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Final Elements

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37 views118 pages

Final Elements

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UNIVERSITY OF PANGASINAN – PHINMA EDUCATION
COLLEGE OF ENGINEERING AND ARCHITECTIRE

MACHINE DESIGN AND SHOP PRACTICES ELEMENTS


(Module 8)

1) The phenomenon of "weld decay" is associated with:


a. brass
b. manganese steels
c. aluminum alloys
d. stainless steels (ans)
2) Which of the following timber is used for sports goods?
a. Mulberry (ans)
b. mahogany
c. sal
d. deodar
3) A knoop indenter is a diamond ground to a:
a. Prismoidal form
b. Pyramidal form (ans)
c. Cylindrical form
d. Needle form
4) The process commonly for thermo-plastic materials is:
a. diecasting
b. Injection moulding (ans)
c. shell moulding
d. cold forming
5) The most important element that controls the physical properties of steel is:
a. silicon
b. manganeso
c. tungsten
d. carbon (ans)
6) The imperfection in the crystal structure of metal is known as:
a. Dislocation (ans)
b. slip
c. fracture
d. impurity
7) Polyesters belong to the group of:
a. thermoplastic plastics
b. phenolics
c. all of the above
d. thermosetting plastics (ans)
8) The effect of alloying zinc to copper is:
a. to increase hardness
b. to impart free-machining properties
c. to improve hardness and strength
d. to increase strength and ductility (ans)
9) Projection welding is:
a. continuous spot welding process
b. multi spot welding process (ans)
c. used to form
d. used to make mesh
10) In resistance welding, the pressure is released:
a. just at the time of passing the current
b. during heating period
c. after the weld cools (ans)
d. after completion of currents
11) Grey cast iron is best welded by:
a. MIG
b. Submerged arc
c. TIG
d. Oxy-acetylene (ans)
12) A plug gauge is used to measure:
a. taper bores
b. cylindrical bores
c. spherical holes
d. screw threads (ans)
13) Choose the one that will have the highest cutting speed.
a. cast iron
b. tool steel
c. brass
d. aluminum (ans)
14) When large number of components are turned and parted off from a bar, the chuck generally used is:
a. four jaw chuck
b. two jaw chuck
c. collet chuck
d. magnetic (ans)
15) Gear tooth vernier is used for measuring:
a. gear tooth profile (ans)
b. module
c. pith line thickness of gear tooth
d. gear tooth thickness
16) Undercutting is:
a. an operation of cutting extra deep groove
b. an operation of cutting a groove next to a shoulder on a piece of work
c. cutting from the base of a work piece (ans)
d. an operation of cutting extra wide threads
17) Laser welding is widely used in:
a. Process industry
b. Structural work
c. Heavy industry D. Electronic Industry (ans)
18) Unlike materials or materials of different thickness can be butt welded by:
a. control of pressure and current (ans)
b. adjusting time duration of current
c. adjusting initial gap
d. all of the above
19) In arc welding operations the current value is decided by:
a. thickness of plate
b. voltage across the plate
c. size of the electrode (ans)
d. length of welded portion
20) The phenomenon of weld decay takes place in:
a. cast iron
b. brass
c. bronze
d. stainless steel (ans)
21) Arc blow takes place in:
a. gas welding
b. arc welding when straight polarity is used
c. arc welding when reverse polarity is used
d. welding stainless steel (ans)
22) What for is rammer used?
a. a tool used in welding for cleaning purpose
b. a tool used in press work to lift the pressure components
c. a tool used in foundry to pack the sand in mould
d. a measuring tool (ans)
23) What for is a swab used?
a. a tool used on shaper
b. a tool used in foundry for moistening the sand
c. the tool used in foundry for smoothening the mould
d. a tool used in foundry for repairing the mould (ans)
24) What for is a gagger used?
a. a tool used in clearing welds.
b. a tool used in clearing material before welding
c. a tool used in foundry for cleaning of castings (ans)
d. a shaped metal accessory.
25) What for are bellows used?
a. Used in foundry in moistening the mould
b. Used in foundry for cleaning of casting
c. Used in foundry for blowing loose sand
d. Used in foundry for smothering and cleaning out depression in the mould (ans)
26) Permeability of a foundry sand is:
a. capacity to hold moisture (ans)
b. porosity to allow the escape of gases
c. distribution of binder in sand
d. fineness of sand
27) What for arc metal patterns used?
a. precision casting
b. small casting
c. large castings
d. large scale production of castings (ans)
28) An important factor to be considered while designing a core print is:
a. pattern material
b. type of mould
c. moulding sand characteristics (ans)
d. pouring temperature
29) Which of the following metals can be suitably welded by TIG welding?
a. aluminum
b. magnesium
c. all of the above (ans)
d. stainless steel
30) Weld spatter refers to:
a. welding electrolode
b. filler material
c. shield
d. welding defect (ans)
31) A sprue is:
a. a tool used in mould repairing (ans)
b. a process of cleaning castings
c. a chemical that is added to molten materials for sound castings
d. a vertical passage through the cope
32) What is a gate?
a. a passage through which metal is poured into the mould
b. a passage through which metal rises when the mould is filled
c. a passage that finally lead molten metal from the runner into the mould cavity
d. a vent hole to allow for the hot gases to escape (ans)
33) What for are core prints provided?
a. to form trade mark of company on castings
b. to produce castings with specific surface design
c. to form seat to support and hold the cere (ans)
d. to direct the floe of molten material during pouring
34) The equipment that is used in pit for supply of air is known as:
a. fan
b. hand blower
c. air cylinder
d. centrifugal blower (ans)
35) Tumbling is done so as to:
a. clean the surface of small parts (ans)
b. stress relieve the components
c. get surface finish
d. to plate the surface
36) The purpose of inoculation is:
a. To clean the casting
b. To decrease the melting temperature
c. To change the chemical composition of a cast metal
d. To modify the structure and properties of a cast metal (ans)
37) Least shrinkage allowance is provided in the case of which of the following?
a. brass
b. cast iron
c. white cast iron (ans)
d. aluminum
38) The draft allowance on metallic pattern as compared to wooden ones is:
a. more
b. same
c. less (ans)
d. more or less depending on size
39) Select the one that is not an angle measuring device.
a. bevel protector
b. sine bar
c. combination square
d. angle iron (ans)
40) Dilatometer is used to find out which property of moulding sand.
a. permeability
b. hot strength
c. fineness (ans)
d. moisture content
41) The mould for casting ferrous materials in continuous casting process. made of:
a. low carbon steel
b. high carbon steel
c. medium carbon steel
d. copper (ans)
42) What for is rotameter used?
a. rpm of engines
b. rotation of shafts
c. twists due to torque applied on shafts
d. flow of liquids and gases (ans)
43) The impedance of piezo-electric crystal is:
a. negligible
b. low
c. high (ans)
d. very low
44) Hot wire anemometers are generally for:
a. measuring pressure of fluids
b. measuring velocity of air stream (ans)
c. measuring temperature of moving fluid
d. measuring thermal conductivity of solids
45) Ornaments are cast by:
a. die casting
b. pressed casting
c. gravity casting (ans)
d. continuous casting
46) During MIG welding the metal is transformed in the form of:
a. continuous flow of molten metal
b. a fine spray of metal (ans)
c. solution
d. electron beam
47) A collimated light beam is used for producing heat in:
a. MIG welding
b. TIG welding
c. Plasma welding
d. Laser welding (ans)
48) Wipping is the process of:
a. cleaning the welded surface after the welding operation is over
b. applying flux during welding process
c. connecting load pipes by soldering alloy (ans)
d. low temperature
49) In which of the following process hydraulic fluid acts as transfer media?
a. Electron beam machining
b. Electro-discharge machining
c. Iron beam machining
d. Water jet machining (ans)
50) Sweep pattern is used for moulding parts having
a. rectangular shape
b. uniform symmetrical shape (ans)
c. complicated shape having intricate details
d. none of the above
51) Drossing
a. a method of cleaning the castings
b. an inspection method for castings
c. a method of deoxidation of molten metal
d. the formation of oxides on the molten metal surface (ans)
52) The usual value of helix angle of a drill is:
a. 1100
b. 120°
c. 30° (ans)
d. 60°
53) A twist drill is specified by:
a. its diameter and lip angle
b. its shank and diameter
c. shank, material and flute size
d. shank, material and diameter (ans)
54) Broaching operation is generally used in automobile industry as:
a. it is an automatic machine
b. it is a mass production machine
c. semi-skilled operators can be employed (ans)
d. operations is completed in one stroke
55) Select the one that is gear finishing process:
a. gear shaving (ans)
b. gear shaping
c. gear hobbing
d. gear milling
56) Formed milling operation of cutting gears can be used for cutting which type of gears?
a. spur
b. worm
c. all of the above (ans)
d. bevel
57) The ratio of average shear stress to maximum shear stress for a circular cross section is equal to:
a. 2
b. 2/3
c. 3/2
d. ¾ % (ans)
58) When a solid cube is subjected to equal normal forces of the same type on all its faces. The ratio of the
volumetric strain/linear strain along any of the three axes will be equal to:
a. 1
b. B.2
c. 2.5
d. 3 (ans)
59) The ratio of bulk modulus to shear modulus for Poisson's ratio of 0.25 will be equal to:
a. 3/2
b. 5/6
c. 1 (ans)
d. 6/3
60) The stress strain curve for a glass rod during tensile test is:
a. a straight line
b. a parabola
c. a sudden break (ans)
d. an irregular curve
61) When the shear force is zero along a section, the bending moment at that section will be:
a. Zero
b. Minimum
c. Maximum
d. Minimum (ans)
62) The ultimate tensile stress of mild steel as compared to its ultimate compressive stress will be:
a. same
b. more (ans)
c. less
d. more or less depending on other factors
63) Percentage reduction of area while performing tensile test on cast iron may be of the other of:
a. 50%
b. 25%
c. 0% (ans)
d. 15%
64) The intensity of stress that causes unit strain is known as:
a. unit stress
b. bulk
c. modulus of rigidity
d. modulus of elasticity (ans)
65) For steel, the ultimate strength in shear as compared to in tension is nearly:
a. same
b. half (ans)
c. one-third
d. two-third
66) Select the one that has no unit:
a. kinematic viscosity
b. surface tension
c. bulk modulus
d. strain (ans)
67) When a part is constrained to move and heated, it develops:
a. principal stress
b. tensile stress
c. compressive stress (ans)
d. shear stress
68) The tensile stress of a material is given by:
a. maximum load during test/original cross-sectional area (ans)
b. average load during test/original cross-section area
c. maximum load during test/area at the time of fracture
d. average load during the test/area at the time of fracture
69) The size of hole that is drilled in plates for riveting is:
a. equal to the diameter of the rivet shank
b. slightly smaller than the diameter of rivet shank
c. 1.5 to 2 mm smaller than the diameter of the rivet for rivets of 25 mm and above size
d. 1.5 to 2 m large than the diameter of the rivet for rivets of 25 mm and above size (ans)
70) A column is called short column when:
a. the length is more than 30 times the diameter
b. slenderness ratio is more than 120
c. the length is less than 8 times the diameter (ans)
d. the slenderness ratio is more than 32
71) The total strain energy stored in a body is called:
a. Resilience (ans)
b. proof resilience
c. toughness
d. impact energy
72) A material that is capable of absorbing a large quantity of energy before fracture is called:
a. ductility
b. toughness (ans)
c. resilience
d. shock proof
73) Coaxing increases the:
a. strength by reversible cycling
b. corrosion resistance by spraying
c. hardness by surface treatment
d. fatigue resistance by over-stressing the metal by successively increasing loadings (ans)
74) For a circular shaft subjected to torque the value of shear stress is equal to:
a. is uniform throughout
b. has maximum value at the axis
c. has maximum value at the surface
d. is zero at the axis and linearly increases to a maximum value at the surface of the shaft (ans)
75) In laminated spring the strips are provided in different lengths for:
a. economy
b. reduction in weight
c. improve appearance
d. equal distribution of stress (ans)
76) Select the one for which diamond reveted joint can be adopted:
a. butt joint (ans)
b. lap joint
c. double riveted lap joint
d. all type of joints
77) Hoop stress refers to:
a. circumferential tensile stress (ans)
b. compressive
c. radial stress
d. longitudinal stress
78) 1 Meganewton per square meter is equal to:
a. 1000,000 N/mm2
b. 10,000 N/mm2
c. 100 N/mm2
d. 1 N/mm2 (ans)
79) The value of shear stress changes is induced in the shaft because of the applied couple that:
a. from maximum at the center to zero at the circumference
b. from zero at the center to maximum at the circumference (ans)
c. from maximum at the center. to minimum at the circumference
d. from minimum at the center to maximum at the circumference
80) IN the design of pulley, key and shaft:
a. all three are designed for same strength
b. key is made weaker link (ans)
c. pulley is made weaker
d. shaft is made weaker
81) Mohr's circle can be used to find out following stress on inclined surface:
a. principal stress
b. normal stress
c. tangential stress
d. all of the above (ans)
82) The radial pressure and hoop tension for a thick cylinder is:
a. maximum a inner surface and decreases towards outer surface (ans)
b. minimum at inner surface and increases towards outer space
c. minimum at inner and outer surfaces
d. maximum at inner and outer surfaces
83) Autofrettage is the method of:
a. calculating stresses in thick cylinders
b. relieving thick cylinders
c. prestressing thick cylinders (ans)
d. increasing life of thick cylinders
84) Ties are load carrying members that carry:
a. torsional loads
b. axial compressive loads
c. axial tension loads (ans)
d. transverse loads
85) If the areas of cross-sections of square and circular beams are same and both are put to equal bending
moment, then the correct statement is:
a. the circular beam is more economical
b. the square beam is more economical (ans)
c. both the beams are equally strong
d. both the beams are equally economical
86) The Biflar suspension method is used to find out:
a. Position of balancing weights
b. Centripetal accelaration
c. Natural frequency of vibration
d. Moment of inertia (ans)
87) Slip in belt drive is:
a. loss of power
b. difference between the angular velocities of two pulleys
c. difference between the velocities of two pulleys
d. difference between the linear speed of the rim of pulley and the belt on it. (ans)
88) IN case of flat belt drive the length of belt in case of:
a. open belt depends on sum of the diameters of pulleys
b. open belts depends on difference of the diameters of pulleys
c. cross belts depends on the sum of the diameters of pulleys (ans)
d. cross belts depends on the difference of the diameters of pulleys
89) Module can be expressed in:
a. mm (ans)
b. mm/no. of teeth
c. dimensionless D. mm/mm
90) A reverted gear train is one in which:
a. the direction of rotation of first and fast gear is opposite
b. the direction of rotation of first and last gear is the same
c. the first and last gear are on the same shaft (ans)
d. the first and last gears are essentially on separate but parallel shafts
91) In case of spur gears the flank of the tooth is:
a. the part of the tooth surface lying below the pitch surface (ans)
b. the curve forming face and flank
c. the width of the gear tooth measured axially along the pitch surface
d. the surface of the top of the tooth.
92) In case of cross helical worm the axes of two shafts are:
a. parallel
b. intersecting
c. non-parallel
d. non parallel and non-Intersecting (ans)
93) In case of gears the addendum is given by:
a. one module (ans)
b. 2.157 x module
c. 1.57 x module
d. 1.25/module
94) In case of helical gears the axial pitch is given by:
a. diametral pitch/sine of helix angle
b. diametral pitch/cosine of helix angle
c. diametral pitch/contangent of helix angle
d. diametral pitch/tangent of helix angle (ans)
95) A cam where in the follower reciprocates or oscillates in a plane parallel to the axis of the cam is called:
a. cylindrical cam (ans)
b. reciprocating cam
c. none of the above
d. circular cam
96) Rope brake dynamometer uses:
a. oil as lubricant
b. water as lubricant
c. grease as lubricant
d. no lubricant (ans)
97) Which of the following dynamometer is widely used for absorption of wide range of powers at wide range
of speeds?
a. hydraulic (ans)
b. belt transmission
c. rope brake
d. electric generator
98) Cold working:
a. Increases the fatigue strength (ans)
b. decreases the fatigue strength
c. has nom influence on fatigue strength
d. none of the above wide
99) Coaxing is the procedure of increasing:
a. metal strength by cycling
b. metal hardness by surface treatment
c. metal resistance to corrosion by coating
d. fatigue limit by overstressing the metal by successively increasing loadings (ans)
100) In testing a material for endurance strength, it is subjected to:
a. static load
b. impact load
c. dynamic load
d. completely reversed load (ans)
UNIVERSITY OF PANGASINAN – PHINMA EDUCATION
COLLEGE OF ENGINEERING AND ARCHITECTIRE

MACHINE DESIGN AND SHOP PRACTICES ELEMENTS


(Module 6)

1. For acceptable ideal range of lightness which may result from the applica on of specific combina on of allowances
and tolerances.
A. allowance limit
B. tolerance limit
C. interference
D. fit
2. A radian is equal to __________.
A. 57.02°
B. 57.706°
C. 57.296°
D. 57.190°
3. A material having a high electrical resistance and should not be used for conductor of electric current.
A. alloyed magnesium
B. silicon base alloy
C. nickel
D. zinc
4. The product of the mass and the linear velocity of the body:
A. linear impulse
B. couple
C. linear momentum
D. vector
5. The recommended center distance of sprockets should not less than ___________ mes the diameter of bigger
sprocket.
A. 1.75
B. 2
𝟏
C. 1
𝟐
D. 2
6. The absolute viscosity of the fluid divided by its density expressed in the same terms of units is also called
__________.
A. cen stokes
B. kinema c viscosity
C. Petroff's equa on
D. Light petroleum oil
7. It improves red hardness of steel:
A silicon
B. lead
C. cobalt
D. manganese
8. It is required that pipes bigger than _________ mm should not be screwed but flanged.
A. 76.2
B. 63.5
C. 2 inch
D. 68.5
9. Formed by the intersec on of the adjacent flanks of adjacent threads when extended is called.
A. crest apex
B. all of these
C. sharp root
D. sharp crest
10. In designing the spoke or wheel arm of a flywheel, it is ideal to consider that the cross-sec onal area of the spoke
at rim side should not be less than _______ of the cross area at the hub side.
A. 80%
B. 1/3
C. 90%
D. 3/8
11. The cu ng up to 70° is best for drilling extremely hard metals and for so materials ________ degrees may be
applied.
A. 60
B. 45
C. 40
D. 48
12. Single force which produces the same effect upon a mass replacing two or more forces ac ng together is called:
A. vector
B. resultant
C. components of forces
D. resolu on
13. ________ is the process necessary to reduce the bri leness in alloy steel.
A. martempering
B. carburizing
C. normalizing
D. tempering
14. The welded joints permit placing the added metal exactly where needed and produce an integral structure which
can develop ________ % efficiency on any thickness sec on specially for mild steel materials.
A. 95%
B. 85%
C. 100%
D. 90%
15. The lack of backlash in a spur gear design/opera on may result to _______.
A. overloading
B. jamming
C. all of these
D. overhea ng
16. _________ forces means when their lines of ac on can be extended to meet to one point.
A. concurrent
B. centroids
C. collinear
D. resultants
17. Percentage of cut on the return stroke of hacksaw blade is ________.
A. 2%
B. 3%
C. 1%
D. 0%
18. Imaginary formed by the intersec on of the flanks of a thread when extended is called ____________.
A. sharp crest
B. sharp root
C. root apex
D. all of these
19. Permissible varia on of the manufactured/machined dimension is called:
A. intolerance fits
B. devia on
C. allowance
D. tolerance
20. Molybdenum-chromium-nickel steel designa on:
A. SAE 48xx
B. SAE 43xx
C. SAE 56xx
D. SAE 46xx
21. ___________ is also called strain hardening.
A. work hardening
B. quenching
C. annealing
D. normalizing
22. A major alloy in tool steel.
A. Cr
B. FeN
C. Cobalt
D. Mn
23. Distance measured perpendicular to the axis between the crest of the thread and the root of its ma ng thread
in a thread assembly of screws.
A. tolerance class
B. crest trunca on
C. crest clearance
D. tolerance limit
24. Bearing surface that completely surrounds the journal is also called _________.
A. offset bearing
B. full bearing
C. centrally loaded bearing
D. babbit bearing
25. The width of a tooth space exceeds the thickness of each of the engaging tooth on the pitch circle _________.
A. allowance
B. bo om land
C. top land
D. backlash
26. __________ addi on imparts resistance to atmospheric corrosion in steel, etc.
A. aluminum bronze
B. manganese
C. copper
D. bronze
27. Should two equal and opposite collinear forces is added to the forces already in equilibrium, which of the
statement is true?
A. Unbalanced of moment is maintained
B. Equilibrium is disturbed
C. Equilibrium Is maintained
D. It creates an unbalanced situa on
28. Iron base alloy containing 9-16% chromium.
A. Mn Hadfield steel
B. Chrome-moly steel
C. Stainless steel
D. High chrome steel
29. A rule thumb, the speed limit of flywheel rim speed should be 6000 fpm for cast iron material and for cast steel
flywheel rim at ________ meters/min.
A. 3050
B. 4500
C. 7000
D. 10000
30. The distance between rivet centers nearest each other in adjacent rows called _________.
A. pitch
B. back pitch
C. margin
D. diagonal pitch
31. The purpose of lubrica on is a men oned EXCEPT:
A. to lighten the load
B. prevent corrosion/adhesion
C. prevent adhesion
D. cool the moving elements
32. The process of peening the joint por on immediately a er the welding greatly improves the fusion structures,
avoids possible cracking, avoids possible distorsion, etc. Peening can also _________ process at the same me.
A. tempering
B. martempering
C. normalizing
D. annealing
33. Resultant of two or more components forces is called __________.
A. components of forces
B. resultant
C. component
D. collinear forces
34. For stable equipment founda on, the total combined engine, driven equipment and founda on center of gravity
must be kept below e founda ons 10 that usually about _________ mes the usual total combined weight of the
machinery it is supposed to support.
A. 3 to 4
B. 3 to 7
C. 2 to 4
D. 3 to 5
35. All associated with standard materials specifica on EXCEPT:
A. American Iron and Steel Ins tute
B. Southeast Asia Iron and Steel Ins tute
C. Society of Automo ve Engineers
D. American Society for Tes ng Materials
36. It is ideal for maximum quietness in sprocket drive opera on to choose _________ or more teeth.
A. 24
B. 18
C. 27
D. 21
37. Sha ing up to 3 inches in diameter of cold rolled steel is __________.
A. 4 inches
B. 6 inches
C. 6 inches
D. 5 inches
38. Designated pipe color used in communica on:
A. silver gray
B. aluminum gray
C. bare
D. white
39. Not part and in fact should not be used in the steel mel ng process.
A. coke
B. silicon
C. zinc
D. aluminum
40. It is rigid piece which serves to transmit force from a piece to another piece or to cause/control mo on.
A. follower
B. crank
C. cam mo on
D. link
41. Type of bolt commonly used in the construc on that is threaded in both ends.
A. stud bolt
B. acme threaded
C. hex bolt
D. square threaded bolts
42. The normal helix angles in helical gears is recommended in the range of ______ degrees.
A. less than 18
B. 20 to 35
C. 15 to 25
D. 20 to 30
43. The ra o of stress ac ng on an elas c substance to the decrease in volume per unit volume.
A. Bulk modulus
B. Modulus of resilience
C. Elas c limit
D. Modulus of elas city
44. Rule of thumb in calcula ng the Equipment founda on mass should be __________ mes the weight of the
machinery it is supposed to support.
A. 3-5
B. 3-6
C. 3-9
D. 2-4
45. The strength of non-ferrous alloys is at maximum at room temperature while that of ferrous metal has a maximum
strength at _______ °F.
A. 400
B. 1200
C. 450
D. 350
46. The welding made along the edges of two parallel plates is called ______.
A. groove joint
B. fillet joint
C. edge joint
D. corner joint
47. Class of material exhibi ng decreased electrical conduc vity with increasing temperature.
A. aluminum
B. p-type semiconductors
C. metals
D. n-type semiconductors
48. Cast iron flywheels are commonly designed with a factor of safety of:
A. 10 to 13
B. 10 to 12
C. 10 to 14
D. 8 to 13
49. Stress relieving also ________ for the purpose of reducing the internal stresses of steel material/metal.
A. tempering
B. normalizing
C. all of these
D. annealing
50. A ridge of uniform sec on in the form of a helix cut around the circumference of a cylinder and advancing along
the axis.
A. thread roots
B. helix thread
C. screw threads
D. chamfers
51. Martensite (stainless steel) contains 4 to 26% Cr and a maximum of _______ % nickel.
A. 25
B. 3.25
C. 35
D. 20
52. The design of stress and factor or safety are related in the following manner:
A. design stress = ul mate stress/factor of safety
B. ul mate stress = factor of safety/design stress plus concentra on factor
C. factor of safety = design stress/ul mate stress
D. design stress = factor of safety/ mes stress concentra on factor
53. The material that can cut/wear hardest substance subjected to:
A. carbide
B. abrasive
C. tungsten
D. vanadium
54. The resul ng force that replace two or more forces ac ng together.
A. vector
B. couple
C. resultant
D. equilibrant
55. Peculiar strength of the metal to resist being crushed.
A. shear strength
B. ul mate strength
C. compressive strength
D. elas c limit
56. Which of the following is not a viscoelas c material?
A. Teflon
B. Plas c
C. All of these
D. Metal
57. Alloy steel used in manufacturing bolts, studs, tubings subjected to torsional stresses.
A. AISI 3141
B. AISI 2330
C. AISI 4830
D. AISI 4310
58. Method of finishing/shaping a machine part of excep onally high carbon or high chromium steel parts (or very
hard material).
A. using oxygen lancing
B. machining using carbide insert
C. using abrasive grinding
D. machining with high speed tool steel
59. In a chain drive design for large speed reduc on it is preferable to use a double reduc on or compound type of
transmission instead of single two sprockets transmission. Drives should be so designed that the angle between two
ght chain strands does not exceed _______ degrees.
A. 45
B. 60
C. 55
D. 90
60. Steel springs are made of high carbon steel, heat treated and/or cold worked to a high elas c limit to get good
elas c deflec on. In general, the carbon content is at ________________.
A. 0.40% or more
B. 0.65% or more
C. 0.50% or more
D. 0.66% or more
61. The surface along the fillet curves or between the fillets radius of the two adjacent tooth of a gear:
A. bo om land
B. flank
C. fillet
D. top land
62. Not adaptable to welding due to low tensile strength and poor duc lity, etc.
A. copper parts
B. cast iron materials
C. aluminum parts
D. bronze parts
63. Plus or minus tolerance can also be called as __________.
A. total tolerance
B. unilateral tolerance
C. bilateral
D. allowance
64. The total machinery weight plus the founda on weight should be we distributed in the corresponding soil area
which is enough to cause 2 bearing stress within the safe bearing capacity of the soil with a factor of safety of
_______.
A. 45
B. 3
C. 42
D. 50
65. ____________________ is a plane perpendicular to the axial plane and to the pitch plane. In gears the parallel
axes, and the plane of rota on coincide.
A. tangent plane
B. straight plane
C. transverse
D. references plane
66. The stress in an elas c material is:
A. inversely propor onal to the materials yield strength
B. inversely propor onal to the force ac ng
C. propor onal to the displacement of the material acted upon by the force
D. inversely propor onal to the strain
67. The “slenderness ra o” of a column is generally defined as the ra o of its:
A. length of its minimum width
B unsupported length to its maximum radius of gyra on
C. length of its moment of iner a
D. unsupported length to its least radius of gyra on
68. The rela onship between the extension of a spring and the force required to produce the extension is:
A. F = ma
B. F = 𝜇N
C. F = 𝑚𝑉 /R
D. F = kx
69. The linear por on of the stress-strain diagram of steel is known as the:
A. modulus of elonga on
B. plas c range
C. irreversible range
D. elas c range
70. The ra o of the moment of iner a of the cross sec on of a beam to the sec on modulus is:
A. equal to the radius of gyra on
8. equal to the area of the cross sec on
C. a measure of distance
D. dependent on the modulus of elas city of the beam material
71. When an air entrainment agent is introduced into a concrete mix.
A. the strength will increase
B. the strength will decrease
C. the strength will not be affected
D. the water/cement ra o must be reduced from 10-15%
72. Structural steel elements to torsion develop.
A. tensile stress
B. compressive stress
C. shearing stress
D. moment
73. The deflec on of a beam is:
A. directly propor onal to the modulus of elas city and moment of iner a
B. inversely propor onal to the modulus of elas city and length of the beam cube
C. Inversely propor onal to the modulus of elas city and moment of iner a
D. directly propor onal to the load imposed and inversely to the length squared
74. The differen al of the shear equa on is which if the following?
A. load on the beam
B. tensile strength of beam
C. bending moment of the beam
D. slope of the elas c curve
75. A ver cally loaded beam, fixed at one end and simply supported at the other Is indeterminate to what agree?
A. first
B. second
C. third
D. fourth
76. A thin walled pressurized vessel consist of a right circular cylinder with flat ends. Mid way between the ends the
stress is greater in what direc on?
A. longitudinal
B. circumference
C. radial
D. at an angle of 45° to the longitudinal
77. The bending moment at a sec on of a beam is derived from the:
A. sum of the moments of all external forces on one side of the sec on
B. difference between the moments on one side of the sec on and the opposite side
C. sum of the moments of all external forces on both sides of the sec on
D. sum of the moments of all external forces between supports
78. The stress concentra on factor:
A. Is a ra o of the average stress on a sec on to the allowable stress
B. Cannot be evaluated for bri le materials
C. Is the ra o of the areas involved in a sudden change of cross-sec on
D. Is the ra o of the maximum stress produced in a cross sec on to the average stress over the sec on
79. Poisson’s ra o is the ra o of the:
A. unit lateral deforma on to the unit longitudinal deforma on
B. unit stress to unit strain
C. elas c limit to the propor onal limit
D. shear strain to compressive strain
80. Hookes Law for an isotopic homogenous medium experiencing one-dimensional stress is:
A. Stress = E (Strain)
B. Strain = E (Stress)
C. Force (Area) = E (Change In length/length)
D. Strain energy = E (Internal energy)
81. The modulus of rigidity of a steel member is:
A. a func on of the length and depth
B. defined as the unit shear stress divided by the unit shea deforma on
C. equal to the modulus of elas city divided by on plus Poisson’s ra o
D. defined as the length divided by the moment of iner a
82. A thin homogenous metallic plate containing a hole is heated sufficiently to cause expansion. If the coefficient of
surface expansion is linear, the area of the will:
A. Increase at twice the rate the area of the metal increases
B. Increase at the same rate as the area of the metal increases
C. Stay the same
D. Decrease at the same rate as the area of the metal increases
83. The maximum bending moment of a beam simply supported at both ends and subject to a total load W uniformly
distributed over its length L is expressed by the formula:
A. WL/8
B. 𝑊𝐿 /8
C. WL/2
D. 𝑊𝐿 /2
84. The three moment equa on may be used to analyze:
A. a con nuous beam
B. a beam loaded at the third points
C. a step tapered column
D. the three element composite system
85. In a long column (slenderness ra o > 160) which of the following has the greatest influence on its tendency to
buckle under a compressive load.
A. The modulus of elas city of the material
B. The compressive strength of the material
C. The radius of gyra on of the column
D. The length of the column
86. The area of the shear diagram of a beam between any two points on the beam is equal to the:
A. change in shear between the two points
B. total shear beyond the two points
C. average moment between the two points
D. change in moment between the two points
87. Poisson’s ra o Is principally used in:
A. the determina on of capability of a material for being shaped
B. the determina on of capacity of a material for plas c deforma on without fracture
C. Stress-strain rela onships where stresses are applied in more than one direc on
D. The determina on of the modulus of toughness
88. Young's modulus of elas city for a material can be calculated indirectly from which of the following proper es of
the material?
A. Temperature, coefficient of expansion and dielectric constant
B. Temperature, coefficient of expansion of expansion and specific heat
C. Density and velocity of sound in the material
D. Density and interatomic spacing in the material
89. The linear por on of the stress-strain diagram of steel is known as the:
A. modulus of elas city
B. plas c range
C. irreversible range
D. elas c range
90. Modulus of Resilience is:
A. the same as the modulus of elas city
B. a measure of a materials ability to store strain energy
C. the reciprocal of the modulus of elas city
D. a measure of the deflec on of a member
91. Imperfec ons within metallic crystal structures may be all of the following, EXCEPT:
A. la ce vacancies, or extra inters al atoms
B. ion pairs missing in ionic crystals
C. displacement atoms to inters al sites
D. linear defects, or slippage disloca ons caused by shear.
92. All of the following statements about strain energy are correct EXCEPT:
A. It is caused by genera on and movement of disloca ons through shear or plas c deforma on
B. It results from trapped vacancies in the crystal la ce
C. It is propor onal to the length of disloca on. Shear modulus, and shortest distance between equivalent
la ce sites.
D. It is less for sites at grain boundaries than for internal sites within the crystal structure.
93. When a metal is cold worked all of the following generally occur EXCEPT:
A. Recrystalliza on temperature decreases
B. Duc lity decreases
C. Grains become equl-axed
D. Tensile strength increases
94. Al of the following statements about strain hardening are correct EXCEPT:
A. Strain hardening strengthens metals. Resistance to deforma on increases with the amount of strain
present.
B. Strain hardening is relieved during so ening, annealing above the recrystalliza on temperature.
C. Strain hardening is produced by cold working (deforma on below the recrystalliza on temperature).
D. More strain hardening requires more me-temperature exposure for relief.
95. All of the following processes strengthens metals, EXCEPT:
A. Annealing above the recrystalliza on temperature
B. Work hardening by mechanical deforma on below the recrystalliza on temperature.
C. Heat treatments such' as quenching and tempering, for produc on of a finer microstructure.
D. Increasing the carbon content of low carbon steels.
96. Intrinsic silicon becomes extrinsically conduc ve, with electrons as majority carriers, when doped with which of
the following?
A. aluminum
B. an mony
C. boron
D. germanium
97. Steels can be strengthened by all of the following prac ces, EXCEPT:
A. annealing
B. quenching and tempering
C. work hardening
D. grain refinement
98. If 1080 steel (0.80 wt. % C) is annealed by very slow cooling from 1000°C (1832°F) to ambient temperature, its
microstructure will consist almost solely of:
A. austenite
B. bainite
C. cemen te
D. pearlite
99. Which of the following is not a method of non-destruc ve tes ng of steel cas ngs and forgings?
A. radiography
B. magne c par cle
C. ultrasonic
D. chemical analysis
100. Compressive strength of fully cured concrete is most directly related to:
A. sand-gravel ra o
B. fineness modulus
C. absolute volume
D. water-cement ra o
UNIVERSITY OF PANGASINAN – PHINMA EDUCATION
COLLEGE OF ENGINEERING AND ARCHITECTIRE

MACHINE DESIGN AND SHOP PRACTICES ELEMENTS


(Module 6)

1. For acceptable ideal range of lightness which may result from the applica on of specific combina on of allowances
and tolerances.
A. allowance limit
B. tolerance limit
C. interference
D. fit
2. A radian is equal to __________.
A. 57.02°
B. 57.706°
C. 57.296°
D. 57.190°
3. A material having a high electrical resistance and should not be used for conductor of electric current.
A. alloyed magnesium
B. silicon base alloy
C. nickel
D. zinc
4. The product of the mass and the linear velocity of the body:
A. linear impulse
B. couple
C. linear momentum
D. vector
5. The recommended center distance of sprockets should not less than ___________ mes the diameter of bigger
sprocket.
A. 1.75
B. 2
𝟏
C. 1
𝟐
D. 2
6. The absolute viscosity of the fluid divided by its density expressed in the same terms of units is also called
__________.
A. cen stokes
B. kinema c viscosity
C. Petroff's equa on
D. Light petroleum oil
7. It improves red hardness of steel:
A silicon
B. lead
C. cobalt
D. manganese
8. It is required that pipes bigger than _________ mm should not be screwed but flanged.
A. 76.2
B. 63.5
C. 2 inch
D. 68.5
9. Formed by the intersec on of the adjacent flanks of adjacent threads when extended is called.
A. crest apex
B. all of these
C. sharp root
D. sharp crest
10. In designing the spoke or wheel arm of a flywheel, it is ideal to consider that the cross-sec onal area of the spoke
at rim side should not be less than _______ of the cross area at the hub side.
A. 80%
B. 1/3
C. 90%
D. 3/8
11. The cu ng up to 70° is best for drilling extremely hard metals and for so materials ________ degrees may be
applied.
A. 60
B. 45
C. 40
D. 48
12. Single force which produces the same effect upon a mass replacing two or more forces ac ng together is called:
A. vector
B. resultant
C. components of forces
D. resolu on
13. ________ is the process necessary to reduce the bri leness in alloy steel.
A. martempering
B. carburizing
C. normalizing
D. tempering
14. The welded joints permit placing the added metal exactly where needed and produce an integral structure which
can develop ________ % efficiency on any thickness sec on specially for mild steel materials.
A. 95%
B. 85%
C. 100%
D. 90%
15. The lack of backlash in a spur gear design/opera on may result to _______.
A. overloading
B. jamming
C. all of these
D. overhea ng
16. _________ forces means when their lines of ac on can be extended to meet to one point.
A. concurrent
B. centroids
C. collinear
D. resultants
17. Percentage of cut on the return stroke of hacksaw blade is ________.
A. 2%
B. 3%
C. 1%
D. 0%
18. Imaginary formed by the intersec on of the flanks of a thread when extended is called ____________.
A. sharp crest
B. sharp root
C. root apex
D. all of these
19. Permissible varia on of the manufactured/machined dimension is called:
A. intolerance fits
B. devia on
C. allowance
D. tolerance
20. Molybdenum-chromium-nickel steel designa on:
A. SAE 48xx
B. SAE 43xx
C. SAE 56xx
D. SAE 46xx
21. ___________ is also called strain hardening.
A. work hardening
B. quenching
C. annealing
D. normalizing
22. A major alloy in tool steel.
A. Cr
B. FeN
C. Cobalt
D. Mn
23. Distance measured perpendicular to the axis between the crest of the thread and the root of its ma ng thread
in a thread assembly of screws.
A. tolerance class
B. crest trunca on
C. crest clearance
D. tolerance limit
24. Bearing surface that completely surrounds the journal is also called _________.
A. offset bearing
B. full bearing
C. centrally loaded bearing
D. babbit bearing
25. The width of a tooth space exceeds the thickness of each of the engaging tooth on the pitch circle _________.
A. allowance
B. bo om land
C. top land
D. backlash
26. __________ addi on imparts resistance to atmospheric corrosion in steel, etc.
A. aluminum bronze
B. manganese
C. copper
D. bronze
27. Should two equal and opposite collinear forces is added to the forces already in equilibrium, which of the
statement is true?
A. Unbalanced of moment is maintained
B. Equilibrium is disturbed
C. Equilibrium Is maintained
D. It creates an unbalanced situa on
28. Iron base alloy containing 9-16% chromium.
A. Mn Hadfield steel
B. Chrome-moly steel
C. Stainless steel
D. High chrome steel
29. A rule thumb, the speed limit of flywheel rim speed should be 6000 fpm for cast iron material and for cast steel
flywheel rim at ________ meters/min.
A. 3050
B. 4500
C. 7000
D. 10000
30. The distance between rivet centers nearest each other in adjacent rows called _________.
A. pitch
B. back pitch
C. margin
D. diagonal pitch
31. The purpose of lubrica on is a men oned EXCEPT:
A. to lighten the load
B. prevent corrosion/adhesion
C. prevent adhesion
D. cool the moving elements
32. The process of peening the joint por on immediately a er the welding greatly improves the fusion structures,
avoids possible cracking, avoids possible distorsion, etc. Peening can also _________ process at the same me.
A. tempering
B. martempering
C. normalizing
D. annealing
33. Resultant of two or more components forces is called __________.
A. components of forces
B. resultant
C. component
D. collinear forces
34. For stable equipment founda on, the total combined engine, driven equipment and founda on center of gravity
must be kept below e founda ons 10 that usually about _________ mes the usual total combined weight of the
machinery it is supposed to support.
A. 3 to 4
B. 3 to 7
C. 2 to 4
D. 3 to 5
35. All associated with standard materials specifica on EXCEPT:
A. American Iron and Steel Ins tute
B. Southeast Asia Iron and Steel Ins tute
C. Society of Automo ve Engineers
D. American Society for Tes ng Materials
36. It is ideal for maximum quietness in sprocket drive opera on to choose _________ or more teeth.
A. 24
B. 18
C. 27
D. 21
37. Sha ing up to 3 inches in diameter of cold rolled steel is __________.
A. 4 inches
B. 6 inches
C. 6 inches
D. 5 inches
38. Designated pipe color used in communica on:
A. silver gray
B. aluminum gray
C. bare
D. white
39. Not part and in fact should not be used in the steel mel ng process.
A. coke
B. silicon
C. zinc
D. aluminum
40. It is rigid piece which serves to transmit force from a piece to another piece or to cause/control mo on.
A. follower
B. crank
C. cam mo on
D. link
41. Type of bolt commonly used in the construc on that is threaded in both ends.
A. stud bolt
B. acme threaded
C. hex bolt
D. square threaded bolts
42. The normal helix angles in helical gears is recommended in the range of ______ degrees.
A. less than 18
B. 20 to 35
C. 15 to 25
D. 20 to 30
43. The ra o of stress ac ng on an elas c substance to the decrease in volume per unit volume.
A. Bulk modulus
B. Modulus of resilience
C. Elas c limit
D. Modulus of elas city
44. Rule of thumb in calcula ng the Equipment founda on mass should be __________ mes the weight of the
machinery it is supposed to support.
A. 3-5
B. 3-6
C. 3-9
D. 2-4
45. The strength of non-ferrous alloys is at maximum at room temperature while that of ferrous metal has a maximum
strength at _______ °F.
A. 400
B. 1200
C. 450
D. 350
46. The welding made along the edges of two parallel plates is called ______.
A. groove joint
B. fillet joint
C. edge joint
D. corner joint
47. Class of material exhibi ng decreased electrical conduc vity with increasing temperature.
A. aluminum
B. p-type semiconductors
C. metals
D. n-type semiconductors
48. Cast iron flywheels are commonly designed with a factor of safety of:
A. 10 to 13
B. 10 to 12
C. 10 to 14
D. 8 to 13
49. Stress relieving also ________ for the purpose of reducing the internal stresses of steel material/metal.
A. tempering
B. normalizing
C. all of these
D. annealing
50. A ridge of uniform sec on in the form of a helix cut around the circumference of a cylinder and advancing along
the axis.
A. thread roots
B. helix thread
C. screw threads
D. chamfers
51. Martensite (stainless steel) contains 4 to 26% Cr and a maximum of _______ % nickel.
A. 25
B. 3.25
C. 35
D. 20
52. The design of stress and factor or safety are related in the following manner:
A. design stress = ul mate stress/factor of safety
B. ul mate stress = factor of safety/design stress plus concentra on factor
C. factor of safety = design stress/ul mate stress
D. design stress = factor of safety/ mes stress concentra on factor
53. The material that can cut/wear hardest substance subjected to:
A. carbide
B. abrasive
C. tungsten
D. vanadium
54. The resul ng force that replace two or more forces ac ng together.
A. vector
B. couple
C. resultant
D. equilibrant
55. Peculiar strength of the metal to resist being crushed.
A. shear strength
B. ul mate strength
C. compressive strength
D. elas c limit
56. Which of the following is not a viscoelas c material?
A. Teflon
B. Plas c
C. All of these
D. Metal
57. Alloy steel used in manufacturing bolts, studs, tubings subjected to torsional stresses.
A. AISI 3141
B. AISI 2330
C. AISI 4830
D. AISI 4310
58. Method of finishing/shaping a machine part of excep onally high carbon or high chromium steel parts (or very
hard material).
A. using oxygen lancing
B. machining using carbide insert
C. using abrasive grinding
D. machining with high speed tool steel
59. In a chain drive design for large speed reduc on it is preferable to use a double reduc on or compound type of
transmission instead of single two sprockets transmission. Drives should be so designed that the angle between two
ght chain strands does not exceed _______ degrees.
A. 45
B. 60
C. 55
D. 90
60. Steel springs are made of high carbon steel, heat treated and/or cold worked to a high elas c limit to get good
elas c deflec on. In general, the carbon content is at ________________.
A. 0.40% or more
B. 0.65% or more
C. 0.50% or more
D. 0.66% or more
61. The surface along the fillet curves or between the fillets radius of the two adjacent tooth of a gear:
A. bo om land
B. flank
C. fillet
D. top land
62. Not adaptable to welding due to low tensile strength and poor duc lity, etc.
A. copper parts
B. cast iron materials
C. aluminum parts
D. bronze parts
63. Plus or minus tolerance can also be called as __________.
A. total tolerance
B. unilateral tolerance
C. bilateral
D. allowance
64. The total machinery weight plus the founda on weight should be we distributed in the corresponding soil area
which is enough to cause 2 bearing stress within the safe bearing capacity of the soil with a factor of safety of
_______.
A. 45
B. 3
C. 42
D. 50
65. ____________________ is a plane perpendicular to the axial plane and to the pitch plane. In gears the parallel
axes, and the plane of rota on coincide.
A. tangent plane
B. straight plane
C. transverse
D. references plane
66. The stress in an elas c material is:
A. inversely propor onal to the materials yield strength
B. inversely propor onal to the force ac ng
C. propor onal to the displacement of the material acted upon by the force
D. inversely propor onal to the strain
67. The “slenderness ra o” of a column is generally defined as the ra o of its:
A. length of its minimum width
B unsupported length to its maximum radius of gyra on
C. length of its moment of iner a
D. unsupported length to its least radius of gyra on
68. The rela onship between the extension of a spring and the force required to produce the extension is:
A. F = ma
B. F = 𝜇N
C. F = 𝑚𝑉 /R
D. F = kx
69. The linear por on of the stress-strain diagram of steel is known as the:
A. modulus of elonga on
B. plas c range
C. irreversible range
D. elas c range
70. The ra o of the moment of iner a of the cross sec on of a beam to the sec on modulus is:
A. equal to the radius of gyra on
8. equal to the area of the cross sec on
C. a measure of distance
D. dependent on the modulus of elas city of the beam material
71. When an air entrainment agent is introduced into a concrete mix.
A. the strength will increase
B. the strength will decrease
C. the strength will not be affected
D. the water/cement ra o must be reduced from 10-15%
72. Structural steel elements to torsion develop.
A. tensile stress
B. compressive stress
C. shearing stress
D. moment
73. The deflec on of a beam is:
A. directly propor onal to the modulus of elas city and moment of iner a
B. inversely propor onal to the modulus of elas city and length of the beam cube
C. Inversely propor onal to the modulus of elas city and moment of iner a
D. directly propor onal to the load imposed and inversely to the length squared
74. The differen al of the shear equa on is which if the following?
A. load on the beam
B. tensile strength of beam
C. bending moment of the beam
D. slope of the elas c curve
75. A ver cally loaded beam, fixed at one end and simply supported at the other Is indeterminate to what agree?
A. first
B. second
C. third
D. fourth
76. A thin walled pressurized vessel consist of a right circular cylinder with flat ends. Mid way between the ends the
stress is greater in what direc on?
A. longitudinal
B. circumference
C. radial
D. at an angle of 45° to the longitudinal
77. The bending moment at a sec on of a beam is derived from the:
A. sum of the moments of all external forces on one side of the sec on
B. difference between the moments on one side of the sec on and the opposite side
C. sum of the moments of all external forces on both sides of the sec on
D. sum of the moments of all external forces between supports
78. The stress concentra on factor:
A. Is a ra o of the average stress on a sec on to the allowable stress
B. Cannot be evaluated for bri le materials
C. Is the ra o of the areas involved in a sudden change of cross-sec on
D. Is the ra o of the maximum stress produced in a cross sec on to the average stress over the sec on
79. Poisson’s ra o is the ra o of the:
A. unit lateral deforma on to the unit longitudinal deforma on
B. unit stress to unit strain
C. elas c limit to the propor onal limit
D. shear strain to compressive strain
80. Hookes Law for an isotopic homogenous medium experiencing one-dimensional stress is:
A. Stress = E (Strain)
B. Strain = E (Stress)
C. Force (Area) = E (Change In length/length)
D. Strain energy = E (Internal energy)
81. The modulus of rigidity of a steel member is:
A. a func on of the length and depth
B. defined as the unit shear stress divided by the unit shea deforma on
C. equal to the modulus of elas city divided by on plus Poisson’s ra o
D. defined as the length divided by the moment of iner a
82. A thin homogenous metallic plate containing a hole is heated sufficiently to cause expansion. If the coefficient of
surface expansion is linear, the area of the will:
A. Increase at twice the rate the area of the metal increases
B. Increase at the same rate as the area of the metal increases
C. Stay the same
D. Decrease at the same rate as the area of the metal increases
83. The maximum bending moment of a beam simply supported at both ends and subject to a total load W uniformly
distributed over its length L is expressed by the formula:
A. WL/8
B. 𝑊𝐿 /8
C. WL/2
D. 𝑊𝐿 /2
84. The three moment equa on may be used to analyze:
A. a con nuous beam
B. a beam loaded at the third points
C. a step tapered column
D. the three element composite system
85. In a long column (slenderness ra o > 160) which of the following has the greatest influence on its tendency to
buckle under a compressive load.
A. The modulus of elas city of the material
B. The compressive strength of the material
C. The radius of gyra on of the column
D. The length of the column
86. The area of the shear diagram of a beam between any two points on the beam is equal to the:
A. change in shear between the two points
B. total shear beyond the two points
C. average moment between the two points
D. change in moment between the two points
87. Poisson’s ra o Is principally used in:
A. the determina on of capability of a material for being shaped
B. the determina on of capacity of a material for plas c deforma on without fracture
C. Stress-strain rela onships where stresses are applied in more than one direc on
D. The determina on of the modulus of toughness
88. Young's modulus of elas city for a material can be calculated indirectly from which of the following proper es of
the material?
A. Temperature, coefficient of expansion and dielectric constant
B. Temperature, coefficient of expansion of expansion and specific heat
C. Density and velocity of sound in the material
D. Density and interatomic spacing in the material
89. The linear por on of the stress-strain diagram of steel is known as the:
A. modulus of elas city
B. plas c range
C. irreversible range
D. elas c range
90. Modulus of Resilience is:
A. the same as the modulus of elas city
B. a measure of a materials ability to store strain energy
C. the reciprocal of the modulus of elas city
D. a measure of the deflec on of a member
91. Imperfec ons within metallic crystal structures may be all of the following, EXCEPT:
A. la ce vacancies, or extra inters al atoms
B. ion pairs missing in ionic crystals
C. displacement atoms to inters al sites
D. linear defects, or slippage disloca ons caused by shear.
92. All of the following statements about strain energy are correct EXCEPT:
A. It is caused by genera on and movement of disloca ons through shear or plas c deforma on
B. It results from trapped vacancies in the crystal la ce
C. It is propor onal to the length of disloca on. Shear modulus, and shortest distance between equivalent
la ce sites.
D. It is less for sites at grain boundaries than for internal sites within the crystal structure.
93. When a metal is cold worked all of the following generally occur EXCEPT:
A. Recrystalliza on temperature decreases
B. Duc lity decreases
C. Grains become equl-axed
D. Tensile strength increases
94. Al of the following statements about strain hardening are correct EXCEPT:
A. Strain hardening strengthens metals. Resistance to deforma on increases with the amount of strain
present.
B. Strain hardening is relieved during so ening, annealing above the recrystalliza on temperature.
C. Strain hardening is produced by cold working (deforma on below the recrystalliza on temperature).
D. More strain hardening requires more me-temperature exposure for relief.
95. All of the following processes strengthens metals, EXCEPT:
A. Annealing above the recrystalliza on temperature
B. Work hardening by mechanical deforma on below the recrystalliza on temperature.
C. Heat treatments such' as quenching and tempering, for produc on of a finer microstructure.
D. Increasing the carbon content of low carbon steels.
96. Intrinsic silicon becomes extrinsically conduc ve, with electrons as majority carriers, when doped with which of
the following?
A. aluminum
B. an mony
C. boron
D. germanium
97. Steels can be strengthened by all of the following prac ces, EXCEPT:
A. annealing
B. quenching and tempering
C. work hardening
D. grain refinement
98. If 1080 steel (0.80 wt. % C) is annealed by very slow cooling from 1000°C (1832°F) to ambient temperature, its
microstructure will consist almost solely of:
A. austenite
B. bainite
C. cemen te
D. pearlite
99. Which of the following is not a method of non-destruc ve tes ng of steel cas ngs and forgings?
A. radiography
B. magne c par cle
C. ultrasonic
D. chemical analysis
100. Compressive strength of fully cured concrete is most directly related to:
A. sand-gravel ra o
B. fineness modulus
C. absolute volume
D. water-cement ra o
UNIVERSITY OF PANGASINAN – PHINMA EDUCATION
COLLEGE OF ENGINEERING AND ARCHITECTIRE

MACHINE DESIGN AND SHOP PRACTICES ELEMENTS


(Module 1)

1.) The function of clutch in the machine tool is:

A. lowering of drive speed

B. alignment of drive shaft

C. to disconnect or connect at will the drive

D. to insure that two shafts line up at high speed

2.) Height of tooth above pitch circle or the radial distance between pitch circle and top land of the tooth.

A. top root

B. addendum

C. land

D. hunting tooth

3.) In involute teeth, the pressure angle is often defined as the angle between the line of action and the line tangent
to the pitch circle. It is termed as:

A. helix angle

B. angle of recess

C. angle of obliquity

D. arc of action

4.) In the selection of wire rope, regular lay means wires and strands are arranged in the following manner:

A. twisted in same direction

B. twisted in any direction

C. twisted in opposite direction

D. twisted in along direction


5.) Also called eccentrically loaded bearing is

A. full bearings

B. offset bearing

C. partial bearing

D. fitted bearing

6.) The property of material that relates the lateral strain to longitudinal strain.

A. stress

B. strain

C. Poisson's ratio

D. endurance limit

7.) The angle included between the side of the thread measured in an axial plane in a screw thread:

A. angle of thread

B. angle between thread or 40°

C. helix angle thread

D. half angle thread or 20°

8.) Flat leather belting not recommended for use in a excess fpm.

A. 3600

B. 4800

C.6000

D. all of these

9.) The reciprocal of a diametral pitch or the ratio of pitch or the ration of pitch diameter to the number of teeth.

A. lead

B. module

C. involute

D. clearance

11.) For an evenly distributed and uniform wear on each meshing gear tooth, the ideal design practice is to consider
A. wear resistance alloy addition to tooth gear

B. heat treatment of the gears

C. hardening of each tooth

D. hunting tooth addition

12.) The changes in shape or geometry of the body duo to action of a force on it is called deformation or

A. shear stresses

B. stresses

C. com pressive stress

D. strain

13.) The differential of the shear equation is which one of the following:

A. bending moment of the beam

B. tensile strength of the beam

C. slope of the elastic curve

D. load of the beam

15.) Gear used to transmit power at high velocity ratios between non intersecting shafts that are usually but not
necessarily at right angle.

A. helical gear

B. bevel gear

C. worm gear

D. spiral gear

16.) The ratio of the moment of inertia of the cross section of the beam to the section modulus:

A. equal to the radius of gyration

B. equal to the area of the cross-section

C. measure of a distance

D. dependent on the modulus of elasticity of beam measure

17.) Opposite direction parallel forces:


A.concurrent

B. coplanar

C. couple

D. non-coplanar

18.) Which of following is not the structural class of steel?

A. high speed steel

B. tool and die

C. low carbon

D. high carbon

19.) Continuous stretching under load even if the stress is less than the yield point:

A. plasticity

B. elasticity

C. creep

D. ductility

20.) It is recommended for high speed application that the minimum number of teeth in small sprocket should be:

A. 26 to 30

B. 12 to 16

C. 26 to 28

D. 18 to 24

21.) In gear design, the ratio of pitch diameter in inches to the number of teeth:

A. module

B. diametral pitch

C. English module

D. Circular

22.) The concave portion of the profile where it joins the bottom of the tooth space:
A. fillet curve

B. fillet radius

C. bottom curve

D. fillet

23.) The distance of the tooth which is equal to the addendum and addendum:

A full

B. whole

C. working depth

D. dedendum

24.) Stresses that are independent of loads:

A. working stress

B. operating stress

C. residual stress

D. shear stress

25.) It is used to change rotary motion to reciprocating motion:

A. helical gear

B. rack gear

C. worm gear

D. spur gear

26.) It is recommended not to have a direct drive and sprockets if the ratio of their teeth exceeds

A 10 times

B. 8 times

C. 5 times

D. 6 times use two or more step combination.

27.) the motion of an object diminished/ decreased speed:

A. deceleration
B. all of the above

C. retarded motion

D. negative impulse

28.) Most popular soldering material:

A.10/80

B. 45/55

C. 50/50

D. 60/40

29.) the following pertain to joining of metals except:

A. welding

B. soldering

C. casting

D. brazing

30.) killed steel is always associated with

A. silicon

B.manganese

C. phosphorous

D. sulfur

31.) The usual ratio of water to soluble oil used as cutting fluid:

A. 50% water to 50% oil

B. 2 water to 1 oil

C. 3 water to 1 oil

D. 4 to 80 water to 1 oll

32.) The good deoxidizer in steel melting:

A. manganese
B. silicon

C. all of these

D. aluminum

33.) Good stabilizer in stainless steel:

A. columbium

B. titanium.

C. all of these

D. tantalium

34.) What is the common cutting fluids used for cutting metals?

A. all of these

B. water with soda or borax

C. light mineral oil

D. soluble oil

35.) It is considered semi-solid lubricant:

A. all of these

B. lube oil

C. graphite

D. grease

36.) Metals are conductive because:

A. the electrons are loosely bound to the nuclei and therefore mobile

B. having a characteristics metallic luster

C. they are on the left side of the periodic table

D. they have extra electrons as exhibited by normally possible balance state

37.) The purpose of these parts in application are to have better bearings to seal the guard against marring, etc.

A. bearing journal
B. metallic seal

C. washer

D. shaft seal

38.) The yield strength of a regular yellow brass (65 to 70% Cu, 30 to 35% Zn) can be increased/improved by:

A. cold working

B. tempering

C. chill casting

D. heat treatment

39.) Used in as cast condition steel casting with carbon content less than % C.

A. 0.26

B. 0.15 to 0.18

C. 0.20

D. 0.25

40.) Liners normally are made of:

A. cast iron

B. alloyed bronze

C. alloyed steel

D. alloyed aluminum

41.) Endurance strength is nearly proportional to the ultimate strength but not with

A. yield strength

B. design stress

C. shear stress

D. all of the above


42.) A furnace used in melting non-ferrous metals:

A. cupola furnace

B. crucible furnace

C. Induction furnace

D. normalizing furnace

43.) In the gear design, the total work load must be equally shared by its arms. Rim must be rigid to support these
arms and also the bead is recommended for its stiffening value. The assumption in the detailed design of rim
thickness and depth of bead is, circular pitch.

A. 0.65

B. 0.50

C. 0.56

D. 0.44

45.) Tooth width measured along the chord at the pitch circle:

A flank

B. face width

C. width of space

D. chordal thickness

46.) The best instrument for measuring a thousand of an inch:

A. Micrometer

B. tachometer

C. caliper

D. pyrometer

47.) All are associated with standard material specification except:

A. American Iron and Steel Institute

B. Society of Automotive Engineers

C. Southeast Asia Iron and Steel Institute

D. American Society for Testing Materials


48.) The allowable stresses that are generally used in practice are 4 ksi for main power transmitting shaft, 6 ksi for
lineshaft carrying pulleys and 8.5 ksi for small short shaft/countershaft, etc. With these allowable stresses what will
be simplified formula to determine transmitted HP, diameter of the shaft or even the rpm (N)?

A. HPD N/80

B. HP = D3N/53.5

C. All of these

D. HP = D3N/38

49.) Machine tool used for laying straight lines on metal surfaces made of sharp tool steel is called:

A plain scriber

B. a trammel

C. hermaphrodite

D. divider

50.) It is the difference of addendum and dedendum which is equivalent to the whole depth less working depth.

A. fillet space

B. fillet radius

C. clearance

D. backlash

51.) A lathe machine threading mechanism:

A. reverse gear and lever

B. spindle gear

C. all of these

D. change stud gear

52.) Separate forces which can be so combined are called:

A. non-concurrent forces
B. couple

C. combined forces

D. concurrent forces

53.) That property of matter which causes it to resist any change in its motion or state of rest:

A. brake

B. friction

C. inertia

D. impulse

54.) Negative allowance is also called:

A. interference of metal

B. clearance

C. advance

D. allowance of positive fit

55.) Which of the following is not used to resemble the shape of tool bit?

A. round nose

B. center cut

C. square nose

D. thread cutting

56.) A kind of thread in which the width of the thread is approximately equal to the depth of the thread and the
space between threads are approximately equal.

A. square thread

B. acme thread

C. buttress thread

D. whitworth thread

57.) A shaft is to be checked for concentricity. A suitable method of performing the check is:
A. bench centers and dial indicator

B. bench bottom and caliper

C. bench top and tachometer

D. bench vise and planer

58.) For moderate speed of mating gears, the ideal ratio of contact is:

A. 1.25-4

B. 1.2-1.45

C. 1.0-1.3

D. 1.35 1.45

59.) Nominal diameter of bolts is the:

A. major diameter

B. minor diameter

C. mean diameter

D. average diameter

60.) A lathe with multiple cutting stations:

A. turret lathe

B. lathe machine

C. milling machine

D. grinding machine

61.) Major and minor diameters are commonly used in:

A. screw thread

B. bolts

C. gear

D. all of these
62.) The distance a helical gear or worm would thread along its axis in one revolution if it were free to move axially is
called:

A. length of action

B. line of action

C. land

D. lead

63.) Length of contact between two mating parts in a screw and nut threads measured axially is called:

A. arc of contact

B. depth of engagement

C. length of engagement

D. axis of contact

64.) If the velocity of a mass is the same all the time during which motion takes place is called:

A. deceleration

B. uniform motion

C. acceleration

D. none of these

65.) Device used to measure accurately speed:

A. speedometer

B. dial indicator

C. tachometer

D. dial gauge

66.) When the hole is smaller than the shaft, it will take pressure to put the parts together. The allowance is said to
be negative and is termed:

A. negative tolerance

B. negative allowance

C. negative fits

D. interference of metal
67.) When two elastic bodies collide, which of the following laws can be used to solve for the resulting velocity?

A. Dalton's Law

B. Avogadro

C. Conservation of energy

D. Conservation of momentum and conservation of energy

68.) The ability of a metal to be deformed considerably without rupture is called:

A. Plasticity

B. all of these

C. ductility

D. malleability

69.) Permanent deformation or strain may occur without fracture:

A. malleability

B. elasticity

C. ductility

D. plasticity

70.) It is the science of motion that can be solved in terms of scalar or vector algebra:

A. Kinematics

B. curvilinear translation

C. projectiles

D. acceleration

71.) A system of forces in space is in equilibrium. If two equal and opposite collinear forces are added, which of the
following if any is true?

A. equilibrium is destroyed

B. equilibrium is maintained

C. none of these is true


D. an unbalance of moment exist

72.) A mechanism which usually do the indexing in a machine tool:

A. universal chuck

B. slotter

C. dividing head

D. indexing

74.) It equalizes the energy exerted and the work done thus preventing excessive or sudden changes of speed:

A. flywheel

B. balance wheel

C. all of these

D. flywheel pulley

75.) The smallest area at the point of rupture of a tensile specimen divided by the original area is called:

A. percentage elongation

B. Izod test

C. Charpy test

D. Percentage reduction of area

76.) The product of the resultant of all forces acting on a body and the time that the resultant acts:

A. angular impulse

B. angular momentum

C. linear impulse

D. linear momentum

77.) Which of the following is not a structural class of steel?

A. low carbon steel

B. tool and die steel

C. high chrome alloy steel

D. high strength low alloy steel


78.) Poisson's ratio is the ratio of:

A. shear strain to compressive strain

B. elastic limit to compressive strain

C. lateral strain to longitudinal limit

D. elastic limit to proportional limit

79.) All are associated with the grade of steel except:

A. SAE 43XX

B. SAE 13XX

C. SAE 10XX

D. SAE 74XX

80.) The property of material which relates the lateral strain to the longitudinal strain:

A. stress

B. strain

C. Poisson's ratio

D. Strength

81.) The maximum stress to which a material may be subjected before failure occurs:

A. ultimate strength

B. ultimate stress

C. endurance limit

D. tensile stress

82.) Considered a maximum safe center distance of sprockets should be pitches. Very long center distance cause
catenary tension in the chain.

A. 70

B. 80

C. 60

D. 50
84.) Cold working of steel plates make the metal:

A. tougher

B. more ductile

C. harder

D. more malleable

85.) Recommended best cutting angle of drill for work on steel or cast iron is degrees.

A. 48

B. 63

C. 59

D. 50

86.) Deals only with the motion of bodies without reference to the forces that causes them:

A. dynamics

B. kinetics

C. statics

D. kinematics

88.) The property that characterizes a material ability to be drawn into a wire:

A. Ductility

B. thermal conductivity

C. tensile strength

D. endurance limit

89.) The three-moment equation may be used to analyze:

A. tapered column

B. continuous beam

C. composite beam

D. axially end loaded beam


90.) What is the common shop practice to prevent solder from running away from surface to be joined?

A. all of these

B. surround the work with clay

C. introduce around the work rolled wet cloth

D. put asbestos sheeting around the work

91.) Non-ferrous filter metal is melted into grooves or as fillet on the mother metal; the base metal is not melted.
This is commonly used for joining iron based machine parts or in repair works of some materials. It is called:

A. spot welding

B. braze welding

C. brazing

D. gas welding

92.) It is advised that in rubber belts application/mounting, it should have an initial tension of inch/ply.

A. 18 to 24

B. 15 to 20

C. 12 to 15

D.10

93.) Normal stress relieving temperature for cast steel:

A. 200 to 350°F

B. 400 to 500°F

C. 300 to 400°F

D. 450 to 550°F

94.) Most effective alloying element for reducing brittleness of steel at very low temperature:

A. manganese

B. molybdenum

C. silicon

D. nickel
95.) Statement that a given body is in static equilibrium means that the body cannot:

A. have any type of motion

B. be acted upon by more than one force

C. undergo any displacement

D. have any acceleration

96.) Ordinary steel begins to lose strength and elasticity significantly at about °F.

A. 900-1000°F

B. 800-900°F

C. 750-850°F

D. 600-700°F

97.) Clearance to a new boiler installation to the existing or old plant building should follow a minimum clearance of
between top of the boiler proper and the ceiling as stated in the PSME Code.

A. 2000 mm (max)

B. 1000 mm (max)

C. 2130 mm (max)

D. 2150 mm (max)

98.) For a high corrosion resistant stainless steel, what minimum chromium

content is required?

A. 8%

B. 4.3%

C. 1.1%

D. 5.8%

99.) V-belts operate efficiently at speed of about:

A. 4500

B.4400

C. 4200

D. 3600
100.) What type of gear is used for high-speed operation?

A. Helical

B. spur

C. bevel

D. worm
UNIVERSITY OF PANGASINAN – PHINMA EDUCATION
COLLEGE OF ENGINEERING AND ARCHITECTURE

MACHINE DESIGN AND SHOP PRACTICES ELEMENTS


(MODULE 5)

1. The property of material that relates the latora strain to longitudinal strain
A. stress
B. strain
C. Polsson’s Circle
D. Endurance limit

2. Also called eccentrically loaded bearing is _________.


A. Full bearings
B. offset bearing
C. partial bearing
D. fitted bearing

3. In tangediction oil wing me, regular lay means wires and strands are
A. twisted in the same direction
B. twisted in any direction
C. twisted In opposite direction
D. twisted in along direction

4. Involved teeth, the pressure angle is often define as the angle between the line of action and the line of tangent
to the pitch circle. It is also termed as:
A. Helix angle
B. Angle recess
C. Angle of obliquity
D. Arc of action

5. Height of the tooth above pitch circle or the radial distance between pitch circle and the top land of the tooth
A. Top root
B. Addendum
C. Land
D. Hunting tooth

6. The function of clutch in the machine tool is:


A. Lowering of drive speed
B. Alignment of drive shaft
C. To disconnect or connect at will the drive
D. To ensure that the two shafts line up at high speed
7. It is generally recommended and normal for a designer to add a hunting looth to evenly distributed the wear on
meshing teeth like a 53 teeth gears mesh with 30 teeth pinion. Find the rotation of pinion to mesh with same pair
of teeth again.
A. 120
B. 80
C. 61
D. 53

8. The angle made by the helix of the thread (in a straight thread) at the pitch diameter with a plain perpendicular
to the axis is called ______.
A. Lead angle
B. Truncation
C. Lead
D. Angle of thread

9.The role of thumb in journal bearing design, the clearance ratio/clearance should be:
A. 0.0090
B. 0.0042
C. 0.0010
D. 0.0012

10. The moment of inertia of a rectangle whose base "o" height in about is:
A. bh^3/4
B. bh^3/12
C. bh^3/24
D. bh^3/3

11. Cold rolled shafting is not available in diameter larger than_______


A. 6 inches
B. 5 inches
C. 6 ½ inches
D. 5 ½ inches

12 The cast iron flywheels are commonly designed with a factor of safety of______.
A. 14 to 15
B. 10 to 13
C. 8 to 9
D. 6 to 12

13. A pair of equal and opposite (not collinear) forces that tend to cause a rotation of a body.
A. Couple
B. Centroids
C. Equilibrium
D. Vector

14. The ratio of the pitch diameter in inches to the number of teeth
A. Pitch circle
B. English module
C. Module
D. Pitch

15. When the motion is diminished/decreasing instead of increasing is called:


A. Deceleration
B. Uniform negative impulse
C. Retarded motion
D. All of these

16. ________ is a unit of energy.


A. ft-lb
B. hp
C. Btu/hr
D. Watt

17. When high strength and durability are a requirements for choosing ear materials it is preferable to use
__________ materials.
A. Hardened bronze
B. Steel
C. Phenolic laminated
D. White iron

18. __________forces when action are parallel.


A. Couple
B. Nim collinear
C. Resultant
D. Con concurrent

19. The product of the mass and the velocity of the center of gravily of the body called:
A. Linear momentum
B. Angular impulse
C. Linear impulse
D. Anguler momentum

20. The distance between similar, equally-spaced tooth surface in a given direction and along with a given line.
A. Pitch circle
B. Pitch plane
C. Pitch
D. Pitch diameter

21. Could be defined as simply push and pull.


A. Power
B. Interia
C. Work
D. Forces

22. Opposite directional forces equal in magnitude and parallel is called_______.


A. Non coplanar
B. Centro
C. Couple
D. Coplanar

23. Quantities such as time, volume and density are completely specified when their magnitude
is known is also called.
A. Couple
B. Resultant
C. Components
D. Scalar

24. The use of hardened steel for the mating metal gear appears to give the best results and longer operational life.
The usual hardness is in the range of:
A. over 600 BHN
B. 300 to 400 BHN
C. below 350 BHN
D. over 400 BHN

25. _________is the product of the resultant of all forces acting on a body and the time.
A. Linear momentum
B. Linear impulse
C. Angular momentum
D. Angular impulse

26. The separate forces which can be so combined are called:


A. Concurrent forces
B. Non concurrent forces
C. Couple
D. Component

27. Continuous stretching under load even if the stress is less than the yield point.
A. plasticity
B. elasticity
C. creep
D. ductilty

28. The most known lubricants being utlized in whatever category of load and speed are oil, air, grease and dry
lubricants like:
A. Bronze
B. Lead
C. Silicon
D. Graphite
29. A coupling that allows axial flexibility/movement in the operation. Made of alternate bolting of steel, leather,
fabric and /or plastic material into the two flanges:
A. Flexible disc coupling
B. Flexible toroidal spring coupling
C. Flexible Oldham coupling
D. Elastic-material bondered coupling

30. It consist of two cranks, a stationary piece called the line of centers and the connecting rod is a:
A. Five-bar linkage
B. Fourc-crank linkage
C. Three-crank linkage
D. Four-bar linkage

31. Used to change rotary motion to reciprocating motion________.


A. Rack gears
B. Hypoid gear
C. Helical gears
D. Herringbone gears

32. The effective face witdth of a helical gear divided by gear pitch.
A. Approach ratio
B. Afc of action
C. Arc of recess
D. Face of overlap

33. Pitch diameter less the diameter of the roller chain is equal to:
A. Top land
B. Bottom diameter
C. Addendum
D. Inside diameter

34. Generally applied on speed reducer due to large speed ratio.


A. Bevel gears
B. Helical gears
C. Worm gears
D. Hypoid gears

35. Il shaft size is specified as - diameter 2.00* max and 1.99° min " diameter then the 0.010" could be defined
as________.
A. Allowance
B. Fit
C. Variance
D. Tolerance
36. A material plane was subjected to a load. When the load was removed, the strain disappeared. From the
structural change, which of the following can be considered about this material?
A. it has high modulus of elasticity
B. it does not follow Hooke's Law
C. it is plastic
D. It is elastic

37. Helix angle in the range of_______ degrees is recommended for wide face helical gears.
A. Less then 15
B. Less than 20
C. 20 to 35
D. 20 to 22

38. Difference between maximum material limits of mating parts. Or it is minimum clearance or maximum
interference between parts.
A. tolerance
B. Fits
C. Various
D. Allowance

39. The concave portion of the tooth profile where it joins the bottom of the tooth.
A. root circle
B. fillet radius
C. fillet curves
D. Fillet

40. The changes in shape or geometry of the body due to action of a force on it is called deformation or_________.
A. shear stresses
B. stresses
C. compressive stress
D. Strains

41. For an evenly distributed and uniform wear on each meshing gear tooth, the ideal design practice is to consider
a_________.
A. wear resistance to tooth gears
B. heat treatment of the gears
C. hardening of each tooth
D. hunting tooth addition

42. The reciprocal of a diametral pitch or the ratio of the pitch diameter to the no. of teeth.
A. Lead
B. Module
C. Involute
D. Clearance

43. Ability to resist deformation under stress.


A. Plasticity
B. All of these
C. Stiffness
D. Toughness

44. Flat leather belling not recommended for used in a speed in excess of_______fpm.
A. 3600
B. 4800
C. 6000
D. All of these

45. The angle included between the sides of the thread measured in an axial plane in a screw thread.
A. Angle of thread
B. Angle between thread or 40°
C. Helic angle thread
D. Helix angle head or 20°

46. An elastic body whose primarily function is to deflect under load.


A. Clutch
B. Stopper
C. Brake
D. Spring

47. Steel plates allowable tensile strength.


A. 396.41 N/m2
B. 296.12 N/m2
C. 379.31 N/m2
D. 310.11 N/m2

48. Poisson's ratio is the ratio of:


A. elastic limit to yield strength
B. lateral deformation to the longitudinal deformation
C. Shear strain to unit strain
D. Elastic limit to shear strength

49. Manganese Steel standard designation, SAE________.


A. 13xx
B. 10xx
C. 11xx
D. 8xxx

50. One of these materials is not a structural steel?


A. low carbon steel
B. tool and die steel
C. stainless steel
D. medium carbon steel
51. The ra o of the moment of iner a on a cross-sec on of a beam to this sector modulus is:
A. a measure of distance
B. equal to the radius of gyra on and compression
C. mul plied by the bending moment
D. equal to the area of the cross-sec on and tension

52. The SAE 2340 sha ing contain _________ Nickel.


A. 3.85% Ni
B. 4% Ni
C. 3.25 to3.75% Ni
D. 3.84 Ni

53. Chromium steel standard designa on, SAE


A. 92xx
B. 5xxx
C. 3xxx
D. 11xx

54. Alloy that improves strength of steel at high temperature applica on


A. aluminum
B. manganese
C. silicon
D. chromium

55. When an air entrainment agent is put into a concrete mix.


A. the water/cement ra o must be reduced
B. the strength will decrease
C. minimal effect
D. the strength will suffer up to 50%

56. In general, alloys with high nickel content retain toughness to quite low temperature up to _________ °F.
A. -380
B. 400
C. -260
D. -320

57. The differen al of the shear equa on is the ___________.


A. deflec on of the beam
B. compressive strength of the beam
C. tensile strength of beam
D. load on the beam

58. It is recommended not to have a direct drive between driven and drive sprockets if the ra o of their teeth exceeds
___________. Use 2 or more step combina ons.
A. 10 mes
B. 8 mes
C. 5 mes
D. 6 mes

59. The length of the hub should not be made lesser than the face width of the gear. Hub lengths usually vary from
1.25D to 2D, where D is the sha diameter. The reasonable diameter of steel hub should be:
A. 2D
B. 1.8D
C. 1.55D
D. 1.20D

60. Length of contact between two ma ng parts in a screw and nut threads measured axially is termed
______________.
A. Length of engagement
B. Axis of contact
C. Arc of contact
D. Depth of engagement

61. The sum of their addendums and dedendums.


A. whole depth
B. full depth
C. width of space
D. working depth

62. It is recommended for high speed applica on that the minimum number of teeth in small sprocket should be:
A. 26 to 30
B. 12 to 16
C. 26 to 28
D. 18 to 24

63. Stresses that are independent of loads is called


A. working stress
B. residual stress
C. simple stress
D. combined stress

64. Material having a high electrical resistance and should not be used as conductor of electrical current.
A. nickel
B. aluminum oxide
C. silicon base alloys
D. iron oxide

65. The best material for brake drums is ___________.


A. aluminum
B. cast iron
C. steel material
D. wrought iron

66. The alloy materials used in the produc on of metals working tools.
A. tanium, phosphorous
B. tungsten, silicon, hadfield mn.
C. Vanadium, chromium, molybdenum
D. High carbon steel

67. Torsional deflec on is a significant considera on in the design of shat and the limit should be in the range of
degree/foot of length.
A. 04 to 1
B. 0.1 to 1
C. 0.08 to 1
D. 0.6 to 1

68. The property that characterizes a materials ability to be drawn into a wire.
A. tensile strength
B. duc lity
C. endurance limit
D. thermal conduc vity

69. For steel sha ing design in an average condi on, the maximum distance in feet between bearing to avoid
excessive linear deflec on is by formulas, L = 8.95 D2/3 for sha subjected to no bending except its own weight but
for sha ing with bending ac on of pulleys, etc. the formula then will be
L = ________.
A. 4D2/3
B. 7.0D2/3
C. 5.2D2/3
D. 6.0D2/3

70. Which of the phases of steel elements has a face-centered cube structure?
A. pyrite
B. austenite
C. all of these
D. cemen te

71. Steel spring material is usually hardened to 400 to 500 BHN and the carbon content is in the range of
___________.
A. 0.50 to 0.90%
B. all of these
C. 0.45 to 0.48%
D. 0.96 to 0.97%

72. Principal stresses occur on these plane.


A. which are subjected to ul mate tension
B. the shearing stress is zero
C. which are subjected to maximum compression
D. which are 45° apart

73. The property of material wherein the content is con nuously distributed through its en re mass.
A. plas city
B. malleability
C. homogeneity
D. all of these

74. The proper es of metals to withstand load without breaking down is:
A. elas city
B. strength
C. plas city
D. strain

75. Sha s readily available in the market are made in many ways and wide variety of material composi on. It is likely
be cold drawn carbon steel in size smaller than__________ inches diameter.
A. 3.75
B. 4
C. 5
D. 5 ½

76. Plain carbon steel standard designa on, SAE ___________.


A. 6xxx
B. 13xx
C. 10xx
D. 2xxx

77. The rigidity of polymer can be increased by:


A. furnace mel ng
B. normalizing
C. crystalliza on
D, shot peening

78. The difference between cast steel and cast iron.


A. all of these
B. cast steel has usually less than 1%C while cast iron has 2% or 3.6 %carbon range
C. cast iron has lower strength, more bri le and has lower duc lity than cast steel.
D. Iron is usually the ini al product a er purifying iron ore then further processing by removal of more
impuri es and carbon content to be able to produce steel grade.

79. It is a general prac ce to use the following allowable stresses, 4000 psi for main transmi ng sha and 8500 psi
for small sha , short sha s and countersha . For linesha carrying pulley. It is ________ psi.
A. 7800
B. 7000
C. 6000
D. 6500

80. Drilling machine cannot do:


A. reaming
B. spot facing
C. lapping
D. broaching

81. Material charges in foundry mel ng opera on are composed of:


A. limestone, foundry coke and silica sand
B. iron ore, quartz and charcoal
C. steel scrap, alloys and charcoal foundry coke
D. scrap wood, alloys and limestone
82. ________________ is a work suppor ng device which is bolted to the saddle of the lathe machine. It travels with
the cu ng tool. It is a preven on of the springing away of the workpiece from cu ng tools.
A. rubber-flex collets
B. tool post
C. follower rest
D. carriage stop

83. Almost always the soldering materials are a combina on of the following alloys:
A._ all of these
B. lead and n
C. n and an mony
D. lead and an mony

84. The most popular of all soldering materials in use has composi on of
A. 45/55% n and lead
B. 50/50% n and lead
C. all of these
D. 60/40% n and load

85. The rela ve strength of a bu welding could safely assumed as _________ % efficiency,
A. 95
B. 98
C. 90
D. 92

86. Which of the following raw materials are used in the foundry molding opera on?
A. silica sand, bentonite, flour/paste water
B. silica sand and paste
C. silica sand, paste, graphite electrode
D. silica sand, linseed oil, flour

87. The following are parts are parts of a micrometer caliper except for:
A. thimble
B. head screw
C. spindle
D. anvil
88. To avoid bri leness of weld or the residual stress in the welding it is
normally stress relieved of ________________.
A. normalizing
B. tempering
C. flame hardening
D. annealing

89. Steel with certain % of carbon maximum can readily be welded by all process and the resul ng strength of the
por on welded is as strong as the base material.
A. 0.15%C max
B. 0.35%C max
C. 0.25%C max
D. 0.30%C max

90. Commonly used steel melter as deoxidizer because of its easy availability and cheap price.
A. silicon
B. aluminum
C. zinc
D. manganese

91. Curved formed by the path of a point on a straight line as it rolls along a convex base curve. The base curve is
usually a circle and generally use as the profile of gear tooth.
A. axial plane
B. Involute
C. arc of recess
D. arc of ac on

92. Several force which can be combined is called


A. resultants
B. composi on of forces
C. components
D. collinear forces

93. Ideal herringbone gear helix is in the range of _______________.


A. 30 to 45
B. 35 to 50
C. 25 to 30
D. 15 to 20

94. The distance from a point on 4 screw thread to 4 corresponding point on the next thread measure along the axis.
A. flank
B. lead
C. crest
D. pitch

95. As recommended the center to center distance between sprockets should not be less than ________________
mes the bigger sprocket.
A. 2.26
B. 1 ¾
C. 1 ½
D. 2.59

96. Machine shop instrument for checking the flatness of plane surfaces to 10ths of thousands of a cen meter.
A. blade type micrometer
B. dial caliper
C. planimeter
D. micrometer

97. Tools usually used in wood pa ern making in a foundry shop.


A. saws and chisels
B. band saw
C. knives and drills
D. drill machine

98. Recommended design prac ce for steel linesha ing to limit the linear deflec on to ____________ inch/foot of
length (maximum).
A. 0.020
B. 1.010
C. 1.012
D. 0.150

99. Big chain sprocket wheels are designed with spokes/arms are generally ellip cal in cross sec on with major axis
__________ mes the minor axis.
A. 2
B. 2 ½
C. 1 ½
D. 3

100. Molybdenum steel standard designa on, SAE __________.


A. 88xx
B. 48xx
C. 40xx
D. 46xx
UNIVERSITY OF PANGASINAN – PHINMA EDUCATION
COLLEGE OF ENGINEERING AND ARCHITECTIRE

MACHINE DESIGN AND SHOP PRACTICES ELEMENTS


(Module 3)

1) The size of an equal-leg length fillet weld shall be based on the length of the largest:
A. isosceles right triangle
B. square
C. nght tnangle
D. rectangle
2) Milling machine accessories are used to hold milling cutter in the milling machine:
A. spindle-nose tooling
B. milling machine vise
C. vertical milling attachment
D. milling machine arbors
3) The cheapest and the most abundant engineering materal:
A. steel
B. aluminum
C. cast iron
D. Babbitt
4) They are usually the steel or steel casting:
A. mild steel
B. carbon steel
C. firebox steel
D. drop-forge-dies
5) An important accessories of milling machines:
A. milling machine vise
B. cutters
C. ram
D. vertical milling attachment
6) Gears used to transmit power between shafts axis of which intersect:
A. spur gear
B. bevel gear
C. helical gear
D. straight gear
7) An iron has physical properties closely resembling those of meld steel:
A. malleable cast Iron
B. malleable iron
C. white iron
D. gray iron
8) The space between the adjacent teeth:
A. tooth
B. backlash
C. flank
D. width
9) An iron in which most of the carbon is chemically combined with the iron:
A. cast iron
B. gray iron
C. white iron
D. malleable iron
10) A machine used in testing steel generally strike the specimen with an energy from 220 to 265 ft-lb:
A. Izod test
B. Charpy test
C. Rockwell test
D. Test blocks
11) The area in the machine shop whose metal is being melted to from a new shape is the:
A. foundry area
B. tool and die
C. welding area
D. mass production area
12) Which of the following is not the work of the machinist:
A. reboring
B. overhauling
C. grinding
D. boring
13) The machine which can flatten surface on a horizontal, vertical or angular plane is:
A. drilling machine
B. shaper machine
C. power saw
D. lathe machine
14) Which of tho following is not part of a lathe machine:
A. fan
B. carriage
C. headstock
D. tailstock
15) One important skill that operators of machine tools must have understanding of measurement which demands:
A speed
B. neatness
C. precision
D. sociability
16) Which of the following metals is non-magnetic?
A. manganese steel
B. cast steel
C. alloy steel
D. cast iron
17) Which tool does not belong to the group?
A. vise grip
B. feeler gage
C. torgue wrench
D. adjustable wrench
18) What process does not belong to the group?
A. brazing
B. soldering
C. hardening
D. resistance welding

19) A machinery operation whereby to tool rotates while the feed is stationary.
A. shaping
B. milling
C. tuming
D. reaming
20) Which of the following is not a kind of cast iron?
A. gray iron
B. white iron
C. malleable iron
D. lead iron
21) Which of the following is not used to temper steel?
A. oil bath
B. brine/salt bath
C. steam bath
D. water bath
22) Which of the following is not a part of a headstock?
A. Anvil
B. spindle
C. motor
D. back gear
23) The ability of material or metal to resist being crushed is:
A. fatigue strength
B. bending strength
C. torsional strength
D. compressive strength
24) Which of the following metal is easy to chisel?
A. alloy steel
B. manganese steel
C. stainless steel
D. cast iron
25) Ferrous metals contain a relatively large amount of:
A. manganese
B. carbon
C. sulfur
D. phosphorous
26) Which of the following is not a classification of iron ore:
A. Siderite
B. Hematite
C. Sulfurite
D. Magnetite
27) The ability of metals to stand loads without breaking down is:
A. strain
B. stress
C. elasticity
D. strength
28) Hearingbone gears are gears which:
A. do not operate on parallel shafts
B. have line of contact between the teeth
C. tend to produce and trust on the shafts
D. consist of two left handed helical gears

29) In general, the design stress and factor of safety are related as follows.
A. Design = ultimate stress divided by factor of safety
B. Design = ultimate stress times factor of safety
C. Ultimate = stress factor for safety divided by design stress
D. factor of stress = design stress divided by ultimate stress
30) The internal stresses existing in a welded connection are
A. relieved by x-ray analysis
B. may by relieved when the weld is peened
C. not relieved when tho weld Is peened
D. not relieved by heat treatment
31) In the usual spur gearing the:
A. pitch circle and base circle are tho same
B. working depth includes the clearance
C. tooth outline are always cycloidal curves
D. tooth outllne aro usually Involute curves
32) One of the following is not common terms relating to the classification of fits:
A. tunking
B. snug
C. medium force fit
D. bound
33) Galvanized iron is a term referring to iron coated with:
A. tin
B. zinc
C. magnesium
D. aluminum
34) Stainless steel is obtained principally by the use of which alloying elements:
A. Chromium
B. nickel
C. carbon
D. tungsten
35) One of the following is not a tap used for cutting threads in holes:
A. tapping tap
B. plug tap
C. taper tap
D. bottoming tap
36) A machining operation whereby the tool reciprocates and the feed is stationary, is called:
A. planning
B. shaping
C. turning
D. reaming
37) One of the following metals which respond to heat treatment:
A. cast iron
B. wrought iron
C. medium carbon steel
D. low carbon steel
38) Ferrous metals contain a relatively large amount of:
A. Carbon
B. manganese
C. phosphorous
D. sulfur
39) Which of the following is not a strength property of metals?
A. tensile
B. rocking strength
C. fatigue
D. torsional strength
40) A machine used in shaping metal by means of abrasive wheel or the removal of metals with an abrasive is called:
A. planer machine
B. power saw
C. shaper machine
D. grinding machine
41) Which of the following is not a kind of mandrel?
A. expansion mandrel
B. taper mandrel
C. contraction mandrel
D. gang mandrel
42) The kind of center which is being attached and meshed to the tailstock spindle which is also static while the work is rotating is:
A. dead center
B. live center
C. focal center
D. work center
43) Which of the following is not a part of the headstock?
A. spindle
B. anvil
C. back gear
D. motor
44) Which process does not belong to the group?
A. resistance welding
B. soldering
C. hardening
D. brazing
45) The ratio of average shear to maximum shear stress for a circular section equal to:
A. 2
B. 2/3
C. 3/2
D. 3/4
46) When a solid cube is subjected to equal normal forces of the same type on all Its faces. The ratio of volumotnc strain/linear strain
along any of the three axes Will be equal to:
A. 1
B. 2
C. 6
D. 3
47) The ratio of Bulk modulus to shear modulus for Poisson's ratio of 0.25 will be equal to:
A. 3/2
B. 5/6
C. 1
D. 6/3
48) The stress strain curve for a glass rod during tensile test is:
A. A straight line
B. A parabola
C. A sudden break
D. An irregular curve
49) When shear force is zero along a section, the bending moment at that section will be:
A. Zero
B. Minimum
C. Maximum
D. Minimum or maximum
50) Percentage reduction of area while performing tensile test on cast iron may be of the order of:
A. 50%
B. 25%
C. 0%
D. 15%
51) The intensity of stress that causes unit strain is known as:
A. Unit stress
B. Bulk modulus
C. Modulus of rigidity
D. Modulus of elasticity
52) For steel, the ultimate strength in shear as compared to in tension is nearly:
A. Same
B. Half
C. One-third
D. Two-third
53) Select the one that has no unit:
A. Kinematic viscosity
B. Surface tension
C. Bulk modulus
D. Strain
54) When a part is constrained to move and heated, it develops
A. Principal stress
B Tensile stress
C. Compressive stress
D. Shear stress
55) The tensile stress of a material is given by:
A. Maximum load during test over Original cross-sectional area
B. Average load during test over original cross-sectional area
C. Maximum load during test over Area at the time of fracture
D. Average load during the test over the area at the time of fracture
56) The size of hole that is drilled in plates for riveting is:
A. Equal to the diameter of rivet shank
B. Slightly smaller than the diameter or rivet shank
C. 1.5 to 2 mm smaller than the diameter of rivet for rivets of 25 mm and above size.
D. 1.5 to 2 mm large than the diameter of the rivet for rivets of 25 mm and above size.
57) The horsepower that can be transmitted by a shaft 60 mm diameter at 180 rpm with permissible shear stress of 850 kg/cm2 shall
be approximately:
A 30-35
B. 35-50
C. 50-60
D. 60-85
58) A column is called short column when:
A. The length is more than 30 times the diameter
B. Slenderness ratio is more than 120
C. The length is less than 8 times the diameter
D. The slenderness ratio is more than 32.
59) Which one is the correct statement about true stress-strajn method?
A. There is no such phenomenon like true stress or true strain.
B. True stress IS load per unit area (actual) and similarity true strain is determined under actual conditions.
C. This method can be used for compcession test as well
D. It is more sensitive to changes in mechanical conditions
60) The total strain energy stored in a body is called:
A. Resilience
B. Proof tonilionco
C. Modulus of resilience
D. Toughness
61) A material that is capable of absorbing a large quantity of energy before fracture is called:
A. Ductility
B. Toughness
C. Resilience
D. Shock proof
62) Coaxing increases the:
A. Strength by reversible cycling
B. Corrosion resistance by spraying
C. Hardness by surface treatment
D. Fatigue resistance by over-stressing the metal by successively increasing loadings
63) Two shafts made up of mild steel one having circular cross section and the other being hollow circular with inner diameter half of
the outer diameter. The ratio of the torque that can be transmitted in two cases give by:
A. 2
B. 17/16
C. 1
D. 15/16
64) For a circular shaft subjected to torque the value of shear stress is equal to:
A. Is uniform throughout
B. Has maximum value at the axis
C. Has maximum value at the surface
D. Is zero at the axis and linearly increases to a maximum value at the surface of the shaft.
65) In laminated spring the strips are provided in different lengths for:
A. Economy
B. Reduction in weight
C. Improved appearance
D. Equal distribution stress
66) Select the one for which diamond riveted joint can be adopted.
A. Butt Joint
B. Lap joint
C. Double riveted lap joints
D. All types of joints
67) Hoop stress refers to:
A. Circumferential tensile stress
B. Compressive stress
C. Radial stress
D. Longitudinal stress
68) Modulus of rigidity can be defined as the ratio of:
A. Linear stress to longitudinal strain
B. Stress to volumetric strain
C. Shear stress to shear strain
D. Stress to strain
69) 1 Meganewton per square meter is equal to:
A. 1000,OOO N/mm^2
B. 10,000 N/mm^2
C. 100 N/mm^2
D. 1 N/mm^2
70) The value of shear stress changes is induced in the shaft because of the applied couple that:
A. From maximum at the center to zero at the circumference
B. From zero at the center to maximum at the circumference
C. From maximum at the center to minimum at the circumference
D. From minimum at the center to maximum at the circumference
71) In the design of pulley, key and shaft:
A. All three are designed for same strength
B. Key is made weaker link
C. Pulley is made weaker
D. Shaft is made weaker
72) The radial pressure and hoop tension for a thick cylinder is:
A. Maximum at inner surface and decreases towards outer surface
B. Minimum at inner surface and increased towards outer surface
C. Minimum at inner and outer surfaces and maximum in middle
D. Maximum at inner and outer surfaces and minimum in middle
73) Auto frettage is the method of :
A. Calculating stresses in thick cylinders
B. Relieving thick cylinders
C. Prestressing thick cylinders
D. Increasing life of thick cylinders
74) Ties are load carrying members that carry:
A. Torsional loads
B. Axial compressive loads
C. Axial tension loads
D. Transverse loads
75) If the areas of cross sections of square and circular beams are same and both are put to equal bending moment, then the correct
statement is:
A. The circular beam is more economical
B. The square beam is more economical
C. Both the beams are equally strong
D. Both the beams are equally economical
76) In actual machines:
A. Mechanical advantage is unity
B. Mechanical advantage is less than unity
C. Mechanical advantage is less than velocity ratio
D. Mechanical advantage is equal to velocity ratio
77) The essential condition of equilibrium of a body is:
A. The algebraic sum of horizontal components of all forces must be zero
B. The algebraic sum of vertical component of all forces must be zero
C. The algebraic sum of forces about a point must be zero
D. All of the above
78) Coulomb friction is:
A. Friction between two electrically charge bodies
B. Friction between bodies having relative motion
C. Friction between a solid and a liquid
D. Friction between two dry surfaces
79) The coefficient of friction is equal to:
A.The angle between the normal reaction and the resultant of normal reaction and the limiting friction
B.The tangent of the angle between the normal reaction and the resultant of the normal reaction and the limiting friction
C. The tangent of the angle of the net resultant force with the direction of motion
D. The tangent of the angle between the normal reaction and direction of limiting friction
80) The limiting force of friction is equal to:
A. The value of friction force that stops the movement of the body
B. The value of friction force that cannot exceed under a givensituation
C. The friction force when the body is Just about to move
D. The friction force acting on a body when it In motion.
81) Ice is slippery when a man walks on it because:
A. It has a smooth surface
B. It has no friction
C. It is very chilly
D. Increase of pressure causes it to melt
82) One joule is the same as:
A. 10^8 ergs
B. 10^7 ergs
C. 10^6 ergs
D. 10^5 ergs
83) Static friction is:
A. Always greater than the dynamic friction (ans)
B. Always less than the dynamic friction
C. Always equal to the dynamic friction
D. Either greater or more than the dynamic friction
84) When two forces that act at a point are such that if the direction of one is reversed, the direction of the resultant is turned through
90degree, the forces must be:
A. Equal in magnitude
B. inclined at less than 90degree
C. Inclined at more than 90degree
D. Acting at 180degree
85) The curve of a catenary by nature is:
A. Ellipse
B. Hyperbolic
C. Circular
D. Parabolic
86) If the only force acting on two bodies is their mutual interactions and if both bodies start from rest, the distance traveled by each
will be a:
A. Proportional to the masses of the bodies
B. Inversely proportional to the masses of the bodies
C. Inversely proportional to the square of the masses of the bodies
D. Directly proportional to the square of the masses of the bodies
87) Which statement is correct?
A. A body cannot have any energy without having momentum
B. A body can have kinetic energy without having momentum
C. A body in motion will always have kinetic energy more than the potential energy
D. None of the above
88) A man is standing near the edge of a uniformly rotating platform about an axis through its center. The speed of rotation of the
platform will decrease if the:
A. Moves towards the axis of rotation
D. Accepts a heavy bag from one of Its friends standing near by and hold it in his hand
C. Extend his arms outwards
D. Jumps out from the platform
89) A Shaft revolving in a bearing forms a:
A. Lower pair
B. Sliding pair
C. Higher pair
D. Cylindrical pair
90) Select the one that is a higher pair:
A. Thomson indicator mechanism
B. Harts straight line mechanism
C. Crossby indicator mechanism
D. Tooth gearing mechanism
91) The mechanism used to enlarge or reduce moments for reproducing drawings to different scales is called:
A. Clinograph
B. Trisquare
C. Graphometer
D. Pantograph
92) When a ship is traveling in sea, which of the effect is more dangerous?
A. Rolling
B. Pitching
C. Steering
D. All of the above
93) Slip in belt drive is:
A. Loss of power
B, Difference between the angular velocities of two pulleys
C. Difference between the velocities of two pulleys
D. Difference between the linear speed of the rim of pulley and the bolt on it
94) In case of flat belt drive the length of bolt in case of:
A. Open belt depends on sum of the diameters of pulleys
B. Open bolts depends on difference of the diameters of the pulleys
C. Cross bolts depends on the sum of the diameters of pulleys
D. Cross belts depends on the difference of the diameters of the
pulleys
95) Kinematic pairs are those parts that have:
A. Point or Iine contact between the two elements when in motion
B. Surfacoe contact between the two elements when in motion
C. Elements of pairs not hold together mechanically
D. Two elements that allow relative motion
96) A cam with a roller follower would constitute. which type of pair?
A. Lower pair
B. Higher pair
C. Open pair
D. Close pair
97) The pitch point on a cam is:
A. Any point on pitch curve
B. The point of cam pitch that has the maximum pressure angle
C. A point at a distance equal to pitch circle radius from the center
D. None of the above
98) The cam angle is:
A. The angle of rotation of the cam for a definite displacement of the follower
B. Angle subtended by live portion of cam at the cam center
C. The angle subtended at the cam center by the portion of cam during which the follower moves
D. The angle subtended by the cam at the cam center when the follower dwells.
99) Module can be expressed in:
A. mm
B. mm/no. of teeth
C. Dimensionless
D. None of the above
100) A reverted gear train is one in which:
A. The direction of rotation of first and last gear is opposite
B. The direction of rotation of first and last gear is the same
C. The first and last gear are on the same shaft
D. The first and last gear are essentially on separate by parallel shafts.
UNIVERSITY OF PANGASINAN – PHINMA EDUCATION
COLLEGE OF ENGINEERING AND ARCHITECTIRE

MACHINE DESIGN AND SHOP PRACTICES ELEMENTS


(Module 7)

1) All of the following group of plastic are thermoplastic, EXCEPT:


a. Polyvinylchloride (PVC) and plyvinyl acetate
b. Polyethylene, polypropylene, and polystyrene
c. Acrylic (Lucite) and polyamide (nylon)
d. Phenolics, melamine and epoxy
2) In the design of reinforced concrete structure, tensile strength of the concrete is normally.
a. Determined by split cylinder tests
b. Determined by beam tests
c. Neglected
d. Assumed to be 200 psi.
3) All of the following statements about rusting of iron are correct, EXCEPT:
a. Contact with water, and oxygen are necessary for rusting to occur.
b. Contact with a more electropositive metal reduces rusting
c. Halides aggravate rusting, a process which involves electrochemical oxidation-reduction
reactions.
d. Pitting occurs in oxygen-rich anodic areas, and the rust is deposited nearby.
4) Select the correct statement:
a. a member made of steel will generally be more rigid than a member of equal load-carrying
ability made of cast iron
b. a member made of cast iron will generally be more rigid than a member of equal load
carrying ability made of steel
c. both will be equally rigid
d. which one is rigid will depend on several other factors.
5) In majority of machine members, the damping capacity of the material should be:
a. low
b. zero
c. high
d. could be anything
6) At quite low temperatures (say - 75°C) the notched bar impact value of steel:
a. increases significantly
b. decreases significantly
c. remains unchanged
d. depends on heat treatment carried out
7) The crest diameter of a screw thread is same as:
a. major diameter
b. pitch diameter
c. none of the above
d. minor diameter
8) Muntz metal contains:
a. copper-nickel
b. copper-zinc
c. copper-tin
d. copper-aluminum
9) A babbit is:
a. a eutectic of iron and iron phosphide
b. a gadget for measuring volume
c. a measure of magnetic induction produced in a material
d. antimony bearing lead or tin alloy
10) Steel balls for ball bearings are manufactured by:
a. turning
b. rolling
c. casting
d. cold heading (ans)
11) The blow off pressure of a safety valve is:
a. slightly more than atmospheric pressure
b. half of the boiler working pressure
c. equal to boiler working pressure
d. 106% of boiler working pressure
12) A foundation bolt with a circular end is secured to the floor by means of a steel cotter. If the pull on the bolt is
14000kg, the diameter of the bolt should be:
a. 10mm
b. 30mm
c. 20mm
d. 60mm
13) In case of a knuckle joint the pin is most likely to fail in:
a. compression
b. shear
c. tension
d. double shear
14) IN case of sunk key:
a. The key is cut in both shaft and hub
b. The key way is cut in hub only.
c. The key way is cut in shaft only.
d. The key is helical along the shaft
15) Splines are used when:
a. The power to be transmitted is low.
b. The power to be transmitted is high
c. The torque is high
d. Axial relative motion between shaft and hub is necessary.
16) Splined shafts are generally used in:
a. machine tools
b. aircraft
c. bicycles
d. automobiles
17) Which key normally used in wrist watch?
a. Kennedy key
b. tangent key
c. sunk key
d. none of the above
18) Universal coupling is:
a. used for non-collinear shafts
b. rigid coupling
c. type of flange coupling
d. used for collinear shafts
19) A flange coupling is:
a. used for non-collinear shafts
b. used for collinear shafts
c. flexible
d. used only on small shafts rotating at slow speeds
20) In flange coupling the weakest element should be:
a. flange
b. shaft
c. bolt bush
d. key
21) Turn buckle has:
a. left hand threads on both ends
b. right hand threads on both ends
c. left hand threads on one end and right hand threads on other end.
d. No threads
22) Elastic nut is a locking device that has:
a. One small nut is tightened over main nut and main nut tightened against smaller one by loosening,
creating friction jamming
b. A slot is cut partly in middle of nut and then slot reduced by tightening a screw
c. Hard fiber or nylon cotter is released in the nut and becomes threaded as the nut is screwed on the
bolt causing a tight grip
d. Through slots are made at top and a cotter pin is passed through these and a hole in the bolt.
23) Treating the weld as a line, the moment of inertia about center of gravity of a circular weld of diameter d would
be:
a. πd2/36
b. π d/6
c. π d3/64
d. π d3 /4
24) A single ply leather belt running at a belt velocity of 300 ft/min is likely to transmit per inch of width.
a. 2.5 HP
b. 5.0 HP
c. 4.0 HP
d. 3.0 HP
25) For butt welding of two plates each of which is 25 mm thick, the best process would be:
a. TIG welding
b. MIG welding
c. Gas welding
d. Electro slag welding
26) The compression members tend to buckle in the direction of:
a. axis of load
b. perpendicular to the axis load
c. minimum cross section
d. least radius of gyration
27) The diameter of a washer is generally:
a. equal to the diameter of bolt
b. slightly more than the diameter of the bolt
c. slightly less than the diameter of the bolt
d. of any size that suits the application
28) If the lead angle of a worm is 22 1/2° then the helix angle will be:
a. 45°
b. 67°
c. 22°
d. none of the above
29) A reinforced concrete beam is considered to be made up of:
a. clad material
b. composite material
c. homogenous material
d. heterogeneous material
30) Rankine formula is valid up to slenderness ratio of:
a. 80
b. 150
c. 60
d. 120
31) Slenderness ratio of a column is:
a. shaft diameter over shaft length
b. column height over column cross section
c. column height over least dimension of column cross-section
d. length of strut over least radius of gyration
32) Belt slip may take place because of:
a. loose load
b. heavy belt
c. driving pulley too small
d. all of the above
33) In hydrodynamic bearings:
a. The oil film pressure is generated only by the rotation of the journal
b. The oil film is maintained by supplying oil under pressure
c. Do not need external supply of lubricant
d. Grease is used for lubrication
34) The rated life of a bearings changes:
a. directly as load
b. inversely as fourth power of load
c. Inversely as cube of load
d. inversely as square of load

35) In oil less bearings:


a. The oil film pressure is produced only by the rotation of journal
b. The oil film is maintained by supplying oil under pressure
c. Do not need external supply of lubricant
d. Grease is needed to be applied after some intervals.
36) In cross or regular lay ropes:
a. direction of twist of in strands is opposite to the direction twist of strands.
b. Direction of twist of wires and strands are same.
c. Wires in two adjacent strands are twisted in opposite direction
d. Wires are not twisted.
37) Gears for wrist watches are generally manufactured by
a. lead angle
b. pitch angle
c. helix angle
d. pressure angle
38) The type of cam used for low and moderate speed engines is generally
a. Harmonic
b. Tangent
c. Involute
d. Flat
39) The form coefficient of a spring is:
a. The load/unit deflection
b. Load/spring area
c. Ratio of coil diameter to wire diameter
d. Its capability to store energy
40) Cold working of materials:
a. Increases the fatigue strength (ans)
b. Decreases the fatigue strength
c. Does not change fatigue strength
d. None of the above
41) A babbit is:
a. a eutectic of iron and iron phosphide
b. a gadget for measuring volume
c. antimony bearing lead or tin alloy
d. a measure of magnetic induction produced in a material
42) Addendum of a cycloidal gear tooth is:
a. cycloid
b. epicyclolds
c. straight rack
d. involute
43) Spiral gears are suitable for transmitting:
a. small power
b. no power but motion only
c. any power
d. pulsating
44) As pump speed increases, its NPSH (net positive suction head) requirement:
a. Increases
b. remains the same.
c. none of the above.
D. decreases
45) If pump NPSH requirements are not satisfied:
a. It will not develop head
b. Efficiency will be low
c. It will consume excessive power
d. It will be cavitated
46) Which type of chain is used in motor cycle?
a. bush roller
b. pintle
c. none of the above
d. silent
47) Which of the following ropes will be most flexible?
a. 6 by 19
b. 6 by 7
c. 8 by 19
d. 6 by 37
48) The working load (P) for a chain for crane applications is expressed in terms of diameter of link "d" in cm as
follows:
a. P=1.502
b. P=50d2
c. P=500d
d. P=25d2
49) If O be the angle of friction, then radius of friction circle is given by:
a. r
b. r cos Ө
c. r cos Ө
d. r sin Ө
50) If a square key and the shaft are to be of the same material and of equalstrength, the length of key would be
(d = diameter of shaft).
a. d
b. 1.50d
c. 2d
d. 1.23d
51) In a standard coarse thread bolt the stress concentration is maximum at:
a. Root
b. flank
c. all over the surface
d. top surface
52) Fatigue strength of a surface may be increased by:
a. making surface rough
b. filling the surface
c. applying concentrated hydrochloric acid on the surface
d. polishing the surface
53) The maximum size of the fillet weld that can be made in single pass is:
a. 2 mm
b. 3 mm
c. 7 mm
d. 5 mm
54) The maximum size of the fillet weld that can be made single pass is:
a. 6 mm
b. 12 mm
c. 8 mm
d. 3 mm
55) A rolled steel shaft designated as 50 ISF 8 means:
a. The flat is 50 mm long and 8 mm thick
b. The flat is 50 mm wide and 8 mm thick
c. The flat has cross-section 50 sq. mm and width 8 mm.
d. The flay has cross-section 50 sq. mm and depth 8 mm.
56) The column splice is used for increasing:
a. strength of the column
b. cross-sectional area of the column
c. length of the column
d. all of the above
57) The minimum thickness of steel members exposed to weather and accessible for painting is:
a. 6 mm
b. 8 mm
c. 4mm
d. 10 mm
58) Zero axial thrust is experienced in:
a. helical gears
b. spiral gears
c. herringbone gears
d. bevel gears
59) In order to realize the advantages of fluid friction, it is essential to have:
a. Parallel
b. converging oil film
c. no oil film
d. diverging oil film
60) A shaft rotating in anticlockwise direction at slow speed inside a bearing will be:
a. at bottom most of bearing
b. towards left side of bearing and making metal to metal contact
c. towards left side of bearing and making no metal to metal contact
d. towards right side of bearing and making no metal to metal contact
61) Points of arrest of iron corresponds to:
a. Stages at which allotropic forms change
b. Stages at which further heating does not increase temperature.
c. Stages at which properties do not change with increase temperature
d. There is nothing like points of arrest.
62) Delta iron occurs at temperature of:
a. Room temperature
b. Above melting point
c. Between 1400 and 1539° C
d. Between 1000 and 1400° C
63) Gamma iron exist at following temperature:
a. room temperature
b. near melting point
c. between 1400 and 1539° C
d. between 910 and 1400°C
64) Ferromagnetic alpha iron exists in temperature range of:
a. below 732°C
b. 700-910°C
c. 1000-1440°C
d. 1400-1539°C
65) Paramagnetic iron changes to gamma iron at:
a. 970°C
b. 910°C
c. 440°C
d. 1639°C
66) Fatigue failure occurs when a part is subjected to:
a. compressive stress
b. tensile stress
c. torsion
d. fluctuating stress
67) A body having identical properties all over it is called:
a. Homogenous
b. elastic
c. ductile
d. isentropic
68) If a material recovers its original dimensions, when the load is removed, it is called:
a. plastic
b. elastic
c. brittle
d. annealed
69) The behavior of metals where in strength of a metal is increased and the ductility is decreased on heating at a
relatively low temperature after cold working, is called:
a. twinning
b. clustering
c. screw dislocation
d. strain aging
70) A ductile fracture is characterized by:
a. rapid rate for crank propagation
b. negligible deformation
c. fragmentation into more than two pieces
d. appreciable plastic deformation prior to propagation of crack
71) The ability of a material to absorb energy when deformed elastically and to return it when unloaded is known
as:
a. creep
b. fatigue strength
c. hardness
d. resillence
72) Machining properties of steel can be improved by adding:
a. sulphur, lead, phosphorous
b. silicon, aluminum, titanium
c. vanadium, aluminum
d. chromium, nickel
73) Eutectoid steel the percentage of carbon is:
a. 0.02%
b. 0.3%
c. 0.63%
d. 0.8%
74) A cold chisel is made of:
a. mild steel
b. German silver
c. Cast iron
d. High carbon steel
75) Cyaniding is the process of:
a. dipping steel in cyanide bath
b. reacting steel surface with cyanide salts
c. adding carbon and nitrogen by heat treatment of steel to increase its surface hardness
d. obtaining cyanide salts
76) The constituents that has a powerful softening effect on cast iron and its presence in cast iron reduces the
ability of the iron to retain carbon in chemical combination is:
a. silicon
b. aluminum
c. carbon
d. sulphur
77) Tensile strength of common varieties of cast iron is in the range of:
a. 40-60 Mpa
b. 150-180 MPa
c. 840-500 MPa
d. 1500-1650 MPa
78) In carbon steel castings:
a. The percentage of carbon is less than 1.7%
b. The percentage of carbon is between 1.7 to 2%
c. The percentage of alloying elements is controlled.
d. None of the above
79) Aluminum alloys for pressure die casting:
a. must posses considerable fluidity
b. must not be free from hot shortness
c. must have iron as one of the constituents
d. must be light.
80) Electro-forming is especially valuable for:
a. good conductors of electricity
b. decorative items
c. thin walled parts requiring a high order of accuracy and Internal surface finish
d. non-ferrous components.
81) In powder metallurgy the process of heating the cold pressed metal powdered is called:
a. Sintering
b. granulation
c. deposition
d. precipitation
82) Which one is different from the remaining?
a. cyaniding
b. nitriding
c. flame hardening
d. electroplating
83) The hardness of steel increases if it contains:
a. austenite
b. pearlite
c. all of the above
d. martensite
84) The presence of sulfur in pig iron makes:
a. it easily machinable
b. it hard
c. it brittle
d. the casting unsound
85) Compressive strength of gray cast iron in tones/cm2 is of the order of:
a. 3-5
b. 7-10
c. 15-22
d. 5-7
86) The machinability of steel can be increased by:
a. silicon and sulphur
b. phosphorous, lead, sulphur
c. sulphur, graphite and aluminum
d. none of the above
87) Steel with 0.8% carbon and 100% pearlite is known as:
a. Eutectold
b. Hyper-eutectoid
c. Austenite
d. Solidus
88) The maximum hardenability of any steel depends on:
a. the carbon content
b. the chemical composition
c. the grain size
d. the alloying elements present
89) IN 18-4-1 high speed steel the maximum percentage is of:
a. carbon
b. tungsten
c. chromium
d. Iron
90) IN compression, a prism of brittle material will break:
a. into large number of pieces
b. by forming a bulge
c. by shearing along oblique plane
d. in a direction along the direction load
91) Hastalloy contains:
a. nickel and copper
b. copper and aluminum
c. aluminum and nickel
d. nickel and molybdenum
92) Trimming is a process associated with:
a. Forging
b. Electroplating
c. Press work
d. Machining of metals
93) Addition of lead and bismuth to aluminum result in:
a. Improvement of casting characteristics
b. Improvement of corrosion resistance
c. One of the best known age and precipitation hardening system
d. Improving machinability
94) Which of the following has the highest specific strength of all structural materials?
a. magnesium alloys
b. chromium
c. none of the above
d. titanium alloys
95) Foundry crucible is made of:
a. mild steel
b. lead
c. graphite
d. german silver
96) Age-hardening is related with:
a. stainless steel
b. cast iron
c. gun metal
d. duralumin
97) For heavy loads in aircraft bearings the material used with lead to reduce the risk of seizure is:
a. tin
b. silver
c. zinc
d. iron
98) Compressive strength of woods is generally:
a. more along the grains
b. more across the grains
c. equal in all directions
d. maximum at 45° to the direction of grains
99) Select the one that has highest specific gravity.
a. brass
b. high carbon steel
c. lead
d. aluminum
100) Super conductors:
a. are non-crystalline
b. exist at temperature below 10°K
c. are the purest forms of metals
d. are non-metallic substances
UNIVERSITY OF PANGASINAN – PHINMA EDUCATION
COLLEGE OF ENGINEERING AND ARCHITECTURE

MACHINE DESIGN AND SHOP PRACTICES ELEMENTS


(Module 4)

1) In case of spur gears the flank of the tooth is: .


a. The part of the tooth surface lying below the pitch surface
b. The curve forming face and flank
c. The width of the gear tooth measured axially along the pitch surface
d. The surface of the top of the tooth
2) In case of cross helical worm tho axes of two shafts are
a. Parallel
b. Intersecting
c. Non-parallel
d. Non-parallel-non-intersecting
3) In case of gears the addendum is given by:
a. One module
b. 2.157 x module
c. 1.57 x module
d. 1.25/module
4) Gears for watches are generally manufactured by:
a. Die casting
b. Machining on hobber
c. Machining on a gear shaper
d. Stamping
5) In case of helical gears the axial plane is given by:
a. Diametral pitch over sine of helix angle
b. Diametral pitch over cosine of helix angle
c. Diametral pitch over cotangent of helix angle
d. Diametral pitch over tangent of helix angle
6) A cam wherein the follower reciprocates or oscillates in a plane parallel to the axis of the cam is called:
a. Cylindrical cam
b. Reciprocating cam
c. None of the above
d. Circular cam
7) Rope brake dynamometer uses:
a. Oil as lubricant
b. Water as lubricant
c. Grease as lubricant
d. No lubricant
8) Which of the following dynamometer is widely used for absorption of wide rage of powers at wide range of speeds?
a. Hydraulic
b. Belt transmission
c. Rope brake
d. Electric generator
9) In a balancing machine the units for unbalance measurements are:
a. cps
b. gram
c. gm-cm-cps
d. gm-cm
10) The supply of working fluid to the engine to suit the load conditions can be controlled by:
a. expansion valve
b. slide valve
c. flywheel
d. governor
11) The function of a governor is to:
a. Store energy and give up whenever needed
b. REgulate the speed during one cycle of a prime mover
c. Increase variation of speed
d. Adjust variation of speed by varying the input to the engine
12) According to law of gearing:
a. Teeth should be of involute type
b. Clearance between mating teeth should be provided
c. Dedendum should be equal to 1.157 m
d. None of these
13) Bevel gears are used to transmit rotary motion between two shafts whose axes are:
a. Parallel
b. Non-coplanar
c. Non-intersecting
d. None of the above
14) If D and T be the pitch circle diameter and no. of teeth ot a gear, then its circular pitch:
a. D/T
b. T/D
c. T/D
d. D/T
15) If D1 and T1 be the diameter and no. of tooth of gear 1 and D2 and T2 the corresponding values of other goar in mesh, then
speed ratio NI/N2 will be equal to:
a. D1/D2
b. D1/D2 x T2/T1
c. T1/T2
d. D2/D1
16) Cold working:
a. Increase the fatigue strength
b. Decrease the fatigue strength
c. Has no influence on fatigue strength
d. None of the above
17) Coaxing is the procedure of increasing:
a. Metal strength by cycling
b. Metal hardness by surface treatment
c. Metal resistance to corrosion by coating
d. Fatigue limit by overstressing the metal by successively increasing loadings.
18) The notch angle of the Izod impact test specimen is:
a. 20°
b. 30°
c. 10°
d. 45°
19) In Vickers hardness testing, the pyramid indentor apex is:
a. 40°
b. 136°
c. 161°
d. 122°
20) In testing a material for endurance strength, it is subjected to:
a. Static load
b. Impact load
c. Dynamic
d. Completely reversed load
21) Select the correct statement.
a. A member made of steel will generally be more rigid than a member of equal load-carrying ability made of cast
iron.
b. A member made of cast iron will generally be more rigid than a member of equal load-carrying ability made of
cast steel.
c. Both will be equally rigid
d. Which one is rigid will depend on several other factors.
22) In majority of machine members, tho damping capacity of the material should be:
a. low
b. zero
c. high
d. could be anything
23) The crest diameter of a screw thread is same as:
a. Major diameter
b. Pitch diameter
c. Minor diameter
d. None of the above
24) Munts metal contains:
a. Copper-nickel
b. Copper-zinc
c. Copper-tin
d. Copper-aluminum
25) A babbit is:
a. a eutectic of iron and iron phosphide
b. a gadget for measuring
c. a measure of magnetic induction produced in a material
d. antimony bearing lead or tin alloy
26) Steel balls for ball bearings are manufactured by:
a. Turning
b. Rolling
c. Casting
d. Cold heading
27) The blow pressure of safety valve is:
a. slightly more than atmospheric pressure
b. half of the boiler working pressure
c. equal to boiler working pressure
d. 106% of boiler working pressure
28) IN case of a knuckle joint the pin is most likely to fail in:
a. compression
b. shear
c. tension
d. double shear
29) Splines are used when:
a. the power to be transmitted is low
b. the power to be transmitted is high
c. the torque is high
d. axial relative motion between the shaft and hub is necessary.
30) Splined shafts are generally used in:
a. machine tools
b. aircraft
c. bicycles
d. automobiles
31) Which key is normally used in wrist watch?
a. kennedy key
b. tangent key
c. sunk key
d. none of the above
32) Universal coupling is:
a. used for non-collinear shafts
b. rigid coupling
c. type of flange coupling
d. used for collinear shafts
33) A flange coupling is:
a. used for non-collinear shafts
b. used for collinear shafts
c. flexible
d. used only on small shafts rotating at low speeds
34) In flange coupling the weakest element should be:
a. Flange
b. Shaft
c. Bolt brush
d. Key
35) Turn buckle has:
a. Left hand threads on both ends
b. Right hand thread on both ends
c. Left hand threads on one end and right hand threads on the other end
d. No threads
36) Elastic nut is a locking device that has:
a. One small nut is tightened over main nut
b. A slot is cut partly in middle of nut
c. Hard fibre or nylon cotter is recessed in the nut and becomes threaded as nut screwed on the bolt causing tight
grip
d. Through slots are made at top and a cotter pin is passed through
37) Treating the welds as a line the moment of inertia about center of gravity of a circular weld of diameter d would be:
a. 𝜋 d^2/36
b. 𝜋 d/6
c. 𝜋 d^3/36
d. 𝜋 d^3/4
38) A single ply leather belt running at a belt velocity of 300 ft/min is likely to transmit per inch of width:
a. 2.5 HP
b. 5.0 HP
c. 4.0 HP
d. 3.0 HP
39) For butt welding of two plates each of which is 25 mm thick, the best process would be:
a. TIG welding
b. MIG welding
c. GAs welding
d. Electro slag welding
40) The compression members tend to buckle in the direction of:
a. Axis of load
b. Perpendicular to the axis of load
c. Minimum cross section
d. Least radius of gyration
41) The diameter of a washer is generally:
a. Equal to the diameter of bolt
b. Slightly more than the diameter of bolt
c. Slightly less than the diameter of the bolt
d. Of any size that suits the application
42) If the lead angle of a worm is 22 1/2° then the helix angle will be:
a. 45°
b. 67 1/2°
c. 90°
d. None of the above
43) A reinforced concrete beam is considered to be made up of:
a. Clad material
b. Composite material
c. Homogenous material
d. Heterogenous material
44) Rankine formula is valid up to slenderness ratio of:
a. 80
b. 150
c. 60
d. 120
45) Slenderness ration of a column is:
a. Shaft diameter/Shaft length
b. Column height/Column cross section
c. Column height/least dimension of column cross section
d. Length of strut/least radius of gyration
46) In hydrodynamic bearings:
a. The oil film pressure is generated only by hte rotation of the journal
b. The oil film is maintained by supplying oil under pressure
c. Do not need external supply of lubricant
d. Grease is used for lubrication
47) The rated life of a bearing changes:of load
a. Directly as load
b. Inversely as fourth power of load
c. Inversely as cube of load
d. Inversely as square of load
48) In oilless bearings:
a. The oil film pressure is produced only by the rotation of the journal
b. The oil film is maintained by supplying oil under pressure
c. Do not need external supply of lubricant
d. Grease is needed to be applied after some intervals.
49) In cross or regular lay ropes:
a. Direction of twist of in strands is opposite to the direction of twist of strands
b. Direction of twist of wires and strands are same
c. Wires in two adjacent strands are twisted in opposite direction
d. Wires are not twisted
50) Gears for wrist watches are generally manufactured by:
a. lead angle
b. pitch angle
c. helix angle
d. pressure angle
51) The type of cam used for low and moderate speed engines is generally:
a. Harmonic
b. Tangent
c. Involute
d. Flat
52) The form coefficient of a spring is:
a. The laid.unit deflection
b. Load/spring area
c. Ratio of coil diameter to wire diameter
d. It capability to store energy
53) Coriolis component of acceleration is found in:
a. Four bar mechanism
b. Mechanism of steam engine
c. Lower pair
d. Wit with-quick-return motion
54) Cold working of materials:
a. Increases the fatigue strength
b. Decreases the fatigue strength
c. Does not change fatigue strength
d. None of the above
55) A babbit is:
a. A eutectic of iron and iron phosphide
b. a gadget for measuring volume
c. Antimony bearing lead or tin alloy
d. A measure of magnetic induction produced in a material
56) Addendum of a cycloidal gear tooth is:
a. Cycloid
b. Epicycloid
c. Straight rack
d. Involute
57) Spiral gears are suitable for transmitting:
a. small power
b. no power but motion only
c. any power
d. huge power
58) As pump speed’ increases, its (NPSH) net positive suction head requirement:
a. increases
b. remains
c. none of the above
d. decreases
59) If pump NPSH requirements are not satisfied:
a. it will not develop head
b. efficiency will be low
c. it will consume excessive power
d. it will be captivated
60) Which type of chain is used in motor cycle?
a. Bush roller
b. Pintle
c. None of the above
d. Silent
61) Which of the following ropes will be most flexible?
a. 6 by 9
b. 6 by 7
c. 8 by 19
d. 6 by 37
62) The working load(P) for a chain for crane application is expressed in terms of diameter of link ‘d’ in cm as follows:
a. P=1.5d^2
b. P=50d^2
c. P=500d^2
d. P=25d^2
63) If the square key and the shaft are to be of the same material and of equal strength, the length of key would be (D = Shaft
diameter)
a. D
b. 1.5 d
c. 2d
d. 1.23d
64) In a standard coarse thread bolt the stress concentration is maximum at
a. Root
b. Flank
c. All over the surface
d. Top surface
65) Fatigue strength of a surface may be increased by:
a. Making surface rough
b. Filling the surface
c. Applying concentrated hydrochloric acid on the surface
d. Polishing the surface
66) The maximum deflection allowed in gantry griders is:
a. L/200
b. L/500
c. L/300
d. L/1000
67) The maximum size of the fillet weld that can be used at:
a. 2mm
b. 3mm
c. 7mm
d. 5mm
68) The maximum size of the flat weld that can be in a single pass:
a. 6mm
b. 12mm
c. 8mm
d. 3mm
69) The maximum size of the flatt weld that can be in a single pass
a. the flat is 50mm long and 8mm thick
b. the flat is 50mm wide and 8mm thick
c. the flat has cross section 50sq. mm and width 8mm
d. the flat has cross section 50sq. mm and depth 8mm
70) The column splice is used for increasing:
a. Strength of the column
b. Cross-sectional area of the column
c. Length of the column
d. All of the above
71) Zero axial thrust is experienced in:
a. Helical gears
b. Spiral Gears
c. Herringbone gears
d. Bevel Gears
72) In order to realize the advantage of fluid friction, it is essential to have:
a. Parallel oil film in bearing
b. Converging oil firm
c. No oil film
d. Diverging oil film
73) A shaft rotating in anticlockwise direction at slow speed inside a bearing will be:
a. at bottom most of bearing
b. Towards left isde of bearing makin metal to metal contact
c. towards left side of bearing and making no metal to metal contact
74) Points of arrest of iron correspond in:
a. Stages at which allotropic forms change
b. Stages at which further heating does not increase temperature for sometime
c. Stages at which properties do not change with increase in temperature.
d. There is nothing like points of arrest.
75) Delta iron occurs at temperature of:
a. room temperature
b. Near melting point
c. Between 1400° C to 1539° C
d. Between 1000° C to 1400 ° C
76) Gamma iron exist at following temperature
a. Room temperature
b. Near melting point
c. Between 1400° C to 1539° C
d. Between 1000° C to 1400 ° C
77) Ferromagnetic alpha iron exists in temperature range of:
a. Below 723°C
b. 700-910°C
c. 1000-1440°C
d. 1400-1539°C
78) Paramagnetic alpha iron changes to gamma iron at:
a. 970° C
b. 910° C
c. 440° C
d. 1639° C
79) Fatigue failure occurs when a part is subjected to:
a. Compressive stress
b. Tensile stress
c. Torsin
d. Fluctuating Stress
80) A body having identical properties all over it is called:
a. Homogenous
b. Elastic
c. Ductile
d. Isentropic
81) If a material recovers to its original dimensions, when the load is removed. it is called:
a. Plastic
b. Elastic
c. Brittle
d. Annealed
82) A behavior of metals when in strength of a metal is increased and the ductility is decreased on heating at a relatively low
temperature after cold working, is called:
a. Twinning
b. Solid solution hardening
c. Clustering
d. Strain aging
83) A ductile fracture is characterized by:
a. Rapid rate for crank propagation
b. Negligible deformation
c. Fragmentation into more than two pieces
d. Appreciable plastic deformation prior to propagation of crack
84) The ability of a metal to absorb energy when deformed elastically and to return to it when unloaded, is known as:
a. Creep
b. Fatigue strength
c. Hardness
d. Resilience
85) Machining properties of steel can be improved by adding:
a. Sulfur, lead, phosphorous
b. Silicon, aluminum, titanium
c. Vanadium, aluminum
d. Chromium, nickel
86) Eutectoid steel the percentage of carbon is:
a. 0.02%
b. 0.3%
c. 0.63%
d. 0.8%
87) A cold chisel is made of:
a. Mild steel
b. HSS
c. Cast Iron
d. High carbon steel
88) Cyaniding is the process of:
a. Dipping steel is cyanide bath
b. Reacting steel surface with cyanide salts
c. Adding carbon and nitrogen by heat treatment of steel to increase its surface hardness
d. Obtaining cyanide salts.
89) The constituent that has a powerful softening effect on cast iron and its presence in cast iron reduces the ability of the iron
to retain carbon in chemical combination is:
a. Silicon
b. Aluminum
c. Carbon
d. Sulfur
90) Tensile strength of common varieties of cast iron is in the range:
a. 40-60 MPA
b. 150-180 MPA
c. 840-500 MPA
d. 1500-1650 MPA
91) In carbon steel castings:
a. The percentage of carbon is less than 1.7%
b. The percentage of carbon is between 1.7% to 2%
c. The percentage of alloying elements us controlled
d. None of the above
92) Aluminum alloys for pressure die casting:
a. Must possess considerable fluidity
b. Must not be free from shortness
c. Must have iron as one of the constituents
d. Must be light
93) Electro-forming is especially valuable for:
a. good conductors of electricity
b. decorative items
c. thin walled parts requiring a high order of accuracy and internal surface finish
d. non-ferrous components
94) In powder metallurgy the process of heating the cold pressed metal powder is called:
a. Sintering
b. Granulation
c. Deposition
d. Precipitation
95) Which one is different from the remaining:
a. Cyaniding
b. Nitriding
c. Flame Hardening
d. Electroplating
96) The hardness of steel increases if it contains:
a. Austenite
b. Pearlite
c. All of the above
d. Martensile
97) The presence of sulfur in pig iron makes:
a. It easily machinable
b. It hard
c. Increases the fluidity
d. The casting unsound
98) Compressive strength of grey cast iron in tones/cm^3 is of the order of:
a. 3-5
b. 7-10
c. 15-22
d. 5-7
99) The machinability of steel can be increased by:
a. Silicon and sulfur
b. Phosphorous, lead and sulfur
c. sulfur, graphite and aluminum
d. Phosphorus and aluminum
100) Steel with 0.8% carbon and 100% pearlite is known as:
a. Eutectoid
b. Hyper-eutectoid
c. Austenite
d. Solidus

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