23
3.9.3 Flushing water 23
3.9.4 Control air 23
3.9.5 Connections 23
3.9.6 Cleaning devices 23

CONTENTS
3.9.7 IP protection class 23

3.9.8 Humidity 23
3.9.9 Temperature 23
3.9.10 Vibrations 24
3.10 Noise 24
4 Important terms and definitions .......................................................................... 25
5 Transport, packing and storage ......................................................................... 26
5.1 Transport 26
5.2 Unpacking 26
5.3 Storage 26
5.4 Disposal of the packaging 26
5.5 Conditions for longer shut-down periods (>48 hours) 26
6 Process description............................................................................................ 27
6.1 Reverse osmosis 27
6.2 Reverse osmosis in numbers 27
6.3 Flow diagram of reverse osmosis plant (based on SRO-COM 25) 28
7 Preparation for initial start-up ............................................................................. 29
7.1 Mechanical connection 29
7.2 Compressed air 29
7.3 Flushing water 29
7.4 Electricity 30
8 Commissioning .................................................................................................. 31
8.1 SRO-COM electrical connections 31
9 Operation ........................................................................................................... 32
9.1 Before the initial start-up 32
9.2 Before every start-up 33
9.3 Adjusting the SRO-COM 33
9.3.1 SRO-COM 10 34
9.3.2 SRO-COM 25 35
9.3.3 SRO-COM 40 36
9.3.4 SRO-COM 60 37
9.4 Operation 38
9.5 Meaning of indicator lights 39
9.6 Possible warning messages 40
9.7 Possible alarm messages 40
10 Maintenance ...................................................................................................... 41
10.1 After the first 50 operating hours 41
10.2 Daily 41
10.3 Weekly 42
10.4 Monthly 42
10.5 Every six months 42
10.6 Every 3000 operating hours or annually 42
10.7 If necessary 43
11 Rectifying faults.................................................................................................. 44
11.1 Warnings 44
11.2 Fault tracing 44
11.2.1 Warnings 44
11.2.2 Alarms 48
11.2.3 Faults 49
12 Dismantling and Disposal of the Plant / Unit ...................................................... 54
12.1 Before dismantling 54
Issue 31.03.2022
CONTENTS
12.2 Disposal 54
13 Appendix ............................................................................................................ 56
13.1 Checklist for commissioning 56
13.2 Operating data log 57
List of Tables:
Table 1 Capacity, dimensions and weights 13
Table 2 Electrical data 13
Table 3 Component List 14
Table 4 Component list - measuring instruments 15
Table 5 Component List - Controls 16
Table 6 Component List - Connections 19
Table 7 Pipe connections 19
Table 8 Cable clamps for dockyard cables 19
Table 9 Osmosis / Reverse osmosis 27
Table 10 Meaning of indicator lights 39
Table 11 Checklist 57
List of Figures:
Fig. 1 Component List 14
Fig. 2 Component List 15
Fig. 3 Component List - Controls 16
Fig. 4 Component List - Connections 18
Fig. 5 SRO-COM cable clamps 19
Fig. 6 LCD display 21
Fig. 7 Operation display 21
Fig. 8 Warning message 22
Fig. 9 Operating hours counter 22
Fig. 10 Osmosis / Reverse osmosis 27
Fig. 11 SRO-COM flow diagram 28
Fig. 12 Concentrate flow diagram SRO-COM 10 34
Fig. 13 Permeate flow diagram SRO-COM 10 34
Fig. 14 Operating pressure SRO-COM 10 34

CONTENTS
1 General
1.1 Document structure
This document contains important information for the operator of the plant / unit to which
it refers.
● Safety instructions
● Instructions for commissioning, operation and maintenance
● Technical data
Should you require further information or if problems arise that are beyond the scope of
this manual please contact RWO GmbH directly. ( 1.6 Contact Information)
Illustrations, diagrams and tables are for information only and normally reflect the RWO
standard; they may differ in the case of special installations, additional options and
technical modifications. Detailed information about acquired systems can be found in the
drawings supplied with equipment.
1.2 Retaining the manual
A copy of this manual must be kept centrally by the operating and monitoring personnel.
1.3 Use of these documents
● Descriptions appear in continuous text.
● Lists are marked with a (●).
● Work stages are numbered thus (1), 2), 3)…).
● Remarks and references are marked with ( ).
● Emboldened type in continuous text indicate safety instructions.
1.4 Qualifications of personnel
The works described in this operating manual are so arranged that
● an instructed person can understand and carry out Chapter 8 Commissioning
● while a specialist will be able to carry out 5 Transport, packing and storage; 9
Operation; 10 Maintenance; 11 Rectifying faults; 12 Dismantling and Disposal
of the Plant
.
For the purposes of this manual, an instructed person is one who
● has received instruction from a specialist about the tasks
assigned to them and the possible hazards arising from
improper use of the equipment
● has demonstrated that they have learnt what is required
Note
● has been taught about the necessary safety devices and
protective measures.
According to EN 60204-1, a specialist is someone who
● due to their specialist training, proficiency, experience and
knowledge of the relevant standards, is able to assess the
tasks assigned to them,
Note ● recognises the potential hazards and can take steps to prevent
them.
Read this manual carefully, if necessary more than once. RWO provides product training
sessions as part of the specialist qualification programme. If you are interested, please
contact our Service department ( 1.6 Contact Information).
Issue 31.03.2022
CONTENTS
1.5 Warranty
The warranty in relation to our general terms and conditions and RWO confirmation of
order only applies provided:
● The plant/unit is used in accordance with this operating manual
● The operating log is completed on a daily basis
● The plant/unit has not been subject to incorrect operation or misuse
● Repairs are carried out exclusively by specialists
● Only original components and parts and chemicals approved by RWO
Deutschland GmbH are used for repairs
● The plant is not modified without prior approval
The warranty excludes normal wearing parts like e.g.:
● All rotating parts
● Seals
● Membranes
● Filters
● Desiccant cartridges
● etc.
1.6 Contact Information
Department Telephone Fax E-mail
Repair and +49 421 53705 704 +49 421 53705 448 [email protected]
service
Spare parts +49 421 53705 703 +49 421 53705 440 [email protected]
service
Sales +49 421 53705 701 +49 421 53705 440 [email protected]
Internet www.rwo.de
Postal address RWO GmbH
Gerold-Janssen-Strasse 2
28359 Bremen
Germany
When ordering spare parts, please provide us with the serial number of
the plant / unit (see cover page of these operation instructions or name
plate of the plant / unit) and the IMO number of the vessel.
Note

CONTENTS
2 General safety instructions

2.1 Operator Obligations
The plant/unit was designed and manufactured in compliance with the applicable
regulations, standards and specifications. It employs the latest technology and
guarantees maximum safety under all operating conditions.
However, the safety of the plant/unit is only guaranteed if all necessary measures are
observed. The plant operator must organise these measures in compliance with the
instructions.
Specifically the operator must ensure that:
● The plant/unit is only operated in a technically flawless condition. The safety
facilities must be regularly inspected for functionality.
● The required PPE must be available and is used when necessary.
● The operating manual must be available in a legible form for use with the
plant/unit.
● The operating log must be updated daily.
● Only specialist personnel are permitted to operate, maintain and repair the
plant/unit ( 1.4 Qualifications of personnel).
● The specialist is informed about all aspects of workplace safety and
environmental protection, knows the content of the operating manual and the
safety instructions contained within it.
● All safety instructions and warnings are clearly visible on the plant/unit (have not
been removed or obliterated).
● Modifications to the plant are only to be carried out by specialist personnel
approved by the manufacturer.
2.2 Specific Safety Instructions and Symbols
The following operating manual contains specific safety instructions designed to avert
hazards to:
● People
● Products and the plant / unit
● The environment
The symbols used in the operating manual are intended to alert people to the following
points:
DANGER indicates an imminent danger to life and limb. Failure to
comply with the instruction may result in death or serious injury.
DANGER
WARNING indicates a potentially dangerous situation Failure to
comply with the instruction may result in serious or fatal injuries.
WARNING
CAUTION indicates a potentially dangerous situation. Failure to
comply with the instruction may result in minor injuries.
CAUTION
Issue 31.03.2022
CONTENTS
NOTICE indicates important information and actions whose non-

compliance can result in faults or damage to the plant / unit.
NOTICE
Indicates guidance, tips and other useful information about the
respective topic.
Note
2.3 Safety precautions at the installation site
DANGER
Life-threatening injuries due to the plant / unit tipping over!
● Secure the plant / unit against tipping over.
● No work must be carried out on the plant / unit until it is rigidly
DANGER
connected to the ship’s structure.
The plant / unit must be installed on a solid, level and stable surface and be bolted or
welded to the substructure of the ship.
2.4 Basic safety precautions during normal operation
The plant / unit may only be operated by specialist personnel who are familiar with the
operating manuals ( 1.4 Qualifications of personnel)
The following points must be checked before starting the plant / unit:
● Only authorised personnel are permitted to be present within the working area of
the plant / unit.
● Make sure that no-one could be injured when starting the plant / unit.
Inspect the plant / unit for visible damage before starting and ensure it is only operated
in a technically sound condition. Any damage to the plant / unit must be reported
immediately!
2.5 Basic safety precautions during maintenance and repairs
● Maintenance and repair works must only be carried out in moderate seas or in
port.
● Make sure that inspection and maintenance intervals and procedures are
followed as specified in the operating manual!
● Observe the repair and maintenance instructions of the individual components
contained in the Appendix!
● Before commencing any repair and maintenance works ensure that all
unauthorised persons are prevented from gaining access to the plant / unit. Put
up signs informing that maintenance or repair works are being carried out.
● Disconnect the main power supply before starting the repair and maintenance
work.
● Depressurise the system, interrupt the supply to the plant / unit and ensure
against accidental reconnection.
● Only use suitable and functional lifting gear when removing heavy components.
● Ensure all components are at room temperature before commencing repair and
maintenance work.

CONTENTS
2.6 Basic rules for personal protection equipment (PPE)

Change your clothes before starting maintenance and other works on
the system.
Wear:
● Disposable overalls
● Rubber boots
● Oil-resistant work gloves
● Goggles or face mask
● Safety harness
● Lightweight respirator
After completing the work make sure that the overalls are properly
disposed of, wash the other items with clean water and store them.
2.7 Observe environmental regulations

Mandatory provisions e.g. for the avoidance and separation of waste must be complied
with during all works on the plant / unit.
● Electronic waste and components may only be recycled by authorised disposal
companies.
● Recycle plastic components
● Metallic components must be scrapped
The remaining components must be recycled according to material, in particular the
following water-polluting substances must not be disposed of on the ground or in the
drainage system:
● Lubricants and oils
● Hydraulic fluid
● Coolants
● Acids and alkalis
● Cleaning fluids
These substances must be collected in suitable tanks, transported and disposed of in
compliance with regional regulations!
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2.8 Hazard potential of the reverse osmosis plant

The reverse osmosis plant has undergone a risk appraisal in accordance with DIN EN
ISO 12100 and a hazard assessment in accordance with Section 5 of the Industrial
Safety Act (ArbSchG). Incorrect operation or misuse can result in significant health risks
for the operator and damage to the environment. In addition, the reverse osmosis plant
and other material assets of the ship’s installations may be permanently damaged.
All persons concerned with the installation, the electrical and hydraulic connection and
operation of the reverse osmosis plant must be appropriately qualified ( 1.4
Qualifications of personnel) and comply with this installation and operating manual in
every respect.
It concerns your safety!
2.9 Potential hazards
DANGER
Direct contact with live parts (> 42 V) may lead to death or serious
injuries. Work on electrical cables may only be carried out by
specialist personnel.
Before starting work
DANGER ● Disconnect the power supply
● Secure against accidental reconnection.
● Verify the system is de-energised
WARNING
Risk of injury from pressurised lines (hydraulic / pneumatic)
● Depressurise hydraulic / pneumatic system.
WARNING ● Secure hydraulic / pneumatic system against accidental
reconnection.
● Verify the system is depressurised.

CONTENTS
3 Design and function

3.1 Standard scope of supply
The standard scope of supply of the seawater desalination plant is distinguished by the
following features:
The desalination plant is mounted in a metal frame which must be welded to the ship’s
structure in the plant room. The necessary permeators ( Fig. 1/PVRO) consisting of
spiral-wound membranes, are mounted on the back of the frame in GRP pressure pipes.
All components in the system are pre-installed with pipework and wiring. The pipework
in the high pressure section is installed in 1.4571 seawater-resistant stainless steel or in
certified high-pressure hoses. The low-pressure section uses PVC-U pipes and fittings.
The automatic control box ( Fig. 1/CON) is integrated in the plant / unit and is wired to
the pump and all other measurement and control components. The high-pressure pump
( Fig. 1/RP) made from seawater-resistant material is protected from running dry by a
pressure transmitter ( Fig. 2/PT 1.1) in the suction pipe.
The external coating consists of a universal etching primer and a machine paint top coat
in RAL 5010.
(Any divergent scope of delivery will be described in the order confirmation)
3.1.1 Permeate buffer tank (OPTION)
The SRO-COM discharges the permeate unpressurised into a separate reservoir tank.
The size of the reservoir tank is dependent on the size of the reverse osmosis plant and
local operating conditions. The integral level switch automatically switches the SRO-
COM either to ‘On’ or ‘Standby’ mode an additional integral dry-running protection
device is provided for downstream devices / plant.
3.1.2 Anti-scalant (OPTION)
RWO can provide an anti-scalant ( 1.6 Contact Information) if required. Only use an
anti-scalant that was originally designed for the plant.
3.2 Compliance with intended use
Seawater desalination plants of the SRO-COM series are highly specialised systems for
use on ships and off-shore installations, whose sole purpose is the treatment of
seawater for process water. To produce water of a potable quality for sustainable human
consumption, further downstream devices are required (e.g. chlorination, dechlorination,
UV sterilisation, mineralisation ...).
The plant may only be operated with seawater that is free from oil and organic and other
contaminants. A maximum silt density index (SDI) of less than 5 is required.
During normal operation the pH value of the seawater must be between 2 and 11; a
value between 1 and 12 is acceptable for a short period.
Only water with a chlorine content not exceeding 0.1 ppm may be used for the operation
and flushing of the plant.
NOTICE
Chlorine destroys membranes!
Free chlorine in the feed or flushing water leads to oxidative attack
on the membranes, which causes a rise in the salt passage.
NOTICE ● The maximum value of free chlorine in the feed or flushing
water must not exceed 0.1 ppm.
Any other use of the plant or use going beyond that which is specified is deemed to be
not for the intended purpose.
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CONTENTS
The warranty in respect of installation, performance and effects requires compliance with
the manufacturer’s regulations in regard to installation, operation, handling and
maintenance of the plant.
All warranties will be voided if the plant is not operated in accordance with the process
engineering design or if modifications or alterations to the safety installations are carried
out or the controls are tampered with.
RWO GmbH shall not be liable for the resulting losses. The user /operator shall bear the
risk alone.
The regulations and instructions in this operating manual and those locally applicable
must be strictly complied with.
RWO GmbH shall not be liable for losses arising from a failure to comply with this
installation, operating and maintenance manual, applicable regulations and improper
use.
3.3 Technical data
3.3.1 Capacity, dimensions and weights
Type Capacity Dimensions Weight (kg)
(m³/d) W x D x H (mm) Net Wet
SRO-COM 10 10 1650 x 940 x 1131 325 400
SRO-COM 25 25 2667 x 940 x 1088 425 500
SRO-COM 40 40 2060 x 1208 x 1185 -- --
SRO-COM 60 60 2936 x 1208 x 1150 -- --
Table 1 Capacity, dimensions and weights
3.3.2 Electrical data

Type Total power Motor power Overload relay
440V,50Hz/440V,60Hz 440V,50Hz/440V,60Hz 50Hz / 60Hz
P (kW) P (kW) In (A) Set (A)
SRO-COM 10 -- -- -- --
SRO-COM 25 7.7 / 7.8 7.5 / 7.5 14.3 / 12.6 14.3 / 12.6
SRO-COM 40 -- -- -- --
SRO-COM 60 -- -- -- --
Table 2 Electrical data
Other voltage values are possible. Observe the connection voltage shown on the sign on
the control box. The plant / unit is internally wired; all external connections must be wired
by the customer accordingly to the wiring diagram ( 3.6.2 Cable connections).

CONTENTS
3.4 Component Schedule

3.4.1 Components
Fig. 1 Component List

Item Description
ACF Activated carbon filter
APSV Safety valve
BAV Ball valve
CF Cartridge filter
CON Control box
GLV Throttle valve
PVRO Pressure pipe
RP High-pressure pump
SCV Check valve
DV Pneumatic membrane valve
Table 3 Component List
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CONTENTS
3.4.2 Measuring instruments
Fig. 2 Component List

Item Description
PI 1.1 Pressure gauge 0 – 6 bar – feed water, before filter housings
PI 1.2 Pressure gauge 0 – 6 bar – feed water, between filter housings
PI 1.3 Pressure gauge 0 – 6 bar – feed water, after filter housings
PI 1.4 Pressure gauge 0 – 100 bar – feed water, operating pressure
PT 1.1 Pressure transmitter 0 – 10 bar – feed water, low pressure
PT 1.2 Pressure transmitter 0 – 100 bar – feed water, overpressure
FI 2.1 Flow meter – concentrate
PI 2.1 Pressure gauge 0 – 100 bar – concentrate
FI 3.1 Flow meter – permeate
PI 3.1 Pressure gauge 0 – 2.5 bar – permeate
QT/TT 3.1 Conductivity sensor – permeate
PI 4.1 Pressure gauge 0 – 10 bar – control air
Table 4 Component list - measuring instruments

CONTENTS
3.4.3 Controls
Fig. 3 Component List - Controls

Item Description
A11 LCD display
H1 Indicator light – Power
H2 Indicator light – On
H3 Indicator light – Warning
Q1 Main switch
SH1 Operating mode switch Manual / 0 / Auto with indicator light
SH7 Illuminated push button – Alarm
S1 EMERGENCY STOP
Table 5 Component List - Controls
3.5 Maintenance area

Maintenance areas must be provided in accordance with the layout drawings. The areas
must have good lighting and ventilation. All installations and components necessary for
the inspection, maintenance and repair of the plant / unit must be available in the vicinity
of the plant / unit.
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3.5.1 Minimum dimensions of SRO-COM 10 service area

CONTENTS
3.6 Connections
Fig. 4 Component List - Connections

Item Description
1.1 Feed water
1.2 Flushing water
1.3 Anti-scalant inlet
1.4 Cleaning inlet
2.1 Concentrate outlet
2.2 Cleaning outlet - concentrate
3.1 Permeate outlet
3.2 Cleaning outlet - permeate
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CONTENTS
3.3 Sampling point

4 Control air
E Electrical connections
Table 6 Component List - Connections
3.6.1 Pipe connections

All flanged connections conform to DIN EN 1092-1. All threaded connections conform to
ISO 228-1 – Female thread (ID) / Male thread (OD).
Type
SRO-COM 10 SRO-COM 25 SRO-COM 40 SRO-COM 60
Item
1.1 ¾“ (ID) 1 ¼“ (ID) 1 ½“ (ID) 1 ½“ (ID)
1.2 ¾“ (ID) ¾“ (ID) 1 ¼“ (ID) 1 ¼“ (ID)
1.3 ½“ (ID) ½“ (ID) 1“ (ID) 1“ (ID)
1.4 ½“ (ID) ½“ (ID) 1“ (ID) 1“ (ID)
2.1 ¾“ (ID) ¾“ (ID) 1“ (ID) 1“ (ID)
2.2 ¾“ (ID) ¾“ (ID) 1“ (ID) 1“ (ID)
3.1 ¾“ (ID) ¾“ (ID) 1“ (ID) 1“ (ID)
3.2 ¾“ (ID) ¾“ (ID) 1“ (ID) 1“ (ID)
3.3 ¼“ (ID) ¼“ (ID) ¼“ (ID) ¼“ (ID)
4 ¼“ (ID) ¼“ (ID) ¼“ (ID) ¼“ (ID)
Table 7 Pipe connections
3.6.2 Cable connections
Fig. 5 SRO-COM cable clamps

Cable clamps for dockyard cables
Size Number Outside diameter range
M12 -- --
M16 2 4.5 … 10 mm
M20 1 7 … 13 mm
M25 1 9 … 17 mm
Table 8 Cable clamps for dockyard cables

CONTENTS
3.7 SRO Controls

The operation of the SRO-COM is done by 3 switches, 1 illuminated push button and a
display field with 3 membrane keys and LCD-display. The display field has a 6-line, 20-
character display with backlight. The operating status is displayed with a total of 5
indicator lights.
3.7.1 Elements of the operating field
The control system has:
1 piece main switch – On /Off ( Fig. 3/Q1):
Switches the power supply to the SRO-COM on and off.
1 piece operating mode switch – Manual – 0 – Auto with an integrated indicator light
( Fig. 3/SH1):
Switches the control system of the SRO-COM into the manual, stop or automatic mode.
The integrated green indicator light serves as a pump running indication.
● Automatic mode:
The SRO-COM works in conjunction with an optional buffer tank available from
RWO. RWO only guarantees the function of the automatic mode when using the
RWO buffer tank with an approved float switch.
● Manual mode:
The SRO-COM works independently of upstream or downstream plant / units
● The 0 setting (stop mode):
The SRO-COM starts a flushing of the plant before it changes into stop mode.
1 piece EMERGENCY STOP switch ( Fig. 3/S1):
Switches the power supply to the high-pressure pump off.
3 pieces indicator lights ( Fig. 3/H1, H2, H3):
● White indicator light H1 (Power)
Indicates standby status. This light comes on as soon as the control system has
power and is ready for operation.
● Green indicator light H2 (Operation)
This light comes on, if the operating mode switch ( Fig. 3/SH1) is in setting
manual or automatic.
Or:
Flashes during flushing, if the operating mode switch ( Fig. 3/SH1) is in setting 0.
● Yellow indicator light H3 (Warning)
Indicates there is a warning in the system.
1 piece red illuminated push button ( Fig. 3/SH7) (Alarm)
Indicates there is an alarm in the system. Pressing the button acknowledges warnings
and alarms.
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3.7.2 Elements of the display field

The 6-line 20-character LCD display indicates the operating statuses and possible
warnings and alarms in English. The system time is fixed to time zone UTC, the time
zone cannot be changed. The system clock cannot be adjusted in case of deviations.
Fig. 6 LCD display

The control panel has 3 membrane keys. All inputs and operating status queries can be
made with these keys.
Arrow buttons
The [▲], [▼] membrane keys are for navigation between operation display and possible
warning and alarm messages.
Fig. 7 Operation display

CONTENTS
Fig. 8 Warning message

[F1] button
The [F1] membrane key opens the operating hours counter, with a second press of [F1]
you return to the previous screen.
Fig. 9 Operating hours counter
3.7.3 Alarms
All alarm conditions activate a collective alarm relay. The various alarms
appear as text in the display. Terminals X3-21 and X3-22 (NO – max. 48V/0.5A).
3.7.4 Operating message
If the following conditions are fulfilled in manual operating mode
● Switch Q1 = On ( Fig. 3/Q1).
● Switch SH1 = Manual ( Fig. 3/SH1).
● Pressure transmitter PT 1.1 = > 1bar ( Fig. 2/PT 1.1).
the terminals X3-23 and X3-24 return an operating signal (NO – max. 48V/0.5A) at the
start of the ship’s feeder pump
If the following conditions are fulfilled in automatic operating mode

● Switch Q1 = On ( Fig. 3/Q1).
● Switch SH1 = Automatic ( Fig. 3/SH1).
● “Low permeate level in buffer tank” (3.1.1Permeate buffer tank (OPTION))
● Alarms are not present
● Pressure transmitter PT 1.1 = > 1bar ( Fig. 2/PT 1.1).
the terminals X3-23 and X3-24 return an operating signal (NO – max. 48V/0.5A) at the
start of the ship’s feeder pump
3.8 Type designation
Every plant / unit has an engraved type plate with the following information:
● Type
● Capacity (feed)
● Capacity (permeate)
● Operating temperature
● Feed pressure
● Working pressure
● Order No.
● Serial No.
● Year of manufacture
● Class (optional)
● CE label optional)
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3.9 Environmental requirements

3.9.1 Power supply:
Observe the connection voltage shown on the sign on the control box. The plant / unit is
pre-wired internally. All external connections must be wired according to the customer’s
wiring diagram.
Power consumption depends on the size and specification of the plant and is indicated
on the wiring diagram.
3.9.2 Inlet water
The plant may only be operated with seawater that is free from oil and organic and other
contaminants.
● The permitted temperature range is between +1 C and +35 C.
● The TDS (total dissolved solids) of the seawater must not exceed 40,000 mg/l.
● The free chlorine in the seawater must not exceed the maximum value of 0.1
ppm.
● The maximum silt density index (SDI) must not exceed 5.
RWO recommends a sand filter upstream of the SRO COM.
Note
● During normal operation the pH value of the seawater must be between 2 and
11; a value between 1 and 12 is acceptable for a short period.
3.9.3 Flushing water
The plant may only be flushed with fresh water that is free from oil and organic and other
contaminants and at a pressure of 3 – 4 bar.
● The free chlorine in the fresh water must not exceed the maximum value of 0.1
ppm.
3.9.4 Control air
The SRO-COM requires a control air supply of 5l/h at a pressure of 6 – 8 bar. The air
must be dry and free from oil. Quality according to ISO 8573-1:2010 [2:4:2], at ambient
temperatures below +3°C [2:2:2].
3.9.5 Connections
All pipes must be connected to the plant / unit in the specified dimensions and
( 3.6.1Pipe connections) free from tension and leaks. The connection for the permeate
and concentrate pipe must be installed so that the water can drain away unpressurised.
3.9.6 Cleaning devices
The plant must be fitted with a fresh water connection. Allow sufficient space to carry out
basic technical inspections of the plant ( 3.5 Maintenance area).
3.9.7 IP protection class
The electrical protection has an IP 56 rating
3.9.8 Humidity
The device has been designed according to the requirements of ship operations (based
on the IMO requirements for bilge water separators).
3.9.9 Temperature
NOTICE
Risk of destroying the motor through overheating

CONTENTS
NOTICE At temperatures above 45°C the expansion of rotating parts causes

excessive start-up torque for the motor.
● Observe the permitted temperature range
The SRO-COM is designed for a water temperature between + 1°C and 35°C (max.)
and an ambient temperature of +1°C to 45°C (max.).
3.9.10 Vibrations
The device has been designed according to the requirements of ship operations (based
on the IMO requirements for bilge water separators).
3.10 Noise
The sound pressure level is below 85 dB(A)
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4 Important terms and definitions

SRO-COM Seawater reverse osmosis plant for desalinating seawater by reverse
osmosis.
Permeator (element, module) Spiral-wound membrane for the desalination of seawater.
Pressure pipe Filter housing in which the membranes (permeators) are contained.
Conductivity A measure of the dissolved salts in the water, measured in µS/cm
(micro-Siemens per centimetre).
Permeate Treated water, desalinated water from the SRO-COM
Concentrate Concentrated saline waste water from the SRO-COM
Scaling Deposits on the membrane due to hard water (lime or gypsum).....
Anti-scalant Chemicals added to the water to prevent blockages and precipitation
on the surface of the membrane.
Fouling Inadmissible biological growth on the membrane surface.
Silt density index (SDI) A measure of the quantity of particles in the water measured in
%/min (percent per minute)

CONTENTS
5 Transport, packing and storage

5.1 Transport
● Transport the reverse osmosis plant with care in an upright
position.
● Store in a cool, dry place
● Observe permitted ambient temperature range ( 3.9.9
Note
Temperature)
The reverse osmosis plant must be transported using a suitable mode of transport that
prevents damage in transit.
The entire consignment must be checked for completeness and damage immediately
upon receipt. Damage in transit must be immediately reported to the shipper.
5.2 Unpacking
When unpacking the shipping crate, first remove the lid, then the side walls. Look out for
additional parts in the crate and retain them next to the plant / unit.
5.3 Storage
CAUTION
Risk of disease from micro-bacterial contamination
The permeators are preserved in the factory. Extended periods of
storage can result in dangerous biological growths forming on the
membranes.
CAUTION
● The preservation process must be repeated every three
months.
NOTICE
Damage to the SRO-COM or individual components due to improper
storage
The SRO-COM or individual components can be damaged by
environmental factors.
● Observe permitted ambient temperature range ( 3.9.9
NOTICE
Temperature)
● Do not expose the SRO-COM or individual components to
direct sunlight.
The plant / unit is packed according to its size. For protection, keep the plant / unit in its
original packing for as long as possible. Store the plant / unit in a dry and frost-free place
on a level base.
5.4 Disposal of the packaging
The timber has been heat treated for 30 minutes at 56°C in accordance with ISPM 15
and can therefore be disposed of locally in the normal way.
5.5 Conditions for longer shut-down periods (>48 hours)
If the SRO-COM is taken out of service for longer than 48 hours the SRO-COM must
undergo cleaning, disinfection and preservation to protect against further contamination.
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6 Process description
Osmosis is a natural process and the driving force by which water in a low concentration
saline solution passes through a semipermeable membrane into a solution with a higher
salt concentration in order to equalise the saline concentration on both sides of the
membrane. The process only stops when the concentration in both solutions are equal
or when an osmotic equilibrium is reached through a difference in levels and thus an
increasing back pressure. This process is known as diffusion.
6.1 Reverse osmosis
The previously described process of osmosis can be reversed and thus be used for
desalination.
If a pressure is exerted on the side with the higher concentration that is higher than the
natural osmotic pressure, the pure water is separated from the dissolved salts by being
forced through the semipermeable membrane. The salts remain on the concentrated
side. This process is known as reverse osmosis.
Reverse osmosis plants work on this principle to desalinate salt water in an
environmentally conscious way. The pure water produced is termed permeate, the
concentrate solution is known as the concentrate or retentate.
Osmosis: ∆p = ∆π Reverse osmosis: ∆p > ∆π

Fig. 10 Osmosis / Reverse osmosis
Item Description
Membrane
Low concentration
High concentration
∆p Hydrostatic pressure difference
∆π Osmotic pressure difference

Table 9 Osmosis / Reverse osmosis
6.2 Reverse osmosis in numbers

An essential component of the plant is the reverse osmosis membrane, whose
desalination rate depends on the model type. Retention rates for the following are:
Salts 96 - 99 % approx.
Bacteria, pyrogens 99.9% approx.
Particles < 100 %
However, due to the special sealing method of the reverse osmosis membranes using
O-rings, the SRO-COM cannot be regarded as a safe process for water sterilisation. In
general additional measures are required (e.g. ozonisation, chlorination, sterile filtration,
or UV disinfection).
CONTENTS
6.3 Flow diagram of reverse osmosis plant (based on SRO-COM 25)
Fig. 11 SRO-COM flow diagram

Please note the specific drawings supplied with the plant.
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7 Preparation for initial start-up

The customer must supply the SRO-COM reverse osmosis plant with the following
process media.
7.1 Mechanical connection
● The plant / unit must be rigidly connected to the ship’s structure.
● All pipe runs must have been properly installed to the specified dimensions and
materials and free from strain.
● The electrical installation must have been properly installed by specialists
according to the wiring diagram and in compliance with the applicable
regulations.
7.2 Compressed air
WARNING
reconnection.
The reverse osmosis plant is equipped with pneumatic membrane valves. The
compressed air supply is controlled by 3/2-way solenoid valves. The compressed air
pipes to all valves are installed in the factory. The compressed air is fed in via a
threaded connector with a 1/4“female thread. ( Fig. 4/4). The customer must provide the
compressed air connection with a pressure of 6-8 bar
Quality according to ISO 8573-1:2010 [2:4:2], at ambient temperatures below +3°C
[2:2:2].
7.3 Flushing water
WARNING
reconnection.
NOTICE
The plant may only be flushed with fresh water that is free from oil and organic and other
contaminants and at a pressure of 3 – 4 bar at the flushing water inlet ( Fig. 4/1.4,
Table 7 Pipe connections).

CONTENTS
7.4 Electricity
DANGER
Note
An incorrect supply voltage can lead to the destruction of electrical
components!
● Before connecting the SRO-COM, check that the on-board
voltage is the same as on the sticker on the automatic control
Note box.
● In the event of a discrepancy contact RWO ( 1.6 Contact
Information)
All system components are pre-wired in the factory and are supplied and controlled from
the control box. Standard plants work on 3-phase alternating current.
The automatic controls are installed in a robust IP 56 steel housing, the power supply
( Fig. 4/E, 3.6.2 Cable connections) is via cable entries.RWO
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CONTENTS
8 Commissioning
DANGER
WARNING
reconnection.
NOTICE
8.1 SRO-COM electrical connections

See electrical schematic

CONTENTS
9 Operation
DANGER
WARNING
reconnection.
NOTICE
9.1 Before the initial start-up
1) Check the electrical connections.
2) Inspect the pipe and flanged connections.
3) Ensure that the compressed air supply is at approximately 6 – 8 bar.
4) Ensure that the flushing water supply is at approximately 3 – 4 bar.
5) Ensure that the feed water supply is at approximately 3 – 4 bar.
6) Check the pressure gauges.
The pressure gauges are protected with glycerine leakage protection. To equalise
the pressure in the pressure gauge housing before initial start-up, the nipple on the
upper rubber tip must first be cut off with a pair of scissors.
7) Close sampling valve BAV-3001.
8) Open valves BAV-2001, BAV-3002 and throttle valve GLV-2001
9) Open valve DV-1002 manually with knurled head screw at solenoid valve GLV-
1002.
10) Fill the SRO-COM until there is no visible air or air bubbles into the flow meters FI
2.1 and FI 3.1. Duration about 2 minutes.
11) Close valve DV-1002 manually with knurled head screw at solenoid valve GLV-
1002.
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CONTENTS
12) Adjust the SRO-COM.

9.2 Before every start-up
1) Ensure that the compressed air supply is at approximately 6 – 8 bars.
2) Ensure that the flushing water supply is at
approximately 3 – 4 bars.
3) Ensure that the feed water supply is at
approximately 3 – 4 bars.
4) Adjust the SRO-COM.
As the osmotic pressure varies according to the
water temperature, the operating pressure and
concentrate flow rate through the plant must be
periodically controlled and possibly readjusted.
9.3 Adjusting the SRO-COM
The water temperature must be determined from the LCD display of the control box
( Fig. 1/CON-0001) and the required throughput quantity can be adjusted for various
temperatures with the help of the concentrate flow meter ( Fig. 2/FI 2.1) and the
concentrate flow diagram. The settings are dependent on the dimensions of the SRO-
COM.
Note
The maximum plant operating pressure ( Fig. 2/PI 2.1) of 68 bar
must not be exceeded. At 69 bar, the pump safety valve opens
Note ( Fig. 1/RP-1001).
To check the setting, the permeate flow rate ( Fig. 2/FI 3.1) and the actual operating
pressure ( Fig. 2/PI 2.1) must be compared with the following diagrams. If values
deviate by more than 10% the SRO-COM must be re-checked ( 11.2.3 Faults).

CONTENTS
9.3.1 SRO-COM 10
Concentrate Flow Diagram

1650
Concentrate flow rate [l/h]
1630
1610
1590
1570
1550
0 5 10 15 20 25 30 35 40
Temperature [°C]
Fig. 12 Concentrate flow diagram SRO-COM 10
Permeate Flow Diagram

460
Permeate flow rate [l/h]
440
420
400
380
360
0 5 10 15 20 25 30 35 40
Temperature [°C]
Fig. 13 Permeate flow diagram SRO-COM 10
Working Pressure
62
60
Operating pressure [bar]
58
56
54
52
50
48
46
44
42
0 5 10 15 20 25 30 35 40
Temperature [°C]
Fig. 14 Operating pressure SRO-COM 10
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CONTENTS
9.3.2 SRO-COM 25

2040
2020
2000
1980
1960
1940
0 5 10 15 20 25 30 35 40
Temperature [°C]

1050
1030
1010
990
970
950
0 5 10 15 20 25 30 35 40
Temperature [°C]
Working Pressure
70
68
66
64
62
60
58
56
54
52
50
0 5 10 15 20 25 30 35 40
Temperature [°C]

CONTENTS
9.3.3 SRO-COM 40

4360
4340
4320
4300
4280
4260
0 5 10 15 20 25 30 35 40
Temperature [°C]

1720
1700
1680
1660
1640
1620
0 5 10 15 20 25 30 35 40
Temperature [°C]
Working Pressure
66
64
62
60
58
56
54
52
50
48
46
0 5 10 15 20 25 30 35 40
Temperature [°C]
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CONTENTS
9.3.4 SRO-COM 60

5510
5470
5430
5390
5350
5310
0 5 10 15 20 25 30 35 40
Temperature [°C]

2550
2510
2470
2430
2390
2350
0 5 10 15 20 25 30 35 40
Temperature [°C]
Working Pressure
69
67
65
63
61
59
57
55
53
51
49
0 5 10 15 20 25 30 35 40
Temperature [°C]

CONTENTS
9.4 Operation
It is only possible to operate the plant in automatic mode with the
optional permeate buffer tank.
Note
The SRO-COM is in OFF mode. The operating mode switch ( Fig. 3/SH1) is in setting 0.
The high-pressure pump is deactivated, the membrane valves (DV-1001 & DV-1002) are
closed and the ball valve (BAV-2001) is open ( Fig. 1, Fig. 2, Fig. 3)
Starting up
Switch on the SRO-COM at the main switch (Q1). Shows the LCD display, the operation display and the
indicator lamp (H1) is illuminated, the system is operational.
Select the operating mode on the selector switch (SH1)
1
Automatic Manual
Querying the float switch on the permeate buffer The membrane valve (DV-1001) opens Signal (48V)
tank. at the start of the ship’s feeder pump.
No high level alarms:
The membrane valve (DV-1001) opens Signal (48V)
at the start of the ship’s feeder pump.
High level alarm:
The SRO-COM is not started.
High-high level alarm:
The SRO-COM is not started. An alarm signal is
generated.
If the pressure on the pressure transmitter (PT 1.1) is larger than 1 bar, the high-pressure pump (RP-1001)
starts and the ball valve (BAV-2001) slowly closes.
During operation:
High level alarm:
The SRO-COM stops
High-high level alarm:
The SRO-COM stops An alarm signal is generated.
Low level alarm:
The SRO-COM starts.
If the pressure at pressure transmitter (PT 1.1) drops below 1 bar during operation, the SRO-COM stops.
If the pressure at pressure transmitter (PT 1.1) rises above 5 bar during operation, a warning signal is
given.
If the pressure at pressure transmitter (PT 1.2) falls below 50 bar during operation, a warning signal is
given.
If the pressure at pressure transmitter (PT 1.2) rises above 69, the SRO-COM stops.
If the permeate conductivity is greater than 1000 µS/cm or if the temperature is outside the range of +5 –
35°C, a warning signal is given.
Stop mode
Operating mode switch (SH1) on 0
The high-pressure pump is deactivated, the membrane valve (DV-1001) closes and the ball valve (BAV-
2001) opens with a programmed delay of ~30 seconds in order to release the pressure inside the system.
The signal to the ship’s feeder pump is deactivated.
The flushing cycle is started.
Issue 31.03.2022
CONTENTS
Automatic flushing
The membrane valve (DV-1002) opens and the high-pressure pump (RP-1001) starts up for flushing. After
the pre-programmed pump flushing time (5 seconds) has elapsed, the high-pressure pump stops and the
remaining parts of the SRO-COM are flushed (~30 seconds). After completion of the entire flushing cycle
the membrane valve (DV-1002) is closed.
Stop mode
The SRO-COM is in stop mode.
If required, the SRO-COM can be switched to manual or automatic mode with the selector switch (SH1).
Switching off
If required, the SRO-COM can be switched off at the main switch (Q1).
9.5 Meaning of indicator lights

Designation Colour Condition Meaning / cause
POWER White Main switch “ON” Power supply / voltage on
OPERATION Green Pressure on pressure Indicates that the SRO-COM is in
transmitter (PT 1.1) > operation. If no optional
1 bar and there is no permeate buffer tank is
high level alarm on the connected only the pressure
optional permeate transmitter is queried.
buffer tank.
Green Operating mode Indication for, SRO-COM in
flashing switch (SH1) set on 0 automatic flushing mode
WARNING Yellow There are one or more The warning trigger is displayed
warnings pending as a text message in the LCD
ALARM Red There are one or more The alarm trigger is displayed as
alarms pending a text message in the LCD
Operating mode Green Operating mode High pressure pump running
switch (SH1) switch set on
automatic or manual
Table 10 Meaning of indicator lights

CONTENTS
9.6 Possible warning messages

Warning Cause
W01 INLET PRESSURE TOO HIGH Pressure transmitter PT 1.1 >5 bar
W02 PUMP PRESSURE TOO LOW Pressure transmitter PT 1.2 <50 bar
W03 PUMP PRESSURE TOO HIGH Pressure transmitter PT 1.2 >68 bar
W04 PERMEATE CONDUCT. TOO HIGH QT 1.1 >1000 µS/cm
W05 WATER TEMPERATURE TOO LOW TI 1.1 <5 °C
W06 WATER TEMPERATURE TOO HIGH TI 1.1 >35 °C
W07 MEASUREMENT ALARM, OUT OF LIMITS Conductivity or temperature out of limits,
Measuring device failure.
W08 BUFFER TANK LEVEL TOO LOW LL alarm on optional buffer tank
9.7 Possible alarm messages

Alarm Cause
F10 BUFFER TANK LEVEL TOO HIGH HH alarm on optional buffer tank
F12 INLET PRESSURE TOO LOW Pressure transmitter PT 1.1 <1 bar
F13 RP-1001 OVERLOAD RELAY TRIPPED Overload relays of the high-pressure pump has
tripped
F14 E-STOP ACTIVATED OR DC24V TRIPPED Emergency stop activated or problems with
internal control voltage supply
F15 PUMP PRESSURE HIGH HIGH Pressure transmitter PT 1.2 >69 bar
Issue 31.03.2022
CONTENTS
10 Maintenance
Always follow the General safety instructions
Note
The supplier’s maintenance schedules must also be followed!
Note
Further information about the maintenance tasks, causes and actions
can be found in Chapter 11 Rectifying faults.
Note
10.1 After the first 50 operating hours
Plant / unit Task
High Pressure Pump Oil change after first-time operation
RP
10.2 Daily
Plant / unit Task
SRO-COM -General Inspection for vibrations and abnormal noise
Inspection for leakage
High Pressure Pump Inspection for vibrations and abnormal noise
RP Inspection of oil level / quantity
Inspection for oil leakage
Inspection for water leakage at the manifold
Inspection for excessive heat
Cartridge Filter Inspection for leakage
CF Inspection for differential pressure using pressure gauges
PI 1.1 – PI 1.2 + PI 1.2 – PI 1.3 should be lower than 1.5 bar during
operation
Cartridge filter Inspection for leakage
ACF Inspection for differential pressure by using pressure flushing water inlet
– pressure gauge PI 1.1 during flushing
Check for chlorine content with suitable measuring device
Membranes Inspection for vibrations and abnormal noise
PVRO Inspection for leakage
Inspection for differential pressure by using pressure gauges
PI 1.4 – PI 2.1 during operation it should be <4 bar
Permeate flow (FI 3.1) is 10% below set value
Check for bad smell of permeate
Control air supply Inspection of 6-8 bar control air pressure by using pressure gauge PI 4.1

CONTENTS
Measuring device Inspection for conductivity during operation

QT/TT
Throttle valve Inspection for vibrations and abnormal noise
GLV
10.3 Weekly
Plant / unit Task
Measuring device Check for noticeable rise in conductivity
QT/TT
10.4 Monthly
Plant / unit Task
Measuring device Cross check measuring system with separate mobile device
QT/TT
Flow meter Clean tube and float
FI
10.5 Every six months

Plant / unit Task
Membrane Valves Check for smooth operation
DV
Ball Valve Check for smooth operation
BAV Check valve running time and readjust if necessary
Measuring device Cleaning of parts in contact with water
QT/TT 3.1
Throttle valve Dismantle and check the cone for cavitation damage
GLV
10.6 Every 3000 operating hours or annually

Plant / unit Task
High-pressure pump Oil change
RP
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CONTENTS
10.7 If necessary
Plant / unit Task
High-pressure pump Change of valves
RP Change of seals
Cartridge filter Replace filter cartridges
CF
Cartridge filter Replace filter cartridges
ACF
Membranes Re-conservation (cleaning, disinfection and preservation against further
PVRO contamination) if in use less than 48 h
Proceed with membrane cleaning
Replace membranes

CONTENTS
11 Rectifying faults
Always follow the General safety instructions
11.1 Warnings
DANGER
WARNING
reconnection.
WARNING
Risk of injury from preloaded spring assemblies
The valves ( Fig. 1/DV, BAV) are closed by a pre-loaded spring If the
valve drive is not dismantled properly the spring can be released in
an uncontrolled manner.
WARNING ● Observe the manufacturer’s installation and dismantling
manual
11.2 Fault tracing
11.2.1 Warnings
Warning (yellow) Possible causes Action
- Check and throttle feed

Pre-pressure of the feed water pressure / capacity
water is above the set value upstream of system inlet
W01 during desalination at external valve or pump
INLET PRESSURE TOO capacity
HIGH Pre-pressure of the feed - Check and throttle
water is above the set value flushing water pressure
during seawater before system inlet by
replenishment external valve
- Follow the operating
instructions for correctly
System is not adjusted to the adjusting the system in
W02 required operating values respect of permeate flow,
PUMP PRESSURE TOO temperature and pressure
LOW by using valve GLV-2001
Pre-filtration of the system is - Check the differential
blocked pressure of filters CF-
Issue 31.03.2022
CONTENTS
1001/2 and CF-1003/4 by

using pressure gauges
PI 1.1 – PI 1.2 + PI 1.2 –
PI 1.3 and replace the
filter cartridges if required
- Check current
temperature and compare
with operating limits and
System operates outside the
typical system curve
design parameters
- Adapt feed water
temperature to the design
parameters
- Check entire system for
System is leaking leaks and repair where
necessary
- Check conductivity of
permeate water and
compare with
characteristic system
curve, higher value could
Installed membranes have indicate a bypass
an internal or external - Check pressure of PI 2.1,
bypass it should not be similar to
pressure of PI 1.4
- Check the connectors of
the membrane modules
- If necessary, membranes
must be replaced
- Check control air pressure
which should be between
6-8 bar
- Valve BAV-2001 should
be closed during
Incorrect valve operation
operation
- Valve GLV-2001 should
open and close acc. to the
system performance
curve
- Bypass within the pump,
The pump is unable to
follow up maintenance
create sufficient pressure on
plan of the high pressure
its own
pump
W03 required operating values respect of permeate flow,
PUMP PRESSURE TOO temperature and pressure
HIGH by using valve GLV-2001
System operates outside the - Check current
design parameters temperature and compare

CONTENTS

characteristic curve of the
system
- Adapt feed water
parameters
- Check permeate /
concentrate flow FI 3.1 /
FI 2.1 and compare with
curve, permeate flow (FI
3.1) is 10% below set
value
Installed membranes - Check differential
PVRO1001/… are blocked pressure over the
by scaling membranes by using PI
1.4 and PI 2.1, it should
be below 4 bar
- Check that concentrate
flow (FI 3.1) is minimum 1
m³/h to prevent scaling
- Treat with separate CIP
process to remove scaling
required operating values respect of permeate flow,
temperature and pressure
by using valve GLV-2001
permeate water and
compare with
indicate a bypass
W04 Installed membranes have
- Check pressure of PI 2.1,
an internal or external
PERMEATE it should not be similar to
bypass
CONDUCTIVITY TOO HIGH pressure of PI 1.4
- Cross check measuring
system with separate
mobile device
- Check chlorine content in
the feed and flushing
Installed membranes are water
damaged by chlorine in the - Replace with new
feed / flushing water membranes
- Do not operate / flush the
system with water with a
Issue 31.03.2022
CONTENTS
chlorine content higher

than 0.1 mg/l
- Change the activated
carbon filter ACF-1001
- Check whether the
activated carbon filter
ACF-1001 has been spent
by measuring the chlorine
content upstream and
downstream of the filter
- Check current
W05
System operates outside the characteristic curve of the
WATER TEMPERATURE design parameters system
TOO LOW - Adapt feed water
temperature (<35°C) to
the design parameters
- Check current
W06 with operating limits and
WATER TEMPERATURE typical system curve
design parameters
TOO HIGH - Adapt feed water
parameters
- Check current
temperature / conductivity
and compare with
operating limits and
design parameters
typical system curve
- Refer to actions indicated
in respect of W04
W07 - Check cabling of sensor
MEASUREMENT ALARM, QT/TT 3.1
OUT OF LIMITS - Check indication of
temperature / conductivity
and verify probe with
Measurement failure
external test unit
In case values it differ
more than 10% sensor or
transmitter has to be
exchanged
- Check that low level
signal is given to the
W08 Water level in the optional system and works as it
BUFFER TANK LEVEL TOO permeate buffer tank is too should
LOW low - Check that the
downstream system is not
switched off

CONTENTS
- Check that the

downstream system
operates correctly
- Compare and adjust the
capacities of the pre and
post system which fill and
empty the buffer tank
11.2.2 Alarms
Faults (red) Possible causes Action
- Check that the system is

operated in automatic
F10
System doesn’t stop at mode and high level
BUFFER TANK LEVEL TOO signal “buffer tank high level” signal is being correctly
HIGH transmitted to the control
system
- Check control air pressure
6-8 bar
- Check that valve DV-1001
is open
- Check that a pre system /
pump gives sufficient feed
Pump is not provided with a water capacity of 3 m³/h
sufficient pre-water pressure at 2-4 bar
during desalination process - Check the differential
pressure of filters CF-
1001/2 and CF-1003/4 by
PI 1.1 – PI 1.2 + PI 1.2 –
filter cartridges where
F12 necessary
INLET PRESSURE TOO
LOW - Check control air pressure
6-8 bar
- Check that valve DV-1002
is open and DV-1001 is
closed
- Check that a pre system /
System is not provided with pump gives sufficient
a sufficient water pressure flushing water at 3-4 bar
during flushing process - Check the differential
pressure of filters CF-
1001/2 and CF-1003/4 by
PI 1.1 – PI 1.2 + PI 1.2 –
filter cartridges where
necessary
Issue 31.03.2022
CONTENTS
- Check the differential

pressure of filter ACF-
1001 by using pressure
gauge PI 1.1 and flushing
water inlet pressure and
change the activated
carbon filter cartridge
where necessary
F13 - Check adjustment of
RP-1001 OVERLOAD overload relay it has to be
RELAY TRIPPED in accordance with the
value mentioned on the
motor name plate
Motor of high pressure pump
- Check that the motor
is overloaded
pump combination can be
turned easily
- Measure motor and motor
power cable for any
damages and short cut
F14 - Check reasons for the
Local / optional external
E-STOP ACTIVATED or pushed emergency button
emergency push button is
DC24V TRIPPED and release them after
switched
solving the failure
Break of the cables/contacts - Check internal and
to/from the emergency push external wiring acc. to
buttons or missing cable supplied wiring diagram
bridge of the not installed
optional emergency push
button
- Check internal DC24V
DC24V power failure
power supply
- Check whether the
throttle valve GLV-2001 is
opened
- Check differential
pressure over the
Pressure value in the high membranes PVRO-
F15 pressure pipe system is 1001/….by using
PUMP PRESSURE HIGH outside the designed range pressure indicator PI 1.4 /
HIGH and warning W03 fails or PI 2.1
was unobserved - Check pressure
transmitter PT 1.2 for
correct function
- Follow up measures given
at the indications of
warning W03
11.2.3 Faults
Malfunction Possible causes Action

CONTENTS
- Check whether the throttle

valve GLV-2001 is open
pressure across the
Pressure value in the high-
membranes PVRO-
pressure pipe system is
Water from Safety valve at 1001/….by using pressure
outside the design range
RP-1001 blows out gauges PI 1.4 / PI 2.1
and warning W03 fails or
- Check pressure
was unobserved
transmitter PT 1.2 for
correct function
- Follow up actions as for
Warning W03
- Check whether valve
BAV-2002 is open
Water from safety valve Pressure value in the
- Check post piping system
APSV-2001 blows out at concentrate pipe system is
on concentrate side for
concentrate line outside the design range
any abnormal blockages
or hydraulic resistance
- Check whether valve
BAV-3002 is open
Water from safety valve Pressure value in the
- Check post piping system
APSV-3001 blows out at permeate pipe system is
on permeate side for any
permeate line outside the design range
abnormal blockages or
hydraulic resistance
System is not adjusted to
adjusting the system in
the required operating
respect of permeate flow,
values
temperature and pressure
by using valve GLV-2001
- Check current temperature
and compare with
operating limits and
System operates outside characteristic curve of the
Permeate capacity is out of the design parameters system
line with the system - Adapt feed water
characteristic curve (lower temperature (<35°C) to
than 0.5 m³/h) the design parameters
- Check permeate /
concentrate flow FI 3.1 / FI
2.1 and compare with
Installed membranes curve, permeate flow (FI
PVRO1001/… are blocked 3.1) is 10% below set
by scaling value
- Check differential pressure
over the membranes by
using PI 1.4 and PI 2.1, it
should be below 4 bar
Issue 31.03.2022
CONTENTS
- Check that concentrate

flow (FI 3.1) is minimum 1
m³/h to prevent scaling
- Check drive belt
Drive belt is not correctly
installation acc. to the
clamped
manual
Pressure compensator - Check pump compensator
damaged acc. to the manual
Pump is not properly - Check tightness of the
Abnormal sounds and
mounted on its base mounting bolts
vibration from pump RP-1001
- Follow up maintenance
Internal pump parts
and troubleshooting as
damaged
per manual
- Follow up maintenance
Damaged bearings and troubleshooting as
per manual
Motor has burned out - Replace motor
Short circuit in the supply - Check motor and supply
Motor protection switch line or motor line
triggered on pump RP-1001
- Reset motor protection
Motor protection switch set
according to values on the
too low
machine plate
- Change the filter
cartridges
Differential pressure across
Filters CF 1001/2/3/4 are - Check pre-treatment of the
the filters CF-1001/2/3/4 is
blocked system to reduce
above 1.5 bar
sediment load on the
filters
- Check the differential
pressure of filter ACF-
1001 by using pressure
Differential pressure across Activated carbon filter ACF- gauges PI 1.1 and
the filters ACF-1001 too high 1001 is blocked flushing water inlet
pressure and change the
activated carbon filter
cartridge if needed
pressure across the
membranes PVRO-
Differential pressure across Membranes are easily 1001/….by using pressure
the membranes PVRO- blocked by sediments or gauges PI 1.4 / PI 2.1
1001/...is > 4 bar scaling - Start back flushing
process and check the
results

CONTENTS
- Proceed with injection of

antiscalant by separate
dosing system
- Change membranes if
needed
permeate water and
compare with
Installed membranes have indicate a bypass
an internal or external - Check pressure of PI 2.1,
bypass it should not be similar to
Bad smell of permeate water pressure of PI 1.4
needed
Conductivity measurement
fails
mobile device
permeate water and
compare with
indicate a bypass
Leaks at connections of
it should not be similar to
membrane modules
Concentrate flow at FI 2.1 is pressure of PI 1.4
< 1m³/h - Check the connectors of
- Replace O-ring seals of
membrane connectors
needed
fails
mobile device
pressure across the
membranes PVRO-
Permeate production 1001/….by using pressure
Membranes are easily
decreases > 10% at constant gauges PI 1.4 / PI 2.1
blocked by sediments or
pressure and feed - Start back flushing
scaling
temperature process and check the
results
Issue 31.03.2022
CONTENTS
- Proceed with injection of

antiscalant by separate
dosing system
needed
permeate water and
compare with
indicate a bypass
Permeate rate too high (FI Installed membranes have
3.1) and conductivity too high an internal or external
pressure of PI 1.4
(QT 3.1) bypass
- Take a sample from each
pressure vessel and
analyse water quality
- Clean or change
membranes if needed
permeate water and
compare with
indicate a bypass
Installed membranes have
an internal or external
Conductivity at QT 3.1 too pressure of PI 1.4
bypass
high, permeate flow at FI 3.1 - Check the connectors of
too high, pressure behind the the membrane modules
modules (PI 2.1) too low - Take a sample from each
pressure vessel and
analyse water quality
- Clean or change
membranes if needed
Leaks at connections of the membrane modules
membrane modules - Replace O-ring seals of
membrane connectors
Conductivity at QIT1.1 LF too fails, adjusted limit too low system with separate
high, permeate smell and mobile device
quantity OK Adjusted conductivity limit
- Check adjusted limit
too low

CONTENTS
12 Dismantling and Disposal of the Plant / Unit

DANGER
injuries! Work on electrical cables may only be carried out by
specialist personnel!
WARNING
reconnection.
WARNING
Risk of injury from preloaded spring assemblies
The valves ( Fig. 1/DV, BAV) are closed by a pre-loaded spring If the
valve drive is not dismantled properly the spring can be released in
an uncontrolled manner.
WARNING ● Observe the manufacturer’s installation and dismantling
manual
NOTICE
Environmental damage through improper disposal
● Prevent waste
● Separate waste
NOTICE ● Collect water-polluting solids and liquids in suitable tanks
● Disposal only in compliance with all applicable regulations
The plant / unit does not contain any potentially harmful substances as defined in Tables
A and B of the IMO Resolution MEPC.269(68) dated 15.05.2015.
12.1 Before dismantling
● Switch off power and secure against accidental reconnection, physically separate
the cable and discharge residual energy.
● Shut off compressed air supply, physically remove pipe
● Shut off all pipes to and from the plant / unit, physically detach the pipes, collect
draining liquids in suitable containers and dispose of in the proper manner.
● Remove operating and auxiliary materials.
● Thoroughly clean out the inside of the tank, collect draining liquids in suitable
containers and dispose of in the proper manner.
12.2 Disposal
Mandatory provisions e.g. for the avoidance and separation of waste must be complied
with during all works on the plant / unit.
Electronic waste and components may only be recycled by authorised disposal
companies.
Recycle plastic components.
Issue 31.03.2022
CONTENTS
Metallic components must be scrapped.

The remaining components must be recycled according to material, in particular the
following water-polluting substances must not be disposed of on the ground or in the
drainage system:
● Hydraulic fluid
● Coolants
● Cleaning fluids
These substances must be collected in suitable tanks, transported and disposed of in
compliance with regional regulations!
The recycling process for the above-mentioned plant / unit must
conform to the rules and regulations of Technical Ordinance TR 620
on the Safety of Maritime Transport Facilities and Federal Law No. 89
of the Russian Federation. Regional rules and regulations must be
Note observed.

CONTENTS
13 Appendix
13.1 Checklist for commissioning
The middle column is intended for an “OK” result
Start-up procedure OK Remarks
Check electrical connections
Inspect pipe and flange connections
Ensure compressed air supply 6 – 8 bar
Ensure flushing water supply 3 – 4 bar
Ensure feed water supply 3 – 4 bar
Check pressure gauges Nipple on the upper rubber tip must
be cut off
Close sampling valve BAV-3001
Open valve BAV-2002
Open valve BAV-3002
Open throttle valve GLV-2001
Open valve DV-1002 manually Loosen knurled head screw at
solenoid valve GLV-1002
Fill the SRO-COM with fresh water Fill until there is no visible air or air
bubbles into the flow meter FI 2.1
and FI 3.1. Duration about 2 minutes.
Close valve DV-1002 manually Tighten knurled head screw at
solenoid valve GLV-1002
Adjust SRO-COM 9.3 Adjusting the SRO-COM
Table 11 Checklist
Issue 31.03.2022
SRO-COM: Installation, Operating & Maintenance Manual 3.3 Print version
13.2 Operating data log
Operation Protocol SRO-COM
Month: Month: Page:
Page:
Seawater Supply Membrane System Flow Rates
Feed Feed Fine Filter RO Membrane Modules
Date Time Quantity Quality
Flow Temperature (Pressure) Pump (Pressure)
Pressure Outlet Pressure Permeate

Inlet Outlet Pressure Inlet Permeate Concentrate
Difference (Concentrate) Difference Conductivity
Recommended FI 2.1 + FI 3.1 TT 3.1 PI 1.1 PI 1.3 Inlet - Outlet PI 1.4 PI 1.4 PI 2.1 Inlet - Outlet FI 3.1 FI 2.1 QT 3.1
Value [l/h] [°C] [bar] [bar] [bar] [bar] [bar] [bar] [bar] [l/h] [l/h] [uS/cm]
min. 1 min. 1.0

appr. 4 max. 1.5 max. 68 appr. 60 appr. 57 max. 4 1000
max. 35 max. 5.0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

CONTENTS
29
30
31

Commissioning and
> Type: SRO-COM

> Model/Type: 10, 25, 40 & 60 m3/h
1
SRO-COM 10, 25, 40, 60
24.03.2022
0. Print version New Publication NB 15.03.2019

1.Print Version Minor corrections NB 07.02.2020
2. Print Version Preservation fluid information added NB 06.04.2020
3. Print Version Change of name and legal entily KP 24.03.2022
Copyright
The contents of this manual are copyrighted.
Without a written approval by RWO GmbH, the manual must not be, partially or in full, duplicated,
circulated, used for the purpose of competition or made available to third parties.
This manual and all of its contents are property of RWO GmbH and have to be returned on demand at
all times.
RWO GmbH
Gerold-Janssen-Str. 2 • 28359 Bremen • Germany
tel. +49 (0)421 53705-0
www.rwo.de
2
SRO-COM 10, 25, 40, 60
24.03.2022
Contents
1 General 5
1.1 Documente structure 5
1.5 Warranty 6
1.6 Contact information 6
2 General safety instructions 7

2.1 Operator obligations 7
2.2 Specific safety instructions and symbols 7
2.8 Hazard potential of the reserve osmosis plant 10
3 Commissioning procedure 11
3.1 Valve function test 11
3.1.1 Compressed air supply 11
3.1.2 Function test 11
3.1.2.1 Diaphragm valve DV-1001 11
3.1.2.2 Diaphragm valve DV-1002 12
3.1.2.3 Pneumatic ball valve BAV-2001 12
3.1.2.4 Ball valve BAV-2002 13
3.1.2.7 Needle valve GLV-2001 14
3.2 Filling and rinsing procedure 15
3.2.1 Connecting water inlets and outlets 15
3.2.1.1 Feed water TIP 1.1 15
3.2.1.2 Flushing water TIP 1.2 15
3.2.1.3 Permeate outlet TIP 3.1 16
3.2.1.4 Concentrate outlet TIP 2.1 16
3.2.2 Filling and rinsing the unit 17
3.2.2.1 Preparations filling and rinsing process 17
3.2.2.2 Filling and rinsing process start 18
3.2.2.3 Filling and rinsing process end 19
3.2.2.4 Post filling and rinsing process 19
3.3 First start of the unit 20
3.3.1 Turn on power supply 20
RWO GmbH
tel. +49 (0)421 53705-0
www.rwo.de
3
SRO-COM 10, 25, 40, 60
24.03.2022
3.3.2 Turn on operating mode 21

3.3.3 Turn off operating mode 24
3.5 First permeate 24
4 Preservation procedure 25
4.1 General safety instructions 25
4.1.1 Basic rules for personal protection equipment (PPE) 25
4.1.2 Potential hazards 26
4.1.3 Disposal 26
4.2 Preservation process 27
4.2.1 Additional equipment 27
4.2.1.1 Pump 27
4.2.1.2 Tank 27
4.2.1.3 Preservative 27
4.2.2 Preparing the preservation fluid 28
4.2.2.1 Filling the preservation tank 28
4.2.2.2 Mixing the preservation fluid 29
4.2.3 Connections 29
4.2.4 Start of the preservation process 30
4.2.5 End of the preservation process 31
4.2.5.1 Dispose of the preservation fluid 32
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1 General
1.1 Documente structure
This document contains important information for the operator of the plant / unit to which it refers.
 Safety instructions
 Instructions for commissioning, operation and maintenance
 Technical data
Should you require further information or if problems arise that are beyond the scope of this manual please contact
VWT Deutschland GmbH directly. (1.6 Contact Information)
Illustrations, diagrams and tables are for information only and normally reflect the VWT standard; they may differ
in the case of special installations, additional options and technical modifications. Detailed information about
acquired systems can be found in the drawings supplied with equipment.


 Descriptions appear in continuous text.
 Lists are marked with a (●).
 Work stages are numbered thus (1), 2), 3)...).
 Remarks and references are marked with ( ).
 Emboldened type in continuous text indicate safety instructions.

 while a specialist will be able to carry out Commissioning, Preservation

 has received instruction from a specialist about the tasks assigned to them
and the possible hazards arising from improper use of the equipment
 has demonstrated that they have learnt what is required
Note  has been taught about the necessary safety devices and protective measures.

 due to their specialist training, proficiency, experience and knowledge of the
relevant standards, is able to assess the tasks assigned to them,
 recognises the potential hazards and can take steps to prevent them.
Note
Read this manual carefully, if necessary more than once. VWT provides product training sessions as part of the
specialist qualification programme. If you are interested, please contact our Service department (1.6 Contact
Information).
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1 . 5 Wa r ra nty
The warranty in relation to our general terms and conditions and VWT confirmation of order only applies provided:
 The plant/unit is used in accordance with this operating manual
 The operating log is completed on a daily basis
 The plant/unit has not been subject to incorrect operation or misuse
 Repairs are carried out exclusively by specialists
 Only original components and parts and chemicals approved by VWT Deutschland GmbH are used for
repairs
 The plant is not modified without prior approval
 All rotating parts
 Seals
 Membranes
 Filters
 Desiccant cartridges
 etc.
1.6 Contact information

Repair and service +49 421 53705 704 +49 421 53705 448 [email protected]
Spare parts service +49 421 53705 703 +49 421 53705 440 [email protected]
Internet www.rwo.de

Water Technologies
28359 Bremen
Germany
When ordering spare parts, please provide us with the serial number of the plant / unit
(see cover page of these operation instructions or name plate of the plant / unit) and
the IMO number of the vessel.
Note
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2.1 Operator obligations
The plant/unit was designed and manufactured in compliance with the applicable regulations, standards and
specifications. It employs the latest technology and guarantees maximum safety under all operating conditions.
However, the safety of the plant/unit is only guaranteed if all necessary measures are observed. The plant
operator must organise these measures in compliance with the instructions.
 The plant/unit is only operated in a technically flawless condition. The safety facilities must be regularly
inspected for functionality.
 The required PPE must be available and is used when necessary.
 The operating manual must be available in a legible form for use with the plant/unit.
 The operating log must be updated daily.
 Only specialist personnel are permitted to operate, maintain and repair the plant/unit..
 The specialist is informed about all aspects of workplace safety and environmental protection, knows
the content of the operating manual and the safety instructions contained within it.
 All safety instructions and warnings are clearly visible on the plant/unit (have not been removed or
obliterated).
 Modifications to the plant are only to be carried out by specialist personnel approved by the manufacturer.
2.2 Specific safety instructions and symbols

The following operating manual contains specific safety instructions designed to avert hazards to:
 People
 Products and the plant / unit
 The environment
The symbols used in the operating manual are intended to alert people to the following points:
DANGER indicates an imminent danger to life and limb. Failure to comply with the
instruction may result in death or serious injury.
DANGER
WARNING indicates a potentially dangerous situation Failure to comply with the

instruction may result in serious or fatal injuries.
WARNING
CAUTION indicates a potentially dangerous situation. Failure to comply with the

instruction may result in minor injuries.
CAUTION
NOTICE indicates important information and actions whose non-compliance can

result in faults or damage to the plant / unit.
NOTICE
Indicates guidance, tips and other useful information about the respective topic.
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Note
DANGER
 Secure the plant / unit against tipping over.
 No work must be carried out on the plant / unit until it is rigidly connected to
the ship’s structure.
The plant / unit must be installed on a solid, level and stable surface and be bolted or welded
to the substructure of the ship.
DANGER
The plant / unit may only be operated by specialist personnel who are familiar with the operating manuals.
 Only authorised personnel are permitted to be present within the working area of the plant / unit.
 Make sure that no-one could be injured when starting the plant / unit.
Inspect the plant / unit for visible damage before starting and ensure it is only operated in a technically sound
condition. Any damage to the plant / unit must be reported immediately!

 Maintenance and repair works must only be carried out in moderate seas or in port.
 Make sure that inspection and maintenance intervals and procedures are followed as specified
in the operating manual!
 Observe the repair and maintenance instructions of the individual components contained in the Appendix!
 Before commencing any repair and maintenance works ensure that all unauthorised persons are
prevented from gaining access to the plant / unit. Put up signs informing that maintenance or repair
works are being carried out.
 Disconnect the main power supply before starting the repair and maintenance work.
 Depressurise the system, interrupt the supply to the plant / unit and ensure against accidental
reconnection.
 Only use suitable and functional lifting gear when removing heavy components.
 Ensure all components are at room temperature before commencing repair and maintenance work.

Change your clothes before starting maintenance and other works on the system.
Wear:
 Disposable overalls
 Rubber boots
 Oil-resistant work gloves
 Goggles or face mask
 Safety harness
 Lightweight respirator
After completing the work make sure that the overalls are properly disposed of, wash
the other items with clean water and store them.
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Mandatory provisions e.g. for the avoidance and separation of waste must be complied with during all works on
the plant / unit.
 Electronic waste and components may only be recycled by authorised disposal companies.
 Recycle plastic components
 Metallic components must be scrapped
The remaining components must be recycled according to material, in particular the following water-polluting
substances must not be disposed of on the ground or in the drainage system:
 Lubricants and oils
 Hydraulic fluid
 Coolants
 Acids and alkalis
 Cleaning fluids
These substances must be collected in suitable tanks, transported and disposed of in compliance with regional
regulations!
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2.8 Hazard potential of the reserve osmosis plant

The reverse osmosis plant has undergone a risk appraisal in accordance with DIN EN ISO 12100 and a hazard
assessment in accordance with Section 5 of the Industrial Safety Act (ArbSchG). Incorrect operation or misuse
can result in significant health risks for the operator and damage to the environment. In addition, the reverse
osmosis plant and other material assets of the ship’s installations may be permanently damaged.
All persons concerned with the installation, the electrical and hydraulic connection and operation of the reverse
osmosis plant must be appropriately qualified (Qualifications of personnel) and comply with this installation and
operating manual in every respect. It concerns your safety!

DANGER
Direct contact with live parts (> 42 V) may lead to death or serious injuries. Work on
electrical cables may only be carried out by specialist personnel.
DANGER  Disconnect the power supply
 Secure against accidental reconnection.
 Verify the system is de-energised
WARNING
 Depressurise hydraulic / pneumatic system.
WARNING  Secure hydraulic / pneumatic system against accidental reconnection.
 Verify the system is depressurised.
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3 Commissioning procedure
3.1 Valve function test
3.1.1 Compressed air supply
The compressed air supply must be connected to the air inlet connection (TIP 4).
The customer must provide the compressed air connection with a pressure of 6-8 bar. Quality according to ISO
8573-1:2010 [2:4:2], at ambient temperatures below +3°C [2:2:2].
Air supply pressure gauge
Air supply inlet
3.1.2 Function test

3.1.2.1 Diaphragm valve DV-1001
Check the function of the diaphragm valve (DV-1001) by turning the small screw on the solenoid valve (GLV-
1001). After the function test has been completed the valve must be in the closed state.
Diaphragm valve
Solenoid valve
Feed water inlet
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3.1.2.2 Diaphragm valve DV-1002

Check the function of the diaphragm valve (DV-1002) by turning the knurled head screw on the solenoid valve
(GLV-1002). After the function test has been completed the valve must be in the closed state.
Diaphragm valve
Solenoid valve
Flushing water inlet
3.1.2.3 Pneumatic ball valve BAV-2001

Check the function of the pneumatic ball valve (BAV-2001) by turning the screw on the solenoid valve (GLV-
2002). After the function test has been completed the valve must be in the open state.
Pressure gauge
Pneumatic ball valve
Solenoid valve
Needle valve
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3.1.2.4 Ball valve BAV-2002

Check the function of the ball valve (BAV-2002) by manually opening and closing it.
After the function test has been completed the valve must be in the open state.
Rinsing outlet concentrate
Concentrate ball valve
Concentrate outlet

Rinsing outlet permeate
Permeate ball valve
Permeate outlet
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After the function test has been completed the valve must be in the closed state.
Permeate pressure gauge
Permeate safety valve
Permeate sample ball valve
Permeate flow indicator
3.1.2.7 Needle valve GLV-2001

Check the function of the needle valve (GLV-2001) by manually opening and closing it.
Pressure gauge
Solenoid valve
Needle valve
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3.2 Filling and rinsing procedure

3.2.1 Connecting water inlets and outlets
3.2.1.1 Feed water TIP 1.1
Connect feed water inlet (TIP 1.1) of the SRO-COM unit to the feed water connection.
Diaphragm valve
Solenoid valve
Feed water inlet
3.2.1.2 Flushing water TIP 1.2

Connect the flushing water inlet (TIP 1.2) of the SRO-COM unit to the ships fresh water connection.
Diaphragm valve
Solenoid valve
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3.2.1.3 Permeate outlet TIP 3.1

Connect the permeate outlet (TIP 3.1) of the SRO-COM unit to the next component of the fresh water making
system.
Permeate ball valve
Permeate outlet
3.2.1.4 Concentrate outlet TIP 2.1

Connect the concentrate outlet (TIP 2.1) of the SRO-COM unit to an overboard discharge.
Concentrate outlet
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3.2.2 Filling and rinsing the unit

3.2.2.1 Preparations filling and rinsing process
Connect rinsing outlet permeate (TIP 3.2) and rinsing outlet concentrate (TIP 2.2) of the SRO-COM unit
temporarily to an overboard discharge. Close ball valve permeate outlet (BAV-3002) and ball valve concentrate
outlet (BAV-2002) during the filling process.
Permeate ball valve
Permeate outlet
Concentrate outlet
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3.2.2.2 Filling and rinsing process start

Start the filling process by opening the diaphragm valve (DV-1002) with the knurled head screw on the solenoid
valve (GLV-1002).
Diaphragm valve
Solenoid valve
If the flow indicator permeate (FI 3.1) and the flow indicator concentrate (FI 2.1) are filled with water let the water
flow for additional 30 minutes to rinse the system and clean it of dirt and residues.
Flow indicator concentrate
Flow indicator permeate
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3.2.2.3 Filling and rinsing process end

End the filling process by closing the diaphragm valve (DV-1002) with the knurled head screw on the solenoid
valve (GLV-1002).
Diaphragm valve
Solenoid valve
3.2.2.4 Post filling and rinsing process

Disconnect the temporarily connections on the rinsing outlet permeate (TIP 3.2) and the rinsing outlet concentrate
(TIP 2.2) to the overboard discharge and seal both connections with a plug.
Open ball valve permeate outlet (BAV-3002) and ball valve concentrate outlet (BAV-2002).
Permeate ball valve
Permeate outlet
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Concentrate outlet
3.3 First start of the unit

3.3.1 Turn on power supply
Turn on the power supply with the main switch (Q1). The Power indicator (H1) lights up white to indicate that the
system is supplied with voltage.
After the system has booted the LCD display indicates the operating statuses and possible warnings and alarms
in English. The system time is fixed to time zone UTC, the time zone cannot be changed. The system clock
cannot be adjusted in case of deviations.
Indicator light - Power
Main switch
Operating mode switch
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Operating mode
Permeate conductivity
Permeate temperature
High pressure pump
High pressure pump
System time
Due to the possibility of air bubbles in the system it might occur that the values of the permeate conductivity and
permeate temperature are out of range. This can be neglected before the first start of the unit.
3.3.2 Turn on operating mode

CAUTION
Before starting the unit make sure all valves and connections are in the following
positions:
 Diaphragm valve DV-1001 closed
CAUTION  Diaphragm valve DV-1002 closed
 Pneumatic ball valve BAV-2001 open
 Needle valve GLV-2001 open
 Ball valve BAV-3001 closed
 Ball valve BAV-3002 open
 Ball valve BAV-2002 open
 Rinsing inlet TIP 1.4 closed (with plug)
 Anti scaling inlet 1.3 closed (with plug)
 Rinsing outlet permeate TIP 3.2 closed (with plug)
 Rinsing outlet concentrate TIP 2.2 closed (with plug)
NOTICE
If the SRO-COM unit is connected to a tank, make sure that all measures have been
taken to prevent the tank from overflowing during commissioning.
NOTICE
Turn the operating mode switch (SH1) from “OFF” to “MAN”.

A. The power indicator (H2) lights up green to indicate that the system is running
B. The feed water diaphragm valve (DV-1001) opens automatically
C. The pneumatic ball valve (BAV-2001) closes automatically after a predefined time
D. The high pressure pump (RP-1001) starts automatically after a predefined time
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Indicator light - On
If the SRO-COM unit has started properly check the whole system at the current pressure for leakages and
unusual noises. Due to the fact that the needle valve (GLV-2001) is fully open the following warning message
will appear on the display after a predefined time and the warning indicator (H3) lights up yellow to indicate that
the system has a warning:
“W02 PUMP PRESSURE TOO LOW”
The warning indicates that the working pressure of the SRO-COM unit is not adjusted and below 45 bar. The
warning can be neglected until the pressure has been adjusted according to the following steps.
Indicator light - Warning
If there are no leakages or unusual noises at the SRO-COM unit start to close the needle valve (GLV-2001)
slowly to increase the pressure in the system.
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Set the pressure in accordance to the “working pressure” diagram in the manual of your SRO-COM unit.
If the operating pressure exceeds 45 bar the
Pressure warning can be reseted by pressing the illuminated push button
gauge
(SH7).
Illuminated push button -

Solenoid valve
Needle valve
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3.3.3 Turn off operating mode

DANGER
If the operating mode switch (SH1) is switched from “MAN” or “AUTO” to “OFF”-mode
the unit WILL NOT instantly turn off. Instead the automatic flushing process takes
place which is indicated on the display by the operating mode “FLUSHING” and by
DANGER the flashing green indicator light (H2). During this process the SRO-COM unit is still
working and pressurized.
Turn the operating mode switch (SH1) from “MAN” to “OFF” to start the automatic flushing process which is
necessary before the SRO-COM unit is turned off. To indicate the flushing process the displayed mode on the
display is set to “FLUSHING” an the green indicator light (H2) is flashing.
Automatic flushing process:

A. The Power indicator (H2) flashes green to indicate that the system is in flushing mode
B. Feed water diaphragm valve (DV-1001) closes automatically
C. Pneumatic ball valve (BAV-2001) opens automatically after a predefined time
D. High pressure pump (RP-1001) stops automatically after a predefined time
E. Flushing water diaphragm valve (DV-1002) opens automatically after a predefined time
F. The unit is flushing for 30s to 60s depending on the size of your SRO-COM unit
G. The high pressure pump (RP-1001) starts running for approximately 5s
H. The unit is flushing for additional 30s to 60s depending on the size of your SRO-COM unit
I. Flushing water diaphragm valve (DV-1002) closes automatically
J. Indicator light (H2) turns off
K. The LCD display will indicate “STOP MODE” if the flushing process is over
Indicator light - On
Main switch
If the flushing process is finished the SRO-COM unit can be turned of at the main switch (Q1).
3.5 First permeate
The first permeate from the SRO-COM if its has been started from a preservated state has to be discarded. This
is at least:
- 0,5m3 for the SRO-COM 10 & 25
- 1,0m3 for the SRO-COM 40 & 60
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4 Preservation procedure
4.1 General safety instructions
4.1.1 Basic rules for personal protection equipment (PPE)
Wear:
 Disposable overalls
 Rubber boots
 Oil-resistant work gloves
 Goggles or face mask
 Safety harness
 Lightweight respirator
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4.1.2 Potential hazards

DANGER
Risk of chemical burns to the skin and serious eye damage from the preservative. May
cause an allergic skin reaction
 Wear protective gloves, protective clothing, eye protection, respiratory
DANGER protection and face protection.
 Ensure good ventilation at the workplace.
 Avoid contact with skin and hair.
 Note material safety data sheet.
 Check the hydraulic / pneumatic system for no pressure.
NOTICE
Environmental hazards
Harmful to aquatic organisms, with long-term effect.
 Avoid release to the environment.
NOTICE
4.1.3 Disposal
the plant / unit.
 Electronic waste and components may only be recycled by authorised disposal companies.
 Recycle plastic components.
 Metallic components must be scrapped.
 Lubricants and oils
 Hydraulic fluid
 Coolants
 Acids and alkalis
 Cleaning fluids
regulations!
Disposal of preservation fluid see chapter 4.2.5.1
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4.2 Preservation process

If the SRO-COM is taken out of service for longer than 48 hours the SRO-COM must undergo cleaning,
disinfection and preservation to protect against further contamination.
4.2.1 Additional equipment

All additional components and materials required for the preservation process are listed in the following chapters.
4.2.1.1 Pump
In the following chapters of these instruction, the pump required for the preservation process is referred to as
preservation pump.
Unit size Preservation pump pressure Preservation pump capacity
SRO-COM 10m3/h 3 bar min. 50 l/min
4.2.1.2 Tank
In the following chapters of these instruction, the tank required for the preservation process is referred to as
preservation tank.
Unit size Minimum preservation tank volume
SRO-COM 10m3/h min. 100 l
4.2.1.3 Preservative
Following chemicals are needed for the preservation process. Please note the information in the safety data
sheets supplied with the chemicals.
Description Type Part-No.
Preservative Hydrex 7310 CHGURG0485
Deactivation medium Sodium disulfite CHGURG0365
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4.2.2 Preparing the preservation fluid

In the following chapters of these instruction, the mixture of permeate and preservative is referred to as
preservation fluid.
Unit size Preservation fluid permeate volume
4.2.2.1 Filling the preservation tank

WARNING
Connect the rinsing outlet permeate (TIP 3.2) of the SRO-COM unit temporarily to the preservation tank and
close ball valve permeate outlet (BAV-3002). Turn the SRO-COM unit on in manual mode and fill the
preservation tank with the amount of permeate needed for your unit according to chapter 4.2.2.
Permeate ball valve
Permeate outlet
In case that there is no permeate available fresh water with the following conditions
is a suitable replacement:
● Temperature < 35 °C
● Salinity < 500 ppm
Note ● Free Chlorine < 0,1 ppm
If the preservation tank is filled turn of the SRO-COM unit.

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4.2.2.2 Mixing the preservation fluid

Add the amount of 0.6% of preservative to the the amount permeate depending of the size of your SRO-COM
unit. Connect the pressure side of the preservation pump back to the preservation tank and let the water
circulate for at least 15 minutes to mix the fluids.
4.2.3 Connections
WARNING
Connect the suction side of the preservation pump to the preservation tank and the pressure side temporarily to
SRO-COM
Rinsing inlet
Anti scaling inlet
SRO-COM
Rinsing inlet
Anti scaling inlet
the rinsing inlet (TIP 1.4) of the SRO-COM unit.
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Connect rinsing outlet permeate (TIP 3.2) of the SRO-COM unit temporarily to the preservation tank and close
ball valve concentrate outlet (BAV-3002) during the preservation process.
Permeate ball valve
Permeate outlet
Connect rinsing outlet concentrate (TIP 2.2) of the SRO-COM unit temporarily to the preservation tank and close
ball valve concentrate outlet (BAV-2002) during the preservation process.
Concentrate outlet
4.2.4 Start of the preservation process

Turn on the preservation pump and let the preservation fluid circulate through the SRO-COM unit for:
 at least 30 minutes for the SRO-COM 10 & 25
 at least 45 minutes for the SRO-COM 40 & 60
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4.2.5 End of the preservation process

Turn off the preservation pump. Disconnect all temporarily connections from the SRO-COM unit and bring all
connections in their original state. The permeate ball valve (BAV-2002) and the concentrate ball valve (BAV-
3002) should stay closed until the filling and rinsing process before the next use.
SRO-COM 10 / 25:
Unscrew all four cartridge filter units (CF-1001 - CF-1004) and drain them into the preservation tank. It is
recommended to change the cartridge filter elements after the preservation process.
Drain the residual water from the SRO-COM unit.
SRO-COM
Cartridge filter units
SRO-COM 40 / 60:
Open the drain connections on both cartridge filter units (CF-1001 & CF-1002) and let them completely drain
into the preservation tank. It is recommended to change the cartridge filter elements after the preservation
process. Drain the residual water from the SRO-COM unit.
SRO-COM
Cartridge filter drain
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4.2.5.1 Dispose of the preservation fluid

To dispose Hydrex 7310 and water treated with this biocide, it must be deactivated with sodium disulfite
(Na2S2O5) before being discharged. For each 1 kg of Hydrex 7310, 2.5 kg of 40% sodium hydrogen sulfite
solution or 1 kg of sodium disulfite are required. The reaction will be completed in seconds.
The biocidal active ingredients in Hydrex 7310 are converted into harmless sodium bromide (comparable to
sodium chloride = table salt) and hydrolyze to malonic acid and further to acetic acid. The resulting wastewater
must be sent to the wastewater disposal (sewage treatment plant) and will convert into carbon dioxide, nitrogen
and water as part of the biological treatment.
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Membrane change procedure
SRO-COM 10, 25, 40 & 60
> Type: SRO-COM

> Model/Type: 10, 25, 40 & 60 m³/h
1
SRO-COM 10, 25, 40, 60
07.02.2020
0. Print version New Publication NB 23.03.2020

1. Print version Change of name and legal entity KP 27.02.2023
Copyright
The contents of this manual are subject to copyright law.
These documents in this manual – whether in whole or in part – may not be duplicated, distributed, used for
unauthorised competitive purposes or communicated to third parties without the written permission of RWO
GmbH.
This manual and its entire contents are the property of RWO GmbH and at all times must be returned immediately
on request.
RWO GmbH
tel. +49 (0)421 53705-0
www.rwo.de
2
SRO-COM 10, 25, 40, 60
07.02.2020
Contents
1 General 4
1.1 Documente structure 4
1.5 Warranty 5
1.6 Contact information 5
2 General safety instructions 6

2.1 Operator obligations 6
2.2 Specific safety instructions and symbols 6
2.8 Hazard potential of the reserve osmosis plant 9
3 Membrane change procedure 10

3.1 Piping & hose connections 10
3.1.1 SRO-COM 10 & 25 10
3.1.1 SRO-COM 40 & 60 10
3.2 Dismounting pressure vessel end caps 11
3.2.1 SRO-COM 10 & 25 11
3.2.2 SRO-COM 40 & 60 11
3.3 Removal of membranes 12
3.3.1 SRO-COM 10 & 25 & 60 12
3.3.1 SRO-COM 40 12
3.4 Mounting of membranes 13
3.4.1 SRO-COM 10 & 25 & 60 13
3.4.1 SRO-COM 40 13
3.5 Mounting pressure vessel end caps 14
3.5.1 SRO-COM 10 & 25 14
3.5.2 SRO-COM 40 & 60 14
RWO GmbH
tel. +49 (0)421 53705-0
www.rwo.de
3
SRO-COM 10, 25, 40, 60
07.02.2020
1 General
1.1 Documente structure
This document contains important information for the operator of the plant / unit to which it refers.
● Safety instructions
● Instructions for commissioning, operation and maintenance
● Technical data
Should you require further information or if problems arise that are beyond the scope of this manual please contact
RWO GmbH directly. (1.6 Contact Information)
Illustrations, diagrams and tables are for information only and normally reflect the RWO standard; they may differ
in the case of special installations, additional options and technical modifications. Detailed information about
acquired systems can be found in the drawings supplied with equipment.


● Descriptions appear in continuous text.
● Lists are marked with a (●).
● Work stages are numbered thus (1), 2), 3)…).
● Remarks and references are marked with ( ).
● Emboldened type in continuous text indicate safety instructions.

● while a specialist will be able to carry out Commissioning, Preservation

● has received instruction from a specialist about the tasks assigned to them and
the possible hazards arising from improper use of the equipment
● has demonstrated that they have learnt what is required
Note ● has been taught about the necessary safety devices and protective measures.

● due to their specialist training, proficiency, experience and knowledge of the
relevant standards, is able to assess the tasks assigned to them,
● recognises the potential hazards and can take steps to prevent them.
Note
Read this manual carefully, if necessary more than once. RWO provides product training sessions as part of the
specialist qualification programme. If you are interested, please contact our Service department (1.6 Contact
Information).
RWO GmbH
tel. +49 (0)421 53705-0
www.rwo.de
4
SRO-COM 10, 25, 40, 60
07.02.2020
1.5 Warranty
The warranty in relation to our general terms and conditions and RWO confirmation of order only applies provided:
● The plant/unit is used in accordance with this operating manual
● The operating log is completed on a daily basis
● The plant/unit has not been subject to incorrect operation or misuse
● Repairs are carried out exclusively by specialists
● Only original components and parts and chemicals approved by RWO GmbH are used for repairs
● The plant is not modified without prior approval
● All rotating parts
● Seals
● Membranes
● Filters
● Desiccant cartridges
● etc.
1.6 Contact information

Repair and service +49 421 53705 704 +49 421 53705 448 [email protected]
Spare parts service +49 421 53705 703 +49 421 53705 440 [email protected]
Internet www.rwo.de

28359 Bremen
Germany
When ordering spare parts, please provide us with the serial number of the plant / unit
(see cover page of these operation instructions or name plate of the plant / unit) and
the IMO number of the vessel.
Note
RWO GmbH
tel. +49 (0)421 53705-0
www.rwo.de
5
SRO-COM 10, 25, 40, 60
07.02.2020

2.1 Operator obligations
The plant/unit was designed and manufactured in compliance with the applicable regulations, standards and
specifications. It employs the latest technology and guarantees maximum safety under all operating conditions.
However, the safety of the plant/unit is only guaranteed if all necessary measures are observed. The plant
operator must organise these measures in compliance with the instructions.
● The plant/unit is only operated in a technically flawless condition. The safety facilities must be regularly
inspected for functionality.
● The required PPE must be available and is used when necessary.
● The operating manual must be available in a legible form for use with the plant/unit.
● The operating log must be updated daily.
● Only specialist personnel are permitted to operate, maintain and repair the plant/unit..
● The specialist is informed about all aspects of workplace safety and environmental protection, knows the
content of the operating manual and the safety instructions contained within it.
● All safety instructions and warnings are clearly visible on the plant/unit (have not been removed or
obliterated).
● Modifications to the plant are only to be carried out by specialist personnel approved by the manufacturer.
2.2 Specific safety instructions and symbols

The following operating manual contains specific safety instructions designed to avert hazards to:
● People
● Products and the plant / unit
● The environment
The symbols used in the operating manual are intended to alert people to the following points:
DANGER indicates an imminent danger to life and limb. Failure to comply with the
instruction may result in death or serious injury.
DANGER
WARNING indicates a potentially dangerous situation Failure to comply with the

instruction may result in serious or fatal injuries.
WARNING
CAUTION indicates a potentially dangerous situation. Failure to comply with the

instruction may result in minor injuries.
CAUTION
NOTICE indicates important information and actions whose non-compliance can result
in faults or damage to the plant / unit.
NOTICE
Indicates guidance, tips and other useful information about the respective topic.
RWO GmbH
tel. +49 (0)421 53705-0
www.rwo.de
6
SRO-COM 10, 25, 40, 60
07.02.2020
Note

DANGER
● Secure the plant / unit against tipping over.
● No work must be carried out on the plant / unit until it is rigidly connected to
DANGER the ship’s structure.
The plant / unit must be installed on a solid, level and stable surface and be bolted or welded to the substructure
of the ship.

The plant / unit may only be operated by specialist personnel who are familiar with the operating manuals.
● Only authorised personnel are permitted to be present within the working area of the plant / unit.
● Make sure that no-one could be injured when starting the plant / unit.
Inspect the plant / unit for visible damage before starting and ensure it is only operated in a technically sound
condition. Any damage to the plant / unit must be reported immediately!

● Maintenance and repair works must only be carried out in moderate seas or in port.
● Make sure that inspection and maintenance intervals and procedures are followed as specified in the
operating manual!
● Observe the repair and maintenance instructions of the individual components contained in the Appendix!
● Before commencing any repair and maintenance works ensure that all unauthorised persons are
prevented from gaining access to the plant / unit. Put up signs informing that maintenance or repair works
are being carried out.
● Disconnect the main power supply before starting the repair and maintenance work.
● Depressurise the system, interrupt the supply to the plant / unit and ensure against accidental
reconnection.
● Only use suitable and functional lifting gear when removing heavy components.
● Ensure all components are at room temperature before commencing repair and maintenance work.

Wear:
● Disposable overalls
● Rubber boots
● Oil-resistant work gloves
● Goggles or face mask
● Safety harness
● Lightweight respirator
RWO GmbH
tel. +49 (0)421 53705-0
www.rwo.de
7
SRO-COM 10, 25, 40, 60
07.02.2020

the plant / unit.
● Electronic waste and components may only be recycled by authorised disposal companies.
● Recycle plastic components
● Metallic components must be scrapped
● Hydraulic fluid
● Coolants
● Cleaning fluids
regulations!
RWO GmbH
tel. +49 (0)421 53705-0
www.rwo.de
8
SRO-COM 10, 25, 40, 60
07.02.2020
2.8 Hazard potential of the reserve osmosis plant

The reverse osmosis plant has undergone a risk appraisal in accordance with DIN EN ISO 12100 and a hazard
assessment in accordance with Section 5 of the Industrial Safety Act (ArbSchG). Incorrect operation or misuse
can result in significant health risks for the operator and damage to the environment. In addition, the reverse
osmosis plant and other material assets of the ship’s installations may be permanently damaged.
All persons concerned with the installation, the electrical and hydraulic connection and operation of the reverse
osmosis plant must be appropriately qualified (Qualifications of personnel) and comply with this installation and
operating manual in every respect. It concerns your safety!

DANGER
Direct contact with live parts (> 42 V) may lead to death or serious injuries. Work on
electrical cables may only be carried out by specialist personnel.
WARNING
WARNING ● Secure hydraulic / pneumatic system against accidental reconnection.
RWO GmbH
tel. +49 (0)421 53705-0
www.rwo.de
9
SRO-COM 10, 25, 40, 60
07.02.2020
3 Membrane change procedure

WARNING
WARNING ● Secure hydraulic / pneumatic system against accidental reconnection.
3.1 Piping & hose connections

3.1.1 SRO-COM 10 & 25
Remove all hose connections and all piping from both sides of the pressure vessels.
Permeate / Concentrate
Hose Connections
3.1.2 SRO-COM 40 & 60

Remove all hose connections and all piping from both sides of the pressure vessels.
Hose Connections
RWO GmbH
tel. +49 (0)421 53705-0
www.rwo.de
10
SRO-COM 10, 25, 40, 60
07.02.2020
3.2 Dismounting pressure vessel end caps

3.2.1 SRO-COM 10 & 25
Remove the retaining ring with finger pull (11) and both screws from the Bearing plate (2)
Bearing plate
Retaining ring
3.2.2 SRO-COM 40 & 60

Remove the retaining ring with finger pull (10) and both screws from the Bearing plate (2)
Bearing plate
Retaining ring
RWO GmbH
tel. +49 (0)421 53705-0
www.rwo.de
11
SRO-COM 10, 25, 40, 60
07.02.2020
3.3 Removal of membranes

3.3.1 SRO-COM 10 & 25 & 60
Remove the old membranes in flow direction as show in the picture below.
Front Side
3.3.2 SRO-COM 40
Remove the old membranes in flow direction as show in the picture below.
Front Side
RWO GmbH
tel. +49 (0)421 53705-0
www.rwo.de
12
SRO-COM 10, 25, 40, 60
07.02.2020
3.4 Mounting of membranes

3.4.1 SRO-COM 10 & 25 & 60
Mount the new membranes in flow direction as show in the picture below.
The sealing of the membrane must be on the feed water inlet side.
Front Side
3.4.2 SRO-COM 40
Mount the new membranes in flow direction as show in the picture below.
The sealing of the membrane must be on the feed water inlet side.
Front Side
RWO GmbH
tel. +49 (0)421 53705-0
www.rwo.de
13
SRO-COM 10, 25, 40, 60
07.02.2020
3.5 Mounting pressure vessel end caps

3.5.1 SRO-COM 10 & 25
Before putting the end caps back into the pressure vessel check the retaining ring groove and make sure it is free
of dirt and that there are no visible damages. Check all sealings for visible damages and replace them if necessary.
Put the end caps back in the pressure vessel and make sure the membrane adapter (16) is connected to the
permeate tube of the pressure vessel.
Fit the retaining ring (11) back into the groove and check if it is fit tightly. If this is the case screw both screws back
into the end caps to fix the retaining ring.
Bearing plate
Membrane adapter
Retaining ring
3.5.2 SRO-COM 40 & 60

Before putting the end caps back into the pressure vessel check the retaining ring groove and make sure it is free
of dirt and that there are no visible damages. Check all sealings for visible damages and replace them if necessary.
Put the end caps back in the pressure vessel and make sure the membrane adapter (15) is connected to the
permeate tube of the pressure vessel.
Fit the retaining ring (10) back into the groove and check if it is fit tightly. If this is the case screw both screws back
into the end caps to fix the retaining ring.
Bearing plate
Membrane adapter
Retaining ring
RWO GmbH
tel. +49 (0)421 53705-0
www.rwo.de
14
SRO-COM 10, 25, 40, 60
07.02.2020
3.6 Piping & hose connections

3.6.1 SRO-COM 10 & 25
Connect the hoses and all piping back the pressure vessel and make sure all connections are tightened.
Hose Connections
3.6.2 SRO-COM 40 & 60

Connect the hoses and all piping back the pressure vessel and make sure all connections are tightened.
Hose Connections
RWO GmbH
tel. +49 (0)421 53705-0
www.rwo.de
15

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Approval Drawing Working Drawing X Final Drawing

Customer : LEE SAN INTERNATIONAL GROUP LIMITED

Customer Order No. : LS2022RWOHTJ21208

Shipyard : Jiangmen Hangtong Shipbuilding Co., Ltd. of CCCC Fou

Hull No. : HTJ21208

Plant Type : Seawater Desalination Plant SRO-COM

RWO Order No. : 30008204

RWO Serial No. : 30008223

Managing Directors: Konstantinos Stampedakis,

SAMPLE POINT FLOW METER

CONTROL AIR SAFETY VALVE

leer / EMPTY APPROX. 300 kg

voll / FILLED WITH WATER APPROX. 350 kg

PLANT DESIGNATION: seawater desalination reverse osmosis

DRAWING NUMBER: 7270 2504 - A

DESIGNT AT: 07.05.2010 BY: ARUTZ

CHANGED AT: 02.11.2022 BY: ARUTZ NUMBER OF SHEETS: 36

KUR_RWO_CS_DECK 23.03.2016 BY K&R

no. date company edited by changes mounting location / page

KUR_INHV 2016.04.26 BY K&R

712.DBL 1 coversheet 06.10.2022 ARUTZ ARUTZ

712.DBL 2 change index 06.10.2022 ARUTZ ARUTZ

712.DBL 3 electrical power rating 06.10.2022 ARUTZ ARUTZ

712.IHV 4 table of contents 02.11.2022 ARUTZ ARUTZ

712.IHV 5 table of contents 02.11.2022 ARUTZ ARUTZ

712.C11 SRO 6 control voltage AC 230V 02.11.2022 ARUTZ ARUTZ

712.D01 SRO 8 RP-1001 high pressure pump 02.11.2022 ARUTZ ARUTZ

712.V01 SRO 10 externel booster pump 06.10.2022 ARUTZ ARUTZ

712.S01 SRO 11 PT 1.1 pressure feed water 06.10.2022 ARUTZ ARUTZ

712.H01 SRO 15 comands and messages 06.10.2022 ARUTZ ARUTZ

712.H01 SRO 16 interface to engine control room 06.10.2022 ARUTZ ARUTZ

712.H01 SRO 17 interface to post system 06.10.2022 ARUTZ ARUTZ

712.B10 SRO 18 LOGO supply-device 06.10.2022 ARUTZ ARUTZ

712.B10 SRO 19 LOGO assembling overview 06.10.2022 ARUTZ ARUTZ

712.B10 SRO 20 PLC cards overview 06.10.2022 ARUTZ ARUTZ

712.B10 SRO 21 PLC cards overview 06.10.2022 ARUTZ ARUTZ

712.B10 SRO 22 PLC cards overview 06.10.2022 ARUTZ ARUTZ

712.B10 SRO 23 PLC cards overview 06.10.2022 ARUTZ ARUTZ

712.AUF SRO 24 panel layout 02.11.2022 ARUTZ ARUTZ

712.AUF SRO 25 enclosure legend 02.11.2022 ARUTZ ARUTZ

712.KLE SRO 27 terminal diagram +SRO-X1 AC 400V-690V 02.11.2022 ARUTZ ARUTZ

712.KLE SRO 28 terminal diagram +SRO-X3 DC 24V 02.11.2022 ARUTZ ARUTZ

712.KLE SRO 29 terminal diagram +SRO-X3 DC 24V 02.11.2022 ARUTZ ARUTZ

712.KAB 31 cable overview 02.11.2022 ARUTZ ARUTZ

712.GST 32 parts list 02.11.2022 ARUTZ ARUTZ

KUR_INHV 2016.04.26 BY K&R

712.GST 33 parts list 02.11.2022 ARUTZ ARUTZ

712.GST 34 parts list 02.11.2022 ARUTZ ARUTZ

AC 50/60Hz 230 - 480 (690)V

AC 50/60Hz 230 - 480 (690)V

control voltage grounding terminal control voltage

AC230V/ 3G0,75 mm²

AC 50/60Hz 230 - 480 (690)V

-X10 4 =.B10-A1 -X10 5 -X10 6

RP-1001 RP-1001 RP-1001 RP-1001 RP-1001 RP-1001

=.B10-A1 =.B10-A1 =.B10-A1

DV-1001 DV-1002 BAV-2001

relay externel booster pump externel booster pump

LOGO! AM2 2AE