1.

INTRODUCTION

Ennar Spinning Mills Private Limited is a Private incorporated on 04 January 1992. It is classified as
Non-government company and is registered at Registrar of Companies, Coimbatore. Its authorized share
capital is Rs. 30,000,000 and its paid up capital is Rs. 30,000,000. It is involved in Spinning, weaving and
finishing of textiles.

Ennar Spinning Mills Private Limited's Annual General Meeting (AGM) was last held on 30/11/2021
and as per records from Ministry of Corporate Affairs (MCA), its balance sheet was last filed on 31 March
2021.

Directors of Ennar Spinning Mills Private Limited are Mrs. ANDAL BALAKRISHNAN, And Mrs.
ANDAL BALAKRISHNAN.

Ennar Spinning Mills Private Limited's Corporate Identification Number is (CIN)

U17111TZ1992PTC004093 and its registration number is 4093.Its Email address is
[email protected] and its registered address is SF 307 KADATHUR KUNNATHURPUTHUR
COIMBATORE TN 641107 IN. Current status of Ennar Spinning Mills Private Limited is - Active.

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 2. OBJECTIVES OF THE TRAINING

 To gain practical knowledge on industrial function.

 To know the process of converting the yarn into cotton.

 To know the Technologies that are used to make spinning process.

 To acquire knowledge about spinning industry.

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 3.PROFILE OF THE COMPANY

COMPANY NAME : ENNAR SPINNING MILLS (P) LTD

LIST OF DIRECTOR : Mrs.B.JAYAMANI

Mrs.B.ANDAL

ADDRESS : S.F.NO.307,Kadathur,Ganeshapura

P.o sarkar samakulam(via)

coimbatore – 641107

DATE OF INCORPORATION : 14-01-1992

COMPANY NO : 181-4093/92/CBE

CONSTITUTION : PRIVATE LIMITED COMPANY

LINE OF ACTIVITY : MANUFACTURING OF COTTON YARN

TYPE OF INDUSTRY : MEDIUM SCALE

CONTACT : 9894078017

E-MAIL : [email protected]

GST NO : 33AAACE4232F1Z9

TRADE : SELLING, EXPORTING

NUMBER OF EMPLOYEES : 250

COMPANY ESTABLISHED : 1992

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4. ORGANIZATIONAL CHART

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 5. SPINNING AND PROCESS

Spinning, in textiles, process of drawing out fibres from a mass and twisting them together to form
a continuous thread or yarn
Industrial revolution bought dynamic changes in our daily lives and textile manufacturing process is
no more an exception. Spinning mills are significant for textile industries as they transfigure fibre into
yarn and yarn into fabric.
Few cotton mills generally conduct the textile manufacturing process by generating fibers from
cotton bales supplied and processing it ahead to attain fabrics. Spinning process is an initial step to
produce textile layout such as garments, fabric, home textile and so on.

People used to convert fibers into yarn i.e. the spinning process by hand before a couple of decades
which has now been mostly replaced by advanced technology of mechanical spinning carried in textile
mills. Let’s have a view on spinning process in textile manufacturing.

Industrial revolution supplied developments to production units making their process easy in
controlling the process by spinning machinery. In this machine process various levels are added to
convert fiber (cotton/wool) into yarn to process it further for textile products.

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6.SPINNING PROCESS CHART

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 6.1 BLOW ROOM

Blow room is the segment where the delivered compacted bales are turned into an even lap of a certain
length. And this is done by opening them into small tufts first. Then, these fibres are cleaned with the
help of beaters & mixed homogeneously, or they are blended with different grades of bale. These are
the operations that are usually carried out in a blow room section.

Besides, this section has a cleaning accuracy of 40-70%. In ring spinning, it is responsible for
contributing up to 10% of the total manufacturing costs. Well, the two most widely used brands of blow
room machinery are from Reiter, Switzerland, and Tritschler, Germany.

Functions of Blow room:

From the above section, you may have already got an idea about its functions. Anyway, these are the
major ones –

• Opening the compacted fiber bales.

• Cleaning the fibres for enhanced quality of yarn.
• Blending the diverse categories of fibres to lessening the manufacturing cost.
• Forming lap from packed down cotton bales.

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 6.2 CARDING

“Card is the heart of the spinning mill” and “well carded is half spun” are two proverbs of the
experts. The main object of the carding process is to individualize the fibers and convert the fibres into a
strand called the sliver. Carding is one of the most important operations in the “spinning process” as it
directly determines the final features of the yarn. High production in carding to economies the process leads
to reduction in yarn quality. Higher the production, the more sensitive becomes the carding operation and
greater danger of a negative influence on quality. The technological changes that has taken place in the
process of carding is remarkable. Latest machines achieve the production rate of 60-100Kgs/hr, which used
to be 5-10Kgs/hr, up to 1970.

The Purposes or Objectives of Carding:

The carding is the first machine in the spinning preparation that delivers a sliver. The main
objectives of the card are:

 To open the flocks into individual fibers.

 Cleaning and elimination of impurities.

 Reduction of neps.

 Elimination of short fibers.

 Fiber blending.

 Fiber orientation.

 Sliver formation.

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 6.3 BREAKER DRAWING

Draw frame is a very critical machine in the spinning process. It's influence on quality, especially on
evenness is very big. If Draw frame is not set properly, it will also result in drop in yarn strength and yarn
elongation at break. The faults in the sliver that come out of Draw frame cannot be corrected. It will pass
into the yarn.

In whole spinning process we always reduce the linear density of raw material. In carded sliver variation
is more in density, so to get uniform sliver, this process of drawing the sliver has to be carried out. Here the
drafting and doubling occurs together sliver mixing is also done in this process, hence it is of great
importance to carry out the process of DRAWING.

OBJECTIVE:

1) To parallelize and straighten the fibers in card sliver along the sliver axis.

2) To improve the regularity in linear density of card sliver by doubling.

3) Mixing/ blending of different type of fibers to give a homogeneous blending.

4) To remove the leading and trailing hooks through the breaker and finisher draw frame.

5) To lay the sliver in can with uniform coils forming a clear center hole.

6) Micro dust removal.

7) To improve the sliver quality.

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 6.4 LAP FORMER

In the spinning section of the textile industry, a lap former is a must-have machine for creating lap. It’s
utilized once the blow room operation is finished. Lap Former Machines are used in spinning for lapping
cotton and generating compact laps from pulled sliver to feed the comber machine.

A 30-inch-wide lap is coiled onto a bobbin with cotton wool. Because it is used for lapping yarn by
lapping, the lap former machine is not employed in the carded yarn process.

Objective of Lap Former:

1. To reduce the strain to dedicate comber needles.

2. To reduce fibre damage.

3. To reduce chances of good fibres going into waste.

4. To reduce short fibre escaping from the sliver.

5. To reduce thick and thin places of the sliver.

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 6.5 Comber

Cotton fibers have a distribution of fiber lengths ranging from the longest fiber group to the shortest
fiber group. Short fibers of length less than 12.5 mm do not contribute to the mechanical properties of the
yarn but increase yarn hairiness, which adversely affects the yarn and fabric appearance. The combing
process aims to remove short fibers from the group of fibers. The main objective of combing process is to
remove short fibers and to improve fiber orientation. Combing is a key process that makes the difference
between an ordinary yarn and a quality yarn.

The primary function of a comber are three: to remove fiber hooks and parallelize the fibers, to bring
about fiber-to-fiber separation, and to remove short fibers. Of these short fibers or noils removal has to be
done through removal of waste. The comber waste also contains a large number of neps and some foreign
matter particles. Combing, therefore, results in a considerable reduction of nep content and in some cleaning
of cotton also.

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 6.6 simplex

In yarn manufacturing system, simplex frame is situated after the comber. The sliver which is
produced from the comber that is thicker and it is not suitable to feed into the ring frame directly to produce
yarn. For this reason, drawn sliver is treated before entering into the ring frame. The commonly used
simplex machine for cotton is flyer frame or speed frame. There are three basic steps in the operation of the
roving frame – drafting, twisting and winding. These three basic steps are exactly the same as the basic
steps required in spinning.

The machine where the sliver is subjected to one or more attenuating process and the attenuated
sliver receives a small amount of twist and is then wound on bobbins suitable for creeling at next process.

In this process drawn sliver is input and fine roving is output. The roving is feed into ring frame for
yarn production. It is noted that, simplex is essential for the production of cotton yarn in case of ring
spinning by ring spinning system.

Other Names of Simplex Machine:

a) Fly frame.

b) Roving frame.

c) Speed frame.

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 6.7 Auto corner
The main objective of spinning is to produce yarn from fiber in textile industry, a bigger package
of yarn is formed at the end with winding machine. It will ultimately lead to loss in production if efficiency
or speed of cheese & cone forming process (i.e winding) is slower. Thus autocorner needs to run efficiently
to fulfill all the requirements.

There are some responsible causes that lower the efficiency of autorconer machine if we eliminate
those causes no such problem will occur. Those problem cannot be recover by technical or non-technical
adjustments

During the internship I conducted study on Autocorner and found an effective way to improve the
efficiency by using simple device with the lowest possible cost and effective working action. The efficiency
of these device is calculated under the supervision of my guide at reputed textile mill in India and the study
found to be successful

PROBLEM IDENTIFICATION

Several companies are facing problem of stoppages on Ring frame machine due to lower production
of Autoconer machine. The Ring frame can run effectively if autoconer works efficiently and give good
production rate. So with a view to improve problem of efficiency I came up with project idea of “TO
IMPROVE EFFICIENCY OF AUTO CONER MACHINE” which is linked with ring frame.

OBJECTS OF THE PROJECT

• Increase in efficiency of auto corner so that production increases.

• Red light percentage is least in m/c so that there is no loss of efficiency.

• The worker should engage toward red light at the earliest and pay attention to the machine.

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 6.8 Packing
Packaging Machines in this Industry come in precision design and latest technology so as to
provide optimum functional support in involved packaging operations. As industry leaders in providing
solutions for textile automation as well as folding & stacking systems, here our rich industry experience as
well as latest production technology support assists us in providing highly reliable and technically advanced
systems that are tuned towards achieving optimum quality, process efficiency and functional reliability
support in involved operations.

The use of advanced engineering concepts in these machines also allows for achieving consistent outputs
with very less downtime and maintenance costs. The film packaging machines offered by us for different
textile products allow us to handle the packaging needs of products like -

• Non-woven fabrics

• Binder yarns

• Spools

• Textile roll

Latest Technology Support:

The offered packaging support for Packaging Machines for Textile Industry come with latest
technology support that provides benefits in form of the following:

• Machines made available with automatic/semi-automatic operation support with presence

of modular packing heads for complete ease in packaging processes
• Machines designed to provide desired flexibility

• Machines designed to allow quick changeovers to handle products in different size any
shapes

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 7.CONCLUSION

During the period of my training in ENNAR SPINNING MILLS. I have studied the lot
of functional aspects of the various departments. The industrial training has provided a valuable
knowledge on various function of different departments

The training helped me to get first and knowledge about the organizations at various
levels. As for my consideration, this includes me to go on for further higher education and visit
more industry to gain more practical knowledge. The management maintains good relationship
with workers and make them happy and satisfied by means of monetary and other benefits.

I am very much thankful to everyone in the ENNAR SPINNING MILLS who helped
me in all the ways to make industrial training as successful one to carry on my career. This study
has helped me to understand the administration of the organization.

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