AWP Education Primer
AWP Education Primer
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CII COMMUNITY FOR BUSINESS ADVANCEMENT
AWP EDUCATION
PRIMER
Additional resources beyond the data here can be accessed on CII’s website .
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Table of Contents
▪ What is AWP?
▪ Benefits & Value of AWP
▪ Origin & History of AWP
▪ AWP by Project Phase
▪ Roles & Expectations
▪ Work Package Types
▪ Path of Construction & Interactive Planning
▪ Constraint Management
▪ Getting Started with AWP
▪ Overcoming Common AWP Objections
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What is Advanced Work Packaging?
Definition
The Construction Industry Institute (CII) defines AWP as “the overall process flow of all the
detailed work packages (construction, engineering, and installation work packages). AWP
is a planned, executable process that encompasses the work on an EPC project, beginning
with the initial planning and continuing through detailed design and construction
execution. AWP provides the framework for productive and progressive construction and
presumes the existence of a construction execution plan.”
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But what IS it?
It ’s a d is c ip lin e d a p p ro a c h t o im p ro vin g p ro je c t
d e live ry w h ic h p ro vid e s a s t ru c t u re fo r focused
execution planning a n d p ro d u c t io n c o n t ro l t h a t is
d ire c t e d a t t h e c o n s t ru c t io n w o rk fro n t .
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ADVANCED WORK PACKAGING
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ADVANCED WORK PACKAGING (AWP)
Construction, L2 Schedule
CWP, EWP, & L4 Detailed IWP -SWP
Pre - Project Commissioning, Refinement & Path of L3 Schedule EWP -based IWP -based Test SWP -based Turnover to
SWP Boundary Construction Transition
Implementation Definition & Engineering WBS Construction Development Controls Controls Packages Controls Startup
Development Schedule Management
Planning Development
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AWP Maturity
Research demonstrated that increasing levels of
Advanced Work Packaging maturity were associated
with consistent improvements in each project
performance dimension.
Source :
RT319-1Transforming the Industry: Making the Case
for AWP as a Standard Best Practice
Benefits & Value of AWP
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AWP Proven Results
63% 54%
6.3 Hours 5.4 Hours
Traditional AWP
Projects Projects
37% 46%
3.7 Hours 4.6 Hours
25% increase in
productivity 10% reduction
in TIC
increase
in safety
11 11 *percentages are improvements over historical norms
Additional Benefits of AWP
Reduced cost Improved
Better
via improved project Improved
Early & better stakeholder
labor predictability up -front
constructability alignment
productivity planning
input
“Even projects with
low maturity of AWP
implementation garner
v significant benefits.
Enhanced
Improve craft More time for Improved Improved systems
Improved
retention due to supervision to progress installation turnover
housekeeping
improved morale supervise tracking quality sequence Source: RT 319
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Origin & History of AWP
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Myth Busted!
MYTH: AWP is just a
buzzword.
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Origin & History of AWP
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AWP by Project Phase
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Interactive Project Planning
Procurement
Optional: PWPs
Stage III – Construction Execution,
Testing & Completions
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LIFECYCLE OF AN
INSTALLATION WORK PACKAGE
SAMPLE LIFECYCLE
OF AN INSTALLATION
WORK PACKAGE
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Stage I – Preliminary Planning / Design
Example
Value of AWP Major Activities
Deliverables
• Increase ENG • Alignment across stakeholders for AWP scope / WBS • AWP organization chart
Productivity by • Define AWP data responsibility matrix & data mgmt. plan
establishing an early Path • AWP project plan, goals &
of Construction (PoC)
• Develop preliminary AWP plan (key activities, milestones, etc.) objectives
• Constraints definition & process for long lead items
• Initial plot plan by CWA
• Increase Construction • AWP Champion onboarded for EPC + Owner organizations
Productivity by • AWP RASCI Chart
• Secure Construction representative to be involved in decisions
establishing well -defined
Construction Work Areas • Prep for Path of Construction meetings • PoC meeting Terms of
(CWAs) Reference
• Begin incorporating AWP activities in Level 2 schedule
• Ensure alignment on • Develop Engineering Work Package & Construction Work • CWA Index
Package boundaries
plan & methodology for
using AWP & how it will • Complete delineation of CWAs • CWP Index
impact the project • Structure the project into an optimal sequence of CWPs
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Stage 2 – Detailed Engineering
Example
Value of AWP Major Activities
Deliverables
• Set up project for • Identify long lead Procurement items by CWA • Project estimation by CWP
effective EWP program
• Align Engineering Work Packages (EWPs) with CWPs • Vendor data review
prioritization by CWP
• Align stakeholders with • Hold Constructability reviews
PoC development • CWP release plan (fully
• Hold Interactive Planning session for PoC development developed with “clashes”
identified)
• Optimize ENG hours by • Build short list of contractors & subcontractors with
establishing a framework knowledge of the Owner or EPC’s AWP procedures • Asset lists encoded by CWP
that can reduce "wait"
times • Define PoC with Level 3 Schedule • Initial EWPs release plan
• Set up effective EWP Execution Program
• Increase field Time -On - • Constrained Path of
Identify constraints against EWPs Construction
Tools by aligning project •
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Procurement in the Early Stages
Major Activities
Major Activities Example
Value of AWP Preliminary Planning
Detailed Engineering Deliverables
/ Design
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Detailed Engineering
Example
Value of AWP Major Activities
Deliverables
• Optimize ENG hours • EWPs have complete associations with CWPs, drawings, • EWP release plan &
through identifying & mechanical equipment, specifications, etc. EWPs delivered in
removing EWP accordance with that
constraints • Construction reviews CWPs & EWPs and how they plan (in -sequence and
support the project schedule on -time)
• Increase field Time -On -
Tools by organizing, • Continue Constructability reviews • Sequence Procurement
tracking & expediting by EWPs
the hand -off of ENG • Assign WP owners early to allow enough time for
deliverables to reviews & changes • CWP Readiness Review
Construction by CWPs Meeting Terms of
• Begin regular CWP readiness review meetings & hold Reference
well in advance of CWP planned start date
• Complete list of EWP
• Conduct AWP maturity assessments: Early Works, civil, constraints
etc.
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Procurement in Detailed Engineering
Example
Value of AWP Major Activities
Deliverables
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Stage 3 - Construction Execution,
Testing & Completions
Example
Value of AWP Major Activities
Deliverables
• Improve field safety & • Finalize IWPs release plan & schedule • Constraint review
quality through
meeting Terms of
enhanced planning and • Determine how to manage & measure exceptions to Reference
clear scopes releasing only IWPs to the filed that are 100% constraint
free • Owner & EPC IWP
• Increase Time -On -Tools
completion and status
by improving the • Conduct final Constructability reviews report (by week)
coordination of field
constraints management • Begin weekly constraint review meetings • Materials list by IWP
& shared services across
multiple Contractors • Conduct AWP maturity assessments: electrical, • Mechanical equipment
mechanical, pipe, steel, contractors, subcontractors, associations list by CWP
• Increase Time -On -Tools suppliers, etc. & IWP
by debottlenecking
constraints on Installation • Bag and Tag by materials IWP
Work Packages (IWPs)
• Initiate Test Work Packages (TWPs)
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Procurement in Construction
Example
Value of AWP Major Activities
Deliverables
• Increase field Time - • Establish Field Procurement at Site: site support, tools, • Subcontractor
On -Tools by ensuring equipment, consumables, shorts, etc. Packages
all materials to
support a CWP are • Initiate materials management, warehouse &
delivered to preventative maintenance efforts
construction before
ROS date • Purchase of all materials & fabrication in accordance
with the Materials Responsibility Matrix
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Stage 4 – Energization & Commissioning
Example
Value of AWP Major Activities
Deliverables
• Improved visibility of
completions & Testing
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Roles & Expectations
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Stakeholder Roles
▪ Support Overall ▪ Develop CEP and ▪ Attend Interactive ▪ Attend IPP Sessions ▪ Lead IPP Sessions ▪ Attend IPP Sessions ▪ Attend IPP Sessions ▪ Track AWP Metrics
AWP Project Turnover Strategy Project Planning ▪ Incorporate AWP into – Constructability ▪ Ensure Procurement ▪ Ensure IWPs, TWPs, by Project Phase
Execution ▪ Develop Path Sessions Project Execution Reviews, Path of Strategy is Aligned and TOPs support the ▪ Monitor the Health
▪ Develop AWP of Construction ▪ Draft definition of Plan Construction, with Contracts most effective of AWP Adoption
Strategy ▪ Defines CWP the Construction ▪ Identify AWP Preliminary CWPs ▪ Supports AWP turnover and startup Metrics
▪ Allocate Budget Boundaries Work Areas Qualified Contractors ▪ Ensure EWP Requirements for sequence ▪ Track High Level
Resources ▪ Develop Level 2 ▪ Define AWP Metrics Completions Contracts Project Metrics
schedule & estimate ▪ Set Construction Support the Path that are
▪ Draft Required At Execution Plan of Construction supported /
Site dates for major Parameters ▪ Report Progress at improved by AWP
equipment ▪ Maintain Policies & EWP Level (Cost, Schedule,
Procedures Quality, Safety)
▪ Determine AWP
Roles &
Responsibilities
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AWP Specific Roles
▪ Responsible for the ▪ Responsible for implementation
development of AWP program of AWP program on a project
across an organization ▪ Project Execution
Program development Organizational Procedures
Corporate AWP EPC AWP
▪ ▪
▪ Project Specific
▪ Establishes project expectations
Audits performance
AWP ▪
▪ Detailed reporting
Champion ▪ Capturing lessons learned
▪ Ensure data requirements are
met
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WorkFace Planning Specific Roles
Construction
Work Packages
WorkFace ▪ Selects and trains team members
WorkFace ▪ Dissects Construction Work
Planning Lead ▪ Performs quality checks Planner Packages into Installation Work
Packages
▪ Produces reports for ▪ Handles Quantity take offs
management ▪ Maintains project database
▪ Mentors WorkFace Planners ▪ Identifies constraints
▪ Manages Installation Work Package
Release Plans
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Stakeholder Deliverables Related to AWP
Co n s t ru c t io n W o rk Are a s W o rk P a c k a g e s
P a t h o f Co n s t ru c t io n (P o C) -15 / 30 % Es t im a t e
W o rk Bre a k d o w n St ru c t u re &
W o rk P a c k a g e s Co m m is s io n in g & Va lid a t io n P la n
P ro je c t O rg a n iza t io n a l Ch a rt Tu rn a ro u n d Re q u ire m e n t s
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Work Package Types
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Types of Work Packages
A location specific, multi - A complete list of Created by the key Engineering deliverable that Contains constraint free A deliverable that enables
disciplinary supplied material and stakeholders in is used to develop (CWP) scope of work that allows a commisioning work
representation of process equipment for an accordance with the Path Construction Work trade to complete tasks crew. An TWP should be
units, major areas EWP/CWP. The scope of a of Construction. Serves as Packages and that defines a independently for a scoped to be manageable
throughout the PWP can be specific to an a proposal for executives scope of work to support specified time duration in a and progressable and is
construction site. engineered piece of to ensure the construction construction in the form of safe, predictable, typically scoped in a way
equipment or to a group of a given project or drawings, procurement measurable, and efficient that maps to existing
of bulks supply. A PWP production is well -planned deliverables, specifications, manner. This includes commissioning zones,
does not have to be a out. The better and vendor support. The supporting documents systems, subsystems, or
physical package —a PWP Construction Work EWP is released in an such as BOMs, tasks, and subsystem components.
can also be a scheduling Packages are prepared, approved sequence that is man -hour estimates to The TWP should be
or tracking exercise. Must the better chance that the consistent with the CWP complete the task. IWPs are mapped to predecessor
support the Path of project will be accepted by schedule. The scope of work subsets of CWPs. Prepared IWPs to ensure the Path of
Construction. a company. CWPs are is typically both by discipline by discipline or craft. Construction enables an
subsets of CWAs. Prepared and by area. Prepared by efficient startup sequence.
*Optional, some may
by discipline or craft. discipline or craft.
consider this a process
rather than a package
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Construction Procurement Work
Work Area Package (PWP)
(CWA)
Su p p o rt s P O C
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Construction Engineering
Work Package Work Package
(CWP) (EWP)
Es t im a t e d Ma n Ho u rs Te c h n ic a l Sp e c ific a t io n s
CW P Re le a s e P la n Ve n d o r D a t a & D ra w in g s IFC
Co n s t ra in t s Id e n t ifie d Co n s t ra in t s Id e n t ifie d
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Installation
Work Package
(IWP)
Ma n Ho u r Allo c a t io n Sc re e n s h o t s fro m Mo d e l
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Work Package Constraints
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What is Constraint
What is a Constraint?
Management?
“Work Packaging and the Constraint Management process remove the guesswork from
executing at the work face by acutely defining the scope of all work involved and ensuring all
things necessary for execution are in place. It ensures to a much greater degree that the work
will be done in the time allotted.”
- CII RT272 , page 35
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Benefits of Constraint Management
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Common Constraints by Work Package Type
Construction Work Construction Work Engineering Work Procurement Work Installation Work
Area Package Package Package* Package
(CWA) (CWP) (EWP) (PWP) (IWP)
Predecessor Permitting
▪
Safety Strategy Documentation
Equipment
▪
Tools
▪ ▪
▪
Quality
IWP Constraints
▪
▪
Review Requirements
▪ P&ID Input *Optional, some ▪ Work Package
▪ Site Drawings may consider this Rework
▪ Owners Approvals a process rather ▪ Safety
than a package Requirements
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Who is Involved in Constraint Management?
▪ Keeps track of the planned vs. ▪ Anyone working in any capacity on
actual start dates for work the project
packages ▪ Responsible for clearing their
▪ Monitors the quantities being held assigned constraints such as
up by constraints to help with permits, materials, safety gear, or
prioritization Constraint equipment
Discipline / Team Understands the impact and Provides details and updates on the
▪
Owner ▪
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Path of Construction &
Interactive Planning Meetings
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In a traditional project, Engineering is performed by
Syst e m , P ro c u re m e n t in b u lk , Fa b ric a t io n b y size , a n d
Co n st ru c t io n b y a re a .
Th is p ro c e ss is in it ia t e d d u rin g t h e
In t e g ra t e d P la n n in g Se ssio n s.
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1 Commissioning
Owner 5
3 Engineering
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PATH OF
CONSTRUCUTION COMMISSIONING
(PoC)
CONSTRUCTION
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EXAMPLE OF ATTENDEES
Who is required to provide THAT WOULD BE PART OF
information for determining
THE PATH OF
CONSTRUCTION
the Path of Construction?
DEVELOPMENT
• ENGINEERING
• PROCUREMENT
• PROCESS
• CONSTRUCTION
• COMMISSIONING
• PROJECT CONTROLS
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What information is required by each
discipline after each meeting?
Project
Engineering Procurement Process Construction Commissioning
Controls
• Vendor data • Long lead • Specifications • Heavy haul • Startup • Start / finish
delivery dates delivery times routes sequence dates
• Design hours • Heavy lift crane
requirements
• Identify and set
boundaries for • Deep
Engineering foundations
Work Packages
• Identify and set
boundaries for
Construction
Work Packages
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Deliverables from the Integrated Project
Planning Meeting
En g in e e rin g a n d Co n s t ru c t io n W o rk P a c ka g e s id e n t ifie d
P a t h o f Co n s t ru c t io n b y Co n s t ru c t io n W o rk Are a s
En g in e e rin g a n d Co n s t ru c t io n W o rk P a c ka g e s s e q u e n c e d w it h in Co n s t ru c t io n W o rk Are a s
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Getting Started with AWP
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Where Should You Start?
Source : RT319-1Transforming the Industry: Making the Case for AWP as a Standard Best Practice
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Overcoming Common
AWP Objections
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Common Objections
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WHAT’s NEXT?
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CII Advanced Work Packaging Community
for Business Advancement, Education &
Outreach Subcommittee Contributors:
CII-EOC-Feb2021 -V1.2