MECHANICS Level 3

DAMBOYA CONSTRUCTION AND INDUSTRIAL
COLLEGE
MECHANICS
LEVEL – III
CURRICULUM
Based on December, 2021 (V- III) Occupational
Standard (OS)
August, 2024
Damboya, Ethiopia
Preface
The reformed TVET-System is an outcome-based system. It utilizes the needs of the labor market and
occupational requirements from the world of work as the benchmark and standard for TVET delivery.
The requirements from the world of work are analyzed and documented – taking into account
international benchmarking – as occupational standards (OS).
In the reformed TVET-System, curricula and curriculum development play an important role with
regard to quality driven comparable TVET-Delivery. The Curricula help to facilitate the training
process in a way, that trainees acquire the set of occupational competences (skills, knowledge and
attitude) required at the working place and defined in the occupational standards (OS).
This curriculum has been developed by a group of professional experts from different Regional TVET
Bureaus, colleges, Industries, Institutes and universities based on the occupational standard for
manufacturing technology Level III.
The curriculum development process has been actively supported and facilitated by DAMBOYA
CONSTRUCTION & INDUSTRIAL COLLEGE
Page 1 of 73 DAMBOYA CONSTRUCTION Mechanics Version - I

& INDUSTRIAL COLLEGE Level- III Aug , 2024
TVET-Program Design
1.1. TVET-Program Title: Mechanics Level III
1.2. TVET-Program Description
The Program is designed to develop the necessary knowledge, skills and attitude of the
trainees to the standard required by the occupation. The contents of this program are in line
with the occupational standard. The Trainees who successfully completed the Program will
be qualified to work as a mechanics with competencies elaborated in the respective OS.
Graduates of the program will have the required qualification to work in the Industry sector
in the field of mechanics.
The prime objective of this training program is to equip the Trainees with the identified
competences specified in the OS. Graduates are therefore expected to Perform Engineering
Detail Drafting by using CAD, Perform Geometric Development, Perform Gas Metal Arc
Welding (GMAW), Perform Gas Tungsten Arc Welding (GTAW), Perform Manual and
precisions Assembly, Perform Machine, equipment Plant Installation and commission,
Maintain and Repair Industrial Electrical Machines drive and Components, Install and
Maintain Basic Pneumatic and Hydraulic Systems, Install Electrical Measuring Instruments
and Control Devices and Apply protective coatings in accordance with the performance
criteria and evidence guide described in the OS.
1.3. TVET-Program Training Outcomes
The expected outputs of this program are the acquisition and implementation of the following
units of competences:
IND MCS3 01 1221 Perform Engineering Detail Drafting by using CAD
IND MCS3 02 1221 Perform Geometric Development
IND MCS3 03 1221 Perform Gas Metal Arc Welding (GMAW)
IND MCS3 04 1221 Perform Gas Tungsten Arc Welding (GTAW)
IND MCS3 05 1221 Perform Manual and precisions Assembly
IND MCS3 06 1221 Perform Machine, equipment Plant Installation and commission
IND MCS3 07 1221 Maintain and Repair Industrial Electrical Machines
drive and Components
IND MCS3 08 1221 Install and Maintain Basic Pneumatic and Hydraulic Systems
IND MCS3 09 1221 Install Electrical Measuring Instruments and Control Devices
IND MCS3 10 1221 Apply protective coatings.

1.4. Duration of the TVET-Program
The Program will have duration of 610 hours including the on school/ Institution training and on-the-
job practice or cooperative training time. Such cooperative training based on realities of the industry,
nature of the occupation, location of the TVET institution, and other factors will be considered in the
training delivery to ensure that trainees acquire practical and workplace experience.
s.no TVET Institution Cooperative Total Remarks

Unit competency training training hours
Theory Practical
Perform Engineering Detail 20 40 20 80
1.
Drafting by using CAD
Perform Geometric 20 30 10 60
2.
Development
Perform Gas Metal Arc 20 40 20 80
3.
Welding (GMAW)
Perform Gas Tungsten Arc 20 40 20 80
4.
Welding (GTAW)
Perform Manual and precisions 20 10 20 50
5.
Assembly
Perform Machine, equipment 20 10 20 50
6. Plant Installation and
commission
Maintain and Repair Industrial 30 10 20 60
7. Electrical Machines drive and
Components
Install and Maintain Basic 30 10 20 60
8. Pneumatic and Hydraulic
Systems
Install Electrical Measuring 20 10 20 50
9. Instruments and Control
Devices
Apply protective coatings 20 10 10 40
10.
Total Hrs 220 210 180 610
Hrs

Qualification Level and Certification
Based on the descriptors elaborated on the Ethiopian National TVET Qualification
Framework (NTQF) the qualification of this specific TVET Program is Level III.
The trainee can exit after successfully completing the modules in one level and will be
awarded the equivalent institutional certificate on the level completed. However, only
institutional certificate of training accomplishment will be awarded.
1.5. Target Groups

Any citizen with disability who meets the entry requirements under items 1.7 and capable of
participating in the training activities is entitled to take part in the Program.
1.7 Entry Requirements

The prospective participants of this program are required to possess the requirements or
directive of the Ministry of Labor and Skills.
1.8 Mode of Delivery

This TVET-Program is characterized as a formal Program on middle level technical skills.
The mode of delivery is co-operative training. The time spent by the trainees in the real work
place/ industry will give them enough exposure to the actual world of work and enable them
to get hands-on experience.
The co-operative approach will be supported with school-based lecture-discussion, simulation

and actual practice. These modalities will be utilized before the trainees are exposed to the
industry environment.
Hence based on the nature of the occupation, location of the TVET institutions, and interest
of the industry alternative mode of cooperative training such as apprenticeships, internship
and traineeship will be employed. In addition, in the areas where industry is not sufficiently
available the established production and service centers/learning factories in TVET
institutions will be used as cooperative training places. The Training-Institution and identified
companies have forged an agreement to co-operate with regard to the implementation of this
program.

1.9. TVET-Program Structure
Duration
Unit of Competence Module Code & Title Training Outcomes
(In Hours)
IND MCS3 01 1221 Perform Engineering IND MCS3 M01 0824 Performing Engineering  Determine drawing requirements
Detail Drafting by Detail Drafting by using  Prepare assembly, lay-out and 80
using CAD CAD detail drawing
 Check drawing
IND MCS3 02 1221 Perform Geometric IND MCS3 M02 0824 Performing Geometric  Mark off/out fabrications
Development Development  Make templates as required 60
 Develop patterns as required
 Estimate quantities of materials
from detail drawings
IND MCS3 03 1221 Perform Gas Metal IND MCS3 M03 0824 Performing Gas Metal  Prepare materials for Gas Metal
Arc Welding Arc Welding (GMAW) Arc Welding (GMAW) 80
(GMAW)  Select and assemble welding
machine / equipment
 Minimize and rectify distortion
 Weld to job specification using
GMAW
 Ensure weld conformance
IND MCS3 04 1221 Perform Gas IND MCS3 M04 0824 Performing Gas  Prepare materials for Gas
Tungsten Arc Tungsten Arc Welding Tungsten Arc Welding (GTAW) 80
Welding (GMAW) (GMAW)  Select and assemble welding
machine / equipment
 Minimize and rectify distortion
 Weld to job specification using
GTAW
 Ensure weld conformance
IND MCS3 05 1221 Perform Manual and IND MCS3 M05 0824 Performing Manual and  Prepare for work
precisions Assembly precisions Assembly  Assemble engineering 50
components

 Assure quality assembled items
IND MCS3 06 1221 Perform Machine, IND MCS3 M06 1221 Performing Machine,  Prepare installation site
equipment Plant equipment Plant  Install machine/ plant
Installation and Installation and  Assure quality installation work 50
commission commission
IND MCS3 07 1221 Maintain and Repair IND MCS3 M07 0824 Maintaining and  Determine plan, prepare
Industrial Electrical Repairing Industrial coordinate maintenance and
Machines drive and Electrical Machines drive repair work
Components and Components  Maintain and repair electrical 60
drive system and components
 Manufacture spare parts/
components
 Assure quality maintained or
repaired components
IND MCS3 08 1221 Install and Maintain IND MCS3 M08 0824 Installing and  Plan and Prepare work
Basic Pneumatic and Maintaining Basic  Install basic pneumatic and
Hydraulic Systems Pneumatic and Hydraulic hydraulic circuits 60
Systems  Test and repair components and
circuits
 Assure quality and maintain work
IND MCS3 09 1221 Install Electrical IND MCS3 M09 0824 Installing Electrical  Plan and Prepare Installation
Measuring Measuring Instruments work
Instruments and and Control Devices  Install instrumentation and 50
Control Devices control devices
 Assure quality instrumentation
and control devices
 Clean-up

IND MCS3 10 1221 Apply protective IND MCS3 M10 0824 Applying protective  Determine job requirements
coatings coatings  Prepare work piece for protective
coating
 Prepare equipment for surface
coating 40
materials
 Apply single pack coatings
 Clean and store equipment
 Inspect finish surface
 Select and maintain personal
protective
equipment (PPE)
610 Hrs
*The time duration (Hours) indicated for the module should include all activities in and out of the TVET institution.

1.10 Institutional Assessment
Two types of evaluation will be used in determining the extent to which training outcomes
are achieved. The specific training outcomes are stated in the modules. In assessing them,
verifiable and observable indicators and standards shall be used.
The formative assessment is incorporated in the training modules and form part of the
training process. Formative evaluation provides the trainee with feedback regarding success
or failure in attaining training outcomes. It identifies the specific training errors that need to
be corrected, and provides reinforcement for successful performance as well. For the teacher,
formative evaluation provides information for making instruction and remedial work more
effective.
Summative Evaluation the other form of evaluation is given when all the modules in the
program have been accomplished. It determines the extent to which competence have been
achieved. And, the result of this assessment decision shall be expressed in the term of
institutional Assessment implementation guidelines..
Techniques or tools for obtaining information about trainees’ achievement include oral or
written test, demonstration and on-site observation.
1.11 TVET Teachers Profile

The teachers conducting this particular TVET Program are B Level and above who have
satisfactory practical experiences or equivalent qualifications.

LEARNING MODULE 01
TVET-PROGRAMME TITLE: MECHANICS Level III

MODULE TITLE: Performing Engineering Detail Drafting by using CAD
MODULE CODE: IND MCS3 M01 0824
NOMINAL DURATION: 80 Hours
MODULE DESCRIPTION: This unit covers skill, knowledge and attitudes required in
producing drawings components complete with surface texture and dimensions using manual
drafting and CAD system. Drawing components may include assembly, layout and detail
drawings.
LEARNING OUTCOMES
At the end of the module the trainee will be able to:
LO1. Determine drawing requirements
LO2. Prepare assembly, lay-out and detail drawing
LO3. Check drawing
MODULE CONTENTS:
LO1. Determine drawing requirements
1.1. Checking and interpreting drawing
1.2. Gathering information from workshop manuals, customer specifications
1.3. Planning scope of drawing
LO2. Prepare assembly, lay-out and detail drawing
2.1. Determining specifications and detail drawing
2.2. Undertaking engineering calculations including limits and fits,
2.3. Inserting dimensions and geometric tolerance
2.4. Showing correct convention
2.5. Producing drawings using CAD in third angle projection
2.6. Producing all drawing auxiliary views, sections and assemblies
2.7. Selecting materials from data sheet
LO3. Check drawing
3.1. Checking drawing with specification
3.2. Checking assembly/fabrication drawing
3.3. Filing and storing drawing

Learning Methods:
For none Reasonable Adjustment for Trainees with Disability (TWD)
impaired
trainees Low Vision Deaf Hard of hearing Physical impairment
Lecture-  Provide large print text  Assign sign language interpreter  Organize the class room  Organize the class room
discussion  Prepare the lecture in Audio/video  Arrange the class room seating to be seating arrangement to seating arrangement to be
 Organize the class room seating arrangement to be conducive for eye to eye contact be accessible to trainees accessible for wheelchairs
accessible to trainees  Make sure the luminosity of the light  Speak loudly users.
 Write short notes on the black/white board using of class room is kept  Ensure the attention of  Facilitate and support the
large text  Introduce new and relevant the trainees trainees who have severe
 Make sure the luminosity of the light of class vocabularies  Present the lecture in impairments on their upper
room is kept  Use short and clear sentences video format limbs to take note
 Use normal tone of voice  Give emphasis on visual lecture and  Ensure the attention of  Provide Orientation on the
 Encourage trainees to record the lecture in audio ensure the attention of the trainees the trainees physical feature of the
format  Avoid movement during lecture time work shop
 Provide Orientation on the physical feature of the  Present the lecture in video format
work shop  Summarize main points
 Summarize main points
Demonstration  Conduct close follow up  use Sign language interpreter  Illustrate in clear &  Facilitate and support the
 Use verbal description  Use video recorded material short method trainees having severe upper
 Provide special attention in the process of guidance  Ensure attention of the trainees  Use Video recorded limbs impairment to operate
 facilitate the support of peer trainees  Provide structured training material equipments/ machines
 Prepare & use simulation  Show clear and short method  Ensure the attention of  Assign peer trainees to assist
 Use gesture the trainees  Conduct close follow up
  
rovide tutorial support rovide tutorial support rovide tutorial support
(if necessary) (if necessary) (if necessary
Group  Facilitate the integration of trainees with group  Use sign language interpreters  Facilitate the integration  Introduce the trainees with
discussion members  Facilitate the integration of trainees of trainees with group their peers
 Conduct close follow up with group members members
 Introduce the trainees with other group member  Conduct close follow up  Conduct close follow
 Brief the thematic issues of the work  Introduce the trainees with other up
group member  Introduce the trainees
with other group
member
 Inform the group
members to speak loudly

Exercise  Conduct close follow up and guidance  Conduct close follow up and guidance  Conduct close follow up  Assign peer trainees
 Provide tutorial support if necessary  Provide tutorial support if necessary and guidance  Use additional nominal
 provide special attention in the process  provide special attention in the  Provide tutorial support hours if necessary
process/practical training if necessary
 Introduce new and relevant  provide special
vocabularies attention in the process/
practical training
 prepare the assignment questions in large text  Use sign language interpreter  Provide briefing
Individual Encourage the trainees to prepare and submit the  Provide briefing /orientation on the /orientation on the
assignment assignment in large texts assignment assignment
 Make available recorded assignment questions  Provide visual recorded material  Provide visual recorded
 Facilitate the trainees to prepare and submit the material
assignment in soft or hard copy
ASSESSMENT METHODS:
Interview  Use sign language interpreter  Speak loudly  Use written response
 Ensure or conform whether the  Using sign language interpreter if necessary as an option for the
proper communication was trainees having
conducted with the trainee through speech challenges
the service of the sign language
interpreter
 Use short and clear questioning
 Time extension
Written test  Prepare the exam in large texts  Prepare the exam using short  Prepare the exam using short sentences,  Use oral response as
 Use interview as an option if sentences, multiple choices, True or multiple choices, true or false, matching and an option to give
necessary False, matching and short answers short answers if necessary. answer for trainees
 Prepare the exam in audio format  Avoid essay writing having severe upper
 Assign human reader  Time extension limb impairment
 (if necessary)  Time extension for
 Time extension trainees having
severe upper limb
impairment
Demonstration/  Brief the instruction or provide them  Use sign language interpreter  Provide activity based assessment  Provide activity
Observation in large text  Brief on the instruction of the exam  Brief on the instruction of the exam based assessment
 Time extension  Provide activity-based/ practical  Use loud voice  Conduct close follow
assessment method  Time extension up
 Time extension  Time extension

ASSESSMENT CRITERIA:
LO.1 Determine drawing requirements
 Requirements and purpose of drawing are checked and interpreted from work order or
similar.
 Required information is sourced from workshop manuals, customer specifications,
product suppliers, and designers or similar.
 Scope of drawing including layout, additional required information and resources are
planned.
LO.2 Prepare assembly, lay-out and detail drawing
 Drawing details and specifications are determined.
 Engineering calculations are undertaken to determine all dimensions including limits and
fits, surface texture, datum references and geometric tolerances where appropriate to
ensure functional operation and suitability
 Dimensions and geometric tolerances of various components are inserted where
required.
 Appropriate symbols for limits and fits, surface texture and geometric tolerances are
included.
 Correct convention of parts is shown.
 Drawing is produced by using CAD in third angle projection, including auxiliary views,
sections and assemblies
 All drawings are produced in an accordance to manufacturers specifications
 Components, material and/or assemblies are selected from data sheets or manufacturers'
catalogues to meet specifications.
LO.3 Check drawing
 Drawings are checked to ensure compliance with specifications.
 Drawings are checked to ensure that assembly/fabrication is possible.
 Drawings are issued, filed and stored according to workplace system and procedures.

Annex: Resource Requirements
IND MCS3 M01 0824
Perform Engineering Detail Drafting by using CAD
Item Category/Item Description/ Specifications Quantity Recommended
No. Ratio
(Item: Trainee)
A. Learning Materials
1. TTLM TTTLM prepared by the trainer 25 1:25
- Cherly R. Shock, Auto CAD
2006, IP Publication,4th Edition
2. Reference Books 5 1:5
-Dorothy Kent, The Auto CAD
Reference Guide,3rd Edition
3.1 Textbook, ›
Journals/Publication/M
4.
agazines
Learning Facilities &
B.
Infrastructure
1. Lecture Room 6m*8m 1 1:25
2. Library 10m*15m 1 1:25
3. Workshop 20m*20m 1 1:25
Consumable
C.
Materials
1. Paper A2 1rim 1:25
A3 1rim
A4 1rim
Tools and
D.
equipment’s
1. Computer Desk top 25 1:1
2 CAD Software, 1 1:25
3 Hard disk, - - -
4 Printer 1 1:25

LEARNING MODULE 02

MODULE TITLE: Performing Geometric Development
marking out complex cylindrical/ rectangular, conical and transitions fabrications using
advanced geometric development techniques. It reflects the advanced skills required to calculate
cutting, bending lines and developments. Fabrications may include elliptical shapes, curves,
spirals etc. Patterns may include complex and irregular shapes.
LEARNING OUTCOMES
LO1.Mark off/out fabrications
LO2.Make templates as required
LO3.Develop patterns as required
LO4.Estimate quantities of materials from detail drawings
MODULE CONTENTS:
LO1. Mark off/out fabrications
1.1 Determining work requirements and specifications
1.2 Carrying out development using appropriate tools and equipment
1.3 Establishing and indicating correcting datum points
1.4 Determining Allowances
LO2. Make templates as required
2.1. Selecting template materials
2.2. Determining and transferring allowance
2.3. Producing templates for rolling, bending, pressing, drilling and profiling
2.4. Following correct storage procedures including labeling
2.5. Utilizing appropriate tools and equipment
LO3. Develop patterns as required
3.1. Choosing appropriate development method
3.2. Determining and transferring Allowances
3.3. Interpreting and applying standards/codes and symbols
3.4. Developing patterns
3.5. Using Appropriate tools and equipment
LO4. Estimate quantities of materials from detail drawings
4.1. Identifying materials
4.2. Estimating quantities
4.3. Minimizing Material wastage
4.4. Reporting bill of material

Learning Methods:
impaired
Lecture-  Provide large print text  Assign sign language  Organize the class  Organize the class room
discussion  Prepare the lecture in Audio/video interpreter room seating seating arrangement to be
 Organize the class room seating  Arrange the class room seating arrangement to be accessible for wheelchairs
arrangement to be accessible to trainees to be conducive for eye to eye accessible to users.
 Write short notes on the black/white board contact trainees  Facilitate and support the
using large text  Make sure the luminosity of  Speak loudly trainees who have severe
 Make sure the luminosity of the light of the light of class room is kept  Ensure the attention impairments on their upper
class room is kept  Introduce new and relevant of the trainees limbs to take note
 Use normal tone of voice vocabularies  Present the lecture  Provide Orientation on the
 Encourage trainees to record the lecture in  Use short and clear sentences in video format physical feature of the work
audio format  Give emphasis on visual lecture  Ensure the attention shop
 Provide Orientation on the physical feature and ensure the attention of the of the trainees
of the work shop trainees
 Summarize main points  Avoid movement during
lecture time
 Present the lecture in video
format
Demonstratio  Conduct close follow up  use Sign language interpreter  Illustrate in clear &  Facilitate and support the
n  Use verbal description  Use video recorded material short method trainees having severe upper
 Provide special attention in the process of  Ensure attention of the trainees  Use Video recorded limbs impairment to operate
guidance  Provide structured training material equipments/ machines
 facilitate the support of peer trainees  Show clear and short method  Ensure the attention  Assign peer trainees to assist
 Prepare & use simulation  Use gesture of the trainees  Conduct close follow up
  
rovide tutorial support rovide tutorial rovide tutorial support
(if necessary) support (if necessary
(if necessary)

Group  Facilitate the integration of trainees with  Use sign language interpreters  Facilitate the  Introduce the trainees with
discussion group members  Facilitate the integration of integration of their peers
 Conduct close follow up trainees with group members trainees with group
 Introduce the trainees with other group  Conduct close follow up members
member  Introduce the trainees with  Conduct close
 Brief the thematic issues of the work other group member follow up
 Introduce the
trainees with other
group member
members to speak
loudly
Exercise  Conduct close follow up and guidance  Conduct close follow up and  Conduct close  Assign peer trainees
 Provide tutorial support if necessary guidance follow up and  Use additional nominal hours
 provide special attention in the process  Provide tutorial support if guidance if necessary
necessary  Provide tutorial
 provide special attention in the support if necessary
process/practical training  provide special
 Introduce new and relevant attention in the
vocabularies process/ practical
training
 prepare the assignment questions in large  Use sign language interpreter  Provide briefing
Individual text  Provide briefing /orientation on /orientation on the
assignment  Encourage the trainees to prepare and the assignment assignment
submit the assignment in large texts  Provide visual recorded  Provide visual
 Make available recorded assignment material recorded material
questions
 Facilitate the trainees to prepare and
submit the assignment in soft or hard copy

ASSESSMENT METHODS:
 Ensure or conform whether  Using sign language interpreter if as an option for the
the proper communication necessary trainees having speech
was conducted with the challenges
trainee through the service of
the sign language interpreter
 Use short and clear
questioning
 Time extension
Written test  Prepare the exam in large texts  Prepare the exam using short  Prepare the exam using short  Use oral response as
 Use interview as an option if sentences, multiple choices, sentences, multiple choices, true or an option to give
necessary True or False, matching and false, matching and short answers if answer for trainees
 Prepare the exam in audio short answers necessary. having severe upper
format  Avoid essay writing limb impairment
 Assign human reader  Time extension  Time extension for
 (if necessary) trainees having severe
 Time extension upper limb impairment
Demonstration  Brief the instruction or  Use sign language interpreter  Provide activity based assessment  Provide activity based
/Observation provide them in large text  Brief on the instruction of the  Brief on the instruction of the exam assessment
 Time extension exam  Use loud voice  Conduct close follow
 Provide activity-based/  Time extension up
practical assessment method  Time extension
 Time extension

LO.1 Mark off/out fabrications
 Specifications and work requirements are determined using correct calculations
appropriate to the task.
 Development is carried out to specifications or standard operating procedures using
tools and equipment appropriate to the task.
 Datum points are correctly established and indicated.
 Allowances are correctly determined and marked
LO.2 Make templates as required
 Template material is selected appropriate to the marking out requirements.
 Templates are accurately produced.
 Allowances are correctly determined and transferred.
 Templates for rolling, bending, pressing, drilling and profiling are accurately
produced following OHS procedures.
 Correct storage procedures are followed including labeling and identification to
standard operating procedures.
 Appropriate tools and equipment are utilized throughout the process
LO.3 Develop patterns as required
 Most appropriate development method for the task is chosen and applied.
 Allowances are correctly determined and transferred.
 Relevant standards/codes and symbols are interpreted and applied to materials and
processes
 Developed patterns are ensured to comply with job specifications and work standards
 Appropriate tools and equipment are utilized in the preparation of patterns
LO.4 Estimate quantities of materials from detail drawings
 Materials are correctly identified.
 Quantities are estimated from drawings.
 Material use is optimized and wastage is minimized
 Bill of materials is documented and reported/submitted to appropriate personnel
following organization format and standards

IND MCS3 M02 0824
Performing Geometric Development
No. Ratio
(Item: Trainee)
1. HajraChoudhory C.J., "Elements
of workshop Technology ", Vol. I
to Vol. III, Asia Publishing
House, 1992.
2. Schey, John A., "Introduction to
Manufacturing Processes",
2. Reference Books McGraw Hill, Second Edition, 5 1:5
1987.
3 Engineering Drawing
N.D BHATT, 5th edition
Geometric development
San foundry Aug 12,2013
4.
agazines
B.
Infrastructure
2. Library 10m*15m 1 1:25
3. Workshop 20m*20m 1 1:25
Consumable
C.
Materials
1. Soft paper Mamco 5 Pack 1:5
2. Hard (model) paper and (A4, A3, A2, A1) 5pack 1:5
bond paper
3 Sheet metal Gauge 0.8-1mm 25 1:1
4 Paper glue UHU As required 1:5
D. Tools and Equipments
1 Steel rule 30-50cm 25 1:1
2 Ball peen Hammer 2kgs. 25 1:1
3 Mallet hammer Plastic 25 1:1
4 Divider STD 25 1:1
5 Try square STD 25 1:1
6 Snip STD 25 1:1
7 Bench shear STD 5 1:5
8 Folding machine STD 5 1:5
9 Drilling machine STD 5 1:5
10 Arc Welding machine STD 5 1:5
11 Bench shear STD 5 1:5
12 Rivet gun & rivet STD 5 1:5

LEARNING MODULE 03
TVET-PROGRAMME TITLE: Mechanics Level III

MODULE TITLE: Performing Gas Metal Arc Welding (GMAW)
MODULE DESCRIPTION: This module covers the knowledge, attitudes and skills required in
preparing materials, selecting and setting up the welding equipment, carrying out the Gas Metal
Arc Welding (GMAW) and inspecting and correcting defects in fabrication and assembly of
metals.
LEARNING OUTCOMES
LO1. Prepare materials for Gas Metal Arc Welding (GMAW)
LO2. Select and assemble welding machine / equipment
LO3. Minimize and rectify distortion
LO4. Weld to job specification using GMAW
LO5.Ensure weld conformance
MODULE CONTENTS:
LO1. Prepare materials for Gas Metal Arc Welding (GMAW)
1.1 Identifying Weld requirements
1.2 Preparing materials
1.3 Assembling /aligning materials.
2.1 Selecting and making tools and equipment
2.2 Identifying welding machine settings, accessories and consumables.
2.3 Positioning welding machine
2.4 Assembling and setting-up welding equipment
2.5 Fine-tuning or adjusting current, voltage, and wire feed settings
2.6 Wiring up or set welding machine to the polarity
2.7 Identifying types of gases and their uses
2.8 Welding codes
2.9 Weld carbon steel pipes using MIG in 2G and 5G and/or 6G positions
3.1 Selecting distortion prevention measures
3.2 Rectifying distortion.
3.3 Observing OHS procedures.
LO4 Weld to job specification using GMAW
4.1 Performing root pass
4.2 Cleaning root pass.
4.3 Performing subsequent filling passes.
4.4 Performing capping
4.5 Ensuring weld deposit
4.6 Cleaning Joints
4.7 Weld defects
LO5. Ensure weld conformance
5.1 Removing defects.
5.2 Inspecting weld joints visually.
5.3 Completing and maintaining weld records.

Learning Methods:
impaired
lecture time
format
  
(if necessary)

 Introduce the
trainees with other
group member
members to speak
loudly
training
questions

ASSESSMENT METHODS:
questioning
 Time extension
 Time extension

LO.1 Prepare materials for Gas Metal Arc Welding (GMAW)
 Weld requirements are identified from specifications and/or drawings.
 Materials are correctly prepared in accordance with job specifications.
 Materials are assembled /aligned to specification, where required.
LO.2 Select and assemble welding machine / equipment
 Necessary tools and equipment are selected and made ready for operational activity
 Welding machine settings, accessories and consumables are identified.
 Welding machine is positioned in proximity to work, does not pose as
obstruction and is protected from damage due to dust, falling objects or rainfall.
 Welding machine settings, accessories and consumables are selected.
 Welding equipment is assembled and set-up to specifications.
 Current, voltage, and wire feed settings are fine-tuned or adjusted consistent with job
requirements to produce acceptable weld.
 Welding machine is wired up or set to the polarity indicated in the welding
procedures/specifications or as recommended by the filler wire manufacturer
 Welding machine is connected to an independent power supply.
LO.3 Minimize and rectify distortion
 Appropriate distortion prevention measures are selected for weld and
material type.
 Distortion is rectified according to work procedures Dimensions and material
requirements are identified, understood and followed as required.
 OHS procedures are observed throughout the process
LO.4 Weld to job specification using GMAW
 Root pass is performed in accordance with specifications and enterprise/industry
requirements and safety Procedures
 Root pass is cleaned in accordance with procedures
 Subsequent filling passes are performed in accordance with procedures
 Capping is performed in accordance with specifications and procedure
 Weld deposit is ensured to be within specifications
 Joints are cleaned and free from discontinuities
 Welded parts are free from weld defects or porosity.
 Defects are removed with minimum loss of sound metal using techniques and
tools appropriate to the defect, material and process.
 Weld joints are visually inspected for conformance to specifications.
 Weld records are completed and maintained correctly as required

IND MCS3 M03 0824
Performing Gas Metal Arc Welding (GMAW)
Item Category/Item Description/ Specifications Quantity Recommended Ratio
No. (Item: Trainee)
TTTLM prepared by the
1. TTLM 25 1:1
trainer
- Winkelmann,
Manufacturing Engineering
2. Reference Books (Teaching Material) 5 1:5
Technical University of
Dresden, 198
B.
Infrastructure
1. Lecture Room 6mx6m 1 1:25
2. Library STD 1 1:25
3. Work shop STD 1 1:25
C. Consumable Materials
1. A4 paper Packet 5 1:5
2 mild steel flat iron 10mmx100mmx6000mm 1 1:25
3 mild steel round pipe 10mmx100Øx6000 mm 1 1:25
4 Mild steel flat iron 3mmx100mmx6000mm 1 1:25
5 MAG wire Ø1mm, 0.8mm 25kg 1 1:25
Shielding gas ( available
6 CO2, argon, helium 3 1:5
inert gas)
7 Glove Pair 25 1:1
8 Welding Google Pcs 25 1:1
9 Safety shoes Pcs 25 1:1
10 Leather apron Pcs 25 1:1
11 Grinding disc Pcs 5 1:5
12 Cutting disc 120 and 80 5 1:5
D Tools and Equipments
MIG/MAG Welding STD
1. 5 1:5
Machine
2 Power hack saw STD 1 1:25
3 Steel rule 25 1:5
30-50mm
4 Hack saw 5 1:5
Standard
5 Vernier caliper 0.02mm,0.05mm 5 1:5
6 Portable grinder Standard/ makita 5 1:5

LEARNING MODULE 04

MODULE TITLE: Performing Gas Tungsten Arc Welding (GTAW)
MODULE DESCRIPTION: This module covers the knowledge, attitudes and skills required in
preparing materials, selecting and setting up the welding equipment, carrying out the Gas
Tungsten Arc Welding (GTAW) and inspecting and correcting defects in fabrication and
assembly of metals.
LEARNING OUTCOMES
LO1. Prepare materials for Gas Tungsten Arc Welding (GTAW)
LO4. Weld to job specification using GTAW
MODULE CONTENTS:
LO1. Prepare materials for Gas Tungsten Arc Welding (GTAW)
1.1 Identifying Weld requirements
1.2 Preparing materials
1.3 Assembling/aligning materials.
2.1 Identifying and selecting welding tools, equipment and electrodes
2.2 Positioning welding machine in proximity to work
2.3 Selecting welding machine settings, accessories and consumable
2.4 Assembling and setting-up welding equipment
2.5 Fine-tuning or adjusting current and voltage setting.
2.6 Setting welding machine to polarity.
2.7 Welding codes
2.8 Identifying types of electrodes, gases and their uses
2.9 Connecting welding machine an independent power supply
2.10 Weld carbon steel pipes using TIG in 2G and 5G and/or 6G positions
3.1 Selecting distortion prevention measures
3.2 Rectifying distortion
3.3 Observing OHS procedures
LO4 Weld to job specification using GTAW
4.1 Performing root pass
4.2 Cleaning root pass
4.3 Performing subsequent filling passes
4.4 Performing capping
4.5 Ensuring weld deposit
4.6 Cleaning Joints
4.7 Weld defects or porosity
5.1 Removing defects
5.2 Inspecting weld joints visually.
5.3 Completing maintaining weld records.
Learning Methods:
impaired
lecture time
format
  
(if necessary)

 Introduce the
trainees with other
group member
members to speak
loudly
training
questions

ASSESSMENT METHODS:
questioning
 Time extension
 Time extension

LO.1 Prepare materials for Gas Tungsten Arc Welding (GTAW)
 Weld requirements are identified from specifications and/or drawings.
 Materials are correctly prepared in accordance with job specifications.
 Materials are assembled/ aligned to specification, where required.
LO.2 Select and assemble welding machine / equipment
 Welding tools and equipment, electrodes, accessories and consumables
appropriate to the material are identified and selected
 Welding machine is positioned in proximity to work, does not pose as
obstruction and is protected from damage due to dust, falling objects or
rainfall.
 Welding machine settings, accessories and consumables are selected.
 Welding equipment are assembled and set-up to specifications.
 A current and voltage settings are fine-tuned or adjusted consistent with job
requirements to produce acceptable weld.
 Welding machine is set to the polarity indicated in the welding
procedures/specifications or as recommended by the filler wire manufacturer
 Welding machine is connected to an independent power supply.
LO.3 Minimize and rectify distortion
 Appropriate distortion prevention measures are selected for weld and
material type.
 Distortion is rectified according to work procedures.
 OHS procedures are observed throughout the process.
LO.4 Weld to job specification using GTAW
 Root pass is performed in accordance with specifications and
enterprise/industry requirements and safety procedures
 Root pass is cleaned in accordance with procedures
 Subsequent filling passes are performed in accordance with procedures
 Capping is performed in accordance with specifications and procedures
 Weld deposit is ensured to be within specifications.
 Joints are cleaned and free from discontinuities.
 Welded parts are free from weld defects or porosity.
 Defects are removed with minimum loss of sound metal using
Techniques and tools appropriate to the defect, material and process.
 Weld joints are visually inspected for conformance to specifications.
 Weld records are completed and maintained correctly as required.

IND MCS3 M04 0824
Performing Gas Tungsten Arc Welding (GTAW)
Item Category/Item Description/ Quantity Recommended
No. Specifications Ratio
(Item: Trainee)
TTTLM prepared by
1. TTLM 25 1:1
the trainer
Beddoes J., Principles
of Metal
Manufacturing
processes, John Wiles
Sons Inc . New York
, 1999
4. Journals/Publication/Magazines
B.
Infrastructure
1. Lecture Room Standard 1 1:25
2. Library Standard 1 1:25
3. Work shop Standard 1 1:25
1. A4 paper Packet 5 1:5
2 Copper filler rod Standard 1 1:25
3 Mild steel plate 4mmx50mm6000mm 1 1:25
4 Tungsten rod/electrode Dia.2mm-6mm 10 1:5
5 Shielding gas Argon Cylinder 1:25
6 Glove Pair 25 1:1
7 Welding Google Standard 25 1:1
8 Safety shoes STD 25 1:1
9 Leather Apron STD 25 1:1
10 Grinding disc 180 mmØ 5 1:5
11 Cutting disk 180mm Ø 5 1:5
TIG Welding Machine with STD
1. 5 1:5
accessories
2 Power hack saw Pcs 1 1:25
3 Steel rule 30-50mm 25 1:1
4 Hack saw Pcs 5 1:5
5 Vernier caliper 0.05, 0.02mm 5 1:5
6 Portable grinder STD makita 5 1:5

LEARNING MODULE 05

MODULE TITLE: Performing Manual and Precision Assembly
assembling and testing complex engineering components and mechanical assemblies in a
production line.
LEARNING OUTCOMES
LO1. Prepare for work
LO2. Assemble engineering components
LO3. Assure quality assembled items
MODULE CONTENTS:
1.1 Determining OHS procedures
1.2 Selecting and checking all components/sub-assemblies
1.3 Carrying fitting requirements and sequential assembly planning.
1.4 Following OHS procedures
2.1. Preparing components/sub components for assembly.
2.2. Applying techniques and principles.
2.3. Fitting components of assembly.
2.4. Performing final adjustments on assembly.
2.5. Identifying faulty assembly
3.1 Testing assembly
3.2 Identifying assembly
3.3 Handling and storing components and/or assembly
3.4 Recording and reporting assembly results

Learning Methods:
impaired
 Encourage trainees to record the lecture in  Use short and clear sentences in video format physical feature of the
audio format  Give emphasis on visual lecture  Ensure the attention work shop
lecture time
format
 facilitate the support of peer trainees  Show clear and short method  Ensure the attention  Assign peer trainees to
 Prepare & use simulation  Use gesture of the trainees assist
   Conduct close follow up
rovide tutorial support rovide tutorial 
(if necessary) support rovide tutorial support
(if necessary) (if necessary

 Introduce the
trainees with other
group member
members to speak
loudly
 Provide tutorial support if necessary guidance follow up and  Use additional nominal
 provide special attention in the process  Provide tutorial support if guidance hours if necessary
training
questions
ASSESSMENT METHODS:

questioning
 Time extension
 Time extension

 Work requirements are determined / interpreted correctly from work sheet or other
instructions in accordance with standard operating procedures.
 All components/sub-assemblies are checked against work sheet, assembly list or
equivalent instructions
 Fitting requirements and sequential assembly planning are carried according to
operational procedures
 Tools, equipment and components/sub-assemblies are selected to meet work
requirements
 OHS procedures are followed through the process in this unit.
 Components/sub components are correctly prepared for assembly according to
standard operating procedure
 Techniques and principles appropriate to the job requirements are applied according
to operational standards
 Components of assembly are fitted to ensure correct positioning and conformance
with specifications.
 Final adjustments are performed on assembly to ensure alignment with operational
specifications.
 Faulty assemblies are identified for rework or when the fault is outside the scope of
the workstation, processed according to standard operating procedure.
 Assembly is tested to ensure that components interface/ interact according to
operational specifications
 The assembly is correctly marked/tagged/identified due to specification
 Components and/or assembly are handled and stored according to standard operating
procedures and in a manner least likely to cause damage
 Assembly results are recorded and reported in accordance with operational
specifications

IND MCS3 05 0824
Performing Manual and Precision Assembly
Item Category/Item Description/ Specifications Quantity Recommended Ratio
No. (Item: Trainee)
TTTLM prepared by the trainer
1. TTLM 25 1:1
Manufacturing Assembly
2. Reference Books Handbook Book . 1986 5 1:5
By: Bruno Lotter
3
agazines
B.
Infrastructure
2. Library 10m*15m 1 1:25
3. Workshop 20m*20m 1 1:25
Consumable
C.
Materials
1 Paper A4 1desta 1:25
2 Whit board marker Max-fill 1packet 1:25
3 Bolts and nuts M10X1.5mm 1packet 1:25
4 Screws Std 1packet 1:25
5 Rivets &studs Std 1packet 1:25
6 Electrode Ø2.5mm, Ø3.2mm 5packet 1:5
7 Grinder disk Ø180mm 5 1:5
8 Cutter disk Ø180mm 5 1:5
9 Drill bit Ø3mm- Ø12mm 1set 1:25
10 Whit board STD 1 1:25
1 Meter 3M and 5M 5 1:5
2 caliper 0.02mm, 0.05 5 1:5
3 Arc Welding machine AC /DC 5 1:5
4 Ball pen hammer 5kg 5 1:5
5 Rivet gun Spring type 5 1:5
6 Portable electric STD Makita 5 1:5
grinder
7 Portable electric Drill STD 5 1:5

LEARNING MODULE 06
MODULE TITLE: Performing Machine, equipment Plant Installation and commission

MODULE DESCRIPTION: This unit covers the knowledge, skills and attitudes required installing
machines and plants. It includes performing complex machine connection and setting, commissioning
work and new installation or existing sites.
LEARNING OUTCOMES
LO1. Prepare installation site
LO2. Install machine/ plant
LO3. Assure quality installation work
MODULE CONTENTS:
1.1 Interpreting work design.
1.2 Inspecting and analyzing waste disposal.
1.3 Preparing commissioning procedure.
1.4 Developing operational chart.
1.5 Reporting non-compliance with specification.
1.6 Obtaining future capacity requirement.
1.7 Establishing productivity improvement areas.
1.8 Undertaking alteration/correction.
1.9 Processing data using applicable software.

2.1 Preparing sequential installation
2.2 Installing machine/plant.
2.2.1 Manufacturers manuals, operating manual, specification, symbols, manual.
2.2.2 Workplace layout principles
2.3 Undertaking routine modifications/alterations
2.4 Moving, positioning, leveling, aligning, coupling and connecting machine/plant
2.4.1.Engineering processes and systems
2.4.2.Materials flow patterns
2.4.3.Types of production plant and machinery
2.4.4.Materials handling methods
2.5 Carrying out works.
2.6 Instructing machine set operator on OHS procedures

3.1. Carrying-out test of process
3.2. Measuring and inspecting first-off samples
3.2.1 Definition and measures of productivity
3.2.2. Factors affecting productivity
3.2.3. Productivity, quality and value adding
3.3. Performing trouble shooting and fault finding
3.4. Clearing clutters from the installation and left in safe state.
3.5. Preparing and completing reports and documentation.
3.5.1. Recording techniques
3.4.1. Flow charts and flow process charts
3.4.2. Activity relationship charts
3.4.3. Outline process charts
3.4.4. Multipurpose charts and string diagrams
3.4.5. Basic principle of ergonomics

Learning Methods:
impaired
lecture time
format
  
rovide tutorial support rovide tutorial provide tutorial support
(if necessary)

 Introduce the
trainees with other
group member
members to speak
loudly
training
questions

ASSESSMENT METHODS:
questioning
 Time extension
 Time extension

 Design work is correctly interpreted according to specifications and manufacturers’
manual
 Location, foundation, power requirements, ventilation, work flow and waste disposal are
inspected and analyzed due to operational regulations
 Non-compliance with specification is reported to appropriate authority using a formal site
report
 Future capacity requirement is obtained in accordance with policy and procedures
 Productivity improvement areas are established in accordance with organizational policy
and procedures
 Alteration/correction is undertaken with the approval of appropriate authority
 Site report on preparation stage is logged with contractor
 Machine components are prepared for correct sequential installation procedures
 Machine/plant is installed in accordance with manufacturers manual and site
specifications according to contract
 Routine modifications/alterations to equipment and supporting structures are undertaken
based on standard operating procedures
 Machine/plant is moved, positioned, leveled, aligned, coupled connected and any other
parameter (excluding electrical connections) in accordance with specifications
 All works are carried out safely and in accordance with workplace procedures and to the
given standards
 Machine set operator is instructed, if necessary, on sequence settings and any required
OHS procedures
 Test of process is carried-out in accordance with manufactures specifications
 First-off samples are measured and inspected for compliance with specifications
 Trouble shooting and fault finding are performed based on manufacturers’ manual
 All clutters from the installation are cleared and workplace is left in safe state according
to environmental legislation
 All reports and documentation are prepared and completed correctly based on standard
procedures and format.

IND MCS3 M06 0824
Performing Machine, equipment Plant Installation and commission
No. Ratio
(Item: Trainee)
1. Kececioglu, Dimitri,
Maintainability, Availability,
and Operational Readiness
Vol. I, Prentice - Hall PJR,
Upper Saddle River, NJ, 1995.
3.1 Textbook
4.
agazines
B.
Infrastructure
2. Library 10m*15m 1 1:25
3. Workshop 20m*20m 1 1:25
Consumable
C.
Materials
1. Paper A4 Rim 1:5
2. White board marker Max-fill Pac 1:1
3 Coolants/Lubricants
4 Oil No.10&40 Litters 1:25
5 Grease Kg 1:25
6 Detergents Us req. 1:25
7 Oil rag Kg 1:25
Tools and
D.
equipment’s
1. Dial indicator Magnetic type 5 1:5
2. Micrometer 0.01mm 5 1:5
3 Precision spirit level STD 5 1:5
4 Vernier caliper 0.05mm 5 1:5
5 Micrometer 0-25mm &25-50mm 5 1:5
7 String As required
8  Mounting pad/plate STD As required
 Anchor bolts

LEARNING MODULE 07
MODULE TITLE: Maintaining and Repairing Industrial Electrical Machines
drive and Components
MODULE DESCRIPTION: This module covers the skill, knowledge and attitudes required to
perform maintenance, fault finding and repair of mechanical engineering components and
assemblies. It includes spare parts manufacturing, fitting, final adjustment and commissioning.
LEARNING OUTCOMES
LO1. Determine plan, prepare coordinate maintenance and repair work
LO2. Maintain and repair electrical drive system and components
LO3. Manufacture spare parts/ components
LO4. Assure quality maintained or repaired components
MODULE CONTENTS:
1.1 Following safety policies and procedures strictly
1.2 Preparing maintenance work
1.3 Interpreting and understanding test, maintenance and repair specifications.
1.3.1 Components
1.3.2 assemblies
1.3.3 machinery
1.4 Obtaining and setting up correct measuring/test devices.
1.5 Taking measurements/readings at appropriate points.
1.6 Recording all variances from specifications.
1.7 Detecting causes of faults using appropriate tools and equipment.
1.8 Determining data list of maintenance, repair, replacement, adjustment or
requirements.
1.9 Informing responsible department/personnel on the schedule of work.
2.1. Preparing availability of maintenance records.
2.2. Diagnosing readings of electrical test instruments.
2.3. Referring identified defective instruments for calibration/replacement.
2.4. Inspecting mechanical fasteners and tightening regularly.
2.5. Servicing plant/machine/ assemblies.
2.6. Inspecting and replacing belts and drives.
2.7. Servicing and/or replacing runners, rollers and transport systems of plant.
2.8. Testing safety features of plant/machine
2.9. Testing electrical/Electronic systems.
2.10. Testing Hydraulic and Pneumatic systems.
2.11. Selecting when applicable, replacement parts.
2.12. Determining where applicable, appropriate method of repair.
2.13. Repairing or adjusting where applicable, faulty components to conform with
specifications
2.14. Applying appropriate lubricants

3.1. Determining replacement components/spare parts
3.2. Producing replacement components/spare parts using workshop practice
3.3. Testing completed components/Spare parts.
4.1. Testing component/unit under operational conditions.
4.2. Approving out of specification modification/alterations by appropriate authority.
4.3. Recording and documenting out of specification modification/alterations
4.4. Commissioning and returning final component assembly to service.
4.5. Recording and re –ordering spare.
4.6. Producing report/logs on completed system/plant/ machinery/status/performance.

Learning Methods:
impaired
lecture time
format
  
(if necessary)

 Introduce the
trainees with other
group member
members to speak
loudly
training

questions
ASSESSMENT METHODS:
questioning
 Time extension
 Time extension

 Safety policies and procedures are strictly followed
 Maintenance work is prepared in accordance with machine or drive operating time
schedule or condition
 Test, maintenance and repair specifications for components, assemblies and
machinery are interpreted and understood in accordance with manufacturers’
manual
 Correct measuring/test devices are obtained and set up in compliance with
specification
 Measurements/readings are taken at appropriate points based on manufactures’
instruction
 All variances from specifications are recorded based on standard operating
procedures
 Causes of faults are detected using appropriate engineering principles, techniques,
procedures, tools and equipment.
 Data list of maintenance, repair, replacement, adjustment or requirements are
determined due to regulations
 Responsible department/personnel are informed on the schedule of work according
to standard operating procedure
 Availability of maintenance records are prepared in accordance with established
procedure, or based on enterprise Quality Management System (QMS).
 Readings of electrical test instruments are diagnosed and identified defective
instruments are referred for calibration/replacement in accordance with enterprise
procedure
 Mechanical fasteners are inspected and regularly tightened according to tensile
strength, sizes and torque requirements
 Plant/machine/ assemblies is/are serviced according to Maintenance Plan and
Schedule (MPS)
 Belts and drives are inspected and replaced according to MPS
 Runners, rollers and transport systems of plant are serviced and/or replaced
according to MPS
 Safety features of plant/machine are tested to ensure its workability according to
planned maintenance schedule
 Electrical/Electronic systems are tested according to specification
 Hydraulic and Pneumatic systems are tested according to specifications.
 When applicable, replacement parts are selected from manufacturers' catalogues and
assessed against specification
 Where applicable, appropriate method of repair is determined based on standard
procedures
 Where applicable, faulty components are repaired or adjusted to conform with
specifications
 Replacement components/spare parts specifications are determined from
appropriate source according to manufacturers’ standard
 Replacement components/spare parts are produced using appropriate workshop
practice compliant with genuine specifications
 Completed components/Spare parts are tested in accordance with genuine

specifications
 Component/unit is tested under operational conditions using acceptable engineering
principles for compliance to operational specifications
 Out of specification modification/alterations are approved by appropriate authority
and are recorded and documented to standard operating procedure
 Final component assembly is commissioned and returned to service according to
standard operating procedures
 Spare parts are recorded and re –ordered as needed due to genuine specifications
 Report/logs are produced on completed system/plant/ machinery/status/performance
as required in accordance with company operating procedures

IND MCS3 M07 0824
Maintaining and Repairing Industrial Electrical Machines drive and Components
Item Category/Item Description/ Quantity Recommended
No. Specifications Ratio
(Item: Trainee)
TTTLM prepared by
1. TTLM 25 1:5
the trainer
Vedam Subramanian:
Electric Drives
Concepts and
applications by,
2. Reference Books
McGraw-Hill 1996
-Electric Drive by
Jacob Feinberg, Mir
Publishers, 1978
3.1 Textbooks
B. Learning Facilities & Infrastructure
1. Lecture Room 6*8m 1 1:25
2. Workshop 10x15m 1 1:25
3. Library 20x20 1 1:25
1. Mechanical components
2
1. Multi-meter (VOM/DMM) 5pcs 1:5
2 Insulation resistance tester (Megger) 5pcs 1:5
3 High potential tester 5pcs 1:5
4 Low resistance tester 5pcs 1:5
5 Phase sequence meter 5pcs 1:5
6 Ammeter 5pcs 1:5
7 Wrench Set 5pcs 1:5
8 Screw driver (Flat and Philips) Set 5pcs 1:5
9 Three phase induction motor STD 1 1:5
DC motors (series, shunt, compound, STD 1:5
10 5
…)
11 Magnetic contactor STD 1 1:5
12 Overload relay STD 1 1:5
13 Timer contact STD 1 1:5
Three phase circuit breaker, single STD 1:5
14 2
phase circuit breaker,
15 Electrical wires (1mm, 1.5mm, 2.5mm) As required 1:5
16 Pushbuttons STD 1:5
17 Limit switch STD 1 1:5
18 Indicator lamp STD 5 1:5

LEARNING MODULE 08
MODULE TITLE: Installing and Maintaining Basic Pneumatic and Hydraulic Systems
MODULE DESCRIPTION: This module covers the knowledge, skills and attitudes necessary
to install, test and maintain basic pneumatic and hydraulic systems.
LEARNING OUTCOMES
LO1. Plan and Prepare work
LO2. Install basic pneumatic and hydraulic circuits
LO3. Test and repair components and circuits
LO4. Assure quality and maintain work
MODULE CONTENTS:
1.1. Reading and interpreting basic pneumatic circuit diagrams and symbols.
1.2. Reading and interpreting basic hydraulic circuit diagrams and symbols.
1.3. Identifying and selecting pneumatic and hydraulic components.
1.4. Planning and sequencing installation work.
1.5. Selecting and obtaining correct tools and auxiliary equipment.
2.1. Joining and terminating pneumatic and hydraulic lines/piping.
2.2. Wearing appropriate personal protective equipment
2.3. Following OHS policies and procedures for installation.
2.4. Following instrumentation and control standards.
2.5. Installing basic pneumatic and hydraulic circuits.
2.6. Inspecting components and fittings on functionality and correcting possible faults.
2.7. Applying maintenance requirements on system.
2.8. Applying work safety practices for pneumatics and hydraulics.
3.1. Establishing test equipment and test procedures.
3.2. Testing all components and lines.
3.3. Testing basic pneumatic and hydraulic circuits.
3.4. Identifying and reporting timely faults.
3.5. Performing repair on components and circuit.
3.6. Recording test results.
4.1. Maintaining installation of pneumatic system.
4.2. Maintaining installation of hydraulic system.
4.3. Maintaining pneumatic and hydraulic safety.
4.4. Documenting test equipment and procedures.
4.5. Cleaning work site

Learning Methods:
impaired
lecture time
format

 Introduce the
trainees with other
group member
members to speak
loudly
training
questions

ASSESSMENT METHODS:
questioning
 Time extension
 Time extension

 Basic pneumatic circuit diagrams and related component symbols are read and interpreted
according to standards
 Basic hydraulic circuit diagrams and related component symbols are read and interpreted
according to standards
 Pneumatic and hydraulic components are identified and selected according to diagram
and standard
 Installation work is appropriately planned and sequenced in accordance with
requirements
 Correct tools and auxiliary equipment are selected and obtained according to
specifications and task
 Pneumatic and hydraulic lines/piping are joined and terminated according to diagrams
and standards
 Appropriate personal protective equipment are worn in line with standard operating
procedures.
 OHS policies and procedures for installation are followed in line with the requirements.
 Instrumentation and control standards are followed in line with the job requirements.
 Basic pneumatic and hydraulic circuits are installed in accordance with specifications and
 Components and fittings are inspected on functionality and possible faults corrected
according to specifications
 Maintenance requirements on system are applied based on manufactures’ specifications
 Work safety practices for pneumatics and hydraulics are applied according to
specification and standard
 Test equipment and test procedures are established based on work task and specifications
 All components and lines are tested on functionality and leakages due to operational and
test pressure requirements
 Basic pneumatic and hydraulic circuits are tested on functionality in accordance with
 Faults are identified and reported timely to appropriate personnel in accordance with
 Repair on components and circuit is performed following safety standards and
manufactures’ specifications
 Test results are recorded in compliance with operational requirements
 Installation of pneumatic system is maintained to specification
 Installation of hydraulic system is maintained to specification
 Pneumatic and hydraulic safety is maintained to standard
 Test equipment and procedures are documented according to regulations
 Work site is cleaned and all debris are cleared of and left safe in accordance with the
company requirements

IND MCS3 M08 0824
Installing and Maintaining Basic Pneumatic and Hydraulic Systems
Item Category/Item Description/ Specifications Quanti Recommended
No. ty Ratio
(Item: Trainee)
TTTLM prepared by the
1. TTLM 25 1:1
trainer
Theo and Farias, Engineering
2. Textbooks application of hydraulic and 5 1:5
pneumatic, 2018.
-Introduction to fluid power
system by James .L Johnson
Fluid power with application
seventh edition
-Fluid Power Edited by Mary
Gannon and Richard
Schneider, Hydraulics &
Pneumatics magazine.
B.
Infrastructure
1. Lecture Room 6*8m 1 1:25
2. Laboratory 15x5m 1 1:25
3. Library 20x20 1 1:25
1. Fluid (air, oil) STD barrel 10 1:1
1. Pressure meter 5 1:5
2 Leakage detectors 5 1:5
3 Multi meters 5 1:5
4 Process switches 5 1:5
5 Wrench Set 5 1:5
6 Screw driver (flat & Philips) set 5 1:5
Hydraulic and pneumatic valves, STD As
7 connecting houses and actuators requir 1:5
etc. ed
Compressor, STD
8 5 1:5
pump, hydraulic motor,

LEARNING MODULE 09
TVET-PROGRAMME TITLE: MECHANICS LEVEL III

MODULE TITLE: Installing Electrical Measuring Instruments and Control Device
MODULE DESCRIPTION: This module covers the knowledge, skills and attitudes necessary to
install instrumentation, industrial wiring and control devices.
LEARNING OUTCOMES
LO1. Plan and Prepare Installation work
LO2. Install instrumentation and control devices
LO3: Assure quality instrumentation and control devices
LO4: Clean-up
MODULE CONTENTS:
1.1 Reading Work order and drawing to correct
1.2 Planning Installation and connection of electrical measuring instruments with control devices
1.3 Obtaining Materials necessary to complete the work
LO2. Install instrumentation and control devices wear
2.1. Applying OHS policies and procedures inclusive protective clothing for installation
2.2. Wearing Appropriate Personal Protective Equipment (PPE)
2.3. Following OHS policies and procedures for installation
2.4. Following Instrumentation and control standards
2.5. Wiring and connecting Devices or tools
LO3 Assure quality instrumentation and control devices
3.1. Testing Devices functionally
3.2. Doing Relevant commissioning tests
3.3. Documenting Process of equipment installation and testing
LO4: Clean-up
4.1 Cleaning Devices and Work site

Learning Methods:
impaired
lecture time
format

 Introduce the
trainees with other
group member
members to speak
loudly
training
questions

ASSESSMENT METHODS:
questioning
 Time extension
 Time extension

 Work order and drawing are read and correct interpreted in compliance with work
requirements
 Installation and connection of electrical metering units or measuring instruments with
their relative control devices is planned according to task instructions
 Materials necessary to complete the work are obtained in accordance with work
requirements.
LO2. Install instrumentation and control devices wear
 OHS policies and procedures inclusive protective clothing for installation are applied
in line with the regulations
 Appropriate Personal Protective Equipment (PPE) are worn in line with standard
operating procedures.
 OHS policies and procedures for installation are followed in line with the requirements.
 Instrumentation and control standards are followed in line with the job requirements.
 Devices or tools are wired and connected in accordance with manufacturer’s
instructions, requirements, and without damage to the surrounding place or
environment
 Events or conditions are responded to in accordance with established procedure
LO3 Assure quality instrumentation and control devices
 Devices are tested functionally in accordance with standard procedures
 Relevant commissioning tests are done to ensure compliance of statutory requirements
 Process of equipment installation and testing is documented according to company’s
procedures/policies
LO4: Clean-up
 Work site is cleaned and cleared of all debris and left safe in accordance with the
company requirements
 Devices are cleaned in accordance with standard procedures

Annex; Resource Requirements
IND MCS3 M09 0824
Installing Electrical Measuring Instruments and Control Devices
Recommende
Item Description/ d Ratio
Category/Item Quantity
No. Specifications (Item:
Learner)
To be prepared by a
1. TTLM 25 1:25
trainer
2. Textbooks - - -
-Basic Electrical
Engineering, by A.E.
Fitzgerald & D.E.
-Elements of Electrical
Engineering, by Cook
and Carn
B.
Infrastructure
2. Library 8mX20m 1 1:25
3. Work shop 8mx20m 1 1:25
Active components(diode, STD
1. 5 1:5
transistors …)
2. Connective wires and cables STD
Passive components (Resistors, STD
3. 5 1:5
inductor)
4 Sealing material and fastener STD As required 1:5
Hand tools (pliers, screw drivers, STD
1. As required 1:5
insulation remover…)
2. Bread board STD 5 1:5
3. DC power supply (0-24V) STD 5 1:5
Measuring instruments (Voltmeter, STD
4. 5 1:5
ammeter, ohmmeter, multimeter…)
5. Insulation tester or (Megger) STD 5 1:5
6. Screw drivers Flat and Philips 5 1:5
7. Soldering iron/gun STD 5 1:5

LEARNING MODULE 10
TVET-PROGRAMME TITLE: MECHANICS LEVEL III

MODULE TITLE: Applying protective coatings
MODULE DESCRIPTION: This module covers skill, knowledge and attitudes required to
spraying pre-treatments and protective coatings not limited to brush, roller and conventional spray
equipment, at a basic level.
LEARNING OUTCOMES
LO1. Determine job requirements
LO2. Prepare work piece for protective coating
LO3: Prepare equipment for surface coating materials
LO4: Apply single pack coatings
LO5: Clean and store equipment
LO6: Inspect finish surface
LO7: Select and maintain personal protective equipment (PPE)
MODULE CONTENTS:
1.1 Determining work requirements from drawings.
1.2 Identifying required protective coating materials
1.3 Identifying protective coating application equipment.
1.4 Preparing work site
2.1 Inspecting surface condition
2.2 Identifying un suitable work pieces/surfaces and fabrication defects
2.3 Masking components.
2.4 Identifying conditions for overspray
3.1 Understanding required plant and equipment basic operations.
3.2 Undertaking routine maintenance
3.3 Recording states/reports by Performa or orally
3.4 Assembling Conventional coating application equipment.
4.1 Identifying appropriate coating product type,
4.2 Demonstrating correct method of wet film thickness
4.3 Thinning coating material to suit the application method.
4.4 Applying coating methods.

4.5 Outlining coating schedules for metal and non-metal materials.
4.6 Monitoring coating application and curing technique
5.1 Cleaning, disassembling and inspecting conventional coating application equipment
5.2 Recording Faulty equipment
5.3 Storing coating application equipment

6.1 Assessing surface finish
6.2 Determining coating thickness
6.3 Inspecting total surface results for conformance
7.1 Selecting and using appropriate personal protective equipment
7.2 Identifying ancillary support attachments
7.3 Maintaining Personal protective equipment

Learning Methods:
impaired
lecture time
format
 Provide tutorial support (if  Provide tutorial  Conduct close follow up
necessary) support (if  Provide tutorial support (if
necessary) necessary)

 Introduce the
trainees with other
group member
members to speak
loudly
training
questions

ASSESSMENT METHODS:
the proper communication necessary trainees having
was conducted with the speech challenges
questioning
 Time extension
 (if necessary) trainees having
 Time extension severe upper limb
impairment
Demonstration  Brief the instruction or  Use sign language interpreter  Provide activity based assessment  Provide activity
/Observation provide them in large text  Brief on the instruction of the  Brief on the instruction of the exam based assessment
 Time extension exam  Use loud voice  Conduct close
 Provide activity-based/  Time extension follow up
 Time extension

 Work requirements are determined from job sheet, instructions, drawings or visual
inspection.
 Required protective coating materials are identified according to job specification.
 Required protective coating application equipment is identified according to job
requirements.
 Work site is prepared for application of protective coating
 Surface condition is inspected for readiness for application of protective coating
according to specification.
 Unsuitable work pieces/surfaces and fabrication defects are identified and appropriate
remedial action or reporting is undertaken in accordance with standard operating
procedures.
 Components are masked where protective coating application is not specified.
 Conditions for overspray are identified.
 Required plant and equipment basic operations are understood.
 Routine maintenance is undertaken on plant and equipment in accordance with
 Status/reports are recorded by Performa or orally in accordance with standard
 Conventional coating application equipment is assembled in accordance with
equipment requirements and standard operating procedures.
 Coating product type, solvent, uses, mixing procedure, clean-up and safety
requirements are identified as appropriate.
 Correct method of determining wet film thickness in accordance with specified dry
film is demonstrated.
 Coating material is thinned to suit the application method and to achieve required film
thickness.
 Coating is applied using specified application method and standard operating
procedures.
 Coating schedules can be outlined for metal and non-metal materials.
 Coating application and curing technique are monitored according to standard
 Conventional coating application equipment is cleaned, disassembled and inspected
for damage
 Faulty equipment is recorded and reported to appropriate personnel in accordance
with standard operating procedures.
 Coating application equipment is stored in accordance with standard operating
procedures
 Surface finish is assessed for profile size differences and uses.
 Coating thickness is determined using appropriate instruments and results are
compared with job specifications.
 Total surface is inspected for conformance to specification in accordance with

 Inspection results are recorded and reported in accordance with standard operating
procedures
 Appropriate personal protective equipment for coating application is selected
according to job requirements and standard operating procedures.
 .Personal protective equipment is used appropriately in accordance with
manufacturers' specifications and standard operating procedures.
 Ancillary support attachments are identified and used.
 Personal protective equipment is maintained in accordance with manufacturers'
specification and standard operating procedures.

Annex; Resource Requirements
IND MCS3 M10 0824

Applying Protective Coating
Recommended
Item Description/
Category/Item Quantity Ratio
No. Specifications
(Item: Learner)
To be prepared by a
1. TTLM 25 1:25
trainer
2. Textbooks - - -
SSPC Pocket guide to
coating information
3. Reference Books by SSPC: The Society 5 1:5
for Protective
Coatings | Oct 30, 2009
4. Journals/Publication/Magazines - - -
B.
Infrastructure
2. Library 8mX20m 1 1:25
3. Work shop 8mx20m 1 1:25
1. Antirust STD
Uses for mixing
2. Solvent
procedures
3 Brush STD 10 1:5
1. Multi-meter (VOM/DMM) STD 5 1:5
2. High potential tester STD 5 1:5
3. Low resistance tester STD 5 1:5
4. Electrical hand tools STD 5 1:5
5. Testing instruments/devices STD 5 1:5
6. Testing equipment STD 5 1:5
7. Personal protective equipment STD 5 1:5
8. Spray gun STD 1 1:25
9 Compressor STD 1 1:25

Acknowledgement
The Ministry of Labor and Skills wishes to thank and appreciation for the trainers who donated
their effort and time to develop this outcome based curriculum for the TVET program mechanics
Level I. We also thank all regional TVET College, Trainers, coordinators and Federal TVET
institute programmers for active facilitation for the development of this curriculu


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DAMBOYA CONSTRUCTION AND INDUSTRIAL

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s.no TVET Institution Cooperative Total Remarks

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1.5. Target Groups

1.7 Entry Requirements

1.8 Mode of Delivery

The co-operative approach will be supported with school-based lecture-discussion, simulation

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1.11 TVET Teachers Profile

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TVET-PROGRAMME TITLE: MECHANICS Level III

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TVET-PROGRAMME TITLE: MECHANICS Level III

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TVET-PROGRAMME TITLE: Mechanics Level III

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6 Portable grinder Standard/ makita 5 1:5

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TVET-PROGRAMME TITLE: Mechanics Level III

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TVET-PROGRAMME TITLE: MECHANICS Level III

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TVET-PROGRAMME TITLE: MECHANICS Level III

MODULE TITLE: Performing Machine, equipment Plant Installation and commission

MODULE CODE: IND MCS3 M06 0824

NOMINAL DURATION: 50 Hours

LO2. Install machine/ plant

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