Manual No: 577013-830 • Revision: AF

The Red Jacket, The Red Jacket AG and Red Armor™

Submersible Turbine Pumps
Installation, Service, & Parts Lists
Red Jacket® Quick-Set® Submersible Pump
Notice
Veeder-Root makes no warranty of any kind with regard to this publication, including, but not limited to, the implied warranties of
merchantability and fitness for a particular purpose.
Veeder-Root shall not be liable for errors contained herein or for incidental or consequential damages
in connection with the furnishing, performance, or use of this publication.
Veeder-Root reserves the right to change system options or features, or the information contained in this publication.
This publication contains proprietary information which is protected by copyright. All rights reserved. No part of this publication
may be photocopied, reproduced, or translated to another language without the prior written consent of Veeder-Root.
Contact Red Jacket Technical Support for additional troubleshooting information at 800-323-1799.

DAMAGE GOODS/LOST EQUIPMENT

Thoroughly examine all components and units as soon as they are received. If any cartons are damaged or missing, write a
complete and detailed description of the damage or shortage on the face of the freight bill. The carrier's agent must verify the
inspection and sign the description. Refuse only the damaged product, not the entire shipment.
VR must be notified of any damages and/or shortages within 30 days of receipt of the shipment, as stated in our Terms and
Conditions.

VEEDER-ROOT’S PREFERRED CARRIER

1. Fax Bill of Lading to V/R Customer Service at 800-234-5350.

2. Call V/R Customer Service at 800-873-3313 with the specific part numbers and quantities that were received damaged or
lost.
3. VR will file the claim with the carrier and replace the damaged/missing product at no charge to the customer. Customer
Service will work with production facility to have the replacement product shipped as soon as possible.

CUSTOMER’S PREFERRED CARRIER

1. Customer files claim with carrier.

2. Customer may submit a replacement purchase order. Customer Service will work with production facility to have the
replacement product shipped as soon as possible.
3. If “lost” equipment is delivered at a later date and is not needed, VR will allow a Return to Stock without a restocking fee.
4. VR will NOT be responsible for any compensation when a customer chooses their own carrier.

RETURN SHIPPING

For the parts return procedure, please follow the instructions in the “General Returned Goods Policy” pages of the “Policies and
Literature” section of the Veeder-Root North American Red Jacket Mechanical Products Price Book. Veeder-Root will not accept
any return product without a Return Goods Authorization (RGA) number clearly printed on the outside of the package.

 Veeder-Root 2024. All rights

reserved.
CONDIÇÕES ESPECÍFICAS DE UTILIZAÇÃO PARA EQUIPAMENTOS Ex ou LISTA
DE LIMITAÇÕES PARA COMPONENTES Ex:

Estes motores são para utilização em montagens submersíveis de turbina que incluem uma
cobertura externa para a utilização no bombeamento de combustíveis automotivos líquidos
(com exceção de GLP).

A aplicação do motor como parte do uso na bomba submersa deve ser verificada de acordo
com o item 6.3 da ABNT NBR IEC 60079-0 ou deve ser marcado com a advertência
“ATENÇÃO – NÃO ABRA NA PRESENÇA DE UMA ATMOSFERA EXPLOSIVA” ou equiv-
alente.

Os motores possuem uma temperatura máxima superficial de +84 °C.

Os rebites de fixação dos adaptadores das bombas aos estatores não devem ser removidos
e devem ser fixados com Loctite a fim de evitar a remoção.

A aplicação do plugue de conexão dos motores deve ser determinada como parte da uti-
lização nas bombas submersíveis.

O desenho número 410698-001 fornece detalhes das juntas à prova de explosão.

Estes motores não devem ser reparados ou ajustados. Contate o fabricante da bomba sub-
mersível para reposição.

A instalação de componentes Ex, como por exemplo, este motor, em equipamentos destina-
dos à utilização em atmosferas explosivas deve ser avaliado por um Organismo de Certifi-
cação.
 Table of Contents

Introduction
Overview ...........................................................................................................................1
Safety Precautions ............................................................................................................2
Warnings and Instructions ................................................................................................3
PRELIMINARY PRECAUTIONS ..............................................................................3
REQUIREMENTS FOR USE....................................................................................4
OPERATING PRECAUTIONS .................................................................................4
Regulatory Approvals .......................................................................................................5
Fuel Compatibilities ..........................................................................................................5
Date Code Format ............................................................................................................6
Installation and Manifold Dimensions ...............................................................................6
Recommended Floating Suction Installation .....................................................................8
Dimensions for Pump Selection ........................................................................................9
Specifications ..................................................................................................................10

Installation
Attaching the UMP ..........................................................................................................16
Installing the Pump .........................................................................................................18
Wiring Power from the Panel to the Red Jacket STP .....................................................24
For Single Phase Pumps with Capacitor ................................................................25
For Three Phase Pumps (without Capacitor) .........................................................33
Connecting to the External Equipotential Bonding Terminal ...........................................36
Installing Two Pumps for Tandem Operation ..................................................................37
Wiring Single Phase Tandem Pumps .............................................................................38
Wiring Three Phase Tandem Pumps ..............................................................................39
Siphon Ports ...................................................................................................................42
Installing a Siphon Assembly ..........................................................................................43
Kits Required: .........................................................................................................43
Procedure: ..............................................................................................................43
Installing an Electronic Line Leak Detector Transducer or Mechanical LLD ...................45
Kits Required: .........................................................................................................45
Other Parts: ............................................................................................................45
Procedure: ..............................................................................................................45
Initial Start Up of Pump ...................................................................................................46
Pump Tests .....................................................................................................................47
Verifying Relief Pressure ........................................................................................47
Checking Relief Pressure at the Pump ...........................................................................47
Equipment required: ...............................................................................................47
Procedure: ..............................................................................................................47
Testing the Line ..............................................................................................................49
Equipment required: ...............................................................................................49
Procedure ...............................................................................................................49
Testing the tank ..............................................................................................................50
Equipment required: ...............................................................................................50
Procedure: ..............................................................................................................50

Service And Repair

Replacing the UMP .........................................................................................................51
Kits Required: .........................................................................................................51
Procedure: ..............................................................................................................51
Replacing the Capacitor in the Manifold for Single Phase Pumps ..................................55
Kits Required: .........................................................................................................55
Procedure: ..............................................................................................................55
Replacing the Check Valve Assembly ............................................................................56

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 Table of Contents

Kits Required: .........................................................................................................56

Procedure: ..............................................................................................................56
Replacing the Conduit Bushing ......................................................................................58
Parts Required:.......................................................................................................58
Procedure: ..............................................................................................................58
Replacing the Pigtail .......................................................................................................59
Kits Required: .........................................................................................................59
Procedure: ..............................................................................................................59
Replacing the Packer-to-Manifold Wiring Connectors ....................................................62
Kits Required: .........................................................................................................62
Procedure: ..............................................................................................................62
Replacing the Air Purge Screw .......................................................................................67
Kits Required: .........................................................................................................67
Procedure: ..............................................................................................................67

Parts Lists
Customer Service Number ..............................................................................................72
Pump Parts .....................................................................................................................72
Siphon Cartridge Kit Parts ..............................................................................................76
Check Valve Housing Kit Parts .......................................................................................77
Check Valve Kit Parts .....................................................................................................78
Air Purge Screw Kit Parts ...............................................................................................79
Die Spring Kit Parts ........................................................................................................80
RA Die Spring Kit Parts ..................................................................................................81
Conduit Box Plug Kit Parts .............................................................................................82
Eyebolt Plug Kit Parts .....................................................................................................84
Siphon Dummy Plug Kit Parts ........................................................................................85
Manifold Installation Tool Kit ...........................................................................................86
Powder Coat Protector Kit ..............................................................................................87
Conduit Bushing Kit Parts ...............................................................................................88
O-Ring Kit Parts ..............................................................................................................89
Capacitor Kits .................................................................................................................90
Electrical Connector Kit Parts .........................................................................................90
Control Boxes .................................................................................................................91
Three Phase Starter/Heaters ..........................................................................................93

Appendix A: Hardware/Seal Kit O-Ring Gauge

Appendix B: Check Valve/Air Purge Screw Operation
Appendix C: ANZEx Conditions Of Certification
Appendix D: CNEx Conditions of Certification

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 Table of Contents

Figures
Figure 1. Red Jacket Pac/Man Components and Dimensions ..............................7
Figure 2. Floating Suction Installation ....................................................................8
Figure 3. Floating Suction Adapter ........................................................................8
Figure 4. Measuring the Tank (See Table 2 for Adjustment Ranges). ...................9
Figure 5. Identifying UMP Models by their End View ...........................................15
Figure 6. Packer/Manifold With Piping Attaching To UMP ...................................17
Figure 7. Verifying Pigtail’s Female Connector Is Seated Properly .....................17
Figure 8. Aligning the UMP Gasket ......................................................................18
Figure 9. Utilizing the Manifold Installation Tool with RA Model STPs ................19
Figure 10. Measuring Tank ....................................................................................20
Figure 11. Loosening Locking Nut .........................................................................21
Figure 12. Adjusting Pump Length .........................................................................21
Figure 13. Locating Return Line Fitting on Packer .................................................22
Figure 14. Attaching Return Line Tubing to Pump .................................................22
Figure 15. Applying Plastic Protectors onto Covers Prior to Torquing -
For all Models with the ‘RA’ Suffix ........................................................23
Figure 16. Connecting UMP to Packer Wiring .......................................................24
Figure 17. Power Wiring enters through Compression Bushing -
Single Phase Example Shown ..............................................................25
Figure 18. Power Wiring Schematic for Single Phase Pumps ...............................26
Figure 19. 230 Vac Remote Control Box With 110 Vac Coil - Model 880-041-5.......26
Figure 20. Suggested Wiring Diagram Without Optional Control Box ...................27
Figure 21. 230 Vac Remote Control Box with 110 Vac Coil and Cap -
Model 880-045-5/880-046-5 .................................................................27
Figure 22. 230 Vac Remote Control Box with 230 Vac Coil - Model 880-042-5........28
Figure 23. Isotrol to IQ System Wiring - 120 Volt Dispenser Signals .....................29
Figure 24. Isotrol to IQ System Wiring - 230 Volt Dispenser Signals .....................30
Figure 25. Isotrol to IQ W/2HP Capacitor - System Wiring -
120 Volt Dispenser Signals ...................................................................31
Figure 26. Isotrol to IQ W/2HP Capacitor - System Wiring -
230 Volt Dispenser Signals ...................................................................32
Figure 27. Power Wiring enters through Compression Bushing -
Three Phase Example Shown ..............................................................33
Figure 28. Suggested Wiring for Three Phase Single Pumps -
120V Coils, 208-240V Supply ...............................................................34
Figure 29. Suggested Wiring for Three Phase Single Pumps -
240V Coils, 380-415V Supply ...............................................................35
Figure 30. Suggested Wiring for Three Phase Single Pumps -
240V Coils, 208-240V Supply ...............................................................36
Figure 31. Equipotential Bonding Terminal ............................................................36
Figure 32. Tandem Pumps ....................................................................................37
Figure 33. Suggested Wiring for Single Phase Tandem Pumps ............................38
Figure 34. Suggested Wiring For Three Phase Tandem Pumps -
120V Coils, 208-240V Supply ...............................................................39
Figure 35. Suggested Wiring for Three Phase Tandem Pumps -
240V Coils, 208-240V Supply ...............................................................40
Figure 36. Suggested Wiring for Three Phase Tandem Pumps -
240V Coils, 380-415V Supply ...............................................................41
Figure 37. Siphon Connection ...............................................................................42
Figure 38. Siphon Ports .........................................................................................43
Figure 39. Inserting Siphon Assembly into Manifold ..............................................44
Figure 40. Locating Discharge Port Plug for Line Leak Transducer ......................45
Figure 41. Locating Pump Line Test Port ..............................................................47
Figure 42. Service Screw, Line Test Port and Air Purge Screw Locations ............49

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 Table of Contents

Figure 43. Tank Test Port on Manifold ...................................................................50

Figure 44. Extractable Lock-Down Nuts ................................................................51
Figure 45. UMP Bolts And Gasket .........................................................................52
Figure 46. Verifying Pigtail’s Female Connector is Seated Properly .....................52
Figure 47. Locating Packer and Manifold O-Rings ................................................54
Figure 48. Locating Contractor's Box and Capacitor Compartment ......................55
Figure 49. Inserting Check Valve Assembly into Manifold .....................................57
Figure 50. Extractable Lock-Down Nuts ................................................................59
Figure 51. Packer-To-Manifold Wiring Connectors ................................................63
Figure 52. Male Connector’s Indexing Pin .............................................................63
Figure 53. Male Connector Index Hole in Base of Socket .....................................64
Figure 54. Placing Masking Tape Alignment Marker On
Front of Male Connector .......................................................................64
Figure 55. Correct Depth of Male Connector in Packer Socket .............................65
Figure 56. Locating Female Connector Set Screw ................................................66
Figure 57. Locating Air Purge Screw .....................................................................67
Figure 58. Locating Air Purge Screw Hitch Pin ......................................................68
Figure 59. Reorienting The Air Purge Screw’s Hitch Pin .......................................69
Figure 60. Hitch Pin In Position to Install Air Purge Screw ....................................69
Figure 61. Installing Air Purge Screw Hitch Pin in the Retaining Position .............70
Figure 62. Pump Parts ...........................................................................................73
Figure 63. Siphon Cartridge Kit ..............................................................................76
Figure 64. Check Valve Housing Kit ......................................................................77
Figure 65. Check Valve Kit ....................................................................................78
Figure 66. Air Purge Screw Kit ...............................................................................79
Figure 67. Die Spring Kit ........................................................................................80
Figure 68. RA Die Spring Kit ..................................................................................81
Figure 69. Conduit Box Plug Kit .............................................................................82
Figure 70. RA Conduit Box Plug Kit .......................................................................83
Figure 71. Eyebolt Plug Kit ....................................................................................84
Figure 72. Siphon Dummy Plug Kit ........................................................................85
Figure 73. Manifold Installation Tool Kit .................................................................86
Figure 74. Powder Coat Protector Kit ....................................................................87
Figure 75. Conduit Bushing ...................................................................................88
Figure 76. O-Ring Kit .............................................................................................89
Figure 77. Capacitor Kit .........................................................................................90
Figure 78. Electrical Connector Kit ........................................................................90
Figure 79. 880-041-5/880-042-5 Control Box ........................................................91
Figure 80. 880-045-5/880-046-5 Control Box ........................................................92
Figure B-1. Pump On Condition ............................................................................ B-1
Figure B-2. Relief Valve Vents Excess Line Pressure ........................................... B-1
Figure B-3. Locking Down The Check Valve For Line Testing .............................. B-2
Figure B-4. Removal Of Check Valve Assembly For Service ................................ B-2
Figure B-5. Returning tHe Check Valve To Its Normal Operating Position ........... B-3
Figure B-6. Purging Air From Manifold .................................................................. B-4

vii
 Table of Contents

Tables
Table 1. Maximum Specific Gravity And Maximum Viscosity ..................................6
Table 2. Distances From Top Of Lifting Screw To Inlet .........................................10
Table 3. Electrical Service Information (Use For UMPs Containing
A Franklin Motor With End View A) .........................................................11
Table 4. Electrical Service Information (Use For UMPs Containing
A Faradyne Motor With End View B) .......................................................12
Table 5. UMP Model Dimensions ..........................................................................14
Table 6. Approximate Pump Shut-Off Pressures ..................................................14
Table 7. UMP And Packer/Manifold Combinations ...............................................16
Table 8. Domestic Pump Parts List .......................................................................72
Table 9. International Pump Parts List ..................................................................73
Table 10. Siphon Cartridge Kits Parts List ..............................................................76
Table 11. Check Valve Housing Kits Parts Lists .....................................................77
Table 12. 410153-001 Check Valve Kit Parts List ...................................................78
Table 13. 410153-002 Hi Pressure Check Valve Kit Parts List ...............................78
Table 14. 410484-001 Air Purge Screw Kit Parts List .............................................79
Table 15. 410485-001 Die Spring Kit Parts List ......................................................80
Table 16. 410906-001 RA Die Spring Kit Parts List ................................................81
Table 17. 067-258-5 Conduit Box Plug (STD) Kit Parts List ...................................82
Table 18. 067-259-5 Conduit Box Plug (AG) Kit Parts List .....................................82
Table 19. 410905-001 RA Conduit Box Plug Kit Parts List .....................................83
Table 20. 410482-001 Eyebolt Plug Kit Parts List ...................................................84
Table 21. 410482-002 RA Eyebolt Plug Kit Parts List .............................................84
Table 22. 410483-001 AG Siphon Dummy Plug Kit Parts List ................................85
Table 23. 410483-002 RA Siphon Dummy Plug Kit Parts List ................................85
Table 24. 410912-001 Manifold Installation Tool Kit Parts List ...............................86
Table 25. 410911-001 Powder Coat Protector Kit Parts List ...................................87
Table 26. 410486-001 Conduit Bushing Kit Part List ..............................................88
Table 27. 410154-001 O-Ring Kit Parts List ............................................................89
Table 28. Capacitor Kits ..........................................................................................90
Table 29. 410165-001 Electrical Connector Kit Parts List .......................................90
Table 30. 880-041-5 Control Box W/115V Coil (60 Hz) ..........................................91
Table 31. 880-042-5 Control Box W/230V Coil (50/60 Hz) .....................................91
Table 32. 880-045-5 1/3 And 3/4 HP Control Box W/Cap (115V Coil) ....................92
Table 33. 880-046-5 All 1-1/2 HP Control Box W/Cap (115V Coil) .........................92
Table 34. Three Phase Starter With 3 Heaters .......................................................93

viii
 Introduction

Overview

The Red Jacket submersible turbine pump (STP) is engineered for advanced environmental protection,
serviceability, safety, and flow. The Red Jacket STP fits 4-inch NPT threaded, thin-wall risers and is available in a
wide variety of horsepowers.
The Red Jacket AG (alcohol gas) STP is designed to support alternative fuels. See page 5 for a list of the fuel
compatibilities. The Red Jacket Red Armor™ (RA) series submersible turbine pumps are built to last in the harshest
corrosive environments created by ULSD and ethanol blends.
Newly designed features of The Red Jacket STP are:

• Service spill elimination

The check valve can be raised to provide a larger path to depressurize the line and return fuel to the tank.

• Vacuum monitoring applications

The vacuum sensor siphon is a monitoring-grade siphon system. It is designed specifically for use in vacuum
monitoring applications, and to integrate with V-R vacuum sensors. The two-port vacuum sensor-siphon system
incorporates a redesigned one-piece rubber check valve with an in-line filter screen that reduces the clogs and
failures that can cause false alarms and downtime in vacuum monitoring applications.

• Plug-in yoke electrical connection

Current safety practice when servicing existing STPs requires turning off the circuit breaker, backing off the
bolts by up to one inch, and then manually pulling the electrical yoke connection apart. With The Red Jacket
STP you turn off the circuit breaker, then simply back off the two nuts holding the extractable in place and the
yoke electrical connection is broken as the extractable is removed. After service is complete, the electrical
circuit reconnects when the two nuts are retightened. Safe, simple, and easy.

• Extractable is easy to service

The Red Jacket STP incorporates industrial die springs that break loose the o-ring seals when the nuts holding
the extractable in place are removed. No physical effort or special equipment is required to break the seal. In
addition, all connected parts have been moved to the manifold. There is no need to remove parts, leak
detectors, or siphons when service or upgrades require removing the extractable.
Utilize the lifting eyebolt to lift out the extractable unit. Removal of the extractable section of the pump must be
conducted with caution. Make certain that the extractable section remains centered within the riser pipe and
that no portion of the extractable binds during the removal process. If binding occurs during removal, stop and
determine the cause of the binding and correct the situation before proceeding with removal.

• Manifold allows for vertical or horizontal discharge

The Red Jacket STP has been designed for vertical product discharge via a 2-inch NPT threaded port, but with
adequate swinging radius to allow for the addition of an elbow to accommodate a side discharge. In fact, the
discharge is now located higher on the manifold so that a side discharge is on the same plane as the rest of the
pump.

• Built-in contractor's box

An electrical connection housing (contractor's box) is built into The Red Jacket STP's manifold and is completely
isolated from the fuel path. Unlike existing systems, there is no adjustment required to fit the yoke, making this
pump easy to install.

1
Introduction Safety Precautions

• Line leak detection

Veeder-Root/Red Jacket industry leading pressurized line leak detection (PLLD) provides environmental
compliance without the fuel flow restrictions of mechanical (MLLD) or electronic (ELLD) systems.

Safety Precautions

The following safety symbols are used throughout this manual to alert you to important safety hazards and
precautions.

EXPLOSIVE FLAMMABLE
Fuels and their vapors are extremely explosive if Fuels and their vapors are extremely flammable.
ignited.

ELECTRICITY TURN POWER OFF

High voltage exists in, and is supplied to, the device. Live power to a device creates a potential shock
A potential shock hazard exists. hazard. Turn Off power to the device and associ-
ated accessories when servicing the unit.

WARNING indicates a hazardous situation CAUTION indicates a hazardous situation

which, if not avoided, could result in death or which, if not avoided, could result in minor or
serious injury. moderate injury.

WEAR EYE PROTECTION

Wear eye protection when working with pressurized NOTICE is used to address practices not
fuel lines to avoid possible eye injury. related to physical injury.

WEAR GLOVES NO POWER TOOLS

Wear gloves to protect hands from irritation or injury. Sparks from power tools (such as drills) can
ignite fuels and their vapors.

NO SMOKING NO OPEN FLAMES

Sparks and embers from burning cigarettes or pipes Open flames from matches, lighters, welding
can ignite fuels and their vapors. torches, etc. can ignite fuels and their vapors.

READ ALL RELATED MANUALS TURN OFF CELL PHONES/PAGERS

Knowledge of all related procedures before you Sparks from electronic devices in the vicinity of
begin work is important. Read and understand all gasoline storage tanks could cause an explosion
manuals thoroughly. If you do not understand a pro- or fire resulting in bodily injury or death.
cedure, ask someone who does

2
Introduction Warnings and Instructions

WARNING
This product operates in the highly combustible atmosphere of a gasoline storage tank.
FAILURE TO COMPLY WITH THE FOLLOWING WARNINGS AND SAFETY PRECAUTIONS
COULD CAUSE DAMAGE TO PROPERTY, ENVIRONMENT, RESULTING IN SERIOUS INJURY
OR DEATH.
1. All installation work must comply with the latest issue of the National Electrical Code
(NFPA 70), the Code for Motor Fuel Dispensing Facilities and Repair Garages (NFPA
30A), and any European, national, state, and local code requirements that apply.
2. Turn off, tag, and lockout power to the STP before connecting or servicing the STP.
3. Before installing pipe threads apply an adequate amount of fresh, UL classified for
petroleum, non-setting thread sealant. For AG applications, Loctite 567 or Gasoila E-
seal are recommended for all field serviceable pipe threads1.
4. When servicing unit, use non-sparking tools and use caution when removing or
installing equipment to avoid generating a spark.
5. To protect yourself and others from serious injury, death, or substantial property
damage, carefully read and follow all warnings and instructions in this manual.

1.For the AG Product, the interface connection to the 2” NPT Discharge Port on the manifold was evaluated
with steel piping during the UL Listing evaluation and therefore, this material should be used when installing
this product. All materials must be fully compatible with the products being stored.

In addition to the specified torque values noted in this manual, when properly tightened, all flanged fittings should
have metal-to-metal contact.

Warnings and Instructions

This section introduces the hazards and safety precautions associated with installing,
inspecting, maintaining or servicing this product. Before performing any task on this
product, read this safety information and the applicable sections in this manual, where
additional hazards and safety precautions for your task will be found. Fire, explosion,
electrical shock or pressure release could occur and cause damage to property,
environment, resulting in serious injury or death, if these safe service procedures are
not followed.
PRELIMINARY PRECAUTIONS
You are working in a potentially dangerous environment of flammable fuels, vapors, and high
voltage or pressures. Only trained or authorized individuals knowledgeable in the related
procedures should install, inspect, maintain or service this equipment.

Read the Manual

Read, understand and follow this manual and any other labels or related materials supplied with this equipment. If
you do not understand a procedure, call 1-800-323-1719 to locate a qualified technician. It is imperative to your
safety and the safety of others to understand the procedures before beginning work. Make sure your
employees and any service contractors read and follow the instructions.

Follow the Regulations

Applicable information is available in National Fire Protection Association (NFPA) 30A; Code for Motor Field
Dispensing Facilities and Repair Garages, NFPA 70; National Electrical Code (NEC), Occupational Safety and
Hazard Association (OSHA) regulations and federal, state, and local codes. All these regulations must be

3
Introduction Warnings and Instructions

followed. Failure to install, inspect, maintain or service this equipment in accordance with these codes, regulations
and standards may lead to legal citations with penalties or affect the safe use and operation of the equipment.

Prevent Explosions and Fires

Fuels and their vapors will explode or burn, if ignited. Spilled or leaking fuels cause vapors. Even filling customer
tanks will cause potentially dangerous vapors in the vicinity of the dispenser or island.

Working Alone
It is highly recommended that someone who is capable of rendering first aid be present during servicing.
Familiarize yourself with Cardiopulmonary Resuscitation (CPR) methods, if you work with or around high voltages.
This information is available from the American Red Cross. Always advise the station personnel about where you
will be working, and caution them not to activate power while you are working on the equipment. Use the OSHA
Lockout/Tagout procedures. If you are not familiar with this requirement, refer to OSHA documentation.

Working With Electricity Safely

Ensure that you use safe and established practices in working with electrical devices. Poorly wired devices may
cause a fire, explosion or electrical shock. Ensure that grounding connections are properly made. Ensure that you
do not pinch wires when replacing covers. Follow OSHA Lockout/Tagout requirements. Station employees and
service contractors need to understand and comply with this program completely to ensure safety while the
equipment is down. Before you start work, know the location of the Emergency Power Cutoff Switch (the E-
STOP). This switch cuts off power to all fueling equipment and submerged turbine pumps and is to be used in the
event of an emergency. The buttons on the console at the cashier’s station WILL NOT shut off electrical power to
the pump/dispenser. This means that even if you press a button on the console labeled EMERGENCY STOP,
ALL STOP, PUMP STOP, or something similar, fuel may continue to flow uncontrolled.
Hazardous Materials
Some materials may present a health hazard if not handled correctly. Ensure that you clean hands after handling
equipment. Do not place any equipment in the mouth.

FAILURE TO COMPLY WITH THE FOLLOWING WARNINGS AND SAFETY PRECAU-

TIONS COULD RESULT IN PROPERTY DAMAGE, INJURY OR DEATH.

FIRE HAZARD! Do NOT use power tools (Class I Division I and Class I Division II) during the installation or
maintenance of equipment. Sparking could ignite fuel or vapors, resulting in fire.

CHEMICAL EXPOSURE HAZARD! Wear appropriate safety equipment during installation or maintenance of
equipment. Avoid exposure to fuel and vapors. Prolonged exposure to fuel may cause severe skin irritations and
possible burns.
REQUIREMENTS FOR USE
• The Red Jacket is designed for use only at facilities dispensing motor fuels.
• Application of The Red Jacket must be consistent with NFPA Code 30A, OSHA regulations, and federal, state
and local fire codes, and other applicable local regulations.
• The selection of any Veeder-Root product must be based upon physical specifications and limitations and the
product’s compatibility with the materials to be handled. Veeder-Root makes no warranty of fitness for a
particular purpose.
• All Veeder-Root products should be used in accordance with applicable federal, state and local laws,
ordinances and regulations.

OPERATING PRECAUTIONS
• NO SMOKING. Extinguish all open flames and pilot lights, such as on RV appliances.
• TURN OFF cell phones and other electronic devices to prevent sparks which could cause an explosion or fire.

4
Introduction Regulatory Approvals

Regulatory Approvals

All models of The Red Jacket are UL and cUL listed.

Fuel Compatibilities

Pumps are designed to operate in a Class 1, Group D atmosphere and in accordance with CENELEC standard
and the European Directive 2014/34/EU “Equipment for Potentially Explosive Atmosphere” (II 2G Ex IIA T4).

All models of The Red Jacket are UL Listed for the following fuel compatibilities
Gasoline and up to
100% 100% 10% 15% 20% 20% 20%
Fuel Oil Diesel Gasoline Ethanol Methanol MTBE ETBE TAME

All models of The Red Jacket with the AG prefix are UL Listed for the following
fuel compatibilities
Gasoline and up to
100% Diesel and up to 100% 100% 85% 15% 20% 20% 20%
Fuel Oil Diesel 20% Biodiesel Biodiesel Gasoline Ethanol Methanol MTBE ETBE TAME
For Internal Fluid Confining Components, Replace Only With Identical Parts.

The Red Jacket is designed to be compatible with 100 percent gasoline, or diesel and 80 percent gasoline with
20 percent methanol, ethanol, TAME, ETBE, or MTBE. All UMPs and STP Finals having the model numbers
including the AG prefix are designed to be compatible with 100 percent gasoline, methanol and 90 percent
ethanol with 10 percent gasoline and 80 percent gasoline with 20 percent TAME, ETBE, or MTBE; and 100
percent diesel, diesel and up to 100 percent biodiesel; kerosene, fuel oil, avgas and jet fuel (see Table 1 for UMP
models and working parameters).

5
Introduction Date Code Format

Table 1. Maximum Specific Gravity And Maximum Viscosity

Maximum Specific
UMP Model Gravity Maximum Viscosity

AGUMP75S1, UMP75U1 .95

AGUMP150S1, UMP150U1 .95

AGUMP75S3-3, UMP75U3-3 .95

AGUMP150S3-3, UMP150U3-3 .95

X3AGUMP150S1, X3UMP150U1 .87

AGUMP75S17-3, UMP75U17-3 .95

AGUMP150S17-3, UMP150U17-3 .95

70SSU at 60°F (15°C)
X4AGUMP150S17, X4UMP150U17 .86

X4AGUMP150S3, X4UMP150U3 .86

AGUMP200S1-3, AGUMPL200S1-3 .87

UMP200U1-3, UMPL200U1-3

AGUMP200S-4, UMP200U3-4 .87

AGUMP200S17-4, UMP200U17-4 .87

UMP400U4-3*, AGUMP400S4-3* .87

UMP400U17-4*, AGUMP400S17-3* .87

*Model has not been 3rd party certified for IECEx, ATEX or CCC requirements.

The Red Jacket features an adjustable column pipe and electrical conduit that allows the overall length to be
adjusted to a wide range of overall pump lengths. By loosening a collet on the column pipe, the length of the
extractable may be varied by extending or retracting the column pipe. Three sizes of adjustable column pipe
assemblies are available to cover most pump length requirements (RJ1, RJ2, and RJ3 or RA1, RA2 and RA3).

Date Code Format

X XX XX
Year of manufacture
Month of manufacture
Week of manufacture starting with first Monday

Installation and Manifold Dimensions

Figure 1 shows several views and dimensions of The Red Jacket Pac/Man.

6
Introduction Installation and Manifold Dimensions

Check valve
pressure Line test port
Contractor's release
box
PLLD transducer port 7.7'' (196 mm) installation
radius (15.4'' [392 mm]
Pre-installed diameter)
capacitor

Air purge screw

Extractable Secondary vacuum port

Equipontential bonding
connection - See
Manhole Appendix C or Appendix E

The Red Jacket Vacuum siphon

STP port

Driveway grade
10.9 "
(277 mm)

8.97"
(228 mm)

11.7'' 2'' discharge to

( 297 mm) dispensers

4'' riser
Tank port for
Tank mechanical LLD rjpumps/fig1.eps

Figure 1. Red Jacket Pac/Man Components and Dimensions

7
Introduction Recommended Floating Suction Installation

Recommended Floating Suction Installation

Figure 2 is an example of a floating suction installation. The floating suction arm can be mounted to pump previous
to installing in tank.

NOTICE Veeder-Root supplies adapter only, not the apparatus.

Manhole:
should be larger than manhole Opening for gauging and
welded on tank, keep area open adjusting cable
down to tank.

14''
(356 mm)
4''
(102 mm)

Minimum 3 ' (914 mm) rjpumps/fig2.eps

Figure 2. Floating Suction Installation

Figure 3 is an enlarged view within the circle in Figure 2.

14'' 2'' NPT female thread

(356 mm)

rjpumps/fig3.eps Bottom of tank

Figure 3. Floating Suction Adapter

Easy service access is provided by unbolting manhole lid through which pump is mounted and removing entire
assembly. Use proper thread sealant and insert gasket between flanges of floating suction and pump. This
prevents hindrance to pump performance when product level is below this point.

NOTICE The Red Jacket is a centrifugal type pump and is not designed to pump product when the lev-
el is below the minimum submerged level. The minimum fuel level shall be at least 30mm
(1.18”) above the highest product intake level at the bottom of the pump motor.

8
Introduction Dimensions for Pump Selection

Dimensions for Pump Selection

Figure 4 shows the dimensions needed to ensure a correctly sized pump.

4 " (102 mm)

minimum

11.7 "
(297 mm)

Bury
Depth

Riser
Length

Adjust The
Red Jacket
to this
dimension
L
Tank
Diameter

5" (127 mm) Standard inlet and trapper

rjpumps/fig4.eps
14" (356 mm) For floating suction adapter

Figure 4. Measuring the Tank (See Table 2 for Adjustment Ranges).

9
Introduction Specifications

Distance between centerline of UMP and centerline of bottom fill tube should be 3 feet
(914mm) minimum. Air locking of pump after product delivery may occur at distances less
than this.

Specifications
Table 2 shows the adjustable pump lengths by model

Table 2. Distances From Top Of Lifting Screw To Inlet

Retracted Extended

Model# in. mm in. mm

AGP75S1RJ1, P75U1RJ1, AGP75S1RA1 72.0 1828 102.0 2589

AGP75S1RJ2, P75U1RJ2, AGP75S1RA2 102.0 2590 162.0 4113

AGP75S1RJ3, P75U1RJ3, AGP75S1RA3 162.0 4115 222.0 5637

AGP150S1RJ1, P150U1RJ1, AGP150S1RA1 74.5 1891 105.0 2667

AGP150S1RJ2, P150U1RJ2, AGP150S1RA2 104.5 2653 165.0 4186

AGP150S1RJ3, P150U1RJ3, AGP150S1RA3 164.0 4166 225.0 5710

X3AGP150S1RJ1, X3P150U1RJ1, X3AGP150S1RA1 75.5 1913 105.5 2684

X3AGP150S1RJ2, X3P150U1RJ2, X3AGP150S1RA2 105.5 2675 165.5 4208

X3AGP150S1RJ3, X3P150U1RJ3, X3AGP150S1RA3 165.5 4199 225.5 5732

AGP75S3-3RJ1, P75U3-3RJ1, AGP75S3-3RA1 74.0 1879 104.5 2649

AGP75S3-3RJ2, P75U3-3RJ2, AGP75S3-3RA2 104.0 2641 164.5 4173

AGP75S3-3RJ3, P75U3-3RJ3, AGP75S3-3RA3 164.0 4165 224.5 5697

AGP150S3-3RJ1, P150U3-3RJ1, AGP150S3-3RA1 76.0 1932 106.5 2703

AGP150S3-3RJ2, P150U3-3RJ2, AGP150S3-3RA2 106.0 2694 166.5 4227

AGP150S3-3RJ3, P150U3-3RJ3, AGP150S3-3RA3 166.0 4218 226.5 5751

X4AGP150S3RJ1, X4P150U3RJ1, X4AGP150S3RA1 76.5 1946 107.0 2717

X4AGP150S3RJ2, X4P150U3RJ2, X4AGP150S3RA2 106.5 2708 167.0 4241

X4AGP150S3RJ3, X4P150U3RJ3, X4AGP150S3RA3 166.5 4232 227.0 5765

AGP75S17-3RJ1, P75U17-3RJ1, AGP75S17-3RA1 73.0 1853 103.5 2624

AGP75S17-3RJ2, P75U17-3RJ2, AGP75S17-3RA2 103.0 2615 163.5 4148

AGP75S17-3RJ3, P75U17-3RJ3, AGP75S17-3RA3, 163.0 4139 223.5 5672

AGP150S17-3RJ1, P150U17-3RJ1, AGP150S17-3RA1 75.0 1903 105.5 2674

AGP150S17-3RJ2, P150U17-3RJ2, AGP150S17-3RA2 105.0 2665 165.5 4198

AGP150S17-3RJ3, P150U17-3RJ3, AGP150S17-3RA3 165.0 4189 225.5 5722

X4AGP150S17RJ1, X4AGP150U17RJ1, X4AGP150S17RA1 75.5 1917 106.0 2688

X4AGP150S17RJ2, X4AGP150U17RJ2, X4AGP150S17RA2 105.5 2679 166.0 4212

10
 Introduction Specifications

Table 2. Distances From Top Of Lifting Screw To Inlet

Retracted Extended

Model# in. mm in. mm

X4AGP150S17RJ3, X4AGP150U17RJ3, X4AGP150S17RA3 165.5 4203 226.0 5736

P400U4-3 RJ1*, AGP400S4-3RJ1*, AGP400S4-3RA1* 81.6 2110 111.6 2885

P400U4-3 RJ2*, AGP400S4-3RJ2*, AGP400S4-3RA2* 111.6 2873 171.6 4409

P400U4-3 RJ3*, AGP400S4-3RJ3*, AGP400S4-3RA3* 171.6 4397 231.6 5933

P400U17-4 RJ1*, AGP400S17-3RJ1*, AGP400S17-3RA1* 82.5 2030 113 2804

P400U17-4 RJ2*, AGP400S17-3RJ2*, AGP400S17-3RA2* 112.5 2791 173 4328

P400U17-4 RJ3*, AGP400S17-3RJ3*, AGP400S17-3RA3* 172.5 4315 233 5852

AGP200S1-3RJ1, P200U1-3RJ1, PL200U1-3RJ1, AGP200S1-3RA1, AGPL200S1-RA1 78.5 1971 108.5 2756

AGP200S1-3RJ2, P200U1-3RJ2, PL200U1-3RJ2, AGP200S1-3RA2, AGPL200S1-RA2 108.5 2733 168.5 4280

AGP200S1-3RJ3, P200U1-3RJ3, PL200U1-3RJ3, AGP200S1-3RA3, AGPL200S1-RA3 168.5 4257 228.5 5804

AGP200S3-4RJ1, P200U3-4RJ1, AGP200S3-4RA1 80.0 2030 110.5 2800

AGP200S3-4RJ2, P200U3-4RJ2, AGP200S3-4RA2 110.0 2790 170.5 4325

AGP200S3-4RJ3, P200U3-4RJ3, AGP200S3-4RA3 170.0 4314 230.5 5850

AGP200S17-4RJ1, P200U17-4RJ1, AGP200S17-4RA1 77.5 1975 108.0 2745

AGP200S17-4RJ2, P200U17-4RJ2, AGP200S17-4RA2 107.5 2735 168.0 4270

AGP200S17-4RJ3, P200U17-4RJ3, AGP200S17-4RA3 167.5 4260 228.0 5790

*Model has not been 3rd party certified for IECEx, ATEX or CCC requirements.

Table 3 and Table 4 show pump electrical service requirements for UMPs with end views A and B, respectively.

Table 3. Electrical Service Information (Use For UMPs Containing A Franklin Motor With End View A)

Required power supply rating for 60 Hz, 1 phase pumps is 208 - 230 Vac. For 50 Hz, 1 phase pumps, required rating is 220 - 240 Vac. For
3 phase pumps, required rating is 380 - 415 Vac.

Voltage
Fluctuation
Range Winding Resistance (Ohms)
Max. Locked
Load Rotor Black- Red-
UMP Model No. HP Hz PH Min. Max. Amps Amps Orange Orange Black-Red Capacitor Kit (µF)

AGUMP75S1, UMP75U1 3/4 60 1 200 250 6.5 25 2.9 - 3.6 14.9 - 18.2 17.7 - 21.9 410164-001 (17.5)

AGUMP150S1, UMP150U1 1-1/2 60 1 200 250 10.5 37 2.0 - 2.5 11.6 - 14.2 13.5 - 16.8 410164-002 (25)

X3AGUMP150S1, X3UMP150U1 1/1/2 60 1 200 250 10.5 37 2.0 - 2.5 11.6 - 14.2 13.5 - 16.8 410164-002 (25)

AGUMP200S1-3, AGUMPL200S1-3
2 60 1 200 250 11.4 46 1.4 - 1.7 2.5 - 3.2 3.8 - 5 410164-003 (40)
UMP200U1-3, UMPL200S1-3

AGUMP75S3-3, UMP75U3-3 3/4 50 1 200 250 5.8 17 3.6 - 4.5 20.4 - 25 23.9 - 29.6 410164-001 (17.5)

AGUMP150S3-3, UMP150U3-3 1-1/2 50 1 200 250 10 28 2.5 - 3.1 11.5 - 14 13.9 - 17.2 410164-002 (25)

X4AGUMP150S3, X4UMP150U3 1-1/2 50 1 200 250 10 28 2.5 - 3.1 11.5 - 14 13.9 - 17.2 410164-002 (25)

11
 Introduction Specifications

Table 3. Electrical Service Information (Use For UMPs Containing A Franklin Motor With End View A)

Required power supply rating for 60 Hz, 1 phase pumps is 208 - 230 Vac. For 50 Hz, 1 phase pumps, required rating is 220 - 240 Vac. For
3 phase pumps, required rating is 380 - 415 Vac.

Voltage
Fluctuation
Range Winding Resistance (Ohms)
Max. Locked
Load Rotor Black- Red-
UMP Model No. HP Hz PH Min. Max. Amps Amps Orange Orange Black-Red Capacitor Kit (µF)

AGUMP200S3-4, UMP200U3-4 2 50 1 200 250 11 37 1.9 - 2.4 3.1 - 3.9 5.0 - 6.3 410164-003 (40)

AGUMP75S17-3, UMP75U17-3 3/4 50 3 342 457 2.2 8 25.8- 32.4 25.8- 32.4 25.8- 32.4 ---

AGUMP150S17-3, UMP150U17-3 1-1/2 50 3 342 457 3.8 15 13.1 - 16.4 13.1 - 16.4 13.1 - 16.4 ---

X4AGUMP150S17, X4UMP150U17 1-1/2 50 3 342 457 3.8 15 13.1 - 16.4 13.1 - 16.4 13.1 - 16.4 ---

AGUMP200S17-4, UMP200U17-4 2 50 3 342 457 5.0 22 9.3 - 11.6 9.3 - 11.6 9.3 - 11.6 ---

Table 4. Electrical Service Information (Use For UMPs Containing A Faradyne Motor With End View B)

Required power supply rating for 60 Hz, 1 phase pumps is 208 - 230 Vac. For 50 Hz, 1 phase pumps, required rating is 220 - 240 Vac. For
3 phase pumps, required rating is 380 - 415 Vac.

Voltage
Fluctuation
Range Winding Resistance (Ohms)
Max. Locked
Load Rotor Black- Red-
UMP Model No. HP Hz PH Min. Max. Amps Amps Orange Orange Black-Red Capacitor Kit (µF)

AGUMP75S1, UMP75U1 3/4 60 1 200 250 6.5 19 4.7 - 5.7 7.1 - 8.6 11.7 - 14.1 410164-001 (17.5)

AGUMP150S1, UMP150U1 1-1/2 60 1 200 250 10.5 33 2.8 - 3.4 6.8 - 8.2 9.4 - 11.3 410164-002 (25)

X3AGUMP150S1, X3UMP150U1 1/1/2 60 1 200 250 10.5 33 2.8 - 3.4 6.8 - 8.2 9.4 - 11.3 410164-002 (25)

AGUMP200S1-3, AGUMPL200S1-3
2 60 1 200 250 11.4 44 1.9 - 2.3 3.4 - 4.1 5.1 - 6.2 410164-003 (40)
UMP200U1-3, UMPL200U1-3

AGUMP75S3-3, UMP75U3-3 3/4 50 1 200 250 5.8 18 5.2 - 6.3 10.3 - 12.5 15.4 - 18.6 410164-001 (17.5)

AGUMP150S3-3, UMP150U3-3 1-1/2 50 1 200 250 10 31 2.8 - 3.4 13.4 - 16.3 16.1 - 19.5 410164-002 (25)

X4AGUMP150S3, X4UMP150U3 1-1/2 50 1 200 250 10 31 2.8 - 3.4 13.4 - 16.3 16.1 - 19.5 410164-002 (25)

AGUMP200S3-4, UMP200U3-4 2 50 1 200 250 11 38 2.2 - 2.6 6.0 - 7.3 8.0 - 9.7 410164-003 (40)

Voltage
Fluctuation
Range Winding Resistance (Ohms)
Starter/Heater
Max. Locked Or
Load Rotor Black- Red- Setting on Motor
UMP Model No. HP Hz PH Min. Max. Amps Amps Orange Orange Black-Red Protection Device

AGUMP75S17-3, UMP75U17-3 3/4 50 3 342 457 2.2 8.1 24.4 - 29.6 24.4 - 29.6 24.4 - 29.6 1.8

AGUMP150S17-3, UMP150U17-3 1-1/2 50 3 342 457 3.8 14.1 12.1 - 14.7 12.1 - 14.7 12.1 - 14.7 3.8

X4AGUMP150S17, X4UMP150U17 1-1/2 50 3 342 457 3.8 14.1 12.1 - 14.7 12.1 - 14.7 12.1 - 14.7 3.8

AGUMP200S17-4, UMP200U17-4 2 50 3 342 457 5.0 17.7 9.9 - 12.0 9.9 - 12.0 9.9 - 12.0 4.5

UMP400U4-3*, AGUMP400S4-3* 4 60 3 200 250 14.0 66 1.5 - 1.9 1.5 - 1.9 1.5 - 1.9 410649-012

UMP400U17-4*, AGUMP400S17-4* 4 50 3 342 457 7.1 32 5.2 - 6.4 5.2 - 6.4 5.2 - 6.4 410649-004

*Model has not been 3rd party certified for IECEx, ATEX or CCC requirements.

12
Introduction Specifications

When using a Red Jacket IQTM Control Unit with an UMP containing a Faradyne motor, IQ software 805-001C
(Version3.2) or newer, is required for proper operation of the system. The UMPs will have an ‘FM’ designation
printed on the UMP shell. Software upgrade kit part number is 410600-001.
Table 5 lists UMP weights and lengths and Table 6 lists pump shut off pressures.

The weights and lengths listed below are approximate values and will vary due to manufac-
turing tolerances.

The optional trapper intake screen is available as a field installed accessory. Trapper options will increase the
length of the UMP by 3.3 inches (83 mm). For installation instructions, see Red Jacket installation instructions
#051-256-1. For models with floating suction adapter, add 2-3/8 inches (59 mm) and 4 pounds (1.8 kg).

13
Introduction Specifications

Table 5. UMP Model Dimensions

Franklin Motor Faradyne Motor

(Use these lengths for (Use these lengths for
UMPs with end view A UMPs with end view B
shown in Figure 5) shown in Figure 5) Weight
UMP Model HP in. mm in. mm lb. kg
UMP75U1, AGUMP75S1 3/4 17-3/4 447 17-5/8 448 28 12.7
UMP75U3-3, AGUMP75S3-3 3/4 20 507 19-7/8 505 30.5 13.9
UMP75U17-3, AGUMP75U17-3 3/4 19-1/4 489 19 483 28 12.7
UMP150U1, AGUMP150S1 1-1/2 20-1/2 519 20-5/8 524 34 15.5
X3P150U1, X3AGUMP150S1 1-1/2 21-1/4 540 21-1/2 546 35 15.8
UMP150U3-3, AGUMP150S3-3 1-1/2 22-1/4 565 22-1/4 565 34 15.5
X4P150U3, X4GUMP150S3 1-1/2 22-3/4 576 22-7/8 581 35 15.9
UMP150U17-3, AGUMP150S17-3 1-1/2 21 532 21-1/4 540 31 14.1
X4P150U17, X4AGUMP150S17 1-1/2 21-1/2 547 21-3/4 552 32 14.5
UMP200U1-3, UMPL200U1-3
2 24-1/4 618 24-5/8 626 36 16.3
AGUMP200S1-3, AGUMPL200S1-3
UMP200U3-4, AGUMP200S3-4 2 26 660 26-1/4 667 38 17.2
UMP200U17-4, AGUMP200S17-4 2 23-3/4 600 23-3/4 603 36 16.3
UMP400U4-3*, AGUMP400S4-3* 4 - - 27.7 703.3 42.5 19.3
UMP400U17-4*, AGUMP400S17-4* 4 - - 28.7 711.2 43 19.5
*Model has not been 3rd party certified for IECEx, ATEX or CCC requirements.

Table 6. Approximate Pump Shut-Off Pressures

UMP Model Approximate Shut-Off Pressure

AGUMP75S1, UMP75U1 28 psi (193 kPa) .74 SG @ 60°F (15°C)
AGUMP150S1, UMP150U1 30 psi (207 kPa) .74 SG @ 60°F (15°C)
X3AGUMP150S1, X3UMP150U1 43 psi (297 kPa) .74 SG @ 60°F (15°C)
AGUMP75S3-3, UMP75U3-3 30 psi (207 kPa) .74 SG @ 60°F (15°C)
AGUMP75S17-3, UMP75U17-3 29 psi (200 kPa) .74 SG @ 60°F (15°C)
AGUMP150S3-3, UMP150U3-3 32 psi (220 kPa) .74 SG @ 60°F (15°C)
AGUMP150S17-3, UMP150U17-3 32 psi (220 kPa) .74 SG @ 60°F (15°C)
X4AGUMP150S3, X4UMP150U3 40 psi (275 kPa) .74 SG @ 60°F (15°C)
X4AGUMP150S17, X4UMP150U17 39 psi (267 kPa) .74 SG @ 60°F (15°C)
UMPL200U1-3, AGUMPL200S1-3 36 psi (248 kPa) .74 SG @ 60°F (15°C)
AGUMP200S1-3, UMP200U1-3 43 psi (297 kPa) .74 SG @ 60°F (15°C)
AGUMP200S3-4, UMP200U3-4 43 psi (297 kPa) .74 SG @ 60°F (15°C)
AGUMP200U17-4, UMP200U17-4 43 psi (297 kPa) .74 SG @ 60°F (15°C)
UMP400U4-3*, AGUMP400S4-3* 43 psi (297 kPa) .74 SG @ 60°F (15°C)
UMP400U17-4*, AGUMP400S17-4* 43 psi (297 kPa) .74 SG @ 60°F (15°C)
*Model has not been 3rd party certified for IECEx, ATEX or CCC requirements.

14
Introduction Specifications

Figure 5 identifies UMP models by their end view.

153-2.eps

UMP End View A

UMP End View B

Figure 5. Identifying UMP Models by their End View

15
 Installation

Attaching the UMP

Table 7 lists the applicable UMPs for each Packer/Manifold.

Table 7. UMP And Packer/Manifold Combinations

Packer/Manifold UMP Packer/Manifold UMP

AGP75S1RJ1, RJ2, RJ3, RA1, RA2, RA3 AGUMP75S1 P150U3-3RJ1, RJ2, RJ3 UMP150U3-3

P75U1RJ1, RJ2, RJ3 UMP75U1 X4AGP150S3RJ1, RJ2, RJ3, RA1, RA2, RA3 X4AGUMP150S3

AGP150S1RJ1, RJ2, RJ3, RA1, RA2, RA3 AGUMP150S1 X4P150U3RJ1, RJ2, RJ3 X4UMP150U3

P150U1RJ1, RJ2, RJ3 UMP150U1 AGP75S17-3RJ1, RJ2, RJ3, RA1, RA2, RA3 AGUMP75S17-3

X3AGP150S1RJ1, RJ2, RJ3, RA1, RA2, RA3 X3AGUMP150S1 P75U17-3RJ1, RJ2, RJ3 UMP75U17-3

X3P150U1RJ1, RJ2, RJ3 X3UMP150U1 AGP150S17-3RJ1, RJ2, RJ3, RA1, RA2, RA3 AGUMP150S17-3

AGP75S3-3RJ1, RJ2, RJ3, RA1, RA2, RA3 AGUMP75S3-3 P150U17-3RJ1, RJ2, RJ3 UMP150U17-3

AGP200S1-3RJ1, RJ2, RJ3, RA1, RA2, RA3 AGUMP200S1-3 X4AGP150S17RJ1, RJ2, RJ3, RA1, RA2, RA3 X4AGUMP150S17

AGPL200S1-3RJ1, RJ2, RJ3, RA1, RA2, RA3 AGUMPL200S1-3 X4P150U17RJ1, RJ2, RJ3 X4UMP150U17

P75U3-3RJ1, RJ2, RJ3 UMP75U3-3 P200U1-3RJ1, RJ2, RJ3 UMP200U1-3

AGP150S3-3RJ1, RJ2, RJ3, RA1, RA2, RA3 AGUMP150S3-3 PL200U1-3RJ1, RJ2, RJ3 UMPL200U1-3

AGP200S3-4RJ1, RJ2, RJ3, RA1, RA2, RA3 AGUMP200S3-4 P200U3-4RJ1, RJ2, RJ3 UMP200U3-4

AGP200S17-4RJ1, RJ2, RJ3, RA1, RA2, RA3 AGUMP200S17-4 P200U17-4RJ1, RJ2, RJ3 UMP200U17-4

P400U4-3RJ1*, RJ2*, RJ3* UMP400U4-3* P400U17-4RJ1*, RJ2*, RJ3* UMP400U17-4*

AGP400S4-3RJ1*, RJ2*, RJ3*, RA1*, RA2*, RA3* AGUMP400S4-3* AGP400S17-4RJ1*, RJ2*, RJ3*, RA1*, RA2*, RA3* AGUMP400S17-4*

*Model has not been 3rd party certified for IECEx, ATEX or CCC requirements.

The UMP is identified by the model number marked on the shell. The packer/manifold with piping is identified by
the catalog number on the packer nameplate. The hardware kit consists of four 5/16-18 x 1” socket head cap
screws, four 5/16 lock washers and one discharge head gasket identified by the kit number 144-327-4 (P/N
410818-001 for AG version) marked on the bag (see Figure 6).
The UMP attaches to the packer/manifold column piping discharge head using hardware kit number 144-327-4
(P/N 410818-001 for AG version).
When servicing unit, use non-sparking tools.

For all models with the ‘RA’ suffix, take care not to damage the powder coating on the pack-
er/manifold and discharge head when placing the pump on the working surface.

16
Installation Attaching the UMP

Packer/manifold Kit
with piping
Ump
Discharge head

Alignment dowel
rjpumps/fig5.eps

Figure 6. Packer/Manifold With Piping Attaching To UMP

1. Visually inspect the pigtail connector in the end of the discharge head. Be certain the pigtail connector is
seated in its socket and its index tab is in the socket’s notch (see Figure 7).

Pigtail female connector/indexing tab is out

of its socket - this is the incorrect position
when attaching the UMP!

Pigtail female connector/index-

ing tab is fitted in notch of its
socket - this is the correct
position when attaching the
UMP!

Connector's o-ring
Insert the positioning dowel
(-015 [0.551'' ID x
on the UMP in this hole
0.070'' wide]) rjpumps\fig36.eps

Figure 7. Verifying Pigtail’s Female Connector Is Seated Properly

2. Place the new gasket on the new UMP so that all holes align (see Figure 8).

Gaskets from competitive UMPs will not seal properly and performance will be re-
duced.

3. Align the UMP positioning dowel insert in the proper hole in the discharge head (see Figure 7) and push the
UMP into position using hand force only. The UMP should be snug against the discharge head prior to
installing the UMP retaining bolts.

Use hand force to push the UMP onto the discharge head. If the UMP does not seat
snug against the discharge head, remove the UMP and correct the problem.

17
Installation Installing the Pump

Discharge head
Gasket

UMP

Positioning
dowel
830 fig6.eps

Figure 8. Aligning the UMP Gasket

4. Install the UMP retaining bolts and lock washers (see Figure 8). Snug and then torque the bolts using a cross
pattern. Torque to 7 ft-lbs (11 N•m).

Do not use the bolts to pull the UMP into position. Use the cross pattern to snug and
torque bolts. Do not over torque the bolts. Not following instructions may cause parts
to fail.

Installing the Pump

• The Red Jacket STP is designed to operate in a Class 1, Group D atmosphere.

• The manufacturer may recommend new specification and installation instructions.
• The product temperature must not exceed 105°F (41°C) because the thermal overload protectors in the
submersible motor may trip.
1. Before installing pipe threads apply an adequate amount of fresh, UL classified for petroleum, non-setting
thread sealant. For AG applications, Loctite 567 or Gasoilia E-seal are recommended for all field serviceable
pipe threads. Tighten the riser pipe in the tank until watertight.
For all models with the ‘RA’ suffix, do not wrench on the powder coated packer/manifold,
this may damage the coating and cause corrosion. Use the manifold installation tool (P/N
410912-001) to tighten the manifold onto the riser pipe. Remove the two die springs which
surround the lock-down studs after the manifold is installed. Place the installation tool over
the two lock-down studs as shown in Figure 9. If installation tool handle needs to be ex-
tended, procure a piece of square tubing and slide it over the vertical handle and secure us-
ing the cotter pin. Remove the manifold installation tool after torquing and reinstall the die
springs.

18
Installation Installing the Pump

Extension tubing
positioned over
vertical section
(if needed)

Stud/Cotter pin
Manifold installation
tool

Lock down
Lock down stud*
stud*
Manifold installation
tool lowered onto
lock down studs Tighten manifold using
pipe wrench

* NOTICE

Remove springs on lock down

studs before using the manifold
installation tool to avoid damaging
the studs. Replace springs after
removing the tool.

Figure 9. Utilizing the Manifold Installation Tool with RA Model STPs

2. Measure the distance from the bottom of the tank to the top of the 4-inch riser pipe as shown in Figure 10.
Note: For fixed-length pumps, skip to Step 7.

19
Installation Installing the Pump

Top of 4'' riser

rjpumps/fig7.eps

Figure 10. Measuring Tank

3. Uncoil the pigtail at the top of the packer and lay it flat so it will feed into the packer without knotting or
kinking.
4. Loosen the clinch assembly on the column pipe by unscrewing the set screw in the side of locking nut, then
backing off the locking nut (see Figure 11).

A slight twisting of the UMP will loosen the seals and facilitate adjusting it to the correct
length. Do not rotate piping beyond 1/4 turn.

For all models with the ‘RA’ suffix, stainless steel lock-down nuts and washers are used and
found in the kit. Apply anti-seize (also found in the kit) to the lock-down studs prior to nut
and washer installation.

20
Installation Installing the Pump

1/4 tur
n maximum on piping

Figure 11. Loosening Locking Nut

5. Referencing Figure 12, pull the UMP end until the distance between the bottom of the manifold and the
bottom of the UMP is 5 inches (125 mm) (15 inches [381 mm] for floating suction) shorter than the distance
measured in Step 2.

If UMP is equipped with floating suction adapter, see section entitled “Recommended Float-
ing Suction Installation” on page 8.

5'' (125mm) shorter than Step 2 measurement

830/fig9.eps

Figure 12. Adjusting Pump Length

Take care not to damage the pigtail. If pump is to be adjusted shorter, keep tension on
the pigtail to eliminate kinking.

6. Tighten the column pipe locking nut and torque to 150 ft-lbs (200 N•m) minimum, then torque the set screw in
the locking nut to 30 - 35 in. lb. (3.5 - 4 N•m). For all models with the ‘RA’ suffix, a stainless steel locking nut
with three set screws is used. Torque all set screws in the locking nut to 9 - 11 ft-lbs. (12.2 - 15 N•m).
7. Attach the siphon return line tubing to barbed fitting in the base of packer and secure with a clamp (see
Figure 13).

Return line should be installed on every application to reduce nuisance trips of electronic
tank monitoring.

21
Installation Installing the Pump

2" discharge port

Siphon return line barbed fitting

UMP
Power wiring compression
bushing
3/4” FNPT
rjpumps/fig33.eps

Figure 13. Locating Return Line Fitting on Packer

8. Lay the siphon return line tubing beside the column pipe. Stop 1 - 3 inches (25 - 76 mm) above the discharge
head.
9. Secure the siphon return line tubing to the column pipe with tie straps. Locate the tie straps approximately 6
inches (152 mm) from manifold, 6 inches from discharge head and in the middle of the tubing (see Figure 14).

Do not overtighten tie straps as a pinched or flattened return line will restrict flow, interfer-
ing with proper operation of siphon system.

Note: For fixed-length pumps, skip to Step 14.

6" (151mm) 6" (151mm)

1/2 Distance 1/2 Distance

1 - 3" (25 - 76 mm)

Don't crimp tubing with tie straps

rjpumps/fig30.eps

Figure 14. Attaching Return Line Tubing to Pump

10. Pull on the pigtail wires where they exit the packer wiring compartment. Snip pigtail wires approximately 8
inches (200 mm) beyond top of packer. Visually inspect the wire insulation to ensure it is not damaged.
11. There will be three wires from the male connector installed in the packer’s housing and from the three-wire
pigtail from the UMP.
12. Strip insulation off all six wires 3/8 inch (10 mm).

22
Installation Installing the Pump

13. Connect like colored wires from the UMP to like colored wires from the male connector with wire nuts. When
finished connecting the wires, neatly coil wires inside the packer’s wiring compartment (see Figure 16).
14. Lubricate the o-ring on the packer wiring compartment cover (with lifting eyebolt) with petroleum based jelly.
Screw in the packer wiring compartment cover (thread sealant should not be used). Torque to 35 ft-lbs (50
N•m).

For all models with the ‘RA’ suffix, place the supplied plastic protector on the packer wiring
compartment cover prior to torquing (see Figure 15). By not using the protector, damage
may occur to the powder coating, causing corrosion.

Plastic protector cap

(3 sizes)

Extractable wiring
compartment cover Capacitor
cover

Contractor’s
box cover

Pressure Check
transducer valve
port cover

Figure 15. Applying Plastic Protectors onto Covers Prior to Torquing - For all Models with the ‘RA’ Suffix

Confirm that the lifting eyebolt is properly torqued to 10 ft-lbs (13.6 N•m) with a mini-
mum of 6 full threads installed. Occasionally, eyebolts are removed after pump instal-
lation and corrosion may occur in the threaded areas of the wiring compartment cover
(eyebolt plug) and the eyebolt. If corrosion has occurred, the cover and eyebolt should
be replaced.

15. Utilize the lifting eyebolt to suspend the pump vertically and then install the pump onto the riser pipe using UL
classified for petroleum, non-setting thread sealant until watertight and align appropriately to connect to the
product line piping. For AG applications, Loctite 567 or Gasoila E-seal are recommended for all field
serviceable pipe threads.

When servicing equipment, use non-sparking tools and use caution when removing or in-
stalling equipment to avoid generating a spark.

23
Installation Wiring Power from the Panel to the Red Jacket STP

Remove cover to access

Male connector in packer wiring compartment
packer housing

Female connector in
manifold housing

rjpumps\fig31.eps
UMP pigtail wires

Figure 16. Connecting UMP to Packer Wiring

Wiring Power from the Panel to the Red Jacket STP

Disconnect, lock out, and tag power at the panel before servicing the
pump.
1. Connect electrical conduit approved fittings to power wiring entry at base of manifold’s contractors box (see
cutaway example in Figure 17 for single phase power wiring or Figure 27 for three phase power wiring).

For installations requiring ATEX approval, the end user must use an ATEX Ex d IIA certified
cable gland or stopping box.
Use suitable AUS EX, ANZEx or IECEx certified cable gland or flameproof entry device when
equipment is installed in accordance with ANZEx certification for connection of the external
circuit conductors to the motor conductors used to close the 3/4" NPT conduit connection.
2. Loosen the two screws in the compression bushing just enough so you can remove the bushing from its
socket in the bottom of the manifold’s contractor box (see Figure 17). Continue lifting up the bushing until it is
accessible. Notice that the top plate of the bushing assembly (facing into the manifold) has a larger diameter
than the bottom plate, and that there are two open holes and three holes with plastic rod inserts. The plastic
inserts seal the bushing and must remain in any unused hole. For example, bringing three wires from the power
panel, use the two empty holes and remove and discard one of the two smaller diameter plastic inserts for the

24
Installation Wiring Power from the Panel to the Red Jacket STP

third wire. Push each of the incoming power wires through the empty holes in the bushing assembly. Slide the
bushing assembly down over the power wires until it seats in its socket in the base of the manifold’s
contractor box and then tighten the two screws in bushing assembly securely to compress the bushing and
seal the wiring entry.

Capacitor Black wire

from Female
connector
Red wire
from Female
connector
Black wire
contained Unused - Leave
in kit Capacitor access
receptacle on
terminal spade Contractor's box
NOTE:
Make sure all receptacles are fully access Female
seated on terminal spades! connector
All spade terminals which are closest
to the outside of the capacitor must
be covered by an insulated connector.

Plastic rods must

remain in unused
holes

Black wire
contained
in kit

Ground wire
(in manifold)

Red wire
Tighten 2 screws in
Conduit bushing top plate of assembly Black wire
to compress bushing
rjpumps\fig35.eps
Connect elec- Capacitor
Incoming wiring Orange wire trical conduit
from power panel from female here, 3/4” FNPT
connector

Figure 17. Power Wiring enters through Compression Bushing - Single Phase Example Shown

For Single Phase Pumps with Capacitor

See Figure 18 for Steps 1 - 4.
1. Connect the orange wire from manifold’s female connector to M1 from the power panel.
2. Connect the terminal end of the short black wire (in the kit) to one of the terminals on the same post of the
capacitor as the black wire from the manifold’s female connector. Connection must be made to the terminal
which is closest to the OUTSIDE of the capacitor. Connect the open end of this black wire to M2 from the
output of the control box.
3. Connect the ground wire from power panel to the attached ground wire in manifold.
4. Replace the o-rings on the access covers. Lubricate the o-rings with petroleum based jelly. Reinstall the
access covers. Torque to 35 ft-lbs (50 N•m). Thread sealant should NOT be used.

25
Installation Wiring Power from the Panel to the Red Jacket STP

For all models with the ‘RA’ suffix, place the supplied plastic protector on the access covers
prior to torquing (see Figure 15). By not using the protectors, damage may occur to the pow-
der coating, causing corrosion.

M1 ORANGE

From power BLACK From female

M2 connector
panel
RED
GND

Ground wire in
CAPACITOR
manifold
contractor's box
rjpumps/fig10.eps

Figure 18. Power Wiring Schematic for Single Phase Pumps

Refer to Figure 19 through Figure 26 for various single phase pump system example wiring diagrams.

WARNING DISCONNECT, LOCK OUT,

OFF
AND TAG POWER AT THE
POWER PANEL BEFORE
WIRING THE PUMP.
Load center
208 or 230 volt
Line starter Pilot light
3 P.S.T.
toggle 1 phase, 3 wire
switch 15A-2P switched
neutral breaker
L2 L1

External
pilot light
(115 volts)
25 watt max.

EXT
PILOT
LIGHT S1 S2 M2 M1 N L1 L2
Optional other
dispenser
(max. total of N
6 dispensers)

15A-3P switched
neutral breaker
Wiring
trough Continuous Electrical
duty capacitor interlock
Extractable
R packer
B
O
G
Dispenser
Junction box
in manifold NOTICE
Make ground connection in
Internal accordance with local codes.
overload
protector 830-1
Dispenser Motor
Optional solenoid valve lights STP
(76 volt amps. max

Figure 19. 230 Vac Remote Control Box With 110 Vac Coil - Model 880-041-5

26
Installation Wiring Power from the Panel to the Red Jacket STP

Load center 230 V, 1 Phase, 3 Wire

WARNING DISCONNECT, LOCK OUT,
OFF
AND TAG POWER AT THE
POWER PANEL BEFORE
WIRING THE PUMP.
N

15 amp, 3 pole switch Dispenser lighting

(N.E.C. requires disconnect from separate circuit
break all wires to dispensers)

115 volt ext. pilot

light by contractor
P
Continuous Electrical
duty capacitor interlock
Wiring Extractable
trough R packer
B
O

Junction box
in manifold
Internal
NOTICE overload
Make ground connection in protector
accordance with local codes. STP Motor

2 pole dispenser switches 830-2

Figure 20. Suggested Wiring Diagram Without Optional Control Box

115 volt
WARNING DISCONNECT, LOCK OUT, P 25 watt
AND TAG POWER AT THE Line starter EXT
PILOT max.
OFF
LIGHT
POWER PANEL BEFORE
WIRING THE PUMP. Pilot light

3 P.S.T. toggle
switch

Load center
208 or 230 volt
Capacitor

L2 L1
Dispenser S1 S2 S3 M1 M2 M3 N L1 L2 N

O B R NOTICE
Motor Make ground connection in
accordance with local codes.
Optional solenoid valve
(76 volt amps. max 830-3

Figure 21. 230 Vac Remote Control Box with 110 Vac Coil and Cap - Model 880-045-5/880-046-5

27
Installation Wiring Power from the Panel to the Red Jacket STP

WARNING DISCONNECT, LOCK OUT,

OFF
AND TAG POWER AT THE
POWER PANEL BEFORE
WIRING THE PUMP. LOAD CENTER
PILOT LIGHT
220 OR 240 VOLT

3P S.T.
TOGGLE 1 PHASE, 2 WIRE
LINE SWITCH 15A-2P SWITCHED
STARTER NEUTRAL BREAKER

PHASE NEUTRAL

P
EXTERNAL EXT
PILOT LIGHT PILOT S3 S2 M2 M1 S1 L1 L2
LIGHT
(240 VOLTS)
25 WATT MAX.

WIRING 15A-2P SWITCHED

TROUGH NEUTRAL BREAKER

Continuous Electrical
OPTIONAL
OTHER duty capacitor interlock
DISPENSER Extractable
(MAX. TOTAL OF R packer
6 DISPENSERS)
B
O
G
DISPENSER DISPENSER LIGHTS
Junction box
S2 in manifold
S3 Internal
S1 overload
protector
OPTIONAL SOLENOID VALVE Motor
(76 VOLT AMPS. MAX.) STP

NOTICE
Make ground connection in
accordance with local codes. 830-4

Figure 22. 230 Vac Remote Control Box with 230 Vac Coil - Model 880-042-5

28
Installation Wiring Power from the Panel to the Red Jacket STP

ISOTROL CONTROL BOX (P/N 880-049-1)

WARNING DISCONNECT, LOCK OUT,
OFF
AND TAG POWER AT THE
POWER PANEL BEFORE
UNSWITCHED
WIRING THE PUMP. NEUTRAL TO TB2

NEUTRAL PHASE ON L1 MUST BE SAME AS DEVICE

TB1 CONNECTED TO ATG TERMINAL
TB2
HOT

1 2 3 4 5 6 7 8
DISPENSER INPUTS
ATG S N L1 L2 M2 M1

NOT NOT NOT NOT CONNECT TO ELECTRICAL

CHANNEL 1 USED USED USED USED GROUND
CHANNEL 2
120 VOLT CHANNEL 3
DISPENSER CHANNEL 4 L1
CHANNEL 5 120 V FROM
SIGNALS SUPPLY PANEL
CHANNEL 6 UNSWITCHED NEUTRAL
CHANNEL 7
CHANNEL 8
120 VOLT ISOLATED OUTPUT
TO IQ CONTROL BOX

IQ CONTROL BOX (P/N 880-051-1) Continuous Electrical

duty capacitor interlock
C23 Z2

Z3
Extractable
TB1 R packer
B
COM+ COM- SHLD D2 D1 M2 M1 L1 L2 GND O
G
Junction box
in manifold
RS-485 CONNECTIONS INSTALL IN
CONDUIT (MANIFOLDED UNITS CONNECT TO
ONLY) ELECTRICAL Internal
GROUND overload
protector
Motor
208/230 VOLT
STP
FROM SUPPLY
NEUTRAL PANEL
(FROM SUPPLY PANEL) NOTICE
Make ground connection in
accordance with local codes.
ISOTROL CONTROL BOX WIRING PRECAUTIONS

The Isotrol Control Box is intended to provide electrical isolation between the dispenser pump enable (Hook) signal and the submersible
turbine pump (STP) control relay. Other energized sources of power can still exist within the dispenser even with this device. The
neutral connection to the N terminal of TB1 and N terminal of TB2 must be from the service panel and be a permanently connected,
unswitched connection.

The N connection on TB1 and the eight N connections on TB2 may be spliced to a common neutral wire from the service panel
described above.
Make only one ‘wire’ connection on each N terminal on TB2.

The phase of L1 (TB1) must match the phase of the power supplying the ATG device to prevent cross phasing which may damage the
input on some ATG equipment.

GENERAL WIRING PRECAUTIONS

Wiring must be rated 90°C minimum.

830-5
Make ground connection in accordance with local codes.

Figure 23. Isotrol to IQ System Wiring - 120 Volt Dispenser Signals

29
Installation Wiring Power from the Panel to the Red Jacket STP

ISOTROL CONTROL BOX (P/N 880-050-1)

WARNING DISCONNECT, LOCK OUT,
OFF
AND TAG POWER AT THE
POWER PANEL BEFORE UNSWITCHED
WIRING THE PUMP. NEUTRAL TO TB2

NEUTRAL PHASE ON L1 MUST BE SAME AS DEVICE

TB1 CONNECTED TO ATG TERMINAL
TB2
HOT

1 2 3 4 5 6 7 8
DISPENSER INPUTS
ATG S N L1 L2 M2 M1

NOT NOT NOT NOT CONNECT TO ELECTRICAL

CHANNEL 1 USED USED USED USED GROUND
CHANNEL 2
230 VOLT CHANNEL 3
CHANNEL 4 230 VOLT FROM
DISPENSER
CHANNEL 5 SUPPLY
SIGNALS UNSWITCHED NEUTRAL
CHANNEL 6 PANEL
CHANNEL 7
CHANNEL 8

230 VOLT ISOLATED OUTPUT

TO IQ CONTROL BOX

IQ CONTROL BOX (P/N 880-052-1) Continuous Electrical

duty capacitor interlock
C23 Z2

Z3
Extractable
TB1 R packer
B
COM+ COM- SHLD D2 D1 M2 M1 L1 L2 GND O
G
Junction box
in manifold
RS-485 CONNECTIONS INSTALL IN
CONDUIT (MANIFOLDED UNITS CONNECT TO
ONLY) ELECTRICAL Internal
GROUND overload
protector
Motor
STP
Neutral FROM SUPPLY
PANEL
230 Volt
NEUTRAL
(FROM SUPPLY PANEL) NOTICE
Make ground connection in
accordance with local codes.

ISOTROL CONTROL BOX WIRING PRECAUTIONS

The Isotrol Control Box is intended to provide electrical isolation between the dispenser pump enable (Hook) signal and the submersible
turbine pump (STP) control relay. Other energized sources of power can still exist within the dispenser even with this device. The neutral
connection to the N terminal of TB1 and N terminal of TB2 must be from the service panel and be a permanently connected, unswitched
connection.

The N connection on TB1 and the eight N connections on TB2 may be spliced to a common neutral wire from the service panel
described above.
Make only one ‘wire’ connection on each N terminal on TB2.

The phase of L1 (TB1) must match the phase of the power supplying the ATG device to prevent cross phasing which may damage the
input on some ATG equipment.

GENERAL WIRING PRECAUTIONS

Wiring must be rated 90°C minimum.

Make ground connection in accordance with local codes. 830-6

Figure 24. Isotrol to IQ System Wiring - 230 Volt Dispenser Signals

30
Installation Wiring Power from the Panel to the Red Jacket STP

ISOTROL CONTROL BOX (P/N 880-049-1)

WARNING DISCONNECT, LOCK OUT,
OFF
AND TAG POWER AT THE
POWER PANEL BEFORE
WIRING THE PUMP. UNSWITCHED
NEUTRAL TO TB2

NEUTRAL PHASE ON L1 MUST BE SAME AS DEVICE

TB1 CONNECTED TO ATG TERMINAL
TB2
HO T

1 2 3 4 5 6 7 8
DISPENSER INPUTS
AT G S N L1 L2 M2 M1

NO T NO T NO T NO T CONNECT TO
CHANNEL 1 USED USED USED USED ELECTRICAL GROUND
CHANNEL 2
120 VO LT CHANNEL 3
CHANNEL 4 L1
DISPENSER 120 V FROM
CHANNEL 5
SIGNALS UNSWITCHED NEUTRAL SUPPLY PANEL
CHANNEL 6
CHANNEL 7
CHANNEL 8

120 VO LT ISOLA TED OUTPUT

TO IQ CONTR OL BO X

IQ CONTROL BOX (P/N 880-058-1) Electrical

interlock
C2 3 Z2

Z3
Extractable
TB1 R packer
B
COM+ COM- SHLD D2 D1 M2 M1 L1 L2 GND O
G
Junction box
in manifold
RS-485 CONNECTIONS
INSTALL IN CONDUIT CONNECT TO
(MANIFOLDED UNITS ELECTRICAL Internal
ONLY) GROUND overload
M3
protector
Motor
STP
208/230 VOLT FROM
SUPPLY PANEL
NEUTRAL RED
(FROM SUPPLY PANEL)
BLACK NOTICE
ORANGE
50 F CONTINUOUS DUTY Make ground connection in
CAPACITOR W/INTERNAL accordance with local codes.
DISCHARGE RESISTOR

ISOTROL CONTROL BOX WIRING PRECAUTIONS

The Isotrol Control Box is intended to provide electrical isolation between the dispenser pump enable (Hook) signal and the submersible
turbine pump (STP) control relay. Other energized sources of power can still exist within the dispenser even with this
device. The neutral connection to the N terminal of TB1 and N terminal of TB2 must be from the service panel and be a
permanently connected, unswitched connection.

The N connection on TB1 and the eight N connections on TB2 may be spliced to a common neutral wire from the service panel
described above.
Make only one ‘wire’ connection on each N terminal on TB2.

The phase of L1 (TB1) must match the phase of the power supplying the ATG device to prevent cross phasing which may damage the
input on some ATG equipment.

GENERAL WIRING PRECAUTIONS

Wiring must be rated 90°C minimum.

830-7
Make ground connection in accordance with local codes.

Figure 25. Isotrol to IQ W/2HP Capacitor - System Wiring - 120 Volt Dispenser Signals

31
Installation Wiring Power from the Panel to the Red Jacket STP

ISOTROL CONTROL BOX (P/N 880-049-1)

WARNING DISCONNECT, LOCK OUT,
OFF
AND TAG POWER AT THE
POWER PANEL BEFORE
UNSWITCHED
WIRING THE PUMP. NEUTRAL TO TB2

NEUTRAL PHASE ON L1 MUST BE SAME AS DEVICE

TB1 CONNECTED TO ATG TERMINAL
TB2
HO T

1 2 3 4 5 6 7 8
DISPENSER INPUTS
AT G S N L1 L2 M2 M1

NO T NO T NO T NO T CONNECT TO
CHANNEL 1 USED USED USED USED ELECTRICAL GROUND
CHANNEL 2
230 VO LT CHANNEL 3
CHANNEL 4 230 VOLT
DISPENSER FROM SUPPLY
CHANNEL 5
SIGNALS UNSWITCHED NEUTRAL PANEL
CHANNEL 6
CHANNEL 7
CHANNEL 8

230 VO LT ISOLA TED OUTPUT

TO IQ CONTR OL BO X

IQ CONTROL BOX (P/N 880-059-1) Electrical

interlock
C2 3 Z2

Z3
Extractable
TB1 R packer
B
COM+ COM- SHLD D2 D1 M2 M1 L1 L2 GND O
G
Junction box
RS-485 CONNECTIONS
in manifold
INSTALL IN CONDUIT CONNECT TO
(MANIFOLDED UNITS ELECTRICAL Internal
ONLY) GROUND overload
M3
protector
Motor
STP
NEUTRAL FROM SUPPLY
230 VOLT PANEL
NEUTRAL RED
(FROM SUPPLY PANEL)
BLACK NOTICE
50 F CONTINUOUS DUTY ORANGE Make ground connection in
CAPACITOR W/INTERNAL accordance with local codes.
DISCHARGE RESISTOR

ISOTROL CONTROL BOX WIRING PRECAUTIONS

The Isotrol Control Box is intended to provide electrical isolation between the dispenser pump enable (Hook) signal and the submersible
turbine pump (STP) control relay. Other energized sources of power can still exist within the dispenser even with this
device. The neutral connection to the N terminal of TB1 and N terminal of TB2 must be from the service panel and be a
permanently connected, unswitched connection.

The N connection on TB1 and the eight N connections on TB2 may be spliced to a common neutral wire from the service panel
described above.
Make only one ‘wire’ connection on each N terminal on TB2.

The phase of L1 (TB1) must match the phase of the power supplying the ATG device to prevent cross phasing which may damage the
input on some ATG equipment.

GENERAL WIRING PRECAUTIONS

Wiring must be rated 90°C minimum.

Make ground connection in accordance with local codes. 830-11

Figure 26. Isotrol to IQ W/2HP Capacitor - System Wiring - 230 Volt Dispenser Signals

32
Installation Wiring Power from the Panel to the Red Jacket STP

For Three Phase Pumps (without Capacitor)

See Figure 27 for Steps 1 - 5.
1. Connect the orange wire from the manifold’s female connector to M1 from the output of the control box.
2. Connect the black wire from the manifold’s female connector to M2 from the output of the control box.
3. Connect the red wire from the manifold’s female connector to M3 from the output of the control box.
4. Connect the attached ground wire in the manifold to the ground wire from the power panel.
5. Replace the o-rings on access covers. Lubricate the o-rings with petroleum based jelly. Reinstall the access
covers. Torque to 35 ft-lbs (50 N•m). Thread sealant should NOT be used.

For all models with the ‘RA’ suffix, place the supplied plastic protector on the access covers
prior to torquing (see Figure 15). By not using the protectors, damage may occur to the pow-
der coating, causing corrosion.

Refer to Figure 28 through Figure 30 for example three phase pump system wiring diagrams.

Capacitor access
Contractor's box
access Female
connector

Plastic rod must

remain in unused
hole

Red wire
from female
Ground wire connector
to M3
(in manifold)

Tighten 2 screws in
Conduit bushing Black wire from
top plate of assembly
female connector
to compress bushing to M2
rjpumps\fig56.eps
Incoming wiring Orange wire from
Connect electrical female connector
from power panel conduit here, 3/4” FNPT to M1

Figure 27. Power Wiring enters through Compression Bushing - Three Phase Example Shown

33
Installation Wiring Power from the Panel to the Red Jacket STP

The ATG terminal will be the

same voltage and phase as WARNING DISCONNECT, LOCK OUT,
AND TAG POWER AT THE
the power supplied to the L1 OFF

terminal. POWER PANEL BEFORE

120 V Coil WIRING THE PUMP.

120 V Coil
B
TB1
120 V A To 208-240V Supply
Isotrol To 208-240V Supply
ATG N L1 L2 L3 N L1 L2 L3

Dispenser

L1 L2 L3 L1 L2 L3

Manual Motor Manual Motor

Protector Protector
See Table 4 See Table 4

L3
L2 L1 L2
L1 L3
3 Contactor 3 Contactor
For Remote For Remote
Control Control
COIL COIL

2 2
NOTE: Contactor is NOTE: Contactor is
wired for 208-240V wired for 208-240V
to pump motor, to pump motor,
Orange Black Red 120V from Isotrol or Orange Black Red 120V to dispenser
dispenser switch. switch.

To STP To STP
Junction box Electrical
in manifold interlock
Extractable
R packer NOTICE
LEGEND
O Make ground connection in
G accordance with local codes.

On-winding
Bi-Metallic Normally Normally Screw Wire added Wire added overload
switch closed open terminal by installer by manufacturer protectors
contact contact

STP Motor

Figure 28. Suggested Wiring for Three Phase Single Pumps - 120V Coils, 208-240V Supply

34
Installation Wiring Power from the Panel to the Red Jacket STP

The ATG terminal will be the

same voltage and phase as WARNING DISCONNECT, LOCK OUT,
AND TAG POWER AT THE
the power supplied to the L1 OFF

terminal. POWER PANEL BEFORE

240 V Coil WIRING THE PUMP.

240 V Coil
B
TB1
240 V A To 380-415V Supply
Isotrol To 380-415V Supply
ATG N L1 L2 L3 N L1 L2 L3

Dispenser

L1 L2 L3 L1 L2 L3

Manual Motor Manual Motor

Protector Protector
See Table 4 See Table 4

L3
L2 L1 L2
L1 L3
3 Contactor 3 Contactor
For Remote For Remote
Control Control
COIL COIL

2 2
NOTE: Contactor is NOTE: Contactor is
wired for 380-415V wired for 380-415V
to pump motor, to pump motor,
Orange Black Red 240V from Isotrol or Orange Black Red 240V to dispenser
dispenser switch. switch.

To STP To STP
Junction box Electrical
in manifold interlock
Extractable
R packer NOTICE
LEGEND
O Make ground connection in
G accordance with local codes.

On-winding
Bi-Metallic Normally Normally Screw Wire added Wire added overload
switch closed open terminal by installer by manufacturer protectors
contact contact

STP Motor

Figure 29. Suggested Wiring for Three Phase Single Pumps - 240V Coils, 380-415V Supply

35
Installation Connecting to the External Equipotential Bonding Terminal

The ATG terminal will be the

same voltage and phase as WARNING DISCONNECT, LOCK OUT,
AND TAG POWER AT THE
the power supplied to the L1 OFF

terminal. POWER PANEL BEFORE

240 V Coil WIRING THE PUMP.

240 V Coil
B
TB1
240 V A To 208-240V Supply
Isotrol To 208-240V Supply
ATG N L1 L2 L3 N L1 L2 L3

Dispenser

L1 L2 L3 L1 L2 L3

Manual Motor Manual Motor

Protector Protector
See Table 4 See Table 4

L3
L2 L1 L2
L1 L3
3 Contactor 3 Contactor
For Remote For Remote
Control Control
COIL COIL

2 2
NOTE: Contactor is NOTE: Contactor is
wired for 208-240V wired for 208-240V
to pump motor, to pump motor,
Orange Black Red 240V from Isotrol or Orange Black Red 240V to dispenser
dispenser switch. switch.

To STP To STP
Junction box Electrical
in manifold interlock
Extractable
R packer NOTICE
LEGEND
O Make ground connection in
G accordance with local codes.

On-winding
Bi-Metallic Normally Normally Screw Wire added Wire added overload
switch closed open terminal by installer by manufacturer protectors
contact contact

STP Motor

Figure 30. Suggested Wiring for Three Phase Single Pumps - 240V Coils, 208-240V Supply

Connecting to the External Equipotential Bonding Terminal

A M6 threaded fastener set is provided on the side of the manifold identified by the symbol for equipotential
bonding. Refer to Figure 31 for the location underneath the double siphon port facility. If required by nationally
applicable installation regulations or by conditions per certificate (see Appendix C or Appendix D), connection to
this terminal is to be made using a conductor having a cross-sectional area of at least 4mm² (10 AWG).

External equipotential
bonding terminal

Figure 31. Equipotential Bonding Terminal

36
Installation Installing Two Pumps for Tandem Operation

Installing Two Pumps for Tandem Operation

When greater flow rates are needed, two pumps may be installed in the same piping system by means of a
manifold. If installed according to the Figure 32, tandem systems offer backup support so operations can continue
if one pump stops working.

Ball valves

rjpumps/fig18.eps

Figure 32. Tandem Pumps

Proper check valves with pressure relief are required to be installed in the discharge
line of each pump to prevent product from being pumped through the pressure relief
system of the adjacent pump when it is not operating.

Ball valves should be installed at the pump end of the discharge line for ease of mainte-
nance and troubleshooting (see Figure 32).

37
Installation Wiring Single Phase Tandem Pumps

Wiring Single Phase Tandem Pumps

Figure 33 shows the wiring allowing both single phase STPs to operate simultaneously with any combination of
dispensers turned on. To operate individually, the appropriate toggle switch, located externally on the side of the
control box, can be turned off manually.
Alternatively, Veeder-Root’s Red Jacket IQ™ Control Unit can be connected to additional control boxes to allow up
to four pumps per tank with demand-based sequencing. UMPs containing a Faradyne motor require IQ software
805-001 C (Version 3.2 or newer for proper operation of the system. Refer to specification section.

WARNING DISCONNECT, LOCK OUT,

OFF
AND TAG POWER AT THE
POWER PANEL BEFORE
WIRING THE PUMP.

L1 L2 L1 L2

P P

EXT EXT
PILOT
LIGHT S1 S2 M2 M1 N L1 L2 PILOT
LIGHT S1 S2 M2 M1 N L1 L2

N N

STP Motor STP Motor

S1
NOTICE
S2
Make ground connection in
accordance with local codes.

S2

S1
Dispenser Sw. 110-350V
115 volt relay
Allen Bradley 830-9
700-C201

Figure 33. Suggested Wiring for Single Phase Tandem Pumps

38
Installation Wiring Three Phase Tandem Pumps

Wiring Three Phase Tandem Pumps

Figure 34 - Figure 36 show wiring schematics that allow both three phase STPs to operate simultaneously with
any combination of dispensers turned on.

WARNING DISCONNECT, LOCK OUT,

120 V Coil OFF

AND TAG POWER AT THE
120 V Coil
POWER PANEL BEFORE
WIRING THE PUMP.
To 208-240V Supply To 208-240V Supply
N L1 L2 L3 N L1 L2 L3

L1 L2 L3 L1 L2 L3
Manual Motor Manual Motor
Protector Protector
See Table 4 See Table 4

L1 L2 L3 L1 L2 L3
3 Contactor 3 Contactor
For Remote For Remote
Control Control
COIL COIL
2 2

Orange Black Red Orange Black Red

To STP To STP

L1 (208-240V)

Neutral of Power Supply

TB1
120 V The ATG terminal will be the same
2 Pole Relay Isotrol voltage and phase as the power Junction box Electrical
(120V Coil) supplied to the L1 terminal. in manifold interlock
ATG
Extractable
R packer
O
G
LEGEND
NOTICE
On-winding
Make ground connection in overload
accordance with local codes. protectors
Bi-Metallic Normally Normally Screw Wire added Wire added
switch closed open terminal by installer by manufacturer Motor
contact contact STP

Figure 34. Suggested Wiring For Three Phase Tandem Pumps - 120V Coils, 208-240V Supply

39
Installation Wiring Three Phase Tandem Pumps

WARNING DISCONNECT, LOCK OUT,

240 V Coil OFF

AND TAG POWER AT THE
240 V Coil
POWER PANEL BEFORE
WIRING THE PUMP.
To 208-240V Supply To 208-240V Supply
N L1 L2 L3 N L1 L2 L3

L1 L2 L3 L1 L2 L3
Manual Motor Manual Motor
Protector Protector
See Table 4 See Table 4

L1 L2 L3 L1 L2 L3
3 Contactor 3 Contactor
For Remote For Remote
Control Control
COIL COIL
2 2

Orange Black Red Orange Black Red

To STP To STP

L1 (208-240V)

Neutral of Power Supply

TB1
240 V The ATG terminal will be the same
2 Pole Relay Isotrol voltage and phase as the power Junction box Electrical
(240V Coil) supplied to the L1 terminal. in manifold interlock
ATG
Extractable
R packer
O
G
LEGEND
NOTICE
On-winding
Make ground connection in overload
accordance with local codes. protectors
Bi-Metallic Normally Normally Screw Wire added Wire added
switch closed open terminal by installer by manufacturer
STP Motor
contact contact

Figure 35. Suggested Wiring for Three Phase Tandem Pumps - 240V Coils, 208-240V Supply

40
Installation Wiring Three Phase Tandem Pumps

WARNING DISCONNECT, LOCK OUT,

240 V Coil OFF

AND TAG POWER AT THE
240 V Coil
POWER PANEL BEFORE
WIRING THE PUMP.
To 380-415V Supply To 380-415V Supply
N L1 L2 L3 N L1 L2 L3

L1 L2 L3 L1 L2 L3
Manual Motor Manual Motor
Protector Protector
See Table 4 See Table 4

L1 L2 L3 L1 L2 L3
3 Contactor 3 Contactor
For Remote For Remote
Control Control
COIL COIL
2 2

Orange Black Red Orange Black Red

To STP To STP

L1 (380-415V)

Neutral of Power Supply

TB1
240 V The ATG terminal will be the same
2 Pole Relay Isotrol voltage and phase as the power Junction box Electrical
(240V Coil) supplied to the L1 terminal. in manifold interlock
ATG
Extractable
R packer
O
G
LEGEND
NOTICE
On-winding
Make ground connection in overload
accordance with local codes. protectors
Bi-Metallic Normally Normally Screw Wire added Wire added
switch closed open terminal by installer by manufacturer Motor
contact contact STP

Figure 36. Suggested Wiring for Three Phase Tandem Pumps - 240V Coils, 380-415V Supply

41
Installation Siphon Ports

Siphon Ports

The siphon port for The Red Jacket STP is in a siphon assembly that fits into one of the two vacuum ports (see
Figure 37). The port end can be swiveled after loosening the hex on top to accommodate the incoming siphon
tube. Torque the siphon assembly to 15-30 ft-lbs (20-41 N•m) after positioning.

Service screw - accessible

after removing protective plug

Air purge screw

Spare vacuum port

Siphon port - attach siphon tubing here

Siphon cartridge rjpumps/fig20.eps

Figure 37. Siphon Connection

The 1/4" NPT plug in the siphon assembly should be removed and the siphon line attached.

Before installing pipe threads, apply an adequate amount of fresh, UL classified for
petroleum, non-setting thread sealant. For AG applications, Loctite 567 or Gasoila E-
seal are recommended for all field serviceable pipe threads. Apply sealant in a man-
ner that prevents it from entering and contaminating hydraulic cavities.

42
Installation Installing a Siphon Assembly

Installing a Siphon Assembly

Disconnect, lock out, and tag power at the panel before servicing the
pump.

When servicing equipment, use non-sparking tools and use caution when removing or install-
ing equipment to avoid generating a spark.

Kits Required:

• Siphon Cartridge Kit (P/N 410151-001)

• AG Siphon Cartridge Kit (P/N 410151-002)

Procedure:
1. If a ball valve is installed down line from the pump, close it.
2. Remove and save the protective plug over the service screw and turn the screw clockwise (see Figure 38). As
the screw approaches its bottom position, you will hear the system depressurizing. Continue turning the screw
until it can go no further. When the screw is all the way down, backoff the screw 4 turns to lift the check valve
and let the fuel drain out of the manifold’s hydraulic cavities.
3. Remove one of the two siphon port plugs from the manifold (see Figure 38).

Service screw - accessible

after removing protective plug

Air purge screw

Spare vacuum port

Siphon port - attach siphon tubing here

Siphon cartridge rjpumps/fig20.eps

Figure 38. Siphon Ports

4. Get the siphon cartridge from the kit and apply a coating of petroleum jelly onto the three o-rings on the
outside of the siphon cartridge.
5. Insert the siphon cartridge into the siphon port (see Figure 39). Swivel the outlet port of the siphon in the
desired direction, and then hand tighten the siphon’s retaining hex body. Torque the body to 25 - 30 ft-lbs (34
- 41 N•m).
6. Remove the 1/4’’ NPT plug from the siphon outlet port and attach siphon system tubing.

Before installing pipe threads, apply an adequate amount of fresh, UL classified for
petroleum, non-setting thread sealant. For AG applications, Loctite 567 or Gasoila E-
seal are recommended for all field serviceable pipe threads. Apply sealant in a man-
ner that prevents it from entering and contaminating hydraulic cavities.

7. Turn the service screw counterclockwise all the way up. As the screw approaches its top position, the check
valve will drop into position.

43
Installation Installing a Siphon Assembly

8. Replace the protective plug over the service screw and fully thread into place to ensure a good seal.
9. Turn the air purge screw 2 - 3 turns counterclockwise (see Figure 38).

The air purge screw is retained by a hitch pin to limit travel. Do not attempt to rotate
beyond 3 turns.

10. Turn the pump on and let it run for about 2 minutes to purge air from the manifold’s hydraulic cavities. While
the pump is still running, turn the air purge screw clockwise until it is completely closed.
11. If applicable, open the ball valve down line from the pump.

Siphon port plug upper o-ring

(-121 [1.049'' ID x 0.103'' wide])

Siphon port plug lower o-ring

(-117 [0.799'' ID x 0.103'' wide])

Siphon assembly upper o-rings

(-121 [1.049'' ID x 0.103'' wide])

Siphon assembly lower o-ring

(-117 [0.799'' ID x 0.103'' wide])

Equipotential bonding
connection - See
rjpumps/fig38.eps Appendix C or Appendix D

Figure 39. Inserting Siphon Assembly into Manifold

44
Installation Installing an Electronic Line Leak Detector Transducer or Mechanical LLD

Installing an Electronic Line Leak Detector Transducer or Mechanical LLD

Disconnect, lock out, and tag power at the panel before servicing the
pump.

When servicing equipment, use non-sparking tools and use caution when removing or install-
ing equipment to avoid generating a spark.

Kits Required:

• Hardware/Seal Kit (AG) (P/N 410154-001)

Other Parts:

• Electronic or mechanical line leak detector

Procedure:
1. If a ball valve is installed down line from the pump, close it.
2. Remove and save the protective plug over the service screw and turn the screw clockwise (see Figure 40). As
the screw approaches its bottom position, you will hear the system depressurizing. Continue turning the screw
until it can go no further. When the screw is all the way down, backoff the screw 4 turns to lift the check valve
and let the fuel drain out of the manifold’s hydraulic cavities.
3. Remove the 2’’ NPT plug from line leak detector port.

For all models with the ‘RA’ suffix, place the supplied plastic protector on the 2” NPT plug
prior to torquing (see Figure 15). By not using the protectors, damage may occur to the pow-
der coating, causing corrosion.

Service screw
(under protective plug) Line leak detector port

Air purge screw

rjpumps/fig47.eps

Figure 40. Locating Discharge Port Plug for Line Leak Transducer

4. Install leak detector or transducer into the 2’’ NPT port as per instructions included with device.
5. Turn the service screw counterclockwise all the way up. As the screw nears its top position you will hear the
check valve drop into position. Replace the protective plug over the service screw and fully thread into place
to ensure a good seal.
6. Open the air purge screw 2 - 3 turns counterclockwise (see Figure 40).

45
Installation Initial Start Up of Pump

The air purge screw is retained by a hitch pin to limit travel. Do not attempt to rotate
beyond 3 turns.

7. Turn the pump on and let it run for about 2 minutes to purge air from the manifold’s hydraulic cavities. While
the pump is still running, turn the air purge screw clockwise until it is completely closed.
8. If applicable, open the ball valve down line from the pump.

Initial Start Up of Pump

1. If a ball valve is installed down line from the pump, close it.
2. Open the air purge screw 2 - 3 turns counterclockwise (see Figure 37).

The air purge screw is retained by a hitch pin to limit travel. Do not attempt to rotate
beyond 3 turns.

3. Turn the pump on and let it run for about 2 minutes to purge air from the manifold’s hydraulic cavities. While
the pump is still running, turn the air purge screw clockwise until it is completely closed.
4. If applicable, open the ball valve down line from the pump.
5. Turn on the pump and purge system of air by pumping at least 15 gallons (57 liters) through each dispenser.
Begin with the dispenser furthest from the pump and work back toward the pump.
6. Pump start up is now complete.

NOTE: For Three Phase Pumps Only!

Where it is not convenient to predetermine the power supply phase rotation, proper rotation can be determined by
pump performance. Pump head pressure and capacity will be considerably less than rated when rotating
backwards.
Connect the pump leads to terminal T1, T2, and T3 of the magnetic starter observing color code shown in
Figure 28 A and B. With ample product in the tank and the system purged of air, start the pump and make a
pressure gauge reading of the system pressure with the ball valve closed; or, open valve and calculate pumping
rate.
Next, reverse power leads at L1 and L2. Repeat either pressure or capacity tests, as described above. If results
are higher than the first test, the rotation of the second test is correct. If the second test gives lower performance
than the first, reconnect the power leads to L1 and L2 (as under test 1) for correct rotation.
Where the power supply has been properly marked L1, L2, and L3 in accordance with accepted phase rotation
standards, it is possible to predetermine the proper rotation of these units. The pump power leads are color coded
orange, black, and red, and if connected through the magnetic starter to L1, L2, and L3 respectively, the UMP will
rotate in the correct direction. It is recommended, however, that the performance tests always be made whether or
not the power supply has been properly ‘phased out’.

46
Installation Pump Tests

Pump Tests

Verifying Relief Pressure

The relief pressure is factory set to 19 to 25 psi (131 - 172 kPa).
There are two methods used to verify the relief pressure setting;

• The pressure reading can be taken from the control unit of an electronic line leak detection system if one is in
operation. Observe the pressure that occurs after the pump turns off - this is the relief pressure.
• Pressure may be observed using a gauge attached at the impact valve or to the pump’s line test port (see
Figure 41).

Service screw
(under protective plug) 1/4'' NPT line test port

Air purge screw

rjpumps/fig48.eps

Figure 41. Locating Pump Line Test Port

Checking Relief Pressure at the Pump

Disconnect, lock out, and tag power at the panel before starting to ser-
vice the pump.

When servicing equipment, use non-sparking tools and use caution when removing or install-
ing equipment to avoid generating a spark.

Equipment required:

• Pressure gauge with appropriate fittings to connect to the 1/4’’ NPT line test port

Procedure:
1. If a ball valve is installed down line from the pump, close it.
2. Remove and save the protective plug over the service screw and turn the screw clockwise (see Figure 41). As
the screw approaches its bottom position, you will hear the system depressurizing. Continue turning the screw
until it can go no further. When the screw is all the way down, backoff the screw 4 turns to lift the check valve
and let the fuel drain out of the manifold’s hydraulic cavities. Continue to turn the screw all the way
counterclockwise. When the screw is almost up, the check valve will drop down into position.

47
Installation Checking Relief Pressure at the Pump

3. Remove the line test port plug (see Figure 41) and attach test gauge.
4. Open the air purge screw 2 - 3 turns counterclockwise (see Figure 41).

The air purge screw is retained by a hitch pin to limit travel. Do not attempt to rotate
beyond 3 turns.

5. Turn the pump on and let it run for about 2 minutes to purge air from the manifold’s hydraulic cavities. While
the pump is still running, turn the air purge screw clockwise until it is completely closed.
6. Turn off the pump and measure the relief pressure.
7. Turn the service screw clockwise. As the screw approaches its bottom position, you will hear the system
depressurizing. Continue turning the screw until it can go no further. When the screw is all the way down,
backoff the screw 4 turns to lift the check valve and let the fuel drain out of the manifold’s hydraulic cavities.
8. Turn the service screw counterclockwise all the way up. As the screw nears its top position you will hear the
check valve drop into position. Replace the protective plug over the service screw and fully thread into place
to ensure a good seal.
9. Remove the test gauge. Apply an adequate amount of fresh, UL classified for petroleum, non-setting thread
sealant on the 1/4’’ NPT plug and replace it in the line test port. Torque the plug to 14 to 21 ft-lbs (19.4 to 29
N•m). For AG applications, Loctite 567 or Gasoila E-seal are recommended for all field serviceable pipe
threads.
10. Turn the air purge screw 2 - 3 turns counterclockwise.

The air purge screw is retained by a hitch pin to limit travel. Do not attempt to rotate
beyond 3 turns.

11. Turn the pump on and let it run for about 2 minutes to purge air from the manifold’s hydraulic cavities. While
the pump is still running, turn the air purge screw clockwise until it is completely closed.
12. The pump is now ready for normal operation.
13. If applicable, open ball valve down line from the pump.

48
Installation Testing the Line

Testing the Line

Disconnect, lock out, and tag power at the panel before starting to ser-
vice the pump.

When servicing equipment, use non-sparking tools and use caution when removing or install-
ing equipment to avoid generating a spark.

Equipment required:
• Pressure generating equipment with appropriate fittings to connect to the 1/4’’ NPT line test port

Procedure
1. Block lines at each dispenser.
2. Remove and retain the protective plug over the service screw and turn the screw clockwise (see Figure 41).
As the screw approaches its bottom position, you will hear the system depressurizing. Continue turning the
screw until it can go no further.
3. Remove line test port plug (see Figure 42). Apply line test pressure at line test port (50 psi [345 kPa]
maximum).
Excessive pressure (above the normal test pressure of 50 - 55 psi [345 - 380 kPa]) may
damage check valve seat and other system components.

Unscrew protective plug to Line test port

access service screw

Air purge screw

rjpumps/fig21.eps

Figure 42. Service Screw, Line Test Port and Air Purge Screw Locations
4. Depressurize the line (as per Step 2 above) and remove test fixture. Apply an adequate amount of fresh, UL
classified for petroleum, non-setting thread sealant on the 1/4’’ NPT plug and replace it in the line test port.
Torque the plug to 14 to 21 ft-lbs (19.4 to 29 N•m). For AG applications, Loctite 567 or Gasoila E-seal are
recommended for all field serviceable pipe threads.
5. Turn the service screw counterclockwise all the way up. As the screw nears its top position you will hear the
check valve drop into position. Replace the protective plug over the service screw and fully thread into place
to ensure a good seal.
6. Turn the air purge screw 2 - 3 turns counterclockwise (see Figure 42).

The air purge screw is retained by a hitch pin to limit travel. Do not attempt to rotate
beyond 3 turns.

7. Turn the pump on and let it run for about 2 minutes to purge air from the manifold’s hydraulic cavities. While
the pump is still running, turn the air purge screw clockwise until it is completely closed.
8. The pump is now ready for normal operation.
9. If applicable, unblock lines at each dispenser.

49
Installation Testing the tank

Testing the tank

WARNING! Disconnect, lock out, and tag power at the panel before
starting to service the pump.

When servicing equipment, use non-sparking tools and use caution when removing or install-
ing equipment to avoid generating a spark.

Equipment required:

• Pressure generating equipment with appropriate fittings to connect to the 1/4’’ NPT tank test port

Procedure:
1. Remove and retain the protective plug over service screw and turn the screw clockwise (see Figure 42). As
the screw approaches its bottom position, you will hear the system depressurizing. Continue turning the screw
until it can go no further.
2. Remove and save the 1/4‘’ NPT tank test port plug and attach tank testing equipment (see Figure 43).

1/4'' NPT Tank test port

rjpumps/fig23.eps

Figure 43. Tank Test Port on Manifold

3. Depressurize tank and remove testing equipment. Apply an adequate amount of fresh, UL classified for
petroleum, non-setting thread sealant on the 1/4’’ NPT plug and replace it in the tank test port. Torque the
plug to 14 to 21 ft-lbs (19.4 to 29 N•m). For AG applications, Loctite 567 or Gasoila E-seal are recommended
for all field serviceable pipe threads.
4. Turn the service screw counterclockwise all the way up. As the screw nears its top position you will hear the
check valve drop into position. Replace the protective plug over the service screw and fully thread into place
to ensure a good seal.
5. Turn the air purge screw 2 - 3 turns counterclockwise (see Figure 42).

The air purge screw is retained by a hitch pin to limit travel. Do not attempt to rotate
beyond 3 turns.

6. Turn the pump on and let it run for about 2 minutes to purge air from the manifold’s hydraulic cavities. While
the pump is still running, turn the air purge screw clockwise until it is completely closed.
7. The pump is now ready for normal operation.

50
 Service And Repair

Replacing the UMP

Disconnect, lock out, and tag power at the panel before starting to ser-
vice the pump.

When servicing equipment, use non-sparking tools and use caution when removing or install-
ing equipment to avoid generating a spark.

Kits Required:
• UMP Replacement Kit, P/N 144-327-4 (P/N 410818-001 for AG Applications)
• Hardware/Seal Kit (AG) (P/N 410154-001)
• Die Spring Kit, P/N 410485-001 (P/N 410906-001 for RA models)
Procedure:
1. If a ball valve is installed down line from the pump, close it.
2. Remove the two extractable lock-down nuts (see Figure 44). The springs on the lock-down studs between the
extractable’s flange and the manifold will push the extractable up, breaking the seals.

Protective plug -
remove to access
service screw
Air purge
screw

Contractor's box

Extractable
Capacitor access lock-down
cover nut (M12)

Extractable
lock-down
nut (M12) rjpumps/fig26.eps

Figure 44. Extractable Lock-Down Nuts

Confirm that the lifting eyebolt is properly torqued to 10 ft-lbs (13.6 N•m) with a mini-
mum of 6 full threads installed. Occasionally, eyebolts are removed after pump instal-
lation and corrosion may occur in the threaded areas of the wiring compartment cover
(eyebolt plug) and the eyebolt. If corrosion has occurred, the cover and eyebolt should
be replaced.

3. Utilize the lifting eyebolt to lift out the extractable unit and place it on a clean surface. Removal of the
extractable section of the pump must be conducted with caution. Make certain that the extractable
section remains centered within the riser pipe and that no portion of the extractable binds during the removal
process. If binding occurs during removal, stop and determine the cause of the binding and correct the
situation before proceeding with removal.
For all models with the ‘RA’ suffix, take care not to damage the powder coating on the pack-
er/manifold and discharge head when placing the pump on the working surface.

4. Remove the old UMP by removing the four bolts holding the discharge head as shown in Figure 45. Discard
the old gasket and fasteners. Visually inspect the pigtail connector in the discharge head - replace if damaged.
Be certain the indexing tab of the pigtail is seated in the notch of the discharge head.

51
Service And Repair Replacing the UMP

5. Place the new gasket from the UMP replacement kit on the new UMP so that all the holes align.

Gaskets from competitive UMPs will not seal properly and performance will be re-
duced.

Discharge head
Gasket

UMP

Positioning
dowel
830 fig6.eps

Figure 45. UMP Bolts And Gasket

6. Pull the pigtail connector in the discharge head out far enough to see the o-ring in the sidewall of its socket
(see Figure 46). Remove the connector’s o-ring from the connector’s socket and discard it. Get a 0.551” ID x
0.070’’ wide o-ring from the kit and lubricate it with petroleum jelly. Slide the new o-ring over the pigtail
connector and push it in the groove in the wall of the connector’s socket.
7. Visually inspect the pigtail connector and replace if damaged. Lubricate the pigtail connector body with
petroleum jelly and push it back into its socket, making sure its index tab is in the socket’s notch (see
Figure 46).

Pigtail female connector/indexing tab is out

of its socket - this is the incorrect position
when attaching the UMP!

Pigtail female connector/index-

ing tab is fitted in notch of its
socket - this is the correct
position when attaching the
UMP!

Connector's o-ring
Insert the positioning dowel
(-015 [0.551'' ID x
on the UMP in this hole
0.070'' wide]) rjpumps\fig36.eps

Figure 46. Verifying Pigtail’s Female Connector is Seated Properly

8. Align the UMP positioning dowel so it inserts in the proper hole in the discharge head (see Figure 46) and
push the UMP into position using hand force only. The UMP should be snug against the discharge head prior
to installing the UMP retaining bolts.

Use hand force to push the UMP onto the discharge head. If the UMP does not seat
snug against the discharge head, remove the UMP and correct the problem.

52
Service And Repair Replacing the UMP

9. Install the four UMP retaining bolts and lock washers. Snug and then torque the bolts using a cross pattern
technique to 7 ft-lbs (11 N•m).

Do not use the bolts to pull the UMP into position. Use the cross pattern to snug and
torque the bolts. Do not over torque the bolts. Not following these instructions may
cause parts to fail.

10. Get the three extractable o-ring seals (3.975’’ ID x 0.210’’ wide [upper], 3.850’’ ID x 0.210’’ wide [middle],
and 3.725‘’ x 0.210’’ wide [lower]) from the hardware/seal kit. The three o-rings are very close in size so take
extra care to distinguish each one before replacing them in the extractable. Lubricate each o-ring with
petroleum jelly and then install them in their assigned grooves in the extractable (see Figure 47).
11. Remove the manifold’s female connector’s o-ring (see Figure 47). Get a 0.862’’ ID x 0.103’’ wide o-ring from
the kit and lubricate it with petroleum jelly. Slide the o-ring over the female connector and push it down into its
groove.
12. Reinstall the extractable unit into the manifold and tank. Torque the extractable lock-down nuts in an alternating
pattern to 50 ft-lbs (68 N•m).

Remove the springs around the lock-down studs and replace with the springs from the kit.

For all models with the ‘RA’ suffix, stainless steel lock-down nuts and washers are used and
found in the kit. Apply anti-seize (also found in the kit) to the lock-down studs prior to nut
and washer installation.

13. Turn the air purge screw 2 - 3 turns counterclockwise (see Figure 44).

The air purge screw is retained by a hitch pin to limit travel. Do not attempt to rotate
beyond 3 turns.

14. Turn the pump on and let it run for about 2 minutes to purge air from the manifold’s hydraulic cavities. While
the pump is still running, turn the air purge screw clockwise until it is completely closed.
15. If applicable, open the ball valve down line from the pump.

53
Service And Repair Replacing the UMP

Extractable wiring compartment cover

o-ring (-928 [2.090'' ID x 0.118'' wide])
Upper extractable o-ring
(-345 [3.975'' ID x 0.210'' wide]) Leak detector port o-ring
(-228 [2.234'' ID x 0.139'' wide])
Contractors box o-rings
(-928 [2.090'' ID x
0.118'' wide])

Middle extractable o-ring

(-344 [3.850'' ID x 0.210'' wide])

Female connector o-ring Lower extractable o-ring

(-118 [0.862'' ID x 0.103'' wide]) (-343 [3.725'' ID x 0.210'' wide]) rjpumps/fig11.eps

Figure 47. Locating Packer and Manifold O-Rings

54
Service And Repair Replacing the Capacitor in the Manifold for Single Phase Pumps

Replacing the Capacitor in the Manifold for Single Phase Pumps

Disconnect, lock out, and tag power at the panel before starting to ser-
vice the pump.

When servicing equipment, use non-sparking tools and use caution when removing or install-
ing equipment to avoid generating a spark.

Serious injury or death can result from using a generic-type capacitor. Generic-type ca-
pacitors do not contain internal bleed resistors.

The capacitor is 440V, 17.5 µF continuous duty with internal bleed resistor for 1/3 and
3/4 HP models. The capacitor is 440V, 25 µF continuous duty with internal bleed resis-
tor for 1-1/2 HP models. The capacitor is 440V, 40 µF continuous duty with internal
bleed resistor for 2 HP models.

Kits Required:

• Capacitor Kit (P/N 410164-001 [17.5 F], 410164-002 [25 F], or 410164-003 [40 F] as required).
• Hardware/Seal Kit (AG) (P/N 410154-001)

Procedure:
1. Remove capacitor access cover (see Figure 48).

For all models with the ‘RA’ suffix, place the supplied plastic protector on the access cover
prior to torquing (see Figure 15). By not using the protector, damage may occur to the pow-
der coating, causing corrosion.

Contractor's Box

Capacitor Access

rjpumps/fig25.eps

Figure 48. Locating Contractor's Box and Capacitor Compartment

2. Examine current wiring attached to existing capacitor as the wiring will attach in an identical manner to the
replacement capacitor.
3. Remove wires from the old capacitor and remove the old capacitor from the manifold compartment.
4. Insert new capacitor into the manifold compartment and attach the wire terminals exactly as they were
connected to the old capacitor (see Figure 18 on page 26).
5. Replace the o-ring (2.090’’ ID x 0.118’’ wide) in the capacitor access cover after lubricating the o-ring with
petroleum jelly. Reinstall the cover. Do not use thread sealant. Torque the cover to 35 ft-lbs (50 N•m).

For all models with the ‘RA’ suffix, place the supplied plastic protector on the access cover
prior to torquing (see Figure 15). By not using the protector, damage may occur to the pow-
der coating, causing corrosion.

55
Service And Repair Replacing the Check Valve Assembly

Replacing the Check Valve Assembly

Disconnect, lock out, and tag power at the panel before starting to ser-
vice the pump.

When servicing equipment, use non-sparking tools and use caution when removing or in-
stalling equipment to avoid generating a spark.

Kits Required:
• Check Valve Housing Kit (P/N 410152-001 Standard, or P/N 410152-002 High Pressure [P/N 410152-005
for RA’ models]) or
• Check Valve Kit (P/N 410153-001 Standard, P/N 410153-002 High Pressure) and Hardware/Seal Kit (AG) (P/
N 410154-001)

Procedure:
1. If a ball valve is installed down line from the pump, close it.
2. Remove and save the protective plug over the service screw and turn the screw clockwise (see below).
Service screw - accessible
after removing protective plug

As the screw approaches its bottom position, you will hear the system depressurizing. Continue turning the
screw until it can go no further. When the screw is all the way down, backoff the screw 4 turns to lift the check
valve and let the fuel drain out of the manifold’s hydraulic cavities. Continue to turn the screw
counterclockwise until you hear the check valve drop down into position.
3. Unscrew the check valve housing. Lift the spring and check valve out of the manifold. Discard the o-ring from
the housing and from the check valve.

If replacing the check valve o-ring, avoid twisting or rotating the o-ring as it is being in-
stalled on the check valve.

For all models with the ‘RA’ suffix, place the supplied plastic protector on the check valve
housing prior to torquing (see Figure 15). By not using the protector, damage may occur to
the powder coating, causing corrosion.

4. Get the new check valve and spring from the kit. If you have the Check valve housing kit, get the new housing
and o-ring (2.609’’ ID x 0.139’’ wide) from the kit, if you only have the check valve kit, get a new 2.609’’ ID x
0.139’’ wide housing o-ring from the hardware/seal kit.
5. Lubricate the new housing o-ring and the new 1.859‘’ ID x 0.139’’ wide o-ring on the check valve with
petroleum jelly.
6. With its lubricated o-ring in place, insert the check valve onto its seat in the manifold, and place the new spring
over the check valve (see Figure 49). Place the check valve housing with o-ring over the spring and check
valve and screw it in hand tight. Torque the housing to 40 - 50 ft-lbs (54 - 67 N•m).

56
Service And Repair Replacing the Check Valve Assembly

For all models with the ‘RA’ suffix, place the supplied plastic protector on the check valve
housing prior to torquing (see Figure 15). By not using the protector, damage may occur to
the powder coating, causing corrosion.

7. Replace the protective plug over the service screw and fully thread into place to ensure a good seal.
8. Open the air purge screw 2 - 3 turns counterclockwise (see Figure 49).

The air purge screw is retained by a hitch pin to limit travel. Do not attempt to rotate
beyond 3 turns.

9. Turn the pump on and let it run for about 2 minutes to purge air from the manifold’s hydraulic cavities. While
the pump is still running, turn the air purge screw clockwise until it is completely closed.
10. If applicable, open the ball valve down line from the pump.

Check valve housing o-ring

(-231 [2.609'' ID x 0.139'' wide])

Service screw o-ring

(-114 [0.612'' ID x 0.103'' wide])

Air purge screw

Lock down seal o-ring
(-114 [0.612'' ID x 0.103'' wide])

Check valve main seal o-ring

(-225 [1.859'' ID x 0.139'' wide])

rjpumps/fig39.eps

Figure 49. Inserting Check Valve Assembly into Manifold

57
Service And Repair Replacing the Conduit Bushing

Replacing the Conduit Bushing

Disconnect, lock out, and tag power at the panel before starting to ser-
vice the pump.

When servicing equipment, use non-sparking tools and use caution when removing or install-
ing equipment to avoid generating a spark.

Parts Required:
• Conduit Bushing (P/N 410486-001),
• Hardware/Seal Kit (AG) (P/N 410154-001)

Procedure:
1. Remove the contractor’s box cover (Figure 48 on page 55). Remove and discard the o-ring from the cover. Set
aside the cover.

For all models with the ‘RA’ suffix, place the supplied plastic protector on the contractor’s
box cover prior to torquing (see Figure 15). By not using the protector, damage may occur to
the powder coating, causing corrosion.

2. Locate the conduit bushing at the base of the contractor’s box (see Figure 17 on page 25). Note that the
incoming power wires connect to the pump wiring. Make a note of which incoming wire connects to which
pump wire then disconnect the incoming power wires from the pump wires and set aside the wire nuts.
3. Loosen the two screws in the conduit bushing just enough so the bushing can be lifted from its socket in the
bottom of the manifold’s contractor box. Continue lifting the bushing up, until it is free of the power wires.
Notice that the top plate of the bushing assembly (facing into the manifold) has a larger diameter than the
bottom plate, and that there are plastic rod inserts in the unused holes. The plastic inserts seal the bushing
and must be in any unused hole.
4. Orient the replacement bushing so the screws are facing up, and push each of the incoming power wires
through an empty hole in the bushing. Leave the plastic rod inserts in any unused holes.
5. Slide the bushing down over the power wires until it seats in its socket in the base of the manifold’s contractor
box and then tighten the two screws in the top plate of the bushing assembly to compress the bushing and
seal the wiring entry.
6. Reconnect the power wires to the pump wires as recorded in Step 2 above.
7. Get a 2.090’’ ID x 0.118’’ wide o-ring from the hardware/seal kit. Lubricate the o-ring with petroleum jelly and
slide it over the cover’s threads up to the flange. Reinstall the cover. Do not use thread sealant. Torque the
cover to 35 ft-lbs (50 N•m).

For all models with the ‘RA’ suffix, place the supplied plastic protector on the contractor’s
box cover prior to torquing (see Figure 15). By not using the protector, damage may occur to
the powder coating, causing corrosion.

58
Service And Repair Replacing the Pigtail

Replacing the Pigtail

Disconnect, lock out, and tag power at the panel before starting to
service the pump.

When servicing equipment, use non-sparking tools and use caution when removing or
installing equipment to avoid generating a spark.

Kits Required:
• UMP Replacement Kit P/N 144-327-4 (P/N 410818-001 for AG applications)
• Pigtail, P/N 410156-001
• Hardware/Seal Kit (AG), P/N 410154-001
• Die Spring Kit, P/N 410485-001 (P/N 410906-001 for ‘RA’ models)

Procedure:
1. If a ball valve is installed down line from the pump, close it.
2. Remove the two extractable lock-down nuts (see Figure 50). The springs on the lock-down studs between the
extractable’s flange and the manifold will push it up, breaking the seals.

Protective plug -
remove to access
service screw
Air purge
screw

Contractor's box

Extractable
Capacitor access lock-down
cover nut (M12)

Extractable
lock-down
nut (M12) rjpumps/fig26.eps

Figure 50. Extractable Lock-Down Nuts

Confirm that the lifting eyebolt is properly torqued to 10 ft-lbs (13.6 N•m) with a mini-
mum of 6 full threads installed. Occasionally, eyebolts are removed after pump instal-
lation and corrosion may occur in the threaded areas of the wiring compartment cover
(eyebolt plug) and the eyebolt. If corrosion has occurred, the cover and eyebolt should
be replaced.

3. Utilize the lifting eyebolt to lift out the extractable unit and place it on a clean surface. Removal of the
extractable section of the pump must be conducted with caution. Make certain that the extractable
section remains centered within the riser pipe ant that no portion of the extractable binds during the removal
process. If binding occurs during removal, stop and determine the cause of the binding and correct the
situation before proceeding with removal.
4. Remove the UMP by removing the four bolts holding the discharge head as shown in Figure 45 on page 52.
Discard the old gasket and fasteners.
5. Place the new gasket from the UMP replacement kit on the new UMP so that all the holes align.

59
Service And Repair Replacing the Pigtail

Gaskets from competitive UMPs will not seal properly and performance will be re-
duced.

6. Remove the packer wiring compartment cover. Remove and discard the o-ring from the cover and set aside
the cover. Observe the three wiring connections in the compartment. Make a note of which wire from the
packer connects to which wire from the pigtail (it should be like colored wires connecting to like colored
wires). Disconnect the wires and set aside the wire nuts.

For all models with the ‘RA’ suffix, place the supplied plastic protector on the packer wiring
compartment cover prior to torquing (see Figure 15). By not using the protector, damage
may occur to the powder coating, causing corrosion.

7. Look at the end of the discharge head. Pull the pigtail connector out of its socket in the discharge head and
remove and discard the pigtail. Remove the o-ring in the sidewall of the connector’s socket in the discharge
head.
8. Get the new pigtail assembly and uncoil the pigtail so it lays flat.
9. Get a 0.551’’ ID x 0.070’’ wide o-ring from the hardware/seal kit. Lubricate the o-ring with petroleum jelly and
insert it in the sidewall of the connector’s socket in the end of the discharge head.
10. Push the pigtail wires into the connector’s socket until they exit into the packer’s wiring compartment. At the
discharge (connector) end of the pigtail, rub some petroleum jelly over the connector’s outside surface and
push it into its socket in the discharge head. Take care to align the connector index tab with the notch in the
socket as shown in the drawing on the right in Figure 46 on page 52.
11. Align the UMP positioning dowel so it inserts in the proper hole in the discharge head (again ref. Figure 46 on
page 52) and push the UMP into position using hand force only. The UMP should be snug against the
discharge head prior to installing the UMP retaining bolts.
Use hand force to push the UMP onto the discharge head. If the UMP does not seat
snug against the discharge head, remove the UMP and correct the problem.
12. Install the four UMP retaining bolts and lock washers. Snug and then torque the bolts using a cross pattern
technique to 7 ft-lbs (11 N•m).
Do not over torque the bolts. Not following these instructions may cause parts to fail.
13. Carefully pull on the pigtail wires where they exit the packer wiring compartment until any excess length is out
of the column pipe. Cut off the pigtail wires approximately 8 inches (200 mm) beyond the top of the packer.
14. Strip insulation off the three pigtail wires 3/8 inch (10 mm).
15. Connect like colored wires from the pigtail to like colored wires from the packer connector with wire nuts.
When finished connecting the wires, neatly coil wires inside the packer’s wiring compartment (see Figure 16
on page 24).
16. Get a 2.090’’ ID x 0.118’’ wide o-ring from the hardware/seal kit. Lubricate the o-ring on the packer wiring
compartment cover (with lifting eyebolt) with petroleum based jelly. Screw in the packer wiring compartment
cover (thread sealant should not be used) and torque to 35 ft-lbs (48 N•m).

For all models with the ‘RA’ suffix, place the supplied plastic protector on the packer wiring
compartment cover prior to torquing (see Figure 15). By not using the protector, damage
may occur to the powder coating, causing corrosion.

17. Get the three extractable o-ring seals (3.975’’ ID x 0.210’’ wide [upper], 3.850’’ ID x 0.210’’ wide [middle],
and 3.725‘’ x 0.210’’ wide [lower]) from the hardware/seal kit. The three o-rings are very close in size so take
extra care to distinguish each one before replacing them in the extractable. Lubricate each o-ring with
petroleum jelly and then install them in their assigned grooves in the extractable - see Figure 47 on page 54.
18. Remove the manifold’s female connector’s o-ring - see Figure 47 on page 54. Get a 0.862’’ ID x 0.103’’ wide
o-ring from the kit and lubricate it with petroleum jelly. Slide the o-ring over the female connector and push it
down into its groove.

60
Service And Repair Replacing the Pigtail

19. Reinstall the extractable unit into the manifold and tank. Torque the extractable lock-down nuts in an alternating
pattern to 50 ft-lbs (68 N•m).

Remove the springs around the lock-down studs and replace with the springs from the kit.

For all models with the ‘RA’ suffix, stainless steel lock-down nuts and washers are used and
found in the kit. Apply anti-seize (also found in the kit) to the lock-down studs prior to nut
and washer installation.

20. Turn the air purge screw 2 - 3 turns counterclockwise (see Figure 50).

The air purge screw is retained by a hitch pin to limit travel. Do not attempt to rotate
beyond 3 turns.

21. Turn the pump on and let it run for about 2 minutes to purge air from the manifold’s hydraulic cavities. While
the pump is still running, turn the air purge screw clockwise until it is completely closed.
22. If applicable, open the ball valve down line from the pump.

61
Service And Repair Replacing the Packer-to-Manifold Wiring Connectors

Replacing the Packer-to-Manifold Wiring Connectors

Disconnect, lock out, and tag power at the panel before starting to ser-
vice the pump.

When servicing equipment, use non-sparking tools and use caution when removing or install-
ing equipment to avoid generating a spark.

Kits Required:
• Electrical Connector kit, P/N 410165-001
• Hardware/Seal Kit (AG), P/N 410154-001
• Die Spring Kit, P/N 410485-001 (P/N 410906-001for ‘RA’ models)
Special tools - not supplied in kits:
• 3/16’’ hex wrench, medium point felt-tip pen, small piece of masking tape, small ruler and needle-nose pliers
Procedure:
1. If a ball valve is installed down line from the pump, close it.
2. Remove the two extractable lock-down nuts (see Figure 44 on page 51). The springs on the lock-down studs
between the extractable’s flange and the manifold will push it up, breaking the seals.

Confirm that the lifting eyebolt is properly torqued to 10 ft-lbs (13.6 N•m) with a mini-
mum of 6 full threads installed. Occasionally, eyebolts are removed after pump instal-
lation and corrosion may occur in the threaded areas of the wiring compartment cover
(eyebolt plug) and the eyebolt. If corrosion has occurred, the cover and eyebolt should
be replaced.

3. Utilize the lifting eyebolt to lift out the extractable unit and place it on a clean surface. Removal of the
extractable section of the pump must be conducted with caution. Make certain that the extractable
section remains centered within the riser pipe ant that no portion of the extractable binds during the removal
process. If binding occurs during removal, stop and determine the cause of the binding and correct the
situation before proceeding with removal.
4. Remove the packer wiring compartment cover (see Figure 47 on page 54). Remove and discard the o-ring
from the cover and set aside the cover. Observe the three wiring connections inside the compartment. Make a
note of which wire from the packer connects to which wire from the pigtail (it should be like colored wires
connecting to like colored wires). Disconnect the wires and set aside the wire nuts.

For all models with the ‘RA’ suffix, place the supplied plastic protector on the packer wiring
compartment cover prior to torquing (see Figure 15). By not using the protector, damage
may occur to the powder coating, causing corrosion.

5. Locate the male connector inside the packer (see Figure 51).
6. Place a mark on the facing of the Packer using a felt pen to indicate the position of the index hole (see
Figure 53).

62
Service And Repair Replacing the Packer-to-Manifold Wiring Connectors

Male connector's
indexing pin

Male connector

Male connector's
retaining washer

Female connector

External equipotential
bonding terminal

Wiring to UMP

rjpumps/fig42.eps

Figure 51. Packer-To-Manifold Wiring Connectors

7. Use a pair of needle-nose pliers to remove the retaining washer that holds the male connector in its socket.
8. Remove the male connector.
9. Get the new male connector and retaining washer from the electrical connector kit.
10. Notice the small indexing pin on the back of the male connector (see Figure 52).

Indexing pin

rjpumps/fig43.eps

Figure 52. Male Connector’s Indexing Pin

11. The indexing pin on the back of the connector must seat in the index hole in the base of the male connector’s
socket (see Figure 53) for the connector to be correctly oriented relative to the female connector.

63
Service And Repair Replacing the Packer-to-Manifold Wiring Connectors

Place a mark on the facing

rjpumps/fig44.eps
of the packer using a felt
pen to indicate the position
of the index hole

Hole to receive male

connector's indexing pin

Figure 53. Male Connector Index Hole in Base of Socket

12. Place a small piece of masking tape on the pins side of the connector inline with the indexing pin (see
Figure 54).

Indexing pin

Place small strip

of masking tape
on this surface
inline with the
indexing pin
fig46.eps

Figure 54. Placing Masking Tape Alignment Marker On Front of Male Connector

13. Thread the wires of the new male connector down into the socket and out through the opening in the base of
the socket into the packer wiring compartment. Gently pull the wires into the wiring compartment as you align
the masking tape mark on the connector with the felt tip mark on the packer facing. When you have pushed
the connector all the way into its socket it should not rotate if the indexing pin is in the index hole. Using the
small ruler, measure the distance from the packer facing down to the connector, it should be a little more than
1-3/8’’ (35mm) (see Figure 55). Holding the wires tight to keep the connector in position, insert the retaining
washer (with upturned teeth facing out) and force it in until the washer is firmly against the connector (Using a
thin wall, deep socket will aid in seating the retaining washer against the connector). Recheck the 1-3/8’’
(35mm) measurement after installing the retaining washer to confirm that the connector is at the proper depth.

64
Service And Repair Replacing the Packer-to-Manifold Wiring Connectors

Indexing pin in hole

Retaining washer flat

side against connector
about
1-3/8''
(35mm) A
Packer facing
Retaining
View A-A
washer
A

rjpumps/fig45.eps

Figure 55. Correct Depth of Male Connector in Packer Socket

14. Strip back insulation off the three connector wires 3/8 inch (10mm).
15. Connect like colored wires from the pigtail to like colored wires from the packer male connector with wire nuts
(Note: refer to notes made in Step 4 before connecting these wires). When finished connecting the wires,
neatly coil wires inside the packer’s wiring compartment (see Figure 16 on page 24).
16. Get a 2.090’’ID x 0.118’’ wide o-ring from the hardware/seal kit. Lubricate the o-ring on the packer wiring
compartment cover (with lifting eyebolt) with petroleum based jelly. Screw in the packer wiring compartment
cover (thread sealant should not be used) and torque to 35 ft-lbs (50 N•m).
17. Remove capacitor access cover (see Figure 48 on page 55). Remove and discard the o-ring from the cover
and set aside the cover. Observe the three wiring connections from the female connector. Make a note of
which wire from the connector connects to which wire from the capacitor and incoming power wiring.
Disconnect the female connector wires and set aside the wire nuts.

For all models with the ‘RA’ suffix, place the supplied plastic protector on the capacitor ac-
cess cover prior to torquing (see Figure 15). By not using the protector, damage may occur to
the powder coating, causing corrosion.

18. Using a 3/16’’ hex wrench, turn the set screw that holds the female connector in place about 1-1/2 turns
counterclockwise until you can lift out the connector (see Figure 56).

Do not try to remove the set screw.

19. Get the new female connector and its 0.862’’ ID x 0.103 wide o-ring from the kit. Push the three wires coming
out of the connector down through the opening in the base of its socket and into the capacitor well. As you
pull on its wires in the capacitor well, lower the connector with the flat cut in the side of the connector facing
its retaining set screw. With the connector as far down as it can go (sitting on the ridge in the base of its
socket), tighten the set screw firmly against the connector. As the set screw tightens it should rotate the
connector to its proper position relative to the male connector.
20. Reconnect the connector’s three wires as per your notes made in Step 17 above.
21. Get a 2.090’’ ID x 0.118’’ wide o-ring from the hardware/seal kit and lubricate with petroleum jelly. Insert this
o-ring on the capacitor cover and screw in the cover. Do not use thread sealant. Torque the cover to 35 ft-lbs
(50 N•m).

65
Service And Repair Replacing the Packer-to-Manifold Wiring Connectors

For all models with the ‘RA’ suffix, place the supplied plastic protector on the capacitor ac-
cess cover prior to torquing (see Figure 15). By not using the protector, damage may occur to
the powder coating, causing corrosion.

Male connector in
extractable housing

Capacitor
access cover

Female connector in
packer housing

Flat cut in side of connector

must face set screw

3/8'' hex set screw that

holds in female connector

Female connector sits

on ridge in bottom of
socket

Figure 56. Locating Female Connector Set Screw

22. Remove the manifold’s female connector’s o-ring. Get the 0.862’’ ID x 0.103’’ wide o-ring from the connector
kit and lubricate it with petroleum jelly. Insert this o-ring in its groove in the manifold around the female
connector (see Figure 51 on page 63).
23. Get the three extractable o-ring seals (3.975’’ ID x 0.210’’ wide [upper], 3.850’’ ID x 0.210’’ wide [middle],
and 3.725‘’ x 0.210’’ wide [lower]) from the hardware/seal kit. The three o-rings are very close in size so take
extra care to distinguish each one before replacing them in the extractable. Lubricate each o-ring with
petroleum jelly and then install them in their assigned grooves in the extractable (see Figure 47 on page 54).

Remove the springs around the lock-down studs and replace with the springs from the kit.

For all models with the ‘RA’ suffix, stainless steel lock-down nuts and washers are used and
found in the kit. Apply anti-seize (also found in the kit) to the lock-down studs prior to nut
and washer installation.

24. Reinstall the extractable unit into the manifold and tank. Torque the extractable lock-down nuts in an alternating
pattern to 50 ft-lbs (68 N•m).
25. Turn the air purge screw 2 - 3 turns counterclockwise (see Figure 57).
The air purge screw is retained by a hitch pin to limit travel. Do not attempt to rotate
beyond 3 turns.
26. Turn the pump on and let it run for about 2 minutes to purge air from the manifold’s hydraulic cavities. While
the pump is still running, turn the air purge screw clockwise until it is completely closed.
27. If applicable, open the ball valve down line from the pump.

66
Service And Repair Replacing the Air Purge Screw

Replacing the Air Purge Screw

Disconnect, lock out, and tag power at the panel before starting to ser-
vice the pump.

When servicing equipment, use non-sparking tools and use caution when removing or install-
ing equipment to avoid generating a spark.

Kits Required:
• Air Purge Screw Kit (P/N 410484-001),
• Hardware/Seal Kit (AG) (P/N 410154-001)
Special tool required: T-handle 1/4’’ hex drive

Procedure:
1. If a ball valve is installed down line from the pump, close it.
2. Remove and save the protective plug in the top of the check valve housing and turn the service screw
clockwise (see Figure 57). As the screw approaches its bottom position, you will hear the system
depressurizing. Continue turning the screw until it can go no further. When the screw is all the way down,
backoff the screw 4 turns to lift the check valve and let the fuel drain out of the manifold’s hydraulic cavities.
3. Unscrew the check valve housing. Notice that the check valve and spring are still attached to the service
screw. Remove and discard the housing o-ring (see Figure 49 on page 57). Set the housing/check valve
assembly aside.

For all models with the ‘RA’ suffix, place the supplied plastic protector on the check valve
cover prior to torquing (see Figure 15). By not using the protector, damage may occur to the
powder coating, causing corrosion.

4. Remove the 2’’ NPT plug, LLD transducer, or MLLD from the line leak detector port in the manifold. Remove
the o-ring from the device and discard.

For all models with the ‘RA’ suffix, place the supplied plastic protector on the 2” NPT plug
prior to torquing (see Figure 15). By not using the protector, damage may occur to the pow-
der coating, causing corrosion.

5. Locate the air purge screw on the top of the manifold (Figure 57).

Check valve housing Service screw (beneath protective plug)

2-inch port

Air purge screw

rjpumps/fig41.eps

Figure 57. Locating Air Purge Screw

67
Service And Repair Replacing the Air Purge Screw

6. The air purge screw has a hitch pin that is set in the horizontal position to limit travel of the screw (see
Figure 58).
7. Accessing the hitch pin through the check valve port, use your forefinger to push the pin all the way in as far
as you can. As you unscrew the screw, the pin will be forced down into the vertical position as it contacts the
surface of the manifold’s cavity.
8. Lubricate the three o-rings on the new screw with petroleum jelly and install it with the hitch pin pushed on
and hanging in the vertical position (see Figure 60).

hitch pin
Note that the slot in the
top of the air purge screw is Check valve port
offset 90 degrees from the
hitch pin

LLD transducer or
MLLD port

Figure 58. Locating Air Purge Screw Hitch Pin

68
Service And Repair Replacing the Air Purge Screw

Hitch pin in retaining position Hitch pin ready for screw removal

Use your forefinger

to push the pin all the
way in

Figure 59. Reorienting The Air Purge Screw’s Hitch Pin

Upper o-ring (-015 [0.551'' ID x 0.070'' wide])

Middle o-ring (-014 [0.489'' ID x 0.070'' wide])
Lower o-ring (-903 [0.301'' ID x 0.064'' wide])

Figure 60. Hitch Pin In Position to Install Air Purge Screw

9. When the screw is turned clockwise all the way down, but not tight, use the forefinger of one hand to push the
hitch pin up as shown in diagram 1 of Figure 61.
10. While holding the hitch pin up with the forefinger of one hand, place the gloved forefinger of your other hand
against the end of the pin as shown in diagram 2 of Figure 61.
11. Push the end of the pin with the gloved forefinger until it snaps into the retaining position as shown in diagram
3 of Figure 61.

69
Service And Repair Replacing the Air Purge Screw

1 2

Push the hitch pin's up with one forefinger. While holding the pin up with one forefinger
Note that the crimped leg of the pin is facing position the gloved forefinger of the other hand
down and the straight leg up. against the other end of the pin.

Push the end of the pin with the gloved

forefinger until it snaps into the retaining
position.

Figure 61. Installing Air Purge Screw Hitch Pin in the Retaining Position
12. If you removed the 2’’ NPT plug to access the screw, get a new 2.234’’ ID x 0.139’’ wide o-ring from the
hardware/seal kit and install it on the 2’’ NPT plug. Lubricate the o-ring with petroleum jelly and install the plug
into the leak detector port. Torque the plug to 20 - 50 ft-lbs (27 - 67 N•m).

For all models with the ‘RA’ suffix, place the supplied plastic protector on the 2”NPT plug pri-
or to torquing (see Figure 15). By not using the protector, damage may occur to the powder
coating, causing corrosion.

If you removed a line leak detector to access the air purge screw, apply an adequate amount of fresh, UL clas-
sified for petroleum, non-setting thread sealant to the threads of the leak detection device and screw it into the
2’’ port. Torque the device until leak free.
13. Get a new check valve housing o-ring (2.609’’ ID x 0.139’’ wide) from the hardware/seal kit. Lubricate the o-
rings with petroleum jelly and install it on the valve as shown in Figure 49 on page 57.

70
Service And Repair Replacing the Air Purge Screw

14. Screw the check valve into its port in the manifold. Torque the housing to 20 - 50 ft-lbs (27 - 67 N•m). Turn the
service screw all the way up (CCW). You will hear the check valve drop into position just before the screw is
all the way up. Replace the protective plug over the service screw and fully thread into place to ensure a good
seal.

NOTE: For all models with the ‘RA’ suffix, place the supplied plastic protector on the check
valve housing prior to torquing (see Figure 15). By not using the protector, damage may oc-
cur to the powder coating, causing corrosion.

15. Screw the air purge screw all the way down (cw), then back it off 2 - 3 turns counterclockwise.

The air purge screw is retained by the hitch pin to limit travel. Do not attempt to rotate
beyond 3 turns.

16. Turn the pump on and let it run for about 2 minutes to purge air from the manifold’s hydraulic cavities. While
the pump is still running, turn the air purge screw clockwise until it is completely closed.
17. Open the ball valve down line from the pump.

71
 Parts Lists

Customer Service Number

After unpacking the equipment, please inspect the parts. Make sure all accessories are included and that no
damage occurred during shipping. Report any damage to the shipper immediately and inform a customer service
representative at 1-800-873-3313 of any equipment damage or missing parts.

Pump Parts

Table 8 lists the Domestic Pump parts list and Table 9 lists the International Pump parts List.

Table 8. Domestic Pump Parts List

Item (ref. Figure 62) Part No. Description DOM

1 410156-001 20 ft. pigtail 1

2 852-025-5 UMP75U1 W/FSA 1

2 852-042-5 UMP150U1 W/FSA 1

2 852-084-5 AGUMP75S1 1

2 852-199-5 UMP75U1 1

2 852-085-5 AGUMP150S1 1

2 852-200-5 UMP150U1 1

2 852-135-5 AGUMP75S1 W/FSA 1

2 852-136-5 AGUMP150S1 W/FSA 1

2 852-128-5 X3AGUMP150S1 1

2 852-202-5 X3UMP150U1 1

2 852-132-5 X3AGUMP150S1 W/FSA 1

2 852-203-5 X3UMP150U1 W/FSA 1

2 852-221-5 UMP200U1-3 1

2 410184-073 UMPL200U1-3 1

2 410184-075 UMPL200U1-3 W/FSA 1

2 852-222-5 AGUMP200S1-3 1

2 410184-074 AGUMPL200S1-3 1

2 410184-076 AGUMPL200S1-3 W/FSA 1

2 852-223-5 UMP200U1-3 W/FSA 1

2 852-224-5 AGUMP200S1-3 W/FSA 1

3 144-327-4 Kit - flex siphon/UMP (includes gasket, lockwashers and bolts) 1

--- 144-194-5 Trapper - retrofit (not shown) 1

2 852-198-5 UMP33R1 1

2 852-024-5 UMP33R1 w/FSA 1

2 852-083-5 AGUMP33R1 1

2 411007-001 UMP400U4-3 1

2 852-134-5 AGUMP33R1 w/FSA 1

3 410818-001 Kit - flex siphon/UMP AG (includes gasket, lockwashers and bolts) 1

72
Parts Lists Pump Parts

1
3

2
3
FLOATING SUCTION ADAPTER
(FSA)

rjpumps/fig27.eps

Figure 62. Pump Parts

Table 9. International Pump Parts List

Item (ref. Figure 62) Part No. Description INTL

1 410156-001 20 ft. pigtail 1

2 852-204-5 UMP75U3-3 1

2 852-205-5 UMP150U3-3 1

2 852-206-5 UMP75U3-3 W/FSA 1

2 852-207-5 UMP150U3-3 W/FSA 1

2 852-107-5 AGUMP75S3-3 1

2 852-111-5 AGUMP75S3-3 W/FSA 1

2 852-108-5 AGUMP150S3-3 1

2 852-112-5 AGUMP150S3-3 W/FSA 1

2 852-192-5 UMP75U3-3 W/2" Discharge head 1

2 852-193-5 UMP150U3-3 W/2" Discharge head 1

2 852-194-5 X4UMP150U3 W/2" Discharge head 1

2 410184-034 UMP75U17-3 W/2" Discharge head 1

2 410184-036 UMP150U17-3 W/2" Discharge head 1

2 410184-038 X4UMP150U17 W/2" Discharge head 1

2 411008-001 UMP400U17-4 1

2 411052-001 AGUMP400S17-4 1

2 410184-033 UMP75U17-3 1

2 410184-035 UMP150U17-3 1

2 410184-041 AGUMP75S17-3 1

2 410184-043 AGUMP150S17-3 1

2 410184-053 AGUMP75S17-3 W/FSA 1

2 410184-054 AGUMP150S17-3 W/FSA 1

73
Parts Lists Pump Parts

Table 9. International Pump Parts List

Item (ref. Figure 62) Part No. Description INTL

2 852-153-5 X4UMP150U3 1

2 852-154-5 X4UMP150U3 W/FSA 1

2 410184-037 X4UMP150U17 1

2 410184-051 X4UMP150U17 W/FSA 1

2 852-215-5 X4AGUMP150S3 1

2 852-216-5 X4AGUMP150S3 W/FSA 1

2 410184-045 X4AGUMP150S17 1

2 410184-055 X4AGUMP150S17 W/FSA 1

2 410184-049 UMP75U17-3 W/FSA 1

2 410184-050 UMP150U17-3 W/FSA 1

2 410184-005 UMP200U3-4 1

2 410184-001 AGUMP200S3-4 1

2 410184-039 UMP200U17-4 1

2 410184-047 AGUMP200S17-4 1

2 410184-007 UMP200U3-4 W/2’’ Discharge Head 1

2 410184-040 UMP200U17-4 W/2’’ Discharge Head 1

2 410184-011 UMP200U3-4 W/FSA 1

2 410184-052 UMP200U17-4 W/FSA 1

2 410184-009 AGUMP200S3-4 W/FSA 1

2 410184-056 AGUMP200S17-4 W/FSA 1

2 410184-042 AGUMP75S17-3 W/ 2" Discharge Head 1

2 410184-044 AGUMP150S17-3 W/2" Discharge Head 1

2 410184-046 X4AGUMP150S17 W/2" Discharge Head 1

2 410184-048 AGUMP200S17-4 W/2" Discharge Head 1

2 410184-057 ANZEx-UMP75U17-3 1

2 410184-058 ANZEx-UMP150U17-3 1

2 410184-059 ANZEx-X4UMP150U17 1

2 410184-060 ANZEx-UMP200U17-4 1

2 410184-061 ANZEx-AGUMP75S17-3 1

2 410184-062 ANZEx-AGUMP150S17-3 1

2 410184-063 ANZEx-X4AGUMP150S17 1

2 410184-064 ANZEx-AGUMP200S17-4 1

2 410184-065 ANZEx-UMP75U17-3 W/FSA 1

2 410184-066 ANZEx-UMP150U17-3 W/FSA 1

2 410184-067 ANZEx-X4UMP150U17 W/FSA 1

2 410184-068 ANZEx-UMP200U17-4 W/FSA 1

2 410184-069 ANZEx-AGUMP75S17-3 W/FSA 1

2 410184-070 ANZEx-AGUMP150S17-3 W/FSA 1

2 410184-071 ANZEx-X4AGUMP150S17 W/FSA 1

74
Parts Lists Pump Parts

Table 9. International Pump Parts List

Item (ref. Figure 62) Part No. Description INTL

2 410184-072 ANZEx-AGUMP200S17-4 W/ FSA 1

410145-001 PACMAN-P75U3-3 (packaged) - 20% 1

410146-001 PACMAN-P75U17-3 (packaged) - 20% 1

410147-001 PACMAN-P150U3-3 (packaged) - 20% 1

410148-001 PACMAN-P150U17-3 (packaged) - 20% 1

410149-001 PACMAN-X4P150U3 (packaged) - 20% 1

410150-001 PACMAN-X4P150U17 (packaged) - 20% 1

410162-001 PACMAN-P200U3-4 (packaged) - 20% 1

410163-001 PACMAN-P200U17-4 (packaged) - 20% 1

410161-001 Seal - conduit adapter assembly 1

Kit - flex syphon/UMP (includes gasket, lockwashers and

3 144-327-4 bolts) 1

144-194-5 Trapper - retrofit (not shown) 1

Kit - flex siphon/UMP AG (includes gasket, lockwashers

3 410818-001 and bolts) 1

75
Parts Lists Siphon Cartridge Kit Parts

Siphon Cartridge Kit Parts

Table 10 lists the 410151-001 Siphon Cartridge Kit and 410151-002 AG Siphon Cartridge Kit parts list.

Table 10. Siphon Cartridge Kits Parts List

P/N 410151-001 SIPHON CARTRIDGE KIT

Item
1
(ref. Figure 63) Part No. Description Qty.

1 410255-001 Siphon assembly 1

P/N 410151-002 AG SIPHON CARTRIDGE KIT

Item
(ref. Figure 63) Part No. Description Qty.

1 410255-002 AG Siphon assembly 1

Figure 63. Siphon Cartridge Kit

76
Parts Lists Check Valve Housing Kit Parts

Check Valve Housing Kit Parts

Table 11 lists the 410152-001 Check Valve Housing Kit, 410152-002 High Pressure Check Valve Housing Kit,
410152-005 RA Check Valve Housing Kit and 410512-006 RA High Pressure Check Valve Housing Kit parts
lists.
Table 11. Check Valve Housing Kits Parts Lists

P/N 410152-001 Check Valve P/N 410152-002 High Pressure Check Valve
Housing Kit Parts List Housing Kit Parts List
Item Item
(ref. Figure 64) Part No. Description Qty. (ref. Figure 64) Part No. Description Qty.

1 410016-002 Housing assembly - chk/rlf vlv 1 1 410016-002 Housing assembly - chk/rlf vlv 1

2 410753-001 Spring 1 2 410753-001 Spring 1

3 410022-005 Poppet assembly - chk/rlf vlv 1 3 410022-006 Poppet assembly - chk/rlf vlv 1

P/N 410152-005 RA Check Valve P/N 410152-006 RA High Pressure Check Valve
Housing Kit Parts List Housing Kit Parts List
Item Item
(ref. Figure 64) Part No. Description Qty. (ref. Figure 64) Part No. Description Qty.

1 410016-004 Housing assembly - chk/rlf vlv 1 1 410016-004 Housing assembly - chk/rlf vlv 1

2 410753-001 Spring 1 2 410753-001 Spring 1

3 410022-005 Poppet assembly - chk/rlf vlv 1 3 410022-006 Poppet assembly - chk/rlf vlv 1

4 410908-001 Powder coat protector 1 4 410908-001 Powder coat protector 1

2 3

Figure 64. Check Valve Housing Kit

77
Parts Lists Check Valve Kit Parts

Check Valve Kit Parts

Table 12 lists the 410153-001 Check Valve Kit parts list.

Table 12. 410153-001 Check Valve Kit Parts List

Item
(ref. Figure 65) Part No. Description Qty.

1 410022-005 Poppet assembly - chk/rlf vlv 1

2 410753-001 Spring 1

Table 13 lists the 410153-002 Hi Pressure Check Valve Kit parts list.

Table 13. 410153-002 Hi Pressure Check Valve Kit Parts List

Item
(ref. Figure 65) Part No. Description Qty.

1 410022-006 Hi press poppet assembly - chk/rlf vlv 1

2 410753-001 Spring 1

2
1

rjpumps\fig51.eps

Figure 65. Check Valve Kit

78
Parts Lists Air Purge Screw Kit Parts

Air Purge Screw Kit Parts

Table 14 lists the 410484-001 Air Purge Screw Kit parts list.

Table 14. 410484-001 Air Purge Screw Kit Parts List

Item
(ref. Figure 66) Part No. Description Qty.

1 410064-001 O-ring-015-FKM 1

2 410134-002 Screw - air purge - SST 1

3 579005-007 O-ring-014-FKM 1

4 579005-009 O-ring-903-FKM 1

5 579014-002 Clip - hitch pin clip- SST 1

2 4 3 1

Figure 66. Air Purge Screw Kit

79
Parts Lists Die Spring Kit Parts

Die Spring Kit Parts

Table 15 lists the 410485-001 Die Spring Kit parts list.

Table 15. 410485-001 Die Spring Kit Parts List

Item
(ref. Figure 67) Part No. Description Qty.

1 410133-001 Die spring 2

1
2X

Figure 67. Die Spring Kit

80
Parts Lists RA Die Spring Kit Parts

RA Die Spring Kit Parts

Table 16 lists the 410906-001 RA Die Spring Kit parts list.

Table 16. 410906-001 RA Die Spring Kit Parts List

Item
(ref. Figure 68) Part No. Description Qty.

1 410133-002 Spring - die, stainless steel 2

2 579301-001 Washer - flat-531 x 1.062 x 0.095, stainless steel 2

3 410823-001 Nut - hex stud cover 2

4 579165-001 Anti-seize compound - metal free - stick - 20g 1

2
4
2X

1
2X

3
2X

Figure 68. RA Die Spring Kit

81
Parts Lists Conduit Box Plug Kit Parts

Conduit Box Plug Kit Parts

Table 17 lists the 067-258-5 Conduit Box Plug (STD) Kit parts list.

Table 17. 067-258-5 Conduit Box Plug (STD) Kit Parts List

Item
(ref. Figure 69) Part No. Description Qty.

1 067-258-4 Conduit plug assembly (STD) 1

Table 18 lists the 067-259-5 Conduit Box Plug (AG) Kit parts list.

Table 18. 067-259-5 Conduit Box Plug (AG) Kit Parts List

Item
(ref. Figure 69) Part No. Description Qty.

1 067-259-4 Conduit plug assembly (AG) 1

Figure 69. Conduit Box Plug Kit

82
Parts Lists Conduit Box Plug Kit Parts

Table 19 lists the 410905-001 RA Conduit Box Plug Kit parts list.

Table 19. 410905-001 RA Conduit Box Plug Kit Parts List

Item
(ref. Figure 70) Part No. Description Qty.

1 410855-001 Plug-conduit box - powder coated 1

2 072-656-1 O-Ring- 1.750 I.D. x 0.118 W (-928)-FKM 1

3 410695-002 Nameplate-conduit box cover-SST 1

4 579300-001 Screw-#2 X 3/16 drive-SST 2

5 410907-001 Protector-conduit plug 1

3 2

2X
4

Figure 70. RA Conduit Box Plug Kit

83
Parts Lists Eyebolt Plug Kit Parts

Eyebolt Plug Kit Parts

Table 20 lists the 410482-001 Eyebolt Plug Kit parts list.

Table 20. 410482-001 Eyebolt Plug Kit Parts List

Item
(ref. Figure 71) Part No. Description Qty.

1 410118-001 Plug-lifting eyebolt-mach-painted 1

2 036-064-1 Eyebolt-lifting 1

3 072-720-1 O-ring-928-FKM (conduit box plugs) 1

4 410126-001 Nameplate-lifting plug 1

5 026-236-1 Screw-#2 X 3/16 drive 2

Table 21 lists the 410482-002 RA Eyebolt Plug Kit parts list.

Table 21. 410482-002 RA Eyebolt Plug Kit Parts List

Item
(ref. Figure 71) Part No. Description Qty.

1 410118-002 Plug-lifting eyebolt-mach-coated 1

2 410844-001 Eyebolt-0.500-13-stainless steel 1

3 072-720-1 O-ring-928-FKM (conduit box plugs) 1

4 410126-005 Nameplate-lifting plug-Red Armor™ 1

5 579300-001 Drive screw-#2 X 0.188 LG-SST 2

6 410907-001 Protector-conduit plug 1

6 2 5 4 1 3
2X

Figure 71. Eyebolt Plug Kit

84
Parts Lists Siphon Dummy Plug Kit Parts

Siphon Dummy Plug Kit Parts

Table 22 lists the 410483-001 AG Siphon Dummy Plug Kit parts list.

Table 22. 410483-001 AG Siphon Dummy Plug Kit Parts List

Item
(ref. Figure 72) Part No. Description Qty.

1 410081-001 Port plug - siphon 1

2 579005-004 O-ring 0.813 I.D. x 0.09 W (-117) - FKM 1

3 579005-005 O-ring 1.063 I.D. x 0.09 W (-121) - FKM 1

Table 23 lists the 410483-002 RA Siphon Dummy Plug Kit parts list.

Table 23. 410483-002 RA Siphon Dummy Plug Kit Parts List

Item
(ref. Figure 72) Part No. Description Qty.

1 410081-002 Port plug - siphon 1

2 579005-004 O-ring 0.813 I.D. x 0.09 W (-117) - FKM 1

3 579005-005 O-ring 1.063 I.D. x 0.09 W (-121) - FKM 1

2 3

Figure 72. Siphon Dummy Plug Kit

85
Parts Lists Manifold Installation Tool Kit

Manifold Installation Tool Kit

Table 24 lists the 410912-001 Manifold Installation Tool Kit parts list.

Table 24. 410912-001 Manifold Installation Tool Kit Parts List

Item
(ref. Figure 73) Part No. Description Qty.

1 410890-001 ASM - Manifold install tool 1

Figure 73. Manifold Installation Tool Kit

86
Parts Lists Powder Coat Protector Kit

Powder Coat Protector Kit

Table 25 lists the 410911-001 Powder Coat Protector Kit parts list.

Table 25. 410911-001 Powder Coat Protector Kit Parts List

Item
(ref. Figure 74) Part No. Description Qty.

1 410907-001 Protector - conduit plug 1

2 410908-001 Protector - check valve 1

3 410909-001 Protector - MLD plug 1

Figure 74. Powder Coat Protector Kit

87
Parts Lists Conduit Bushing Kit Parts

Conduit Bushing Kit Parts

Table 26 lists the 410486-001 Conduit Bushing Kit parts list.

Table 26. 410486-001 Conduit Bushing Kit Part List

Item
(ref. Figure 75) Part No. Description Qty.

1 410301-001 Bushing - Conduit 1

Figure 75. Conduit Bushing

88
Parts Lists O-Ring Kit Parts

O-Ring Kit Parts

Table 27 lists the 410154-001 O-ring Kit parts list.

Table 27. 410154-001 O-Ring Kit Parts List

(Ref. Figure) Part No. Description Qty.

Figure 47 on page 54 072-541-1 O-ring - 118-FKM 1

Figure 49 on page 57 072-578-1 O-ring - 225-FKM 1

Figure 49 on page 57 072-685-1 O-ring - 114-FKM 2

Figure 47 on page 54 072-686-1 O-ring - 228-FKM 1

Figure 47 on page 54 072-720-1 O-ring - 928-FKM 3

Figure 47 on page 54 579005-001 O-ring - 343-FKM 1

Figure 47 on page 54 579005-002 O-ring - 344-FKM 1

Figure 47 on page 54 579005-003 O-ring - 345-FKM 1

Figure 39 on page 44 579005-004 O-ring - 117-FKM 2

Figure 39 on page 44 579005-005 O-ring - 121-FKM 4

Figure 49 on page 57 579005-006 O-ring - 231-FKM 1

Figure 60 on page 69 579005-007 O-ring - 014-FKM 1

Figure 60 on page 69 579005-009 O-ring - 903-FKM 1

Figure 7 on page 17,

Figure 46 on page 52, and
Figure 60 on page 69 072-690-1 O-ring - 015-FKM 2

Nut - flanged - M12x1.75-6H

Figure 44 on page 51 410127-001 2
NOTE: For RA applications, discard the enclosed nuts an use
the nuts supplied with the 410906-001 RA Die Spring kit.

Figure 58 on page 68 579014-002 Hitch pin 1

Appendix A 577013-835 O-ring gauge 1

rjpumps\fig52.eps

Figure 76. O-Ring Kit

89
Parts Lists Capacitor Kits

Capacitor Kits

Table 28 lists the Capacitor Kit parts list.

Table 28. Capacitor Kits

Item
(ref. Figure 77) Part No. Description Qty.

1 410164-001 17.5 F Capacitor 1

1 410164-002 25 F Capacitor 1

1 410164-003 40 F Capacitor 1

rjpumps\fig53.eps

Figure 77. Capacitor Kit

Electrical Connector Kit Parts

Table 29 lists the 410165-001 Electrical Connector Kit parts list.

Table 29. 410165-001 Electrical Connector Kit Parts List

Item
(ref. Figure 78) Part No. Description Qty.

1 113-640-4 Connector - male 1

2 410117-001 Connector - electrical 1

3 072-541-1 O-ring - 118 - FKM 1

4 072-214-1 Ring - internal lock - 5/8” ID x 7/8” OD 1

1
4
2

rjpumps\fig54.eps

Figure 78. Electrical Connector Kit

90
Parts Lists Control Boxes

Control Boxes

1 3

Continuous Electrical
duty capacitor interlock

R Extractable
B

G
O
packer
4
Junction box
in manifold

Internal
overload
protector
Motor
STP

rjpumps/fig28.eps

5
Figure 79. 880-041-5/880-042-5 Control Box

Table 30. 880-041-5 Control Box W/115V Coil (60 Hz)

Item
(Ref. Figure 79) Part No. Description Qty.

1 108-572-4 Control box 1

2 147-006-1 Pilot light ass'y 1

3 014-723-1 Line contractor relay 1

4 080-858-1 Toggle switch 1

5 008-202-1 Terminal block 1

Table 31. 880-042-5 Control Box W/230V Coil (50/60 Hz)

Item
(Ref. Figure 79) Part No. Description Qty.

1 108-572-4 Control box 1

2 147-006-1 Pilot light ass'y 1

3 014-720-1 Line contractor relay 1

4 080-858-1 Toggle switch 1

5 008-202-1 Terminal block 1

91
Parts Lists Control Boxes

1
3

rjpumps/fig29.eps

6 5
Figure 80. 880-045-5/880-046-5 Control Box

Table 32. 880-045-5 1/3 And 3/4 HP Control Box W/Cap (115V Coil)

Item
(Ref. Figure 80) Part No. Description Qty.

1 123-141-1 Control box 1

2 147-006-1 Pilot light ass'y 1

3 014-723-1 Line contractor relay 1

4 080-858-1 Toggle switch 1

5 008-202-1 Terminal block 1

6 111-092-5 Capacitor 1

Table 33. 880-046-5 All 1-1/2 HP Control Box W/Cap (115V Coil)

Item
(Ref. Figure 80) Part No. Description Qty.

1 123-141-1 Control box 1

2 147-006-1 Pilot light ass'y 1

3 014-723-1 Line contractor relay 1

4 080-858-1 Toggle switch 1

5 008-202-1 Terminal block 1

6 111-661-5 Capacitor 1

92
Parts Lists Three Phase Starter/Heaters

Three Phase Starter/Heaters

Table 34. Three Phase Starter With 3 Heaters

UMP

UMP400U17-4 UMP400U4-3
Dispenser Hook Voltage AGUMP400S17-4 AGUMP400S4-3

410648-001
120V hook ----
(3) 410649-012

410648-002 410648-002
240V hook
(3) 410649-004 (3) 410649-012

Existing applications may not require an Isotrol or a control box.

93
 The Red Jacket Pump O-Ring Gauge

0.210 0.118 0.070

O-Ring Thickness
Gauge
0.139 0.103 0.064
(inches)

0
0.862 2.609 3.975
0.612
0.551 3.850
2.090

A-1
1.859 3.725
O-Ring Inside
C
L (o-ring)
Diameter Gauge
(inches) 2.234
0.301
0.489
0.799 Center o-ring on line with inside of
1.049 one side of the o-ring against zero.
Read o-ring inside diameter at
Appendix A: Hardware/Seal Kit O-Ring Gauge

inside of the opposite side. The

example is 2.090 inches inside
diameter.

Part No. 577013-835, Rev. A

 Appendix B: Check Valve/Air Purge Screw Operation

This appendix discusses the theory of operation of the Red Jacket STP’s check valve and air purge screw.

Check Valve Operation

Pump On
As shown in the check valve cutaway diagram in Figure B-1, when the pump is On, the check valve is opened by
fuel flow.

Spring

Check valve
To line

From pump
rjpumps\ckvlv1

Figure B-1. Pump On Condition

Pump Off
When the pump shuts off, the check valve reseats isolating the line. As pressure in the line builds due to thermal
expansion, the excess pressure vents through the relief valve back into the tank as shown in Figure B-2.

Relief valve

Excess line
pressure
Check valve

To Tank

rjpumps\ckvlv2

Figure B-2. Relief Valve Vents Excess Line Pressure

B-1
Appendix B Check Valve Operation

Locking Down Check Valve for Line Testing

Turning the service screw all the way clockwise, seals the relief valve and at the same time locks down and seals
the check valve as shown in Figure B-3. The line is now isolated for pressure testing.

Service screw

Service screw full down

seals off check valve
and relief valve to
isolate line from tank To line

To tank
rjpumps\ckvlv4

Figure B-3. Locking Down The Check Valve For Line Testing

Removing Check Valve

When removal of the check valve is desired, turn the service screw clockwise until it is all the way down as shown
in Figure B-4. At about 7.5 clockwise turns, the relief valve will open (you will hear line pressure vent) and the
service screw will lock onto the check valve. When you have turned the service screw all the way down, back off 3
or 4 turns (counterclockwise) and wait a few seconds for the product in the manifold to drain out. Unscrew the
check valve housing and remove the complete valve assembly.

Check valve supported

by snap ring

Product drains
from line

To tank

rjpumps\ckvlv5

Figure B-4. Removal Of Check Valve Assembly For Service

B-2
Appendix B Check Valve Operation

How the Service Screw Lifts the Check Valve

When you turn the service screw clockwise 7.5 turns to push open the relief valve stem, a slightly compressible
snap ring in the service screw squeezes past a rim on the inside of the top edge of the check valve as shown in
Figure B-5. As the service screw is turned counterclockwise, the snap ring rises beneath the rim lifting the check
valve. The check valve continues to rise as the service screw is turned ccw until the outer edge of the check valve
contacts the bottom surface of the check valve housing (when you are unscrewing the service screw you will feel
this ‘stop’. Continuing to turn the service screw until it is all the way up, compresses the snap ring until it is past
the rim to a degree that the spring in the check valve (and gravity) forces the check down onto its seat in the
manifold. All the way up is the normal operating position of the service screw.
Always make sure to reinstall the plastic protective cap and fully thread it into place to ensure a good seal.

When the check valve contacts

the housing, the snap ring
still supports check valve

Continuing to raise the service

screw to its upper-most limit,
forces the rim inside the
non-moving check valve to
compress the snap ring service screw
Upper most
position top position
As the service screw reaches its
its upper-most position, the check
Chk. vlv. valve's spring (and gravity)
contact force the check valve down
past the snap ring until it
drops onto its seating
surface in the manifold
(normal operating position)

Check valve contacts

check valve housing

Check valve seating

surface in manifold

rjpumps\ckvlv6

Figure B-5. Returning tHe Check Valve To Its Normal Operating Position

B-3
Appendix B Air Purge Screw Operation

Air Purge Screw Operation

The air purge screw is used to rid air from the line and manifold hydraulic cavities after opening a port in the
manifold (e.g., after installing a line leak detector). When repairs to the pump have been made, the technician will
need to purge the air within the manifold as shown in diagram 1 of Figure B-6. The air purge screw is rotated 2-3
turns counterclockwise, then the pump is turned on.

WARNING The air purge screw is retained by the hitch pin to limit travel. Do not attempt to rotate
beyond 3 turns.

As the pump runs, any air in the cavities is pushed through the small tank return port as shown in diagram 2. After
the pump has run for about 2 -3 minutes the air will have been removed from the manifold and piping as shown in
diagram 3. While the pump is still running, turn the air purge screw clockwise until it is completely closed. Open
the ball valve down line from the pump.

1 2 Pump on 3 Pump on 2-3 min.

AIR
To tank To tank
AIR

Figure B-6. Purging Air From Manifold

B-4
Appendix C: ANZEx Conditions Of Certification

Appendix C:

ANZEx CONDITIONS OF CERTIFICATION:

1. It is a condition of manufacture that each motor be subjected to the routine high voltage test of clause 6.2
of AS2380.1.

2. It is a condition of safe use that all submerged turbine pumps, manifolds and associated equipment be
installed in accordance with the manufacturer’s Installation, Operation and Service Manuals supplied.

3. It is a condition of safe use that all installations must provide reliable electrical connection between the
pump motor, frame, pipe, manifold or junction box and the tank structure for both electrical protection and
equipotential bonding.

4. It is a condition of safe use that, where terminal boxes are used for termination of the cables from the
motor and the supply source, they shall be Australian certified for use in Gas Group IIA and Zone I
hazardous areas.

5. It is a condition of safe use that where a differential pressure switch or transducer is installed, each must
be capable of ensuring that the nominated temperature classification is not exceeded.

C-1
Appendix D: CNEx Conditions of Certification

4” The Red Jacket Single-Phase STP Safety Instructions

- CNEx SPECIAL CONDITIONS FOR SAFE USE

• The Single-Phase Red Jacket Submersible Turbine Pump Assemblies have China certification under CCC
Certificate Number 2021312302000034 and shall be marked with the following information:

Manufacturer:
Veeder-Root Company
2709 Route 764
Duncansville, PA 16635 U.S.A.
Marking:
Type Series
Serial Number
Year of Construction

Ex db IIA T4 Gb
IECEx UL 20.0103X
CAUTION-KEEP COVERS TIGHT WHILE CIRCUITS ARE ALIVE

Instructions:
• All submerged turbine pumps, manifolds and associated equipment shall be installed in accordance with the
manufacturer’s installation, operation and service manuals supplied.
• All submerged turbine pumps can only be mounted and used in the vertical, upright position.
• All installations shall provide reliable electrical connection between the pump/motor, frame, pipe, manifold
or junction box and the tank structure for the electrical protection and equipotential bonding.
• The minimum fuel level shall be set at least 30mm above the highest product intake level at the bottom of
the pump motor.
• Where terminal boxes are used for termination of the cables from the motor and the supply source, they
shall be certified for use in gas group IIA and Category 2 by the appropriate Notified Body.
• Where a differential pressure switch or transducer is installed, each must be capable of ensuring that the
marked temperature classification is not exceeded.
• Fasteners securing the discharge head are non-metric. They shall be replaced only by fasteners provided in
kit 144-327-4 and kit 410818-001 for models with the AG prefix.
• The flameproof dimensions are detailed in certification drawing number 410789-001 and shall not be
repaired.
• Compliance with the International Electrotechnical Commission IECEx has been assured by compliance
with IEC 60079-0 Ed. 7.0 and IEC 60079-1 Ed. 7.0.

E-1