Operating Manual

az
ZA-V
ZA-V Easy
ZA-V Control
ZA-V Tronic
ZA-V Hydro

Mounted spreader

Please read this operating

MG4136 manual before first
BAG0087.10 10.18 commissioning.
Printed in Germany Keep it in a safe place
for future use.

en
Reading the instruction
Manual and following it should seem to be in-
convenient and superfluous as it is not
enough to hear from others and to realize that a
machine is good, to buy it and to believe that now
everything should work by itself. The person in
question would not only harm himself but also
make the mistake of blaming the machine for pos-
sible failures instead of himself. In order to ensure
success one should enter the mind of a thing,
make himself familiar with every part of the ma-
chine and get acquainted with how it's handled.
Only in this way could you be satisfied both with
the machine and with yourself. This goal is the
purpose of this instruction manual. .

Leipzig-Plagwitz 1872.

2 ZA-V BAG0087.10 10.18

 Identification data

Identification data

Enter the machine identification data here. You will find the identifica-
tion data on the rating plate.
Machine identification number:
(ten-digit)

Type: ZA-V

Year of manufacture:

Basic weight (kg):

Approved total weight (kg):

Maximum load (kg):

Manufacturer's address

AMAZONEN-WERKE
H. DREYER GmbH & Co. KG
Postfach 51
D-49202 Hasbergen
Tel.: + 49 (0)5405 501-0
E-mail: [email protected]

Spare part orders

Spare parts lists are freely accessible in the spare parts portal at
www.amazone.de.
Please send orders to your AMAZONE dealer.

Formalities of the operating manual

Document number: MG4136

Compilation date: 10.18

 Copyright AMAZONEN-WERKE H. DREYER GmbH & Co. KG, 2018

All rights reserved.
Reprinting, even of sections, only possible with the approval of
AMAZONEN-WERKE H. DREYER GmbH & Co. KG.

ZA-V BAG0087.10 10.18 3

Foreword

Foreword

Dear Customer,
You have chosen one of the quality products from the wide product
range of AMAZONEN-WERKE, H. DREYER GmbH & Co. KG. We
thank you for your confidence in our products.
On receiving the machine, check to see if it was damaged during
transport or if parts are missing. Using the delivery note, check that
the machine was delivered in full including the ordered special equip-
ment. Damage can only be rectified if problems are signalled immedi-
ately!
Before first commissioning, read and understand this operating man-
ual, and particularly the safety information. Only after careful reading
will you be able to benefit from the full scope of your newly purchased
machine.
Please ensure that all the machine operators have read this operating
manual before commissioning the machine.
Should you have any questions or problems, please consult this op-
erating manual or contact your local service partner.
Regular maintenance and timely replacement of worn or damaged
parts increases the lifespan of your machine.

User evaluation

Dear Reader,
We update our operating manuals regularly. Your suggestions for
improvement help us to create ever more user-friendly manuals.

AMAZONEN-WERKE
H. DREYER GmbH & Co. KG
Postfach 51

D-49202 Hasbergen
Tel.: + 49 (0)5405 501-0
E-mail: [email protected]

4 ZA-V BAG0087.10 10.18

 Table of Contents

1 User Information .......................................................................................... 8

1.1 Purpose of the document ......................................................................................................... 8
1.2 Locations in the operating manual ........................................................................................... 8
1.3 Diagrams used ......................................................................................................................... 8
2 General safety instructions ......................................................................... 9
2.1 Obligations and liability ............................................................................................................ 9
2.2 Representation of safety symbols .......................................................................................... 11
2.3 Organisational measures ....................................................................................................... 12
2.4 Safety and protection equipment ........................................................................................... 12
2.5 Informal safety measures....................................................................................................... 12
2.6 User training ........................................................................................................................... 13
2.7 Safety measures in normal operation .................................................................................... 14
2.8 Danger from residual energy ................................................................................................. 14
2.9 Maintenance and repair work, fault elimination ..................................................................... 14
2.10 Constructive changes ............................................................................................................ 14
2.10.1 Spare and wear parts and aids .............................................................................................. 15
2.11 Cleaning and disposal ............................................................................................................ 15
2.12 User workstation .................................................................................................................... 15
2.13 Warning pictograms and other signs on the machine ........................................................... 16
2.13.1 Positions of warning symbols and other labels ...................................................................... 17
2.13.2 Positions of warning pictograms and other labels ................................................................. 18
2.14 Dangers if the safety information is not observed.................................................................. 22
2.15 Safety-conscious working ...................................................................................................... 22
2.16 Safety information for users ................................................................................................... 23
2.16.1 General safety and accident prevention information ............................................................. 23
2.16.2 Hydraulic system .................................................................................................................... 26
2.16.3 Electrical system .................................................................................................................... 27
2.16.4 Universal joint shaft operation................................................................................................ 27
2.16.5 Fertiliser spreader operation .................................................................................................. 29
2.16.6 Cleaning, maintenance and repairs ....................................................................................... 29
3 Loading and unloading ............................................................................. 30
4 Product description ................................................................................... 31
4.1 Overview of subassemblies ................................................................................................... 31
4.2 Safety and protection equipment ........................................................................................... 32
4.3 Equipment versions ............................................................................................................... 32
4.4 Thread pack with machine documentation ............................................................................ 32
4.5 Supply lines between the tractor and the machine ................................................................ 32
4.6 Transportation equipment ...................................................................................................... 33
4.7 Intended use .......................................................................................................................... 34
4.8 Danger areas and danger points ........................................................................................... 34
4.9 Rating plate and CE marking ................................................................................................. 35
4.10 Technical data ........................................................................................................................ 36
4.11 Necessary tractor equipment ................................................................................................. 38
4.12 Noise production data ............................................................................................................ 38
5 Structure and function .............................................................................. 39
5.1 Function ................................................................................................................................. 39
5.2 Guard and function screens in the hopper (protective device) .............................................. 40
5.3 Spreading discs with spreading vanes .................................................................................. 41
5.4 Agitator ................................................................................................................................... 42
5.5 Dosing slider .......................................................................................................................... 42

ZA-V BAG0087.10 10.18 5

Table of Contents

5.6 Boundary, ditch and side spreading ...................................................................................... 43

5.7 Weighing technology (optional) ............................................................................................. 44
5.8 PTO shaft .............................................................................................................................. 45
5.8.1 Coupling the PTO shaft ......................................................................................................... 47
5.8.2 Uncoupling the PTO shaft ..................................................................................................... 48
5.9 Hydraulic system connections ............................................................................................... 49
5.9.1 Coupling the hydraulic hose lines ......................................................................................... 50
5.9.2 Uncoupling the hydraulic hose lines ...................................................................................... 51
5.10 3-point attachment frame ...................................................................................................... 52
5.11 Setting chart .......................................................................................................................... 53
5.12 Control computer / Operating terminal ISOBUS ................................................................... 57
5.13 Control computer EasySet .................................................................................................... 58
5.13.1 Switch on ............................................................................................................................... 58
5.13.2 Functions ............................................................................................................................... 58
5.13.3 Connection ............................................................................................................................ 61
5.13.4 Error messages ..................................................................................................................... 61
5.13.5 EasySet calibration................................................................................................................ 62
5.14 Calibration kit (option) ........................................................................................................... 63
5.15 Cover tarpaulin (optional) ...................................................................................................... 63
5.16 Transport and parking device ................................................................................................ 64
5.17 Border spreading deflector and bed spreading deflector ...................................................... 66
5.18 Three-way control (optional) ................................................................................................. 67
5.19 EasyCheck (option) ............................................................................................................... 69
5.20 Mobile test rig (option) ........................................................................................................... 69
5.21 Camera system (option) ........................................................................................................ 70
5.22 Implement mounted on the front of the tractor ...................................................................... 71
6 Commissioning ......................................................................................... 72
6.1 Checking the suitability of the tractor .................................................................................... 73
6.1.1 Calculating the actual values for the total tractor weight, tractor axle loads and load
capacities, as well as the minimum ballast ........................................................................... 73
6.2 Adjusting the length of the PTO shaft to the tractor .............................................................. 77
6.3 Securing the tractor / machine against unintentional start-up and rolling ............................. 79
6.4 Adjusting the hydraulic system with the system setting screw ............................................. 80
7 Coupling and uncoupling the machine ................................................... 82
7.1 Coupling the machine............................................................................................................ 83
7.2 Uncoupling the machine ........................................................................................................ 85
8 Adjustments............................................................................................... 87
8.1 Adjusting the mounting height ............................................................................................... 89
8.2 Mounting height for late top dressing .................................................................................... 90
8.3 Setting the spread rate .......................................................................................................... 91
8.4 Spread rate check ................................................................................................................. 93
8.4.1 Preparations for the spread rate check with the fertiliser chute ............................................ 94
8.4.2 Performing a spread rate check with the fertiliser chute ....................................................... 95
8.4.3 Performing a spread rate check with a calibration device on the side .................................. 95
8.4.4 Determining the shutter position with the sliding ruler .......................................................... 96
8.5 Setting the spreading disc speed .......................................................................................... 99
8.6 Setting the working width .................................................................................................... 100
8.6.1 Replacing the spreading discs ............................................................................................ 101
8.6.2 Adjusting the spreading vane positions............................................................................... 102
8.7 Checking the working width and lateral distribution ............................................................ 103
8.8 Boundary, ditch and side spreading .................................................................................... 104
8.8.1 Boundary and side spreading using the Limiter ............................................................ 105
8.8.2 Boundary spreading by reducing the spreading disc speed ............................................... 107

6 ZA-V BAG0087.10 10.18

 Table of Contents

8.9 Switch-on point and switch-off point .................................................................................... 108

9 Transportation ......................................................................................... 110
10 Use of the machine .................................................................................. 111
10.1 Filling the centrifugal broadcaster ........................................................................................ 113
10.2 Spreading operation ............................................................................................................. 114
10.3 Notes for spreading slug pellets (e.g. Mesurol) ................................................................... 117
10.4 Complete discharging .......................................................................................................... 118
11 Faults ........................................................................................................ 119
11.1 Eliminating agitator malfunctions ......................................................................................... 119
11.2 Faults in electronics ............................................................................................................. 119
11.3 Faults in electronics ............................................................................................................. 119
11.4 Faults, causes and remedies ............................................................................................... 120
12 Cleaning, maintenance and repairs........................................................ 121
12.1 Cleaning ............................................................................................................................... 122
12.2 Lubrication instructions ........................................................................................................ 123
12.2.1 Lubricating the PTO shaft .................................................................................................... 123
12.3 Maintenance plan – Overview.............................................................................................. 124
12.4 Oil change angular gearbox ................................................................................................. 125
12.5 Ventilate the friction clutch ................................................................................................... 125
12.6 Replacing the spreading vanes............................................................................................ 126
12.7 Taring the spreader .............................................................................................................. 127
12.8 Calibrating the spreader ....................................................................................................... 127
12.9 Hydraulic system .................................................................................................................. 128
12.9.1 Labelling of hydraulic hose lines .......................................................................................... 129
12.9.2 Maintenance intervals .......................................................................................................... 130
12.9.3 Inspection criteria for hydraulic hose lines ........................................................................... 130
12.9.4 Installation and removal of hydraulic hose lines .................................................................. 131
12.9.5 Checking the hydraulic fluid filter ......................................................................................... 131
12.10 Upper and lower link pins ..................................................................................................... 132
12.11 Screw tightening torques ..................................................................................................... 133
13 Hydraulic diagram.................................................................................... 134

ZA-V BAG0087.10 10.18 7

User Information

1 User Information
The User Information section provides information on use of the oper-
ating manual.

1.1 Purpose of the document

This operating manual

• Describes the operation and maintenance of the machine.
• Provides important information on safe and efficient handling of
the machine.
• Is a component part of the machine and should always be kept
with the machine or the traction vehicle.
• Keep it in a safe place for future use.

1.2 Locations in the operating manual

All the directions specified in the operating manual are always seen
from the direction of travel.

1.3 Diagrams used

Handling instructions and reactions

Activities to be carried out by the user are given as numbered instruc-

tions. Always keep to the order of the handling instructions. The reac-
tion to the handling instructions is given by an arrow.
Example:
1. Handling instruction 1
→ Machine reaction to handling instruction 1
2. Handling instruction 2

Lists

Lists without an essential order are shown as a list with bullets.

Example:
• Point 1
• Point 2

Number items in diagrams

Numbers in round brackets refer to the item numbers in the diagrams.

The first number refers to the diagram and the second number to the
item in the figure.
Example: (Fig. 3/6)
• Figure 3
• Item 6

8 ZA-V BAG0087.10 10.18

 General safety instructions

2 General safety instructions

This section contains important information on safe operation of the
machine.

2.1 Obligations and liability

Comply with the instructions in the operating manual

Knowledge of the basic safety information and safety regulations is a

basic requirement for safe handling and fault-free machine operation.

Obligations of the operator

The operator is obliged only to let those people work with/on the ma-
chine who
• Are aware of the basic workplace safety information and acci-
dent prevention regulations.
• Have been trained in working with/on the machine.
• Have read and understood this operating manual.

The operator is obliged

• To keep all the warning pictograms on the machine in a legible
state.
• To replace damaged warning pictograms.

If you still have queries, please contact the manufacturer.

Obligations of the user

Before starting work, anyone charged with working with/on the ma-
chine is obliged
• To comply with the basic workplace safety instructions and acci-
dent prevention regulations.
• To read and follow the "General safety information" section of
this operating manual.
• To read the "Warning pictograms and other signs on the ma-
chine" section of this operating manual and to follow the safety
instructions of the warning pictograms when operating the ma-
chine.
• To get to know the machine.
• To read the sections of this operating manual, important for car-
rying out your work.

If the user discovers that a function is not working properly, then they
must eliminate this fault immediately. If this is not the task of the user
or if the user does not possess the appropriate technical knowledge,
then they should report this fault to their superior (operator).

ZA-V BAG0087.10 10.18 9

General safety instructions

Risks in handling the machine

The machine has been constructed to the state-of-the art and the
recognised rules of safety. However, there may be risks and re-
strictions which occur when operating the machine
• For the health and safety of the user or third persons,
• For the machine,
• For other goods.
Only use the machine
• For the purpose for which it was intended.
• In a perfect state of repair.
Eliminate any faults immediately which could impair safety.

Guarantee and liability

Our "General conditions of sales and delivery" are always applicable.

These shall be available to the operator, at the latest on the comple-
tion of the contract. Guarantee and liability claims for damage to peo-
ple or goods will be excluded if they can be traced back to one or
more of the following causes:
• Improper use of the machine.
• Improper installation, commissioning, operation and mainte-
nance of the machine.
• Operation of the machine with defective safety equipment or
improperly attached or non-functioning safety equipment.
• Non-compliance with the instructions in the operating manual
regarding commissioning, operation and maintenance.
• Independently-executed construction changes to the machine.
• Insufficient monitoring of machine parts which are subject to
wear.
• Improperly executed repairs.
• Disasters through the impact of foreign bodies and acts of God.

10 ZA-V BAG0087.10 10.18

 General safety instructions

2.2 Representation of safety symbols

Safety instructions are indicated by the triangular safety symbol and

the highlighted signal word. The signal word (DANGER, WARNING,
CAUTION) describes the gravity of the risk and has the following sig-
nificance:

DANGER
Identifies an immediate danger with a high risk that may cause
death or serious physical injuries (loss of limbs or long-term
damage) if not avoided.
If the instructions are not followed, then this will result in imme-
diate death or serious physical injury.

WARNING
Indicates a medium risk, which could result in death or (serious)
physical injury if not avoided.
If the instructions are not followed, then this may result in death
or serious physical injury.

WARNING
Indicates a low risk which could cause minor or medium level
physical injury or damage to property if not avoided.

IMPORTANT
Indicates an obligation to special behaviour or an activity re-
quired for proper machine handling.
Non-compliance with these instructions can cause faults on the
machine or in the environment.

NOTE
Indicates handling tips and particularly useful information.
These instructions will help you to use all the functions of your
machine to the optimum.

ZA-V BAG0087.10 10.18 11

General safety instructions

2.3 Organisational measures

The operator must provide the necessary personal protective equip-

ment, such as:
• Protective glasses
• Protective shoes
• Protective suit
• Skin protection agents, etc.

The operation manual

• Must always be kept at the place at which the machine is oper-
ated.
• Must always be easily accessible for the user and maintenance
personnel.
Check all the available safety equipment regularly.

2.4 Safety and protection equipment

Before each commissioning of the machine, all the safety and protec-
tion equipment must be properly attached and fully functional. Check
all the safety and protection equipment regularly.

Faulty safety equipment

Faulty or disassembled safety and protection equipment can lead to

dangerous situations.

2.5 Informal safety measures

As well as all the safety information in this operating manual, comply

with the general, national regulations pertaining to accident prevention
and environmental protection.
When driving on public roads and routes, then you should comply with
the statutory road traffic regulations.

12 ZA-V BAG0087.10 10.18

 General safety instructions

2.6 User training

Only those people who have been trained and instructed may work
with/on the machine. The operator must clearly specify the responsi-
bilities of the people charged with operation, maintenance and repair
work.
People being trained may only work with/on the machine under the
supervision of an experienced person.

2)
People Person special- Trained person Person with specialist
ly trained for the training (specialist work-
Activity 1) 3)
activity shop)

Loading/Transport X X X

Commissioning -- X --

Set-up, tool installation -- -- X

Operation -- X --

Maintenance -- -- X

Troubleshooting and fault elimina- -- X X

tion

Disposal X -- --

Legend: X..permitted --..not permitted

1)
A person who can assume a specific task and who can carry out
this task for an appropriately qualified company.
2)
Instructed persons are those who have been instructed in their
assigned tasks and in the possible risks in the case of improper
behaviour, have been trained if necessary, and have been in-
formed about the necessary protective equipment and
measures.
3)
People with specialist technical training shall be considered as a
specialist. Due to their specialist training and their knowledge of
the appropriate regulations, they can evaluate the work with
which they have been charged and detect possible dangers.
Comment:
A qualification equivalent to specialist training can be obtained
through long term activity in the appropriate field of work.

Only a specialist workshop may carry out maintenance and repair

work on the machine if such work is additionally marked "Workshop
work". The personnel of a specialist workshop shall possess the ap-
propriate knowledge and suitable aids (tools, lifting and support
equipment) for carrying out the maintenance and repair work on the
machine in a way which is both appropriate and safe.

ZA-V BAG0087.10 10.18 13

General safety instructions

2.7 Safety measures in normal operation

Only operate the machine if all the safety and protection equipment is
fully functional.
Check the machine at least once a day for visible damage and check
the function of the safety and protection equipment.

2.8 Danger from residual energy

Note that there may be residual mechanical, hydraulic, pneumatic and

electrical/electronic energy on the machine.
Use appropriate measures to inform the operating personnel. You can
find detailed information in the relevant sections of this operating
manual.

2.9 Maintenance and repair work, fault elimination

Carry out prescribed setting, maintenance and inspection work in

good time.
Secure all media such as compressed air and the hydraulic system
against unintentional start-up.
Carefully fix and secure larger subassemblies to lifting gear when
carrying out replacement work.
Regularly check that bolted connections are firmly secured and tight-
en if necessary.
When the maintenance work is completed, check the function of the
safety devices.

2.10 Constructive changes

You may make no changes, expansions or modifications to the ma-

chine without the approval of AMAZONEN-WERKE. This is also valid
when welding support parts.
Any expansion or modification work shall require the written approval
of AMAZONEN-WERKE. Only use the modification and accessory
parts released by AMAZONEN-WERKE, so that the type approval
remains valid according to the national and international regulations.
Vehicles with an official type approval or with equipment connected to
a vehicle with a valid type approval or approval for road transport
according to the German road traffic regulations must be in the state
specified by the approval.

WARNING
Risk of contusions, cuts, dragging, catching or knocks from
support parts.
It is forbidden to:
• Drill holes in the frame or on the running gear.
• Increase the size of existing holes on the frame or the running gear.
• Weld support parts.

14 ZA-V BAG0087.10 10.18

 General safety instructions

2.10.1 Spare and wear parts and aids

Immediately replace any machine parts which are not in a perfect

state.
Only use AMAZONE spare and wear parts released by AMAZONEN-
WERKE, so that the type approval remains valid according to the
national and international regulations. The use of wear and spare
parts from third parties does not guarantee that they have been con-
structed in a way as to meet the requirements placed on them.
AMAZONEN-WERKE shall accept no liability for damage caused by
the use of unreleased spare and wear parts or aids.

2.11 Cleaning and disposal

Handle and dispose of any materials used carefully, in particular

• When carrying out work on lubrication systems and equipment
and
• When cleaning using solvents.

2.12 User workstation

The machine may only be operated by one person sitting in the driv-
er's seat of the tractor.

ZA-V BAG0087.10 10.18 15

General safety instructions

2.13 Warning pictograms and other signs on the machine

Always keep all the warning pictograms of the machine clean and in a
legible state. Replace illegible warning pictograms. You can obtain the
warning pictograms from your dealer using the order number (e.g. MD
075).

Warning pictograms - structure

Warning pictograms indicate dangers on the machine and warn

against residual dangers. At these points, there are permanent or
unexpected dangers.
A warning pictogram consists of two fields:

Field 1
is a pictogram describing the danger, surrounded by triangular safety
symbol.
Field 2
is a pictogram showing how to avoid the danger.

Warning pictograms - explanation

The column Order number and explanation provides an explanation

of the neighbouring warning pictogram. The description of the warning
pictograms is always the same and specifies, in the following order:
1. A description of the danger.
For example: danger to fingers or hands from moving operating
elements due to cutting or cutting off.
2. The consequence of non-compliance with the danger protection
instructions.
For example: in these cases there is a danger of extremely seri-
ous injuries leading to the loss of body parts such as fingers or
hands.
3. Instructions for avoiding the danger.
For example: never reach into the danger area when the tractor
engine is running with the cardan shaft/hydraulic system con-
nected.
Only touch moving operating elements once they have come to
a complete standstill.

16 ZA-V BAG0087.10 10.18

 General safety instructions

2.13.1 Positions of warning symbols and other labels

Warning symbols
The following diagrams show the arrangement of the warning symbols
on the machine.

Fig. 1

ZA-V BAG0087.10 10.18 17

General safety instructions

2.13.2 Positions of warning pictograms and other labels

Order number and explanation Warning pictograms

MD 075
Danger to fingers or hands from moving op-
erating elements due to cutting or cutting off.
In these cases there is a danger of extremely
serious injuries leading to the loss of body parts
such as fingers or hands.
Never reach into the danger area when the trac-
tor engine is running with the cardan
shaft/hydraulic system connected.
Only touch moving operating elements once they
have come to a complete standstill.

MD 078
Risk of contusions for fingers or hands
through accessible moving machine parts!
In these cases there is a danger of extremely
serious injuries leading to the loss of body parts
such as fingers or hands.
Never reach into the danger area when the trac-
tor engine is running with cardan shaft / hydraulic
system connected.

MD 079
Danger from materials or foreign objects that
are thrown from or ejected by the machine at
high speeds.
These dangers can cause extremely serious and
potentially fatal injuries.
• Stay at a safe distance from the machine
when the tractor engine is running.
• Ensure that bystanders maintain a sufficient
safety distance from the danger area of the
machine as long as the tractor engine is
running.

18 ZA-V BAG0087.10 10.18

 General safety instructions

MD 083
Danger of your arm or upper torso being
drawn in or caught by power driven, unpro-
tected machine elements!
This danger can cause extremely serious injuries
to the arm or upper torso.
Never open or remove protective devices from
driven machinery
• as long as the tractor engine is running with
the PTO shaft connected / hydraulic drive
engaged or
• as long as the tractor engine can be unin-
tentionally started with the PTO shaft con-
nected / hydraulic drive engaged.

MD 089
Risk of crushing of whole body in the danger
area of suspended loads/machine parts
This danger can cause extremely serious and
potentially fatal injuries.
The presence of persons under suspended
loads/machine parts is prohibited.
Maintain a sufficient safety clearance between
you and any suspended loads/machine parts.
Ensure that all personnel maintain a sufficient
safety clearance from suspended loads/machine
parts.
Direct persons out of the danger area of sus-
pended loads/machine parts.

MD 093
Danger due to catching or entrapment due to
accessible powered elements of the machine.
These dangers can cause extremely serious and
potentially fatal injuries.
Never open or remove protective devices from
driven machinery
• as long as the tractor engine is running with
the PTO shaft connected / hydraulic drive
engaged or
• as long as the tractor engine can be unin-
tentionally started with the PTO shaft con-
nected / hydraulic drive engaged.

MD 095
Read and follow the operating manual and safety
information before starting up the machine!

ZA-V BAG0087.10 10.18 19

General safety instructions

MD 096
Danger due to escaping high-pressure hy-
draulic fluid which can penetrate the body
through the skin (danger of infection).
This danger can cause serious injuries with long-
term damage.
Read and observe the information in the operat-
ing manual before carrying out repair work on the
hydraulic system.

MD 097
Danger from crushing and impacts between
the rear of the tractor and the machine during
coupling/uncoupling.
These dangers can cause extremely serious and
potentially fatal injuries.
• It is prohibited to operate the tractor's 3-
point hydraulic system while persons are
present between the rear of the tractor and
the machine.
• Only actuate the operator controls for the
tractor's three-point hydraulic system
ο from the intended workstation beside
the tractor.
ο if you are outside of the danger area
between the tractor and the machine.

MD 100
This symbol indicates lashing points for fastening
load supporting devices when loading the ma-
chine.

20 ZA-V BAG0087.10 10.18

 General safety instructions

MD 102
Danger for the operator from unintentional
starting and rolling during intervention in the
machine, e.g. when carrying out installation
work, adjustments, troubleshooting, cleaning
or repairs.
The potential dangers could result in extremely
serious and possibly fatal injuries to the entire
body.
• Secure the tractor and the machine against
unintentional start-up and rolling before any
intervention in the machine.
• Depending on the type of intervention, read
and understand the information in the rele-
vant sections of this operating manual.

MD 110
This pictogram indicates which part of the ma-
chine serves as hand grips.

MD 121
Nominal speed (710 rpm) and direction of rota-
tion of the machine-side drive shaft.

MD 153
This pictogram indicates a hydraulic oil filter.

MD 199
The maximum operating pressure of the hydrau-
lic system is 210 bars.

ZA-V BAG0087.10 10.18 21

General safety instructions

2.14 Dangers if the safety information is not observed

Non-compliance with the safety information

• Can pose both a danger to people and also to the environment
and machine.
• Can lead to the loss of all warranty claims.

Seen individually, non-compliance with the safety information could

pose the following risks:
• Danger to people through non-secured working areas.
• Failure of important machine functions.
• Failure of prescribed methods of maintenance and repair.
• Danger to people through mechanical and chemical impacts.
• Risk to environment through leakage of hydraulic fluid.

2.15 Safety-conscious working

Besides the safety information in this operating manual, the national

general workplace safety and accident prevention regulations are
binding.
Comply with the accident prevention instructions on the warning pic-
tograms.
When driving on public roads and routes, comply with the appropriate
statutory road traffic regulations.

22 ZA-V BAG0087.10 10.18

 General safety instructions

2.16 Safety information for users

WARNING
Risk of contusions, cuts, dragging, catching or knocks from in-
sufficient traffic and operational safety.
Before starting up the machine and the tractor, always check their
traffic and operational safety.

2.16.1 General safety and accident prevention information

• Beside these instructions, comply with the general valid national

safety and accident prevention regulations.
• The warning pictograms and labels attached to the machine
provide important information on safe machine operation. Com-
pliance with this information guarantees your safety.
• Before moving off and starting up the machine, check the imme-
diate area of the machine (children)! Ensure that you can see
clearly!
• It is forbidden to ride on the machine or use it as a means of
transport!
• Drive in such a way that you always have full control over the tractor
with the attached machine.
In so doing, take your personal abilities into account, as well as
the road, traffic, visibility and weather conditions, the driving
characteristics of the tractor and the connected machine.

Connecting and disconnecting the machine

• Only connect and transport the machine with tractors suitable for
the task.
• When connecting machines to the tractor's three-point linkage,
the attachment categories of the tractor and the machine must
always be the same!
• Connect the machine to the prescribed equipment in accordance
with the specifications.
• When coupling machines to the front or the rear of the tractor,
the following may not be exceeded:
ο The approved total tractor weight
ο The approved tractor axle loads
ο The approved load capacities of the tractor tyres
• Secure the tractor and the machine against unintentional rolling,
before coupling or uncoupling the machine.
• It is forbidden for people to stand between the machine to be
coupled and the tractor, whilst the tractor is moving towards the
machine!
Any helpers may only act as guides standing next to the vehi-
cles, and may only move between the vehicles when both are at
a standstill.
• Secure the operating lever of the tractor hydraulic system so that
unintentional raising or lowering is impossible, before connecting
the machine to or disconnecting the machine from the tractor's
three-point linkage.

ZA-V BAG0087.10 10.18 23

General safety instructions

• When coupling and uncoupling machines, move the support

equipment (if available) to the appropriate position (stability).
• When actuating the support equipment, there is a danger of inju-
ry from contusion and cutting points!
• Be particularly careful when coupling the machine to the tractor
or uncoupling it from the tractor! There are contusion and cutting
points in the area of the coupling point between the tractor and
the machine.
• It is forbidden to stand between the tractor and the machine
when actuating the three-point linkage.
• Coupled supply lines:
ο must easily give way to all movements in bends without
tensioning, kinking or rubbing.
ο must not rub against other parts.
• The release ropes for quick action couplings must hang loosely
and may not release themselves when lowered.
• Also ensure that uncoupled machines are stable!

Use of the machine

• Before starting work, ensure that you understand all the equip-
ment and actuation elements of the machine and their function.
There is no time for this when the machine is already in opera-
tion!
• Do not wear loose-fitting clothing! Loose clothing increases the
risk over being caught by drive shafts!
• Only start-up the machine, when all the safety equipment has
been attached and is in the safety position!
• Comply with the maximum load of the connected machine and
the approved axle and support loads of the tractor. If necessary,
drive only with a partially filled hopper.
• It is forbidden to stand in the working area of the machine.
• It is forbidden to stand in the turning and rotation area of the
machine.
• There are contusion and cutting points at externally-actuated
(e.g. hydraulic) machine points.
• Only actuate externally-actuated machine parts when you are
sure that there is no-one within a sufficient distance from the
machine!

• Before leaving the tractor, secure it from unintentionally starting

up or rolling away.
For this:
ο Lower the machine onto the ground
ο Apply the parking brake
ο Switch off the tractor engine
ο Remove the ignition key

24 ZA-V BAG0087.10 10.18

 General safety instructions

Machine transportation

• Comply with the national road traffic regulations when using

public highways.
• Before moving off, check:
ο The correct connection of the supply lines
ο The lighting system for damage, function and cleanliness
ο The brake and hydraulic system for visible damage
ο That the parking brake is completely disengaged
ο The function of the brake system
• Ensure that the tractor has sufficient steering and braking power.
Any machines and front/rear weights connected to the tractor
influence the driving behaviour and the steering and braking
power of the tractor.
• If necessary, use front weights.
The front tractor axle must always be loaded with at least 20% of
the empty tractor weight, in order to ensure sufficient steering
power.
• Always fix the front or rear weights to the intended fixing points
according to regulations.
• Comply with the maximum load of the connected machine and
the approved axle and support loads of the tractor.
• The tractor must guarantee the prescribed brake delay for the
loaded vehicle combination (tractor plus connected machine).
• Check the brake power before moving off.
• When turning corners with the machine connected, take the
broad load and balance weight of the machine into account.
• Before moving off, ensure sufficient side locking of the tractor
lower links, when the machine is fixed to the three-point linkage
or lower links of the tractor.
• Before moving off, move all the swivel machine parts to the
transport position.
• Before moving off, secure all the swivel machine parts in the
transport position against risky position changes. Use the
transport locks intended for this.
• Before moving off, secure the operating lever of the three-point
linkage against unintentional raising or lowering of the connected
machine.
• Check that the transport equipment, e.g. lighting, warning
equipment and protective equipment, is correctly mounted on the
machine.
• Before transportation, carry out a visual check that the upper and
lower link bolts are firmly fixed with the lynch pin against uninten-
tional release.
• Adjust your driving speed to the prevailing conditions.
• Before driving downhill, switch to a low gear.
• Before moving off, always switch off the independent wheel
braking (lock the pedals).

ZA-V BAG0087.10 10.18 25

General safety instructions

2.16.2 Hydraulic system

• The hydraulic system is under a high pressure.

• Ensure that the hydraulic hose lines are connected correctly.
• When connecting the hydraulic hose lines, ensure that the hy-
draulic system is depressurised on both the machine and tractor
sides.
• It is forbidden to block the operator controls on the tractor which
are used for hydraulic and electrical movements of components,
e.g. folding, swivelling and pushing movements. The movement
must stop automatically when you release the appropriate con-
trol. This does not apply to equipment movements that:
ο are continuous
ο are automatically controlled
ο require a floating position or pressed position to function
• Before working on the hydraulic system
ο Lower the machine
ο Depressurise the hydraulic system
ο Shut off the tractor engine
ο Apply the parking brake
ο Remove the ignition key
• Have the hydraulic hose line checked at least once a year by a
specialist for proper functioning.
• Replace the hydraulic hose line if it is damaged or worn. Only
use original AMAZONE hydraulic hose lines.
• The hydraulic hose lines should not be used for longer than six
years, including any storage time of maximum two years. Even
with proper storage and approved use, hoses and hose connec-
tions are subject to natural ageing, thus limiting the length of
use. However, it may be possible to specify the length of use
from experience values, in particular when taking the risk poten-
tial into account. In the case of hoses and hose connections
made from thermoplastics, other guide values may be decisive.
• Never attempt to plug leaks in hydraulic hose lines using your
hand or fingers.
Escaping high pressure fluid (hydraulic fluid) may pass through
the skin and ingress into the body, causing serious injuries!
If you are injured by hydraulic fluid, contact a doctor immediately.
Danger of infection.
• When searching for leakage points, use suitable aids, to avoid
the serious risk of infection.

26 ZA-V BAG0087.10 10.18

 General safety instructions

2.16.3 Electrical system

• When working on the electrical system, always disconnect the

battery (negative terminal).
• Only use the prescribed fuses. Using unsuitable fuses will de-
stroy the electrical system - risk of fire.
• Ensure that the battery is connected correctly - firstly connect the
positive terminal and then connect the negative terminal. When
disconnecting the battery, disconnect the negative terminal first,
followed by the positive terminal.
• Always place the appropriate cover over the positive battery termi-
nal. Accidental grounding poses the risk of an explosion.
• Risk of explosion – Avoid spark formation and naked flames in
the area of the battery!
• The machine can be equipped with electronic components, the
function of which may be influenced by electromagnetic interfer-
ence from other units. Such interference can pose risks to peo-
ple, if the following safety information is not followed.
ο If retrofitting electrical units and/or components on the ma-
chine with a connection to the on-board power supply, the
user is responsible for checking whether the installation
might cause faults on the vehicle electronics or other com-
ponents.
ο Ensure that the retrofitted electrical and electronic compo-
nents comply with the EMC directive 2014/30/EU in the ap-
propriate version and carry the CE label.

2.16.4 Universal joint shaft operation

• Use only the PTO shafts prescribed by the AMAZONEN-WERKE

factories, equipped with the proper safety devices.
• Also read and follow the operating manual from the PTO shaft
manufacturer.
• The protective tube and PTO shaft guard must be undamaged,
and the shield of the tractor and machine universal joint shaft
must be attached and be in proper working condition.
• Work is prohibited while the safety devices are damaged.
• You may install or remove the PTO shaft only after you have
done all of the following:
ο Switched off the universal joint shaft
ο Switched off the tractor engine
ο Applied the parking brake
ο The ignition key has been removed
• Always ensure that the universal joint shaft is installed and se-
cured correctly.
• When using wide-angle PTO shafts, always install the wide an-
gle joint at the pivot point between the tractor and machine.
• Observe the prescribed pipe overlaps in transport and opera-
tional positions. (Read and follow the operating manual from the
PTO shaft manufacturer.)
• When turning corners, observe the permitted bending and dis-
placement of the PTO shaft.

ZA-V BAG0087.10 10.18 27

General safety instructions

• Before switching on the universal joint shaft, check that the se-
lected universal joint shaft speed of the tractor matches the per-
mitted drive rev. speed of the machine.
• Instruct people to leave the danger area of the machine before
you switch on the universal joint shaft.
• While work is being carried out with the universal joint shaft,
there must be no one in the area of the universal drive or PTO
shaft while it is turning.
• Never switch on the universal joint shaft while the tractor engine
is shut off.
• Always switch off the universal joint shaft whenever excessive
bending occurs or it is not needed.
• WARNING! After the universal joint shaft is switched off, there is
a danger of injury from the continued rotation of freewheeling
machine parts.
Do not approach the machine too closely during this time. You
may work on the machine only after all machine parts have
come to a complete stop.
• Secure the tractor and machine against unintentional starting
and unintentional rolling away before you perform any cleaning,
servicing or maintenance work on universal joint shaft-driven
machines or PTO shafts.
• After decoupling the PTO shaft, place it on the holder provided.
• After removing the PTO shaft, attach the protective sleeve to the
universal joint shaft stub.
• When using the travel-dependent universal joint shaft, note that
the universal joint shaft speed depends on the drive speed, and
that the direction of rotation reverses when you drive in reverse.

28 ZA-V BAG0087.10 10.18

 General safety instructions

2.16.5 Fertiliser spreader operation

• Stay clear of the working area! Danger from flying fertiliser parti-
cles. Direct persons away from the throwing range of the fertilis-
er spreader. Do not walk or stand close to rotating spreading
discs.
• Fill the fertiliser spreader only when the tractor engine is shut off,
the ignition key is pulled and the sliders are closed.
• Do not place any foreign objects in the hopper.
• While carrying out the spread rate check, beware of danger
points from rotating machine parts.
• Never unhitch a fertiliser spreader or roll it while it is full (tipping
hazard).
• For boundary spreading at field edges, bodies of water or roads,
use boundary spreading devices.
• Before each use, ensure that the attachment parts are properly
fitted, particularly those for attaching the spreading discs and
spreading vanes.

2.16.6 Cleaning, maintenance and repairs

• Only carry out cleaning, maintenance and repair work on the

machine when:
ο The drive is switched off
ο The tractor engine has come to a complete stop
ο The ignition key has been removed
ο The machine connector has been removed from the control
computer
• Regularly check the nuts and bolts for a firm seat and retighten
them as necessary.
• Secure the raise machine and/or raised machine parts against
unintentional falling, before cleaning, maintaining or repairing the
machine.
• When replacing work tools with blades, use suitable tools and
gloves.
• Dispose of oils, greases and filters in the appropriate way.
• Disconnect the cable to the tractor generator and battery, before
carrying out electrical welding work on the tractor and on at-
tached machines.
• Spare parts must meet at least the specified technical require-
ments of AMAZONEN-WERKE. This is ensured through the use
of original AMAZONE spare parts.

ZA-V BAG0087.10 10.18 29

Loading and unloading

3 Loading and unloading

WARNING
Danger from crushing and / or impacts due to unintentional
dropping of the raised machine!
• It is essential to use the marked lashing points for securing load
supporting devices if you are loading or unloading the machine
with lifting gear.
• Use load supporting devices with a load bearing capacity of at
least 300 kg.
• Never enter the area below the raised machine.

Loading using a lifting crane:

(1) Lashing points for securing load supporting

devices

Fig. 2

30 ZA-V BAG0087.10 10.18

 Product description

4 Product description
4.1 Overview of subassemblies

Fig. 3

(1) Frame
(2) Hopper
(3) Spray protection
(4) Spreading discs with spreading vanes
(5) Setting lever for manual spread rate adjustment
(6) Limiter
(7) Folding ladder (Option with extension S)

ZA-V BAG0087.10 10.18 31

Product description

4.2 Safety and protection equipment

(8) Shaft guard between the input shaft and angular gearbox to pro-
tect against the rotating shaft
(9) Guard tube as protection against contact with driven spreading
discs
(10) Guard screen in the hopper as protection against the rotating
agitator
(11) Shield plates as protection against fertiliser grains that are
thrown off to the front
• Spiral-shaped casing of the agitator shaft between the hopper
tips as protection against the rotating agitator shaft
• Universal joint shaft guard as protection against the driven uni-
versal joint shaft
• Warning pictograms

4.3 Equipment versions

ZA-V with
• hydraulic actuation of the shutter
• hydraulic actuation of the limiters
ZA-V Easy / Control / Tronic with
• operating terminal
• electrical actuation of the shutter
• electrical actuation of the limiters
ZA-V Profis with
• weighing technology
ZA-V Hydro with
• with hydraulic spreading disc drive

4.4 Thread pack with machine documentation

The thread pack with the implement documenta-
tion is behind the left mud flap.

Fig. 4

4.5 Supply lines between the tractor and the machine

• Hydraulic hose lines
Depending on equipment
• Cable with connection for lighting
• Computer cable with machine connector

32 ZA-V BAG0087.10 10.18

 Product description

4.6 Transportation equipment

Rear traffic light kit,

Fig. 5/...
(1) rear lights, brake lights and direction indica-
tors
(2) warning signs
(3) red reflectors
(4) side reflectors

Front traffic light kit Fig. 5

Fig. 6/…
(1) side lights and direction indicators
(2) front warning signs
(3) One additional warning sign on each side in
France.

Connect the lighting system via the connector to

the 7-pin tractor socket.

Fig. 6

ZA-V BAG0087.10 10.18 33

Product description

4.7 Intended use

The AMAZONE fertiliser spreader ZA-V

• is designed exclusively for conventional agricultural applications
and are suitable for spreading dry, granuled, prilled and crystal-
line fertiliser, seed and slug pellets.
• is attached to the tractor's 3-point hydraulic system and operated
by one person.
• must only be mounted on a transport frame approved by
AMAZONEN-WERKE.
• must not be used in combination with a caterpillar tractor.
• Slopey terrain can be travelled as follows:
ο Along the contours
Direction of travel to the left 15 %
Direction of travel to the right 15 %
ο Along the gradient
Up the slope 15 %
Down the slope 15 %
ZA-V 1400 and ZA-V 1400 without extension enlargement:
The fertiliser spreader can be mounted on the tractor's front hydraulic
system and be driven on public roads provided that the field of view is
not impeded.
Front mounting is only permitted in combination with an implement
mounted at the rear!

The intended use also includes:

• Compliance with all the instructions in this operating manual.
• Execution of inspection and maintenance work.
• Exclusive use of original AMAZONE spare parts.

Other uses to those specified above are forbidden and shall be con-
sidered as improper.

For any damage resulting from improper use:

• the operator bears the sole responsibility,
• AMAZONEN-WERKE assumes no liability whatsoever.

4.8 Danger areas and danger points

The danger area is the area around the machine in which people can
be caught:
• By work movements made by the machine and its tools
• By materials or foreign bodies thrown out of the machine
• By tools rising or falling unintentionally
• By unintentional rolling of the tractor and the machine
Within the machine danger area, there are danger points with perma-
nent or unexpected function-related risks. Warning pictograms indi-
cate these danger points and warn against residual dangers, which
cannot be eliminated for construction reasons. Here, the special safe-

34 ZA-V BAG0087.10 10.18

 Product description

ty regulations of the appropriate section shall be valid.

No-one may stand in the machine danger area:
• as long as the tractor engine is running with a connected cardan
shaft / hydraulic system.
• as long as the tractor and machine are not protected against
unintentional start-up and running.

The operating person may only move the machine or switch or drive
the tools from the transport position to the working position or vice-
versa when there is no-one in the machine danger area.

Danger points exist:

• Between the tractor and the machine, particularly during cou-
pling and uncoupling operations.
• In the area of moving parts:
ο Rotating spreading discs with spreading vanes
ο Rotating agitator shaft and agitator shaft drive
ο Actuation of the dosing sliders
• When climbing onto the machine being driven.
• If the machine or machine parts are lifted and not secured.
• In the working range of the spreading discs when spreading
work is in progress due to grains of fertiliser being thrown out.

4.9 Rating plate and CE marking

The rating plate specifies:

• Implement ID No.
• Product
• Basic weight kg
• Permissible total weight kg
• Factory
• Model year
• Year of manufacture

ZA-V BAG0087.10 10.18 35

Product description

4.10 Technical data

ZA-V Hopper Weight Fill level Filling Total Total Extension

volume width width length (option)**
[l] [kg] [mm] [mm] [mm] [mm] [l]

ZA-V Special
Payload 2200 kg

ZA-V 1400 1400 349 1130 2205 2590 1493 S 600

ZA-V 1700 1700 357 1155 2205 2590 1493

ZA-V 2000 2000 366 1305 2205 2590 1493

ZA-V Super
Payload 3200 kg

ZA-V 1400 1400 349 1130 2205 2590 1493 S 600

ZA-V 1700 1700 396 1155 2205 2590 1493

ZA-V 2000 2000 405 1305 2205 2590 1493

ZA-V 2200 2200 425 1290 2710 2920 1680

ZA-TS 2600 2600 580 1480 2205 2590 1493

ZA-V 2700 2700 435 1420 2710 2920 1680

ZA-V 3200 3200 445 1540 2710 2920 1680

ZA-V Super Profis

Payload 3200 kg

ZA-V 1400 1400 349 1130 2205 2590 1493 S 600

ZA-V 1700 1700 455 1230 2205 2590 1493

ZA-V 2000 2000 465 1320 2205 2590 1493

ZA-TS 2600 2600 580 1480 2205 2590 1493

ZA-V 2200 2200 485 1290 2710 2920 1680

ZA-V 2700 2700 495 1420 2710 2920 1680

ZA-V 3200 3200 505 1540 2710 2920 1680

ZA-V Ultra
ZA-V Ultra Profis
Payload 4500 kg

ZA-V 2200 2200 625 1290 2710 2920 1680

ZA-V 2700 2700 645 1420 2710 2920 1680

ZA-V 3200 3200 663 1540 2710 2920 1680

ZA-V 4200 4200 701 1770 2710 2920 1680

* The filling height is based on machines without rolling device / with lifted rolling device. For lowered rolling device add
255 mm.

** When using an extension, the filling height increases by 205 mm.

36 ZA-V BAG0087.10 10.18

 Product description

Drive rev.
speed of the PTO shaft
spreading speed
D* Three-point Mounting
disc
hitch height (Tronic) Working width
ZA-TS [mm] Category [mm]
-1
[min ]
-1
[min ] [m]
Special 700
Standard: Standard: V-Set 1:
Super 685 II 10 – 21
720 540
V-Set 2:
Super Profis 765 800 18 – 28
Maximum Maximum
Ultra 800 permissible: permissible: V-Set 3:
III 945 710 24 - 36
Ultra Profis 800

* Distance between lower link connection point and the centre of gravity

ZA-V BAG0087.10 10.18 37

Product description

4.11 Necessary tractor equipment

For proper machine operation, the tractor must fulfil the following re-
quirements:

Tractor engine power

from 65 kW (90 bhp) upwards

Electrical system

Battery voltage: • 12V (Volt)

Lighting socket: • 7-pin

Hydraulic system

Maximum operating pressure: • 210 bar

Tractor pump power: • At least 15l/min at 150 bar
• At least 70 l/min at 160 bar (Hydro)
Machine hydraulic fluid: • HLP68 DIN 51524
The implement hydraulic fluid is suitable for the combined hy-
draulic fluid circuits of all standard tractor brands.
Control units • Depending on equipment, see Page 49

Universal joint shaft

Required speed: • max. 675 rpm

Direction of rotation: • Clockwise, viewed from rear toward the tractor.

Three-point attachment

• The tractor's lower links must have lower link hooks.

• The tractor's upper links must have upper link hooks.

4.12 Noise production data

The workplace-related emission value (acoustic pressure level) is 74

dB(A), measured in operating condition at the ear of the tractor driver
with the cabin closed.
Measuring unit: OPTAC SLM 5.
The noise level is primarily dependent on the vehicle used.

38 ZA-V BAG0087.10 10.18

 Structure and function

5 Structure and function

The following section provides information on the machine structure
and the functions of the individual components.

5.1 Function

The AMAZONE ZA-V fertiliser spreader is

equipped with two hopper tips and replaceable
spreading discs (Fig. 7/1) that are driven from
the inside out in opposite directions and counter
to the direction of travel, and are equipped with
one short (Fig. 7/2) and one long spreading vane
(Fig. 7/3).

The fertiliser is
• transferred evenly by the agitator shaft from
the hopper onto the spreading discs.
• led outwards along the spreading vane and Fig. 7
discharged.
Use the setting chart to adjust the fertiliser
spreader to the fertiliser being distributed.

Perform a spread rate check before

using the fertiliser spreader.

Fig. 8

ZA-V BAG0087.10 10.18 39

Structure and function

5.2 Guard and function screens in the hopper (protective device)

Fig. 9
Di The foldable guard and function screens cover the entire hopper
and serve
• as protection against accidental contact with the rotating agitator
spiral.
• Protecting from foreign particles and fertiliser clods.

(1) Guard and function screen

(2) Guard screen locking mechanism with tools for unlocking
(3) Lock for opened guard screen
(4) Tool for unlocking in parking position..
For cleaning, maintenance or repair purpos-
es, the guard screen in the hopper can be
folded up using the unlocking tool.

Opening the guard screen:

1. Insert the unlocking tool into locking mech-
anism.
2. Unlock the guard screen using the tool.
3. Raise the guard screen until it catches onto
the stop on the tank.
4. Remove the unlocking tools and fasten in Fig. 10
parking position.

The guard screen locks automatically

once closed.

40 ZA-V BAG0087.10 10.18

 Structure and function

5.3 Spreading discs with spreading vanes

An infinite adjustment of the working widths is

possible by
• swivelling the spreading vanes onto the
spreading discs,
• replacing the spreading vanes on the
spreading discs.
In the case of the ZA-V, the spreading discs and
agitators are powered by the PTO shaft via the
middle gearbox and angular gearbox.

Fig. 11

Looking in the direction of travel:

(1) Left spreading disc
(2) Right spreading disc
(3) Long spreading vane - Adjustment scale
with values from 35 to 55.
(4) Short spreading vane – Adjustment scale
with values from 5 to 25.
Fig. 12

Markings on spreading disc

Example of a marking:
V2 K LI

Fig. 13

Spreading vane Mounting side

V1 L = Long RE = right

V2 LI = left

V3 K = Short RE = right
LI = left

The spreading vanes are installed in such a way that the open sides
point in the direction of rotation and take in the fertiliser.

Configure the settings using the information in the setting chart. You
can easily check the configured working width using the mobile ferti-
liser test rig (optional).

ZA-V BAG0087.10 10.18 41

Structure and function

5.4 Agitator

The spiral agitators (Fig. 14/1) in the hopper tips

ensure uniform fertiliser flow to the spreading
discs. The slow-rotating, spiral-shaped segments
of the agitator carry the fertiliser evenly to the
corresponding outlet opening.

The PTO shaft is responsible for the drive. The

speed reduction is attained by means of a free-
wheel.

Fig. 14
5.5 Dosing slider

Fig. 15
The spread rate is set

• electronically with the control terminal.

In this case, dosing sliders (Fig. 15/2) operated by setting mo-
tors (Fig. 15/1) release a range of different diameters at the out-
let openings (Fig. 15/3).
The electrically shut metering shutter closes the outlet opening
in the tank.
• Manually using the setting lever (Fig. 15/3) by adjusting different
opening widths of the outlet opening (Fig. 15/2). The required
shutter position in each case is determined either according to
the setting chart or using the sliding ruler.
The metering shutter is actuated hydraulically to open and close
the outlet opening (Fig. 15/4).

As the spreading properties of the fertiliser are subject to considera-

ble fluctuations, it is recommended that a spread rate check be car-
ried out for the selected slider position.

42 ZA-V BAG0087.10 10.18

 Structure and function

5.6 Boundary, ditch and side spreading

Limiter

If the first tramline is half the working width of the

field edge, you can carry out boundary spreading
via remote control using the Limiter.
For this, the limiter can be lowered into the
spreading area and thereby influence the spread
pattern.
For the adjustment, the limiter can be turned
around the spreading disc axis and lowered to
different positions.

Fig. 16

As an option, the spread deflector can be

equipped with a position indicator:
1 – Spread deflector in use
0 – Spread deflector not in use

Fig. 17

ZA-V BAG0087.10 10.18 43

Structure and function

5.7 Weighing technology (optional)

(1) Weighing frame

(2) Weighing cell
(3) Horizontally aligned tie rod

The fertiliser spreader makes it possible, with the

aid of weighing technology, to determine exactly
the fertiliser spread quantity.
Likewise, an exact metering can be ensured
without a calibration test.
The fertiliser spreader has a weighing frame
mounted in front of the spreader on which the
weighing cell is located.

The horizontal position of the leaf

springs and the bearing straps is very
important in order to determine the
weight accurately.

Perform calibration travel

After entering the calibration factor from the set-

ting chart, the calibration run can begin. For this
purpose, the calibration procedure is started on Fig. 18
the field with the machine at standstill on the
control computer control computer. After spread-
ing at least 200 kg of fertiliser, with the machine
at standstill the calibration procedure is terminat-
ed on the control computer. It has now calculated
a new calibration factor, with which the exact
required fertiliser quantity can be spread.

Perform online calibration

After entering the calibration factor from the set-

ting chart, a continuous calibration of the fertiliser
will be performed while spreading.

44 ZA-V BAG0087.10 10.18

 Structure and function

5.8 PTO shaft

For machines with mechanical spreading disc drives, the drive shaft
transmits the power from the tractor to the machine.

Drive shaft with friction clutch (910 mm)

Maximum speeds which briefly occur from approx. 400 Nm, that can
occur, e.g., when switching on the PTO shaft, are limited by the fric-
tion clutch. The friction clutch prevents damage being caused to the
drive shaft and gearbox elements. This is why it is important to always
ensure that the friction coupling is working. Deposits on the friction
lining prevent the friction coupling working.

Fig. 19

WARNING
Danger of crushing from tractor and machine unintentionally
starting up or rolling away!
Couple or decouple the PTO shaft and tractor only when tractor and
machine have been secured against both unintentional starting and
unintentional rolling away.

WARNING
Danger of catching or entrapment due to the unprotected gear-
box input shaft owing to the use of a PTO shaft with a short PTO
shaft guard!
Use only one of the listed permissible PTO shafts.

ZA-V BAG0087.10 10.18 45

Structure and function

WARNING
Danger of trapping and entrapment by unguarded PTO shaft or
damaged safety devices!
• Before all use, check that
ο all PTO shaft protective devices are installed and fully func-
tional.
ο the clearance around the PTO shaft is sufficient in all oper-
ating modes. Insufficient clearance will result in damage to
the PTO shaft.
• Have any damaged or missing parts of the PTO shaft replaced
immediately with OEM parts from the PTO shaft manufacturer.
Note that only a specialist workshop may repair a PTO shaft.

• After decoupling the PTO shaft, place it on the holder provided.

This protects the PTO shaft from damage and dirt.

WARNING
Danger from being entangled and drawn in by unguarded PTO
shaft parts in the power transmission area between the tractor
and driven machine!
Work only when the drive between the tractor and driven machine is
fully guarded.
• The unguarded parts of the PTO shaft must always be guarded
by a shield on the tractor and a PTO shaft guard on the ma-
chine.
• Check that the shield on the tractor or the PTO shaft guard on
the machine and the safety devices and guards of the extended
PTO shaft overlap by at least 50 mm. If they do not, you must
not power the machine via the PTO shaft.

• Use only the provided PTO shaft or one of the same type.
• Read and follow the operating manual provided for the PTO
shaft. Correct use and maintenance of the PTO shaft prevents
serious accidents.
• When coupling the PTO shaft
ο refer to the operating manual provided for the PTO shaft.
ο observe the permissible drive speed of the machine.
ο observe the correct installation length of the PTO shaft.
Here, see the chapter "Adjusting the length of the PTO
shaft to the tractor", page 77.
ο observe the correct installation position of the PTO shaft.
The tractor symbol on the protective tube of the PTO shaft
identifies the tractor-side connection of the PTO shaft.
• Always mount the overload or freewheel clutch on the machine if
the PTO shaft has an overload or freewheel clutch.
• Before switching on the universal joint shaft, read and follow the
safety precautions for universal joint shaft operation in the chap-
ter entitled "Safety information for the user", page 27.

46 ZA-V BAG0087.10 10.18

 Structure and function

5.8.1 Coupling the PTO shaft

WARNING
Danger from crushing or impact if there is insufficient clearance
when coupling the PTO shaft!
Couple the PTO shaft with the tractor before coupling the machine
with the tractor. This will ensure the necessary clearance for safe
coupling of the PTO shaft.

1. Drive the tractor up to the machine, leaving a clearance of ap-

proximately 25 cm between the tractor and the machine.
2. Secure the tractor against unintentional starting and rolling
away, see the chapter "Securing the tractor against unintentional
starting and rolling away", from page 79.
3. Check whether the universal joint shaft of the tractor is switched
off.
4. Clean and grease the tractor's universal joint shaft.
5. Fit the latch of the PTO shaft over the universal joint shaft of the
tractor until the latch is heard to engage. When coupling the
PTO shaft, refer to the operating manual provided for the PTO
shaft and observe the permissible universal joint shaft speed of
the tractor.

6. Check that there is sufficient clearance around the PTO shaft in

all operational positions. Insufficient clearance will result in dam-
age to the PTO shaft.
7. Provide the necessary clearance (if required).

ZA-V BAG0087.10 10.18 47

Structure and function

5.8.2 Uncoupling the PTO shaft

WARNING
Danger from crushing or impact if there is insufficient clearance
when uncoupling the PTO shaft!
First uncouple the machine from the tractor before uncoupling the
PTO shaft from the tractor. This will ensure the necessary clearance
for safe uncoupling of the PTO shaft.

WARNING
Danger from burns on hot components of the PTO shaft!
Do not touch components of the PTO shaft that have become hot
(particularly clutches).

• After decoupling the PTO shaft, place it on the holder provided.

This protects the PTO shaft from damage and dirt.
• Clean and lubricate the universal joint shaft if it will not be used
for an extended period.

1. Uncouple the machine from the tractor. Also

refer to the chapter "Uncoupling the ma-
chine", page 85.
2. Drive the tractor up to the machine, leaving
a clearance of approximately 25 cm be-
tween the tractor and the machine.
3. Secure the tractor against unintentional
starting and rolling away, see the chapter
"Securing the tractor against unintentional
starting and rolling away", from page 79.
4. Pull the latch of the PTO shaft off the uni-
Fig. 20
versal joint shaft of the tractor. Observe the
operating manual supplied with the PTO
shaft when uncoupling the PTO shaft.
5. Place the PTO shaft in the holder provided
(Fig. 19).
6. Clean and lubricate the universal joint shaft
if it is not going to be used for a longer peri-
od of time.

48 ZA-V BAG0087.10 10.18

 Structure and function

5.9 Hydraulic system connections

• All hydraulic hose lines are equipped with grips.

Coloured markings with a code number or code letter have been

applied to the gripping sections in order to assign the respective
hydraulic function to the pressure line of a tractor control unit!

Films are stuck on the implement for the markings that illustrate
the respective hydraulic function.

• The tractor control unit must be used in different types of activa-

tion, depending on the hydraulic function.

Latched, for a permanent oil circulation

Tentative, activate until the action is executed

Float position, free oil flow in the control unit

Marking Function Tractor control unit

open
double-
natural acting
close

Only on implements with manual spread rate adjustment:

open
double-
yellow Metering shutter, left acting
close

open
double-
green Metering shutter, right acting
close

lower
double-
blue Limiter (Option)
lifting acting

ZA-V BAG0087.10 10.18 49

Structure and function

Hydro:
single-
red Permanent oil circulation
acting

red Pressure-free return flow

Load-Sensing-control line
red
(where required / settings on the hydraulic block)

Maximum permissible pressure in oil return: 10 bar

Therefore do not connect the oil return to the tractor control unit, but
to a pressure-free oil return flow with a large plug coupling.

WARNING
For the oil return, use only DN16 lines and select short return
paths.
Pressurise the hydraulic system only when the free return has
been correctly coupled.

Install the coupling union (supplied) on the pressure-free oil return

flow.

WARNING
Danger of infection from escaping hydraulic fluid at high pres-
sure!
When coupling and uncoupling the hydraulic hose lines, ensure that
the hydraulic system is depressurised on both the machine and trac-
tor sides.
If you are injured by hydraulic fluid, contact a doctor immediately.

5.9.1 Coupling the hydraulic hose lines

WARNING
Danger from faulty hydraulic functions in event of incorrectly
connected hydraulic hose lines!
When coupling the hydraulic hose lines, observe the coloured mark-
ings on the hydraulic plugs. Here, see "Hydraulic connections", page
50.

50 ZA-V BAG0087.10 10.18

 Structure and function

• Observe the maximum approved hydraulic operating pressure of

210 bar.
• Check the compatibility of the hydraulic fluids before connecting
the machine to the hydraulic system of your tractor.
• Do not mix any mineral oils with biological oils.
• Slide the hydraulic connector(s) into the hydraulic sleeves until
they are heard to engage.
• Check the coupling points of the hydraulic hose lines for a cor-
rect, tight seat.
• Coupled hydraulic hose lines
ο must easily give way to all movements in bends without
tensioning, kinking or rubbing.
ο must not rub against other parts.

1. Swivel the actuation lever on the control valve on the tractor to

float position (neutral position).
2. Clean the hydraulic plug for the hydraulic hose lines before con-
necting them to the tractor.
3. Couple the hydraulic hose lines with the tractor control units.

5.9.2 Uncoupling the hydraulic hose lines

1. Swivel the actuation lever on the control valve on the tractor to

float position (neutral position).
2. Unlock the hydraulic connectors from the hydraulic sockets.
3. Safeguard the hydraulic sockets against soiling with the dust
protection caps.
4. Insert the hydraulic plug into the plug holder.

ZA-V BAG0087.10 10.18 51

Structure and function

5.10 3-point attachment frame

The frame is designed so that it meets the requirements and dimen-

sions of 3-point attachment of Category 2 or 3 (only for ZA - Ultra).
(1) Lower coupling points that can be selected
(2) Upper coupling point
(3) Ultra: Bolts for attaching to the tractor with category 2 or 3 cou-
pling points with linch pin for securing the lower link and top link.
(4) Super, Special: Bolts for attaching to the tractor with category 2
coupling points with linch pin for securing the lower link and top
link.

Fig. 21

52 ZA-V BAG0087.10 10.18

 Structure and function

5.11 Setting chart

All commercially available types of fertiliser are spread in the

AMAZONE spreading hall and the setting data determined in this
manner are included in the setting chart. The types of fertiliser listed
in the setting chart were in a perfect state when determining the val-
ues.

It is recommended to use the fertiliser database with the biggest ferti-

liser selection for all countries and the most current setting recom-
mendations
• Through the FertiliserService application for Android and iOS
mobile devices
• From the online FertiliserService
See www.amazone.de → Service → FertiliserService
Using the QR codes shown below, you can directly access the
AMAZONE website to download the FertiliserService application.

iOS Android

Contact partners in the respective countries:

  
0044 1302 755720 0039 (0) 39652 100 0036 52 475555

00353 (0) 1 8129726 0045 74753112 00385 32 352 352

0033 892680063 00358 10 768 3097 00359 (0) 82 508000

0032 (0) 3 821 08 52 0047 63 94 06 57 0030 22620 25915

0031 316369111 0046 46 259200 0061 3 9369 1188

00352 23637200 00372 50 62 246 0064 (0) 272467506

0081 (0) 3 5604 7644

ZA-V BAG0087.10 10.18 53

Structure and function

Identification of the fertiliser

Name of the fertiliser

Grain diameter

Bulk density

Calibration fac- The calibration factor is used as a default

Representation of the ferti- tor value for fertiliser calibration.
liser

If you cannot definitively assign the fertiliser to a kind listed in the

setting chart
• the AMAZONE Fertiliser Service will assist you over the tele-
phone in assigning the fertilisers and setting recommendations.

 +49 (0) 54 05 / 501 111

• please consult the contact partner in your country

Boundary spreading:
• ZA-V Hydro. Refer to the separate page in the setting chart.
(The fertiliser-specific pages of the setting chart show the set-
tings for boundary spreading with limiter.)
• The fertiliser-specific setting charts "Shutter position for rate
setting" are only intended to set the rate on implements without
a control terminal

54 ZA-V BAG0087.10 10.18

 Before use V-Set 3 V-Set 2 Spread disc ZA- V
Settings

Working width

36,0
32,0
27,0
28,0
24,0
18,0
Before use Spreader vane position

15/48
15/46
14/46
18/47
17/46
17/46
Hydro: On the operating terminal before use /
Spreading disc speed for normal spreading

720
720
720
720
720
720
Tronic: Manually during use

ZA-V BAG0087.10 10.18

F
E
E
D
C

G
Before use Half the working width for boundary spreading

On the operating terminal before use /

50
50
50
60
60
60
Manually before use Tilt of the limiter when border spreading
ding
Side
sprea-

On the operating terminal before use /

80
80
80
90
90
90
Manually before use Tilt of the limiter when boundary spreading

On the operating terminal before use

25
25
25
25
25
25
Rate reduction when boundary spreading

Rate reduction when boundary spreading

5
5
5
5
5
5
Manually during use
Boundary spreading

Shutter position

Operate settings…
On the operating terminal before use / Tilt of the limiter when ditch spreading

80
80
80
90
90
90

Manually during use

On the operating terminal before use

60
60
60
60
60
60

Rate reduction ditch spreading

9

Manual adjustment of the shutter position

14
13
12
12
10

On the operating terminal before use

Ditch spreading

Hydro: On the operating terminal before use / Reduction of the spreading disc speed when
-220
-220
-220
-220
-220
-220

Tronic: Manually during use ditch spreading

On the operating terminal before use (GPS) Switching on point when driving into the field
32
31
28
27
23
18

Manually during use

2
0
1

On the operating terminal before use (GPS) Switching off point when driving into the head-
-3
-4
-8

Manually during use lands.

55
Structure and function
Structure and function

Symbols and units:

V-Set-2
Fit spreading vane units V-Set1, 2 or 3 onto the spreading disc for
one working width spectrum each

Working width in m (metre)

Spreading vane position

Spreader disc speed in rpm depending on the type of spreading

Limiter position

Half the working width in metres

Side spreading

Boundary spreading

Ditch spreading

Tilt of the limiter

Quantity reduction for boundary spreading / ditch spreading

Shutter position

Quantity reduction for boundary spreading / ditch spreading in % for

entry in the control terminal

Switch-on point (point at which the shutters

open) when driving into the field given as
distance in m.
Measured from the centre of the spreading
disc to the centre of the track in the head-
lands.

Switch-off point (point at which the shutters

close) prior to driving into the headlands given
as distance in m.
Measured from the centre of the spreading
disc to the centre of the track in the head-
lands.

56 ZA-V BAG0087.10 10.18

 Structure and function

5.12 Control computer / Operating terminal ISOBUS

When using the machine with control computer, it is essential to refer

to the operating manual for the Control computer!

With the control computer / operating terminal the machine can be

conveniently controlled, operated and monitored.
The spread rate is set electronically.
The slider position required for a specific spreading quantity is deter-
mined by means of fertiliser calibration.

ZA-V BAG0087.10 10.18 57

Structure and function

5.13 Control computer EasySet

(1) Switch On and Off button

After being switched on, the display shows
the set shutter position
(2) Display
(3) Function keys
Some with LED for showing the activated
function

Fig. 22

5.13.1 Switch on

After switching on, a check is run to

see if the real shutter position corresponds to the
theoretical position from the EasySet.

A flashing display shows that the shutter

positions are not synchronised.

• Synchronise the left shutter.

• Synchronise the right shutter.

5.13.2 Functions

Actuating the shutters

Open / close both shutters.

Open / close left shutter.

Open / close right shutter.

The LED shows which shutter is open.
Fig. 23

58 ZA-V BAG0087.10 10.18

 Structure and function

Spread rate setting

The spread rate setting is performed separately for the left and right
shutters.

Read the value for the shutter position for rate settings (0 to 62) from
the setting chart or use the result from the spread rate check.

Enter the values for the shutter position before operation. Values can
be changed during operation.

Shutter position Shutter position

left right

Enter higher value for higher spread

rate.

Enter lower value for lower spread rate.

Fig. 24
Shutter position Shutter position
left right
Display: value for the shutter position.

Symbol for the value 0.5 (here 37.5).

Fig. 25

ZA-V BAG0087.10 10.18 59

Structure and function

Limiter actuation

Read the value for adjusting the angle of the limiter (0-100) from the
setting chart.

Enter the value for the tilt of the limiter before operation. The value
can be changed during operation.

Lift the limiter for normal spreading /

lower for boundary spreading.
The LED shows when the limiter is lowered.

Lift the limiter higher.

→ Smaller effect of the boundary spreading
deflector.
→ Greater throw distance
Fig. 26
Displayed value becomes smaller.

Lower the limiter further down.

→ Greater effect of the boundary spreading
deflector.
→ Smaller throw distance

Displayed value becomes larger.

Display: value for the tilt of the limiter.
The display switches back to the shutter position
display after 3 seconds.

Fig. 27

If the shutters are opened when the limiter is lowered, a signal tone is
issued. This shows that boundary spreading is active.

Depending on the boundary spreading method, the spread rate must

be reduced on the boundary side.

Read the value for the reduction of the shutter position

from the setting chart.

When keeping the button pressed, the values are scrolled through
rapidly to reach the required value.

60 ZA-V BAG0087.10 10.18

 Structure and function

5.13.3 Connection

Store the control computer in a dry

place when you remove it from the
tractor cab.

Fig. 28

5.13.4 Error messages

Error messages are identified with an E (error).

• E06 - The left setting motor is not reacting

• E07 - The right setting motor is not reacting
• E32 - The limiter setting motor is not react-
ing Fig. 29

• E39 - Left shutter sensor failure

• E40 - Right shutter sensor failure
• E41 - Limiter sensor failure

ZA-V BAG0087.10 10.18 61

Structure and function

5.13.5 EasySet calibration

EasySet must be calibrated in the following situations:

• After working on the base plate or replacing the metering motor.
• If the desired and actual spread rate do not concur.

1. Disengage motor.
2. Put the shutter into the calibration position.
3. Mark calibration position with pivot pins
(10 mm diameter).

Fig. 30
EasySet is switched off!
4. Press the Power on, shutter position left +
and right + buttons simulatneously and hold
for 3 seconds.
→ CAL for calibration appears briefly.
→ The shutter LEDs are flashing.

Fig. 31
→ The voltage values in volts for the left and
right shutters are shown.

5. Confirm the calibration of the left

shutter.

Fig. 32
6. Confirm the calibration for the right
shutter.
→ By confirming the calibration, the displayed
voltage in volts is assigned to shutter posi-
tion 31.
→ EasySet then switched itself off automati-
cally and the calibration is finished.
7. Attach the motor to the shutter again.
Fig. 33

62 ZA-V BAG0087.10 10.18

 Structure and function

5.14 Calibration kit (option)

Using the calibration kit, the operating terminal
can determine the calibration factor of the ferti-
lizer.
The calibration factor and the application rate set
are used to calculate the necessary shutter posi-
tion.
Refer to the software operating manual Imple-
ment control.

(1) Calibration kit is mounted on the hopper at

the rear on the left.
(2) Hand lever
(3) Sensor
(4) Bucket to collect the fertilizer Fig. 34

5.15 Cover tarpaulin (optional)

Cover tarpaulin for dry goods to be spread, even
in event of wet weather.
The actuation of the rollover cover is carried out
ο manually using the hand lever
ο hydraulically using the tractor control
unit natural.
Fig. 35
Cover tarpaulin with hand lever
(1) Locking mechanism
The tarpaulin locked in open and closed
position.
(2) Locking pin
Pull the locking pin for unlocking the cover
tarpaulin.
(3) Rotating locking mechanism for tarpaulin in
slightly opened cleaning position.
Thus the underside of the cover tarpaulin
can be cleaned. Fig. 36
Swivellable hopper cover

Fig. 37

ZA-V BAG0087.10 10.18 63

Structure and function

5.16 Transport and parking device

CAUTION
Risk of tipping
When setting down the fertilizer spreader, only a small residual
amount may be found in the hopper.

The transport and parking device enables easy coupling to the trac-
tor's three-point linkage and easy manoeuvring in the yard and in-
doors.
To prevent the fertiliser spreader from rolling, the 2 guide rollers are
equipped with a locking system.

Super, Ultra:

Fig. 38

Putting the stop device into operation

1. Secure the tractor and machine against unintentional start-up

and rolling.
2. Approach the machine from the side.
3. Swivel the stop device on the rear roller downwards with your
foot until the stop device catches.

Putting the stop device out of operation

1. Secure the tractor and machine against unintentional start-up

and rolling.
2. Approach the machine from behind.
3. Push the rear roller downwards with your foot.
→ The stop device automatically swivels upwards.

Always actuate the stop devices on both sides of the machine.

64 ZA-V BAG0087.10 10.18

 Structure and function

Special

WARNING
When installing/removing the transportation device, secure the
raise machine against unintended lowering.

Fig. 39

Installation/removal of transportation device:

1. Couple the machine to the tractor.
2. Raise the machine with the tractor's hydraulic system.
3. Secure the machine against unintentional starting and uninten-
tional rolling away.
4. Support the raised machine to prevent unintentional lowering.
5. Steerable brake rollers (Fig. 37/1), front
ο Install and secure with clip pin (Fig. 37/2),
or
ο Remove after taking out clip pin.
6. Rigid rollers (Fig. 37/3), rear
ο Install and secure with safety splint (Fig. 37/4) in lowest
bore,
or
ο Remove after taking out safety splint

When installing the rigid rollers ensure that the pin (Fig. 37/5) goes
through the bore of the frame, thus holding the rollers in longitudinal
direction.

ZA-V BAG0087.10 10.18 65

Structure and function

5.17 Border spreading deflector and bed spreading deflector

The border spreading deflector and the bed

spreading deflector are installed between the
spreading discs and influence the spread fans
such that border spreading or bed spreading is
possible.
(1) Hand lever to operate the spreading deflec-
tor.
Alternative: Electric actuation with a sepa-
rate dashboard
(2) Adjustable telescope on the bed spreading
deflector
Border spreading deflector:
• Boundary spreading when the 1st tramline
is located directly at the field boundary.
• The shutter on the border side stays closed
during boundary spreading.

Fig. 40
Bed spreading deflector:
• Fertiliser spreading on both sides over the
whole area
• Recess in the area of the tractor wheel
mark
The telescope serves to adjust the inner
limitation of the spread fan.

Fig. 41

As an option, the spread deflector can be

equipped with a position indicator:
1 – Spread deflector in use
0 – Spread deflector not in use

Fig. 42

66 ZA-V BAG0087.10 10.18

 Structure and function

5.18 Three-way control (optional)

Hose identification

green Shutter right

Yellow Shutter left

blue Limiter

The three-way-control is necessary for hydraulic

single slider actuation with
• tractors with only a double-acting tractor
control unit and
• use of Limiter M.

A – Ball valve closed

B – Ball valve open

Two-sided spreading with three-way control

1. Keep actuating lever for Limiter M closed.

2. Open the two actuating levers for slide
gates.
3. Operate tractor control unit.
→ Open/close the sliders.
Fig. 43
Boundary spreading with three-way control

1. Keep the two actuating levers for slide gates closed.

2. Open the actuating lever for Limiter M.
3. Operate tractor control unit.
→ Lower Limiter M.
4. Close the actuating lever for Limiter M.
5. Open the two actuating levers for slide gates.
6. Operate tractor control unit.
→ Open the slide gates.
→ Carry out boundary spreading.
After boundary spreading:
7. Operate tractor control unit.
→ Close the slide gates.
8. Close the two actuating levers for slide gates.
9. Open the actuating lever for Limiter M.
10. Operate tractor control unit.
→ Raise Limiter M.
11. Close actuating levers.

ZA-V BAG0087.10 10.18 67

Structure and function

Half-sided spreading with three-way control

1. Keep actuating lever for slide gate of side not for spreading
closed.
2. Close the actuating lever (Fig. 40/3) for Limiter M.
3. Open actuating lever for slide gate of side for spreading.
4. Operate tractor control unit.
→ Only one slide gate opens.
After one-sided spreading:
5. Operate tractor control unit.
→ Slide gate closes.
6. Close actuating levers.

68 ZA-V BAG0087.10 10.18

 Structure and function

5.19 EasyCheck (option)

EasyCheck is the digital test rig to check the

lateral distribution on the field.
EasyCheck consists of collection mats for ferti-
liser and the smartphone app to determine the
fertiliser lateral distribution on the field.
The collection mats are placed at defined posi-
tions on the field and are strewn with fertiliser by
driving back and forth.
Afterwards, the collection mats are photographed
using the smartphone. The app checks the lat-
eral distribution using the photos.
If necessary, changes to the settings are sug-
gested.
Use the AMAZONE homepage to download the
following:
• EasyCheck app
• EasyCheck operating manual

Fig. 44

5.20 Mobile test rig (option)

The mobile test rig serves to check the lateral

distribution on the field.
The mobile test rig consists of collection trays for
the fertiliser and a measuring cup.
The collection trays are placed at four defined
positions on the field and are strewn with fertilis-
er by driving back and forth.
Afterwards, the collected fertiliser is filled into a
measuring cup. The evaluation is based on the
fill levels in the measuring cup.
The evaluation is performed using:
Fig. 45
• The calculation model in the mobile test rig
operating manual.
• The implement software on the control ter-
minal
• The EasyCheck app (AMAZONE homep-
age)
Refer to the operating manual for the mobile test
rig

ZA-V BAG0087.10 10.18 69

Structure and function

5.21 Camera system (option)

WARNING
Risk of injury or even death.
If the camera display alone is used for manoeuvring, persons or
objects can be overlooked. The camera system is an aid. It does not
replace the operator's awareness of the immediate surroundings.
• Before manoeuvring, ensure that there are no people or
objects in the manoeuvring area by taking a direct look

70 ZA-V BAG0087.10 10.18

 Structure and function

5.22 Implement mounted on the front of the tractor

Prerequisites for front mounting:

• Hydraulic spreading disc drive
• ISOBUS control terminal (select front spreader, the left and right
shutters are then exchanged in the software)

Regulating restrictions in the field of view by the lifting height of the front hopper

Road transport:
• Prevent restrictions in the field of view by maintaining the lifting
height, see Table unterhalb.
• Maintain a ground clearance of 0.2 m.

Table for determining the lifting height

Maximum lifting Distance from the front edge of the seat to the eye of the lower link a
height for [m]
ZA-TS 1700
2.40 2.50 2.60 2.70 2.80 2.90 3.00 3.10 3.20
b

1.70 0.24 0.22 0.20 0.18 0.16 0.14 0.12 0.10 0.08
1.75 0.28 0.26 0.24 0.22 0.20 0.18 0.16 0.14 0.12
Height of the seating surface

1.80 0.31 0.29 0.28 0.26 0.23 0.21 0.19 0.17 0.15
1.85 0.35 0.33 0.31 0.28 0.26 0.24 0.22 0.20 0.18
1.90 0.38 0.36 0.34 0.32 0.30 0.28 0.26 0.24 0.21
1.95 0.41 0.39 0.37 0.35 0.33 0.30 0.27 0.26 0.24
[m]

2.00 0.45 0.43 0.41 0.38 0.36 0.33 0.31 0.29 0.27
2.05 0.48 0.46 0.43 0.41 0.38 0.36 0.34 0.32 0.30
2.10 0.52 0.49 0.47 0.45 0.42 0.40 0.38 0.35 0.33
2.15 0.55 0.53 0.50 0.48 0.46 0.44 0.41 0.39 0.36
2.20 0.59 0.56 0.53 0.51 0.49 0.46 0.44 0.41 0.39
2.25 0.62 0.60 0.57 0.54 0.52 0.50 0.47 0.44 0.42
Lifting height c [m]

The maximum lifting height for the ZA-TS 1400 is 0.1 m greater than
for the ZA-TS 1700.

ZA-V BAG0087.10 10.18 71

Commissioning

6 Commissioning
This section contains information
• on commissioning your machine.
• on checking how you may connect the machine to your tractor.

• Before operating the machine for the first time the operator must
have read and understood the operating manual.
• Observe the following chapters
ο "Obligation of the operator" on page 9.
ο "Training of personnel" on page 13.
ο "Warning pictograms and other signs on the machine" from
page 16.
ο "Safety information for the operator" from page 23.
It is important to observe these chapters in the interests of your
safety.
• Only couple and transport the machine to/with a tractor which is
suitable for the task.
• The tractor and machine must comply with the national road
traffic regulations.
• The owner (operator) and the driver (user) of the vehicle are
responsible for complying with the statutory road traffic regula-
tions.
• Check that the spreading discs are installed correctly. Viewed in
direction of travel: left spreading disc "L" and right spreading disc
"R".

72 ZA-V BAG0087.10 10.18

 Commissioning

6.1 Checking the suitability of the tractor

WARNING
Danger of breaking during operation, insufficient stability and
insufficient tractor steering and braking power on improper use
of the tractor!
• Check the suitability of your tractor, before connecting the ma-
chine to the tractor.
You may only connect the machine to tractors suitable for the
purpose.
• Carry out a brake test to check whether the tractor achieves the
required braking delay with the machine connected.

Requirements for the suitability of a tractor are, in particular:

• The approved total weight
• The approved axle loads
• The load capacity of the installed tyres
You can find this data on the rating plate or in the vehicle docu-
mentation and in the tractor operating manual.
The front axle of the tractor must always be subjected to at least 20%
of the dead-weight of the tractor.
The tractor must achieve the brake delay specified by the tractor
manufacturer, even with the machine connected.

6.1.1 Calculating the actual values for the total tractor weight, tractor axle loads
and load capacities, as well as the minimum ballast

The approved total tractor weight, specified in the vehicle documenta-

tion, must be greater than the sum of the
• Empty tractor weight,
• ballast weight and
• total weight of the connected machine or drawbar load of the
connected machine

This information is only valid for the Federal Republic of Germa-

ny:
If, having tried all possible alternatives, it is not possible to comply
with the axle loads and / or the approved total weight, then a survey
by an officially-recognised motor traffic expert can, with the approval
of the tractor manufacturer, be used as a basis for the responsible
authority to issue an exceptional approval according to § 70 of the
German Regulations Authorising the Use of Vehicles for Road Traffic
and the required approval according to § 29, paragraph 3 of the Ger-
man Road Traffic Regulations.

ZA-V BAG0087.10 10.18 73

Commissioning

6.1.1.1 Data required for the calculation

Fig. 46

TL [kg] Empty tractor weight

See tractor operating manual or vehicle
TV [kg] Front axle load of the empty tractor
documentation
TH [kg] Rear axle load of the empty tractor

GH [kg] Total weight of rear-mounted machine or See technical data for machine or rear bal-
rear ballast last

GV [kg] Total weight of front-mounted machine or See technical data for front-mounted ma-
front ballast chine or front ballast

a [m] Distance between the centre of gravity of the See technical data of tractor and front ma-
front machine mounting or the front weight chine mounting or front weight or measure-
and the centre of the front axle (total a1 + a2) ment

a1 [m] Distance from the centre of the front axle to See tractor operating manual or measure-
the centre of the lower link connection ment

a2 [m] Distance between the centre of the lower See technical data of front machine mount-
link connection point and the centre of gravi- ing or front weight or measurement
ty of the front machine mount or front weight
(centre of gravity distance)

b [m] Tractor wheel base See tractor operating manual or vehicle

documents or measurement

c [m] Distance between the centre of the rear axle See tractor operating manual or vehicle
and the centre of the lower link connection documents or measurement

d [m] Distance between the centre of the lower See technical data of machine
link connection point and the centre of gravi-
ty of the rear-mounted machine or rear bal-
last (centre of gravity distance)

74 ZA-V BAG0087.10 10.18

 Commissioning

6.1.1.2 Calculation of the required minimum ballasting at the front GV min of the tractor to en-
sure steering capability

GH • (c + d ) − TV • b + 0,2 • TL • b
GV =
min
a+b

Enter the numeric value for the calculated minimum ballast GV min,
required on the front side of the tractor, in the table (section 6.1.1.7).

6.1.1.3 Calculation of the actual front axle load of the tractor TV tat

GV • (a + b) + TV • b − GH • (c + d )
TV tat
=
b

Enter the numeric value for the calculated actual front axle load and
the approved tractor front axle load specified in the tractor operating
manual in the table (section 6.1.1.7).

6.1.1.4 Calculation of the actual total weight of the combined tractor and machine

Gtat = GV + TL + GH

Enter the numeric value for the calculated actual total weight and the
approved total tractor weight specified in the tractor operating manual
in the table (section 6.1.1.7).

6.1.1.5 Calculation of the actual rear axle load of the tractor TH tat

TH tat
= Gtat − TV tat

Enter the numeric value for the calculated actual rear axle load and
the approved tractor rear axle load specified in the tractor operating
manual in the table (section 6.1.1.7).

6.1.1.6 Tractor tyre loadbearing capacity

Enter the double value (two tyres) of the approved load capacity (see,
for example, tyre manufacturer's documentation) in the table (section
6.1.1.7).

ZA-V BAG0087.10 10.18 75

Commissioning

6.1.1.7 Table

Actual value according to Approved value ac- Double approved

calculation cording to tractor load capacity (two
instruction manual tyres)

Minimum ballast front /

/ kg -- --
rear

Total weight kg ≤ kg --

Front axle load kg ≤ kg ≤ kg

Rear axle load kg ≤ kg ≤ kg

• You can find the approved values for the total tractor weight,
axle loads and load capacities in the tractor registration papers.
• The actually calculated values must be less than or equal to ( ≤ )
the permissible values!

WARNING
Risk of crushing, cutting, entrapment, drawing in and impact
through insufficient stability of the tractor and insufficient trac-
tor steering capability and braking power.
It is forbidden to couple the machine to the tractor used as the basis
for calculation, if
• one of the actual, calculated values is greater than the approved
value.
• there is no front weight (if required) attached to the tractor for the
minimum front ballast (GV min).

• Ballast your tractor with weights at the front or rear if the tractor
axle load is exceeded on only one axle.
• Special cases:
ο If you do not achieve the minimum ballast at the front
(GV min) from the weight of the front-mounted machine (GV),
you must use ballast weights in addition to the front-
mounted machine.
ο If you do not achieve the minimum ballast at the rear
(GH min) from the weight of the rear-mounted machine (GH),
you must use ballast weights in addition to the rear-
mounted machine.

76 ZA-V BAG0087.10 10.18

 Commissioning

6.2 Adjusting the length of the PTO shaft to the tractor

WARNING
Danger from damaged and/or destroyed, flying parts if the PTO
shaft is upended or pulls apart while the machine coupled to the
tractor is being raised/lowered because the length of the PTO
shaft has not been adjusted properly.
Have the length of the PTO shaft in all operational positions checked
by a specialised workshop and, if necessary, adjusted before cou-
pling the PTO shaft to your tractor for the first time.
In this way, you prevent upending of the PTO shaft or insufficient
profile overlap.

This adjustment of the PTO shaft applies only for the current tractor
type. You may need to readjust the PTO shaft if you couple the ma-
chine to another tractor. Always observe the operating manual sup-
plied with the PTO shaft when adjusting the PTO shaft.

WARNING
Danger of being caught and drawn in if the PTO shaft is installed
incorrectly or if unauthorised design changes are made.
Only a specialist workshop may make design changes to the PTO
shaft. When doing so, read and follow the operating manual provided.
Adjusting the length of the PTO shaft is permitted with consideration
of the required minimum profile overlap.
Design changes to the PTO shaft that are not described in the PTO
shaft operating manual provided are not permitted.

WARNING
Danger of being crushed between the rear of the tractor and the
machine when raising and lowering the machine to determine
the shortest and longest operating position of the PTO shaft.
Only actuate the operator controls for the tractor's three-point linkage
• from the intended workstation.
• if you are outside of the danger area between the tractor and the
machine.

WARNING
Danger of crushing from unintentional:
• Rolling of the tractor and the connected machine!
• Lowering of the lifted machine!
Secure the tractor and machine from unintentional starting and unin-
tentional rolling and secure the machine unintentional lowering before
entering the danger zone between the tractor and lifted machine in
order to adjust the PTO shaft.

ZA-V BAG0087.10 10.18 77

Commissioning

The PTO shaft is at its shortest when it is horizontally. The PTO shaft
is at its longest when the machine is fully lifted.

1. Couple the tractor to the machine (do not connect the PTO
shaft).
2. Apply the tractor's parking brake.
3. Determine the clearance height of the machine with the shortest
and longest operating position for the PTO shaft.
3.1 To do so, raise and lower the machine via the tractor's
three-point hydraulic system.
While doing so, actuate the manual controls for the tractor's
three-point hydraulic system on the rear of the tractor, from
the provided workstation.
4. Secure the machine, lifted in the measured clearance height,
against unintentional lowering (for example, by supporting it or
hooking it to a crane).
5. Secure the tractor from unintentional starting before entering the
danger area between the tractor and machine.
6. When measuring the length and shortening the PTO shaft, read
and follow the operating manual from the PTO shaft manufactur-
er.
7. Put the shortened halves of the PTO shaft back together.
8. Grease the universal joint shaft of the tractor and the gearbox
input shaft before connecting the PTO shaft.
The tractor symbol on the protective tube of the PTO shaft identi-
fies the tractor-side connection of the PTO shaft.

78 ZA-V BAG0087.10 10.18

 Commissioning

6.3 Securing the tractor / machine against unintentional start-up and roll-
ing

WARNING
Danger of crushing, shearing, cutting, entrapment, entangle-
ment, being drawn in, caught or struck during all interventions in
the machine.
• Due to powered operating elements.
• Due to unintentional actuation of operating elements or
running of hydraulic functions when the tractor engine is
running.
• Due to tractor and connected machine unintentionally start-
ing up or rolling away.
• Secure the tractor and the machine against unintentional start-
up and rolling before any intervention in the machine.
• It is forbidden to make any intervention in the machine, such as
installation, adjustment, troubleshooting, cleaning and repairs
ο when the machine is running
ο for as long as the tractor engine is running with a connect-
ed PTO shaft/hydraulic system.
ο when the ignition key is inserted in the tractor and the trac-
tor engine with the connected turbine shaft / hydraulic sys-
tem could be started unintentionally.
ο when moving parts are not blocked against unintentional
movement.
ο when persons (children) are on the tractor.
During this work, there is particular danger from unintended
contact with driven, unsecured operating elements.

1. Shut down the tractor engine.

2. Remove the ignition key.
3. Apply the tractor's parking brake.
4. Ensure that no persons (children) are on the tractor.
5. If necessary, lock the tractor cabin.

ZA-V BAG0087.10 10.18 79

Commissioning

6.4 Adjusting the hydraulic system with the system setting screw
ZA-V Hydro
• Be sure to match the hydraulic systems of the tractor and the
implement.
• The implement hydraulic system is adjusted using the system
setting screw on the hydraulic block of the implement.
• Elevated hydraulic oil temperatures are the result of incorrect
adjustment of the system setting screw, caused by persistent
strain on the pressure relief valve of the tractor hydraulic system.

• Adjustments may only be made in a pressureless state!

• If there are hydraulic malfunctions between the tractor and the
implement during start-up, please contact your service partner.

(1) System setting screw can be adjusted in

position A and B
(2) LS connection for the load sensing control
line

Fig. 47
Implement-side connections in compliance with
ISO15657:
(1) P – feed line, pressure line, plug standard
width 20
(2) LS – control line, plug standard width 10
(3) T - return line, socket standard width 20

Fig. 48

80 ZA-V BAG0087.10 10.18

 Commissioning

(1) Open-Center hydraulic system with con-

stant flow pump (gear pump) or setting
pump.
→ Put the system setting screw in position A.

Setting pump: Set the maximum required oil

quantity on the tractor control unit. If the oil
quantity is insufficient, correct functioning of
the implement cannot be ensured.

(2) Load-Sensing hydraulic system (pressure-

and flow-regulated setting pump) with direct
load sensing pump connection and LS set-
ting pump.
→ Put the system setting screw in position B.

(3) Load-Sensing hydraulic system with con-

stant flow pump (gear pump).
→ Put the system setting screw in position B.

(4) Closed-Center hydraulic system with pres-

sure-regulated setting pump.
→ Put the system setting screw in position B.

Risk of overheating of the hydraulic system:

the Closed-Center hydraulic system is less
suitable for the operation of hydraulic mo-
tors.
Fig. 49

ZA-V BAG0087.10 10.18 81

Coupling and uncoupling the machine

7 Coupling and uncoupling the machine

When coupling and decoupling the machine, comply with the chapter
"Safety information for the user", page 23.

WARNING
Danger from crushing, catching, entanglement and / impacts
caused by unintentional starting and rolling of the tractor when
the tractor's PTO shaft and supply lines are coupled or decou-
pled!
Secure the tractor and machine against unintentional start-up and
rolling, before entering the danger area between the tractor and ma-
chine when coupling or decoupling the PTO shaft. See page 79.

WARNING
Danger from crushing and impacts between the rear of the trac-
tor and the machine during coupling/uncoupling.
• It is prohibited to operate the tractor's 3-point hydraulic system
while persons are present between the rear of the tractor and
the machine.
• Only actuate the operator controls for the tractor's three-point
hydraulic system
ο from the intended workstation beside the tractor.
ο if you are outside of the danger area between the tractor
and the machine.

82 ZA-V BAG0087.10 10.18

 Coupling and uncoupling the machine

7.1 Coupling the machine

WARNING
Danger from crushing and / or impacts when coupling the ma-
chine between the tractor and the machine!
Instruct people to leave the danger area between the tractor and the
machine before you approach the machine.
Any helpers may only act as guides standing next to the tractor and
the machine, and may only move between the vehicles when both are
at a standstill.

WARNING
Risk of crushing, catching, entrapment and impacts when the
machine is unexpectedly released from the tractor!
• Use the intended equipment to connect the tractor and the ma-
chine in the proper way.
• When coupling the machine to the tractor's three-point hydraulic
system, ensure that the attachment categories of the tractor and
the machine are the same.
→ Be absolutely certain to upgrade the category II upper and lower
link pins of the machine to category III using reducing sleeves if
your tractor has a category III three-point linkage.
• Only use the upper and lower link pins provided to couple up the
machine (original pins).
• Check the upper and lower link pins for visible defects whenever
the machine is coupled. Replace the upper and lower link pins in
the event of clearly visible wear.
• Secure the upper and lower link pins against unintentional re-
lease.
• Perform a visual inspection to ensure that the upper and lower
link hooks are correctly locked before reversing the tractor.

WARNING
Danger of breaking during operation, insufficient stability and
insufficient tractor steering and braking power on improper use
of the tractor!
You may only connect the machine to tractors suitable for the pur-
pose. For this, see the chapter "Checking the suitability of the tractor",
page 73.

ZA-V BAG0087.10 10.18 83

Coupling and uncoupling the machine

WARNING
Risk of energy supply failure between the tractor and the ma-
chine through damaged power lines!
During coupling, check the course of the power lines. The power lines
• must give slightly without tension, bending or rubbing on all
movements of the connected machine.
• may not scour other parts.

1. Secure the machine to prevent it from accidentally rolling away if

the machine is equipped with a transport fixture – see "Transport
and parking device" chapter on page 64.
2. Always check for visible damage when coupling the machine:
See the chapter "Obligation of operator" on page 9.
3. Fasten the ball sleeves over the upper link pins and fasten the
lower link pins in the pivot points of the three-point attachment
frame.

Be absolutely certain to upgrade the category II upper and lower link

pins of the machine to category III using reducing sleeves if your trac-
tor has a category III three-point linkage.

4. Secure the upper link pin and the lower link pin against uninten-
tional release with a linchpin each. See the chapter "3-point at-
tachment frame", Page 52.
5. Direct people out of the danger area between the tractor and
machine before you approach the machine with the tractor.
6. First couple the PTO shaft and the supply lines to the tractor
before you couple the machine with the tractor as follows:
6.1 Drive the tractor up to the machine to leave a clearance of
approximately 25 cm between tractor and machine.
6.2 Secure the tractor against unintentional starting and unin-
tentional rolling away. For this, see the chapter "Securing
the tractor against unintentional starting and rolling", from
page 79.
6.3 Check whether the universal joint shaft of the tractor is
switched off.
6.4 Couple the PTO shaft, see the chapter "Coupling the PTO
shaft", from page 47.
6.5 Couple the hydraulic hose lines, see the chapter "Coupling
the hydraulic hose lines", from page 50.
6.6 Couple the lighting system, see the chapter "Transportation
equipment", page 33.
6.7 Couple the control computer (if installed), refer to separate
operating manual.
6.8 Align the lower link hooks so that they are flush with the
lower attachment points of the machine.
7. Now continue to reverse the tractor up to the machine so that
the lower linking points of the machine pick up the lower link
hook of the tractor.
8. Raise the three-point hydraulic system of the tractor until the
lower link hooks receive the ball sleeves and automatically inter-
lock.

84 ZA-V BAG0087.10 10.18

 Coupling and uncoupling the machine

9. From the tractor seat, couple the upper link to the top attach-
ment point of the three-point attachment frame using the top link
hook.
→ The top link hooks lock automatically.
10. Perform a visual inspection to ensure that the upper and lower
link hooks are correctly locked before reversing the tractor.

7.2 Uncoupling the machine

WARNING
Danger from crushing and / or impacts
• due to insufficient stability and tilting of the uncoupled ma-
chine on uneven, soft ground!
• due to unintentional rolling of the machine parked on a
transportation device!
• Secure the machine against unintentional rolling when you park
the machine on a transportation device. Here, see the chapter
"Transportation and parking device", page 64.

CAUTION
Danger of injury due to the implement tipping.
When setting down the fertilizer spreader, only a small residual
amount may be found in the hopper.

Setting down the implement without transport device / with lifted

transport device:
Set down the implement on a platform that is approx. 25 cm so that
the lower link receptacle is easily accessible and the coupling proce-
dure can be carried out easily.
The platform must be sufficiently wide and long so that the machine
cannot tip.

ZA-V BAG0087.10 10.18 85

Coupling and uncoupling the machine

Fig. 50
1. Always place the machine with empty hopper on a horizontal
storage space with a solid base.
2. Always check for visible damage when uncoupling the machine.
See the chapter "Obligation of operator" on page 9.
3. Uncouple the machine from the tractor as follows:
3.1 Relieve the load from the top link.
3.2 Unlock and uncouple the top link hooks from the tractor
seat.
3.3 Relieve the load from the lower link.
3.4 Unlock and uncouple the lower link hooks from the tractor
seat.
3.5 Draw the tractor approximately 25 cm forwards.
→ The space created between the tractor and the machine al-
lows better access for decoupling the turbine shaft and the
power lines.
3.6 Secure the tractor against unintentional starting and rolling
away, see the chapter "Securing the tractor against unin-
tentional starting and rolling away", from page 79.
3.7 Secure the machine to prevent it from accidentally rolling
away if the machine is equipped with a transport fixture –
see "Transport and parking device" chapter on page 64.
3.8 Uncouple the PTO shaft, see the chapter "Uncoupling the
PTO shaft", from page 48.
3.9 Uncouple the hydraulic hose lines, see the chapter "Un-
coupling the hydraulic hose lines", from page 51.
3.10 Uncouple the lighting system, see the chapter "Transporta-
tion equipment", page 33.
3.11 Couple the control computer (if installed), refer to separate
operating manual.

86 ZA-V BAG0087.10 10.18

 Adjustments

8 Adjustments

When performing any adjustment work on the machine, observe the

information in the following chapters
• "Warning pictograms and other labels on the machine" from
page 16 and
• "Safety information for the operator" from page 23.
Observing this information is important for your safety.

WARNING
Danger of, shearing, cutting, entrapment, entanglement, being
drawn in, caught or struck during all adjustment work on the
machine
• due to unintentional contact with moving operating ele-
ments (spreading vanes of rotating spreading discs).
• due to tractor and connected machine unintentionally start-
ing up or rolling away.
• Secure the tractor and the machine against unintentional start-
up and rolling, before adjusting the machine. See page 79.
• Only touch moving operating elements (rotating spreading discs)
when they have come to a complete standstill.

WARNING
Risk of contusions, catching and knocks during all adjustment
work on the machine due to unintentional lowering of the cou-
pled and raised machine.

Secure the tractor cabin against entry of other persons to prevent

unintentional actuation of the tractor's hydraulic system.

Please note that the individual spreading properties of the spread

material have a significant influence on the lateral distribution and
spread rate. For this reason, the listed setting values should only be
considered as a reference.
The spreading properties depend on the following factors:
• The fluctuations in the physical data (specific weight, grain
size, frictional resistance, cw value, etc.) within the same type
and brand

• The different properties of the spread material due to weather

factors and/or storage conditions.

As a result of this, we cannot guarantee that your spreading material,

even with the same name and from the same manufacturer, has the
same spreading properties as the listed spreading material. The spec-
ified setting recommendations for the lateral distribution are based
exclusively on the weight distribution and not on the nutrient distribu-
tion (this applies particularly for mixed fertilisers) or the active sub-
stance distribution (e.g., for slug pellets or lime). Claims for damages
not caused by the centrifugal spreader itself are excluded.

ZA-V BAG0087.10 10.18 87

Adjustments

All settings on the machine are made on the basis of the setting chart
for the corresponding fertilizer.

• Pay attention to the grain diameter and bulk densi-

ty.
• The calibration factor can be used as a starting value for fertilizer
calibration.

1. Pay attention to the working width.

2. V-Set Selection of the spreading disc

3. Setting of the spreading vane.

4. Setting of the spreading disc speed, see page 107.

5. Setting for boundary and ditch spreading, see page 104.

6. , Setting of the switch On and Off points, see page 109

YaraBela® EXTRAN 27

3,72 mm

1,03 kg/l

Calibration fac-
tor 1,00

Side
ZA- V

sprea- Boundary spreading Ditch spreading

ding

18,0 17/46 720 C 60 90 25 5 90 60 9 -220 18 -8

V-Set 2

24,0 17/46 720 D 60 90 25 5 90 60 10 -220 23 -4

28,0 18/47 720 E 60 90 25 5 90 60 12 -220 27 1
27,0 14/46 720 E 50 80 25 5 80 60 12 -220 28 -3
V-Set 3

32,0 15/46 720 F 50 80 25 5 80 60 13 -220 31 0

36,0 15/48 720 G 50 80 25 5 80 60 14 -220 32 2

88 ZA-V BAG0087.10 10.18

 Adjustments

8.1 Adjusting the mounting height

WARNING
Danger of crushing and / or impact for persons behind / under
the fertiliser spreader due to unintentional dropping of the ferti-
liser spreader if the top link halves are accidentally rotated apart
or tear apart!
Make sure no persons are present in the danger area behind or be-
low the machine before adjusting the mounting height via the upper
link.

Set the exact mounting height of the loaded machine on the field in
accordance with the setting chart. Following the adjustment, measure
the mounting height at the front and rear side of the fertiliser spreader
from the surface of the ground (Fig. 46).

1. Switch off the universal joint shaft of the tractor (if necessary).
2. Wait until rotating spreading discs come to a complete standstill
(if necessary) before adjusting the mounting height.
3. Direct persons away from the danger zone behind or under the
machine.
4. Adjust the required mounting height on the field as per the speci-
fications in the setting chart for the required fertiliser type
(Standard height = 80 cm).
4.1 Raise or lower the fertiliser spreader via the tractor's three-
point hydraulic system until the spreading disc at the side in
the centre reaches the required mounting height.
4.2 Change the length of the upper link if the mounting heights
a and b on the front and reverse side of the spreading discs
deviate from the required mounting heights.

Standard mounting height = a / b = 80 cm

Installation dimension a smaller than b = Extend length of the top link
Installation dimension a greater than b = Shorten length of the top link

Fig. 51

ZA-V BAG0087.10 10.18 89

Adjustments

8.2 Mounting height for late top dressing

Using the tractor's three-point linkage, set the mounting height of the
spreader so that the distance between the grain tips and the spread-
ing discs is approx. 25 cm. Fasten the lower link pins in the lower link
connections at the bottom if required.

Fig. 52

90 ZA-V BAG0087.10 10.18

 Adjustments

8.3 Setting the spread rate

For the ZA-V with control terminal, see separate operating manual!

Setting the spread rate for implements without control terminal

Fig. 53
To achieve the desired spread rate, set the slider position via the
two setting levers.
Determine the required slider position either directly from the setting
chart or using the calculating disc rule.

The settings shown in the setting chart are only intended as guide
values. The flow characteristics of the fertiliser may vary and other
settings may therefore be required. Therefore, we recommend carry-
ing out a spread rate check before spreading begins.

The shutter position is determined using the sliding ruler after a

spread rate check. This takes the varying flow characteristics of the
fertiliser into account when the slider position is determined.

Setting the slider position using the setting lever

1. Close the metering shutter hydraulically.

2. Release the (Fig. 48/1) locking mechanism.
3. Look for the required slider position on the scale (Fig. 48/2).
4. Adjust the read-off edge (Fig. 48/3) of the setting lever pointer
(Fig. 48/4) so that it corresponds to the scale value..
5. Tighten the locking mechanism again.

Select identical slider positions for the left and right sliders!

ZA-V BAG0087.10 10.18 91

Adjustments

Reading off the slider position from the setting chart

The slider position depends on the

• Types of fertiliser being spread (quantity factor).
• Working width [m].
• Working speed [km/h].
• Desired spread rate [kg/ha].

Extract from setting chart:

Shutter position for rate setting

kg/ha

1000
100

125

150

175

200

225

250

275

300

325

350

375

400

425

450

475

500

550

600

700

800

900
50

75

Width


…

10 16 19 21,5 24 25,5 27,5 29 30 31,5 33 34,5  36,5 38 39 40 41 41,5 42,5 44,5 45,5 48 50 52 54,5
km/h
18 m

12 17 20,5 23,5 25,5 27,5 29,5 31 32,5 34,5 36 37 38,5 39,5 41 42 43 44 45 45,5 47 48,5 51 53,5 56 58,5
14 18 22 25 27,5 29,5 31 33 35 36,5 38 39,5 41 42,5 43,5 44,5 45,5 46,5 47 48 49,5 51 54 57 59,5

Tabel 1

Example:
Type of fertiliser:: YaraBela® EXTRAN 27
Working width: 10 m
Working speed:: 10 km/h
Desired spread rate: 350 kg/ha
→ Read off shutter position: 36,5

It is recommended to carry out a spread rate check with this slider

position.

92 ZA-V BAG0087.10 10.18

 Adjustments

8.4 Spread rate check

See operating manual for the ISOBUS software / Calibrate fertiliser

section.

Alternatively, the spread rate check is:

ZA-V Profis

• carried out at the beginning of the spread-

ing process (the calibration factors are
measured while spreading the first 200 kg
of fertiliser).
→ Machine data menu:
Calibration procedure switch on offline cali-
bration.
→ Work menu: select Automatic fertiliser cali-
bration
• carried out continually throughout the
spreading process (online calibration).
→ Machine data menu:
Calibration procedure switch on online cali-
bration
ZA-V
• performed with the calibration device while
stationary before operation.
→ The fertiliser flowing out is collected and
weighed

Fig. 54
• performed with the fertiliser chute on the left
shutter while standing still before operation.
→ The fertiliser flowing out is collected and
weighed.

Always perform a spread rate check

with the fertiliser chute for slug pellets
or fine seeds.

Fig. 55

ZA-V BAG0087.10 10.18 93

Adjustments

Spread rate check while standing still

• It is recommended to perform a spread rate check each time the

fertiliser is changed.
• Perform the spread rate check at a standstill with the spreading
discs removed and the spreading disc drive switched on.
• Perform a test run first in order to ensure for continuous fertiliser
flow.
• Take note of the following values during the rate check:
ο Flow time in s
ο Flow quantity in kg
• Fill the collection bucket as full as possible during the spread
rate check.

8.4.1 Preparations for the spread rate check with the fertiliser chute

1. Remove both spreading discs.

Always install the central bolt for the

spreading disc as protection from water / fertilis-
er, even if the spreading discs are not installed.
2. Hook the fertiliser chute onto the two at-
tachments on the base plate.
3. Put the collection bucket under the fertiliser
chute.

WARNING
Risk of injury from rotating spread-
ing discs! Fig. 56

Remove both spreading discs before

the spread rate check.

Fig. 52: fertiliser chute attached with holding

clips in parking position.
Before removing from the parking position, press
the fertiliser chute together at the sides.

Fig. 57

94 ZA-V BAG0087.10 10.18

 Adjustments

8.4.2 Performing a spread rate check with the fertiliser chute

1. Add a sufficient quantity of fertiliser to the

hopper.
2. Put the collection bucket under the fertiliser
chute
3. Adjust the left shutter position according to
the setting chart.
4. Set the PTO shaft speed.
5. Open the left shutter hydraulically and start
the time measurement.
6. As soon as the collection bucket is full,
close the shutter and stop the time meas-
urement.
7. Weigh the collected fertiliser
(allow for the weight of the collection buck-
et).
8. Determine the shutter position with the slid-
ing ruler.
9. Adjust the shutter position on both sides of
the fertiliser spreader.

8.4.3 Performing a spread rate check with a calibration device on the side

1. Add a sufficient quantity of fertiliser to the

hopper.
2. Hang a collection bucket onto the calibra-
tion device.
3. Open the outlet of the calibration device
using the hand lever and start the time
measurement.
4. As soon as the collection bucket is full,
close the outlet and stop the time meas-
urement.
Fig. 58
5. Weigh the collected fertiliser
(allow for the weight of the collection buck-
et).
6. Determine the shutter position with the slid-
ing ruler.
7. Adjust the shutter position on both sides of
the fertiliser spreader.

ZA-V BAG0087.10 10.18 95

Adjustments

8.4.4 Determining the shutter position with the sliding ruler

The sliding ruler is used to determine the shutter position after per-
forming a spread rate check.
This is required for implements with manual shutter adjustment using
the setting lever and for implements with EasySet.
The sliding ruler consists of the covering film and 3 sliding inserts.
• Insert 1 for determining the desired target quantity in kg/s.
• Insert 2 for determining the actual spread rate during the spread
rate check in kg/s.
• Insert 3 for determining the shutter position.

Both sides of the sliding ruler must be used, depending on the spread
rate.

To determine the shutter position for normal and high spread

rates (fertiliser).

To determine the shutter position for low spread rates (slug

pellets or fine seeds). Only for the spread rate check using the left
shutter.

96 ZA-V BAG0087.10 10.18

 Adjustments

Inserts:

1. Slide insert 1 so that the values for the working width

and target quantity are lined up on top of each other.

2. Look for the value for the forward speed and read off the

desired flow rate written above it .

3. Perform the spread rate check and take note of the values for
the fertiliser discharge time and the collected fertiliser quantity in
kg.

4. Slide insert 2 such that the value for discharge time and

the collected fertiliser quantity in kg are lined up on top of

each other.

5. Read off the real flow rate above the arrow .

For spread rate check on the left shutter:

1. Slide insert 3 such that the value for the real flow rate (above

insert 3) is lined up on top of the set shutter position .

2. Look for the value for the desired flow rate (below insert 3) and
read off the shutter position to be set above it.
3. Adjust the shutter position on both sides of the fertiliser
spreader.

Example:

Working width: 24 m, target quantity: 250 kg/ha,

forward speed: 12 km/h:

→ Desired flow rate: 1.0 kg/s

From the spread rate check at shutter position 30: flow time: 10 s,
collected fertiliser quantity: 9 kg

→ Real flow rate: 0.9 kg/s

Real flow rate: 0.9 kg/s, shutter position 30, desired flow rate: 1.0 kg/s

→ Shutter position to be set: 31.5

ZA-V BAG0087.10 10.18 97

Adjustments

For spread rate checks with a calibration device on the side:

1. Slide insert 3 such that the value for the real flow rate (above
insert 3) is lined up on top of K.
2. Look for the value for the desired flow rate (below insert 3) and
read off the shutter position to be set above it.

Example:

Working width: 24 m, target quantity: 250 kg/ha,

forward speed: 12 km/h:

→ Desired flow rate: 1.0 kg/s

From the spread rate check: flow time: 10 s, collected fertiliser

quantity: 9 kg

→ Real flow rate: 0.9 kg/s

Real flow rate: 0.9 kg/s, desired flow rate: 1.0 kg/s

→ Shutter position to be set: 48

98 ZA-V BAG0087.10 10.18

 Adjustments

8.5 Setting the spreading disc speed

Take the spreading disc speed for the corresponding fertiliser

from the setting chart.
Correctly set and maintain the spreading disc speed via the PTO
shaft.
Hydro: the spreading disc speed must be entered on the control ter-
minal.

Tronic: the gearbox translates the PTO shaft speed with the trans-
mission ratio 1:1.33 in the upper speed range (see table below).

Speed - PTO shaft Translation Speed - spreading disc

[rpm] [rpm]
375 500
415 550
450 1 :1,33 600
540 720
600 800
675 900

ZA-V BAG0087.10 10.18 99

Adjustments

8.6 Setting the working width

• There are different spreading disc pairs for the various working
widths.
• The working widths are adjustable within the working ranges of
the respective spreading disc pairs (however, there may be de-
viations for the spreading of urea).
• The type of fertiliser and desired working width determine the
setting of the pivotable spreading vanes.
The specific spreading properties of a fertiliser influence its
throwing range. The pivotable spreading vanes allow the ad-
justment of these specific spreading properties of a fertiliser, so
that the respective fertiliser can be spread over the desired
working width.

The primary factors that affect the spreading properties are:

• Granule size
• Bulk density
• Surface condition
• Humidity
We therefore recommend the use of a well granulated fertiliser by a
renowned manufacturer and also checking of the working width set-
ting using the mobile fertiliser test rig.

Extract from setting chart

YaraBela® EXTRAN 27

3,72 mm

1,03 kg/l

Calibration factor 1,00

Side
ZA- V

sprea- Boundary spreading Ditch spreading

ding

18,0 17/46 720 C 60 90 25 5 90 60 9 -220 18 -8

V-Set 2

24,0 17/46 720 D 60 90 25 5 90 60 10 -220 23 -4

28,0 18/47 720 E 60 90 25 5 90 60 12 -220 27 1
27,0 14/46 720 E 50 80 25 5 80 60 12 -220 28 -3
V-Set 3

32,0 15/46 720 F 50 80 25 5 80 60 13 -220 31 0

36,0 15/48 720 G 50 80 25 5 80 60 14 -220 32 2

100 ZA-V BAG0087.10 10.18

 Adjustments

8.6.1 Replacing the spreading discs

1. Loosen the central bolt with the tool.

2. Remove the spreading disc from the gear-
box shaft.
3. Put on the other spreading disc.
4. For easier assembly, apply assembly paste
(KA059) on the thread of the central bolt.
5. Fasten the spreading disc by tightening the
central bolt.

Fig. 59

The inner diameter of the spreading

disc and the gearbox attachment are
larger on the right to prevent confusion
of the right and left spreading discs.

Fig. 60

ZA-V BAG0087.10 10.18 101

Adjustments

8.6.2 Adjusting the spreading vane positions

Fig. 61
(1) Short spreading vane
(2) Adjustment scale (5-25) for short spreading vane
(3) Long spreading vane
(4) Adjustment scale (35-55) for long spreading vane
(5) Adjustment lever for spreading vane
(6) Vane locking mechanism as indicator of the vane position

The spreading vane position depends on:

• the working width and
• the type of fertiliser.

• Swivelling the spreading vanes to a higher scale value increases

the working width.
• The shorter spreading vanes primarily distribute the fertiliser in
the centre of the spread pattern, while the longer vanes primarily
distribute it to the outer area.

102 ZA-V BAG0087.10 10.18

 Adjustments

Adjust the spreading vanes as follows:

1. Switch off the tractor PTO shaft.
2. Secure the tractor against unintentional starting and unintention-
al rolling away.
3. Wait until any rotating spreading discs have come to a full stop.
4. Adjust the desired working width on both spreading discs by
swivelling the short and long spreading vane.
4.1 Turn the spreading disc in such a manner that each spread-
ing vane can be easily adjusted.
4.2 Obtain the required setting values for the short and long
spreading vane from the setting chart.
4.3 Press the hand lever down and adjust the spreading vane
in such a manner that the vane locking mechanism indi-
cates the required setting value on the scale.
4.4 Release the hand lever so that the vane locking mechanism
secures the set position.

8.7 Checking the working width and lateral distribution

The working width is influenced by the respective spreading proper-

ties of the fertiliser.
The most important influential factors on the spreading properties are
known to be
• the grain size,
• the bulk density,
• the surface properties and
• the moisture.
The setting values from the setting chart are therefore only to be con-
sidered as reference values, since the spreading properties of the
fertiliser types can change.
Check the working width and lateral distribution and optimise the
fertiliser spreader settings by using:
• a mobile test rig
• EasyCheck
→ See separate operating manual

ZA-V BAG0087.10 10.18 103

Adjustments

8.8 Boundary, ditch and side spreading

1. Boundary spreading in accordance with

fertiliser ordinance (Fig. 58):
Along the field boundary there is a road, a field
path or another person's lot.
Fertiliser is not permitted to fall beyond the
boundaries in accordance with the fertiliser ordi- Fig. 62
nance.
2. Ditch spreading in accordance with ferti-
liser ordinance (Fig. 59):
There is body of water or a ditch along the field
boundary.
The fertiliser ordinance specifies the following: Fig. 63
• No fertiliser must be spread within one me-
tre of the boundary
(with use of boundary spreading devices).
• No fertiliser must be spread within three
metres of the boundary
(without use of boundary spreading devic-
es).
• Erosion and wash-away (e.g. in surface
waters) must be prevented.

Boundary spreading and ditch spreading:

To prevent over-fertilising in the inside of the field, the spread rate at
the boundary must be reduced. There is a slight under-fertilising in
front of the field boundary.

• Hydraulic or EasySet shutter control:

Reduce the shutter position on the boundary side by the

number of increments given in the setting chart.
•
+
AMASPREAD or ISOBUS:
The spread rate is reduced automatically.

Set the rate reduction according to the setting chart on the

control terminal / control computer beforehand

3. Side spreading (Fig. 60):

The boundary is delineated by an area in agricul-
tural use. It is acceptable for a small amount of
fertiliser to be thrown across the field boundary.
The fertiliser distribution in towards the centre of
the field is still close to the nominal quantity. A Fig. 64
small amount of fertiliser is thrown across the
field boundary.

104 ZA-V BAG0087.10 10.18

 Adjustments

• The values in the setting chart are intended as reference values.

Depending on the fertiliser properties and the set spreading
vane position, the optimal setting can differ from the values in
the setting chart. For this reason, we strongly recommend
checking the setting with the mobile test rig.

• The border/edge distance in the setting chart always represents

half of the working width.

8.8.1 Boundary and side spreading using the Limiter

The height of the border spreading deflector can be set to

adjust the limiter to the field border characteristics (border spreading
or edge spreading).
• Manually using the hole bar
• Electrically using the control computer, see separate operating
manual.

The border spreading deflector can be swivelled around the

spreading disc to adjust the limiter to the border distance and the type
of fertiliser.
The value to be set should be read from the setting chart.

Manual conversion boundary spreading / border spreading / ditch spreading

Fig. 65
1. Lift the border spreading deflector hydraulically.
2. Peg the R-clip (1) into the hole bar (2) according to the setting
chart.

ZA-V BAG0087.10 10.18 105

Adjustments

Adjust according to the type of fertiliser and border distance

Fig. 66
1. Pull the adjusting knob (1) and swivel the border spreading de-
flector up to the set value on the scale according to the setting
chart.
2. Let go of the adjusting knob, so that it catches in the scale.

• The values in the setting table are intended as guideline values,

since fertiliser condition may differ. Readjust the limiter if neces-
sary.
• The border/edge distance in the setting table always represents
half of the working width.

Extract from setting chart

YaraBela® EXTRAN 27

3,72 mm

1,03 kg/l

Calibration factor 1,00

Side
ZA- V

sprea- Boundary spreading Ditch spreading

ding

18,0 17/46 720 C 60 90 25 5 90 60 9 -220 18 -8

V-Set 2

24,0 17/46 720 D 60 90 25 5 90 60 10 -220 23 -4

28,0 18/47 720 E 60 90 25 5 90 60 12 -220 27 1
27,0 14/46 720 E 50 80 25 5 80 60 12 -220 28 -3
V-Set 3

32,0 15/46 720 F 50 80 25 5 80 60 13 -220 31 0

36,0 15/48 720 G 50 80 25 5 80 60 14 -220 32 2

106 ZA-V BAG0087.10 10.18

 Adjustments

8.8.2 Boundary spreading by reducing the spreading disc speed

For boundary spreading with the ZA-V Hydro, the spreading disc
speed on the boundary side is reduced.
Enter the spreading disc speed for boundary spreading on the control
terminal.
↓With smaller working widths, the field-side spreading disc speed
may also need to be reduced.
Enter the boundary-side quantity reduction for boundary spreading
(25%) and ditch spreading (60%).

Excerpt from the setting chart

Spreading disc
V-Set1 V-Set2 V-Set3
5 6 7 8 9 10 11 9 10 11 12 14 14 12 14 14 15 16 17 18
Fertilis- ½ Working width
er
P 450 475 500 500 550 600 600 500 550 550 600 650 650 550 600 600 650 650 675 720
K
PK 250 300
400 400 425 450 475 350 400 400 450 550 550 400 450 450 500 550 575 600
↓550 ↓550
MgO
200 250
300 300 325 350 350 325 350 350 400 450 450 350 400 400 450 500 525 550
↓500 ↓500

Boundary-side spreading disc speed

↓ Field-side spreading disc speed

The specified rpm are guide values only. The optimal speed can de-
viate from these recommendations depending on the fertiliser proper-
ties and the set spreading vane position. For this reason, we strongly
recommend checking the setting with the mobile test rig.

ZA-V BAG0087.10 10.18 107

Adjustments

8.9 Switch-on point and switch-off point

• The switch-on point is the position for opening the shutters

when moving out of the headlands at which the best possible
fertiliser distribution is achieved.

• The switch-off point is the position for closing the shutters

when moving onto the headlands at which the best possible fer-
tiliser distribution is achieved.
The switch-on point and switch-off point are measured from the cen-
tre of the headlands to the centre of the spreading disc.
See the setting chart for the switch-on point and switch-off point and
enter it in the Fertiliser menu of the ISOBUS software.
The switch-off point can have a positive or negative value.
Implements without SectionControl:
• Open shutters at the switch-on point.
• Close shutters, at the switch-off point.

Switching on point Switch-off point positive Switch-off point negative

Switch-on point and switch-off point for SectionControl

Presentation of the switch-on Presentation of the positive Presentation of the negative

point for SectionControl switch-off point for switch-off point for
SectionControl SectionControl

108 ZA-V BAG0087.10 10.18

 Adjustments

Adjusting the switch-off point for the driving style

The selection of the switch-off point depends on the driving style on

the headlands.
• Distribution-optimised driving style
With the distribution-optimised driving style, it is not possible to
turn into the headland tramline in many cases, as, in particular
with small/negative switch-off points, the shutters close too late.
→ Read the switch-off point from the setting chart.
• Tramline-optimised driving style
• With the tramline-optimised driving style, the switch-off point
must be big enough so that the shutters close in due time before
driving into the headland tramline.
However, this is not positive for fertiliser distribution on the head-
lands.
→ Switch-off point: at least 7 m.

Tramline-optimised Distribution-optimised
driving style driving style

ZA-V BAG0087.10 10.18 109

Transportation

9 Transportation

• Comply with the chapter "Safety information for the user", from
page 25 when moving.
• Before moving off, check:
ο The correct connection of the supply lines
ο The lighting system for damage, function and cleanliness
ο The hydraulic system for visible defects

WARNING
Risk of contusions, cutting, catching, drawing in and knocks
through unintentional releasing of the coupled machine!
Carry out a visual check that the upper and lower link pins are firmly
secured against unintentional release.

WARNING
Risk of contusions, cuts, dragging, catching or knocks from
tipping and insufficient stability.
• Drive in such a way that you always have full control over the
tractor with the attached machine.
In so doing, take your personal abilities into account, as well as
the road, traffic, visibility and weather conditions, the driving
characteristics of the tractor and the connected machine.
• Before transportation, fasten the side locking of the tractor lower
link, so that the connected or coupled machine cannot swing
back and forth.

WARNING
Danger of breaking during operation, insufficient stability and
insufficient tractor steering and braking power on improper use
of the tractor!
Comply with the maximum load of the connected machine and the
approved axle and support loads of the tractor. If necessary, drive
only with a partially filled hopper.

WARNING
Risk of falling from the machine if riding against regulations!
It is forbidden to ride on the machine and/or climb the running ma-
chine.

• During road transport, only lift the centrifugal broadcaster until

the top edge of the reflector is no more than 1500 mm above the
road surface.
• Secure the machine against unintentional lowering before driving
on the road!
• Fold up the hopper access ladder before driving on roads.

110 ZA-V BAG0087.10 10.18

 Use of the machine

10 Use of the machine

When using the machine, observe the information in the following

sections:
• "Warning pictograms and other signs on the machine"
• "Safety information for the user", on page 23 ff.
Observing this information is important for your safety.

WARNING
Danger from ejected objects (fertiliser particles, foreign bodies,
e.g. small stones) in the direction of the tractor without the in-
tended protective equipment (deflector plates)!
Only ever start up the machine when the protective equipment (de-
flector plates) is fully installed.

WARNING
Danger from catching, entanglement, pulling in or entrapment
during machine operation due to accessible powered elements
of the machine.
• Only start up the machine, when all the safety equipment has
been attached and is in the closed position.
• It is forbidden to open the safety equipment
ο when the machine is running
ο for as long as the tractor engine is running with a connect-
ed PTO shaft/hydraulic system.
ο when the ignition key is inserted in the tractor and the trac-
tor engine with the connected turbine shaft / hydraulic sys-
tem could be started unintentionally.

WARNING
Danger from ejected, damaged components caused by imper-
missibly high drive speeds of the tractor universal joint shaft!
Observe the approved machine drive speed before switching on the
tractor universal joint shaft.

ZA-V BAG0087.10 10.18 111

Use of the machine

WARNING
Danger from being entangled and drawn in and danger from for-
eign objects being caught and thrown in the danger area of the
driven PTO shaft!
• Whenever the machine is used, first check to ensure that the
safety devices and guards of the PTO shaft are fully intact and
functional.
Have damaged safety devices and guards of the PTO shaft re-
placed immediately by a specialised workshop.
• Maintain a sufficient safety clearance between you and the driv-
en PTO shaft.
• Direct people out of the danger area of the driven PTO shaft.
• Shut down the tractor engine immediately in case of danger.

WARNING
Risk of contusions, cutting, catching, drawing in and knocks
through unintentional releasing of the coupled machine!
Before each use of the machine, carry out a visual check that the
upper and lower link pins are firmly secured against unintentional
release.

WARNING
Danger of catching or entanglement and drawing in or entrap-
ment of loose clothing by moving elements (rotating spreading
discs)!
Do not wear loose-fitting clothing. Tight clothing reduces the risk of
unintentional catching or entanglement and drawing in or entrapment
by moving elements.

• For new machines, after 3-4 full hopper loads, check that the
screws are tight and retighten if necessary.
• Use only fertiliser with the proper grain size, of the kinds listed in
the setting chart. If you do not have accurate knowledge of the
fertiliser, check the fertiliser lateral distribution for the set working
width using the mobile fertiliser test rig.
• When spreading mixed fertilisers, note the following:
ο Each variety may have different flight characteristics.
ο The individual varieties may separate.
• After ever use, remove any fertiliser clinging to the spreading
vanes.

112 ZA-V BAG0087.10 10.18

 Use of the machine

10.1 Filling the centrifugal broadcaster

WARNING
Danger of breaking during operation, insufficient stability and
insufficient tractor steering and braking power on improper use
of the tractor!
Comply with the maximum load of the connected machine and the
approved axle and support loads of the tractor. If necessary, drive
only with a partially filled hopper.

• Remove residues or foreign bodies from the hopper before filling

with fertiliser.
• Always fill the hopper with the guard and function screen closed.
Only a closed guard and function screen prevents clumps of fer-
tiliser and/or foreign bodies getting into the hopper and blocking
the agitator.
• Observe the permitted payload of the spreader (see technical
data) and axle loads of the tractor!
• Only fill the hopper when the sliders are closed.
• It is essential to observe the safety instructions from the fertiliser
manufacturer. Use appropriate protective clothing as necessary.

WARNING
Tipping hazard!
• Never fill a fertiliser spreader unless it is hitched to the trac-
tor.
• Never unhitch a fertiliser spreader or roll it (using a
transport system) while it is full.

CAUTION
Damage to the implement frame caused by filling the implement
when it is set down on the ground!
Do not lower the coupled implement down onto the ground before
filling.

ZA-V BAG0087.10 10.18 113

Use of the machine

10.2 Spreading operation

• The spreading vanes are made of especially hard-wearing stain-

less steel. However, the spreading vanes are wearing parts.
• The type of fertiliser, times of use and spread rates influence the
service life of spreading vanes.
• The technical condition of the spreading vanes is essential for
uniform lateral distribution of the fertiliser on the field (i.e. form-
ing strips).

WARNING
Danger of ejection of parts of the spreading vanes, caused by
worn spreading vanes!
Every day, at the start and end of spreading work, check all spreading
vanes for visible damage/defects.

WARNING
Danger from materials or foreign objects that are thrown from or
ejected by the machine at high speeds.
• Make sure that uninvolved persons are kept well clear of the
danger area of the machine in the following situations:
ο Before you switch on the power for the spreading discs.
ο Before you open the slide gate.
ο While the tractor engine is running.
• When spreading fertiliser at field edges in residential areas /
along roads, take care not to endanger persons or damage ob-
jects. Maintain a sufficient safety distance and use the appropri-
ate devices for boundary spreading and/or reduce the drive
speed of the spreading discs.

WARNING
Risk of contusions, cutting, catching, drawing in and knocks
through insufficient stability and tipping of the tractor and/or the
connected machine.
Drive in such a way that you always have full control over the tractor
with the attached machine.
In so doing, take your personal abilities into account, as well as the
road, traffic, visibility and weather conditions, the driving characteris-
tics of the driver and the connected machine.

114 ZA-V BAG0087.10 10.18

 Use of the machine

WARNING
Danger from breaking age during operation when the overload
clutch of the PTO shaft engages (if installed)!
Switch off the universal joint shaft of the tractor immediately if the
overload clutch of the PTO shaft engages.
This avoids damaging the overload clutch.

WARNING
Danger from failure of the PTO shaft in case of excessive bend-
ing of the driven PTO shaft!
Observe the permitted bending of the driven PTO shaft when lifting
the machine. Excessive bending of the driven PTO shaft causes in-
creased, premature wear to or immediate destruction of the PTO
shaft.
Switch off the universal joint shaft of the tractor immediately if the
lifted machine makes a lot of noise while running.

WARNING
Danger of being entangled and drawn in event of contact with
the driven agitator when climbing onto the machine!
• Never climb on the machine when the tractor engine is running.
• Secure the tractor and the machine against unintentional start-
up and rolling before climbing onto the machine.

WARNING
Danger of being caught and drawn in with driven agitator!
Never insert any objects through the guard and function screen while
the tractor engine is running.

ZA-V with control terminal: See separate operating manual.

• The fertilizer spreader is connected to the tractor.

• The supply lines are connected.
• The operating terminal is connected.
• The settings have been made.
• ZA-V without an in-cab-terminal or EasySet: While spreading,
always observe the selected operational speeds indicated on the
setting chart.

1. Couple the universal joint shaft at a low tractor engine speed.

Hydro: Switch on the hydraulic spreading disc drive.

ZA-V BAG0087.10 10.18 115

Use of the machine

• Do not open the shutter until you have reached the specified
spreader disc speed!
• Maintain a constant spreading disc speed.
• Always carry out a spread rate check or turn on the online cali-
bration at the beginning of the spreading process.

Observe the point for switching on and off in the setting chart!
The point for switching on and off is specified as distance in metres
from the spreading disc centre to the centre of the track in the head-
lands in the setting chart.

• Switching on point when driving into the field.

• Switching off point when driving into the headlands.

2. Moving to, and when the switching on point is reached, open the
shutter.
3. At the switching off point before reaching the headlands, close
the shutter.
4. For boundary spreading:
ο lower the Limiter hydraulically.
ο Hydro: Reduce the spreading disc speed.
5. When you have finished spreading:
5.1 Close the slider.
5.2 Disengage spreader disc drive.

After long transport with a full hopper, ensure that the yield is correct
before spreading begins.

If, despite an identical shutter position, you determine that the two
hopper tips are not emptying uniformly, check the basic setting of the
sliders.

116 ZA-V BAG0087.10 10.18

 Use of the machine

10.3 Notes for spreading slug pellets (e.g. Mesurol)

The standard model ZA-V can also be used for wide-area spreading
of slug pellets. The slug pellets (e.g. Mesurol) may either be pellets or
have a pellet-like shape and are spread in relatively small quantities
(e.g. 3 kg/ha).

Pay attention to the following particularities for application of slug

pellets.
• Select Fine spreading material on the control terminal.
• Spreading of slug pellets must be executed at constant forward
speed because speed-proportional quantity regulation is not ac-
tive.
• Calibration of slug pellets is executed on the left hopper tip with
the calibration chute.

WARNING
When filling the spreader, avoid breathing in product dust and
direct skin contact (wear protective gloves). After the applica-
tion, thoroughly wash your hands and all affected areas of your
skin with soap and water.

DANGER
Some slug pellets can harm children and pets. Ensure that they
are stored in an area that is inaccessible to both children and
pets. Always refer to the directions for use from the slug pellet
manufacturer.

For additional information on handling slug pellets, refer to the manu-

facturer's instructions and the general safety precautions for handling
crop protection agents (in Germany, data sheet No. 18 of the Federal
Biological Research Centre for Agriculture and Forestry.
• When spreading slug pellets, ensure that the outlet opening are
always covered with product and make sure to always drive at a
constant speed. A residue of approx. 0.7 kg for each hopper tip
remains, which is impossible to spread according to the intended
use of the fertiliser. To empty the spreader, open the slider and
catch the flow of product (using a tarp, for example).

• Slug pellets must not be mixed with fertiliser or other materials

in an attempt to operate the spreader in a different setting range.

ZA-V BAG0087.10 10.18 117

Use of the machine

10.4 Complete discharging

DANGER
Risk of injury from rotating spreader discs.
Do not drive spreader discs to remove any residue.

WARNING
Danger of being caught and drawn in with driven agitator!
• Never open the guard and function screen while the tractor en-
gine is running.
• Never insert any object through the protection grating and func-
tion screen when the agitator is running.

1. Secure the tractor against unintentional

start-up and unintentional rolling.
1. Remove the spreading discs.
→ Use tool
2. Open shutter.
→ Residual fertiliser runs out.
3. Close shutter.
4. Fit the spreading discs after emptying.

Fig. 67
Tool in parking position:

Fig. 68

118 ZA-V BAG0087.10 10.18

 Faults

11 Faults

WARNING

Risk of contusions, shearing, cutting, catching, entanglement

drawing in and knocks through
• Unintentional falling of the machine raised using the trac-
tor's three-point linkage.
• Unintentional falling of raised, unsecured machine parts.
• Unintentional start-up and rolling of the tractor-machine
combination.
Secure the tractor and the machine against unintentional start-up and
rolling, before eliminating faults on the machine. See page 79.
Wait for the machine to stop before entering the machine danger
area.

11.1 Eliminating agitator malfunctions

WARNING
Danger from crushing, shearing and/or impact through uninten-
tional closing of the open, unsecured guard and function screen!
Secure the open guard and function screen so that it cannot move
accidentally before carrying out work in this area. See page 40.

11.2 Faults in electronics

If faults develop in the control computer or the electric setting motors

that cannot be eliminated immediately, it is still possible to continue
working (see the operating manual for the control computer).

11.3 Faults in electronics

Close the shutter manually

The manual closing of the shutter prevents the fertilizer from running
out accidentally if the electrics do not react due to a fault.

1. De-energize the electrics.

2. Secure the tractor against unintentional
start-up and unintentional rolling.
3. Pull out the actuator of the piston rod man-
ually.
→ Shutter closes.
Adjustment force required: 150 N
4. Switch the operating terminal back on and
check the functions.

Fig. 69

ZA-V BAG0087.10 10.18 119

Faults

11.4 Faults, causes and remedies

Fault Cause Remedy

Fertiliser lateral distribution not Fertiliser deposits on the spread- Clean the spreading discs and
uniform ing discs and the spreading the spreading vanes.
vanes.
Sliders do not open all the way.
Too much fertiliser in the tractor Prescribed spreading disc speed Increase tractor engine speed.
track is not reached.
Spreading vanes and outlets Check the spreading vanes and
defective or worn. outlets. Replaced defective or
worn parts immediately.
The spreading properties of your Contact the
fertiliser differ from those of the
AMAZONE Fertiliser Service.
one we tested when creating the
setting chart.  +49 5405 501-111
Too much fertiliser in the overlap Prescribed spreading disc speed Reduce tractor engine speed.
area is exceeded.
The spreading properties of your Contact the
fertiliser differ from those of the AMAZONE Fertiliser Service.
one we tested when creating the
 +49 5405 501 - 111
setting chart.
Both hopper tips do not empty Bridging of fertiliser. Eliminate cause of bridging.
uniformly at the identical slider
position R-clip in the spiral agitator has Replace R-clip.
shorn off due to overloading.

Basic settings of the sliders differ Check basic settings of the slid-
ers.
Overheating of the tractor hy- System converting bolt on the Adjust the system converting bolt
draulic fluid hydraulic block is incorrectly set correctly on the hydraulic block
Fluid quantity not reduced Reduce the fluid quantity on the
enough on the tractor control tractor control unit.
unit.

120 ZA-V BAG0087.10 10.18

 Cleaning, maintenance and repairs

12 Cleaning, maintenance and repairs

WARNING
Risk of contusions, shearing, cutting, catching, entanglement
drawing in and knocks through
• Unintentional falling of the machine raised using the trac-
tor's three-point linkage.
• Unintentional falling of raised, unsecured machine parts.
• Unintentional start-up and rolling of the tractor-machine
combination.
Secure the tractor and machine against unintentional start-up and
rolling, before carrying out cleaning, maintenance or repair work on
the machine when coupling or decoupling the machine. See also
page 79.

WARNING
Risk of contusions, cutting, catching, drawing in and knocks
through unprotected danger points!
• Mount protective equipment, which you removed when cleaning,
maintaining and repairing the machine.
• Replace defective protective equipment with new equipment.

WARNING
Danger from crushing, shearing and/or impact through uninten-
tional closing of the open, unsecured guard and function screen!
Secure the open guard and function screen so that it cannot move
accidentally before carrying out work in this area. See page 40.

ZA-V BAG0087.10 10.18 121

Cleaning, maintenance and repairs

12.1 Cleaning

• Pay particular attention to the brake, air and hydraulic hose

lines.
• Never treat brake, air and hydraulic hose lines with benzene,
benzole, petroleum or mineral oils.
• After cleaning, grease the machine, in particular after cleaning
with a high pressure cleaner / steam jet or liposoluble agents.
• Observe the statutory requirement for the handling and removal
of cleaning agents.

Cleaning with a high pressure cleaner / steam jet

• Always observe the following points when using a high pressure

cleaner / steam jet for cleaning:
ο Do not clean any electrical components.
ο Do not clean any chromed components.
ο Never aim the cleaning jet of the cleaning nozzle of the
high pressure cleaner/steam jet directly at lubrication
points, bearings, rating plates, warning signs, and stickers.
ο Always maintain a minimum jet distance of 300mm be-
tween the high pressure cleaning or steam jet cleaning
nozzle and the machine.
ο The set pressure of the high-pressure cleaner / steam jet
must not exceed 120 bar.
ο Comply with safety regulations when working with high
pressure cleaners.

• Clean machine with regular water jet (oiled implements only at

washbays with oil separators).
• Give particular attention to cleaning discharge openings and
sliders.
• Remove fertiliser deposits from the spreading discs and the
spreading vanes.
• When the machine is dry, apply a coat of anti-rust compound.
(Use only biodegradable compounds).

Always install the central bolt for the spreading disc as protection
from water, even if the spreading discs are not installed.

• Clean the spreading discs very carefully and protect from corro-
sion.

Stainless steel components can also corrode when they come

into contact with the spreading material, however, this does not affect
their function.

122 ZA-V BAG0087.10 10.18

 Cleaning, maintenance and repairs

12.2 Lubrication instructions

Lubricants

For lubrication, use a lithium saponified, multipurpose grease with EP

additives:

Company Lubricant designation

Normal use conditions Extreme use conditions
ARAL Aralub HL 2 Aralub HLP 2
FINA Marson L2 Marson EPL-2
ESSO Beacon 2 Beacon EP 2
SHELL Retinax A Tetinax AM

12.2.1 Lubricating the PTO shaft

For winter operation, grease the protective tubes

to prevent them from freezing.
Also observe the installation and service instruc-
tions from the PTO shaft manufacturer, which
are fastened to the PTO shaft.

Fig. 70
Lubricate the weighing pin annually.

Fig. 71

ZA-V BAG0087.10 10.18 123

Cleaning, maintenance and repairs

12.3 Maintenance plan – Overview

• Carry out maintenance work when the first interval is reached.

• The times, continuous services or maintenance intervals of any
third party documentation shall have priority.

Once after 50 operating hours

Component Servicing work See page Workshop work

Angular gearbox • Oil change 125
(not for ZA-V Tronic)

Daily

Component Maintenance work See page Specialist workshop

Spreading vanes • Condition check 126

Weekly / Every 50 operating hours

Component Maintenance work See page Specialist workshop

Whole implement • Check for visible defects

Hydraulic system • Condition check 128 X

Hydraulic fluid filter • Check 132 X

Every six months / 200 operational hours

Component Maintenance work See page Specialist workshop

PTO shaft with friction clutch • Ventilate friction clutch 125 X

As necessary

Component Maintenance work See page Specialist workshop

Spreading vanes • Replace 126

124 ZA-V BAG0087.10 10.18

 Cleaning, maintenance and repairs

12.4 Oil change angular gearbox

1. Dismantle the transport device if necessary.

Maintain the tension in the extension spring
by inserting a retaining screw in the frame,
swivel the transport device up and disman-
tle.
2. Dismantle the cover underneath the
gearbox.
3. Place a container under the angular
gearbox.
4. Remove the bleed screw.
→ Oil flows out.
5. Dismantle filler plug / sensor.
6. Reinstall the bleed screw, use a new copper
washer.
7. Fill the gearbox with oil.
8. Reinstall the filler plug / sensor.
ο use a new O-ring
ο Protect the cylindrical part of the sen-
sor against moisture with a generous
amount of grease.
9. Reinstall the dismantled parts, remove the
retaining screw from the extension spring.
• Oil: ISO VG 150 EP / SAE 90
• Oil filling quantity: 0.23 l Fig. 72

12.5 Ventilate the friction clutch

After long periods of disuse and before using
it for the first time, "ventilate" the friction
clutch as follows:
1. Dismantle the friction clutch from the
gearbox input shaft.
2. Precisely measure the fitting length a of the
springs and write it down.
3. Relieve the springs by loosening the nuts.
4. Crank the clutch manually. This loosens
any deposits caused by rust or moisture
between the friction surfaces.
5. Tighten the nuts until the the compression
springs have the indicated fitting length a.
6. Push the friction clutch onto the gearbox Fig. 73
input shaft and fasten.
7. Refasten the all-round protective cover.
High humidity, large amounts of dirt or cleaning
the machine with high-pressure cleaners in-
crease the likelihood of thermal distortion of the
friction linings.

ZA-V BAG0087.10 10.18 125

Cleaning, maintenance and repairs

12.6 Replacing the spreading vanes

Fig. 74

When exchanging the spreading vanes, use the assembly paste pro-
vided. This is the only way to ensure that the specified tightening
torque is sufficient.

Required tightening torque: 8,4 Nm

• The technical condition of the spreading vanes is essential for

uniform lateral distribution of the fertiliser on the field (i.e. form-
ing strips).
• The spreading vanes are made of especially wear-resistant
stainless steel. Nevertheless, we remind you that the spreading
vanes and their swivel vanes are wear parts.

Replace the spreading vanes as soon as holes from abrasion are

visible.

126 ZA-V BAG0087.10 10.18

 Cleaning, maintenance and repairs

12.7 Taring the spreader

If the control computer does not show 0 kg (+/- 5 kg) fill weight with
the spreader empty, the spreader must be retared
(see control computer operating manual).
This may occur, for example, after the attachment of special accesso-
ries.

12.8 Calibrating the spreader

If after filling the retared spreader does not show the correct fill
weight, the spreader must be recalibrated
(see the control computer operating manual).

ZA-V BAG0087.10 10.18 127

Cleaning, maintenance and repairs

12.9 Hydraulic system

WARNING
Danger due to escaping high-pressure hydraulic fluid which can
penetrate the body through the skin (danger of infection).
• Only a specialist workshop may carry out work on the hydraulic
system.
• The hydraulic system is under high pressure. Depressurise the
hydraulic system before carrying out work on the hydraulic sys-
tem.
• When searching for leak points, always use suitable aids.
• Never attempt to plug leaks in hydraulic hose lines using your
hand or fingers.
Escaping high pressure fluid (hydraulic fluid) may pass through
the skin and ingress into the body, causing serious injuries!
If you are injured by hydraulic fluid, contact a doctor immediate-
ly. Risk of infection!

WARNING
Danger of unintentional contact with hydraulic fluid!
Please take the following first-aid measures:
• Following inhalation:
ο No special action required.
• Following contact with the skin:
ο Wash off with plenty of soap and water.
• Following contact with the eyes:
ο Rinse eyes for several minutes under running water, hold-
ing the eyelid open.
• Following ingestion:
ο Seek medical assistance.

128 ZA-V BAG0087.10 10.18

 Cleaning, maintenance and repairs

• When connecting the hydraulic hose lines to the tractor's hy-

draulic system, ensure that the hydraulic system is depressur-
ised on both the tractor and the machine.
• Ensure that the hydraulic hose lines are connected correctly.
• Regularly check all the hydraulic hose lines and couplings for
damage and impurities.
• Have the hydraulic hose line checked at least once a year by a
specialist for proper functioning.
• Replace the hydraulic hose line if it is damaged or worn. Only
use original AMAZONE hydraulic hose lines.
• The hydraulic hose lines should not be used for longer than six
years, including any storage time of maximum two years. Even
with proper storage and approved use, hoses and hose connec-
tions are subject to natural ageing, thus limiting the length of
use. However, it may be possible to specify the length of use
from experience values, in particular when taking the risk poten-
tial into account. In the case of hoses and hose connections
made from thermoplastics, other guide values may be decisive.
• Dispose of old oil in the correct way. If you have problems with
disposal, contact your oil supplier.
• Keep hydraulic fluid out of the reach of children!
• Ensure that no hydraulic fluid enters the soil or waterways.

12.9.1 Labelling of hydraulic hose lines

The assembly labelling provides the follow-

ing information:
Fig. 70/...
(1) Manufacturer's marking on the hydraulic
hose line (A1HF)
(2) Date of manufacturer of the hydraulic hose
line
(04 / 02 = Yes / Month = February 2004)
(3) Maximum approved operating pressure
(210 BAR). Fig. 75

ZA-V BAG0087.10 10.18 129

Cleaning, maintenance and repairs

12.9.2 Maintenance intervals

After the first 10 operating hours, and then every 50 operating

hours
1. Check all the components of the hydraulic system for tightness.
2. If necessary, tighten screw unions.

Before each start-up:

1. Check hydraulic hose lines for visible damage.
2. Eliminate any scouring points on hydraulic hose lines and pipes.
3. Immediately replace worn or damaged hydraulic hose lines and
pipes.

12.9.3 Inspection criteria for hydraulic hose lines

For your own safety, comply with the following inspection criteria!
Replace hydraulic hose lines if the respective hydraulic hose line
fulfils at least one of the following criteria:
• Damage to the outer layer up to the ply (e.g. scouring points,
cuts, cracks).
• Brittleness of the outer layer (crack formation of the hose mate-
rial).
• Deformations which do not match the natural shape of the hose
or the hose line. Both in a depressurised and pressurised state
or when bent (e.g. layer separation, bubble formation, pinching,
bends).
• Leak points.
• Damage or deformation of the hose assembly (sealing function
restricted); minor surface damage is not a reason for replace-
ment.
• Movement of the hose out of the assembly.
• Corrosion of assembly, reducing the function and tightness.
• Installation requirements not complied with.
• Life span of 6 years has been exceeded.
→ The date of manufacture of the hydraulic hose line on the as-
sembly is decisive for determining these six years. If the date of
manufacture on the assembly is "2004", then the hose should
not be used beyond February 2010. See also "Labelling of hy-
draulic hose lines", page 49

130 ZA-V BAG0087.10 10.18

 Cleaning, maintenance and repairs

12.9.4 Installation and removal of hydraulic hose lines

When installing and removing hydraulic hose lines, always observe

the following information:
• Only use original AMAZONE hydraulic hose lines.
• Ensure cleanliness.
• Always install the hydraulic hose lines to ensure the following in
all operational positions
ο There is no tension, apart from the hose's own weight.
ο There is no possibility of jolting on short lengths.
ο Outer mechanical influences on the hydraulic hose lines
are avoided.
Use appropriate arrangements and fixings to prevent abra-
sion of the hydraulic hose lines by components or from
rubbing against one another. If necessary, secure hydraulic
hose lines using protective covers. Cover sharp-edged
components.
ο The approved bending radii may not be exceeded.
• When connecting a hydraulic hose line to moving parts, the hose
length must be appropriate so that the smallest approved bend-
ing radius is not undershot over the whole area of movement
and/or the hydraulic hose line is not overtensioned.
• Fix the hydraulic hose lines at the specified fixing points. There,
avoid hose clips, which impair the natural movement and length
changes of the hose.
• The coating of hydraulic hose lines is not permitted.

12.9.5 Checking the hydraulic fluid filter

Hydraulic fluid filter (Fig. 71/1) with contamina-

tion indicator (Fig. 71/2):
• Green Filter fully functional
• Red Replace filter

To remove the filter, twist off the filter cover and

remove the filter.

WARNING
Beforehand, depressurise the hy-
draulic system.
Fig. 76

After replacing the filter, press the contamination

indicator back into place.

→ Green ring again visible.

ZA-V BAG0087.10 10.18 131

Cleaning, maintenance and repairs

12.10 Upper and lower link pins

WARNING
Risk of contusions, catching, and knocks when the machine is
unexpectedly released from the tractor!
Check the upper and lower link pins for visible damage each time you
couple the machine. Replace the upper and lower link pins in the
event of clearly visible wear.

132 ZA-V BAG0087.10 10.18

 Cleaning, maintenance and repairs

12.11 Screw tightening torques

M S 8.8 10.9 12.9

M8 25 35 41
13
M 8x1 27 38 41
M 10 49 69 83
16 (17)
M 10x1 52 73 88
M 12 86 120 145
18 (19)
M 12x1,5 90 125 150
M 14 135 190 230
22
M 14x1,5 150 210 250
M 16 210 300 355
24
M 16x1,5 225 315 380
M 18 290 405 485
27
M 18x1,5 325 460 550
M 20 410 580 690
30
M 20x1,5 460 640 770
M 22 550 780 930
32
M 22x1,5 610 860 1050
M 24 710 1000 1200
36
M 24x2 780 1100 1300
M 27 1050 1500 1800
41
M 27x2 1150 1600 1950
M 30 1450 2000 2400
46
M 30x2 1600 2250 2700

M M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24

2,4 4,9 8,4 20,6 40,7 70,5 112 174 242 342 470 589

Coated bolts have different tightening torques.

Observe the specific data for tightening torques in the maintenance
section.

ZA-V BAG0087.10 10.18 133

Hydraulic diagram

13 Hydraulic diagram

ZA-V Hydro

Fig. 77

134 ZA-V BAG0087.10 10.18

ZA-V BAG0087.10 10.18 135