0% found this document useful (0 votes)
33 views20 pages

Belt Disc Sander: Important

Uploaded by

byzbird
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
33 views20 pages

Belt Disc Sander: Important

Uploaded by

byzbird
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 20

BELT DISC SANDER

Model # 6502
bit.ly/wenvideo

IMPORTANT:
Your new tool has been engineered and manufactured to WEN’s highest standards for dependability,
ease of operation, and operator safety. When properly cared for, this product will supply you years
of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings,
and cautions. If you use your tool properly and for intended purpose, you will enjoy years of safe,
reliable service.

NEED HELP? CONTACT US!


Have product questions? Need technical support?
Please feel free to contact us at:

800-232-1195 (M-F 8AM-5PM CST)


[email protected]
WENPRODUCTS.COM
Downloaded from www.Manualslib.com manuals search engine
TABLE OF CONTENTS
Technical Data 2
General Safety Rules 3
Specific Safety Rules For Belt/Disc Sander 4
Electrical Information 6
Know Your Belt/Disc Sander 7
Assembly and Adjustments 8
Operation 12
Maintenance 14
Troubleshooting 15
Exploded View and Parts List 17
Warranty 19

TECHNICAL DATA
Model Number: 6502
Motor: 120 V, 60 Hz, 4.3 A, 1/2 HP
Speed: 3600 RPM (no load)
Disc Diameter: 6˝
Belt Size: 4˝ x 36˝
Belt Speed: 1900 SFM
Belt Bed Tilt: 0 to 90°
Belt Grit: A80
Dust Port Size: 2-1/4˝
Net Weight: 41 lb

2
Downloaded from www.Manualslib.com manuals search engine
GENERAL SAFETY RULES
Safety is a combination of common sense, staying alert and knowing how your item works. SAVE THESE
SAFETY INSTRUCTIONS.

WARNING: To avoid mistakes and serious injury, do not plug in your tool until the following
steps have been read and understood.

1. READ and become familiar with this entire instruction manual. LEARN the tool’s applications, limitations,
and possible hazards.

2. AVOID DANGEROUS CONDITIONS. Do not use power tools in wet or damp areas or expose them to
rain. Keep work areas well lit.

3. DO NOT use power tools in the presence of flammable liquids or gases.

4. ALWAYS keep your work area clean, uncluttered, and well lit. DO NOT work on floor surfaces that are
slippery with sawdust or wax.

5. KEEP BYSTANDERS AT A SAFE DISTANCE from the work area, especially when the tool is operating.
NEVER allow children or pets near the tool.

6. DO NOT FORCE THE TOOL to do a job for which it was not designed.

7. DRESS FOR SAFETY. Do not wear loose clothing, gloves, neckties, or jewelry (rings, watches, etc.) when
operating the tool. Inappropriate clothing and items can get caught in moving parts and draw you in. ALWAYS
wear non-slip footwear and tie back long hair.

8. WEAR A FACE MASK OR DUST MASK to fight the dust produced by sawing operations.

WARNING: Dust generated from certain materials can be hazardous to your health. Always
operate the tool in a well-ventilated area and provide for proper dust removal. Use dust collection
systems whenever possible.

9. ALWAYS remove the power cord plug from the electrical outlet when making adjustments, changing parts,
cleaning, or working on the tool.

10. KEEP GUARDS IN PLACE AND IN WORKING ORDER.

11. AVOID ACCIDENTAL START-UPS. Make sure the power switch is in the OFF position before plugging
in the power cord.

12. REMOVE ADJUSTMENT TOOLS. Always make sure all adjustment tools are removed from the saw
before turning it on.

13. NEVER LEAVE A RUNNING TOOL UNATTENDED. Turn the power switch to OFF. Do not leave
the tool until it has come to a complete stop.

3
Downloaded from www.Manualslib.com manuals search engine
GENERAL SAFETY RULES
14. NEVER STAND ON A TOOL. Serious injury could result if the tool tips or is accidentally hit. DO NOT store
anything above or near the tool.

15. DO NOT OVERREACH. Keep proper footing and balance at all times. Wear oil-resistant rubber-soled foot-
wear. Keep the floor clear of oil, scrap, and other debris.

16. MAINTAIN TOOLS PROPERLY. ALWAYS keep tools clean and in good working order. Follow instruc-
tions for lubricating and changing accessories.

17. CHECK FOR DAMAGED PARTS. Check for alignment of moving parts, jamming, breakage, improper
mounting, or any other conditions that may affect the tool’s operation. Any part that is damaged should be properly
repaired or replaced before use.

18. MAKE THE WORKSHOP CHILDPROOF. Use padlocks and master switches and ALWAYS remove start-
er keys.

19. DO NOT operate the tool if you are under the influence of drugs, alcohol, or medication that may affect your
ability to properly use the tool.

20. USE SAFETY GOGGLES AT ALL TIMES that comply with ANSI Z87.1. Normal safety glasses only have
impact resistant lenses and are not designed for safety. Wear a face or dust mask when working in a dusty environ-
ment. Use ear protection such as plugs or muffs during extended periods of operation.

SPECIFIC RULES FOR THE BELT SANDER


WARNING: Do not operate this tool until it is completely assembled and installed according to
the instructions.

1. This sander is designed to sand wood or wood-like products only. Sanding or grinding other materials could
result in fire, injury, or damage to the workpiece.

2. Use the sander on horizontal surfaces only. Operating the sander when mounted on non-horizontal surfaces may
result in motor damage or injury.

3. Fasten the sander securely to a bench top or supporting surface in order to stop it from tipping over or moving
when in use.

4. Make sure the sanding belt is installed in the correct direction. See directional arrow on back of belt.

5. Always have the tracking adjusted properly so the belt does not run off the pulleys.

6. Do not use sanding belts or discs that are damaged, torn, or loose. Use only correct size sanding belt and disc.

7. Always hold the workpiece firmly when sanding. Keep hands away from sanding belt or disc. Sand only one
workpiece at a time.

4
Downloaded from www.Manualslib.com manuals search engine
SPECIFIC RULES FOR THE BELT/DISC SANDER
8. Always hold the workpiece firmly on the table when using the disc sander and when using the belt sander.

9. Always sand on the downward side of the sanding disc when using the disc sander. Sanding on the upward side
of the disc can cause the workpiece to fly out of position, resulting in injury.

10. Always maintain a minimum clearance of 1/16 inch (1.6 mm) or less between the table or backstop and the
sanding belt or disc.

11. Do not sand pieces of material that are too small to be safely supported.

12. When sanding a large workpiece, provide additional table height support.

13. Do not sand with the workpiece unsupported. Support the workpiece with the backstop or table. The only ex-
ception is curved work performed on the outer sanding drum.

14. Always remove scrap pieces and other objects from the table, backstop, or belt before turning the sander ON.

15. Never perform layout, assembly or set-up work on the table while the sander is operating.

16. Never use solvents to clean plastic parts. Solvents could dissolve or otherwise damage the material. Use only a
soft damp cloth to clean plastic parts.

17. Should any component of your sander be missing/damaged or fail in any way, shut off switch and remove plug
from power supply outlet. Replace the missing, damaged, or failed parts before resuming operation.

18. Never pull the power cord out of the receptacle. Keep cords away from heat, oil, and sharp edges.

19. Have an electrician replace or repair damaged or worn cords immediately.

ELECTRICAL INFORMATION

GROUNDING INSTRUCTIONS

IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides the path of least resistance
for an electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an
equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching outlet that is
properly installed and grounded in accordance with ALL local codes and ordinances.

DO NOT MODIFY THE PLUG PROVIDED. If it will not fit the outlet, have the proper outlet installed by a
licensed electrician.

IMPROPER CONNECTION of the equipment grounding conductor can result in electric shock. The conduc-
tor with the green insulation (with or without yellow stripes) is the equipment grounding conductor. If repair or
replacement of the electric cord or plug is necessary, DO NOT connect the equipment grounding conductor to a
live terminal.

5
Downloaded from www.Manualslib.com manuals search engine
ELECTRICAL INFORMATION
CHECK with a licensed electrician or service personnel if you do not completely understand the grounding
instructions or whether the tool is properly grounded.

USE ONLY THREE-WIRE EXTENSION CORDS that FIGURE A have


three-pronged plugs and outlets that accept the tool’s plug as
shown in Fig. A. Repair or replace a damaged or worn cord im-
mediately.

CAUTION: In all cases, make certain the outlet in question is


properly grounded. If you are not sure, have a licensed electri-
cian check the outlet.

WARNING: This tool is for indoor use only. Do not expose to rain or use in damp locations.
Guidelines for using extension cords

Make sure your extension cord is in good condition. When using an extension cord, be sure to use one
heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line
voltage resulting in loss of power and overheating. The table below shows the correct size to be used ac-
cording to cord length and nameplate ampere rating. When in doubt, use a heavier cord. The smaller the
gauge number, the heavier the cord.

Make sure your extension cord is properly wired and in good condition. Always replace a damaged exten-
sion cord or have it repaired by a qualified person before using it.
REQUIRED GAUGE FOR EXTENSION CORDS
AMPERAGE
25 ft. 50 ft. 100 ft. 150 ft.
4.3 A 18 gauge 16 gauge 16 gauge 14 gauge

Protect your extension cords from sharp objects, excessive heat and damp/wet areas.

Use a separate electrical circuit for your tools. This circuit must not be less than a #12 wire and should be
protected with a 15 A time-delayed fuse. Before connecting the motor to the power line, make sure the
switch is in the OFF position and the electric current is rated the same as the current stamped on the motor
nameplate. Running at a lower voltage will damage the motor.

WARNING: This tool must be grounded while in use to protect the operator from electric shock.

6
Downloaded from www.Manualslib.com manuals search engine
KNOW YOUR BELT/DISC SANDER
SANDING
BELT
DRIVE
DRUM

WORK SUPPORT
BELT SANDING
BELT TENSION
AREA
LEVER TRACKING
CONTROL
KNOB

TABLE ANGLE
ADJUSTMENT
DUST PORT
KNOB

BASE BOLD-DOWN
AREA
MITER
GAUGE
SANDING
DISC SANDING DISC ON/OFF
AREA SWITCH

ASSEMBLY AND ADJUSTMENTS

UNPACKING

WARNING: To avoid injury from accidental startups, turn switch OFF and remove the plug
from the power source outlet before making any adjustments.

Carefully unpack the belt/disc sander and all its parts, and compare against the list below. Do not discard
the carton or any packaging until the belt/disc sander is completely assembled.

INCLUDES (Fig. 1)

1. Socket Head Screws (2)


2. Miter Gauge (1)
3. Washers (2)
4. Work Support (1)
5. Hex Key 15/64” (1)
6. Worktable (1)
7. Adjustment Knob (1)

7
Downloaded from www.Manualslib.com manuals search engine
ASSEMBLY AND ADJUSTMENTS
ASSEMBLY

INSTALLATION OF SANDING DISC AND


GUARD

1. Peel backing away from sanding disc.

2. Align perimeter of disc with plate, and press disc


firmly into position on plate, leaving no loose edges.

3. Position disc guard against lower 1/3 of disc, align-


ing holes as shown. And use a screwdriver to fasten
the provided screws and washers securely.

MOUNT THE DISC SANDER TABLE

1. With the table in a horizontal position, line up and insert the pivot indexing pin with the pivot hole on the
frame. Hold in place.

2. Insert the handle into the threaded hole and tighten.

3. Adjust the table so that the edge is a maximum of 1/16 inch from the disc. Holding the table in this position,
tighten the three bolts on the top of the table.

WARNING: To avoid trapping the workpiece or fingers between the table and the sanding disc, the
table edge should be adjusted to a maximum of 1/16 inch from the sanding disc.

   

8
Downloaded from www.Manualslib.com manuals search engine
ASSEMBLY AND ADJUSTMENTS
MOUNTING THE WORK SUPPORT
WRENCH
1. Align the Work Support with the hole.

2. Install a Lock Washer and a Flat Washer on the Hex Screw.

3. Insert the Hex Screw into the Work Support hole. Tighten.

4. Adjust the Work Support height to avoid contact with the


sanding belt.

MOUNTING THE SANDER TO WORKBENCH

WARNING - If during operation there is any tendency for the


sander to tip over, slide or walk on the supporting surface, the sander should be properly mounted to a
workbench or stand.

1. Position the sander on the workbench where


you expect/intend to use it.

2. Mark the workbench through the mounting holes located


in the sander base. Drill holes in the workbench at the marks.

3. Using long bolts, washers, locking washers and nuts as


shown (not supplied), secure the sander to the workbench.

Note: All bolts should be inserted from the top. Washers and
hex nuts should be fastened from the underside of the work-
bench.

INSTALL THE SANDING BELT  


1. Loosen the bed locking screw with the hex key. Raise the sanding bed about 45°; tighten the bed locking screw.

2. Pull the tension lever, releasing the tension.

3. Locate the directional arrow on the smooth side of the


sanding belt.

4. Place the sanding belt over the drums with the direc-
tional arrow pointing towards the dust chute.

5. Center the belt correctly on both drums.

6. Push the tension lever back to tighten the belt to the


bed.

7. Loosen the bed locking screw; lower the bed to a hori-  


zontal position. Tighten the bed locking screw.
9
Downloaded from www.Manualslib.com manuals search engine
ASSEMBLY AND ADJUSTMENTS

SANDING BELT TRACKING ADJUSTMENT


TRACKING KNOB
1. Plug in the power cord.

2. Turn the switch ON and OFF to make sure the


sanding belt is correctly centered and not sliding off
the idler and drive roller drums.
a. If the sanding belt moves toward the disc,
slightly turn the tracking knob counterclockwise.
b. If the sanding belt moves away from the disc,
slightly turn the tracking knob clockwise.

3. Turn the switch ON and OFF again; readjust the


tracking knob if necessary.

CHANGE SANDING BELT BED POSITION

The sanding bed can be used in the horizontal or vertical positions or any angle in between. To use in the vertical
position, do the following:

1. Loosen the bed locking screw with hex key, move the bed to the desired vertical position.
2. Tighten the locking screw when at desired position.

DUST PORT OPERATION

The dust port can be easily connected to a large diameter shop vacuum hose.

Sanding operations are inherently dusty. To help minimize the amount of dust that escapes into the surrounding
air, this sander is equipped with a 2-1/4” dust chute that can be easily connected to a dust-collection system. It is
strongly recommended that users employ a dust-collection system when using this belt & disc sander.

Use of a mask or respirator is still recommended even when a dust-collection system is in use.

INSTALL A NEW SANDING DISC

1. Remove the two screws from the sanding disc guard and remove the guard.

2. Remove the used sanding disc.

3. Wipe the sanding disc plate clean.

4. Peel the backing from the new sanding disc, align the disc with the
plate and press the sanding disc firmly on to the plate.

5. Reinstall the disc guard and tighten the screws.


 
10
Downloaded from www.Manualslib.com manuals search engine
ASSEMBLY AND ADJUSTMENTS

SQUARE THE TABLE

To ensure accurate end sanding, the work tables must be square


to the sanding surfaces prior to using the tables for disc sanding.

1. Adjust the table to be 90° with the sanding surface.

2. Using a combination square (1), place one end on the table


with the ruler end against the sanding surface (3). Check that the
table is 90° to the sanding surface.

3. If the table is not 90° to the sanding surface, loosen the han-
dle (4), adjust the table, tighten the handle and recheck with the
square.  

SQUARE THE WORK SUPPORT

The work support (2) must be square to the sanding belt when
using the belt sander in a horizontal position. To keep the work-
piece from being carried along the belt:

1. Make sure the sanding belt is tight; also check that the tension
lever is fully tightened.

2. Place the combination square (1) on the belt with the ruler
against the work support (2).

3. Adjust by loosening the work support locking screw (3), square


the work support.  
4. Tighten the work support locking screw (3).

11
Downloaded from www.Manualslib.com manuals search engine
OPERATION

ON/OFF SWITCH

The keyed switch is intended to prevent unauthorized use of the sander.

WARNING: Remove the safety key whenever the sander is not


in use. Place the key in a safe place and out of the
reach of children.

1. To turn sander ON, insert the safety key (1) into


the key slot (2) in the center of the switch.

2. Push key firmly into the slot, then push switch to the ON
position to start the sander.

3. To turn the sander OFF push switch to the OFF position.


 
4. Remove the safety key when the sander has come to a complete stop by gently pulling it forward and out.

SURFACE SANDING ON SANDING BELT

Hold the workpiece firmly with both hands. Keep fingers away from
sanding belt. Keep the workpiece end against the backstop and move
it slowly across the sanding belt. Apply enough pressure to remove
material; excessive pressure will reduce sanding efficiency.

SANDING INSIDE CURVES

When sanding inside-curves on the belt-sander, always sand on the


idler drum end of the work support station (right side of the ma-
chine as shown in diagram). Hold the workpiece firmly, keeping
fingers away from the sanding belt. Keep the curve pressed firmly
against the idler drum, moving the work evenly back and forth
across the drum.

Note: Use extra caution when sanding very thin pieces, and apply
only enough pressure to allow the sanding belt to remove the mate-
rial.

12
 
Downloaded from www.Manualslib.com manuals search engine
OPERATION

END SANDING AND OUTSIDE CURVE SANDING WITH THE DISC

Use for sanding the ends of small and narrow workpieces and
outside curved edges. Always work on the left side of the disc
(downward rotation side), holding the workpiece firmly with
light pressure against the sanding disc.

CAUTION: To avoid personal injury and/or damage to the


workpiece, become familiar with the rotation of the belt and
disc sanding surfaces.

The belt sander rotates counterclockwise or downward toward


the table or backstop. The disc sander rotates counterclock-
wise, downward toward the table on the left side of the disc and  
upward from the table on the right side of the disc. Always use the left side of the disc; using the right side of the
disc will cause the workpiece to fly up or kickback and could result in injury. Review this instruction manual for
correct operation, adjustments, and basic sanding operations.

BELT SANDER - HORIZONTAL AND VERTICAL SANDING

Your belt & disc sander can sand vertically as well as horizontally. Depending on the operator’s needs and the
workpiece, the work-support can be used with either the horizontal or vertical position.

To change from one position to the other:


1. Locate the 15/64” (6 mm) hex wrench
2. Loosen the bed-locking screw by turning it counter-clockwise.
3. Manually move the work support station into the vertical or horizontal position, as required.
4. Retighten the bed-locking screw by turning it clockwise (using the 15/64” (6 mm) hex wrench).

Operational Note: Sand long workpieces with the sanding belt in the vertical position by moving the work
evenly across the sanding belt.

BED-LOCKING SCREW

13
Downloaded from www.Manualslib.com manuals search engine
OPERATION
MITER GAUGE - DISC SANDER
A miter-gauge is supplied with your sander, and can be used on the disc table. The miter gauge head can be set
anywhere up to 60º (right or left) by loosening the lock-knob, setting the miter gauge head to the desired angle,
and retightening the lock-knob.

SANDING SMALL END GRAIN AND OTHER SMALL SURFACES USING MITER GAUGE
Use of the miter gauge is recommended for sanding small end surfaces on the sanding disc.
Note: Always move the workpiece across the sanding disc from the left side towards the right side, and be sure to
hold the workpiece down tightly onto the table surface.

MAINTENANCE
WARNING: For your own safety, turn the switch OFF and remove the plug from the electrical outlet before
adjusting or performing maintenance or lubrication work on the belt/disc sander.

Before using, check to make sure parts are not damaged, missing, or worn. Check for alignment of moving parts,
binding of moving parts, improper mounting, or any other conditions that may affect the sander operation. If any
of these conditions exist, do not use the sander until parts are replaced or the sander is properly repaired. Fre-
quently blow or vacuum dust from all sanding parts and motor housing.

WARNING: Any attempt to repair or replace electrical parts on this tool may be hazardous. Repairs should be
done by a qualified service technician.

LUBRICATION
Ball bearings are grease packed at the factory and require no further lubrication. Use a spray lubricant on all mov-
ing table parts to ensure smooth operation.

ADJUST THE DRIVE BELT


1. Remove the drive belt housing cover (1).

2. Loosen the 3 screws (2) allowing the pulley to slip and the drive belt (3) to
loosen. The drive belt should be seated correctly in the motor pulley and the
drive pulley.

3. Adjust the tension of the belt by putting a slotted screwdriver in the brac-
ing slot (4). Pushing up on the screwdriver will tighten the tension of the belt  
between the pulleys.

4. Tighten all 3 screws (2).

5. Test belt tension by squeezing both sides of the belt. If properly adjusted,
the belt should “give” between 1/8–1/4 inch (3–6 mm). Make sure that the
belt teeth are properly seated in the pulley gears.

6. Carefully reinstall the drive belt housing cover (1). Insert and tighten screw.  

Note: Excessive tightness on the pulley belt will cause increased noise and motor overload. Premature failure will
occur if belt is too loose.
14
Downloaded from www.Manualslib.com manuals search engine
TROUBLESHOOTING

PROBLEM CAUSE SOLUTION


Sanding 1) Sanding belt/disc has been stored in an 1) Store sanding accessories away from extremely
grains easily incorect environment. hot/dry tempuratures.
rub off belt 2) Sanding belt/disc has been damaged or 2) Store sanding accessories flat—not bent or
or discs folded. folded.
Deep sand- 1) Sanding belt/disc grit is too coarse for the 1) Use a finer-grit sanding accessory.
ing grooves desired finish. 2) Sand with the grain of the wood.
or scars in 2) Workpiece sanded across the grain. 3) Reduce pressure on workpiece while sanding.
workpiece. 3) Too much sanding force on workpiece. 4) Keep workpiece moving while sanding on the
4) Workpiece held still against belt-disc for sanding accessory.
too long.
Sanding 1) Too much pressure against belt/disc 1) Reduce pressure on workpiece while sanding.
surface clogs 2) Sanding softwood. 2) Use differents stock/sanding accessories, or ac-
quickly cept that this will happen and plan on cleaning or
replacing belts/discs frequently.
Burns on 1) Use a sanding grit that is too fine. 1) Use a coarser-grit sanding accessory.
workpiece 2) Using too much pressure. 2) Reduce sanding pressure on workpiece
3) Work held still for too long. 3) Do not keep workpiece in one place for too
long.
Motor will 1) Short circuit in line, cord or plug. 1) Inspect cord or plug for damaged insulation and
not start— 2) Short circuit in motor or loose connec- shorted wires.
fuses or tions 2) Inspect all connections on motor for loose or
circuit break- 3) Incorrect fuses or circuit breakers in shorted terminals and/or worn insulation.
ers tripping/ power line. 3) Install correct fuses or circuit breakers or switch
blowing tool to an appropriately sized circuit.
Motor over- 1) Motor overloaded 1) Reduce load on motor (pressure on object being
heats 2) Extension cord too long with an insuf- sanded)
ficient gauge. 2) Utilize an extension cord of appropriate gauge
and length or plug tool directly into outlet.
Motor stalls 1) Short circuit in motor or loose connec- 1) Inspect connections on motor for loose or
(resulting in tions. shorted terminals or worn insulations.
blown fuses 2) Low voltage. 2) Correct low voltage conditions (for example:
or tripped 3) Incorrect fuses or circuit breakers in improper extension cord length and/or gauge).
circuit) power line. 3) Install CORRECT fuses or circuit breakers or
4) Motor overload. plug tool into an appropriate circuit, matched to an
appropriate fuse or breaker.
4) Reduce the load on the motor.

15
Downloaded from www.Manualslib.com manuals search engine
TROUBLESHOOTING

PROBLEM CAUSE SOLUTION


Machine 1) Incorrect motor mounting. 1) Have motor mountings inspected by service
vibrates 2) Incorrect sanding-belt tension. technician.
excessively 3) Weak or broken tension spring. 2) Adjust tension adjustment knob. Follow belt-
4) Idler roller is too loose. tensioning/ tracking instructions in this manual.
5) Broken/defective sanding accessories. 3) Have tension spring replaced by service techni-
cian.
4) Have service technician adjust idler roller.
5) Replace sanding belt/disc.
Workpiece 1) Not supporting the workpiece against the 1) Use the platen (backstop) or mitre gauge to sup-
frequently stop. port the workpiece.
gets pulled 2) Attempting to sand (unaided) a work- 2) Use another hand tool or jig to grasp or hold the
out of opera- piece that is too small. workpiece.
tor’s hands
Workpiece Sanding on the “up” side of the wheel. Sand on right side of sanding disc (as operator
lifts up from faces the disc).
the sanding
disc/table.
Machine 1) Feed rate too great. 1) Reduce the rate at which the workpiece is fed
slows when 2) Use of undersized circuit or extension into the working area of the tool.
operating cord. 2) Ensure circuit wires or extension cords are
proper gauge, or eliminate use of extension cords.

16
Downloaded from www.Manualslib.com manuals search engine
EXPLODED VIEW AND PARTS LIST

17
Downloaded from www.Manualslib.com manuals search engine
EXPLODED VIEW AND PARTS LIST

Item # Stock # Description Item # Stock # Description


1 90228-001 Screw M4x6 47 90228-040 Screw M5x20
2 90228-012 Screw M4x8 48 6502-048 Bushing
3 90228-003 Base Cover 49 6502-049 Connection Rod
4 90228-004 Screw ST4.2x10 50 6502-050 Extension Spring
5 90228-015 Lock Washer 4 51 6502-051 Belt Tension Knob
6 90228-006 Disc Cover 52 6502-052 Big flat washer D5
7 90228-007 Disc Paper 80# 53 90228-046 Hex Bolt M6x20
8 90228-008 Screw M6x16 54 90228-047 Screw M5x16
9 90228-009 Lock Washer 5 55 90228-048 Adjust Knob
10 90228-010 Disc 57 90228-050 Rubber Washer
11 90228-011 Sanding Disc Guard 58 90228-051 Adjust Spring
12 90228-012 Screw M5x8 59 90228-052 Belt Support
13 90228-014 Flat washer 5 60 90228-053 Work Rest
14 90228-026 Flat washer 5 61 90228-084 Driving Roller Assembly
15 90228-015 Lock Washer 5 62 6502-062 Screw M8x12
16 6502-016 Pin Roll 5x10 63 6502-063 Driving Pulley Shaft
17 90228-017 Base 64 90228-054 Bearing Cap
18 6502-018 Cord Clip 65 90228-055 Support Cover
19 90228-019 Wire Connection Box Cover 66 90228-056 Screw M5x10
20 90228-020 Screw ST2.9x30 67 90228-057 Cog Belt Guard Cover
21 90228-021 Relay 68 90228-058 Screw M5x16
22 90228-022 Wire Connection Box 69 90228-059 Special Locked Washer
23 6502-023 Glass Tube 70 90228-060 Cog Belt
24 90228-024 Power Switch 71 90228-061 Driven Pulley
25 90228-023 Screw M4x10 72 90228-062 Screw M5x25
26 90228-026 Spring Washer 6 73 90228-063 Bearing Base
27 90228-027 Hex Nut M5 74 90228-064 Screw M6x25
28 90228-028 Capacitor 75 90228-065 Screw M8X25
29 90228-029 Capacitor Support 76 90228-066 Cog Belt Guard Cover
30 90228-023 Screw M5x12 77 90228-067 Square Nut
31 90228-031 Bolt M6x12 78 90228-068 Driving Pulley
32 90228-032 Washer 6 81 90228-071 Motor Assembly
33 90228-033 Work Table Support Angle Plate 82 90228-072 Power Cord
34 90228-034 Miter Gauge Knob 83 90228-077 Switch Protect Cover
35 90228-035 Work Table 84 90228-073 Dust Collection Port
36 6502-036 Miter Gauge Bar 85 90228-075 Belt Frame Support
37 6502-037 Point of Miter Gauge 86 90228-076 Belt Paper 80#
38 6502-038 Miter Gauge of Work Table 87 90228-079 Flat Washer 8
39 6502-039 Cotter 88 90228-080 Screw M8x16
40 90228-037 Tension Spring 89 6502-089 Tension Rod
41 90228-038 Bushing 90 6502-090 Pin Roll 5x8
42 90228-039 Belt Tension Support 91 90228-018 Screw ST4.2x20
43 6502-043 Tetaining Ring 92 90228-078 ScrewST2.9x8
44 6502-044 Bearing 94 90228-012 Screw M5x25
45 6502-045 Idler Drum 95 90228-040 Screw M5x20
46 6502-046 Idler Shaft 96 6502-096 Ground Connection Lug

18
Downloaded from www.Manualslib.com manuals search engine
LIMITED TWO YEAR WARRANTY

WEN Products is committed to building tools that are dependable for years. Our warranties are consistent with
this commitment and our dedication to quality.

LIMITED WARRANTY OF WEN CONSUMER POWER TOOLS PRODUCTS FOR HOME USE

GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that all WEN con-
sumer power tools will be free from defects in material or workmanship for a period of two (2) years from date of
purchase. Ninety days for all WEN products, if the tool is used for professional use.

SELLER’S SOLE OBLIGATION AND YOUR EXCLUSIVE REMEDY under this Limited Warranty and, to
the extent permitted by law, any warranty or condition implied by law, shall be the repair or replacement of parts,
without charge, which are defective in material or workmanship and which have not been misused, carelessly
handled, or misrepaired by persons other than Seller or Authorized Service Center. To make a claim under this
Limited Warranty, you must make sure to keep a copy of your proof of purchase that clearly defines the Date of
Purchase (month and year) and the Place of Purchase. Place of purchase must be a direct vendor of Great Lakes
Technologies, LLC. Third party vendors such as garage sales, pawn shops, resale shops, or any other secondhand
merchant void the warranty included with this product. Contact [email protected] or 1-800-232-
1195 to make arrangements for repairs and transportation.

When returning a product for warranty service, the shipping charges must be prepaid by the purchaser. The prod-
uct must be shipped in its original container (or an equivalent), properly packed to withstand the hazards of ship-
ment. The product must be fully insured with a copy of the warranty card and/or the proof of purchase enclosed.
There must also be a description of the problem in order to help our repairs department diagnose and fix the
issue. Repairs will be made and the product will be returned and shipped back to the purchaser at no charge.

THIS LIMITED WARRANTY DOES NOT APPLY TO ACCESSORY ITEMS THAT WEAR OUT FROM
REGULAR USAGE OVER TIME INCLUDING BELTS, BRUSHES, BLADES, ETC.
ANY IMPLIED WARRANTIES SHALL BE LIMITED IN DURATION TO TWO (2) YEARS FROM
DATE OF PURCHASE. SOME STATES IN THE U.S., SOME CANADIAN PROVINCES DO NOT AL-
LOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITA-
TION MAY NOT APPLY TO YOU.

IN NO EVENT SHALL SELLER BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAM-


AGES (INCLUDING BUT NOT LIMITED TO LIABILITY FOR LOSS OF PROFITS) ARISING FROM
THE SALE OR USE OF THIS PRODUCT. SOME STATES IN THE U.S. AND SOME CANADIAN
PROVINCES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CON-
SEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO
YOU.

THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE
OTHER RIGHTS WHICH VARY FROM STATE TO STATE IN THE U.S., PROVINCE TO PROVINCE
IN CANADA AND FROM COUNTRY TO COUNTRY.
THIS LIMITED WARRANTY APPLIES ONLY TO PORTABLE ELECTRIC TOOLS, BENCH POW-
ER TOOLS, OUTDOOR POWER EQUIPMENT AND PNEUMATIC TOOLS SOLD WITHIN THE
UNITED STATES OF AMERICA, CANADA AND THE COMMONWEALTH OF PUERTO RICO. FOR
WARRANTY COVERAGE WITHIN OTHER COUNTRIES, CONTACT THE WEN CUSTOMER SUP-
PORT LINE.
19
Downloaded from www.Manualslib.com manuals search engine
Thanks for remembering

Downloaded from www.Manualslib.com manuals search engine

You might also like