37LT75 Sb-Ex-Si 1346657357

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Internal Use Only

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LCD TV
SERVICE MANUAL
CHASSIS : LD74A

MODEL : 37LT75 37LT75-ZA

CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
CONTENTS

CONTENTS .............................................................................................. 2

SAFETY PRECAUTIONS ..........................................................................3

SPECIFICATION ........................................................................................6

ADJUSTMENT INSTRUCTION................................................................11

TROUBLE SHOOTING ............................................................................15

BLOCK DIAGRAM...................................................................................26

EXPLODED VIEW .................................................................................. 34

EXPLODED VIEW PARTS LIST ..............................................................35

REPLACEMENT PARTS LIST ............................................................... 36

SVC. SHEET ...............................................................................................

Copyright © 2007 LG Electronics. Inc. All right reserved. -2- LGE Internal Use Only
Only for training and service purposes
SAFETY PRECAUTIONS

IMPORTANT SAFETY NOTICE


Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the
Schematic Diagram and Replacement Parts List.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent
Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

General Guidance Leakage Current Hot Check (See below Figure)


Plug the AC cord directly into the AC outlet.
An isolation Transformer should always be used during the
servicing of a receiver whose chassis is not isolated from the AC Do not use a line Isolation Transformer during this check.
power line. Use a transformer of adequate power rating as this Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor
protects the technician from accidents resulting in personal injury between a known good earth ground (Water Pipe, Conduit, etc.)
from electrical shocks. and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter
It will also protect the receiver and it's components from being with 1000 ohms/volt or more sensitivity.
damaged by accidental shorts of the circuitry that may be Reverse plug the AC cord into the AC outlet and repeat AC voltage
inadvertently introduced during the service operation. measurements for each exposed metallic part. Any voltage
measured must not exceed 0.75 volt RMS which is corresponds to
If any fuse (or Fusible Resistor) in this TV receiver is blown, 0.5mA.
replace it with the specified. In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
When replacing a high wattage resistor (Oxide Metal Film Resistor, repaired before it is returned to the customer.
over 1W), keep the resistor 10mm away from PCB.
Leakage Current Hot Check circuit
Keep wires away from high voltage or high temperature parts.
AC Volt-meter
Before returning the receiver to the customer,

always perform an AC leakage current check on the exposed


metallic parts of the cabinet, such as antennas, terminals, etc., to
be sure the set is safe to operate without damage of electrical Good Earth Ground
shock. such as WATER PIPE,
To Instrument's CONDUIT etc.
0.15uF
Leakage Current Cold Check(Antenna Cold Check) exposed
METALLIC PARTS
With the instrument AC plug removed from AC source, connect an
electrical jumper across the two AC plug prongs. Place the AC
switch in the on position, connect one lead of ohm-meter to the AC 1.5 Kohm/10W
plug prongs tied together and touch other ohm-meter lead in turn to
each exposed metallic parts such as antenna terminals, phone
jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1MΩ and 5.2MΩ.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.

Copyright © 2007 LG Electronics. Inc. All right reserved. -3- LGE Internal Use Only
Only for training and service purposes
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service unit under test.
manual and its supplements and addenda, read and follow the 2. After removing an electrical assembly equipped with ES
SAFETY PRECAUTIONS on page 3 of this publication. devices, place the assembly on a conductive surface such as
NOTE: If unforeseen circumstances create conflict between the aluminum foil, to prevent electrostatic charge buildup or
following servicing precautions and any of the safety precautions on exposure of the assembly.
page 3 of this publication, always follow the safety precautions. 3. Use only a grounded-tip soldering iron to solder or unsolder ES
Remember: Safety First. devices.
4. Use only an anti-static type solder removal device. Some solder
General Servicing Precautions removal devices not classified as "anti-static" can generate
1. Always unplug the receiver AC power cord from the AC power electrical charges sufficient to damage ES devices.
source before; 5. Do not use freon-propelled chemicals. These can generate
a. Removing or reinstalling any component, circuit board electrical charges sufficient to damage ES devices.
module or any other receiver assembly. 6. Do not remove a replacement ES device from its protective
b. Disconnecting or reconnecting any receiver electrical plug or package until immediately before you are ready to install it.
other electrical connection. (Most replacement ES devices are packaged with leads
c. Connecting a test substitute in parallel with an electrolytic electrically shorted together by conductive foam, aluminum foil
capacitor in the receiver. or comparable conductive material).
CAUTION: A wrong part substitution or incorrect polarity 7. Immediately before removing the protective material from the
installation of electrolytic capacitors may result in an leads of a replacement ES device, touch the protective material
explosion hazard. to the chassis or circuit assembly into which the device will be
installed.
2. Test high voltage only by measuring it with an appropriate high CAUTION: Be sure no power is applied to the chassis or circuit,
voltage meter or other voltage measuring device (DVM, and observe all other safety precautions.
FETVOM, etc) equipped with a suitable high voltage probe. 8. Minimize bodily motions when handling unpackaged
Do not test high voltage by "drawing an arc". replacement ES devices. (Otherwise harmless motion such as
3. Do not spray chemicals on or near this receiver or any of its the brushing together of your clothes fabric or the lifting of your
assemblies. foot from a carpeted floor can generate static electricity
4. Unless specified otherwise in this service manual, clean sufficient to damage an ES device.)
electrical contacts only by applying the following mixture to the
contacts with a pipe cleaner, cotton-tipped stick or comparable General Soldering Guidelines
non-abrasive applicator; 10% (by volume) Acetone and 90% (by 1. Use a grounded-tip, low-wattage soldering iron and appropriate
volume) isopropyl alcohol (90%-99% strength) tip size and shape that will maintain tip temperature within the
CAUTION: This is a flammable mixture. range or 500°F to 600°F.
Unless specified otherwise in this service manual, lubrication of 2. Use an appropriate gauge of RMA resin-core solder composed
contacts in not required. of 60 parts tin/40 parts lead.
5. Do not defeat any plug/socket B+ voltage interlocks with which 3. Keep the soldering iron tip clean and well tinned.
receivers covered by this service manual might be equipped. 4. Thoroughly clean the surfaces to be soldered. Use a mall wire-
6. Do not apply AC power to this instrument and/or any of its bristle (0.5 inch, or 1.25cm) brush with a metal handle.
electrical assemblies unless all solid-state device heat sinks are Do not use freon-propelled spray-on cleaners.
correctly installed. 5. Use the following unsoldering technique
7. Always connect the test receiver ground lead to the receiver a. Allow the soldering iron tip to reach normal temperature.
chassis ground before connecting the test receiver positive (500°F to 600°F)
lead. b. Heat the component lead until the solder melts.
Always remove the test receiver ground lead last. c. Quickly draw the melted solder with an anti-static, suction-
8. Use with this receiver only the test fixtures specified in this type solder removal device or with solder braid.
service manual. CAUTION: Work quickly to avoid overheating the circuit
CAUTION: Do not connect the test fixture ground strap to any board printed foil.
heat sink in this receiver. 6. Use the following soldering technique.
a. Allow the soldering iron tip to reach a normal temperature
Electrostatically Sensitive (ES) Devices (500°F to 600°F)
Some semiconductor (solid-state) devices can be damaged easily b. First, hold the soldering iron tip and solder the strand against
by static electricity. Such components commonly are called the component lead until the solder melts.
Electrostatically Sensitive (ES) Devices. Examples of typical ES c. Quickly move the soldering iron tip to the junction of the
devices are integrated circuits and some field-effect transistors and component lead and the printed circuit foil, and hold it there
semiconductor "chip" components. The following techniques only until the solder flows onto and around both the
should be used to help reduce the incidence of component component lead and the foil.
damage caused by static by static electricity. CAUTION: Work quickly to avoid overheating the circuit
1. Immediately before handling any semiconductor component or board printed foil.
semiconductor-equipped assembly, drain off any electrostatic d. Closely inspect the solder area and remove any excess or
charge on your body by touching a known earth ground. splashed solder with a small wire-bristle brush.
Alternatively, obtain and wear a commercially available
discharging wrist strap device, which should be removed to
prevent potential shock reasons prior to applying power to the

Copyright © 2007 LG Electronics. Inc. All right reserved. -4- LGE Internal Use Only
Only for training and service purposes
IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through Circuit Board Foil Repair
which the IC leads are inserted and then bent flat against the Excessive heat applied to the copper foil of any printed circuit
circuit foil. When holes are the slotted type, the following technique board will weaken the adhesive that bonds the foil to the circuit
should be used to remove and replace the IC. When working with board causing the foil to separate from or "lift-off" the board. The
boards using the familiar round hole, use the standard technique following guidelines and procedures should be followed whenever
as outlined in paragraphs 5 and 6 above. this condition is encountered.

Removal At IC Connections
1. Desolder and straighten each IC lead in one operation by gently To repair a defective copper pattern at IC connections use the
prying up on the lead with the soldering iron tip as the solder following procedure to install a jumper wire on the copper pattern
melts. side of the circuit board. (Use this technique only on IC
2. Draw away the melted solder with an anti-static suction-type connections).
solder removal device (or with solder braid) before removing the
IC. 1. Carefully remove the damaged copper pattern with a sharp
Replacement knife. (Remove only as much copper as absolutely necessary).
1. Carefully insert the replacement IC in the circuit board. 2. carefully scratch away the solder resist and acrylic coating (if
2. Carefully bend each IC lead against the circuit foil pad and used) from the end of the remaining copper pattern.
solder it. 3. Bend a small "U" in one end of a small gauge jumper wire and
3. Clean the soldered areas with a small wire-bristle brush. carefully crimp it around the IC pin. Solder the IC connection.
(It is not necessary to reapply acrylic coating to the areas). 4. Route the jumper wire along the path of the out-away copper
pattern and let it overlap the previously scraped end of the good
"Small-Signal" Discrete Transistor copper pattern. Solder the overlapped area and clip off any
Removal/Replacement excess jumper wire.
1. Remove the defective transistor by clipping its leads as close as
possible to the component body. At Other Connections
2. Bend into a "U" shape the end of each of three leads remaining Use the following technique to repair the defective copper pattern
on the circuit board. at connections other than IC Pins. This technique involves the
3. Bend into a "U" shape the replacement transistor leads. installation of a jumper wire on the component side of the circuit
4. Connect the replacement transistor leads to the corresponding board.
leads extending from the circuit board and crimp the "U" with
long nose pliers to insure metal to metal contact then solder 1. Remove the defective copper pattern with a sharp knife.
each connection. Remove at least 1/4 inch of copper, to ensure that a hazardous
condition will not exist if the jumper wire opens.
Power Output, Transistor Device 2. Trace along the copper pattern from both sides of the pattern
Removal/Replacement break and locate the nearest component that is directly
1. Heat and remove all solder from around the transistor leads. connected to the affected copper pattern.
2. Remove the heat sink mounting screw (if so equipped). 3. Connect insulated 20-gauge jumper wire from the lead of the
3. Carefully remove the transistor from the heat sink of the circuit nearest component on one side of the pattern break to the lead
board. of the nearest component on the other side.
4. Insert new transistor in the circuit board. Carefully crimp and solder the connections.
5. Solder each transistor lead, and clip off excess lead. CAUTION: Be sure the insulated jumper wire is dressed so the
6. Replace heat sink. it does not touch components or sharp edges.

Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as
possible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit
board.
3. Observing diode polarity, wrap each lead of the new diode
around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of
the two "original" leads. If they are not shiny, reheat them and if
necessary, apply additional solder.
Fuse and Conventional Resistor
Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow
stake.
2. Securely crimp the leads of replacement component around
notch at stake top.
3. Solder the connections.
CAUTION: Maintain original spacing between the replaced
component and adjacent components and the circuit board to
prevent excessive component temperatures.

Copyright © 2007 LG Electronics. Inc. All right reserved. -5- LGE Internal Use Only
Only for training and service purposes
SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement.

1. Application range (4) Specification and performance of each parts are followed
This spec sheet is applied to the 42"/37" LCD TV used LD74A each drawing and specification by part number in
chassis accordance with BOM.
(5) The receiver must be operated for about 20 minutes prior
2. Specification to the adjustment.
Each part is tested as below without special appointment.
3. Test method
(1) Temperature : 25 ± 5°C(77 ± 9°F), CST : 40 ± 5°C (1) Performance : LGE TV test method followed
(2) Relative Humidity : 65% ± 10% (2) Demanded other specification
(3) Power Voltage : Standard input voltage (100-240V~, Safety : CE, IEC Specification
50/60Hz) EMC : CE, IEC
*Standard Voltage of each products is marked by models

4. General Specification
No. Item Specification Remark
1. Display Screen Device 32/37/42" wide Color Display Module
2. Aspect Ratio 16:9
3. LCD Module 32/37/42" TFT WXGA LCD Maker : LPL
4. Operating Environment Temp. : 0 ~ 40 deg
Humidity : 0 ~ 85 %
5. Storage Environment Temp. : -20 ~ 60 deg
Humidity : 0 ~ 85%
6. Input Voltage AC100 ~ 240V, 50/60Hz
7. Power Consumption Power on (Green)
(42")Total 168.36W (Typ.) (Logic=6.36W, Backlight=162W )
(37") Total 126Watt (Typ.) (Logic=6W, Backlight =120W )
(32")Total 114.32W (Typ.) (Logic=4.32(4.1)W, Backlight =110W )
St-By (Red) : 1.0 W
8. Type Size 760.0 x 450.0 x 48.0 32"
877.0 x 516.8 x 55.5 37"
1006 x 610 x 56 42"
9. Pixel Pitch 0.17025 x 0.51075 32"
0.200 x 0.600 37"
0.227 x 0.681 42"
10. Back Light 18 EEFL 32"
20 EEFL 37"
20 CCFL 42"
11. Display Colors 16.7M (16,777,216)
12. Coating 3H, AG

Copyright © 2007 LG Electronics. Inc. All right reserved. -6- LGE Internal Use Only
Only for training and service purposes
5. LCD Module
No Item Min Typ Max Unit Maker
1 Luminance 400 500 cd/m2 50cm from the surface
(W/O PC mode) -Full White Pattern
2 View angle (R/L, U/D) 178/178 degree 32", 37" 42"
3 Color Coordinate White X Typ. 0.279/0.279/0.279 Typ.
Y -0.03 0.292/0.292/0.292 +0.03
Red X 0.635/0.636/0.635
Y 0.339/0.343/0.344
Green X 0.282/0.284/0.286
Y 0.606/0.615/0.614
Blue X 0.145/0.144/0.146
Y 0.064/0.063/0.061
Contrast ratio 600 800 32"
(W/O PC mode) 700 900 37"
800 1000 42"
5 Luminance Variation 1.3

6. Component Video Input (Y, PB, PR)


No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed
1. 720*480 15.73 60.00 SDTV, DVD 480i
2. 720*480 15.63 59.94 SDTV, DVD 480i
3. 720*480 31.47 59.94 480p
4. 720*576 15.625 50.00 SDTV, DVD 625 Line
5. 720*576 31.25 50.00 HDTV 576p
6. 1280*720 45.00 50.00 HDTV 720p
7. 1280*720 44.96 59.94 HDTV 720p
8. 1920*1080 31.25 50.00 HDTV 1080i
9. 1920*1080 33.75 60.00 HDTV 1080i
10. 1920*1080 33.72 59.94 HDTV 1080i

Copyright © 2007 LG Electronics. Inc. All right reserved. -7- LGE Internal Use Only
Only for training and service purposes
7. RGB Input ( PC )

No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remarks


1. 720*400 31.468 70.08 28.321
2. 640*480 31.469 59.94 25.17 VESA Input 848*480 60Hz, 852*480 60Hz
37.684 75.00 31.50 => 640*480 60Hz Display
3. 800*600 37.879 60.31 40.00 VESA
46.875 75.00 49.50
4. 832*624 49.725 74.55 57.283 Macintosh
5. 1024*768 48.363 60.00 65.00 VESA(XGA)
56.470 70.00 75.00
60.123 75.029 78.75
6. 1280*768 47.78 59.87 79.5 WXGA
7. 1360*768 47.72 59.8 84.75 WXGA
8. 1366*768 47.56 59.6 84.75 WXGA
9. 1280*1024 63.595 60.0 108.875 SXGA FHD Model only
10. 1400*1050 65.160 60.0 122.50 SXGA FHD Model only
11. 1600*1200 74.077 60.0 130.375 UXGA Reduced Blanking Timing, FHD Model only
Input 1920*1200 60Hz Ë 1600*1200 60Hz Display
12. 1920*1080 66.647 59.988 138.625 WUXGA Reduced Blanking Timing

7-1. EDID Data (RGB-PC)

Copyright © 2007 LG Electronics. Inc. All right reserved. -8- LGE Internal Use Only
Only for training and service purposes
8. HDMI input - DTV mode

No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remarks


1. 720*480 31.47 59.94 27.00 SDTV 480P(4:3) PC mode => 640*480 60Hz Display
2. 720*480 31.50 60 27.027 SDTV 480P(4:3)
3. 640*480 31.469 59.94 25.175 SDTV 480P(4:3)
4. 640*480 31.469 60.00 25.20 SDTV 480P(4:3)
5. 720*480 31.47 59.94 27.000 SDTV 480P(16:9)
6. 720*480 31.50 60.00 27.027 SDTV 480P(16:9)
7. 720*576 31.25 50.00 27.000 SDTV 576P
8. 1280*720 37.50 50.00 74.176 HDTV 720P
9. 1280*720 44.96 59.94 74.176 HDTV 720P PC mode Ë 1280*720 60Hz Display
10. 1280*720 45.00 60.00 74.250 HDTV 720P
11 1920*1080 33.72 59.94 74.176 HDTV 1080I
12 1920*1080 33.75 60.00 74.250 HDTV 1080I
13 1920*1080 28.125 50.00 74.250 HDTV 1080I 50Hz
14 1920*1080 27.000 24.00 74.250 HDTV 1080P 24Hz
15 1920*1080 56.250 50 148.500 HDTV 1080P 50Hz
16 1920*1080 67.433 59.94 148.352 HDTV 1080P PC mode Ë1920*1080 60Hz Display
17 1920*1080 67.500 60 148.500 HDTV 1080P

8-1. HDMI input - PC mode

No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remarks


1. 720*400 31.468 70.08 28.321
2. 640*480 31.469 59.94 25.17 VESA DTV mode => 480p Display
37.684 75.00 31.50 848*480 60Hz, 852*480 60Hz => No signal
3 800*600 37.879 60.31 40.00 VESA
46.875 75.00 49.50
4. 832*624 49.725 74.55 57.283 Macintosh
5 1024*768 48.363 60.00 65.00 VESA(XGA)
56.470 70.00 75.00
60.123 75.029 78.75
6 1280*768 47.78 59.87 79.5 WXGA PC mode only
7 1360*768 47.72 59.8 84.75 WXGA
8 1366*768 47.56 59.6 84.75 WXGA
9 1280*1024 63.595 60.0 108.875 SXGA FHD Model only
10 1400*1050 65.160 60.0 122.50 SXGA FHD Model only
11 1600*1200 74.077 60.0 130.375 UXGA Reduced Blanking Timing, FHD Model only
Input 1920*1200 60Hz => No Signal
12 1920*1080 66.647 59.988 138.625 WUXGA Reduced Blanking Timing
DTV mode => 1080P Display

Copyright © 2007 LG Electronics. Inc. All right reserved. -9- LGE Internal Use Only
Only for training and service purposes
8-2. HDMI EDID Data
[HDMI1]

[HDMI2]

Copyright © 2007 LG Electronics. Inc. All right reserved. - 10 - LGE Internal Use Only
Only for training and service purposes
ADJUSTMENT INSTRUCTION
1. Application Range 4.1. EDID Data
This spec. sheet is applied to all of the LD74A chassis Item Condition Hex(16) Data
manufactured at LG TV Plant all over the world Manufacturer ID GSM 1E6D
Version Digital : 1 01

2. Specification Revision Digital : 3 03


2.1 Because this is not a hot chassis, it is not necessary to use
an isolation transformer.However, the use of isolation 4.2. Data (Refer to Product specification)
transformer will help to protect test instruments 1> ANALOG (128Bytes)
2.2 Adjustment must be done in the correct sequence. 00 01 02 03 04 05 06 07 08 09
0C 0D 0E 0A 0B 0F
2.3 The adjustment must be performed at 25±5ºC temperature 00 00 FF FF FF FF FF FF 00 1E b
6D a
and 65±10% relative humidity if there is no specified 10 c 01 03 01 46 27 78 EA D9
57 49 9C B0 A3 25
designation. 20 11 49 4B A5 6E 00 31 40 45 40
D1 C0 01 61 40 01
2.4 The input voltage of the receiver must be kept between 30 01 01 01 01 01 01 1B 21 50 A0
1E 30 48 51 00 88
100~220V, 50/60Hz. 40 35 00 BC 86 21 00 00 1C 26 36
70 38 1F 80 A0 40
2.5 Before adjustment, execute Heat-Run for 30 minutes at RF 50 50 20 85 04 BC 86 21 00 00 d 18
no signal. 60 d 00 00 00 FD
70 00 3C 4B 1D 43 0E 00 0A 20 20 20 20 20 20 00 e-1

2> HDMI 1(256Bytes)


3. Channel Memory 00 01 02 03 04 05 06 07 08 09 0A 0B 0C 0D 0E 0F
1) Press ADJ key in Adjust remocon. 00 00 FF FF FF FF FF FF 00 1E 6D a b
2) Select "Channel Recover" by using / (CH+/-) key, 10 c 01 03 80 46 27 78 EA D9 B0 A3 57 49 9C 25
and press (VOL+). 20 11 49 4B A5 6E 00 31 40 45 40 61 40 D1 C0 01 01
30 01 01 01 01 01 01 02 3A 80 18 71 38 2D 40 58 2C
3) The set is turned off automatically
40 45 00 C4 8E 21 00 00 1E 1B 21 50 A0 51 00 1E 30
4) Press ‘power’ key of Adjust Remocon.
50 48 88 35 00 BC 86 21 00 00 1C d
60 d 00 00 00 FD
70 00 32 4B 1C 43 0F 00 0A 20 20 20 20 20 20 01 e-2
00 02 03 21 F1 4E 02 11 01 03 12 13 04 14 05 21 1F
10 20 22 10 23 09 07 07 83 01 00 00 65 03 0C 00 10
20 00 01 1D 00 BC 52 D0 1E 20 B8 28 55 40 C4 8E 21
30 00 00 1E 01 1D 00 72 51 D0 1E 20 6E 28 55 00 C4
40 8E 21 00 00 1E 01 1D 80 D0 72 1C 16 20 10 2C 25
50 80 C4 8E 21 00 00 9E 8C 0A D0 90 20 40 31 20 0C
60 40 55 00 C4 8E 21 00 00 18 4E 1F 00 80 51 00 1E
70 30 40 80 37 00 BC 88 21 00 00 18 00 00 00 00 f-1

3> HDMI 2(256Bytes)


00 01 02 03 04 05 06 07 08 09 0A 0B 0C 0D 0E 0F
00 00 FF FF FF FF FF FF 00 1E 6D ®Õa®Œ b
10 c 01 03 80 46 27 78 EA D9 B0 A3 57 49 9C 25
20 11 49 4B A5 6E 00 31 40 45 40 61 40 D1 C0 01 01
30 01 01 01 01 01 01 02 3A 80 18 71 38 2D 40 58 2C
4. EDID 40 45 00 C4 8E 21 00 00 1E 1B 21 50 A0 51 00 1E 30
50 48 88 35 00 BC 86 21 00 00 1C d
Caution 60 d 00 00 00 FD
70 00 32 4B 1C 43 0F 00 0A 20 20 20 20 20 20 01 e-2
* Use the proper signal cable for EDID Download
00 02 03 21 F1 4E 02 11 01 03 12 13 04 14 05 21 1F
- Analog EDID : Pin3 exists 10 20 22 10 23 09 07 07 83 01 00 00 65 03 0C 00 20
- Digital EDID : Pin3 exists 20 00 01 1D 00 BC 52 D0 1E 20 B8 28 55 40 C4 8E 21
* Caution: - Never connect HDMI & D-sub Cable at 30 00 00 1E 01 1D 00 72 51 D0 1E 20 6E 28 55 00 C4
the same time. 40 8E 21 00 00 1E 01 1D 80 D0 72 1C 16 20 10 2C 25
- Use the proper cables below for EDID 50 80 C4 8E 21 00 00 9E 8C 0A D0 90 20 40 31 20 0C
Writing. 60 40 55 00 C4 8E 21 00 00 18 4E 1F 00 80 51 00 1E
70 30 40 80 37 00 BC 88 21 00 00 18 00 00 00 00 f-2
- Download HDMI1, HDMI2 separately
because HDMI1 is different from
HDMI2.

Copyright © 2007 LG Electronics. Inc. All right reserved. - 11 - LGE Internal Use Only
Only for training and service purposes
Before AV ADC Calibration, should be
executed the "Tool option 1"
5. Select method of Tool option 1
5.1 Press ADJ Key in the Adjust remocon
5.2 Select "Tool option 1" by using / (CH+/-) key, and press
(ENTER).
5.3 Select "Maker" by using / (CH+/-) key, and change the
module maker and. applied module classification by using /
(VOL+/-). [Fig.2 Color Bar Signal]
5.4 Select "Inch" by using / (CH+/-) key, and change the
module according to the inch of model . 4) Press the (Vol.+) key to operate the set, then it becomes
5.5 Select "Tool" by using / (CH+/-) key, and change the tool automatically.
name according to the model . 5) Auto-RGB OK means the adjustment is completed.

6.2. Adjustment of Component


√Required Equipments
6. ADC Calibration • Remote controller for adjustment.
ADC AV Component RGB-PC • MSPG-925FS Pattern Generator. (Which has 720p/50Hz
YPbPr output Pattern shown in Fig. 2)
MSPG925FS PALJ Model:215 (720P) -> Model : 215 / Pattern : 65
INPUT SELECT AV3 Pattern:65 Model: 60
6.2.1 Method of Auto Component Color Balance
Model:202(PAL-BGDHI) *720P/50Hz (1024*768 60Hz)
1) Input the Component 720p/50Hz 7 Color Bar (MSPG-
7 Color Bar Pattern: 65 925FS model:215, pattern:65) signal into Component.
Pattern: 65 2) Set the PSM to Dynamic mode in the Picture menu.

*PAL 7 Color Bar

=> Caution : - System control RS-232 Host should be "PC" for


adjustment.
- Before AV ADC Calibration, execute the "Module
selection"

6.1 Adjustment of RF / AV / S-VIDEO


√ Required Equipments
• Remote controller for adjustment.
• MSPG-925FS Pattern Generator (Which has Video Signal:
7 Color Bar Pattern shown in Fig. 1). [Fig.3 Color Bar Signal]
=> Model: 202 / Pattern: 65
3) Press the IN-START key on R/C for adjustment.
6.1.1 Method of Auto RF/AV/S-VIDEO Color Balance (PAL_BGDHI). 4) Press the (Vol.+) key to operate the set , then it
1) Input the Video Signal: 7 Color Bar signal into AV3. becomes automatically.
2) Set the PSM to Dynamic mode in the Picture menu.

[Fig.4 Color Bar Signal]


[Fig.1 Color Bar Signal]
5) Auto-RGB OK means the adjustment is completed.
3) Press IN-START key on R/C for adjustment.

Copyright © 2007 LG Electronics. Inc. All right reserved. - 12 - LGE Internal Use Only
Only for training and service purposes
6.3 Adjustment of RGB * White balance adjustment coordinate and color temperature.
√ Required Equipments
Cool CS-1000 CA-210(CH 9)
• Remote controller for adjustment
• MSPG-925FS Pattern Generator (Which has XGA x 0.276 0.276±0.002
[1024x768] 60Hz 8 color bar 100% pattern shown in Fig. 3 ). y 0.283 0.283±0.002

6.3.1 Method of Auto RGB Color Balance uv 0.000 0.000


1) Input the PC 1024x768 @ 60Hz 7 Color Bar (MSPG- Medium CS-1000 CA-210(CH 9)
925FS model:3, pattern:65) signal into RGB. (using D-sub
x 0.285 0.285±0.002
to D-sub cable)
2) Set the PSM to Dynamic mode in Picture menu. y 0.293 0.293±0.002
3) Press the IN-START key on R/C for adjustment. uv 0.000 0.000

Warm CS-1000 CA-210(CH 9)

x 0.313 0.313±0.002

y 0.329 0.329±0.002

uv 0.004 0.004

• PC (for communication through RS-232C) => UART Baud


rate : 115200 bps
• Luminance Y AV : upper 200 cd/m2 (Typ : 350 cd/m2) =>
Applying to Cool mode
[Fig.5 Color Bar Signal]
* Connecting picture of the measuring instrument (On Automatic
4) Press the (Vol.+) key operate To set , then it becomes control)
automatically. Inside PATTERN is used when W/B is controlled. Connect to
auto controller or push control R/C IN-START => Enter the
mode of White-Balance, the pattern will come out.
• Measurement color analyzer : CS1000 or CA210(CH.9)

[Fig.6 Color Bar Signal]


[Fig.7Connecting Picture (on Automatic Control) ]
5) Auto-RGB OK means adjustment is completed.

* Auto-control interface and directions


Before adjusting White-balance , the AV ADC 1) Adjust in the place where the influx of light like floodlight
around is blocked. (illumination is less than 10ux).
should be done. 2) In case of PDP: Measure and adjust after sticking the
7. White Balance Color Analyzer (CA-100+, CA210 ) to the side of the
module.
√ Test Equipment
In case of LCD: Adhere closely the Color Analyzer (
• Color Analyzer (CA-210/CH.9)
CA210 ) to the module less than 10cm distance, keep it
=> When you adjust LCD color temperature, on Color
with the surface of the Module and Color Analyzer’s
analyzer (CA-210), you should use Channel 9 which is
Prove vertically.(80~100°).
Matrix compensated (White, Red, Green, Blue revised)
3) Aging time
by CS-1000 and adjust in accordance with White
- After aging start, keep the power on (no suspension of
balance adjustment coordinate which is specified on
power supply) and heat-run over 15 minutes.
the next..
- In case of PDP, keep white pattern using inside pattern.
- In case of LCD, using ‘no signal’ or ‘full white pattern’ or
*Color temperature standards according to CSM and Module
the others, check the back light on.
CSM LCD
Cool 11,000k
Medium 9,300k
Warm 6,500k

Copyright © 2007 LG Electronics. Inc. All right reserved. - 13 - LGE Internal Use Only
Only for training and service purposes
7.1 Manual white Balance
* One of R Gain / G Gain / B Gain should be kept on 80,
and others are controlled lowering from 80
1) Press "power on" of the control R/C, set heat run to white
by pressing , and heat run over 15 minutes
(Set : RS-233 Host : PC, Baud Rate : 115200bps,
Download: Cortez).
2) Zero Calibrate CA-100+, and when controlling, stick the
sensor to the center of LCD module surface.
3) Double click In-start key on Controlling R/C and get in
‘white balance’.
4) Set test-pattern on and display inside pattern. Control is
carried out on three color temperature, COOL, MEDIUM,
WARM. (Control is carried out three times,)
5) When the R/G/B GAIN is 80 on OSD, it is the FULL
DYNAMIC Range of the Module. In order to control white
balance without the saturation of FULL DYNAMIC Range
and DATA, one of R Gain / G Gain / B Gain should be
kept on 80, and other two is controlled lowering from 80.
[ Fig. 9 Auto Color Balance]
* Color Temperature: Cool, Medium, Warm
1. When R GAIN is set to 80 5) Press the (Vol.+) key operate To set , then it becomes
- Control G GAIN and B GAIN by lowering from 80. automatically. [Fig. 9]
2. When B GAIN is set to 80 6) Scart RGB(DVR) OK means Scart RGB adjustment is
- Control R GAIN and G GAIN by lowering from 80. completed.
3. When G GAIN is set to 80
- Control R GAIN and B GAIN by lowering from
192. 9. Set Information(Serial No & Model
One of R Gain / G Gain / B Gain should be kept on
80, and adjust other two lower than 80. name)
(When R/G/B GAIN are all 80, it is the FULL 1) Setting up like bottom figure(After setting white balance,
DYNAMIC Range of Module) this is set)
(Setting: Press ADJ Key in the Adjust remocon.
Select "System Control 2" by using / (CH+/-) key,
8. Scart RGB(DVR) Adjustment Mode and press (ENTER)
√ Required Equipments Using Adjust remocon, RS-232 Host & Baud Rate &
• Remote controller for adjustment Download value change
• MSPG-925FS Pattern Generator (Which has Video Signal:
Color Bar Pattern shown in Fig. 8). 2) Bar-code scanning
=> Model: 232 / Pattern: 08 1> Push the menu button in DTV mode.
Select the STATION => Diagnostics => To set
1) Input the Video Signal: Color Bar signal into AV1 (using 2> Check the Serial Number.
Full Scart Cable)
(MSPG-925FS, Model:232, Pattern:8)
2) Set the PSM to Dynamic mode in Picture menu.
3) Press the IN-START key on R/C for adjustment.
4) Press ths TURBO-PICTURE Key on R/C for adjustment

[Fig. 8 Color Bar Signal]

Copyright © 2007 LG Electronics. Inc. All right reserved. - 14 - LGE Internal Use Only
Only for training and service purposes
TROUBLESHOOTING

1. No power
(1) Symptom
1) Doesn't minute discharge at module.
2) Non does not come in into the front LED.

(2) Check follow

No
Is plug in power cord?
Plug in power cord

Yes

Is connect the Line No


Filter and Power Connect cable.
Board Cable?

Yes

Is normal the No
Fuse(F100) on Power Replace fuse.
Board?

Yes

Is connect the Power No


Board and 13P of VSC Connect Cable.
Board Cable?

Yes

After remove the cable connect to


Power Board (except the SC100
connection cable), authorizes the
AC voltage marking on manual.
When ST-BY 5V does not operate,
replace Power Board.

Copyright © 2007 LG Electronics. Inc. All right reserved. - 15 - LGE Internal Use Only
Only for training and service purposes
2. Protect mode

(1) Symptom
1) After once shining, it does not discharge minutely from module.
2) The relay falls.(The sound is audible “Click”.)
3) It is converted with the color where the front LED is red from green.

(2) Check follow

No No
Is output the normality Low/High
Is normal the Power Replace Power Board.
voltage except Stand-by 5V?
Board?

Yes

No After connecting well each connector, No


Is normal the each Replace connector.
connector? the normality it operates?

Yes

No Yes After remove P900, P901


Is normal the output voltage after
Is normal the VSC normal operation:
remove P900, P901 of VSC Board?
Board? Replace VSC Board

Copyright © 2007 LG Electronics. Inc. All right reserved. - 16 - LGE Internal Use Only
Only for training and service purposes
3. No Raster

(1) Symptom
1) No OSD and image occur at screen.
2) It maintains the condition where the front LED is green

(2) Check follow

Does minute No No Is The voltage No Is output the normality


discharge Is the inverter on? (P900 5pin on VSC) Low/High voltage except
At Module? 0V or Low? stand-by 5V?
Yes Yes Yes
Yes
Check the LCD Replace VSC board. Replace the
Module Is It ok? Power board.

No
Is the LVDS Reconnect the LVDS
cable normal? cable in P1901.

Yes

No
Is the IC700 (FLI8548) Replace the VSC
Output normal?

Copyright © 2007 LG Electronics. Inc. All right reserved. - 17 - LGE Internal Use Only
Only for training and service purposes
4. In case of occur strange screen into specific mode
1) In case of does't display the OSD
(1) Symptom
1) LED is green.
2) The minute discharge continuously becomes accomplished from module

(2) Check follow

No Yes
Is normal the LVDS Is the LVDS cable connected well? Replace Power Board.
cable?
No
Yes
Cable inserts well.

No Yes
Is normal the VSC Operates the FIL8548 IC(IC700)? Replace VSC B/D
Board?

No
Yes

Replace FIL8548 IC(IC700).

No
Is normal the Ctrl
Replace Ctrl B/D.
Board of Module?

Copyright © 2007 LG Electronics. Inc. All right reserved. - 18 - LGE Internal Use Only
Only for training and service purposes
2) In case of does't display the screen into specific mode

(1) Symptom
- The screen does not become the display from specific input mode
(RF, AV, Component, RGB, DVI).

(2) Check follow


(1) Check the all input mode should become normality display.
(1) Check the Video(Main)/Data(Sub), Video(Main)/Video(Sub) should become
normality display from the PIP mode or DW mode. (Re-Check it Swap)

(3) In case of becomes unusual display from RF mode

No Yes Is normal the Input voltage, IIC


Is normal the Is the Tuner Cable
Tuner? connected well? Communication and CVBS output?

No No
Yes
Cable inserts well. Replace Tuner

No Yes
Is normal the Is normal the Input voltage, IIC
Replace IC
CXA2069Q? Communication and HV sync?

Yes

Block A

No Yes
Is normal the Is normal the Input voltage, IIC
Replace IC
FIL8548? Communication and HV sync?

Copyright © 2007 LG Electronics. Inc. All right reserved. - 19 - LGE Internal Use Only
Only for training and service purposes
(4) In the case of becomes unusual display from side S-video/AV mode

Is Video input of the No


Check the input source.
AV Jack (P1400)
normal?

Yes

No Is normal the Input voltage, No


Is normal the Replace IC
CXA2069Q? IICCommunication and HV sync?

Yes

Same as Block A

(5) In the case of becomes unusual display from Component, RGB mode

Is R,G,B input and No


H,V Sync of the J1100 Check the input source.
normal?

Yes

Same as Block A

(6) In the case of becomes unusual display from HDMI mode

Is normal the No Is normal the Input voltage, IIC No


Replace IC
HDMI002 (IC1004)? Communication and HV sync?

Yes

Same as Block A

Copyright © 2007 LG Electronics. Inc. All right reserved. - 20 - LGE Internal Use Only
Only for training and service purposes
(7) In the case of becomes unusual display from SCART1 mode

Is Video input No
of A/V jack normal? Check the input source.
(J1200)

Yes

Same as Block A

(8) In the case of becomes unusual display from SCART2 mode

Is Video input No
of A/V jack normal? Check the input source.
(J1201)

Yes

Same as Block A

Copyright © 2007 LG Electronics. Inc. All right reserved. - 21 - LGE Internal Use Only
Only for training and service purposes
5. In case of no sound
(1) Symptom
1) LED is green.
2) Screen display but sound is not output

(2) Check follow

No No
All input (mode) Is the speaker Set on speaker in
is no sound? On it men? menu.

Yes
Yes

Is the speaker No Check the Speaker


No Cable normal? Cable
Only HDMI is Download
No sound? the EDID data.
Yes

Yes

No
Only RF is Check
no sound? the Tuner IN/OUT

Yes

Only
No No
AV/component/PC Is the output of
Replace CXA2069
input is no sound? CXA2069 normal?

Yes
IC1300 operates No Replace IC1300
Yes
Check the signal after CXA2069 Normal? (MSP4450)
refer to circuit diagram
Yes

IC1301 operates No Replace IC1301


Normal? (STA335BW)
Only specific input
No Check the signal before
(except HDMI, Yes
DTV,RF) is no CXA2069 refer to circuit diagram
sound?
Replace VSC BD

Copyright © 2007 LG Electronics. Inc. All right reserved. - 22 - LGE Internal Use Only
Only for training and service purposes
DVR Fuction Trouble Shooting Guide

1. Time shift Mode


(1) Symptom
1) Doesn't work time shift mode.
2) Can't enter to recorded list.
3) Can't record AV/RF

(2) Check follow

Yes Are the cables Yes Power's operation No


Is time shift mode Replace IC
connected well? is normal?
on(in Menu)?
(P1500, P1501 )
Yes
No
Power and Data Cable No
Change the power and
Insert cables well. is normal?
Data cable.
(P1500, P1501)
Yes
No
HDD is normal? Change the HDD Assy.

No Yes

Check BU9580KVT No
Replace STI5100
IC(IC 1504)
IC (IC100).
Is it ok?
Yes

Check STI5100 IC
(IC 100), No Replace STI5100,
NEC61151F(IC1600) NEC61151F
NEC64015A(IC1901) NEC64015A Is it ok?
Is it ok?
change time shift Yes
mode from off to on
Replace VSC BD

Copyright © 2007 LG Electronics. Inc. All right reserved. - 23 - LGE Internal Use Only
Only for training and service purposes
2. Time shift sound and Recorded video sound
(1) Symptom
1) SOUND doesn't come out.

(2) Check follow

Is it DVR Mode No
(time shift or Go on 9page in this document.
recorded TV)?

Yes
Yes
MUTE key on? Turn off the mute key

No
Yes Are power cables Yes Is Data cable(P1501) No
Sound cable is OK? Connect Data cable.
connected well ok?

No Yes

connect speak cable Connect power cables Check speakers No


Sound is ok? /power B/D Change the speakers
Are they ok?

No Yes

Check MSP(IC1300), No Change the ICs


Audio AMP(IC1301) Is it ok?
Is it ok?

Yes

Replace VSC BD

Copyright © 2007 LG Electronics. Inc. All right reserved. - 24 - LGE Internal Use Only
Only for training and service purposes
3. Recorded video
(1) Symptom
1) Can't play the recorded video

(2) Check follow

Check data No
cable(P1501) Connect data cable(P1501)
Is it ok ? Remove the recorded
Yes1 lists and
Yes Record one more time
and Play again
Are the cables Yes2 Check BU9580KVT Is it ok?
connected well? IC(IC 1504)
(P1500, P1501 ) Is it ok?
No No

Check STI5100 IC
connect cable well (IC 100),
NEC61151F(IC1600) No
NEC64015A(IC1901)
Is it ok?

No

Change HDD No
Replace VSC BD
Is it ok?

Copyright © 2007 LG Electronics. Inc. All right reserved. - 25 - LGE Internal Use Only
Only for training and service purposes
BLOCK DIAGRAM

Copyright © 2007 LG Electronics. Inc. All right reserved. - 26 - LGE Internal Use Only
Only for training and service purposes
Copyright © 2007 LG Electronics. Inc. All right reserved. - 27 - LGE Internal Use Only
Only for training and service purposes
Copyright © 2007 LG Electronics. Inc. All right reserved. - 28 - LGE Internal Use Only
Only for training and service purposes
Copyright © 2007 LG Electronics. Inc. All right reserved. - 29 - LGE Internal Use Only
Only for training and service purposes
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Only for training and service purposes
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Only for training and service purposes
Copyright © 2007 LG Electronics. Inc. All right reserved. - 32 - LGE Internal Use Only
Only for training and service purposes
MEMO

Copyright © 2007 LG Electronics. Inc. All right reserved. - 33 - LGE Internal Use Only
Only for training and service purposes
EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts
are identified by in the Schematic Diagram and EXPLODED VIEW.
It is essential that these special safety parts should be replaced with the same components as recommended
in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

400
830
540

610

840
600
520

820

900
802

910
801
800

806
805

810
LV1

803

530
807

809
200
200T

808
804
700

200N
120
121
300

500
510

Copyright LG Electronics. Inc. All right reserved. - 34 - LGE Internal Use Only
Only for training and service purposes
Copyright © 2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Copyright © 2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Copyright © 2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Copyright © 2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Copyright © 2007 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Aug., 2007
P/NO : MFL38458103 Printed in Korea

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