PARTS LIST

OPERATING AND
SERVICE MANUAL

SERIES: 30 & 70
BLOWERS

Models:
GGB_ _B
GGG_ _C_

D-- 9-- 610

Version 10
November, 2005
 MAINTAIN BLOWER RELIABILITY AND PERFORMANCE
WITH GENUINE DUROFLOW PARTS AND SUPPORT SERVICES
FROM GARDNER DENVER

Factory genuine parts, manufactured to design toler- 1. Trained parts technical representatives to assist
ances, are developed for optimum dependability ------ you in selecting the correct replacement parts.
specifically for your blower. Design and material innova-
tions are born from years of experience with hundreds 2. Complete inventory of new machines and new,
of different blower applications. When you specify genuine factory parts.
factory genuine parts you are assured of receiving parts
that incorporate the most current design advancements
. . . manufactured in our state--of--the--art blower factory 3. A full line of factory tested AEONt PD Synthetic
under exacting quality standards. Blower Lubricants specifically formulated for opti-
mum performance in all blowers.
Your AUTHORIZED DISTRIBUTOR offers all the
backup you require. A worldwide network of authorized
4. Authorized Distributor service technicians are
distributors provides the finest product support in the
factory-trained and skilled in blower maintenance
blower industry.
and repair. They are ready to respond and assist
Your AUTHORIZED DISTRIBUTOR can support your you by providing fast, expert maintenance and
blower investment with these services: repair services.

For the location of your local authorized DuroFlow blower distributor refer to the yellow pages of your
phone directory, check the Web site at www.gardnerdenver.com or contact:
Gardner Denver
1800 Gardner Expressway
Quincy, IL 62305
Phone: (217) 222--5400
Fax: (217) 221--8780

REMANUFACTURED BLOWERS
Whenever a DuroFlow blower requires replacement or remanufactured. Every remanufactured DuroFlow
repair, Gardner Denver offers an industry unique, fac- blower receives a new overhaul kit: bearings, seals,
tory remanufactured blower exchange program. From sleeves and gaskets.
its modern Remanufacturing Center in Indianapolis, IN,
Gardner Denver is committed to supplying you with the Extensive Testing
highest quality, factory remanufactured DuroFlow Gardner Denver performs testing that repair houses
blowers that are guaranteed to save you time, aggrava- just don’t do. Magnaflux and ultrasonic inspection spot
tion and money. cracked or stressed castings, monochromatic light
analysis exposes oil leaks, coordinate measurement
Immediately Available machine inspects to +/-- .0001”, and slip and hot run
Repair downtime costs you money, which is why testing insure that all remanufactured DuroFlow
Gardner Denver maintains a large inventory of remanu- blowers meet factory performance specifications.
factured blowers at all times, ready for immediate Latest Technology
delivery.
Factory remanufactured DuroFlow blowers incorporate
Skilled Craftsmen all of the latest new blower design improvements.
Our Remanufacturing assembly technicians average Warranty
over 20 years experience with air compression products.
Gardner Denver backs up every remanufactured
Precision Remanufacturing blower with a new warranty . . . 18 months from
All potentially usable parts are thoroughly cleaned, purchase, 12 months from service.
inspected and analyzed. Only those parts that can be Gardner Denver remanufactured air ends deliver
brought back to original factory specifications are quality without question . . . year in and year out.

D--9--610 Page i
 GARDNER DENVER LUBRICANT ORDER INFORMATION
Re--order Part Numbers for Factory--Recommended Lubricants.

AEON PD Synthetic Lubricant or AEON PD--Food Grade Synthetic Lubricant

AEON PD Synthetic Lubricant

Description Part Number
1 Quart 28G23
Case/12Quarts 28G24
5 Gallon Pail 28G25
55 Gallon Drum 28G28

AEON PD--Food Grade Synthetic Lubricant

Description Part Number
1 Quart 28H97
Case/12Quarts 28H98
5 Gallon Pail 28H99
55 Gallon Drum 28H100

Call your local DuroFlow Distributor to place your order for Gardner Denver lubricants. Your
Authorized Gardner Denver Distributor is:

D--9--610 Page ii
 FOREWORD

DuroflowR blowers are the result of advanced engineering and skilled manufacturing. To be assured of receiving
maximum service from this machine, the owner must exercise care in its operation and maintenance. This book is
written to give the operator and maintenance department essential information for day-to-day operation, mainte-
nance and adjustment. Careful adherence to these instructions will result in economical operation and minimum
downtime.

Danger is used to indicate the presence of a hazard which will cause severe personal
injury, death, or substantial property damage if the warning is ignored.

Warning is used to indicate the presence of a hazard which can cause severe
personal injury, death, or substantial property damage if the warning is ignored.

Caution is used to indicate the presence of a hazard which will or can cause minor
personal injury or property damage if the warning is ignored.

Notice is used to notify people of installation, operation or maintenance information

which is important but not hazard-- related.

D--9--610 Page iii

 SAFETY PRECAUTIONS
Safety is everybody’s business and is based on your use of good common sense. All situations or circumstances
cannot always be predicted and covered by established rules. Therefore, use your past experience, watch out for
safety hazards and be cautious. Some general safety precautions are given below:

Failure to observe these notices could result in injury to or death of personnel.

D Keep fingers and clothing away from blower inlet and discharge ports,
revolving belts, sheaves, drive coupling, etc.
D Do not use the air discharge from this unit for breathing -- not suitable for
human consumption.
D Do not loosen or remove the oil filler plug, drain plugs, covers, or break any
connections, etc., in the blower air or oil system until the unit is shut down
and the air pressure has been relieved.
D Electrical shock can and may be fatal.
D Blower unit must be grounded in accordance with the National Electrical
Code. A ground jumper equal to the size of the equipment ground conductor
must be used to connect the blower motor base to the unit base.
D Open main disconnect switch, tag and lockout before working on the control.
D Disconnect the blower unit from its power source, tag and lockout before
working on the unit -- the machine may be automatically controlled and may
start at any time.

Failure to observe these notices could result in damage to equipment.

D Stop the unit if any repairs or adjustments on or around the blower are
required.
D Disconnect the blower unit from its power source, tag and lockout before
working on the unit -- the machine may be automatically controlled and may
start at any time.
D Do not exceed the rated maximum speed shown on the nameplate.
D Do not operate unit if safety devices are not operating properly. Check
periodically. Never bypass safety devices.

D--9--610 Page iv
 TABLE OF CONTENTS
Page
Maintain Blower Reliability and Performance with Genuine DuroFlow Parts and Support Services . . . . . . . . . . . . i
Remanufactured Blower Program (see page 19 for complete details) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
Gardner Denver Lubricant Order Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
List of Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Matrix/Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
INTRODUCTION
Your Key To Trouble Free Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SECTION 1, GENERAL INFORMATION
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Removing Protective Materials At Start--up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Blower Mounting Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Blower Outline Dimension Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SECTION 2, INSTALLATION
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Foundation and Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Mounting Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Drive Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
SECTION 3, LUBRICATION
Recommended Lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Lubrication Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Air Seal Vent Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Oil Sump Breathing System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SECTION 4, OPERATION
Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Blower Startup Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
SECTION 5, MAINTENANCE AND TROUBLESHOOTING
Key Points for Long Blower Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
SECTION 6, SERVICE OPTIONS
Factory Remanufactured Blower Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Parts Ordering Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Overhaul Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
SECTION 7, PARTS LISTS AND EXPLODED VIEWS
30 Series Duroflow Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
70 Series Duroflow Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Warranty Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Last Page

D--9--610 Page v
 INDEX

AEON PD Food Grade Lubricant Part Numbers . 10 Lubrication Service, Air Seal Vent Systems . . . . . 12

AEON PD Lubricant Part Numbers . . . . . . . . . . . . 10 Lubrication Service, Oil Sump Breathing System . 12

Air Seal Vent Systems . . . . . . . . . . . . . . . . . . . . . . . 12

MAINTENANCE AND TROUBLESHOOTING,
Alignment, Belt Drive . . . . . . . . . . . . . . . . . . . . . . . . . 9 SECTION 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Matrix/Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Base and Foundation . . . . . . . . . . . . . . . . . . . . . . . . . 7
Mounting Configurations . . . . . . . . . . . . . . . . . . . . . . . 7
Belt Drive Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Blower Startup Checklist . . . . . . . . . . . . . . . . . . . . . 16 Oil Sump Breathing System . . . . . . . . . . . . . . . . . . . 12

OPERATION, SECTION 4 . . . . . . . . . . . . . . . . . . . . 14
Checklist, Blower Startup . . . . . . . . . . . . . . . . . . . . . 16
Overhaul Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Overhung Load Calculations and Limitations . . . . . 7

Drive Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Belt Drive Alignment . . . . . . . . . . . . . . . . . . . . . . 9

PARTS LISTS AND EXPLODED VIEWS,
Driver Location . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 SECTION 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Overhung Load Calculations and Limitations . . 7 Parts Ordering Instructions . . . . . . . . . . . . . . . . . . . 20

Driver Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Precautions, Safety . . . . . . . . . . . . . . . . . . . . . . . . iv, 14

Factory Remanufactured Blower Program . . . . . . 19
Product Support, DuroFlow . . . . . . . . . . . . . . . . . . . . . i
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Recommended Lubricant . . . . . . . . . . . . . . . . . . . . . 10
Foundation and Base . . . . . . . . . . . . . . . . . . . . . . . . . 7
Remanufactured Blower Program, Factory . . . . . i, 19
GENERAL INFORMATION, SECTION 1 . . . . . . . . 3 Repair Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

INSTALLATION, SECTION 2 . . . . . . . . . . . . . . . . . . 7 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . iv, 14

Installation, Location . . . . . . . . . . . . . . . . . . . . . . . . . . 7 SERVICE OPTIONS, SECTION 6 . . . . . . . . . . . . . 19

Startup Checklist, Blower . . . . . . . . . . . . . . . . . . . . . 16

Key Points for Long Blower Life . . . . . . . . . . . . . . . 17
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Limitations, Operation . . . . . . . . . . . . . . . . . . . . . . . . 14
Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Location, Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Lubricant, Recommended . . . . . . . . . . . . . . . . . . . . 10 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Lubricant Order Information . . . . . . . . . . . . . . . . . . . . ii Warranty Registration . . . . . . . . . . . . . . . . . . . . . . . . 27

LUBRICATION, SECTION 3 . . . . . . . . . . . . . . . . . . 10
YOUR KEY TO TROUBLE FREE SERVICE,
Lubrication Instructions . . . . . . . . . . . . . . . . . . . . . . . 10 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . 2

D--9--610 Page vi
 LIST OF ILLUSTRATIONS

Figure 1--1 Blower Configuration Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Figure 1--2 Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Figure 1--3 Blower Outline Dimension Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Figure 2--1 Belt Drive Overhung Load Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Figure 3--1 Approximate Oil Sump Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Figure 3--2 AEON PD Synthetic Lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Figure 3--3 70 Series -- Column Type Sight Glass Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Figure 3--4 Viscosity Recommendation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Figure 4--1 Maximum Operating Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

EXPLODED VIEWS

30 Series Blower -- 200GGB810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

70 Series Blower -- 201GGG810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

D--9--610 Page vii

 DUROFLOW BLOWERS -- 30 & 70 SERIES
MATRIX/MENU

NOTICE TO CUSTOMER -- To find the construction op-

G G
tions for your blower unit, FILL IN THE BALANCE OF LET-
__ __ __ __ __ __ __ __ __ __ __
TERS OR NUMBERS FROM YOUR UNIT NAMEPLATE
COLUMN NUMBER: 1 2 3 4 5 6 7 8 9 10 11

FOLLOW THE LINE DOWN AND OVER FROM EACH

SPACE THUS FILLED IN TO FIND THE APPROPRIATE
CONSTRUCTION OPTION WITH WHICH YOUR
MACHINE IS EQUIPPED.

COLUMN 1 -- BASIC DESIGNATOR

COLUMN 2 -- PRODUCT FAMILY

G. INDUSTRIAL BLOWER

COLUMN 3 -- GEAR DIAMETER

B. 3”-- 30 Series G. 7” -- 70 Series

COLUMN 4 -- CASE LENGTH

30 Series 70 Series
A. 4” 9”
B. 6” 12”
C. 15”
D. 18”
E. 23”
F. 28”

COLUMN 5 -- CONSTRUCTION
A. VERTICAL--TOP HAND--CENTRAL TIMED
B. VERTICAL--BOTTOM HAND--CENTRAL TIMED
C. HORIZONTAL--LEFT HAND--CENTRAL TIMED
D. HORIZONTAL--RIGHT HAND--CENTRAL TIMED
* E. SCHRAMM: VERTICAL--TOP HAND--CENTRAL TIMED

COLUMN 6 -- DESIGN VERSION

B. 30 SERIES
C. 70 SERIES

COLUMN 7 -- ADDITIONAL DESCRIPTION

A. STANDARD, NO MODIFICATION

COLUMNS 8 THRU 11 -- MODIFICATION NUMBER *

* NOT INCLUDED IN THIS PUBLICATION, CONSULT FACTORY.

D--9--610 Page 1
INTRODUCTION
YOUR KEY TO TROUBLE FREE SERVICE

Thank you for investing in DuroFlow quality. The Duro- nance procedures that you must observe to assure
Flow reputation for rugged dependability has been optimum blower performance. There is no guesswork
earned by over 70 years of service in demanding, in the manufacture of your highly advanced DuroFlow
industrial operations where downtime cannot be toler- blower and there must be none in preparing the blower
ated and efficient blower performance is expected. to get the job done in the field.
Your DuroFlow blower is a precision engineered blower
The purpose of this manual is to help you properly
that has been carefully manufactured and thoroughly
install, operate and maintain your DuroFlow blower. It
tested at the state-of-the-art Gardner Denver Blower
is essential that you review all sections of this manual
Factory in Sedalia, Missouri.
in preparation for installing your blower. Follow the
As with other precision machinery, there are several instructions carefully and you will be rewarded with
relatively simple installation, operation and mainte- trouble--free DuroFlow service . . . year in and year out.

D--9--610 Page 2
SECTION 1
GENERAL INFORMATION

INSPECTION STORAGE
Before uncrating, check the packing slip carefully to be Your DuroFlow blower was packaged at the factory with
sure all the parts have been received. All accessories adequate protection to permit normal storage for up to
are listed as separate items on the packing slip, and six (6) months. Under the best of storage conditions
small important accessories such as relief valves can there is still a potential for damage to occur. Extended
be overlooked or lost. After every item on the packing storage preparation is available from the factory, prior
slip has been checked off, uncrate carefully. Register to shipment, at a small additional charge. If the unit is
a claim with the carrier for lost or damaged equipment. to be stored under adverse conditions or for extended
periods of time, additional measures should be taken
The inlet and discharge openings are fitted with protec- to prevent unwarrantable damage.
tive covers to prevent dirt and moisture from entering
the blower during shipping and installation. 1. Store the blower in a clean, dry area.
2. Make certain inlet and discharge air ports are
tightly covered to prevent foreign material from
entering the air chamber.
3. All exposed, non--painted surfaces should be
Do not remove and dispose of the protected against rust and corrosion.
covers until final checking and instal- 4. Make sure all vent breathers are in place.
lation.
5. Provide adequate protection to avoid accidental
mechanical damage.

Covers are lined with a “Corrosion Inhibitor” which will 6. In high humidity or corrosive environments, addi-
inhibit rust for a period of six months. Retain covers for tional measures may be required to prevent
use in reshipment or relocation of the unit. rusting of the internal surfaces. Mist spraying the
impellers and air chamber with a rust preventative
Temporarily remove the protective covers and inspect will protect these surfaces from rusting. To
interior of air chamber for foreign material or heavy prevent rusting of gears and bearings, add one
rusting. Turn driveshaft to assure that lobes rotate pint of VCI oil in each oil reservoir. (Ref. Part
smoothly without binding. New blowers may be difficult Number 28H280 per quart)
to turn by hand due to friction of the air seals. Once in
7. Rotate shaft by hand weekly to prevent bearings
motion however, there should be no indication of inter-
from taking a set and to keep seals soft.
ference between the rotors and the housing or end-
plates. Report any suspected mechanical problems
immediately to your authorized DuroFlow distributor.

REMOVING PROTECTIVE MATERIALS AT START--

UP Before running the blower, drain the
oil and replace to the proper operat-
Blower inlet and discharge are temporarily capped to
keep out dirt and other contaminants during shipment.
ing level with clean, fresh lubricant.
These covers must be removed before start--up.

Rotating components will cause

Failure to remove covers from blower severe injury in case of personal
inlet and discharge prior to start--up contact. Keep hands away from
will cause machine damage. blower inlet and discharge ports.

D--9--610 Page 3
 VERTICAL TOP ROTATES
RIGHT TO BECOME HOR-
IZONTAL RIGHT

VERTICAL BOTTOM RO-

TATES RIGHT TO BECOME
HORIZONTAL LEFT

VERTICAL TOP ROTATES

LEFT TO BECOME HOR-
IZONTAL LEFT

VERTICAL BOTTOM RO-

TATES LEFT TO BECOME
HORIZONTAL RIGHT

SHAFT ROTATION KEY: CW = CLOCKWISE

CCW = COUNTERCLOCKWISE

NOTE: When changing configurations be sure to relocate Oil Fill, Oil Drain and Breather Filters into their
proper position. 30 Series blowers require a mounting foot change with a configuration change.
70 Series blowers use the same mounting feet for all configurations.

FIGURE 1-- 1 - BLOWER MOUNTING CONFIGURATIONS

D--9--610 Page 4
D--9--610
Page 5
FIGURE 1-- 2 - OUTLINE
 BLOWER OUTLINE DIMENSION CHART
Dimensions Models
3004 3006 7009 7012 7015 7018 7023 7028
A 16.64 18.64 32.42 35.43 38.44 41.44 46.44 51.44
B 11.62 11.62 23.62 23.62 23.62 23.62 23.62 23.62
C 8.81 8.81 17.25 17.25 17.25 17.25 17.25 17.25
D 2.06 2.06 5.68 5.68 5.64 5.64 5.62 5.62
E DIA. 1.000 1.000 2.500 2.500 2.500 2.500 2.500
F 8.82 8.62 18.00 18.00 18.00 18.00 18.00 18.00
G 12.50 12.50 22.00 22.00 22.00 22.00 22.00 22.00
H 4.00 5.50 12.50 15.50 18.50 21.50 26.50 31.50
J 9.00 9.00 15.00 15.00 15.00 15.00 15.00 15.00
K 4.00 5.50 12.50 15.50 18.50 21.50 26.50 31.50
L 8.06 8.06 15.25 15.25 15.25 15.25 15.25 15.25
M 4.50 4.50 8.25 8.25 8.25 8.25 8.25 8.25

D--9--610
N 6.56 6.56 11.75 11.75 11.75 11.75 11.75 11.75
P 8.36 9.36 17.49 18.99 20.47 21.97 24.47 26.97
Q 2--1/2” 3” 6” NPT 8” FLG 8” FLG 10” FLG 12” FLG 12” FLG

Page 6
NPT NPT
R 1.50 1.50 3.50 3.50 3.50 3.50 3.50 3.50
S 4.41 4.31 9.00 9.00 9.00 9.00 9.00 9.00
T DIA. .53 .53 .88 .88 .88 .88 .88 .88
U 6.25 6.25 11.00 11.00 11.00 11.00 11.00 11.00
V 2.00 2.75 6.25 7.75 9.25 10.75 13.25 15.75
W 4.50 4.50 7.50 7.50 7.50 7.50 7.50 7.50
X 2.00 2.75 6.25 7.75 9.25 10.75 13.25 15.75

* See Figure 2--5, Page 9, for available connectors.

APPROXIMATE WEIGHT
MODEL 3004 3006 7009 7012 7015 7018 7023 7028
LBS. 120 135 820 920 1000 1080 1160 1260

FIGURE 1-- 3 - BLOWER OUTLINE DIMENSION CHART

SECTION 2
INSTALLATION

LOCATION When converting 30 series blowers from vertical to

horizontal configurations, the horizontal mounting feet
Whenever possible, install the blower in a clean and dry
are required. Order horizontal mounting feet from your
place that is both well lighted and well ventilated. Provide
DuroFlow Distributor. The 70 series blowers can be
plenty of room for easy inspection and maintenance.
converted from vertical to horizontal configurations
FOUNDATION AND BASE utilizing the same four (4) feet originally shipped with
For permanent installations we recommend concrete the blower.
foundations be provided, and the equipment should be The blower must be mounted level with the driveshaft
grouted to the concrete. Use non--shrinking grout only. in the horizontal position. Some models have intercon-
It is necessary that a suitable base be used, such as nected oil sumps and operation in an out--of--level
steel combination base under the blower and motor, or condition will result in inadequate lubricant distribution
a separate sole plate under each. The blower feet must and subsequent premature blower failure.
be 100% supported. Before grouting, equipment must DRIVE INSTALLATION
be leveled, free of all strains, and anchored so no
movement will occur during curing of grout. After grout When selecting a V--belt drive, check to be sure the
has completely hardened, a recheck is necessary to shaft overhung load limitation is not exceeded.
compensate for shrinkage. If required, add shims un- Overhung Load Calculations and Limitations -- An
der blower feet after final tightening of foundation an- excessive overhung condition exists when the belt pull
chor bolts to remove strain from the blower housing. on the blower shaft exceeds the maximum allowable
Where jack screws or wedges are used during grout- moment listed in “Maximum Allowable Moment” chart
ing, they must be backed off or removed before final in FIGURE 2--1, page 8. Excessive overhung load
tightening of anchor bolts. conditions must be avoided or bearing failure and shaft
breakage will result.
Where a concrete foundation is not feasible, care must
be taken to insure that equipment is firmly anchored to
adequate structural members. The blower must be
installed on a flat, level surface and bolted down evenly
to prevent warping or strain. Internal clearances are
very critical and serious damage or failure can result Exceeding overhung load limitations
from housing distortion. leads to unwarrantable premature
bearing failure and shaft breakage.

The location of the sheave on the blower shaft greatly

If the unit is not flat within .002 of an affects the stress in the shaft. The optimum blower
inch, it will be necessary to shim the sheave positioning is as close as possible to the blower
blower feet at installation. drive cover, not to exceed dimension “C” shown in max-
imum allowable moment chart, FIGURE 2--1, page 8.
To calculate the shaft moment for a given V--belt drive
MOUNTING CONFIGURATIONS arrangement, first calculate the belt pull using the
All DuroFlow blowers are center timed allowing rotation formula for belt pull in FIGURE 2--1, page 8. Insert the
in either direction. calculated belt pull into the formula for calculation of
shaft moment in FIGURE 2--1, page 8, to arrive at the
DuroFlow blowers are shipped in the vertical configura- calculated shaft moment.
tion (horizontal airflow.) If a horizontal configuration is
desired, the blower can be laid on its side after The calculated shaft moment must not exceed the
repositioning breathers, oil filler drain plugs and mount- maximum allowable moment listed in the chart,
ing feet as indicated in the installation drawing, FIGURE 2--1, page 8. If the calculated shaft moment
FIGURE 1--2, page 5. To assure proper lubrication, exceeds the maximum allowable moment:
the blower must be laid over in the direction that D Increase Sheave Diameters to Reduce Belt Pull
places the oil sight glass(es) below the horizontal
centerline of the blower. See FIGURE 1-- 1, page 4, D Use Jackshaft Drive
for additional configuration information. D Use Direct Coupled or Gearbox Drive

D--9--610 Page 7
 Dimensions Maximum
Gear (Inches) Allowable
Diameter Moment
Series (Inches) A B C (LB--IN)

30 3 4.75 1.87 .94 1449

70 7 9.45 3.82 .63 14469

MAXIMUM ALLOWABLE MOMENT

DRIVE SHAFT ILLUSTRATION

Z Ac Z Ac Z Ac Z Ac Z Ac Z Ac
0.000 1.000 0.250 0.966 0.500 0.926 0.750 0.879 1.000 0.823 1.250 0.751
0.025 0.997 0.275 0.962 0.525 0.922 0.775 0.874 1.025 0.816 1.275 0.742
0.050 0.994 0.300 0.958 0.550 0.917 0.800 0.869 1.050 0.810 1.300 0.734
0.075 0.990 0.325 0.954 0.575 0.913 0.825 0.864 1.075 0.803 1.325 0.725
0.100 0.987 0.350 0.951 0.600 0.908 0.850 0.858 1.100 0.796 1.350 0.716
0.125 0.983 0.375 0.947 0.625 0.904 0.875 0.852 1.125 0.789 1.375 0.706
0.150 0.980 0.400 0.943 0.650 0.899 0.900 0.847 1.150 0.782 1.400 0.697
0.175 0.977 0.425 0.939 0.675 0.894 0.925 0.841 1.175 0.774 1.425 0.687
0.200 0.973 0.450 0.935 0.700 0.889 0.950 0.835 1.200 0.767
0.225 0.969 0.475 0.930 0.725 0.884 0.975 0.829 1.225 0.759

ARC OF CONTACT FACTORS

Belt Pull = [ 2.5Ac-- Ac ] [ 125954D xxRPM

HP x S.F.
]
Key: Ac = Arc of Contact Factor (Refer to Arc of Contact Factors Chart above)
Hp = Blower Horsepower for Operating Conditions
S.F. = Actual Drive Service Factor
D = Blower Sheave Pitch Diameter in Inches
RPM = Blower Sheave Speed
Z = Large Sheave Pitch Diameter (in) -- Small Sheave Pitch Diameter (in)
Sheave Center Distance (in)

CALCULATION OF BELT PULL

Shaft Moment (LB--IN) = Belt Pull x [ B+C+ (Sheave2 Width)]

CALCULATION OF SHAFT MOMENT

FIGURE 2-- 1 - BELT DRIVE OVERHUNG LOAD CALCULATIONS

D--9--610 Page 8
Driver Location -- To properly balance the air load minimum friction loss. Reducing the pipe diameter on
stress on the blower drive shaft, locate the driver on the either inlet or discharge will create unwanted
inlet side for a vertical mounted blower and on the shaft restrictions that increase the overall pressure differen-
side for a horizontal mounted blower. tial and discharge temperature of the blower.
Belt Drive Alignment -- Belt drives must be carefully The 70 Series DuroFlow blowers have flat face inlet
aligned, with the motor and blower sheaves parallel to and discharge flanges with ANSI 125 lb. bolt patterns.
each other and in the same plane. Belt tension should
be carefully adjusted according to the belt manufac- When installing the blower, avoid subjecting the inlet
turer’s recommendations using a Tension Tester. and discharge connections to strains caused by
misalignment of the connecting pipes. Never allow the
blower to carry the weight of the pipe.
Piping strain and misalignment stress will distort the
blower during operation, resulting in loss of critical
Overtightening belts produces heavy internal clearances. Loss of internal clearances will
bearing loads and leads to unwarrant- result in serious machine damage and premature,
unwarrantable blower failure.
able premature failure.
Whenever possible, install a spool or sleeve--type
expansion joint between the blower and the piping.
On direct drive blowers, align the couplings so that the
Where a flexible connection is not possible, the weight
offset and angular misalignment does not exceed .003”
of the rigid connection and piping must be separately
total indicator reading (TIR). Lubricate coupling
supported, and thermal pipe growth must be accom-
according to manufacturer’s specification. With factory modated.
installed drives, proper alignment has been established
before shipment. During shipping, handling and instal-
lation, it is likely that the alignment has been disturbed
and final adjustment must be made before start--up.
PIPING Thoroughly clean all system piping
All 30 Series DuroFlow blowers have female threaded internally before connecting to the
inlet and discharge connections. The connections are blower.
large enough to handle maximum volume with

D--9--610 Page 9
SECTION 3
LUBRICATION

All DuroFlow blowers are splash oil lubricated at both

the gear and drive ends. Oil is distributed around the
AEON PD Lubricant
gear housing and drive end chamber by the gears and
specially designed oil flingers. Description Part Number
1 Quart 28G23
Approximate oil sump capacities are listed in
Case/12Quarts 28G24
FIGURE 3--1 below.
5 Gallon Pail 28G25
55 Gallon Drum 28G28

AEON PD Food Grade Lubricant

Series Vertical Horizontal
Description Part Number
Oil Fill Ports Mounting Mounting 1 Quart 28H97
Case/12Quarts 28H98
One Port -- 5 Gallon Pail 28H99
30 Shaft & Gear Ends 16 oz. 28 oz. 55 Gallon Drum 28H100
Interconnected

FIGURE 3-- 2 - AEON PD SYNTHETIC LUBRICANT

One Port -- 48 oz. 123 oz.
70 Shaft End

One Port -- 64 oz. 160 oz.

Gear Ends
Machines are shipped without oil in
the sumps. Do not operate before
adding lubricant.
FIGURE 3-- 1 - APPROXIMATE OIL SUMP CAPACITIES

LUBRICATION INSTRUCTIONS

For 30 series models, the oil fill port is located on the

RECOMMENDED LUBRICANT top of the blower at the driveshaft end (see
FIGURE 1--2, page 5). The two oil sumps are con-
nected by a passageway through the housing.
The factory recommended lubricant is AEON PD
Synthetic Lubricant. AEON PD is formulated Add oil until the level stabilizes at the center of the sight-
especially for positive displacement blowers to provide glass(es). Oil level at the sight glass must be estab-
maximum protection at any temperature. One filling of lished when the blower is not operating.
AEON PD will last a minimum of 4 times longer than a
Add fresh oil as required to maintain proper level.
premium mineral oil, depending on actual operating
conditions. On 70 series models (units with two oil sight glasses),
each end of the blower has a separate oil sump. Oil
AEON PD contains a special additive package must be added to each end of the blower through the
designed for greater rust and corrosion protection. oil breather ports (see FIGURE 1--2, page 5).

D--9--610 Page 10
 Failure to add oil to each end of the Do not overfill as this will tend to
blower on 70 series models will result cause excessive heating of the gears
in damage to the blower. and may damage the unit.

AEON PD Synthetic Lubricant should be drained after

6000 hours of operation. Re--fill with fresh AEON PD
The 70 series “C” design version with a column gauge oil. If mineral oil is used, perform the above oil--change
indicates the actual oil level during operation. The maintenance every 1500 hours. Recommended
column gauge before start--up should be filled to the service intervals are for normal blower operating condi-
middle of the glass. tions. Severe operating conditions may warrant more
frequent oil changes. Laboratory analysis of lubricant
The oil level should be maintained at the center of the should be used to help determine the optimum oil
glass while the blower is not operating. Add fresh oil as change interval.
required to maintain proper level.
For best performance and equipment protection, use
AEON PD Synthetic Lubricant, which has been specifi-
The 70 series column sight glass needs to be cally formulated for positive displacement blowers. If
assembled at the position shown in FIGURE 3--3 you choose not to use AEON PD Synthetic Blower
below. The 70 series is generally built to vertical config- Lubricant, select an oil with rust and oxidation inhib-
uration. When converting to horizontal configuration, itors, anti--foam additives, and the viscosities listed in
the 1/4” tube needs to be trimmed to suit. Horizontal FIGURE 3--4, page 13. Do not use an oil that contains
configurations are built at the factory upon request EP additives.

FIGURE 3-- 3 - 70 SERIES - COLUMN TYPE SIGHT GLASS LOCATION

D--9--610 Page 11
 Flush the oil whenever a change is Do not plug vent holes or oil sumps
made from one type of oil to another. may pressurize causing loss of oil,
excessive heat and serious damage
Flush the oil whenever a change is made from one type to the machine.
of oil to another. Drain the current lubricant as
thoroughly as possible. Refill with the new lubricant.
Fill to normal level of the blower, which is at the middle Oil Sump Breathing System
of the sight glass when the machine is not operating.
All DuroFlow blowers are designed to permit their oil
Run the blower for one hour. Shut off the blower and
systems to breathe freely to prevent pressurization of
drain the lubricant completely. Refill the blower again
the oil sumps. Breather filters are required to keep
with the new lubricant.
contaminants from entering the oil sumps (see Figure
Air Seal Vent Systems 1--1, page 4). Series 30 models require only one
breather filter due to their interconnected shaft and
All DuroFlow blowers are designed with a vent opening gear end oil sumps. In these models, breathers equal-
between the air chamber seal and the oil sump seal that ize the pressure between the interconnected oil sumps
vents to atmosphere any air which escapes from the air and permit the equal distribution of oil between the gear
chamber. and drive oil sumps. Series 70 models do not have in-
terconnected oil sumps and require two breather filters,
The vent prevents pressurization of the oil sump and
one on each sump.
must be left open to atmosphere. The vent holes are
tapped 3/8” NPT to permit installation of a venting line. Breather filters are easily cleaned by washing in
Do not plug these vent holes (see FIGURE 1--2, page commercial solvent and drying with compressed air.
5). Clean at every oil change to assure proper venting.

D--9--610 Page 12
 Blower Ambient Temperature
Discharge
Temperature Less than10_ F * 10_ F to 32_ F ** 32_ F to 90_ F Greater than 90_ F

Less than 32_ F ISO 100 } ISO 100 }

(0_ C)

32_ F to 100_ F ISO 100 } ISO 100 } ISO 150 }

(0_ C to 38_ C)

100_ F to 225_ F ISO 100 } ISO 100 } ISO 150 } ISO 220 }
(38_ C to 105_ C)

225_ F to 300_ F ISO 150 } ISO 150 } ISO 220 } ISO 220 }
(105_ C to 149_ C)

Greater than 300_ F *** } *** }

(149_ C)

* For ambient temperatures less than 10_ F, but not less than --20_ F, the use of oil sump heaters,
heated enclosures or synthetic lubricant is required.
** For ambient temperatures 10_ F to 32_ F, the use of oil sump heaters, heated enclosures or
synthetic lubricant is recommended.
*** The lubricant viscosity must be 70 SUS minimum at the lubricant operating temperature.
The pour point of the lubricant should be at least 5_ to 10_ F below the minimum expected ambient
temperature.
For continuous operation, where the lubricant temperature exceeds 200_ F, synthetic lubricant
is recommended.
} The recommended operating range for AEON PD Synthetic Lubricant.

FIGURE 3-- 4 - VISCOSITY RECOMMENDATION

D--9--610 Page 13
SECTION 4
OPERATION

Future operating problems can be avoided if proper

precautions are observed when the equipment is first
put into service.
Relief valves should be placed as
Before starting under power, the blower should be close as possible to the blower inlet
turned over by hand to make certain there is no binding, on vacuum systems or discharge on
or internal contact. pressure systems.

LIMITATIONS
Check valves must be installed on the discharge side
of the blower on a pressure system and on the inlet side
Each size blower has limits on pressure differential, of the blower on a vacuum system to eliminate product
running speed, and discharge temperature which must ingestion resulting from autorotation and blow back
not be exceeded. These limits are shown in during equipment shutdown.
FIGURE 4--1, page 15.
SAFETY PRECAUTIONS

1. Do not operate the blower with an open inlet or

discharge port.

2. Do not exceed specified vacuum or pressure

Operating beyond the specified oper- limitations.
ating limitations will result in damage
to the unit. 3. Do not operate above or below recommended
blower speed range.

4. The blower is not to be used where non--sparking

equipment is specified. Contact your DuroFlow
Distributor for non--sparking requirements.
To accurately determine actual blower operating condi-
tions, it is important that all pressure and temperature
5. Do not operate the blower without belt guard or
recordings are made directly at the ports of the blower
coupling shield properly installed.
where these conditions are at their maximum.
6. Do not exceed the manufacturer’s specified rim
Relief valves MUST be used to protect the blower speed limit for sheaves or couplings.
against excessive pressure or vacuum conditions.
These valves should be tested at initial start up to be 7. The blower and blower discharge piping may be
sure they are adjusted to relieve at 2 psi above the extremely hot and can cause skin burns on
maximum allowable pressure or at 2” HG below the contact.
maximum allowable vacuum for the blower. Periodic
testing of relief valves is suggested to assure that they 8. Do not exceed the manufacturer’s certification
are functioning. levels for vacuum or pressure vessels.

D--9--610 Page 14
 MAXIMUM OPERATING LIMITATIONS

Differential Dry *
Pressure Vacuum Discharge
Size RPM PSI In HG Temperature _F

3004 4000 15 15 350

3006 4000 15 15 350
7009 2650 15 15 350
7012 2650 15 15 350
7015 2650 15 15 350
7018 2650 15 15 350
7023 2600 12 16 325
7028 2600 10 16 325

DO NOT EXCEED THESE LIMITS

* Increased vacuum levels are attainable with water injection. Contact your DuroFlow Distributor.

Blower speed, line losses, elevation, and increased inlet temperatures affect
actual blower performance. Care must be taken to consider these factors
when designing your system so that blower limitations are not exceeded.

FIGURE 4-- 1 - MAXIMUM OPERATING LIMITATIONS

D--9--610 Page 15
 BLOWER STARTUP CHECKLIST

This startup procedure should be followed during the initial installation and after any shutdown periods or after the
blower has been worked on or moved to a new location. It is suggested that the steps be followed in sequence
and checked off ( ) in the boxes provided.

V 1. Check to make certain that the blower has been properly lubricated with AEON PD Synthetic
Blower Lubricant. Proper oil level cannot be overemphasized. Too little oil will ruin bearings and
gears. Too much oil will overheat the lubricant and lead to serious blower damage.

V 2. Check to make sure all oil sump breather filters are installed in their proper location. Oil leakage
will occur if they are improperly located.

V 3. Check the unit and all piping for foreign material and clean if required.

V 4. Check the inlet or inline filter to make sure it is not plugged causing dangerous inlet restriction.

V 5. Check the preload of the feet and the alignment of the drive. Feet that are bolted down in a bind
can cause case distortion and internal rubbing. A misaligned V--belt drive will reduce belt life.
Misaligned couplings place heavy loads on bearings which leads to their premature failure.

V 6. If blower is V--belt driven, check the belt tension. Over--tensioned belts create heavy bearing loads
which lead to premature bearing failure.

V 7. If blower is V--belt driven, check for excessive overhung load condition. Loads in excess of maxi-
mum allowable overhung load limitations will lead to premature bearing failure and shaft breakage.

V 8. Be sure adequate drive guards are in place to protect the operator from SEVERE PERSONAL
INJURY from contact with rotating components.

V 9. Turn the unit over by hand to be sure there is no binding or rotor contact. Special wear--in seals
on the 30 and 70 series are utilized in DuroFlow blowers. When units are new, some resistance to
turning the driveshaft by hand will be encountered. After several hours of running, this seal pres-
sure will relieve itself and the blower will be somewhat easier to turn.

V 10. Jog the blower with the motor to check for proper rotation and airflow direction. Listen for unusual
noise coming from the blower or motor and make sure the blower coasts smoothly to a stop.

V 11. Start unit and operate for 15 minutes with no load. Check for hot spots on housing or end plates,
noise and other indications of interference. Allow the blower to cool to room temperature and
re--check oil level. Add oil if necessary. DO NOT OVERFILL.

V 12. Check to be certain that actual blower speed is within allowable limits.

V 13. Apply load and observe operation for the first hour, checking pressure and air discharge tempera-
ture:
(a) Do not operate blower over manufacturer’s specified pressure or vacuum rating.
(b) Discharge air temperature should not exceed the maximum allowable temperature.

V 14. Check and retension belts after the first few hours of operation to minimize slippage and belt wear.
DO NOT OVERTENSION.

V 15. If mechanical problems are encountered during installation or start--up, notify your nearest
DuroFlow Distributor. Never continue to operate your DuroFlow blower if you detect a malfunction,
as serious damage can occur. Do not attempt any internal investigation without factory
authorization since this will void the warranty.

D--9--610 Page 16
SECTION 5
MAINTENANCE AND TROUBLESHOOTING

Your DuroFlow blower has been designed, manufac- 3. Drain and refill the blower with fresh AEON PD
tured and tested to precise specifications. Every Lubricant every 6000 hours of operation, 1500
DuroFlow blower is backed by over 70 years of proven hours if using mineral based lubricant.
performance in the most demanding applications that
modern industry can produce. DuroFlow blowers have
been designed specifically for long, trouble--free 4. Clean the breather filters at every oil change or
service. Minimal maintenance is required to keep your more often if dust conditions are severe.
DuroFlow blower in top operating condition. Your
attention to the following key points will insure years of
dependable DuroFlow blower performance. 5. Service the intake and in--line filters regularly to
make sure that air flow restriction does not occur
Key Points for Long Blower Life and that foreign material does not enter the
blower.
1. Use AEON PD Synthetic Blower Lubricant to
assure maximum blower protection.
6. If the blower is taken out of service for any reason,
2. The oil level must be checked periodically. be sure to protect all interior surfaces from rusting.

TROUBLE SHOOTING
No matter how well the equipment is designed and equipment needs attention, the operator or service
manufactured, there may be times when servicing will technician should be able to locate the cause and cor-
be required due to normal wear, the need for rect the trouble quickly by following the Trouble-
adjustment, or various external causes. Whenever shooting Chart given below:

PROBLEM POSSIBLE CAUSES SOLUTION

1. Unit out of time. 1. Retime rotors. (See page 19.)

Knocking and 2. Distortion due to improper 2. Check mounting alignment and
excessive mounting or pipe strains. relieve pipe strains.
mechanical noise.
3. Excessive pressure differential. 3. Reduce to manufacturer’s recom--
mended pressure or vacuum. Exam--
ine relief valve, re-set if necessary.
4. Worn gears. 4. Replace timing gears. (See page 19.)
5. Worn bearings. 5. Replace bearings. (See page 19.)

1. Too much oil in gear case. 1. Reduce oil level.

2. Too low operating speed. 2. Increase blower speed. Check
Excessive blower sheave set
temperature.
3. Plugged filter or silencer. 3. Remove cause of obstruction.
4. Excessive pressure differential. 4. Reduce pressure differential
across the blower.
5. Worn rotors clearances. 5. Replace rotors. (See page 19.)
6. Internal contact. 6. Correct clearances. (See page 19.)
7. Excessive inlet temperature. 7. Relocate intake to cooler area.

D--9--610 Page 17
PROBLEM POSSIBLE CAUSES SOLUTION

1. Insufficient assembled 1. Return for Warranty. (See page 19.)

Rotor contact clearances.
with housing 2. Case or frame distortion. 2. Remove all mounting and pipe strains.
or endplate.
3. Excessive operating pressure. 3. Remove cause.
4. Excessive operating temperature. 4. Remove cause.
5. Material ingestion through the 5. Replace worn inlet and inline filters.
blower. Install check valve between blower
and first material load point to elimi--
nate blow--back when blower is
stopped.

1. Slipping belts. 1. Tighten belts.

Lack of CFM 2. Worn clearances. 2. Replace rotors. (See page 19.)
delivery.
3. Blower RPM too slow. 3. Increase Blower speed. Check
sheave set.

1. Improper lubrication. 1. Correct lubrication level. Replace

dirty oil with AEON PD Synthetic
Excessive bearing
Blower Lubricant.
or gear wear.
2. Oversized belt drive, over-- 2. Re--tension belts to proper tightness.
tightened belts. Check drive to eliminate possible
overhung load condition.

1. Worn oil seal. 1. Replace seals. (See page 19.)

Loss of oil from 2. Damaged seal sleeve. 2. Replace sleeve. (See page 19.)
seal vents.
3. Gear case or drive cover 3. Clean breather filters.
breathers plugged.

1. Endplate seal vents plugged. 1. Clean vents of obstruction. Do not

Loss of oil from
plug seal vents.
breather filters.
2. Worn oil seal. 2. Replace seals. (See page 19.)

Loss of oil from 1. Worn oil seal. 1. Replace seal. (See page 19.)
driveshaft seal. 2. Damaged seal sleeve. 2. Replace sleeve. (See page 19.)

1. Inadequate package design. 1. Reinstall base -- fill with concrete.

Excessive 2. Soft foot. 2. Shim to eliminate condition.
vibration. 3. Material build--up inside rotors. 3. Replace worn inlet and inline filters.
Install check valve between blower
and first material load point to elim--
inate blow--back when blower is
stopped
4. Bearing failure. 4. Replace bearings.
5. Excessive gear wear. 5. Replace gears.
6. Bent shaft. 6. Replace rotor set.
7. Internal mechanical contact. 7. See “Rotor Contact” above.

If you are unable to resolve the problem, contact your DuroFlow Distributor for immediate assistance.

D--9--610 Page 18
SECTION 6
SERVICE OPTIONS

Factory Remanufactured Blower Program

STOP incorporates all of the latest design technology

and enhancements.
You have turned to the service section because you 3. When you install your remanufactured DuroFlow
have a blower problem that requires the blower to be unit, simply return the failed blower . . . freight
mechanically adjusted or repaired. First determine if collect . . . to our Indianapolis, IN Remanufacturing
the blower is still under warranty. Contact your Center for a core credit. Your total cost for a
DuroFlow Distributor and provide them with the blower factory remanufactured blower, after core credit,
SERIAL NUMBER located on the blower name plate. is significantly less than a new machine.
DuroFlow will promptly handle all warranty claims
according to the warranty policy on page 26.
If the blower is out of warranty: The DuroFlow blower
is a precision machine that requires special tools and
experience to be properly repaired. Before you attempt Inlet and discharge connectors are re-
any in--house repairs on a DuroFlow blower, we recom-
mend that you first contact your authorized DuroFlow
usable. Remove connectors from the
Distributor who is factory--trained and certified to failed blower before returning the
perform the following services utilizing DuroFlow parts: core to the Indianapolis, IN Reman-
D Bearing and seal replacement
ufacturing Center.

D Re--time rotors and set clearances

D Clean--up following massive product ingestion LISTEN
If your repair is more serious than the above proce-
dures and involves the repair or replacement of a major Listen to the sound of your well running plant, not the
blower component, you will benefit greatly by using the complaints of your exasperated mechanics when they
DUROFLOW FACTORY REMANUFACTURED realize that properly repairing a DuroFlow blower is a
BLOWER EXCHANGE PROGRAM. See page i for much more delicate and difficult process than it origi-
additional information. nally appeared to be. Listen to the experience of
thousands of plant operators who depend upon the
DuroFlow remanufactured blower program to save
them time, money and frustration. Remember, every
LOOK DuroFlow factory remanufactured blower is backed
with a full new blower warranty -- 18 months from the
Look how easy it is to use the DuroFlow factory reman- date of shipment or 12 months from the date of start--
ufactured blower program: up, whichever occurs first.
1. The moment you detect a major problem, simply
contact your DuroFlow Distributor to order your Repair Parts
factory remanufactured DuroFlow blower. You If you elect to attempt a repair on your DuroFlow blower
only need to supply the blower serial number and make certain you use genuine DuroFlow original
model number which are listed on the blower equipment parts to retain the performance and
nameplate. dependability of your DuroFlow blower.
2. Your distributor will immediately ship a factory Factory genuine parts, engineered to original toler-
remanufactured blower from its inventory directly ances, are designed for optimum dependability . . .
to your attention. Factory remanufactured specifically for your blower. Design and material
DuroFlow blowers are backed by a full, new innovations are born from years of experience with
blower warranty . . . 18 months from the date of hundreds of different blower applications. When you
shipment or 12 months in service, whichever specify factory genuine parts you are assured of receiv-
occurs first, and each remanufactured blower ing parts that incorporate the most current design

D--9--610 Page 19
advancements . . . manufactured in our state--of--the-- Parts Ordering Instructions
art blower factory under exacting quality standards.
Prepackaged overhaul kits are available for immediate When ordering parts, indicate the model and serial
shipment for all DuroFlow blowers. Kits include all the number from the blower nameplate and identify the
normal wearing parts needed to overhaul your blower configuration by referring to Figure 1--3, page 6.
DuroFlow blower: Oil seals, air seals, bearings,
spacers, gaskets, and Belleville timing spring. Part
For prompt, professional assistance in selecting the
numbers for overhaul kits are given below.
correct repair parts for your DuroFlow blower, contact
Refer to Section 7 for additional part numbers as your Duroflow Distributor who maintains a large inven-
required. tory of genuine DuroFlow parts.

OVERHAUL KITS

Model Part Number

30 Series Overhaul Kit

All Models with 1--Piece Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . 200GGB6010
All Models with 2--Piece Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . DF147400

70 Series Overhaul Kit

All Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200GGG6010

D--9--610 Page 20
SECTION 7
PARTS LISTS AND EXPLODED VIEWS

30 SERIES DUROFLOW BLOWER

EXPLODED VIEW

200GGB810
(Ref. Drawing)

D--9--610 Page 21
 Order by Part Number and Description. Reference Numbers are for your convenience only.
Size Size
3004 3006
Ref. GGBA_B_ GGBB_B_
No. Name of Part Qty. Part No. Part No.

1 COVER--GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DF145949 DF145949

2 GAUGE--SIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 40P11 40P11
3 BREATHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DF140867 DF140867
4 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 75A200 75A200
5 LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 95B2 95B2
* 6 GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 DF146038 DF146038
7 LOCKNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 50V51 50V51
** 8 FLINGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 DF181216 DF181216
9 KIT--GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 200GGB6008 200GGB6008
10 SPACER--BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DF182629 DF182629
* 11 SPRING--BELLEVILLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DF181206 DF181206
12 RING RETAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 74D68 74D68
* 13 BEARING--ROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 DF127253 DF127253
* 14 SEAL--OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 DF181201 DF181201
15 BEARING SLEEVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 DF139787 DF139787
* 16 SEAL--LABYRINTH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 DF184836 DF184836
17 END PLATE--GEAR END . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DF184563 DF184563
18 PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 64AA4 64AA4
* 19 SEAL RING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 DF185304 DF185304
*** 20 BREATHER VENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 DF186545 DF186545
21 DOWEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 DF119279 DF119279
22 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 655EE040 655EE040
23 LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 95B5 95B5
24 PLATE--VERTICAL MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DF140824 200GGB247
*** BRACKET--HORIZONTAL MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . 2 DF193167 DF193167
25 CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DF184565 DF184593
26 PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 64A24 64A24
27 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 655EE04N 655EE04N
28 WASHER (SPECIAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 DF181207 DF181207
* 29 SHIM SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 200GGB732 200GGB732
30 SLEEVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 DF184679 DF184679
31 ROTOR GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 203GGB4028 204GGB4028
32 KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 900639910305 900639910305
33 END PLATE--DRIVE END . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DF184564 DF184564
34 SPACER--BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DF135837 DF135837
* 35 BEARING--BALL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 8500398 8500398
* 36 LOCKWASHERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DF140892 DF140892
* 37 JAM NUT--SPECIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DF140891 DF140891
* 38 SEAL--OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 60DD796 60DD796
40 COVER--DRIVE END . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DF135807 DF135807
41 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 75A248 75A248
46 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 75A10 75A10
*** 47 LUG--LIFTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 200GAA451 200GAA451
** KIT--OVERHAUL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 200GGB6010 200GGB6010

* Included in Overhaul Kit

** No. Req’d. and Part No. for Vertical Top and Horizontal Right hand shaft locations, for optional Vertical Bottom and
Horizontal Left hand shaft locations No. Req’d. becomes (1) DF182820 and qty (1) DF143399 Flinger is added to drive end.

*** Not shown on illustration.

D--9--610 Page 22
70 SERIES DUROFLOW BLOWER
EXPLODED VIEW

201GGG810--F
(Ref. Drawing)

D--9--610 Page 23
 Order by Part Number and Description. Reference Numbers are for your convenience only.

Size Size Size

7009 7012 7015
Ref. GGGA_C_ GGGB_C_ GGGC_C_
No. Name of Part Qty. Part No. Part No. Part No.

1 COVER--GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 300GGD602 300GGD602 300GGD602

2 GLASS--SIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 40P55 40P55 40P55
3 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 655ED250 655ED250 655ED250
4 LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 95B3 95B3 95B3
* 5 GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 DF184031 DF184031 DF184031
6 LOCKNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 DF184086 DF184086 DF184086
7 FLINGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DF184024 DF184024 DF184024
8 KIT--GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 200GGG6008 200GGG6008 200GGG6008
9 SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DF184028 DF184028 DF184028
* 10 SPRING--BELLVILLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DF184030 DF184030 DF184030
11 RETAINER--BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 DF184019 DF184019 DF184019
12 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 75LM214 75LM214 75LM214
* 13 SHIM SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 200GGG732 200GGG732 200GGG732
* 14 BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 DF184085 DF184085 DF184085
15 WASHER--WAVY SPRING . . . . . . . . . . . . . . . . . . . . . . . . . 4 8508481 8508481 8508481
16 SPACER--BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 DF185556 DF185556 DF185556
* 17 SEAL--OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 DF184084 DF184084 DF184084
* 18 SEAL--LABYRINTH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 DF184838 DF184838 DF184838
+ 19 SPACER (GEAR END) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 DF189049 DF189049 DF189049
20 HOUSING--BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 301GGG006 301GGG006 301GGG006
21 PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 64AC4 64AC4 64AC4
22 PLATE--MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 DF184949 DF184949 DF184949
23 LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 95B7 95B7 95B7
24 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 655EF080 655EF080 655EF080
25 PLUG--MAGNETIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 64BJ3 64BJ3 64BJ3
27 PIN--DOWEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 62M82 62M82 62M82
29 BREATHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 5L223 5L223 5L223
30 CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DF189510 DF189511 DF189512
31 ROTOR GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 206GGG4028 207GGG4028 208GGG4028
32 KEY--SQUARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2800T17 2800T17 2800T17
33 HOUSING--BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 300GGG006 300GGG006 300GGG006
+ 34 SPACER (DRIVE END) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 DF189050 DF189050 DF189050
*+ 35 BEARING--INNER RACE . . . . . . . . . . . . . . . . . . . . . . . . . . 2 DF194012 DF194012 DF194012
* 36 BEARING--ROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DF194014 DF194014 DF194014
* 37 BEARING--ROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DF194011 DF194011 DF194011
38 RING--RETAINING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 74D83 74D83 74D83
*++ 39 SLEEVE--WEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 80L6 80L6 80L6
40 FLINGER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DF189541 DF189541 DF189541
** 41 COVER--DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 300GGD477 300GGD477 300GGD477
* 42 SEAL--OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 60DD709 60DD709 60DD709
45 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 655ED25D 655ED25D 655ED25D
66 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 63C4G 63C4G 63C4G
67 PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 64B14 64B14 64B14
69 ELBOW--TUBE -- 90_ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 86E59 86E59 86E59
70 TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.0 FT. 85E4A 85E4A 85E4A
* KIT--OVERHAUL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 200GGG6010 200GGG6010 200GGG6010

* Included in Overhaul Kit.

** For Vertical Top and Horizontal Left hand shaft locations, for optional Vertical Bottom and Horizontal Right hand
shaft locations use Part No. DF191446.
+ Included with Group--Rotor -- Ref. No. 31.
++ Install with Loctite 620 Compound.

D--9--610 Page 24
 Order by Part Number and Description. Reference Numbers are for your convenience only.

Size Size Size

7018 7023 7028
Ref. GGGD_C_ GGGE_C_ GGGF_C_
No. Name of Part Qty. Part No. Part No. Part No.

1 COVER--GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 300GGG602 300GGG602 300GGG602

2 GLASS--SIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 40P55 40P55 40P55
3 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 655ED250 655ED250 655ED250
4 LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 95B3 95B3 95B3
* 5 GASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 DF184031 DF184031 DF184031
6 LOCKNUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 DF184086 DF184086 DF184086
7 FLINGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DF184024 DF184024 DF184024
8 KIT--GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 200GGG6008 200GGG6008 200GGG6008
9 SPACER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DF184028 DF184028 DF184028
* 10 SPRING--BELLVILLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DF184030 DF184030 DF184030
11 RETAINER--BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 DF184019 DF184019 DF184019
12 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 75LM214 75LM214 75LM214
* 13 SHIM SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 200GGG732 200GGG732 200GGG732
* 14 BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 DF184085 DF184085 DF184085
15 WASHER--WAVY SPRING . . . . . . . . . . . . . . . . . . . . . . . . . 4 8508481 8508481 8508481
16 SPACER--BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 DF185556 DF185556 DF185556
* 17 SEAL--OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 DF184084 DF184084 DF184084
* 18 SEAL--LABYRINTH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 DF184838 DF184838 DF184838
+ 19 SPACER (GEAR END) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 DF189049 DF189049 DF189049
20 HOUSING--BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 301GGG006 301GGG006 301GGG006
21 PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 64AC4 64AC4 64AC4
22 PLATE--MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 DF184949 DF184949 DF184949
23 LOCKWASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 95B7 95B7 95B7
24 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 655EF080 655EF080 655EF080
25 PLUG--MAGNETIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 64BJ3 64BJ3 64BJ3
27 PIN--DOWEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 62M82 62M82 62M82
29 BREATHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 5L223 5L223 5L223
30 CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DF189513 201GGG002 200GGG002
31 ROTOR GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 209GGG4028 210GGG4028 211GGG4028
32 KEY--SQUARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2800T17 2800T17 2800T17
33 HOUSING--BEARING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 300GGG006 300GGG006 300GGG006
+ 34 SPACER (DRIVE END) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 DF189050 DF189050 DF189050
*+ 35 BEARING--INNER RACE . . . . . . . . . . . . . . . . . . . . . . . . . . 2 DF194012 DF194012 DF194012
* 36 BEARING--ROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DF194014 DF194014 DF194014
* 37 BEARING--ROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DF194011 DF194011 DF194011
38 RING--RETAINING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 74D83 74D83 74D83
*++ 39 SLEEVE--WEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 80L6 80L6 80L6
40 FLINGER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DF189541 DF189541 DF189541
** 41 COVER--DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 300GGD477 300GGD477 300GGD477
* 42 SEAL--OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 60DD709 60DD709 60DD709
45 SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 655ED25D 655ED25D 655ED25D
66 NIPPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 63C4G 63C4G 63C4G
67 PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 64B14 64B14 64B14
69 ELBOW--TUBE -- 90_ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 86E59 86E59 86E59
70 TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.0 FT. 85E4A 85E4A 85E4A
* KIT--OVERHAUL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 200GGG6010 200GGG6010 200GGG6010

* Included in Overhaul Kit.

** For Vertical Top and Horizontal Left hand shaft locations, for optional Vertical Bottom and Horizontal Right hand
shaft locations use Part No. DF191446.

+ Included with Group--Rotor -- Ref. No. 31.

++ Install with Loctite 620 Compound.

D--9--610 Page 25
 WARRANTY

DUROFLOW BLOWERS
30 SERIES
70 SERIES

GENERAL PROVISIONS AND LIMITATIONS Company’s judgment is proved not to be as warranted.

Gardner Denver (the “Company”) warrants to each origi- Labor shall be limited to the amount specified in the
nal retail purchaser (“Purchaser”) of its new products Company’s labor rate schedule.
from the Company or its authorized distributor that such Labor costs in excess of the Company rate schedule
products are, at the time of delivery to the Purchaser, amounts or labor provided by unauthorized service per-
made with good material and workmanship. No warran- sonnel is not provided for by this warranty.
ty is made with respect to: All costs of transportation of product, labor or parts
1. Any product which has been repaired or altered claimed not to be as warranted and, of repaired or re-
in such a way, in the Company’s judgment, as to placement parts to or from such service facilities shall be
affect the product adversely. borne by the Purchaser. The Company may require the
return of any part claimed not to be as warranted to one
2. Any product which has, in the Company’s judg- of its facilities as designated by Company, transportation
ment been subject to negligence, accident, im- prepaid by Purchaser, to establish a claim under this
proper storage, or improper installation or ap- warranty.
plication.
Replacement parts provided under the terms of the war-
3. Any product which has not been operated or ranty are warranted for the remainder of the Warranty
maintained in accordance with normal practice Period of the product upon which installed to the same
and with the recommendations of the Company. extent as if such parts were original components thereof.
4. Components or accessories manufactured, war- DISCLAIMER
ranted and serviced by others.
THE FOREGOING WARRANTY IS EXCLUSIVE AND
5. Any reconditioned or prior owned product. IT IS EXPRESSLY AGREED THAT, EXCEPT AS TO
Claims for items described in (4) above should be sub- TITLE, THE COMPANY MAKES NO OTHER WAR-
mitted directly to the manufacturer. RANTIES, EXPRESSED, IMPLIED OR STATUTORY,
INCLUDING ANY IMPLIED WARRANTY OF MER-
WARRANTY PERIOD CHANTABILITY.
The Company’s obligation under this warranty is limited THE REMEDY PROVIDED UNDER THIS WARRANTY
to repairing or, at its option, replacing, during normal SHALL BE THE SOLE, EXCLUSIVE AND ONLY REM-
business hours at an authorized service facility of the EDY AVAILABLE TO PURCHASER AND IN NO CASE
Company, any part which in its judgment proved not to SHALL THE COMPANY BE SUBJECT TO ANY OTH-
be as warranted within the applicable Warranty Period ER OBLIGATIONS OR LIABILITIES. UNDER NO CIR-
as follows. CUMSTANCES SHALL THE COMPANY BE LIABLE
BARE BLOWERS FOR SPECIAL, INDIRECT, INCIDENTAL OR CONSE-
QUENTIAL DAMAGES, EXPENSES, LOSSES OR DE-
Basic bare blowers, consisting of all parts within, are LAYS HOWSOEVER CAUSED.
warranted for 12 months from date of initial use or 18
months from date of shipment to the first purchaser, No statement, representation, agreement, or under-
whichever occurs first. standing, oral or written, made by any agent, distributor,
representative, or employee of the Company which is
Any disassembly or partial disassembly of the blower, or not contained in this Warranty will be binding upon the
failure to return the “unopened” blower per Company Company unless made in writing and executed by an of-
instructions, will be cause for denial of warranty. ficer of the Company.
OTHER COMPONENTS This warranty shall not be effective as to any claim which
All other components are warranted for 12 months from is not presented within 30 days after the date upon which
date of initial use or 18 months from date of shipment to the product is claimed not to have been as warranted.
first purchaser, whichever comes first. Any action for breach of this warranty must be com-
menced within one year after the date upon which the
LABOR TRANSPORTATION AND INSPECTION cause of action occurred.
The Company will provide labor, by Company represen- Any adjustment made pursuant to this warranty shall not
tative or authorized service personnel, for repair or re- be construed as an admission by the Company that any
placement of any product or part thereof which in the product was not as warranted.

COPYRIGHTE 2005 Gardner Denver, Inc.

D--9--610 Page 26
 Warranty Registration

Your DuroFlow blower has been designed and manufactured to provide continuous, trouble--free
service, year in and year out.
Follow the simple maintenance procedures outlined in this manual and you will be assured of superior
blower performance and years of dependable blower life.
Please register your DuroFlow Blower with our Factory Service & Warranty Department. Complete
the warranty registration information below and fax it to Gardner Denver.

Thanks again for the privilege of serving you with quality from DuroFlow.

Date: _______________________________________________

Your Name: _______________________________________________

Your Title: _______________________________________________

Your Company: _______________________________________________

Address: _______________________________________________

City, State, Zip: _______________________________________________

Telephone: _______________________________________________

Blower Serial Number: _______________________________________________

Date of Blower Start-- up: _______________________________________________

What is your application: _______________________________________________

_______________________________________________

_______________________________________________
 For additional information, contact your local representative or

Gardner Denver Compressor Division

1800 Gardner Expressway, Quincy, Illinois 62305
Phone (800) 682-9868 • Fax (217) 221-8780
E-mail: [email protected]
Visit our web site: www.gardnerdenver.com
Sales and Service in all major cities

Specifications subject to change without notice

© Copyright 2005 Gardner Denver, Inc. Litho in U.S.A.