Batten Design

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DESIGN OF BATTENS

C/c distance between connections (restraints) = 3600 mm

L / r of elemnt of trestle head = 30.13

L / r of battened built up trestle head (10% more) = 33.15


Now L0/ry of of battens < 0.7 L/r

Min radius of gyration of trestle head section r y = 119.5 mm

L0 = 2772.00 mm

Also, L0/ry < 50 L0 = 5973.14 mm


Provide spacing of battens D = 750 mm

Cl 507.9.2 of IRC:24
Size of End Battens

Width of flange = 220.00 mm

Effective depth of battens a = 450.00 mm


> 440.000 mm, SAFE

Edge distance to bolt = 0.00 mm

Required overall depth of battens = 450.00 mm


Overall depth of battens = 450 mm

Thickness of the battens required = 9.00 mm

Provided thickness = 10 mm

Cl 507.9.5 of IRC:24
CHECK FOR THE ADEQUACY OF BATTENS
Design Forces
Transverse shear (2.5% of axial load) Vt = 1.2 t Cl 507.9.3 of

Longitudinal shear is given by, Vb = Vt D /n a

Number of parellel batten planes n = 2

Vb = 1.04 t

Moment, M = Vt D / 2n M = 0.23 t-m


Grade of structural steel = E 250 IS:2062-2011
Ultimate stress of material = 410 N/mm2
Yield stress of steel (Plate thickness < 20) = 250 N/mm2 Table 2
(Plate thickness 20 - 40) = 240 N/mm2
(Plate thickness > 40) = 230 N/mm2
Partial safety factor γ
m0 = 1.10
Modulus of elasticity of steel E = 2.0.E+05 N/mm2 Cl.502.2.2.1
Check for Bending strength
Battens
Elastic section modulus of batten Ze = 3.38E+05 mm3

Design bending strength Md = Ze fy /γm0 Md = 8 t-m


Design BM M = 0.23 t-m
> 0.23 t-m, SAFE

Check for Shear strength


Battens
Shear area, d tw = 4500.0 mm2 Cl 509.4.1.1
Vd = 60.2 t
Design SF F = 1.0 t
> 1.0 t, SAFE

IRC:24
IRC:24
Welding Size for batten Plate
Design Strength of fillet weld, IS-800, cl 10.5.7.1.1 = 189 N/mm²
𝑓𝑤𝑑 = 𝑓𝑤��ൗ
𝛾
𝑚𝑤

𝑓𝑤𝑛 = 𝑓𝑢Τ 3
Partial safety factor 𝛾
𝑚𝑤 = 1.25

Strength of weld = 354294 N/mm


𝐿𝑒 𝑡𝑒 𝑓𝑦൘

𝛾𝑚0 √3
Provide weld Size = 6 mm fillet

Required length of weld = 1.38 mm


<
450 mm
Safe

TRESTLE CALCULATION

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