QCPU - User's Manual (Installation) IB (NA) - 0800061-J (09.02)
QCPU - User's Manual (Installation) IB (NA) - 0800061-J (09.02)
QCPU - User's Manual (Installation) IB (NA) - 0800061-J (09.02)
CPU Module
User’s Manual
(Hardware)
Q00JCPU Q02CPU Q12PHCPU
Q00CPU Q02HCPU Q25PHCPU
Q01CPU Q06HCPU
Q12HCPU
Q25HCPU
Thank you for buying the Mitsubishi programmable logic controller
MELSEC-Q Series
Prior to use, please read both this manual and detailed manual
thoroughly and familiarize yourself with the product.
MODEL QCPU(Q)-U(H/W)-E
MODEL
13JL96
CODE
IB(NA)-0800061-J(0209)MEE
When using Mitsubishi equipment, thoroughly read this manual and the related
manuals introduced in this manual. Also pay careful attention to safety and
handle the module correctly.
These SAFETY PRECAUTIONS classify the safety precautions into two
categories: "DANGER" and "CAUTION".
A-1
[DESIGN PRECAUTIONS]
DANGER
Install a safety circuit external to the PLC that keeps the entire system safe
even when there are problems with the external power supply or the PLC
module. Otherwise, trouble could result from erroneous output or
erroneous operation.
(1) Outside the PLC, construct mechanical damage preventing interlock
circuits such as emergency stop, protective circuits, positioning upper
and lower limits switches and interlocking forward/reverse operations.
(2) When the PLC detects the following problems, it will stop calculation and
turn off all output in the case of (a).
In the case of (b), it will stop calculation and hold or turn off all output
according to the parameter setting.
Note that the AnS series module will turn off the output in either of cases
(a) and (b).
(a) The power supply module has over currentprotection equipment and
over voltage protection equipment.
(b) The CPU module self-diagnosis functions, such as the watch dog
timer error, detect problems.
In addition, all outputs will be turned on when there are problems that
the CPU module cannot detect, such as in the I/O controller. Build a
fail-safe circuit or provide a mechanism exterior to the PLC that will
make sure the equipment operates safely at such times. For a fail-
safe circuit example, see "Loading and Installation" in this manual.
(3) Output could be left on or off when there is trouble in the outputs module
relay or transistor. So build an external monitoring circuit that will monitor
any single outputs that could cause serious trouble.
When overcurrent which exceeds the rating or caused by short-circuited
load flows in the output module for a long time, it may cause smoke or fire.
To prevent this, configure an external safety circuit, such as fuse.
Build a circuit that turns on the external power supply when the PLC main
module power is turned on. If the external power supply is turned on first, it
could result in erroneous output or erroneous operation.
A-2
[DESIGN PRECAUTIONS]
DANGER
When there are communication problems with the data link, refer to the
corresponding data link manual for the operating status of each station. Not
doing so could result in erroneous output or erroneous operation.
When connecting a peripheral device to the CPU module or connecting a
personal computer or the like to the intelligent function module to exercise
control (data change) on the running PLC, configure up an interlock circuit
in the sequence program to ensure that the whole system will always
operate safely.
Also before exercising other control (program change, operating status
change (status control)) on the running PLC, read the manual carefully and
fully confirm safety.
Especially for the above control on the remote PLC from an external
device, an immediate action may not be taken for PLC trouble due to a
data communication fault.
In addition to configuring up the interlock circuit in the sequence program,
corrective and other actions to be taken as a system for the occurrence of
a data communication fault should be predetermined between the external
device and CPU module.
CAUTION
Do not bunch the control wires or communication cables with the main
circuit or power wires, or install them close to each other. They should be
installed 100 mm (3.94 inch) or more from each other. Not doing so could
result in noise that would cause erroneous operation.
When controlling items like lamp load, heater or solenoid valve using an
output module, large current (approximately ten times greater than that
present in normal circumstances) may flow when the output is turned OFF
to ON.
Take measures such as replacing the module with one having sufficient
rated current.
A-3
[INSTALLATION PRECAUTIONS]
CAUTION
Use the PLC in an environment that meets the general specifications
contained in this manual. Using this PLC in an environment outside the
range of the general specifications could result in electric shock, fire,
erroneous operation, and damage to or deterioration of the product.
Hold down the module mounting lever at the module bottom, and securely
insert the module fixing latch into the fixing hole in the base unit. Incorrect
mounting of the module can cause a malfunction, failure or drop.
When using the PLC in the environment of much vibration, tighten the
module with a screw.
Tighten the screw in the specified torque range. Undertightening can cause
a drop, short circuit or malfunction. Overtightening can cause a drop, short
circuit or malfunction due to damage to the screw or module.
When installing extension cables, be sure that the connectors of base unit
are installed correctly. After installation, check them for looseness. Poor
connections could cause an input or output failure.
Securely mount the memory card into the memory card mounting
connector. After mounting, check for lifting. Lifting can cause a malfunction
due to a contact fault.
Completely turn off the external power supply before mounting or removing
the module. Not doing so could result in electric shock or damage to the
product.
Note that online module change can be made when the QnPHCPU is used.
Note that there are restrictions on the modules that can be changed online
and each module has a predetermined changing procedure.
For details, refer to the section of online module change in the Process
CPU User's Manual (Hardware Design,Maintenance and Inspection).
Do not directly touch the module's conductive parts or electronic
components. Touching the conductive parts could cause an operation
failure or give damage to the module.
A-4
[WIRING PRECAUTIONS]
DANGER
Completely turn off the external power supply when installing or placing
wiring. Not completely turning off all power could result in electric shock or
damage to the product.
When turning on the power supply or operating the module after installation
or wiring work, be sure that the module's terminal covers are correctly
attached. Not attaching the terminal cover could result in electric shock.
CAUTION
Be sure to ground the FG terminals and LG terminals to the protective
ground conductor. Not doing so could result in electric shock or erroneous
operation.
When wiring in the PLC, be sure that it is done correctly by checking the
product's rated voltage and the terminal layout. Connecting a power supply
that is different from the rating or incorrectly wiring the product could result
in fire or damage.
External connections shall be crimped or pressure welded with the
specified tools, or correctly soldered. Imperfect connections could result in
short circuit, fires, or erroneous operation.
Tighten the terminal screws with the specified torque. If the terminal screws
are loose, it could result in short circuits, fire, or erroneous operation.
Tightening the terminal screws too far may cause damages to the screws
and/or the module, resulting in fallout, short circuits, or malfunction.
Be sure there are no foreign substances such as sawdust or wiring debris
inside the module. Such debris could cause fires, damage, or erroneous
operation.
The module has an ingress prevention label on its top to prevent foreign
matter, such as wire offcuts, from entering the module during wiring.
Do not peel this label during wiring.
Before starting system operation, be sure to peel this label because of heat
dissipation.
A-5
[STARTUP AND MAINTENANCE PRECAUTIONS]
DANGER
Do not touch the terminals while power is on.
Doing so could cause shock or erroneous operation.
Correctly connect the battery. Also, do not charge, disassemble, heat,
place in fire, short circuit, or solder the battery. Mishandling of battery can
cause overheating or cracks which could result in injury and fires.
Switch all phases of the external power supply off when cleaning the
module or retightening the terminal or module mounting screws. Not doing
so could result in electric shock.
Undertightening of terminal screws can cause a short circuit or malfunction.
Overtightening of screws can cause damages to the screws and/or the
module, resulting in fallout, short circuits, or malfunction.
CAUTION
The online operations conducted for the CPU module being operated,
connecting the peripheral device (especially, when changing data or
operation status), shall be conducted after the manual has been carefully
read and a sufficient check of safety has been conducted.
Operation mistakes could cause damage or problems with of the module.
Do not disassemble or modify the modules.
Doing so could cause trouble, erroneous operation, injury, or fire.
Use any radio communication device such as a cellular phone or a PHS
phone more than 25cm (9.85 inch) away from the PLC.
Not doing so can cause a malfunction.
Completely turn off the external power supply before loading or unloading
the module. Not doing so could result in electric shock or damage to the
product.
Note that online module change can be made when the QnPHCPU is used.
Note that there are restrictions on the modules that can be changed online
and each module has a predetermined changing procedure.
For details, refer to the section of online module change in the Process
CPU User's Manual (Hardware Design,Maintenance and Inspection).
Be sure not make a strong impact on the battery to be mounted into the
module by dropping or similar careless action. This could break the battery,
causing an internal battery liquid leakage.
Do not use the battery which has been exposed to a strong impact, and
dispose of it.
[DISPOSAL PRECAUTIONS]
CAUTION
When disposing of this product, treat it as industrial waste.
A-6
Revisions
* The manual number is described at the lower right of the front cover.
Print Date *Manual Number Revision
Nov.,1999 IB(NA)-0800061-A First printing
May.,2000 IB(NA)-0800061-B Q33B, Q63B, QX70, QX71, QX72,
QY18A, QY22, QH42P and QX48Y57
added.
Sep.,2000 IB(NA)-0800061-C QX28, QX40-S1, QI60 and Q63P added.
Addition
Section1.2, 4.5.5
Correction
Section2.2, 6.1
Nov.,2000 IB(NA)-0800061-D QY70 and QY71 added.
Correction
Section5.4.1
Jan.,2001 IB(NA)-0800061-E Q62P, QY68A added.
Correction
Section4.1.2
May.,2001 IB(NA)-0800061-F Q00JCPU, Q00CPU, Q01CPU, Q52B
and Q55B added.
Partial addition
Chapter 1, Table 4.2, Section 4.5, Section
4.5 changed to be Section 4.6.
Sep.,2001 IB(NA)-0800061-G Q64P added.
Partial addition
Section 1.1, 3.1.5, 4.1.2, 4.1.4, 4.1.5,
4.3.1, 4.5.3, 4.6.4, 5.2.1
Mar.,2002 IB(NA)-0800061-H Q12PHCPU, Q25PHCPU added
Correction
Section 1.2, 2.2, 2.3, 4.3.1, 4.5.1, 4.6.1,
5.3.1, 5.3.2, 6.1
Jul.,2002 IB(NA)-0800061-I QX41-S1, QX42-S1 added
Sep.,2002 IB(NA)-0800061-J Completely reviewed and revised.
Q32SB, Q33SB, Q35SB, Q61SP added
This manual confers no industrial property rights or any rights of any other kind, nor does it
confer any patent licenses. Mitsubishi electric Corporation cannot be held responsible for
any problems involving industrial property rights which may occur as a result of using the
contents noted in this manual.
1999 MITSUBISHI ELECTRIC CORPORATION
A-7
CONTENTS
1. Overview ....................................................................................................... 1
1.1 Included Parts ......................................................................................... 1
1.2 Confirming the serial number and function version.................................. 3
2. Specifications ................................................................................................ 4
2.1 General Specifications ............................................................................ 4
2.2 Performance Specifications of CPU Modules .......................................... 5
2.3 Power supply module specifications...................................................... 10
2.4 Specifications of Base Units .................................................................. 16
3. EMC and Low Voltage Directive.................................................................. 17
3.1 Requirements for conformance to EMC Directive.................................. 17
3.1.1 Standards applicable to the EMC Directive................................... 18
3.1.2 Installation instructions for EMC Directive..................................... 19
3.1.3 Cables .......................................................................................... 20
3.1.4 Power supply module ................................................................... 22
3.1.5 When using QA1S6 B type base unit .......................................... 22
3.1.6 Others........................................................................................... 25
3.2 Requirement to Conform to the Low Voltage Directive .......................... 26
3.2.1 Standard applied for MELSEC-Q series PLC................................ 26
3.2.2 PLC selection ............................................................................... 26
3.2.3 Power supply ................................................................................ 27
3.2.4 Control box ................................................................................... 27
3.2.5 Grounding..................................................................................... 28
3.2.6 External wiring .............................................................................. 28
4. Mounting and Installation ............................................................................ 29
4.1 Module Installation ................................................................................ 29
4.1.1 Handling instructions .................................................................... 29
4.1.2 Instructions for mounting the base unit ......................................... 31
4.1.3 Mounting and removing of module................................................ 36
4.1.4 Setting the extension number of the extension base unit .............. 38
4.1.5 Connecting and disconnecting extension cable ............................ 39
4.2 General Safety Requirements ............................................................... 42
4.3 Power Supply Wiring ............................................................................. 47
4.3.1 Precaution when connecting the uninterruptive power supply....... 49
4.4 Part Names and Settings of Q00J/Q00/Q01CPU .................................. 50
4.4.1 Part names and settings ............................................................... 50
4.4.2 Switch operation after writing program.......................................... 54
4.4.3 Reset operation ............................................................................ 55
4.4.4 Latch clear operation .................................................................... 56
4.5 Part Names and Settings of
Q02 (H) /Q06H/Q12H/Q25H/Q12PH/Q25PHCPU ................................. 57
4.5.1 Part names and settings ............................................................... 57
4.5.2 Switch operation after writing program.......................................... 60
4.5.3 Latch clear operation .................................................................... 60
4.5.4 Mounting and removing of memory card during power-on ............ 61
4.5.5 Executing automatic write to standard ROM. ................................ 61
A-8
4.6 Part Names of Power Supply Modules.................................................. 63
5. Specifications and Connections of I/O Modules .......................................... 66
5.1 Input Modules ....................................................................................... 67
5.1.1 Specifications of input modules .................................................... 67
5.1.2 Connections of input modules ...................................................... 70
5.2 Output Modules .................................................................................... 74
5.2.1 Specifications of output modules.................................................. 74
5.2.2 Connections of output modules .................................................... 77
5.3 Input/output Composite Module ............................................................ 81
5.3.1 QH42P type input/output compound module ................................ 81
5.3.2 QX48Y57 type input/output compound module ............................ 84
5.4 Interrupt Module.................................................................................... 86
5.4.1 QI60 type interrupt module........................................................... 86
5.5 Wiring of I/O Equipment........................................................................ 87
6. Error Codes ................................................................................................ 88
6.1 How to Read the Error Code................................................................. 88
A-9
About the Manuals
The following product manuals are available. Please use this table as a
reference to request the appropriate manual as necessary.
Relevant Manual
Manual No.
Manual name
(Model code)
QCPU (Q Mode)/QnACPU Programming Manual
(Common Instructions)
SH-080039
This manual explains how to use the sequence
(13JF58)
instructions, basic instructions, application instructions
and similar instructions. (Sold separately)
Building Block I/O Module User's Manual
SH-080042
This manual provides the specifications and external
(13JL99)
wiring of I/O modules. (Sold separately)
A-10
High Performance Model QCPU
(Q02 (H) CPU, Q06HCPU, Q12HCPU, Q25HCPU)
Detailed Manual
Manual No.
Manual name
(Model code)
High Performance Model QCPU (Q Mode) User's Manual
(Hardware Design, Maintenance and Inspection)
SH-080037
This manual provides the specifications of the CPU
(13JL97)
modules, power supply modules, base units, extension
cables, memory cards and others. (Sold separately)
High Performance Model QCPU (Q Mode) User's Manual
(Function Explanation, Program Fundamentals)
This manual explains the functions, programming SH-080038
methods, devices and so on necessary to create (13JL98)
programs with the High Performance model QCPU (Q
mode). (Sold separately)
Relevant Manual
Manual No.
Manual name
(Model code)
QCPU (Q Mode)/QnACPU Programming Manual
(Common Instructions)
SH-080039
This manual explains how to use the sequence
(13JF58)
instructions, basic instructions, application instructions
and similar instructions. (Sold separately)
QCPU (Q Mode)/QnACPU Programming Manual
(PID Control) SH-080040
This manual explains the dedicated instructions used to (13JF59)
exercise PID control. (Sold separately)
QCPU (Q Mode)/QnACPU Programming Manual (SFC)
This manual explains the system configuration,
SH-080041
performance specifications, functions, programming,
(13JF60)
debugging, error codes and others of MELSAP3.
(Sold separately)
QCPU (Q Mode)/QnACPU Programming Manual
(MELSAP-L)
This manual explains the programming methods, SH-080076
specifications, functions, and so on that are necessary to (13JF61)
create the MELSAP-L type SFC programs.
(Sold separately)
Building Block I/O Module User's Manual
SH-080042
This manual provides the specifications and external
(13JL99)
wiring of I/O modules. (Sold separately)
A-11
Process CPU (Q12PHCPU, Q25PHCPU)
Detailed Manual
Manual No.
Manual name
(Model code)
Process CPU User's Manual
(Hardware Design, Maintenance and Inspection)
SH-080314E
This manual provides the specifications of the CPU
(13JR55)
modules, power supply modules, base units, extension
cables, memory cards and others. (Sold separately)
Process CPU User's Manual
(Function Explanation, Program Fundamentals)
SH-080315E
This manual explains the functions, programming
(13JR56)
methods, devices and so on necessary to create
programs with the Process CPU (Sold separately)
Relevant Manual
Manual No.
Manual name
(Model code)
QCPU (Q Mode)/QnACPU Programming Manual
(Common Instructions)
SH-080039
This manual explains how to use the sequence
(13JF58)
instructions, basic instructions and application
instructions. (Sold separately)
QnPHCPU Programming Manual
(Process Control Instructions)
This manual explains the programming procedures, SH-080316E
device names, and other items necessary to implement (13JF67)
PID control using process control instructions.
(Sold separately)
QCPU (Q Mode)/QnACPU Programming Manual (SFC)
This manual explains the system configuration,
SH-080041
performance specifications, functions, programming,
(13JF60)
debugging, error codes and others of MELSAP3.
(Sold separately)
QCPU (Q Mode)/QnACPU Programming Manual
(MELSAP-L)
This manual explains the programming methods, SH-080076
specifications, functions, and so on that are necessary to (13JF61)
create the MELSAP-L type SFC programs.
(Sold separately)
Building Block I/O Module User's Manual
SH-080042
This manual privides the specifications and external
(13JL99)
wiring of I/O modules. (Sold separately)
A-12
1. Overview
This manual provides the performance specifications, loading and installation,
and part names and settings of the MELSEC-Q series CPU modules, the
specifications and connection of the I/O modules, and how to read error codes.
The CPU type is abbreviated to the QCPU when description is common to the
MELSEC-Q series CPU modules.
The usable extension base units and the number of extension bases vary with
the CPU module used.
The following table indicates the CPU module types described in this manual
and differences between them.
Extension Base Number of Number of
CPU Module
Main Base Extension mountable
Type Q5B Q6B QA1SB
Bases Modules
Q00JCPU Unnecessary Usable Usable Unusable 2 16
Q00CPU Usable Usable
Necessary Unusable 4 24
Q01CPU *1 *1
Q02 (H) CPU
Q06HCPU Usable Usable
Necessary Usable *1 7 64
Q12HCPU *1 *1
Q25HCPU
Q12PHCPU
Necessary *2 Usable Usable Unusable 7 64
Q25PHCPU
*1: Extension base unit cannot be connected when the slim type main base unit
(Q32SB, Q33SB, Q35SB) is used.
*2: Q12PHCPU and Q25PHCPU are not compatible with the slim type main
base unit (Q32SB, Q33SB, Q35SB).
1
(2) Main base unit for Q series modules
Product Name Type Quantity
Q33B
Q35B
Main base unit 1
Q38B
Q312B
Base unit mounting screw M4 14 screw 4
This manual —— 1
2
1.2 Confirming the serial number and function version
The QCPU serial No. and function version can be confirmed on the rating
nameplate and GX Developer's system monitor.
(1) Confirmation on the rating nameplate
3
2. Specifications
2.1 General Specifications
This section provides specifications common to various modules.
Table 2.1 General Specifications
Item Specifications
Operating ambient
0 to 55
temperature
Storage ambient
-25 to 75 *3
temperature
Operating ambient
5 to 95%RH*4, non-condensing
humidity
Storage ambient
5 to 95%RH*4, non-condensing
humidity
Sweep
Frequency Acceleration Amplitude
count
Conforming Under 0.075mm 10 times
10 to 57Hz ———
Vibration to intermittent (0.003inch) each in
resistance JIS B 3502, vibration 57 to 150Hz 9.8m/s2 ——— X, Y, Z
IEC 61131-2 Under 0.035mm directions
10 to 57Hz ———
continuous (0.001inch) (for 80
4.9m/s2 minch)
vibration 57 to 150Hz ———
2
Conforming to JIS B 3502, IEC 61131-2 (147 m/s , 3 times in each of 3
Shock resistance
directions X, Y, Z)
Operating ambience No corrosive gases
Operating altitude 2000m (6562ft.) max.
Installation position Inside control panel
Overvoltage
II max.
category *1
Pollution level *2 2 max.
*1: This indicates the section of the power supply to which the equipment is
assumed to be connected between the public electrical power distribution
network and the machinery within premises. Category II applies to equipment
for which electrical power is supplied from fixed facilities.
The surge voltage withstand level for up to the rated voltage of 300 V is 2500
V.
*2: This index indicates the degree to which conductive material is generated in
terms of the environment in which the equipment is used.
In the environment corresponding to “Pollution level 2”, basically only non-
conductive pollution occurs, however temporary conductivity may occur due
to the occasional condensing.
*3: The storage ambient temperature is -20 to 75 if the system includes the
AnS series modules.
*4: The operating ambient humidity and storage ambient humidity are 10 to
90%RH if the system includes the AnS series modules.
*5: Do not use or store the PLC under pressure higher than the atmospheric
pressure of altitude 0m. Doing so can cause a malfunction.
When using the PLC under pressure, please contact your sales
representative.
4
2.2 Performance Specifications of CPU Modules
This section provides the performance specifications of the CPU modules.
Table 2.2 Q00JCPU, Q00CPU, Q01CPU Performance Specifications
Type
Item Remarks
Q00JCPU Q00CPU Q01CPU
Control method Repeated operation using stored program ——
Direct I/O is
available by direct
I/O control mode Refresh mode
I/O specification
(DX , DY )
Programming language (Language Relay symbol language, logic symbolic
——
dedicated to sequence control) languagee
Processing speed LD X0 0.20 s 0.16 s 0.10 s
——
(sequence instruction) MOV D0 D1 0.70 s 0.56 s 0.35 s
249 (except instructions dedicated to
Total number of instructions ——
intelligent function module)
Constant scan (Function that 1 to 2000ms
Parameter setting
uniforms scan time) (can be specified in 1ms increments)
Program capacity *1 8k steps 8k steps 14k steps ——
Program memory
58kbyte 94kbyte ——
(Drive 0)
Standard RAM
Memory capacity None 64kbyte ——
(Drive 3)
Standard ROM
58kbyte 94kbyte ——
(Drive 4)
Number of standard ROM write
Max. 100 thousand times ——
times
Number of points
Number of I/O device points 2048 points (X/Y0 to 7FF) available in
programs
Number of points
256 points 1024 points accessible to
Number of occupied I/O points
(X/Y0 to FF) (X/Y0 to 3FF) actual I/O
modules
Number of extension bases 2 4 ——
Number of loadable modules 16 24 ——
Year, month, day, hour, minute, second, day
of week (Automatic leap year judgment)
Accuracy
Clock function ——
-3.2 to +5.27s (TYP. +1.98s)/d at 0
-2.57 to +5.27s (TYP. +2.22s)/d at 25
-11.68 to +3.65s (TYP. -2.64s)/d at 55
Allowable momentaly power failure Within 20ms depending on power
——
period (100VAC or more) supply module
5VDC internal current consumption 0.22A *2 0.25A 0.27A ——
H 98mm (3.86inch) 98mm (3.86inch) ——
245mm
W 27.4mm (1.08inch) ——
External dimensions (9.65inch) *2
98mm
D 89.3mm (3.52inch) ——
(3.86inch)
Weight 0.66kg *2 0.13kg ——
*1: The max. number of sequence steps that can be executed is found by the following
expression.
(Program capacity) - (file header size (default: 34 steps))
Refer to the following manual for details of the program capacity and file.
• Basic Model QCPU (Q Mode) User's Manual
(Function Explanation, Program Fundamentals)
*2: These values include those of the CPU module, base unit and power supply module.
5
Table 2.3 Q02(H)CPU, Q06HCPU, Q12HCPU, Q25HCPU Performance
Specifications
Type
Item Q02 Q02H Q06H Q12H Q25H Remarks
CPU CPU CPU CPU CPU
Control method Repeated operation using stored program ——
Direct I/O is
available by
I/O control mode Refresh mode direct I/O
specification
(DX , DY )
Programming language Relay symbol language, logic symbolic
(Language dedicated to sequence language, MELSAP3 (SFC), MELSAP-L ——
control and function block
6
Type
Item Q02 Q02H Q06H Q12H Q25H Remarks
CPU CPU CPU CPU CPU
Number of points
Number of I/O device points 8192 points (X/Y0 to 1FFF) available in
programs
Number of points
Number of occupied I/O points 4096 points (X/Y0 to FFF) accessible to actual
I/O modules
Number of extension bases 7 ——
Number of mountable modules 64 ——
Year, month, day, hour, minute, second,
day of week (Automatic leap year judgment)
Accuracy
Clock function ——
-3.18 to +5.25s (TYP.+2.12s)/d at 0
-3.93 to +5.25s (TYP.+1.90s)/d at 25
-14.69 to +3.53s (TYP.-3.67s)/d at 55
Allowable momentary power
Depends on power supply module. ——
failure period
5VDC internal current
0.60A 0.64A ——
consumption
H 98mm (3.86inch) ——
External dimensions W 27.4mm (1.08inch) ——
D 89.3mm (3.52inch) ——
Weight 0.20kg ——
*3: The memory capacity of the Q12HCPU or Q25HCPU whose serial No.'s first
five digits are "02091" or earlier is 64kbyte. (See to section 1.2 for the way to
check the serial No.)
*4: Memory added to the function version B.
The CPU shared memory is not latched.
The CPU shared memory is cleared when the PLC is powered on or the CPU
module is reset.
*5: The memory capacity of the Q02HCPU or Q06HCPU whose serial No.'s first
five digits are "04011" or earlier is 64kbyte. (See to Section 1.2 for the way to
check the serial No.)
7
Table 2.4 Q12PHCPU, Q25PHCPU Performance Specifications
Type
Item Remarks
Q12PHCPU Q25PHCPU
Control method Repeated operation using stored program ——
Direct I/O is
available by direct
I/O control mode Refresh mode
I/O specification
(DX , DY )
Programming language Relay symbol language, logic symbolic
(Language dedicated to sequence language, MELSAP3 (SFC), MELSAP-L, ——
control) and function block
8
Type
Item Remarks
Q12PHCPU Q25PHCPU
Number of points
Number of I/O device points 8192 points (X/Y0 to 1FFF) available in
programs
Number of points
Number of occupied I/O points 4096 points (X/Y0 to FFF) accessible to actual
I/O modules
Number of extension bases 7 ——
Number of mountable modules 64 ——
Year, month, day, hour, minute, second,
day of week (Automatic leap year judgment)
Accuracy
Clock function ——
-3.18 to +5.25s (TYP.+2.12s)/d at 0
-3.93 to +5.25s (TYP.+1.90s)/d at 25
-14.69 to +3.53s (TYP.-3.67s)/d at 55
Allowable momentaly power
Depends on power supply module. ——
failure period
5VDC internal current
0.64A ——
consumption
H 98mm (3.86inch) ——
External dimensions W 27.4mm (1.08inch) ——
D 89.3mm (3.52inch) ——
Weight 0.20kg ——
9
2.3 Power supply module specifications
This section provides the specifications of the power supply modules.
Table 2.5 Q61P-A1/A2, Q62P, Q63P Performance Specification List
Performance Specifications
Item
Q61P-A1 Q61P-A2 Q62P Q63P
Base mounting position Power supply module mounting slot
Applicable base unit Q3B, Q6B
100 to 120VAC (- 200 to 240VAC 100 to 240VAC 24VDC
Input power supply 15%/+10%) (-15%/+10%) (-15%/+10%) (-35%/+30%)
(85V to 132VAC) (170 to 264VAC) (85V to 264VAC) (15.6 to 31.2VDC)
Input frequency 50/60Hz 5% ——
Input voltage distortion factor Within 5% (See section 4.3.1) ——
Max. input apparent power 105VA ——
Max. input power —— 45W
Inrush current 20A within 8ms 100A within 1ms
Rated output 5VDC 6A 3A 6A
current 24VDC —— 0.6A ——
24VDC
External output voltage —— ——
(-10%/+10%)
Overcurrent 5VDC 6.6A or more 3.3A or more 6.6A or more
protection*1 24VDC —— 0.66A or more ——
Overvoltage 5VDC 5.5 to 6.5V
protection*2 24VDC ——
Efficiency 70% or more 65% or more 70% or more
Allowable momentary power Within 10ms
Within 20ms
failure period*3 (at 24VDC input)
Across inputs/LG and outputs/FG 500VAC across
Dielectric withstand voltage
2,830VAC rms/3 cycles (2,000 m (6562 ft.)) primary and 5VDC
Across inputs and outputs (LG and FG separated),
10M or more by
across inputs and LG/FG, across outputs and
Insulation resistance insulation
FG/LG 10M or more by insulation resistance
resistance tester
tester
By noise simulator
of 500Vp-p noise
• By noise simulator of 1,500Vp-p noise voltage,
voltage, 1 s noise
Noise durability 1 s noise width and 25 to 60Hz noise frequency
width and 25 to
• Noise voltage IEC61000-4-4, 2kV
60Hz noise
frequency
Operation display LED display (lit at 5VDC output)
Fuse Built-in (Unchangeable by user)
ERR contact (contact switched off (opened: normally closed contact) at
Application
an error stop of CPU module), for CPU module operating status output
Rated switching
24VDC, 0.5A
voltage, current
Minimum switching
Contact load 5VDC, 1mA
output
Response time OFF to ON: 10ms max. ON to OFF: 12ms max.
section
Mechanical: More than 2 million times
Life Electrical : More than 100 thousand times at rated switching voltage,
current
Surge suppressor None
Fuse None
Terminal screw size M3.5 7
Applicable wire size 0.75 to 2mm2
Applicable solderless terminal RAV1.25-3.5, RAV2-3.5
Applicable tightening torque 66 to 89N•cm
H 98mm (3.86inch)
External
W 55.2mm (2.17inch)
dimensions
D 90mm (3.55inch)
Weight 0.31kg 0.39kg 0.33kg
10
Table 2.6 Q64P Performance Specifications
Performance Specifications
Item
Q64P
Base mounting position Power supply module mounting slot
Applicable base unit Q3B, Q6B
100 to 120VAC/200 to 240VAC (-15%/+10%)
Input power supply
(85V to 132VAC/170 to 264VAC)
Input frequency 50/60Hz 5%
Input voltage distortion
Within 5% (See section 4.3.1)
factor
Max. input apparent power 160VA
Inrush current 20A within 8ms
Rated output 5VDC 8.5A
current 24VDC ——
Overcurrent 5VDC 9.9A or more
protection*1 24VDC ——
Overvoltage 5VDC 5.5 to 6.5V
protection*2 24VDC ——
Efficiency 70% or more
Allowable momentary
Within 20ms
power failure period*3
Across inputs/LG and outputs/FG
Dielectric withstand voltage
2,830VAC rms/3 cycles (2,000 m (6562 ft.))
Across inputs and outputs (LG and FG separated), across inputs and
Insulation resistance LG/FG, across outputs and FG/LG 10M or more by insulation
resistance tester
• By noise simulator of 1,500Vp-p noise voltage, 1 s noise width and 25
Noise durability to 60Hz noise frequency
• Noise voltage IEC61000-4-4, 2kV
Operation display LED display (lit at 5VDC output)
Fuse Built-in (Unchangeable by user)
ERR contact (contact switched off (opened: normally closed contact) at
Application
an error stop of CPU module), for CPU module operating status output
Rated switching
24VDC, 0.5A
voltage, current
Minimum
Contact 5VDC, 1mA
switching load
output
Response time OFF to ON: 10ms max. ON to OFF: 12ms max.
section
Mechanical : More than 2 million times
Life Electrical : More than 100 thousand times at rated switching voltage,
current
Surge suppressor None
Fuse None
Terminal screw size M3.5 7
Applicable wire size 0.75 to 2mm2
Applicable solderless
RAV1.25-3.5, RAV2-3.5
terminal
Applicable tightening torque 66 to 89N•cm
H 98mm (3.86inch)
External dimensions W 55.2mm (2.17inch)
D 115mm (4.53inch)
Weight 0.40kg
11
Table 2.7 Q61SP Performance/Specifications
Performance/Specifications
Item
Q61SP
Base mounting position Slim type power supply module mounting slot
Applicable base unit Q3 SB
Input power supply 100 to 240V AC +10% -15% (85 to 264V AC)
Input frequency 50/60Hz +-5%
Input voltage distortion rate Within 5% (See section 4.3.1)
Maximum input apparent
40VA
power
Inrush current Within 20A for 8 sec.
Rated input 5V DC 2.0A
current 24V DC -
Overcurrent 5V DC 2.2A or more
protection *1 24V DC -
Overvoltage 5V DC 5.5 to 6.5V
protection *2 24V DC -
Efficiency 70% or more
Allowable momentary power
Within 20ms
failure period
Across inputs/LG and outputs/FG
Dielectric withstand voltage
2,830V AC crms/3 cycles (2,000m)
Across inputs and outputs (LG and FG are separated), across
Insulation resistance *3 inputs and LG/FG, across outputs and FG/LG, 10MΩ or more by
500V DC insulation resistance tester
• By noise simulator of 1500Vp-p noise voltage, 1µs noise width
Noise durability and 25 to 60HZ noise frequency
• Noise voltage IEC61000-4-4, 2kV
Operation display LED display (lit at 5V DC output)
Fuse Built-in (Unchangeable by user)
ERR contact (contact switched off (opened: B-contact) at error
Application
stop of CPU module) for CPU module operating status output
Rated switching
24V DC, 0.5A
voltage, current
Minimum switching
5V DC, 1mA
Contact load
output Response time OFF to ON: 10ms max. ON to OFF: 12ms max.
Mechanic: More than 2 million times
Life Electrical: More than 100 thousand times at rated switching
voltage, current
Surge suppresser None
Fuse None
Terminal screw size M3.5 7
Applicable wire size 0.75 to 2mm2
Applicable solderless terminal RAV1.25-3.5, RAV2-3.5
Applicable tightening torque 66 to 89N•cm
H 98mm (3.86inch)
External dimensions W 55.2mm (2.17inch)
D 104mm (4.09inch)
Weight 0.18kg
12
Table 2.8 Q00JCPU (Power Supply Section) Performance Specifications
Performance Specifications
Item
Q00JCPU (power supply section)
100 to 240VAC (-15%/+10%)
Input power supply
(85 to 264VAC)
Input frequency 50/60Hz 5%
Input voltage distortion factor Within 5% (See section 4.3.1)
Max. input apparent power 105VA
Inrush current 40A within 8ms
Rated output DC5V 3A
current DC24V ——
Overcurrent DC5V 3.3A or more
protection*1 DC24V ——
Overvoltage DC5V 5.5 to 6.5V
protection*2 DC24V ——
Efficiency 65% or more
Allowable instantaneous
Within 20ms (100VAC or more)
power failure time*3
Across inputs/LG and outputs/FG
Dielectric withstand voltage
2,830VAC rms/3 cycles (altitude 2,000 m (6,562 ft.))
Across inputs and outputs (LG and FG separated),
Insulation resistance across inputs and LG/FG, across outputs and FG/LG
10M or more by 500VDC insulation resistance tester
• By noise simulator of 1,500Vp-p noise voltage, 1 s noise width
Noise durability and 25 to 60Hz noise frequency
• Noise voltage IEC61000-4-4, 2kV
Operation display LED display (lit at 5VDC output)
Fuse Built-in (Unchangeable by user)
Contact output section None
Terminal screw size M3.5 7
Applicable wire size 0.75 to 2mm2
Applicable solderless terminal RAV1.25-3.5, RAV2-3.5
Applicable tightening torque 66 to 89N•cm
External dimensions
Refer to Table 2.2
Weight
13
Table 2.9 A1S61PN, A1S62PN, A1S63P Performance Specifications
Performance Specifications
Item
A1S61PN A1S62PN A1S63P
Base mounting position Power supply module mounting slot
Applicable base unit QA1S65B, QA1S68B
24VDC
100 to 240VAC (-15%/+10%)
Input power supply (-35%/+30%)
(85 to 264VAC)
(15.6 to 31.2VDC)
Input frequency 50/60Hz 5% ——
Input voltage distortion
Within 5% (See section 4.3.1)
factor
Max. input apparent power 105VA ——
Max. input power —— 41W
Inrush current 20A within 8ms 81A within 1ms
Rated output 5VDC 5A 3A 5A
current 24VDC —— 0.6A ——
External output voltage —— 24VDC (-10%/+10%) ——
Overcurrent 5VDC 5.5A or more 3.3A or more 5.5A or more
protection*1 24VDC —— 0.66A or more ——
Overvoltage 5VDC 5.5 to 6.5V
protection*2 24VDC ——
Efficiency 65% or more
Allowable momentary Within 10ms
Within 20ms
power failure period*3 (at 24VDC input)
Across inputs/LG and outputs/FG 500VAC across
Dielectric withstand voltage
2,830VAC rms/3 cycles (2,000 m (6562 ft.)) primary and 5VDC
Across inputs and outputs (LG and FG
5M or more by
separated), across inputs and LG/FG, across
Insulation resistance insulation resistance
outputs and FG/LG 10M or more by
tester
insulation resistance tester
By noise simulator of
• By noise simulator of 1,500Vp-p noise
500Vp-p noise voltage,
voltage, 1 s noise width and 25 to 60Hz
Noise durability 1 s noise width and
noise frequency
25 to 60Hz noise
• Noise voltage IEC61000-4-4, 2kV
frequency
Operation display LED display (lit at 5VDC output)
Fuse Built-in (Unchangeable by user)
Contact output section None
Terminal screw size M3.5 7
Applicable wire size 0.75 to 2mm2
Applicable solderless
RAV1.25-3.5, RAV2-3.5
terminal
Applicable tightening torque 66 to 89N•cm
H 130mm (5.12inch)
External
W 55mm (2.17inch)
dimensions
D 93.6 (3.69inch)
Weight 0.60kg 0.50kg
14
POINT
*1 : Overcurrent protection
The overcurrent protection device shuts off the 5 V, 24 VDC circuit and
stops the system if the current flowing in the circuit exceeds the specified
value. If this device is activated, switch the input power supply off and
eliminate the cause such as insufficient current capacity or short. Then, a
few minutes later, switch it on to restart the system.
The initial start for the system takes place when the current value
becomes normal.
*2 : Overvoltage protection
The overvoltage protection device shuts off the 5 VDC circuit and stops
the system if a voltage of 5.5 to 6.5 VDC is applied to the circuit. When
this device is activated, the power supply module LED is switched OFF. If
this happens, switch the input power OFF, then a few minutes later ON.
This causes the initial start for the system to take place. The power
supply module must be changed if the system is not booted and the LED
remains OFF.
*3 : Allowable momentary power failure period
(1) For AC input power supply
y An instantaneous power failure lasting less than 20ms will cause
AC down to be detected, but operation will continue.
y An instantaneous power failure lasting more than 20ms may cause
the operation to continue or initial start to take place depending on
the power supply load.
Furthermore, by using the same AC power supply for the AC input
module and the power supply module, it is possible to prevent the
sensor, to which the AC input module is connected, from turning
OFF when it is ON when the power is turned OFF.
However, if only the AC input module is connected to the AC line,
which is connected to the power suppludetection of the AC down
for the power supply module may be delayed by the capacitor in
the AC input module. Thus, connect a load of approx. 30mA per
QX10 unit to the AC line.
(2) For DC input power supply
y An instantaneous power failure lasting less than 10ms (*4) will
cause 24VDC down to be detected, but operation will continue.
y An instantaneous power failure lasting more than 10ms (*4) may
cause the operation to continue or initial start to take place
depending on the power supply load.
(*4: This is for a 24VDC input. This is 10ms or less for 24VDC or less.)
15
2.4 Specifications of Base Units
(1) Main base units
Item
Q00JCPU Q33B Q35B Q38B Q312B
Type
Number of mountable
2 3 5 8 12
I/O modules
Applicable modules Q series modules
5VDC internal Current
0.220A 0.105A 0.110A 0.114A 0.121A
consumption
Weight 0.66kg 0.21kg 0.25kg 0.35kg 0.45kg
H 98mm (3.86inch)
245mm 189mm 245mm 328mm 439mm
External W
(9.65inch) (7.44inch) (9.65inch) (12.92inch) (17.30inch)
dimensions
97mm
D 44.1mm (1.74inch)
(3.82inch)
Item
QA1S65B QA1S68B
Type
Number of mountable
5 8
I/O modules
Applicable modules AnS series modules
5VDC internal current
0.117A 0.118A
consumption
Weight 0.75kg 1.00kg
H 130mm (5.12inch)
External
W 315mm (12.41inch) 420mm (16.55inch)
dimensions
D 51.2mm (2.02inch)
16
3. EMC and Low Voltage Directive
For the products sold in European countries, the conformance to the EMC
Directive, which is one of the European Directives, has been a legal obligation
since 1996. Also, conformance to the Low Voltage Directive, another European
Directives, has been a legal obligation since 1997.
Manufacturers who recognize their products must conform to the EMC and Low
Voltage Directive are required to declare that their products conform to these
Directives and put a "CE mark" on their products.
17
3.1.1 Standards applicable to the EMC Directive
The standards applicable to the EMC Directive are listed below.
Specification Test item Test details Standard value
30M-230MHz QP : 30dB V/m
Electromagnetic
(30 m in measurement range) *1
EN55011 emissions from the
230M-1000MHz QP : 37 dB
Radiated noise *2 product are
V/m
EN50081-2 : measured.
(30 m in measurement range)
1995
Electromagnetic 150k-500kHz QP: 79 dB,
EN55011 emissions from the Mean: 66 dB *1
Conducted noise product to the power 500k-30MHz QP: 73 dB,
line is measured. Mean: 60 dB
Immunity test in
EN61000-4-2 which static
Electrostatic electricity is applied 15kV Aerial discharge
immunity *2 to the cabinet of the
equipment.
Immunity test in Power line: 2kV
EN61000-4-4
which burst noise is Digital I/O (24V or higher): 1kV
Fast transient burst
applied to the power (Digital I/O (24V or less)) > 250V
noise *2
EN61131-2 : line and signal lines. (Analog I/O, signal lines) > 250V
1996 Immunity test in
EN61000-4-3
which field is 10V/m, 26-1000MHz,
Radiated field AM
irradiated to the 80%AM modulation@1kHz
modulation *2
product.
Immunity test in
EN61000-4-12 which a damped
Power line: 1kV
Damped oscillatory oscillatory wave is
Digital I/O (24V or higher): 1kV
wave immunity superimposed on
the power line.
*1: QP : Quasi-peak value, Mean : Average value
*2: The PLC is an open type device (device installed to another device) and
must be installed in a conductive control panel.
The tests for the corresponding items were performed while the PLC was
installed inside a control panel.
18
3.1.2 Installation instructions for EMC Directive
The PLC is open equipment and must be installed within a control cabinet for
use. This not only ensures safety but also ensures effective shielding of PLC-
generated electromagnetic noise.
(1) Control cabinet
(a) Use a conductive control cabinet.
(b) When attaching the control cabinet's top plate or base plate, mask
painting and weld so that good surface contact can be made between
the cabinet and plate.
(c) To ensure good electrical contact with the control cabinet, mask the
paint on the installation bolts of the inner plate in the control cabinet so
that contact between surfaces can be ensured over the widest
possible area.
(d) Earth the control cabinet with a thick wire so that a low impedance
connection to ground can be ensured even at high frequencies.
(e) Holes made in the control cabinet must be 10 cm (3.94 inch) diameter
or less. If the holes are 10 cm (3.94 inch) or larger, radio frequency
noise may be emitted.
In addition, because radio waves leak through a clearance between
the control panel door and the main unit, reduce the clearance as
much as practicable.
The leakage of radio waves can be suppressed by the direct
application of an EMI gasket on the paint surface.
Our tests have been carried out on a panel having the damping
characteristics of 37 dB max. and 30 dB mean (measured by 3 m
method with 30 to 300MHz).
(2) Connection of power and earth wires
Earthing and power supply wires for the PLC system must be connected
as described below.
(a) Provide an earthing point near the power supply module. Earth the
power supply's LG and FG terminals (LG : Line Ground, FG : Frame
Ground) with the thickest and shortest wire possible. (The wire length
must be 30 cm (11.18 inch) or shorter.) The LG and FG terminals
function is to pass the noise generated in the PLC system to the
ground, so an impedance that is as low as possible must be ensured.
As the wires are used to relieve the noise, the wire itself carries a
large noise content and thus short wiring means that the wire is
prevented from acting as an antenna.
(b) The earth wire led from the earthing point must be twisted with the
power supply wires. By twisting with the earthing wire, noise flowing
from the power supply wires can be relieved to the earthing. However,
if a filter is installed on the power supply wires, the wires and the
earthing wire may not need to be twisted.
19
3.1.3 Cables
The cables extracted from the control panel contain a high frequency noise
component. On the outside of the control panel, therefore, they serve as
antennas to emit noise. To prevent noise emission, use shielded cable for the
cables which are connected to the I/O units and intelligent function units and
may be extracted to the outside of the control panel.
The use of a shielded cable also increases noise resistance. The signal lines
connected to the PLC I/O units and intelligent function units use shielded
cables to assure noise resistance under the conditions where the shield is
earthed. If a shielded cable is not used or not earthed correctly, the noise
resistance will not meet the specified requirements.
When the shield of a shielded cable is earthed to the cabinet body, please
ensure that the shield contact with the body is over a large surface area. If the
cabinet body is painted it will be necessary to remove paint from the contact
area. All fastenings must be metallic and the shield and earthing contact must
be made over the largest available surface area. If the contact surfaces are too
uneven for optimal contact to be made either use washers to correct for surface
inconsistencies or use an abrasive to level the surfaces. The following diagrams
show examples of how to provide good surface contact of shield earthing by
use of a cable clamp.
(1) Earthing of shielded of shield cable
(a) Earth the shield of the shielded cable as near the unit as possible
taking care so that the earthed cables are not induced
electromagnetically by the cable to be earthed.
(b) Take appropriate measures so that the shield section of the shielded
cable from which the outer cover was partly removed for exposure is
earthed to the control panel on an increased contact surface. A clamp
may also be used as shown in the figure below. In this case, however,
apply a cover to the painted inner wall surface of the control panel
which comes in contact with the clamp.
Screw
Paint mask
Shielded cable
Note) The method of earthing by soldering a wire onto the shield section
of the shielded cable as shown below is not recommended. The
high frequency impedance will increase and the shield will be
ineffective.
Shielded cable
Wire
Crimp terminal
20
(2) MELSECNET/H module
Always use a double-shielded coaxial cable (MITSUBISHI CABLE
INDUSTRIES, LED.: 5C-2V-CCY) for the coaxial cables MELSECNET/H
module. Radiated noise in the range of 30MHz or higher can be
suppressed by use of the double-shielded coaxial cables. Earth the
double-shielded coaxial cable by connecting its outer shield to the ground.
AUI cable
Shield
21
3.1.4 Power supply module
Always ground the LG and FG terminals after short-circuiting them.
Paint mask
Shielded cable
Note) The method of earthing by soldering a wire onto the shield section
of the shielded cable as shown below is not recommended. The
high frequency impedance will increase and the shield will be
ineffective.
Shielded cable
Wire
Crimp terminal
22
(b) Positioning modules
Precautions to be followed when the machinery conforming to the
EMC Directive is configured using the A1SD75P1-S3/A1SD75P2-S3/
A1SD75P3-S3 (hereafter referred to as the A1SD75) are described
below.
1) When wiring with a 2 m (6.56 ft.) or less cable
• Ground the shield section of the external wiring cable with the
cable clamp. (Ground the shield at the closest location to the
A1SD75 external wiring connector.)
• Wire the external wiring cable to the drive unit and external device
with the shortest practicable length of cable.
• Install the drive unit in the same panel.
External wiring connector
A1SD75
module
Power supply
module
Cable clamp
Drive unit
Ferrite core
Cable clamp
Drive unit
23
(c) CC-Link module
1) Be sure to ground the cable shield that is connected to the CC-Link
module close to the exit of control panel or to any of the CC-Link
stations within 30 cm (11.8 inch) from the module or stations.
The CC-Link dedicated cable is a shielded cable. As shown in the
illustration below, remove a portion of the outer covering and
ground as large a surface area of the exposed shield part as
possible.
Induction
Filter Filter
The noise will induct into input side Separate the input and output wires.
when the input and output wires are bundled.
2) Earth the noise filter earthing terminal to the control cabinet with the
short wire as possible (less than approx. 10 cm (3.94 inch)).
Reference
Noise Filter Model
FN343-3/01 FN660-6/06 ZHC2203-11
Name
Manufacturer SCHAFFNER SCHAFFNER TDK
Rated current 3A 6A 3A
Rated voltage 250 V
25
3.2 Requirement to Conform to the Low Voltage Directive
The Low Voltage Directive requires each device that operates with the power
supply ranging from 50 to 1000VAC and 75 to 1500VDC to satisfy the safety
requirements.
In Sections 3.2.1 to 3.2.6, cautions on installation and wiring of the MELSEC-Q
series PLC to conform to the Low Voltage Directive are described.
We have put the maximum effort to develop this material based on the
requirements and standards of the regulation that we have collected. However,
compatibility of the devices which are fabricated according to the contents of
this manual to the above regulation is not guaranteed. Each manufacturer who
fabricates such device should make the final judgement about the application
method of the Low Voltage Directive and the product compatibility.
26
3.2.3 Power supply
The insulation specification of the power supply module was designed assuming
installation category II. Be sure to use the installation category II power supply to the PLC.
The installation category indicates the durability level against surge voltage generated
by a thunderbolt. Category I has the lowest durability; category IV has the highest
durability.
28
4. Mounting and Installation
4.1 Module Installation
4.1.1 Handling instructions
z Use the PLC in an environment that meets the general
CAUTION specifications contained in this manual. Using this
PLC in an environment outside the range of the
general specifications could result in electric shock,
fire, erroneous operation, and damage to or
deterioration of the product.
z Hold down the module mounting lever at the module
bottom, and securely insert the module fixing latch into
the fixing hole in the base unit. Incorrect mounting of
the module can cause a malfunction, failure or drop.
When using the PLC in the environment of much
vibration, tighten the module with a screw.
Tighten the screw in the specified torque range.
Undertightening can cause a drop, short circuit or
malfunction. Overtightening can cause a drop, short
circuit or malfunction due to damage to the screw or
module.
z When installing extension cables, be sure that the
connectors of base unit are installed correctly.
After installation, check them for looseness. Poor
connections could cause an input or output failure.
z Securely mount the memory card by pushing it into the
memory card mounting slot. Then, confirm that it has
been securely mounted. Not doing so can cause a
malfunction due to a contact fault.
z Completely turn off the external power supply before
mounting or removing the module. Not doing so could
result in electric shock or damage to the product.
Note that online module change can be made when
the QnPHCPU is used.
Note that there are restrictions on the modules that
can be changed online and each module has a
predetermined changing procedure.
For details, refer to the section of online module
change in the Process CPU User's Manual (Hardware
Design,Maintenance and Inspection).
z Do not directly touch the module's conductive parts or
electronic components. Touching the conductive parts
could cause an operation failure or give damage to the
module.
29
This section provides instructions for handling the CPU, I/O, intelligent function
and power supply modules, base units and so on.
(1) Module enclosure, memory card, terminal block connectors and pin
connectors are made of resin; do not drop them or subject them to strong
impact.
(2) Do not remove modules' printed circuit boards from the enclosure in order
to avoid changes in operation.
(3) Tighten the module mounting and fixing screws as specified below.
Screw Tightening Torque Range
Module fixing screw (M3 12 screw) 36 to 48 Nxcm
I/O module terminal block screw (M3 screw) 42 to 58 Nxcm
I/O module terminal block mounting screw (M3.5 screw) 66 to 89 Nxcm
Power supply module terminal screw (M3.5 screw) 66 to 89 Nxcm
(4) Make sure to install the power supply module on the extension base units
Q6 B, QA1S6 B. Even if the power supply module is not installed, when
the I/O modules and intelligent function module installed on the base units
are of light load type, the modules may be operated. In the case, because
a voltage becomes unstable, we cannot guarantee the operation.
(5) When using an extension cable, do not bundle it with nor run it close to
the main circuit (high voltage, large current) cables.
30
4.1.2 Instructions for mounting the base unit
When mounting the PLC to an enclosure or the like, fully consider its operability,
maintainability and environmental resistance.
(1) Mounting dimensions
Mounting dimensions of each base unit are as follows:
(a) Main base unit (Q3 B), extension base unit (Q5 B, Q6 B,
QA1S6 B)
4- mounting screw (M4 14)
5V
Hs 0.3
56
H
POWER CPU I/00 I/01 I/02 I/03 I/04 I/05 I/06 I/07 I/08 I/09 I/10 I/11
F6
WL Ws 0.3
W
5V
Hs 0.3
56 5V
SG
H
WL Ws 0.3
W
31
(2) Unit mounting position
For enhanced ventilation and ease of module replacement, leave the
following clearances between the unit top/bottom and structure/parts.
(a) Main base unit (Q3 B), extension base unit (Q5 B, Q6 B,
QA1S6 B)
Indicates the panel top, wiring
duct or any part position.
30mm PLC
(1.18 inch)
or more*1
Panel Door
PLC
30mm
(1.18 inch)
or more*1
Panel Door
32
(3) Unit mounting orientation
(a) Since the PLC generates heat, it should be mounted on a well
ventilated location in the orientation shown below.
Vertical Flat
(4) Mount the base unit on a flat surface. If the mounting surface is not even,
this may strain the printed circuit boards and cause malfunctions.
(5) Avoid mounting base unit in proximity to vibration sources such as large
magnetic contractors and no-fuse circuit breakers; mount these on a
separate panel or at a distance.
(6) In order to avoid the effects of radiated noise and heat, provide the
clearances indicated below between the PLC and devices that generate
noise or heat (contactors and relays).
• Required clearance in front of PLC: at least 100 mm (3.94 inch)
• Required clearance on the right and left of PLC: at least 50 mm
(1.97 inch)
At least 50mm
(1.97 inch)
33
(7) Install the main base unit/Q00JCPU (by screwing) in the following
procedure.
(a) Fit the two base unit top mounting screws into the enclosure.
Panel
(b) Place the right-hand side notch of the base unit onto the right-hand
side screw.
Panel
(c) Place the left-hand side pear-shaped hole onto the left-hand side
screw.
Panel
(d) Fit the mounting screws into the mounting screw holes in the base unit
bottom and retighten the four fixing screws.
Note1) : Install the main base unit to a panel, with no module mounted in
the rightmost slot.
Remove the base unit after removing the module from the
rightmost slot.
Note2): The mounting screws included with the slim type main base unit
differ from those included with other main base units. Please
specify “Cross-recessed binding head machine screw
M4 12(black) when ordering the mounting screws for the slim
type main base unit.
(8) Note the following points when mounting a DIN rail.
Mounting a DIN rail needs special adaptors (optional), which are to be
user-prepared.
(a) Applicable adapter types
DIN rail adapter Applicable main base unit
Q6DIN1 Q38B, Q312B, Q68B, Q612B
Q6DIN2 Q35B, Q65B, Q00JCPU
Q6DIN3 Q33B, Q52B, Q55B, Q63B, Q32SB, Q33SB, Q35SB
34
(b) Adaptor installation method
The way to install the adaptors for mounting a DIN rail to the base unit
is given below.
Base unit rear
Place the hook of the adaptor Push the top of the adaptor
(small) in the lower hole. (small) far enough until it
"clicks".
Insert the adaptor (large) into the grooves Push the bottom of the adaptor (large) far
of the base unit from below. enough until it "clicks".
35mm
(1.38 inch)
P P P
35
4.1.3 Mounting and removing of module
This section explains how to mount and remove a power supply, CPU, I/O,
intelligent function or another module to and from the base unit.
(1) Mounting of module
Base unit
Insert the module fixing
latch into the module Base unit Module
fixing hole of the base
unit.
Module
connector
Module
Push the module in the mounting lever
direction of arrow to
Module
mount it into the base Module fixing latch fixing latch
unit. Module fixing hole
Module fixing hole
Completion
POINT
(1) Always insert the module fixing latch of the module into the module fixing
hole. Forcing the hook into the hole will damage the module connector
and module.
(2) When using the PLC in a place where there is large vibration or impact,
screw the CPU module to the base unit.
Module fixing screw : M3 12 (user-prepared)
36
(2) Removing of module
Base unit
Completion
POINT
When the module fixing screw is used, always remove the module by
removing the module fixing screw and then taking the module fixing latch off
the module fixing hole of the base unit.
Forcibly removing the module will damage the module.
37
4.1.4 Setting the extension stage number of the extension base unit
When using two or more extension base units, their extension stage numbers
must be set with the extension stage number setting connectors. Extension 1
need not be set since the extension stage number is factory-set to 1.
Make this setting in the following procedure.
(1) The extension stage number setting connector of the extension base unit
is located under the IN side base cover.
First, loosen the upper and lower screws in the IN side base cover and
remove the base cover from the extension base unit.
(2) Insert the connector pin in the required extension number location of the
connector (PIN1) existing between the IN and OUT sides of the extension
cable connector.
OUT
POINT
(1) Set the extension stage number setting connector to any of numbers 1 to
7 in ascending order.
If two or more modules have the same number or any module has no
setting, for example, false input and output will occur.
(2) If there are Q5 B/Q6 B and QA1S6 B extension base units, first set the
extension stage numbers of the Q5 B/Q6 B's. (The Q00J/Q00/Q01CPU
or Q12PH/Q25PHCPU cannot use the QA1S6 B.)
Example: When there are a total of seven extension base units, four
Q68B's and three QA1S68B's, set numbers 1 to 4 to the Q68B's
and numbers 5 to 7 to the QA1S68B's.
For the extension base connection sequence, connect the
Q5 B/Q6 B's, then connect the QA1S6 B's.
38
(3) Mount the base cover to the extension base unit and tighten the base
cover screw.
(Tightening torque: 36 to 48Nxcm)
Holding the ferrite core may cause the cable to open within the connector.
Also, if the ferrite core is shifted, the characteristic will change. When
handling the cable, take care not to shift the ferrite core positions.
39
(2) Connecting of extension cable
POINT
When connecting an extension base unit to the main base unit with an
extension cable, always plug the OUT side connector of the main base unit
and the IN side connector of the extension base unit with an extension
cable. The system will not operate properly if the extension cable is
connected in the form of IN to IN, OUT to OUT or IN to OUT.
When connecting two or more extension base units, plug the OUT side
connector of the first extension base unit and the IN side connector of the
second extension base unit with an extension cable.
(a) To connect an extension cable to the main base unit, remove the
portion under the OUT characters on the base cover with a tool such
as a flat-blade screwdriver (5.5 75, 6 100). This also applies to a
case where an extension cable is connected to the OUT side
connector of the extension base unit.
When plugging the extension cable to the Q00JCPU, remove the
cover of the extension cable connector by hand.
OUT side of extension
base unit
Main base unit
OUT IN OUT
Base cover
(b) To connect the extension cable to the next extension base unit,
remove the seal applied under the IN characters on the base cover.
IN side of extension
base unit
IN OUT
Seal
40
(c) When plugging the extension cable to any base unit, hold the
connector part of the extension cable.
(d) After fitting the extension cable, always tighten the extension cable
connector fixing screws.
(Tightening torque: 20Nxcm)
41
4.2 General Safety Requirements
42
DANGER z When connecting a peripheral device to the CPU
module or connecting a personal computer or the like to
the special function module to exercise control (data
change) on the running PLC, configure up an interlock
circuit in the sequence program to ensure that the
whole system will always operate safely.
Also before exercising other control (program change,
operating status change (status control)) on the running
PLC, read the manual carefully and fully confirm safety.
Especially for the above control on the remote PLC
from an external device, an immediate action may not
be taken for PLC trouble due to a data communication
fault. In addition to configuring up the interlock circuit in
the sequence program, corrective and other actions to
be taken as a system for the occurrence of a data
communication fault should be predetermined between
the external device and CPU module.
z Do not bunch the control wires or communication
CAUTION cables with the main circuit or power wires, or install
them close to each other. They should be installed 100
mm (3.94 inch) or more from each other.
Not doing so could result in noise that would cause
erroneous operation.
z When controlling items like lamp load, heater or
solenoid valve using an output module, large current
(approximately ten times greater than that present in
normal circumstances) may flow when the output is
turned OFF to ON. Take measures such as replacing
the module with one having sufficient rated current.
When the PLC power supply is switched ON to OFF, proper output of the
control target may not be provided temporarily due to differences in delay time
and starting time between the PLC power supply and the external power supply
for control target (especially DC).
For example, if the external power supply for control target is switched on in a
DC output module and the PLC power supply is then switched on, the DC
output module may provide false output instantaneously at power-on of the
PLC. Therefore, it is necessary to make up a circuit that can switch on the PLC
power supply first.
Also, an abnormal operation may be performed if an external power supply fault
or PLC failure takes place.
To prevent any of these abnormal operations from leading to the abnormal
operation of the whole system and in a fail-safe viewpoint, areas which can
result in machine breakdown and accidents due to abnormal operations (e.g.
emergency stop, protective and interlock circuits) should be constructed outside
the PLC. The following page gives examples of system designing in the above
viewpoint.
43
(1) System design circuit example (when not using ERR contact of power
supply module/for Q00JCPU)
POWER SUPPLY FOR AC/DC
POWER FOR AC
SUPPLY Input switched
when power
supply TRANSFORMER
TRANSFORMER established. FUSE FUSE
FUSE
CPU module DC
CPU module POWER
SM52 SUPPLY
SM52 Ym
Ym RUN/STOP circuit (-)(+)
interlocked with RA1 SM403
SM403 Yn
Yn (run monitor relay) FUSE
XM Set time for DC
TM
START PROGRAM power supply to
TM be established.
SW MC1 NO M10
RA1 NO
MC M10
MC STOP SW START PROGRAM
INPUT MODULE SW RA1
MC
MC STOP
OUTPUT MODULE SW
Low battery alarm RA2
Ym (Lamp or buzzer) RA2 Voltage relay is
L XM
recommended
RA1 switched ON by
Yn SM403
RA1
(run monitor relay)
OUTPUT MODULE Low battery alarm
OUTPUT MODULE MC (Lamp or buzzer)
Power to output Ym
equipment switched L ON when run by
MC
OFF when the STOP Yn SM403
RA1
signal is given.
MC2 In the case of an
MC1
emergency stop or a OUTPUT MODULE MC MC
MC1 stop caused by a limit
MC2
switch. Power to output
Interlock circuits as equipment
necessary. switched OFF
Provide external MC2 when the STOP
MC1
interlock circuits for signal is given.
conflicting operations, MC1
MC2 In the case of an
such as forward rotation
emergency stop
and reverse rotation,
or a stop caused
and for parts that could
by a limit switch.
damage the machine or
cause accidents if no
interlock were used.
The power-ON procedure is as follows:
For AC For AC/DC
1) Switch power ON. 1) Switch power ON.
2) Set CPU to RUN. 2) Set CPU to RUN.
3) Turn ON the start switch. 3) When DC power is established, RA2 goes ON.
4) When the magnetic contactor (MC) comes 4) Timer (TM) times out after the DC power reaches
on, the output equipment is powered and 100%. (The TM set value should be the period of
may be driven by the program. time from when RA2 goes ON to the
establishment of 100% DC voltage. Set this value
to approximately 0.5 seconds.)
5) Turn ON the start switch.
6) When the magnetic contactor (MC) comes on,
the output equipment is powered and may be
driven by the program. (If a voltage relay is used
at RA2, no timer (TM) is required in the program.)
44
(2) System design circuit example (when using ERR contact of power supply
module)
POWER SUPPLY
FOR AC/DC
START M10
PROGRAM
SW RA1
MC
MC STOP RA3
SW
RA2
RA2 Voltage relay is recommended
XM
OUTPUT MODULE
Ym Low battery alarm
L
(Lamp or buzzer)
Yn
RA1
POWER SUPPLY
OFF at stop error from ERR
MODULE ERR
RA3
Interlock circuits as
necessary.
Provide external OUTPUT MODULE
MC MC
interlock circuits for
conflicting operations, Power to output equipment
such as forward switched OFF when ERR
rotation and reverse contact turns OFF.
rotation, and for parts MC2 In the case of an emergency
MC1
that could damage stop or a stop caused by a
the machine or cause MC1 limit switch.
MC2
accidents if no
interlock were used.
The power-ON procedure is as follows:
For AC/DC
1) Switch power ON.
2) Set CPU to RUN.
3) When DC power is established, RA2 goes ON.
4) Timer (TM) times out after the DC power reaches 100%. (The TM set value should be the period of
time from when RA2 goes ON to the establishment of 100% DC voltage. Set this value to
approximately 0.5 seconds.)
5) Turn ON the start switch.
6) When the magnetic contactor (MC) comes on, the output equipment is powered and may be driven
by the program. (If a voltage relay is used at RA2, no timer (TM) is required in the program.)
45
(3) Fail-safe measures against failure of the PLC
Failure of a CPU module or memory can be detected by the self-diagnosis
function. However, failure of I/O control area may not be detected by the
CPU module.
In such cases, all I/O points turn ON or OFF depending on a condition of
problem, and normal operating conditions and operating safety cannot
sometimes be maintained.
Though Mitsubishi PLCs are manufactured under strict quality control,
they may cause failure or abnormal operations due to unspecific reasons.
To prevent the abnormal operation of the whole system, machine
breakdown, and accidents, fail-safe circuitry against failure of the PLC
must be constructed outside the PLC.
Examples of a system and its fail-safe circuitry are described below:
<System example>
Output
Power Input Input Input Input Output Power Output Output Output 16
CPU 16 16 16 16 16 16 points Vacant
supply supply 16 16
module points points points points points Y80
module module points points points
Y8F
*1: The output module for fail-safe purpose should be loaded in the last slot
of the system. (Y80 to Y8F in the above system.)
Y80 Y8F L
24V
0.5s 0.5s
- +
0V
24VDC
CPU module Output module
T1 T2
*2
MC
*2: Y80 repeats turning ON and then OFF at 0.5 second intervals.
Use a no-contact output module (transistor in the example shown above).
46
4.3 Power Supply Wiring
This section provides instructions for wiring the power supply.
47
(1) Separate the PLC's power supply line from the lines for I/O devices and
power devices as shown below.
When there is much noise, connect an insulation transformer.
Insulation
PLC power
supply transformer
Main power supply
200VAC PLC
T1
I/O power supply
I/O devices
Main circuit supply
Main circuit device
(2) Do not connect the 24VDC outputs of two or more power supply modules
in parallel and supply power to one I/O module.
Parallel connection will damage the power supply modules.
Power supply
I/O module
module
Power supply
I/O module
DC24V
module
Power supply
module
DC24V
External
power supply
DC24V
AC PLC
I/O devices
E2
POINT
(1) Separate the ground of the surge absorber for lightening (E1) from that of
the PLC (E2).
(2) Select a surge absorber for lightening whose power supply voltage does
no exceed the maximum allowable circuit voltage even at the time of
maximum power supply voltage elevation.
48
(5) The following diagram shows the wiring example of power lines,
grounding lines, etc. to the main and extension base units.
Main base unit
100/110VAC (Q38B)
AC Q61P-A1 CPU
module
Fuse
ERR
AC
DC 24VDC FG
LG
INPUT
100-120VAC
Connect to 24VDC terminals
of I/O module that requires
24VDC internally. Extension base unit
(Q68B)
Extension cable Q61P-A1 I/O
ERR *1
FG
100VAC LG
INPUT
100-120VAC
Ground wire
Grounding
POINT
2
(1) Use the thickest possible (max. 2 mm (14 AWG)) wires for the 100/200
VAC and 24 VDC power cables. Be sure to twist these wires starting at
the connection terminals. To prevent a short-circuit should any screws
loosen, use solderless terminals with insulation sleeves.
(2) When the LG terminals and FG terminals are connected, be sure to
ground the wires. Do not connect the LG terminals and FG terminals to
anything other than ground. If LG terminals and FG terminals are
connected without grounding the wires, the PLC may be susceptible to
noise. In addition, since the LG terminals have potential, the operator may
receive an electric shock when touching metal parts.
(3) *1 Error output through the ERR terminal of the power supply module on
the extension base is not available. For error output, use the ERR
terminal of the power supply module on the main base.
49
4.4 Part Names and Settings of Q00J/Q00/Q01CPU
4.4.1 Part names and settings
(1) Q00JCPU
Front face
1) 4) 5) 6)
OUT
2)
12) 13)
POWER
OUT RUN
ERR
3)
BAT.
RESET RUN
STOP
50
No. Name Application
5) RUN LED Displays the operating status of the CPU module.
ON :During operation in "RUN" mode.
OFF :During a stop in "STOP" mode or when the errorwhose
occurrence stops operation is detected.
Flicker :When parameters/program is written during STOP and the
RUN/STOP/RESET switch is moved from "STOP" to "RUN".
To turn ON the RUN LED after writing the program, carry out the
following steps.
• Move the RUN/STOP/RESET switch from "RUN" to "STOP" to
"RUN".
• Perform reset with the RUN/STOP/RESET switch.
• Power ON the PLC again.
To turn ON the RUN LED after writing the parameters, carry out
the following steps.
• Perform reset with the RUN/STOP/RESET switch.
• Power ON the PLC again.
(If the RUN/STOP/RESET switch is moved from "STOP" to
"RUN" to "STOP" to "RUN" after changing the parameter values,
the new values are not reflected on the parameters related to the
intelligent function module, such as the network parameters.)
6) ERR. LED ON :When the self-diagnostic error that will not stop operation is
detected.
• When continuation of operation at error detection is set in the
parameter.
• When the annunciator (F) is turned ON by the SET/OUT
instruction.
OFF :Normal
Flicker :When the error whose occurrence stops operation is detected.
When reset operation is performed with the RUN/STOP/RESET
switch.
7) Module Connector used for loading an I/O or intelligent function module.
connector To the connector of the spare space where no module is mounted, fit the
accessory connector cover or QG60 blank cover module to prevent dust
from entering.
8) DIN rail adaptor Holes for mounting a DIN rail adaptor.
mounting holes
9) FG terminal Ground terminal connected with the shield pattern of the printed circuit
board.
10) LG terminal Power filter ground having a half potential of the input voltage.
11) Power input Power input terminals for connection of a 100VAC to 200VAC power
terminals supply.
12) Battery Backup battery for use of the program memory, standard RAM and
power failure compensation function.
13) Battery fixing Hook for holding the battery.
hook
14) Battery For connection of the battery lead wires.
connector pin (When shipped from the factory, the lead wires are disconnected from
the connector to prevent the battery from consuming.)
15) RS-232C Connector for connection of a peripheral device.
connector *1 Can be connected by the RS-232 connection cable (QC30R2).
16) RUN/STOP/RES RUN :Executes sequence program operation.
ET switch STOP :Stops sequence program operation.
RESET :Performs hardware reset, operation error reset, operation
initialization or like. (Refer to Section 4.4.3 for details of reset
operation.)
*1 : When normally connecting a cable to the RS-232 connector, clamp the cable to prevent it
from coming off due to the dangling, moving or careless pulling of the cable.
Q6HLD-R2 type RS-232 Connector Disconnection Prevention Holder is available as a
clamp for RS-232 connector.
51
(2) Q00CPU, Q01CPU
RUN 2)
ERR.
3)
5)
6)
7)
BAT.
RESET RUN
PULL
8)
STOP
RS-232
9)
4)
Side face
10)
11)
52
No. Name Application
1) Module fixing hook Hook used to fix the module to the base unit.
(Single-motion installation)
2) RUN LED Displays the operating status of the CPU module.
ON :During operation in "RUN" mode.
OFF :During a stop in "STOP" mode or when the errorwhose
occurrence stops operation is detected.
Flicker :When parameters/program is written during STOP and the
RUN/STOP/RESET switch is moved from "STOP" to "RUN".
To turn ON the RUN LED after writing the program, carry out
the following steps.
• Move the RUN/STOP/RESET switch from "RUN" to "STOP" to
"RUN".
• Perform reset with the RUN/STOP/RESET switch.
• Power ON the PLC again.
To turn ON the RUN LED after writing the parameters, carry out
the following steps.
• Perform reset with the RUN/STOP/RESET switch.
• Power ON the PLC again.
(If the RUN/STOP/RESET switch is moved from "STOP" to
"RUN" to "STOP" to "RUN" after changing the parameter values,
the new values are not reflected on the parameters related to
the intelligent function module, such as the network parameters.)
3) ERR. LED ON :When the self-diagnostic error that will not stop operation is
detected.
• When continuation of operation at error detection is set in the
parameter.
• When the annunciator (F) is turned ON by the SET/OUT
instruction.
OFF :Normal
Flicker :When the error whose occurrence stops operation is detected.
When reset operation is performed with the RUN/STOP/RESET
switch.
4) Module loading Used to mount the module to the base unit.
lever
5) Battery Backup battery for use of the program memory, standard RAM and
power failure compensation function.
6) Battery fixing hook Hook for holding the battery.
7) Battery connector For connection of the battery lead wires.
pin (When shipped from the factory, the lead wires are disconnected from
the connector to prevent the battery from consuming.)
8) RUN/STOP/RESET RUN :Executes sequence program operation.
switch STOP :Stops sequence program operation.
RESET :Performs hardware reset, operation error reset, operation
initialization or like. (Refer to Section 4.5.3 for details of reset
operation.)
9) RS-232C Connector for connection of a peripheral device.
connector *1 Can be connected by the RS-232 connection cable (QC30R2).
10) Module fixing Hole for the screw used to fix to the base unit. (M3 12 screw)
screw hole
11) Module fixing latch Latch used to fix to the base unit.
*1 : When normally connecting a cable to the RS-232 connector, clamp the cable to prevent it
from coming off due to the dangling, moving or careless pulling of the cable.
Q6HLD-R2 type RS-232 Connector Disconnection Prevention Holder is available as a
clamp for RS-232 connector.
53
4.4.2 Switch operation after writing program
Program can be written to the CPU module during STOP or RUN.
(1) When you write a program during STOP of the CPU module
When you write a program during STOP of the CPU module, operate the
switch in the following procedure.
1) RUN/STOP/RESET switch: STOP
RUN LED: OFF CPU module STOP status to Program write
2) RUN/STOP/RESET switch: Perform reset. (Refer to Section 4.4.3)
3) RUN/STOP/RESET switch: STOP to RUN
RUN LED: ON CPU module RUN status
(2) When you write a program during RUN
When you write a program during RUN of the CPU module, you need not
operate the switch.
POINT
(1) The CPU module will not go into the RUN status if you move the
RUN/STOP/RESET switch to RUN immediately after writing a program in
the STOP status of the CPU module. After writing a program, perform
reset operation with the RUN/STOP/RESET switch, then move the
RUN/STOP/RESET switch to RUN to set the CPU module into the RUN
status.
(Refer to Section 4.4.3 for reset operation.)
(2) To place the CPU module in the RUN status without resetting, move the
RUN/STOP/RESET switch from STOP to RUN to STOP to RUN.
After the second motion of STOP to RUN, the CPU module goes into the
RUN status.
(3) The program written by online program correction during boot operation is
written to the program memory
After making online program correction, also write the program to the
standard ROM of the boot source memory. If you forget to write the
program to the standard ROM, the old program will be executed at the
next boot operation.
(For details of boot operation, refer to the Basic Model QCPU (Q Mode)
User's Manual (Function Explanation, Program Fundamentals).)
54
4.4.3 Reset operation
For the Q00J/Q00/Q01CPU, the RUN/STOP/RESET switch of the CPU module
is used to switch between the "RUN status" and "STOP status" and to perform
"RESET operation".
When using the RUN/STOP/RESET switch to reset the CPU module, moving
the RUN/STOP/RESET switch to the reset position will not reset it immediately.
POINT
Hold the RUN/STOP/RESET switch in the RESET position until reset
processing is complete (the flickering ERR. LED goes off).
If you release your hand from the RUN/STOP/RESET switch during reset
processing (while the ERR. LED is flickering), the switch will return to the
STOP position and reset processing cannot be completed.
START
RESET RUN
RUN/STOP/
STOP
RESET switch
Flickers.
Goes off.
RESET RUN
RUN/STOP/
STOP Releasing your hand from the RUN/STOP/RESET
RESET switch
switch returns it to the STOP position.
END
55
4.4.4 Latch clear operation
To execute latch clear, perform remote latch clear operation using GX
Developer. Latch clear cannot be executed by operating the switches of the
CPU module.
POINT
(1) The invalid range of latch clear can be set device-by-device by making
device setting in the parameter mode.
(2) For remote latch clear operation using GX Developer, refer to the
operating manual of GX Developer.
56
4.5 Part Names and Settings of Q02 (H) /Q06H/Q12H/Q25H/Q12PH/Q25PHCPU
4.5.1 Part names and settings
This section explains the names and settings of the module.
Front face With front cover open
Q02HCPU
1)
MODE 2) 9)
MODE
RUN
RUN
ERR.
ERR.
USER
3) USER
BAT. BAT.
BOOT 4) BOOT
ON SW
5) 1
2
6) 10)
3
4
13)
5
7) STOP RUN
14)
RESET L CLR
PULL 15)
USB
11) *1
RS-232 12)
8)
Side face
16)
17)
19)
18)
57
No. Name Application
Hook used to fix the module to the base unit.
1) Module fixing hook
(Single-motion installation)
Displays the mode of the CPU module.
ON (green) : Q mode
2) Mode LED ON (orange) : A mode
Flicker (green) : Mandatory ON/OFF of external input/output
registered
Displays the operating status of the CPU module.
ON : During operation in "RUN" mode.
OFF : During a stop in "STOP" mode or detection of error
whose occurrence stops operation.
Flicker : When parameter/program is written at STOP and
RUN/STOP switch is changed from "STOP" to "RUN".
To turn ON the RUN LED after writing the program,
carry out the following steps.
y Set the RUN/STOP switch from "RUN" "STOP"
"RUN".
3) RUN LED
y Reset with the RESET/L.CLR switch.
y Restart the PLC power.
To turn ON the RUN LED after writing the parameters,
carry out the following steps.
y Reset with the RESET/L.CLR switch.
y Restart the PLC power.
(If the RUN/STOP switch is set from "RUN" "STOP"
"RUN" after changing the parameters, the
parameters related to the intelligent function module,
such as the network parameters, will not be reflected.)
ON : Self-diagnostic error (except battery error) is detected
and operation will not stop.
(When operation continued at error detection is set in
the parameter)
4) ERR. LED
OFF : Normal
Flicker: Detection of error whose occurrence stops operation.
When automatic writing to standard ROM is completed
normally. (BOOT LED also flickers.)
ON : Error detected by CHK instruction or annunciator ON
5) USER LED OFF : Normal
Flicker : Execution of latch clear
ON : Battery error occurs due to reduction in battery
6) BAT. LED voltages of CPU module and memory card.
OFF : Normal
ON : Start of boot operation
OFF : Non-execution of boot operation
7) BOOT LED
Flicker: When automatic writing to standard ROM is
completed normally. (ERR. LED also flickers.)
Module loading
8) Used to mount the module to the base unit.
lever
Memory card
9) Used to eject the memory card from the CPU module.
EJECT button
Memory card Connector used to mount the memory card to the CPU
10)
loading connector module.
58
No. Name Application
Connector for connection with USB-compatible peripheral
device
11) USB connector*2 (Connector type B)
Can be connected by USB-dedicated cable.
Not available for Q02CPU.
Connector for connection with a peripheral device.
12) RS-232 connector*2
Can be connected by RS-232 connection cable (QC30R2).
Used to set the items for operation of the CPU module.
For system protection and parameter-valid drive functions, refer
to the User's Manual (Function Explanation, Program
Fundamentals) of the CPU module used.
SW1 : Used to set system protection. Batch-inhibits write and
control directives to the CPU module. (Shipped in OFF
DIP switches
position)
OFF : No protection
ON SW ON : Protection
1 SW2, SW3: Used to specify parameter-valid drive. (Both SW2
13) 2
and SW3 are shipped in OFF position)
SW2 SW3 Parameter Drive
3
OFF OFF Program memory (Drive 0)
4 ON OFF SRAM card (Drive 1)
5 OFF ON Flash card/ATA card (Drive 2)
ON ON Standard ROM (Drive 4)
Note: Parameters cannot be stored in standard RAM (Drive 3).
SW4: Must not be used. Normally OFF.
(Shipped in OFF position)
SW5: Must not be used. Normally OFF.
(Shipped in OFF position)
RUN : Executes sequence program operation.
14) RUN/STOP switch
STOP: Stops sequence program operation.
RESET: Used to perform hardware reset, operation fault rest,
operation initialization, etc.
If this switch is left in the RESET position, the whole
system will be reset and the system will not operate
RESET/L.CLR properly. After performing reset, always return this
15)
switch switch to the neutral position.
L.CLR : Used to turn "OFF" or "zero" all data in the parameter-
set latch area.
Used to clear the sampling trace and status latch
registration.
Module fixing screw
16) Hole for the screw used to fix to the base unit. (M3 12 screw)
hole
17) Module fixing latch Latch used to fix to the base unit.
For connection of battery lead wires.
Battery connector (When shipped from the factory, the lead wires are
18)
pin disconnected from the connector to prevent the battery from
consuming.)
Backup battery for use of program memory, standard RAM and
19) Battery
power failure compensation function.
*2 : When normally connecting a cable to the USB connector or RS-232 connector, clamp the
cable to prevent it from coming off due to the dangling, moving or carelessly pulling of the
cable.
The Q6HLD-R2 type Connector Disconnection Prevention Holder is available as a clamp
for RS232 connector.
59
4.5.2 Switch operation after writing program
(1) When you write a program during STOP of CPU module
When you write a program during STOP of the CPU module, operate the
switches in the following procedure.
(a) RUN/STOP switch: STOP
RUN LED : OFF ............... CPU module STOP status to Program write
(b) RESET/L.CLR switch: Move to RESET once and return to the original
neutral position.
RUN/STOP switch : STOP to RUN
RUN LED : ON ................. CPU module RUN status
(2) When you write a program during RUN
When you write a program during RUN of the CPU module, do not
operate the switch.
POINT
(1) The CPU module will not go into the RUN status if you move the
RUN/STOP switch to RUN immediately after writing a program in the
STOP status of the CPU module.
After writing a program, perform rest with the RESET/L.CLR switch, then
move the RUN/STOP switch to RUN to set the CPU module to the RUN
status.
(2) If you want to set the CPU module into the RUN status without resetting,
move the RUN/STOP switch from STOP to RUN to STOP to RUN.
After the second motion of STOP to RUN, the CPU module goes into the
RUN status.
60
4.5.4 Mounting and removing memory card during power-on
(1) When removing the memory card while power is on
(a) Using the sequence program or testing of the GX Developer, turn on
the special relay "SM609".
(b) Make sure that the special relays "SM604", "SM605" turned off by
monitoring the GX Developer.
(c) Remove the memory card.
POINT
Note that if you do not follow the above procedure, the data within the
memory card may be corrupted.
If the CPU module operation at parameter error occurrence has been set to a
stop, the CPU module stops operation due to the occurrence of "ICM. OPE.
ERROR".
(2) When installing the memory card while power is on
(a) Mounting memory card
POINT
Note that after mounting the memory card, remounting processing is
performed, increasing the scan time to a maximum of several 10 ms.
(b) Store the set parameters and programs to be booted in the memory
card.
61
(2) Operation with CPU module (automatic write to standard ROM)
(a) Turn the PLC power OFF.
(b) Mount the memory card containing the parameters and program to be
booted into the CPU module.
(c) Set the parameter valid drive to the mounted memory card using the
CPU module DIP switches.
y When SRAM card is mounted ................SW2: ON, SW3: OFF
y When Flash/ATA card is mounted ..........SW2: OFF, SW3: ON
(d) Turn the PLC power ON.
Boot the file designated in the memory card into the program memory,
and after booting is completed, write the contents of the program
memory into the standard ROM.
(e) When automatic write to standard ROM is completed, the "BOOT
LED" will flicker, and the CPU module will stop with an error.
(f) Turn the PLC power OFF.
(g) Remove the memory card, and set the parameter valid drive to the
standard ROM with the CPU module DIP switches.
y Standard ROM .......................................SW2: ON, SW3: ON
(3) When the PLC power is turned ON, the data will be booted from the
standard ROM to the program memory, and actual operation will be
possible.
62
4.6 Part Names of Power Supply Modules
(1) Q61P-A1, Q61P-A2, Q62P, Q63P, Q64P, Q61SP
(See section 4.4.1 for part names of power supply of Q00JCPU.)
13) 1) 13) 1)
POWER
12) Q61P-A2 POWER
12)
INPUT INPUT
100-120VAC 200-240VAC
50/60Hz 105VA 50/60Hz 105VA
OUTPUT 5VDC 6A OUTPUT 5VDC 6A
ERR.
L
2) ERR.
L
2)
24VDC 0.5A + - 24VDC 0.5A + -
(FG)
3) (FG)
3)
(LG)
4) (LG)
4)
INPUT
100-120VAC
N
5) INPUT
200-240VAC
N
6)
L L
Q61P-A2
Q62P POWER
12) Q63P POWER
12)
INPUT INPUT
100-240VAC 24VDC
50/60Hz 105VA MAX 45W
OUTPUT 5VDC 3A 24VDC 0.6A OUTPUT 5VDC 6A
10) ERR.
+24V
L
2) ERR.
L
2)
+ - 24VDC 0.5A + -
24G
24VDC 0.5A
(FG)
3) (FG)
3)
(LG)
4) (LG)
4)
INPUT
100-240VAC
N
7) +24V
INPUT 24VDC
8)
L 24G
Q62P Q63P
INPUT Q61SP
INPUT 100-240VAC
50/60Hz 40VA
100-120/200-240VAC OUTPUT 5VDC 2A
2)
ERR.
L
2) L
+ -
24VDC 0.5A + -
(FG)
3) (FG)
3)
(LG)
4) (LG)
4)
INPUT
100-120/200-240VAC
N
9) N
7)
L
L
INPUT
100-
240V
Q64P AC MITSUBISHI
63
No. Name Application
1) POWER LED 5VDC power indicator LED
Turned OFF (opened) when a stop error occurs in the CPU
2) ERR terminals module. Normally off when mounted in an extension base
unit.
Ground terminal connected to the shield pattern of the printed
3) FG terminal
circuit board.
Grounding for the power supply filter. The potential of Q61P-
4) LG terminal A1, Q61P-A2, Q62P, Q64P and Q61SP terminal is 1/2 of the
input voltage
Power input
5) Used to connect a 100VAC power supply.
terminals
Power input
6) Used to connect a 200VAC power supply.
terminals
Power input
7) Used to connect a 100VAC to 200VAC power supply.
terminals
Power input
8) Used to connect a 24VDC power supply.
terminals
Power input
9) Used to connect a 100VAC/200VAC power supply.
terminals
Used to supply 24VDC power to inside the output module
10) +24V, 24G terminals
(using external wiring).
11) Terminal screw M3.5 7
12) Terminal cover Protective cover of the terminal block
Used to fix the module to the base unit. M3 12 screw (user-
13) Module fixing screw
prepared) (Tightening torque : 36 to 48Nxcm)
14) Module loading lever Used to mount the module into the base unit.
POINTS
(1) The Q61P-A1 is dedicated for inputting a voltage of 100 VAC. Do not input a voltage of
200 VAC into it or trouble may occur on the Q61P-A1.
Power Supply power voltage
module type 100VAC 200VAC
Power supply module causes
Q61P-A1 Operates normally.
trouble.
Power supply module does not
cause trouble.
Q61P-A2 Operates normally.
CPU module cannot be
operated.
(2) Q64P automatically switches the input range 100VAC/200VAC.
Therefore, it is not compatible with the intermediate voltage (133VAC to 169VAC).
The CPU module may not work normally if the above intermediate voltage is applied.
(3) Ensure that the earth terminals LG and FG are grounded.
64
(2) A1S61PN, A1S62PN, A1S63P
9) 9)
MELSECA1S61PN MELSECA1S62PN
POWER
1) POWER
1)
MITSUBISHI MITSUBISHI
8) 8)
INPUT OUTPUT INPUT OUTPUT
100-240VAC 5VDC 5A 100-240VAC 5VDC 3A
105VA 105VA 24VDC 0.6A
50 / 60Hz 50 / 60Hz
NC +24V
NC 2) 24G
3) (FG)
3) (FG)
4) (LG)
4) (LG)
INPUT INPUT
5) 100-240VAC 5) 100-240VAC
A1S61PN A1S62PN
7) 7)
A1S61PN A1S62PN
9)
MELSECA1S63P
POWER
1)
MITSUBISHI
8)
INPUT OUTPUT
DC15.6 31.2V DC 5V 5A
NC
NC
3) FG
NC
NC
4) LG
+24V
6) INPUT
24G
7)
A1S63P
No. Name Application
1) POWER LED 5VDC power indicator LED
Used to supply 24VDC power to inside of the output module
2) +24V, 24G terminals
(using external wiring).
Ground terminal connected to the shield pattern of the printed
3) FG terminals
circuit board.
Grounding for the power supply filter. The potential of
4) LG terminals
A1S61PN or A1S62PN terminal is 1/2 of the input voltage.
5) Power input terminals Used to connect a 100VAC to 200VAC power supply.
6) Power input terminals Used to connect a 24VDC power supply.
7) Terminal screw Protective cover of the terminal block
8) Terminal cover Protective cover of the terminal block
Used to fix the module to the base unit.
9) Module fixing screw
(M4 screw, tightening torque : 59 to 88Nxcm)
POINT
(1) Do not wire the terminal which is printed NC on the terminal block.
(2) Be sure to ground the terminals LG and FG to the protective ground
conductor.
65
5. Specifications and Connections of I/O Modules
66
5.1 Input Modules
5.1.1 Specifications of input modules
Type
QX10 QX28
Item
Input form AC input
Number of input points 16 points 8 points
Rated input voltage, 100 to120V AC (+10%/-15%) 100 to 240V AC (+10%/-15%)
frequency 50/60Hz ( 3Hz) 50/60Hz ( 3Hz)
Approx. 17mA (200V AC, 60Hz),
Approx. 8mA (100V AC, 60Hz) Approx. 14mA (200V AC, 50Hz),
Rated input current
Approx. 7mA (100V AC, 50Hz) Approx. 8mA (100V AC, 60Hz),
Approx. 7mA (100V AC, 50Hz)
ON voltage/ON current 80V AC or more/5mA or more (50Hz, 60Hz)
OFF voltage/OFF current 30V AC or less/1.7mA or less (50Hz, 60Hz)
Number of simultaneously
100% (110V AC) 100% (240V AC)
input points
60% (132V AC) 87.5% (264V AC)
(Simultaneous ON ratio)
Response OFF to ON 15ms or less (100V AC, 60Hz) 10ms or less (100V AC, 60Hz)
time ON to OFF 20ms or less (100V AC, 60Hz)
Writing method for 16 points/common 8 points/common
common (Common terminal: TB17) (Common terminal: TB17)
Number of occupied I/O
16 points/common (Common terminal:TB17)
points
External connection 18-point terminal block (M3 x 6 screw)
5 V DC internal current
50mA (TYP. all points ON)
consumption
For all modules, the following is applied. Isolation method: Photocoupler isolation
Input display: LED display
67
Type
QX40 QX40-S1
Item
Input form DC input (positive common type)
Number of input points 16 points
Rated input voltage 26V DC (+ 20%/-15%, ripple ratio within 5%)
Rated input current Approx. 4mA Approx. 6mA
ON voltage/ON current 19V or more/3mA or more 19V or more/4mA or more
OFF voltage/OFF current 11V or less/1.7mA or less
Number of simultaneous
input points (Simultaneous 100%
ON ratio)
OFF to ON 1ms/5ms/10ms/20ms/70ms or less
Response
(CPU module parameter setting) *1
time ON to OFF Initial setting is 10ms.
Writing method for
16 points/common (Common terminal:TB17)
common
Number of occupied I/O 16 points (I/O assignment is set as 16 points (I/O assignment is set as
points 16-point input module) 16-point high-speed input module)
External connection 18-point terminal block (M3 6 screw)
5V DC internal current
50mA (TYP. all points ON) 60mA (TYP. all points ON)
consumption
For all modules, the following is applied. Isolation method: Photocoupler isolation
Input display: LED display
*1: The response time of QX40-S1 is shown below. (Set with parameters of the CPU module. The
initial setting is 0.2ms.)
68
Type
QX41 QX41-S1
Item
Input form DC input (positive common type)
Number of input points 32 points
Rated input voltage 24V DC (+ 20%/-15%, ripple ratio within 5%)
Rated input current Approx. 4mA Approx. 6mA
ON voltage/ON current 19V or more/3mA or more
OFF voltage/OFF current 11V or less/1.7mA or less 9.5V or less/1.5mA or less
Number of simultaneous
input points (Simultaneous 60% (20 points/common)
ON ratio)
OFF to ON 1ms/5ms/10ms/20ms/70ms or less
Response
(CPU module parameter setting) *1
time ON to OFF Initial setting is 10ms.
Writing method for
32 points/common (Common terminal:B01, B02)
common
Number of occupied I/O 32 points (I/O assignment is set as 32 points (I/O assignment is set as
points 32-point input module) 32-point high-speed input module)
External connection 40-pin connector
5V DC internal current
75mA (TYP. all points ON)
consumption
For all modules, the following is applied. Isolation method: Photocoupler isolation
Input display: LED display
*1: The response time of QX41-S1 is shown below. (Set with parameters of the CPU module. The
initial setting is 0.2ms.)
69
Type
QX42 QX42-S1
Item
Input form DC input (positive common type)
Number of input points 64 points
Rated input voltage 24V DC (+ 20%/-15%, ripple ratio within 5%)
Rated input current Approx. 4mA
ON voltage/ON current 19V or more/3mA or more
OFF voltage/OFF current 11V or less/1.7mA or less 9.5V or less/1.5mA or less
Number of simultaneous
input points (Simultaneous 50% (16 points/common)
ON ratio)
Response OFF to ON 1ms/5ms/10ms/20ms/70ms or less
time ON to OFF (CPU module parameter setting) *1
Initial setting is 10ms.
Writing method for 32 points/common
common (Common terminal: 1B01, 1B02, 2B01, 2B02)
Number of occupied I/O 64 points (I/O assignment is set as 64 points (I/O assignment is set as
points 64-point input module) 64-point high-speed input module)
External connection 40-pin connector 2
5V DC internal current
90mA (TYP. all points ON)
consumption
For all modules, the following is applied. Isolation method: Photocoupler isolation
Input display: LED display
*1: The response time of QX42-S1 is shown below. (Set with parameters of the CPU module. The
initial setting is 0.2ms.)
70
Type
QX70 QX71 QX72
Item
Input form DC input (positive/negative common type)
Number of input points 16 points 32 points 64 points
5VDC 12VDC 5VDC 12VDC 5VDC 12VDC
(-15%/ (-15%/ (-15%/ (-15%/ (-15%/ (-15%/
Rated input voltage +20%, +20%, +20%, +20%, +20%, +20%,
ripple ratio ripple ratio ripple ratio ripple ratio ripple ratio ripple ratio
within 5%) within 5%) within 5%) within 5%) within 5%) within 5%)
Approx. Approx. Approx. Approx. Approx. Approx.
Rated input current
1.2mA 3.3mA 1.2mA 3.3mA 1.2mA 3.3mA
ON voltage/ON current 3.5V or more/1mA or more
OFF voltage/OFF current 1V or less/0.1mA or less
Number of simultaneous
input points 100%
(Simultaneous ON ratio)
Response OFF to ON 1ms/5ms/10ms/20ms/70ms or less (CPU module parameter setting)
time ON to OFF Initial setting is 10ms.
32 points/common
16 points/common 32 points/common
Writing method for (Common terminal:
(Common (Common terminal:
common 1B01, 1B02, 2B01,
terminal:TB17) B01, B02)
2B02)
16 points (I/O 32 points (I/O 64 points (I/O
Number of occupied I/O
assignment is set as assignment is set as assignment is set as
points
16-point input module) 32-point input module) 64-point input module)
18-point terminal block
External connection 40-pin connector 40-pin connector 2
(M3 6 screw)
5V DC internal current 55mA 70mA 85mA
consumption (TYP. all points ON) (TYP. all points ON) (TYP. all points ON)
For all modules, the following is applied. Isolation method: Photocoupler isolation
Input display: LED display
Type
QX80 QX81
Item
Input form DC input (negative common type)
Number of input points 16 points 32 points
Rated input voltage 24V DC (+ 20%/-15%, ripple ratio within 5%)
Rated input current Approx. 4mA
ON voltage/ON current 19V or more/3mA or more
OFF voltage/OFF current 11V or less/1.7mA or less
Number of simultaneous
input points 100% 60% (20 points/common)
(Simultaneous ON ratio)
Response OFF to ON 1ms/5ms/10ms/20ms/70ms or less (CPU module parameter setting)
time ON to OFF Initial setting is 10ms.
Writing method for 16 points/common 32 points/common
common (Common terminal:TB18) (Common terminal: 17,18, 36)
Number of occupied I/O 16 points (I/O assignment is set as 32 points (I/O assignment is set as
points 16-point input module) 32-point input module)
18-point terminal block
External connection 37-pin D sub-connector
(M3 6 screw)
5V DC internal current
50mA (TYP. all points ON) 75 (TYP. all points ON)
consumption
71
5.1.2 Input module connection diagram
Type Rated input voltage Type Rated input voltage
(1) (2)
QX10 100 to 200VAC QX28 100 to 240VAC
1 X00
X01
2 X02
X03 3 X00
4 X04 1
X05 5 Empty 2 X01
6 X06 3
X07 7 Empty 4 X02
8 X08 5
X09 9 Empty 6 X03
10 X0A 7
X0B 11 Empty 8 X05
12 X0C 9
X0D 13 Empty 10 X05
14 X0E 11
X0F 15 Empty 12 X06
16 COM 13
17 Empty 14 X07
Empty 18 15
Empty 16 COM
17
Empty 18
72
Type Rated input voltage Type Rated input voltage
QX41 (6)
QX81 24VDC
QX41-S1
24VDC
(5) QX42 *1
QX42-S1
QX71
5/12VDC
QX72 *1
Module bottom
X00 X10
B20 A20 X00
X01 1
X01 X11 20
B19 A19 X02
X03 2
X02 X12 21
B18 A18 X04
X05 3
X03 X13 22
B17 A17 X06
X07 4
X04 X14 23
B16 A16 X08
X09 5
X05 X15 24
B15 A15 X0A
X0B 6
X06 X16 25
B14 A14 X0C
X0D 7
X07 X17 26
B13 A13 X0E
X0F 8
X08 X18 27
B12 A12 X10
X11 9
X09 X19 28
B11 A11 X12
X13 10
X0A X1A 29
B10 A10 X14
X15 11
X0B X1B 30
B9 A9 X16
X17 12
X0C X1C 31
B8 A8 X18
X19 13
X0D X1D 32
B7 A7 X1A
X1B 14
X0E X1E 33
B6 A6 X1C
X1D 15
X0F X1F 34
B5 A5 X1E
X1F 16
35
Empty B4 A4 Empty COM - +
COM 17
36
Empty B3 A3 Empty COM
Empty 18
- + COM 37
B2 A2 Empty
*3 19 Empty
COM *2
B1 A1 Empty
+ -
Module top
*1: For the QX42/QX42-S1/QX72, the above * 17 , 18 and 36 are connected internally.
diagram shows the first half 32 points (F).
The connections of the latter half 32 points
(L) are the same as those of the first half 32
points (F).
Regard X00 to X1F as X20 to X3F.
*2: B1 and B2 are connected internally.
*3: Negative and positive commons are both
applicable to QX71 and QX72.
73
5.2 Output Modules
5.2.1 Specifications of output modules
Type
QY10 QY18A
Item
Output form Contact output
Number of output points 16 points 8 points
24V DC, 2A (resistance load)/point;
Rated switching voltage, 24V DC, 2A (resistance load)/point;
240V AC, 2A (COS = 1)/point;
current 240V AC, 2A (COS = 1)/point
8A/common
Response OFF to ON 10ms or less
time ON to OFF 12ms or less
Surge suppressor None
Fuse None
Fuse blown display None
External Voltage
-
power supply Current
Writing method for 16 points/common
-
common (Common terminal:TB17)
Number of occupied I/O
16 points (I/O assignment is set as 16-point output module)
points
Protective function None
External connection 18-point terminal block (M3 6 screw)
5V DC internal current
430mA (TYP. all points ON) 240mA (TYP. all points ON)
consumption
For QY10 and QY18A, the following is applied.
Isolation method: Relay isolation
Output display: LED display
Type
QY22 QY40P
Item
Output form TRIAC output Transistor output (sink type)
Number of output points 16 points
Rated load voltage 100 – 240V AC (+20%/-15%) 12/24V DC (+20%/-15%)
Max. load current 0.6A/point, 4.8A/common 0.1A/point, 1.6A/common
OFF to ON 1ms + 0.5Hz or less 1ms or less
Response
1ms + 0.5Hz or less 1ms or less
time ON to OFF
(rated load, resistance load) (rated load, resistance load)
Surge suppressor CR absorber Zener diode
Fuse None
Fuse blown display None
12/24V DC
Voltage
External (+20%/-15%, ripple ratio within 5%)
-
power supply 10mA
Current
(at 24V DC, MAX all points ON)
Writing method for 16 points/common 16 points/common
common (Common terminal:TB17) (Common terminal:TB18)
Number of occupied I/O
16 points (I/O assignment is set as 16-point output module)
points
Protective function None Provided
External connection 18-point terminal block (M3 screw 6)
5V DC internal current
250mA (MAX. all points ON) 65mA (TYP. all points ON)
consumption
For QY22 and QY40P, the following is applied.
Isolation method: Photocoupler isolation
Output display: LED display
74
Type
QY41P QY42P
Item
Output form Transistor output (sink type)
Number of output points 32 points 64 points
Rated load voltage 12/24V DC (+20%/-15%)
Max. load current 0.1A/point, 2A/common
Response OFF to ON 1ms or less
time ON to OFF 1ms or less (rated load, resistance load)
Surge suppressor Zener diode
Fuse None
Fuse blown display None
External Voltage 12/24V DC (+20%/-15%, ripple ratio within 5%)
power supply Current 20mA (at 24V DC) 10mA (at 24V DC)/common
1632 points/common
Writing method for 32 points/common
(Common terminal:1A01, 1A02,
common (Common terminal:A01, A02)
2A01, 2A02)
Number of occupied I/O 32 points (I/O assignment is set as 64 points (I/O assignment is set as
points 32-point output module) 64-point output module)
Protective function Provided
External connection 40-pin connector 40-pin connector 2
5V DC internal current
105mA (TYP. all points ON) 150mA (TYP. all points ON)
consumption
For QY41P and QY42P, the following is applied.
Isolation method: Photocoupler isolation
Output display: LED display
Type
QY50 QY68A
Item
Transistor output (all points
Output form Transistor output (sink type)
independent, sink/source type)
Number of output points 16 points 8 points
Rated load voltage 12/24V DC (+20%/-15%) 5/12/24V DC (+20%/-15%)
Max. load current 0.5A/point, 4A/common 2A/point, 8A/module
OFF to ON 1ms or less 3ms or less
Response
1ms or less 10ms or less
time ON to OFF
(rated load, resistance load) (resistance load)
Surge suppressor Zener diode
6.7A (Not replaceable, blown fuse
Fuse None
capacity: 50A)
Provided (LED display for fuse
Fuse blown display blown, signal output to CPU None
module)
External 12/24V DC (+20%/-15%, ripple
Voltage
power ratio within 5%) -
supply Current 20mA (at 24V DC)
Writing method for 16 points/common
All points independent
common (Common terminal:TB18)
Number of occupied I/O
16 points (I/O assignment is set as 16-point output module)
points
Protective function None
External connection 18-point terminal block (M3 screw 6)
5V DC internal current
80mA (TYP. all points ON) 110mA (TYP. all points ON)
consumption
For QY50 and QY68A, the following is applied.
Isolation method: Photocoupler isolation
Output display: LED display
75
Type
QY70 QY71
Item
Output form Transistor output (sink type)
Number of output points 16 points 32 points
Rated load voltage 5/12V DC (+20%/-10%) 5/12V DC (+25%/-10%)
Max. load current 16mA/point, 256mA/common 16mA/point, 512mA/common
Response OFF to ON 0.5ms or less
time ON to OFF 0.5ms or less (resistance load)
Surge suppressor None
Fuse 1.6A (Not replaceable, blown fuse capacity: 50A)
Fuse blown display Provided (LED display for fuse blown, signal output to CPU module)
5/12V DC 5/12V DC
External Voltage
(+20%/-10%, ripple ratio within 5%) (+25%/-10%, ripple ratio within 5%)
power
90mA 170mA
supply Current
(at 24V DC, MAX all points ON) (at 24V DC)
Writing method for 16 points/common 32 points/common
common (Common terminal:TB18) (Common terminal: A01, A02)
Number of occupied I/O 16 points (I/O assignment is set as 32 points (I/O assignment is set as
points 16-point output module) 32-point output module)
Protective function None
18-point terminal block
External connection 40-pin connector
(M3 6 screw)
5V DC internal current
95mA (TYP. all points ON) 150mA (TYP. all points ON)
consumption
For QY70 and QY71, the following is applied.
Isolation method: Photocoupler isolation
Output display: LED display
Type
QY80 QY81P
Item
Output form Transistor output (source type)
Number of output points 16 points 32 points
Rated load voltage 12/24V DC (+20%/-15%)
Max. load current 0.5A/point, 4A/common 0.1A/point, 2A/common
Response OFF to ON 1ms or less
time ON to OFF 1ms or less (resistance load, resistance load)
Surge suppressor Zenor diode
6.7A (Not replaceable, blown fuse
Fuse None
capacity: 50A)
Provided (LED display for fuse
Fuse blown display blown, signal output to CPU None
module)
External Voltage 12/24V DC (+20%/-15%, ripple ratio within 5%)
power supply Current 20mA (at 24V DC) 40mA (at 24V DC)
Writing method for 16 points/common 32 points/common (Common
common (Common terminal:TB17) terminal: 17,18, 36)
Number of occupied I/O 16 points (I/O assignment is set as 32 points (I/O assignment is set as
points 16-point output module) 32-point output module)
Protective function None Provided
18-point terminal block
External connection 37-pin D sub-connector
(M3 6 screw)
5V DC internal current
80mA (TYP. all points ON) 95mA (TYP. all points ON)
consumption
For QY80 and QY81P, the following is applied.
Isolation method: Photocoupler isolation
Output display: LED display
76
5.2.2 Output module connection diagram
Type Rated load voltage Type Rated load voltage
(1) (2)
QY10 24VDC/240VAC QY18A 24VDC/240VAC
Y00
Y01 1 L Y00
L 2 Y02 External load Y00 1 L
Y03 3 L power supply 2 Y01
L 4 Y04 External load Y01 3 L
Y05 5 L power supply 4 Y02
L 6 Y06 External load Y02 5 L
Y07 7 L power supply 6 Y03
L 8 Y08 External load Y03 7 L
Y09 9 L power supply 8 Y04
L 10 Y0A External load Y04 9 L
Y0B 11 L power supply 10 Y05
L 12 Y0C External load Y05 11 L
Y0D 13 L power supply 12 Y06
L 14 Y0E External load Y06 13 L
Y0F 15 L power supply 14 Y07
L 16 COM External load External load Y07 15 L
17 power supply power supply 16
Empty 18 17 Empty
Empty 18
* The following diagram shows the external load * The following diagram shows the external load
power supply. power supply.
77
Type Rated load voltage Type Rated load voltage
(5) (6)
QY50 12/24VDC QY68A 5/12/24VDC
Y00
Y01 1 L
L 2 Y02 Y00
Y03 3 L Y00 1 L
L 4 Y04 2 Y01 Sink
Y05 5 L Y01 3 L
L 6 Y06 4 Y02
Y07 7 L Y02 5 L
L 8 Y08 6 Y03
Y09 9 L Y03 7 L
L 10 Y0A 8 Y04
Y0B 11 L Y04 9
L 12 Y0C L 10 Y05
Y0D 13 L Y05 11
L 14 Y0E L 12 Y06
Y0F 15 L Y06 13
L 16 12/24VDC L 14 Y07
COM 17 Y07 15 Source
18 L 16
17 Empty
Empty 18
78
Type Rated load voltage Type Rated load voltage
(10)
(9) QY41P QY71 5/12VDC
12/24VDC
QY42P
* For QY42P, the above diagram shows the first half * B1 and B2 , and A1 and A2 are internally
32 points (F). connected.
The connections of the latter half 32 points (L) are
the same as those of the first half 32 points (F).
Regard Y00 to Y1F as Y20 to Y3F.
* B1 and B2 , and A1 and A2 are internally
connected.
79
Type Rated load voltage
(11)
QY81P 12/24VDC
Module bottom
Y00
Y01 1 L
L 20
Y02
Y03 2 L
L 21
Y04
Y05 3 L
L 22
Y06
Y07 4 L
L 23
Y08
Y09 5 L
L 24
Y0A
Y0B 6 L
L 25
Y0C
Y0D 7 L
L 26
Y0E
Y0F 8 L
L 27
Y10
Y11 9 L
L 28
Y12
Y13 10 L
L 29
Y14
Y15 11 L
L 30
Y16
Y17 12 L
L 31
Y18
Y19 13 L
L 32
Y1A
Y1B 14 L
L 33
Y1C
Y1D 15 L
L 34
Y1E
Y1F 16 L
L 35
COM + -
COM 17
36
COM
0V 18
37
0V
19
Module top
80
5.3 Input/output Composite Module
5.3.1 QH42P type input/output composite module
(1) Specifications
(a) Input section specifications
Type
DC Input (positive common)
Item
Number of input points 32 points
Isolation method Photocoupler isolation
Rated input voltage 24V DC (+20%/-15%, ripple ratio within 5%)
Rated input current Approx. 4mA
ON voltage/ON current 19V DC or more/3mA or more
OFF voltage/OFF current 11V DC or less/1.7mA or less
Number of simultaneously input 100% (50 )
points (Simultaneous ON ratio) 75% (55 )
OFF to ON 1ms/5ms/10ms/20ms/70ms or less
Response
(CPU module parameter setting)
time ON to OFF
*1 Initial setting is 10ms.
Writing method for common 32 points/common (Common terminal:1B01, 1B02)
32 points (I/O assignment is set as 32-point I/O
Number of occupied I/O points
composite module.)
32-point changeover indication with ON indication
Operation display
(LED) switch
External wire connection
40-pin connector
method
5V DC internal current
130mA (TYP. all points ON)
consumption
*1: The response time of the input section can be changed using the following GX
developer.
CPU module GX Developer
Q00JCPU, Q00CPU, Q01CPU Version 7 or later
Q02 (H) CPU, Q06HCPU, Q12HCPU, Q25HCPU Version 5 or later
Q12PHCPU, Q25PHCPU Version 7.10L or later
Notice that the set response time of the input section becomes valid when using the
CPU module with the first 5 digits of the serial number, “01112” or later.
(To check the serial number, see Section 1.2.)
81
(b) Output section specifications
Type
Transistor output (sink type)
Item
Number of output points 32 points
Isolation method Photocoupler isolation
Rated load voltage 12/24V DC (+20%/-15%)
Max. load current 0.1A/point, 2A/common
Response OFF to ON 1ms or less
Time ON to OFF 1ms or less (rated load, resistance load)
Surge suppressor Zenor diode
Fuse None
Fuse blown display None
External Voltage 12/24V DC (+20%/-15%, ripple ratio within 5%)
power supply Current 15mA (at 24V DC)/common (MAX. all points ON)
Writing method for common 32 points/common (Common terminal: 2A01, 2A02))
Protective function Provided
82
(2) Connection diagram
Type Rated load voltage Type Rated load voltage
QH42P QH42P
24VDC 12/24VDC
(input section) (output section)
* B1 and B2 , and A1 and A2 are connected * B1 and B2 , and A1 and A2 are connected
internally. internally.
83
5.3.2 QX48Y57 type input/output composite module
(1) Specifications
(a) Input section specifications
Type
DC input (positive common)
Specification
Number of input points 8 points
Isolation method Photo coupler isolation
Rated input voltage 24VDC (-15%/+20%, ripple ratio within 5%)
Rated input current Approx. 4mA
ON voltage/ON current 19VDC or more/3mA or more
OFF voltage/OFF current 11VDC or less/1.7mA or less
Number of
simultaneously input
100%
points (Simultaneous ON
ratio)
Response OFF ON 1ms/5ms/10ms/20ms/70ms or less
time ON OFF (CPU module parameter setting) *1 Initial setting is 10ms
Writing method for
8 points/common (Common terminal:TB09)
common
Number of occupied 16 points (The I/O assignment is set as the 16-point
input/output points input/output composite module)
Operation indication ON indication (LED)
External wire connection
18-point terminal block (M3 6 screw)
method
5VDC internal current
80mA (TYP. all points ON)
consumption
*1: The response time of the input section can be changed with the following GX
Developer.
CPU Module GX Developer
Q00JCPU, Q00CPU, Q01CPU Version 7 or later
Q02 (H) CPU, Q06HCPU, Q12HCPU, Q25HCPU Version 5 or later
Q12PHCPU, Q25PHCPU Version 7.10L or later
Notice that the set response time of the input section becomes valid when using the
CPU module with the first 5 digits of the serial number, “01112” or later.
(To check the serial number, see Section 1.2.)
84
(b) Output section specifications
Type
Transistor output (sink type)
Specification
Number of output points 7 points
Isolation method Photo coupler isolation
Rated load voltage 12/24VDC (-15%/+20%)
Max. load current 0.5A/point, 2A/common
Response OFF ON 0.1ms or less
time ON OFF 1ms or less (rated load, resistance load)
Surge suppressor Zener diode
Fuse 4A (not replaceable) (Fuse blowing capacity: 50A)
Provided (When the fuse blows, it is indicated with the
Fuse blow indication
LED and a signal is output to the CPU.)
External Voltage 12/24VDC(+20%/-15%) (ripple ratio within 5%)
supply
Current 10mA (at 24VDC)
power
Writing method for
7 points/common (Common terminal:1B18)
common
Protective function None
X00
X01 2 1
X02
X03 4 3
X04
X05 6 5
X06
X07 8 7
COM + -
Y01 10 9
L Y02
Y03 12 11 L
L Y04
Y05 14 13 L
L Y06
Y07 16 15 L
L
+ - COM 18 17
85
5.4 Interrupt Module
5.4.1 QI60 type interrupt module
Type
QI60
Item
Input form DC input (positive common type)
Number of input points 16 points
Rated input voltage 24V DC (+20%/-15%, ripple ratio within 5%)
Rated input current Approx. 6mA
ON voltage/ON current 19V DC or more/4.0mA or more
OFF voltage/OFF current 11V DC or less/1.7mA or less
Number of simultaneously input
100%
points (Simultaneous ON ratio)
Response OFF to ON
*2
Time ON to OFF
Writing method for common 16 points/common (Common terminal:TB17)
16 points
Number of occupied I/O points
(I/O assignment is set as 16-point I/O composite module.)
External wire connection method 18-point terminal block (M3 6 screw)
5V DC internal current
60mA (TYP. all points ON)
consumption
For QI60, the following is applied.
Isolation method: Photocoupler isolation
Iutput display: LED display
*1: The response time of QI60 can be changed according to the following.
When using other products, the response time will not changed. (Fixed at 0.2ms)
Product name Description
CPU module Product with first 5 digits of serial number, “02092” or later.
GX Developer Version 6 or later
*2 The response time of QI60 is shown below. (Set with CPU module parameters. Initial setting is
0.2ms.)
Setting value 0.1 0.2 0.4 0.6 1
TYP. 0.05ms 0.15ms 0.30ms 0.55ms 1.05ms
OFF ON
MAX. 0.12ms 0.20ms 0.40ms 0.60ms 1.20ms
TYP. 0.15ms 0.20ms 0.35ms 0.60ms 1.10ms
ON OFF
MAX. 0.20ms 0.30ms 0.50ms 0.70ms 1.30ms
86
5.5 Wiring of I/O Equipment
(1) The wires used for connection to the terminal block should be 0.3 to
2
0.75mm in core and 2.8mm (0.11 inch) max. in outside diameter.
(2) Insulation-sleeved crimping terminals cannot be used with the terminal
block.
It is recommended to cover the wire connections of the crimping terminals
with mark or insulation tubes.
(3) Run the input and output lines away from each other.
(4) When the wiring cannot be run away from the main circuit and power
lines, use a batch-shielded cable and ground it on the PLC side.
In some cases, ground it in the opposite side.
PLC Shielded cable
Input
RA
Output Shield
DC
(5) Where wiring runs through piping, ground the piping without fail.
(6) Run the 24VDC input line away from the 100VAC and 200VAC lines.
(7) Wiring of 200m (686.67 ft.) or longer distance will give rise to leakage
currents due to the line capacity, resulting in a fault.
Refer to the troubleshooting chapter of the I/O Module User’s Manual.
87
6. Error Codes
If a fault occurs when the CPU module is switched from STOP to RUN or during
running (while the PLC system is ON), the CPU module will output the error
(LED indication) by the self-diagnosis function and store the error information in
the special relay (SM) and special register (SD).
REMARK
For the error code (4000H to 4FFFH) of the errors occurred on GX Developer,
intelligent function module or network system at request for general data
processing, refer to the user’s manual of the CPU module (Hardware Design,
Maintenance and Inspection).
Use the following procedure to read the error code with GX Developer.
(1) Start GX Developer.
(2) Connect the PLC and peripheral device.
(3) On GX Developer, choose the [Online]-[Transfer setup] menu and specify
the port and the CPU module from which the error code will be read.
(4) Choose [Diagnostics]-[PLC diagnostics] menu.
(5) Clicking the Current error button in the PLC diagnostics dialog box
shows the error code and error message.
(6) Choose the [Help]-[PLC error] menu and confirm the definition of the
corresponding error code.
For details of how to operate GX Developer, refer to the operating manual of
your GX Developer.
88
Warranty
Mitsubishi will not be held liable for damage caused by factors found not to be the cause of
Mitsubishi; machine damage or lost profits caused by faults in the Mitsubishi products;
damage, secondary damage, accident compensation caused by special factors
unpredictable by Mitsubishi; damages to products other than Mitsubishi products; and to
other duties.
For safe use
y This product has been manufactured as a general-purpose part for general industries, and
has not been designed or manufactured to be incorporated in a device or system used in
purposes related to human life.
y Before using the product for special purposes such as nuclear power, electric power,
aerospace, medicine or passenger movement vehicles, consult with Mitsubishi.
y This product has been manufactured under strict quality control. However, when installing
the product where major accidents or losses could occur if the product fails, install
appropriate backup or failsafe functions in the system.
HEAD OFFICE : 1-8-12, OFFICE TOWER Z 14F HARUMI CHUO-KU 104-6212, JAPAN
NAGOYA WORKS : 1-14, YADA-MINAMI5, HIGASHI-KU, NAGOYA, JAPAN
When exported from Japan, this manual does not require application to the Ministry
of Economy, Trade and Industry for service transaction permission.
Specifications subject to change without notice.
Printed in Japan on recycled paper.