17 MST 01 686
17 MST 01 686
17 MST 01 686
Dr. F.G. Caballero and Dr. C. García de Andrés are in the Department of Physical
Metallurgy, Centro Nacional de Investigaciones Metalúrgicas (CENIM), CSIC,
Avda. Gregorio del Amo, 8, 28040 Madrid, Spain. Dr. C. Capdevila, is in the
Department of Materials Science and Metallurgy, University of Cambridge,
Pembroke Street, Cambridge CB2 3QZ, UK
1
Three different morphologies of pearlite have been formed isothermally at three
pearlite was calculated using Zener and Hillert theoretical method. Experimental
results suggest that the growth of pearlite is mainly controlled by volume diffusion of
carbon in austenite in the temperature range studied in this steel. In addition, a model
eutectoid steel has been developed. The influence of structure parameters, such as
kinetics has been experimentally studied and considered in the modeling. It has been
the initial pearlite microstructure. Experimental validation of this model has been
carried out and a good agreement (accuracy higher than 90% in square correlation
2
1 Introduction
parallel lamellae, which are orientated differently with respect to lamellae in adjacent
colonies because of the intersection of pearlite colonies at different angles with the
polishing plane. The interlamellar spacing is reflected by the diffusion kinetics at the
that the spacing decreases as the degree of undercooling, ∆T, below the eutectoid
function of undercooling.
alloying elements.7 There are some studies debating the importance of boundary
three different temperatures in a eutectoid steel. As Mehl et al. and Zener reported3,4,
the pearlite is finer the lower formation temperature. Moreover, the interlamellar
3
spacing was calculated using the theoretical method proposed by Zener and
On the other hand, the formation of austenite during heating differs in many ways
from those transformations that occur during cooling of austenite. In this sense, the
terms of chemical composition and grain size of only this phase. However, the
microstructure from which austenite may grow during heating can be much more
variables are needed. Factors such as particle size, the distribution and chemistry of
surfaces available within the pearlite colonies, which seem to be much less effective
as sites for the nucleation of austenite.14 The rate of growth of the austenite is
primarily controlled by the rate of carbon diffusion in the austenite between adjacent
4
the reaustenitization from pearlite during continuous heating in a eutectoid steel. The
length of the edge of the pearlite colonies on transformation kinetics has been
2 Experimental Procedure
CHARACTERIZATION OF PEARLITE
0.91Mn and 0.013P was used. The following heat treatments were carried out to
lists all the temperatures and holding times used for the isothermal formation of
dilatometer have been used to perform all the heat treatments previously mentioned.
This dilatometer is equipped with a radiation furnace for heating. The power radiated
5
helium gas directly onto the specimen surface. The helium flow rate during cooling is
and the very low thermal inertia of the system ensure that the heating and cooling rates,
Specimens were polished in the usual way and finished on 0.25 µm diamond paste
for metallographic examination. It was found that long polishing times, particularly
on the 6 µm pad, resulted in a deep worked layer that produced a distorted lamellar
periods. Polishing times up to five minutes on the 0.25 µm pad were found to be
primary etching with a solution of picric acid in isopropyl alcohol with several drops
of Vilella’s reagent was used to ensure that any deformed layer introduced by
polishing was removed. This etching was eliminated using the 1 and 0.25 µm
diamond pads with almost no pressure being exerted on the sample for no longer
than 3 to 4 min. The sample was then etched again, this time lightly, and polished
carefully on the 1 and 0.25 µm diamond pad. Finally, a light etch was given to the
sample.
pearlite in specimens MORF1 and MORF2 on a JEOL JXA - 820 scanning electron
microscope (SEM) (Figs. 1(a) and (b)). The morphology of pearlite in specimen
were sliced into 100 µm thick discs and subsequently ground down to a thickness of
50 µm on wet 800 grit silicon carbide paper. These foils were finally electropolished
6
until perforation occurred in a twin-jet electropolishing unit at room temperature and
a voltage of 100 V using a solution of 5% perchloric acid, 15% glycerol and 80%
Two parameters, the mean true interlamellar spacing (σo) and the area per unit
mean random spacing σr first to estimate the mean true spacing σo. For this purpose,
number n of intersections of lamellae of carbide with the test grid is counted. This
πd c
σr = (1)
nM
Saltykov22 has shown that, for pearlite with a constant spacing within each colony,
the mean true spacing σo is related to the mean random spacing σr by:
σr
σo = (2)
2
7
The values of S vPP were measured by counting the number of intersections (n') of the
pearlite colony boundaries with a circular test grid of diameter d'c as reported by
Roosz et al..15 Then, the area per unit volume of the pearlite colonies interface is:
2n ' M
S vPP = (3)
πd ' c
Approximating the pearlite colony by a truncated octahedron, the edge length of the
pearlite colonies ( a P ) is calculated from the area per unit volume S vPP with the
following expression23:
SvPP =
(
6 1+ 2 3 )
(a P )2
=
31+ 2 3 ( ) (4)
P 3
8 2 (a ) 4 2a P
was carried out using the dilatometer described above. To analyze the progress of
pearlite (see Table 2) were heated at a constant rate of 5 K/s. Each test was repeated
8
three times. Heating dilatometric curves were analyzed to determine the start
investigate the progress of the transformation. Figure 2 shows the seven selected
Ta=Ac1-5 K, Tb=Ac1, Tc, Td, and Te, are the temperatures at the maximum, inflexion
point and minimum, respectively, of the heating dilatometric curve, Tf=Ac3 and
Tg=Ac3+10 K. The Ac1 and Ac3 temperatures are the average value of three similar
tests. All these temperatures at which heating was interrupted by quenching are listed
in Table 3.
heating experiments were polished in the usual way for metallographic examination.
Le Pera’s reagent24 was used to reveal martensite formed during quenching. The
counting21.
9
The growth rate of pearlite is believed to be controlled by either volume diffusion of
growth rate of pearlite is controlled by the bulk diffusion of atoms in austenite ahead
of the interface, the diffusion of carbon may play a more important role than that of
elements in austenite is far smaller than that of carbon, the substitutional alloying
elements may not diffuse a long distance during the reaction. In that case, Zener4
proposed the following relationship between the interlamellar spacing, σo, and the
theoretical critical spacing at zero growth rate, σc, based on the maximum growth
formation temperature:
4Teσ αθ
σ o = 2σ c = (5)
∆H v (Te − T )
interfacial energy per unit area of the ferrite-cementite lamellar boundary in pearlite
Puls and Kirkaldy25 reported the following σαθ and ∆Hv values, the former is an
( )
σ αθ J / m 2 = 1 (6)
( )
∆H v J / m 3 = 6.07 × 108 (7)
10
From Eqs. (6) and (7), and considering an approximated eutectoid temperature, Te, of
6.5898
σ o µm = (8)
(1000 − T )
with T given in K.
When the partitioning of the substitutional alloying elements is substantial during the
growth of pearlite, boundary diffusion of the alloying elements may control the
growth rate of pearlite. In that case, the maximum growth rate criterion of Zener4
follows:
3 3Teσ αθ
σo = σc = (9)
2 ∆H v (Te − T )
Substituting Eqs. (6) and (7) in Eq. (9) and considering again an approximated
function of the formation temperature is obtained in this steel for the case of
4.9423
σ o µm = (10)
(1000 − T )
11
Figure 3 represents the variation of the interlamellar spacing as a function of
elements, calculated according to Eqs. (8) and (10), respectively. Moreover, this
figure shows the experimental values of interlamellar spacing listed in Table 2. This
figure suggests that the growth of pearlite is mainly controlled by volume diffusion
of carbon in austenite in the temperature range studied and confirms the applicability
TRANSFORMATION KINETICS
(
x = 1 − exp − Kt n ) (11)
where x represents the formed austenite volume fraction, K is a constant for a given
al.15 obtained a value of n=4 from their measured data under isothermal condition.
According to Christian5, with a spherical configuration, a value of n=4 means that the
•
nucleation rate ( N ) and the growth rate (G) are constant in time. This gives a
12
π •
x = 1 − exp − N G 3t 4 (12)
3
•
− QN
N = f N exp (13)
k ∆T
− QG
G = f G exp (14)
k∆T
Roosz et al.15, respectively, k is Boltzmann’s constant, and fN and fG are the functions
representing the influence of the structure on the nucleation and growth rates,
respectively. The activation energies of nucleation and growth, QN and QG, were
QG=4.1×10-22 J).
The three different ferrite/cementite interface sites for austenite nucleation in fully
pearlitic steels are: A) the interface of ferrite and cementite platelets, B) the surfaces
of the pearlite colony, and C) the triple points of the pearlite colony intersections.
Several authors14-16 reported that the nucleation of austenite inside pearlite takes
place preferentially at the points of intersection of cementite with the edges of the
13
Approximating the pearlite colony as a truncated octahedron, the number of
36 a P
3 σ 36a P
o
NC =
1
= ≈ P 2 (15)
8 2 aP( )
3 3
( )
24 2 a P σ o ( a ) σ
where aP is the edge length of the pearlite colony and σo is the interlamellar spacing.
Bearing in mind that the rate of nucleation increases as the pearlite interlamellar
spacing decreases and the edge length of the pearlite colony increases28, the function
fN = KN
(a )
P n
( N C )i (16)
σ om
where KN, n, m, and i are empirical parameters. These parameters were adjusted in
order to obtain good fit between theory and the experimental austenite volume
investigated and it was found out that the measured values of austenite volume
5
fraction as a function of temperature can be best described with n=6, m=1, and i= .
3
14
1
fG = KG (17)
σ
Substituting Eqs. (16) and (17) in Eqs. (13) and (14), respectively:
( )
N 1 / mm s = 2.2 × 10
3 12 (a )
P 6
(NC
5
)3
− 25.38
exp (18)
σo ∆T
− 29.7
G (mm / s ) = 10 −10
1
exp (19)
σ ∆T
KN and KG empirical constants were adjusted from the experimental austenite volume
fraction results.
Eqs. (18) and (19). The problem is only undertaken when the rate of transformation
depends exclusively on the state of the assembly and not on the thermal path by
which the state is reached.27 Reactions of this type are called isokinetic. Avrami
defined an isokinetic reaction by the condition that the nucleation and growth rates
are proportional to each other (i.e. they have the same temperature variation). This
Since Avrami's condition for an isokinetic reaction is not here satisfied, a general
in pearlitic steel was derived integrating the Avrami's equation over the whole
15
temperature range where the transformation takes place.30 In this sense, we have
1 dx 4π • 3 3
d ln = = N G t dt (20)
1− x 1− x 3
If we consider a constant rate for the heating condition, time can be expressed as
follows:
dT ∆T
dt = • t= • (21)
T T
dx 4π • 3 ∆T 3
= NG dT (22)
1− x
•
3 T 4
Integrating in Eq. (22) in [0, x ] and [Ac1 , T ] intervals on the left and on the right
T 4π •
x = 1 − exp - ∫ N G 3
∆ T 3
dT (23)
•
Ac1 3 T
4
16
• •
where T is the heating rate and, N and G are given by Eqs. (18) and (19). The
eutectoid temperature Ac1 of the steel was calculated using Andrews’ formula.31
Figure 4 shows the experimental and calculated austenite formation kinetics plotted
the model. The figure suggests that austenite transformation starts later and appears
to be slower the coarser the initial pearlite microstructure. Experimental results for
the austenite volume fraction are in good agreement with the predicted values from
the model proposed in this work. The accuracy of this model is in the three cases
higher than 90% which can be considered excellent for a kinetics model bearing in
interrupted heating samples at the start, intermediate and finish stages of the
regions in the micrographs. Microstructures in Figs. 5(a), (d) and (g) are formed
17
pearlite. Figures 5(b), (e) and (h) show an intermediate stage of the reaction. Finally,
Figs. 5(c), (f) and (i) represent microstructures formed mainly of martensite. At this
Comparison between experimental and calculated results of start (TS) and finish (TF)
lying on the line of unit slope show a perfect agreement between experimental and
calculated values. The accuracy of the calculations is quantified by R2. Figure 6(a)
values. That difference can be a reflection of the fact that this temperature is difficult
Fig. 6(b) shows a very good agreement (R2 of 0.9992) between experimental and
predicted TF values. Furthermore, Figs. 6(a) and (b) suggest that both TS and TF
temperatures are higher the coarser the initial pearlite. The morphology of initial
18
4 Conclusions
function of the undercooling from Zener and Hillert theoretical model. It has
been demonstrated that for this steel, the growth of pearlite is controlled by the
2. Since conditions to apply Scheil's rule are rarely satisfied, a mathematical model
applying the Avrami's equation has been used to reproduce the kinetics of the
heating. The model proposes two functions, fN and fG, which represent the
overall transformation kinetics has also been experimentally studied. It has been
found that austenite formation commences at higher temperature the coarser the
pearlite. Moreover, the kinetics of the transformation are slower the coarser the
are in good agreement with the predicted values from the model proposed in this
19
5 Acknowledgements
20
6 References
12A, 1419-1428.
21
15. A. ROOSZ, Z. GACSI and E. G. FUCHS: Acta Metall., 1983, 31, 509-517.
1974, 5, 1437-1444.
Moscow, Metallurgizdat.
York, McGraw-Hill.
771.
22
Table 1 Isothermal Conditions Employed for the
MORF1 948 45
MORF2 923 10
MORF3 798 60
23
Table 2 Morphological Characterization of Pearlite
24
Table 3 Temperatures in K of Heating Interruption by Quenching
Morphology Ta Tb Tc Td Te Tf Tg
25
a MORF1 (SEM), σo=0.20 µm; b MORF2 (SEM), σo=0.08 µm; c MORF3
(TEM), σo=0.06 µm
26
2 Temperatures selected from heating dilatometric curves to investigate the
progress of reaustenitization from pearlite
27
0,35
INTERLAMELLAR SPACING, µm Experimental values
0,30
0,25
Boundary diffusion of
0,20 substitutional alloying
elements
0,15 Volume diffusion of
carbon
0,10
0,05
0,00
0 50 100 150 200 250
UNDERCOOLING T e -T , K
28
1,20
1,00 R 2 =0,9867
0,80
0,60
0,40 MORF1
σ o =0.20 µm
0,20 a P =4.16 µm
0,00
990 1000 1010 1020 1030 1040 1050 1060 1070 1080
AUSTENITE VOLUME FRACTION
1,20
1,00 R 2 =0,9984
0,80 Experimental
0,60 Calculated
0,40 MORF2
σ o =0.08 µm
0,20 a P =1.76 µm
0,00
990 1000 1010 1020 1030 1040 1050 1060 1070 1080
1,20
1,00 R 2 =0,9219
0,80
0,60
0,40 MORF3
σ o =0.06 µm
0,20 a P =1.65 µm
0,00
990 1000 1010 1020 1030 1040 1050 1060 1070 1080
TEMPERATURE, K
29
a TS, MORF1; b TI, MORF1; c TF, MORF1; d TS, MORF2; e TI, MORF2; f TF,
30
1030
CALCULATED TS TEMPERATURE, K
(a)
1025
1020 MORF1
1015
MORF2
2
R =0,9154
MORF3
1010
1010 1015 1020 1025 1030
EXPERIMENTAL TS TEMPERATURE, K
1070
CALCULATED T F TEMPERATURE, K
(b)
1060 MORF1
1050
1040
MORF2
1030 MORF3
R 2 =0,9992
1020
1020 1030 1040 1050 1060 1070
EXPERIMENTAL T F TEMPERATURE, K
31