PCG100 Series Dimension 2.

Field of Application
Type 1
Digital Output
: High Speed Transistor Output*
The possibility of all-round configuration allows the Subzero programmable
Instruction Manual controller to be used for any type of application. Following are the existing No. of Outputs :4
applications: Output Name : Y0, Y1, Y2, Y3
• HVACR Maximum Range : 100 kHz
• Plant Monitoring * (100 kHz X 2, 20 kHz X 2)
• Automation Maximum Load : 0.5A
Type 2 : Relays with Normally Open (NO) contact
3. Technical Specification No. of Outputs :8
Enclosure Output Name : Y4, Y5, Y6, Y7, Y10, Y11, Y12, Y13
Housing : Base & Top Cover : ABS Plastic Maximum Load : 5A 230V AC (Resistive)
: Display Lens : Polycarbonate * High Speed Transistor Output can be used as Normal Output.
: Base : Black Type 3 : Opto-insulated Transistor Output &
Colour : Top Cover : White Relays with Normally Open (NO) contact
: Lens : Transparent Smoke Grey No. of Outputs : 12
Mount : DIN rail mount Output Name : Y0, Y1, Y2, Y3, Y4, Y5, Y6, Y7, Y10, Y11,
Dimension : Width (W) : 70 mm Y12, Y13
(Frontal) : Height (H) : 110 mm Maximum Load : 0.5A - 5A 230V AC (Resistive)
: Depth (D) : 59 mm
Self-Extinguishing : YES 4. Programming Environment
Electrical Specification All Subzero PLC use the following software as a processing environment:
Mounting Power Supply : 24 V DC • SZ Logic – Customized Programming Software which comes
: Digital Input : Microfit Type complementary. It uses popular Ladder Logic Diagrams and “C”
BACK VIEW Connectors : High Speed Output : Microfit Type
Language.
• Key Feature of SZ Logic – subzero make NTC sensor (10k @ 25deg C)
: All Other Output : Pluggable Connecter Type
is readily integrated.
Note: For PCG100 -121200001, PCG101 -121200701, PCG101 -121200702 • Online DEBUG allows user to block and force the value of the
Plugin connecter - wire 1.0sqmm. variables to speed up the testing and ease fault findings.
Software Specification
Microprocessor : 32-Bit Cortex M3 ARM 5. Onsite Programming
Programmable FLASH : 150 KB
Following is the procedures for onsite USB Programming:
Memory
• Compile project in SZ Logic.
Execution Speed : 0.1 µs
Language : Ladder/C-Programming (Functional • A file with "projectname.szd" will be created in the project folder.
Blocks) • Rename above file as "PLCPRG.szd" only.
Modbus Protocol : Modbus RTU, MITSUBISHI FX2N • Insert a pendrive. Format the pendrive as FAT32.
Introduction Programming : Micro USB to type A cable • Copy the “PLCPRG.szd" file to Pendrive. Do not keep in any folder.
Onsite Programming : via Pen drive FAT32 Remove pendrive from PC.
Subzero PCG is the programmable controller designed to be used for general
Internal RTC : Standard • Power off the PLC and insert the pendrive in the PLC.
application. It consists of input block to take input from probes, transducers,
humidifier etc. and able to control various devices like compressor, control Operating Conditions • Power on the PLC. Upon successful downloading of the program, the
valves, heater etc. indicator to cover any type of application in the air- Operating Temperature : -10⁰C to 60⁰C RUN LED on PLC will blink 6 times and then will remain ON.
conditioning sector, cooling sector and any relative area. As the system is Relative Humidity : 20 % to 85 % • If RUN led doesn't blink, repeat previous 2 steps.
one of the most technologically advanced, it is flexible and can be
customized for it to be adapted to the user’s particular requirements. Analog Input • When done, power off the PLC and remove the pendrive.
Number of Inputs :7
Caution for your Safety : NTC : SZ make 10K at 25⁰C 6. Connector Description
Type of Input
ELECTRIC SHOCK: Please do not touch the relay terminal (live parts) or : Range : -35⁰C to 90⁰C Power Supply
(Configurable via hardware
socket terminal (live parts) while the power is on. This may lead to electric : Voltage : 0-5 VDC / 0-10 VDC
jumpers) SYMBOL DESCRIPTION
shock. : Current : 0-20 mA
Resolution : 12 Bit Earthing for Supply
WIRING: The probe and its corresponding wires should never be installed in
a conduit next to control or power supply lines. The electrical wiring should Accuracy : ± 1 % on F.S.
be done as shown in the diagram. The power supply circuit should be Index Input Impedance : 100 Ω - Supply -24 V DC

connected to a protection switch. The terminals admit wires of upto 2.5sq S. No. Description Digital Input + Supply +24 V DC
mm. Dimension Type 1 : High Speed Transistor* Opto-Isolated
WARNING: Improper wiring may cause irreparable damage and personal Mounting Analog Input
injury. Kindly ensure that wiring is done by qualified personnel only. Input Name : X0, X1, X3, X4 Configurable
1. General Specification
2. Field of Application No. of Inputs :4 (NTC/ 4-20 mA/ 0-5 V/ 0-10 V)
MAINTENANCE: Cleaning: Clean the surface of the controller with a soft
3. Technical Specification Maximum Range : 50 kHz Terminal No. Input Name Description
moist cloth. Do not use abrasive detergents, petrol, alcohol or solvents.
4. Programming Environment * Ʃ (X0, X1, X3, X4) ≤ 50 kHz 0V Ground 0V Reference for all
Controller: Controller should be installed in a place protected by vibration, Type 2 : Opto-insulated 24 V Operated analog inputs
5. Onsite Programming
water and corrosive gasses and where ambient temperature does not No. of Inputs :8 A0 Pb1 Input 1
exceed the values specified in the technical data. 6. Connector Description
7. LED Indication Input Name : X2, X5, X6, X7, X10, X11, X12, X13 A1 Pb2 Input 2
Probe: To give a correct reading, the probe must be installed in a place 8. Connection Diagram * High Speed Transistor Input can be used as Normal Input. A2 Pb3 Input 3
protected from thermal influences, which may affect the temperature to be Type 3 : Opto-insulated 24 V Operated A3 Pb4 Input 4
controlled. 1. General Specification No. of Inputs : 12 A4 Pb5 Input 5
• The Subzero PCG - 24V operated programmable controller. Input Name : X0, X1, X2, X3, X4, X5, X6, X7, X10, X11, A5 Pb6 Input 6
Items Included • 32-bit Cortex M3 ARM processor operating at 0.1 µs speed makes it X12, X13 A6 Pb7 Input 7
S. No. Items Quantity highly efficient.
Analog Output Digital Input
1 Controller with side lock 1 • Has a large FLASH memory (150 KB) which makes it possible to have
6 Way 1 No. multiple control routines and test conditions in the software. (Configurable via Software Parameter) Terminal No. Name Input Description
2 Wire Harness Type : Voltage / Current Type
14 Way 1 No. • Fast switching I/O are suitable to drive high speed inputs upto 50kHz 1 X0 DI0 Digital Input 0 (+24 V / High Speed)
3 User Manual 1 and high-speed outputs upto 100kHz effectively. Number of Outputs :3 2 X3 DI2 Digital Input 2 (+24 V / High Speed)
• Software configurable RS485 Master Protocol or Slave Protocol Range : 0-10 VDC (or) 0-20mA 3 X2 DI4 Digital Input 4 (+24 V)
Note: For PCG100 -121200001, PCG101 -121200701, PCG101 -121200702 provide maximum flexibility of integration with the outside world. Accuracy : ± 1 % on F.S. 4 X6 DI6 Digital Input 6 (+24 V)
wire harness not included. • All the analog inputs and outputs are fully configurable. Load Impedance : <500 Ω 5 SS0 0V 0 V for ports X0 to X7
 6 X10 DI8 Digital Input 8 (+24 V) 8. Connection Diagram Disclaimer: These manual & its contents remain the sole property of PVR
7 X12 DI10 Digital Input 10 (+24 V) CONTROLS, India and shall not be reproduced or distributed without
8 X1 DI1 Digital Input 1 (+24 V / High Speed) Transistor Supply authorization. Although great care has been taken in the preparation of this

+24V
Output 24VDC
9 X4 DI3 Digital Input 3 (+24 V / High Speed) +24V document, the firm or its vendors in no event will be liable for direct,

OUT0

OUT3
GND
DI10
indirect, special, incidental or consequential damage arising out of the use

0V
DI0

DI2

DI4

DI6

DI8
10 X5 DI5 Digital Input 5 (+24 V)
11 X7 DI7 Digital Input 7 (+24 V) 1 X0 X3 X2 X6 SS0 X10 X12 7 1 Y0 COM Y3 3
+
or inability to use the product or documentation, even if advised of the
12 SS1 0V 0 V for ports X10 to X13 8 X1 X4 X5 X7 SS1 X11 X13 14 4 Y1 COM Y2 6 possibility of such damages. Prospective purchasers should not confine
themselves to the contents but should make their own enquiries to satisfy

D I1

DI3

DI5

DI7

DI11
D I9
13 X11 DI9 Digital Input 9 (+24 V)

GND
OUT1

OUT2
0V
themselves in all respects. No part of this manual may be reproduced or
14 X13 DI11 Digital Input 11 (+24 V)
AO 0 AO 1 AO 2 transmitted in any form or by any means without the prior written
Analog Output permission of the firm. PVR CONTROLS, reserves the right to make and

V OU T

V OU T

V OU T
I OUT

I OUT

I OUT
Terminal No. Name Description

GN D

GN D

Pb1

Pb2

Pb3

Pb4

Pb5

Pb6

Pb7
changes or improvements without prior notice. PVR CONTROLS will not
V0 V OUT 0 Output 0 0-10 V accept any responsibility should any details prove to be incomplete or
V0 I0 0V V1 I1 0V V2 I2 0V A0 A1 A2 A3 A4 A5 A6
I0 I OUT 0 Output 0 0-20 mA incorrect. PVR CONTROLS assumes no responsibility for any misleading
0V GND 0V reference for V0 & I0 SENSOR CONFIG. content, or incorrectly listed information due to inaccuracies in content or
RS485 (1) RS485 (2)
V1 V OUT 1 Output 1 0-10 V A0 A1 A2 A3 A4 A5 A6 data supplied by any source to the information available.
0-5V
Warranty: This product is warranted against defects in materials and
I1 I OUT 1 Output 1 0-20 mA
- + - + PROGRAM
0-10V
workmanship for a period of one year from the date of purchase. During the
0V GND 0V reference for V1, I1 and V2, I2 NTC
V2 V OUT 2 Output 2 0-10 V 0-20mA warranty period, product determined by us to be defective in form or
I2 I OUT 2 Output 2 0-20 mA function will be repaired or, at our option, replaced at no charge. Such
rectification shall be provided / carried out only upon submitting a valid
Digital Output
NO NO C NO NO C NO NO C NO NO C purchase receipt. Any claim raised after warranty period shall not be
High Speed Output:
entertained. This warranty does not apply if the product has been damaged
Terminal No. Name Output Description Y13 Y12 C4 Y11 Y10 C3 Y7 Y6 C2 Y5 Y4 C1
by accident, abuse, willful default on part of the user, negligent use and
1 Y0 OUT0 High Speed Digital Output 1 misuse or as a result of service or modification other than by the firm.

OUT10 & OUT11

OUT 8 & OUT 9

OUT 6 & OUT 7

OUT 4 & OUT 5

COM fo r

COM fo r

COM fo r

COM fo r
OUT10

OUT 4
OU T8

OU T7

OU T6

OUT 5
OUT11

OUT9
2 COM GND 0 V Common for Y0&Y3 (De)mounting and/or (de)installation, and labor costs are excluded from
3 Y3 OUT3 High Speed Digital Output 4 warranty. In no event shall the firm be held liable for incidental or
4 Y1 OUT1 High Speed Digital Output 2 consequential damages, including loss of revenue or loss of business
5 COM GND 0 V Common for Y1&Y2 opportunity arising from the purchase of this product nor compensate you
6 Y2 OUT2 High Speed Digital Output 3 Relay - 5A / 230Vac Note: Applicable for PCG100 -121200001, PCG101 -121200701, PCG101 - for any reason whatsoever.
For Relay: 121200702. Notice: The information in this document is subject to change in order to
Terminal No. Name Description improve reliability, design or function without prior notice and does not
C1 COM for OUT4 & Common for Output Y4 and Y5 represent a commitment on the part of the company. In no event will the
OUT5 company be liable for direct, indirect, special, incidental or consequential
Y4 OUT4 Relay 4 Normally open contact damage arising out of the use or inability to use the product or
Y5 OUT5 Relay 5 Normally open contact documentation, even if advised of the possibility of such damages. No part
C2 COM for OUT6 & Common for Output Y6 and Y7 of this manual may be reproduced or transmitted in any form or by any
OUT7 means without the prior written permission of the company.
Y6 OUT6 Relay 6 Normally open contact REV1 - 15.06.2022
Y7 OUT7 Relay 7 Normally open contact
C3 COM for OUT8 & Common for Output Y10 and
OUT9 Y11
PLC Ordering Description
Y10 OUT8 Relay 8 Normally open contact Digital Digital High Speed High Speed
Model No. Housing Display Analog Input Analog Output Connectivity Selected Model
Y11 OUT9 Relay 9 Normally open contact Input Output Digital Input Digital Output
C4 COM for OUT10 & Common for Output Y12 and PCG100-121200001 DIN 4 No Display 12 12 0 0 0 0 2 RS 485
OUT11 Y13 PCG100-080844001 DIN 4 No Display 8 8 4 4 0 0 2 RS 485
Y12 OUT10 Relay 12 Normally open contact PCG101-121200701 DIN 4 No Display 12 12 0 0 7-NTC/4-20mA/0-10V/0-5V 0 2 RS 485
Y13 OUT11 Relay 13 Normally open contact PCG101-121200702 DIN 4 No Display 12 12 0 0 7-NTC/4-20mA/0-10V 0 3 RS 485
Connectivity PCG101-121200731 DIN 4 No Display 12 12 0 0 7-NTC/4-20mA/0-10V/0-5V 3 2 RS 485
Symbol Description PCG101-080844701 DIN 4 No Display 8 8 4 4 7-NTC/4-20mA/0-10V/0-5V 0 2 RS 485
- RS485-1 -ve PCG101-080844731 DIN 4 No Display 8 8 4 4 7-NTC/4-20mA/0-10V/0-5V 3 2 RS 485
RS485 (1) *PCG101-080844732 DIN 4 No Display 8 8 4 4 7-NTC/4-20mA/0-10V/0-5V 3 3 RS 485
+ RS485-1 +ve
- RS485-2 -ve *On request.
RS485 (2)
+ RS485-2 +ve
- RS485-3 -ve
*RS485 (3)
+ RS485-3 +ve
* On request.
7. LED Indication

LED Status Description

PWR ON When controller is turned ON.
TX1 FLASHING When communication is via RS485(1)
TX2 FLASHING When communication is via RS485(2)
ERR FLASHING When controller is in Error mode.
RUN FLASHING When controller is in Run mode.