Workshop Exercise 1.

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7. Basic dimension
sion 13. Datum feature symbol
T
8. Two places es designation
signati 14. Reference dimension
6TXDUHV\PERO
HV\PERORO     'HSWKV\PERO

20
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0.5 A B C
0 0.25 A B C
G

6
A B A B
50
ro
35

15
60
80
lP

2X 8 0.2
0.5 M A B C

B
To

R 18 35 40
A
C
8 0.2
100 0
0.2
0.2
7 0.2
eo

5 0.
0.55
0.1 M A B C
0.5 M A B C
9 0.4 X 90 ±1
G

1-24 GeoTol Pro

 Workshop Exercise 1.1

20
17. In the table below, sketch the proper symbol next to the geometric
etric characteristic tterm. Select
from the symbols shown below. Also, identify the type of tolerance
erance
ance such as: form
form, orientation,
location, and runout.

20
ro
IC
GEOMETRIC
RIC TYPE OF
SYMBOL
CHARACTERISTIC
ARACTERI C TOLERANCE

lP FLATNESS
ATNE

STRAIGHTNESS
ST
To
CYLINDRICITY
C

CIRCULARITY

20
eo

PERPENDICULARITY

PARALLELISM

20
G

ANGULARITY

POSITION
o
PROFILE OF A
SURFACE
Pr

PROFILE OF A LINE
E

TOTAL RUNOUT
UT
l

RCU R RUNOUT
CIRCULAR RUNO
To
eo
G

GeoTol Pro 1-25

Workshop Exercise 1.3

20
1. Next to the dimensions, write the Maximum Material Condition
n (MMC) and Leas
Least Material
Condition (LMC) of the five features of size below.
1.130

20
±.005
± .005
005
+.005
.750
- .000
+.002
1.005
1.
1.00
- .005

o
4.
4 000
0±.
± 006
4.000±.0066

Pr
.503
.500
l
2. The following five
ve dimensions/toler
dimensions/tolera
dimensions/tolerances use unit conventions from ASME Y14.5-2018. Label
To
which are in inches
hes and which are in
i millimeters.

+.002
002 0.85
.250 0.4
0
0. 4 ± 0.06 6.000 ± .002 0.01
- .00
.0000 0.80

20
eo

parts of the feature control frame. Choose from the terms below.
3. Label the pa
Shape of tolerance zone
Shap Primary datum feature

20
G

Tertiary datum feature Geometric characteristic

Secondary datum feature Feature tolerance

ro
Material condition modifier

0.5 M A B C
lP
To
eo
G

GeoTol Pro 1-27

 Workshop Exercise 2.1

20
+.000 +.003
.624 .625
- .002 - .000

20
1. What is the min and max clearance between
ween the pin and hho
hole above?

ro
2. According to the limits of size, also
o known as Rul
Rule #1
#1, the size tolerance applied to a feature
controls the size and ________ of thehe feature.

lPA: Orientation

m amount
3. What is the maximum
B: L
Lo
Location

mount of str
strai
C: Form D: Runout

straightness tolerance allowed on the pin below?

A: .001
To
B: .002
002
02
C: .004
004
.375
INTERPRET PERR

20
D: Not defin
defined .373
eo

ASME Y14.5-2018
2018
018

4. If all cross-se
cross-sections of the pin above were produced at a local size of .375, what iss the
cross-sect he maximum
straightness
aightness vavariation possible?

20
G

A: .000
A B: .001 C: .002 D: Not
ot defined
define

5. A feature of size will have two measured size values: mating envelope
elope and local
ocal size. The
measured part is shown below. On the report, fill out the measured
ed values mark pass or fail.
ues and m
ma
ro
Measured part
Measurement R
Report
Re
.3740 .3736 .3735 .3760
lP

Tole
Tolerance Al
Allowed Measured Pass/
ID# Value Fail
Type Limit
1 MMC .375
To

1 LMC
MC .373

6. If a gage pin were used to verify

y the size of a hhole, does it measure the mating envelope or the
local size?
eo

7. If calipers were used to

o verify the siz
size of a hole, do they measure the mating envelope or the
local size?
G

GeoTol Pro 2-15

 Workshop Exercise 2.1

0
8. On the shaft below, with only the limits of size defined, what coaxiality
axiality tolerance is implied

02
among the three diameters?
1.000±.
1.000±.002
A: Within the size tolerance
.500±.005

2
B: Within half the size tolerance
C: Not defined

o
.750±.002

Pr
mits of ssize def
9. On the pin below, with only the limits defined, what perpendicularity tolerance is
htt sur
implied between the pin and right su
surface?

A: .006
ol
B: .005
+.005
C: .001 .375
- .001
T
D: Not defined
efined
d

20
eo

10. On the part bel

below, circle only dimensions defining features of size.
belo

20
G

1.000±.002 .750±.005

.750±.005
ro
lP

+.006
+ .0
.006
1.250±.005 .375
- .002
00
00

11. On the part above, you circled thee size dimensions. E

Explain the difference between the
To

dimensions you circled and the dimensions

nsions
sions you did not.
eo
G

 GeoTol Pro

 Workshop Exercise 3.1

0
Study the drawing below and answer the following questions.

02
A
3X 15±0.2
0.35 M A B
0.08

2
48±0.1
0 M A
94

o
B 122
68±0.2
0.3 A B

0.5 A B
Pr 3X 120°
ol
22
15
T
UNLESS OTHERWISE SPECIFIED::
ALL DIMENSIONS ±0.3

20
1. What is the MMC of the Ø68 mm boss? ALL ANGLES ±1°
eo

position tolerance on the boss referenced at MMC, LMC, or RFS?

2. Is the posit
positi

20
G

How much position tolerance is allowed on the boss if it is produced at a size of 68.1 m
3. Ho mm?

4. What is the MMC of the 3 holes?

ro
5. How much position tolerance is allowed if the 3 holes
oles are produced aat a size of 14.8 mm?
lP

6. How much position tolerance is allowed holes are pr

d if the 3 ho
hole produced at a size of 15 mm?
To

7. What is the perpendicularity tolerance

lerance to datum A ffor the 3 holes?

8. What could be the maximum

ximum perpendicularity tolerance on the center hole?
m perpendicula
eo

9. Does the 94 mm bolt circle dimension

dimen
dim have tolerance? If so, what is it?
G

GeoTol Pro 3-19

 Workshop Exercise 3.2

0
This exercise provides experience in applying and interpreting geometric
ometric tolerancing symbology.

02
Apply geometric tolerancing to the drawing according to thee instructions below
below. If you have
trouble applying the symbols, page through this unit lookingg for similar examp
exampl
examples. The Hole Bar
in this unit is a good reference. Draw the symbols and feature
ure control frames clearly and neatly.
ature
1. Establish the right face in the side view as datum featuree A. Qualify th
this feature with a flatness

2
of .005.
2. Establish the top surface in the front view feature B. Qualify this feature with a
w as datum fe
fea
perpendicularity of .005 to datum feature A.

o
3. Establish the left surface in the front
ront view as ddatum feature C. Qualify this feature with a

Pr
perpendicularity of .005 to datum features
eatures
atures A and B.
4. Position the .250 hole within
n a diameter
eter oof .005 RFS relative to datum features A, B, C.
5. Position the three holes within diameterr oof .012 at MMC relative to datum features A, B, C.
in a ddia
6. In the front view, identify right corner as point “Y” and the lower left corner as point
dentify the upper rrig
ol
“X”. Apply a profile
ile .020 between points X and Y relative to datum features A, B, C.
le tolerance of .02
7. Establish all dimensions as basic.
ll necessary dimensi
T

20
eo

.381
3X
.373

20
3.500
G

.650 2.000 .510

.500

.500
ro
1.000

2.000 1.000

R .500
5
lP

20°
0°

R.500
.880 .252
252
To

.250
50
1.650

Front
ront View Side View
eo
G

GeoTol Pro 3-21

 Workshop Exercise 3.2

0
8. The produced part from the previous page is mated to the datum reference
ference frame belo
below
below. Draw

02
and shade in the geometric tolerance zones created in the previous us problem. Show th the flatness,
perpendicularity, profile, and position zones. Exaggerate the sizee but show the zone
zones neatly.

Datum

2
3.500
reference
ref
refe
.650 2.000 frame

o
.500
1.000

Pr
2.000 1.000
ol
1.65
1.650
T

20
9. The datum reference
eference ffram
frame is established and profile tolerance applied. What would be the
eo

maximum
mumm length of the ppart?
A:: 3.505 B: 3.510 C: 3.515 D: 3.520 E: 3.5255

20
G

10. A position
posit
positio tolerance and MMC modifier is applied to the four holes below. elow.
ow. The MMC
modifier aallows additional position tolerance as the features depart from their
e MMC. Complete
MC. Comple
Compl
the tabl
table below to show the allowed position tolerance for the range of hole sizes.
ole size
.254
4X .248 Diameter Diameter
mete Position
ro
.010 M A B C Feature Size Toleranc Allowed
Tolerance
.248
.249
249
lP

.250
.2

.750 .251
251
.252
B
.253
To

.400
.254
.500 1.000 A

C .250±.005
eo

11. If the MMC modifier weree removed from the feature control frame in the drawing above, how
would the table on thee right change?
G

3-22 GeoTol Pro

 G Conversion: Plus/Minus to GeoTol Study the aassem
assembly at the lower right. Select datum features for the Hanger Bracket
based on the
th moun
mounting. Qualify the datum features with flatness and perpendicularity.
4.00 Apply position ttolera
tolerance of diameter .005 to the large center hole.
Apply
pply position to
tolerance of diameter .012 to the three clearance holes.
3.250 Applyy position toleran
tolerance of diameter .020 to the two clearance holes.
2.000 Cross-out block plus/minus, and with a note apply profile tolerance
ut (eliminate) the title b
ll surfaces. Make nec
of .020 to all nece
necessary dimensions basic.
eo
G .750
T .50
Workshop Exercise 3.4

1.000
1.000
2.250
eo ol
.9987
.9982
R 1.75
To Pr
.50
+.0
+.007
o 3X .406
406
- .002 1.50
rge clearance
Large h
nc holes
screw
for adjustment screws
lP 2 +.007
.25 2X .406
- .002
Mounts against the
side edge to properly
ro locate the shaft.
.75
02
UNLESS
SS OTHE
OTHERWISE SPECIFIED:
0 .XX
.XXX
= ± .010
= ± .005
.75 ANGLES = ± 1°
20
Shaft with bushing .375 bolts
3.25 pressed into bracket

GeoTol Pro 3-25

20
 Workshop Exercise 4.2

0
02
Top View

2
60±0.2

o
40±0.1 Pr 100±0.2
ol
2X
2 10 ±0.1
T
0.2 M A

20
eo

Front V
View Side View
ew
This exercise will pprovide practice to properly apply datum feature symbols. On the drawing
win
datum feature symbols to create the following theoretical datums. If you need he
above, draw datu help,

20
G

application examples earlier in this unit.

see applicati
applicatio

1. Create
C datum plane A on the right hand face in the side view.

2. Create datum plane B on the bottom surface in the front view.

ro
3. Create datum plane C on the top surface of the 40 mm tab.

4. Create datum center plane D in the center of the tab.

lP

5. Create datum center plane E in the center of the 100 mm slot.

00 m

6. Create datum plane F on the left side of the slot.

To

7. Create a partial datum plane G on the top of the part in tthe front view. The length is 120 mm
from the right side.

8. Create datum H, axis and two

o planes, th two 10 mm holes.
nes, through the
eo

9. Create datum axis J from

m the 60 mm hole.

10. Datum features can two categories - datum features of size and datum features
an be placed in tw
without size. Placee an “X” next to all the datum features of size.
G

4-20 GeoTol Pro

 Workshop Exercise 4.3 - Datum Feature Exercise

0
The part below has a variety of features that are Y

02
labeled as datum features. Assume all are primary
datum features for this exercise. v

Next to the datum feature in the table below,

2
identify if it establishes a point, axis, plane, or some w
combination of these datums. Also list the names of
translational (x,y,z) and rotational (u,v,w) degrees
egreess Z
of freedom constrained by the datum feature. ture. See

o
the isometric view to the right for the labeled labele u X
degrees of freedom.

Pr
.300±.002
D 2
2X
+.005
.250 -.002
.005 B .600 ±.004
ol
.600±.002 H
C
T
.682±.002

20
eo

.002
002 F E
G A
J

20
G

Point
1. Poin 2. Axis 3. Plane 4. Center Plane 5. Two Planess 66. Axis Plane
is & Pla
Pl

Primary Established Constrained

ned Degrees Freedom
egrees of Free
Fre
ro
Datum Feature Datum ns (x,y,z)
Translations Rotations (u,v,w)
Rotati
1. A Plane x v, w
lP

2. B
3. C-E
4. D
To

5. F
6. G
7. H
8.
eo

J
Discussion: Some of the above dadatum features may be too unstable (short in length) to be a
primary datum feature and constrai
constrain all of the listed degrees of freedom. Which ones are they?
G

GeoTol Pro 4-23

 Workshop Exercise 4.4 - Datum Reference Frame Exercise
cise

0
The table below has a variety of feature control Y

02
frames that create different datum reference frames.
Next to each feature control frame, identify the v
degrees of freedom (x,y,z,u,v,w) constrained by each
referenced datum feature.

2
w
Remember, a lower precedence datum feature can
not constrain any degrees of freedom that a higher
her Z
precedence datum feature has already constrained.
ained.
d.

o
u X
See the isometric view to the right for thee labeled
degrees of freedom.

.300±.002 Pr D X
2X .250
2
+.005
-.002
.005 B .600 ±.004
ol
.600±.002
2 H
C
T
.682±.002

20
eo

F E
G A

20
G

(x, u,v,w))
Constrained Degrees of Freedom (x,y,z,u,v,w)
This datum
reference frame Primary Secondary Ter
Te
Tertiary
ro
.005 A G D 1.
lP

.005 E F B 2.

.005 F E B 3.
To

.005 C - E D A 4.

.005 A H 5.
eo
G

4-30 GeoTol Pro

 Workshop Exercise 5.1 - Metric

0
The top drawing has a position tolerance applied. The lower illustration
ation is the imperfe
imperfect produced

02
part indexed to the datum reference frame (DRF). Evaluate the he measured distdistances on the
produced part to verify conformance to the specification. Use the table below to record your
calculations.

100

2
B
As Drawn
30

o
25
#1
50

Pr
75
#2

#3
#
ol
C 16.5
3X
3 15.8
T
0.7 M A B C A

20
eo

DRF 99.6 Produced

29.6 Part

20
G

25.3
50.5
75.4
ro
Ø16.1

Ø16.3
Ø1
lP

30.2 Ø16
To

Hole MMC Actual Allowed

we “X” “Y” Actual Acc Rej
No. Size Size Position Dev
De Dev Position
1
eo

3
G

GeoTol Pro 5-17

 Workshop Exercise 6.1

0
1. Name the three orientation tolerances.

02
2. Are datum feature references always required with orientation
n tolerances?
erances?
3. Which of the orientation symbols may be used in place off the other two sym
symbols?

2
.010
0 A

o
A

Pr
1.000

4. On the part above, what is thee maximu

maximum variation in parallelism with only the profile
applied?
ol
5. On the part above,
ove, parallelism tolerance to make the top surface parallel to datum A
ve, specify a paralle
within a total off .002. (draw
aw a feature
featu control frame above)
T

20
6. Can the
he MMC
C modifier
modifie be applied to the feature tolerance? Why or why not?
eo

7.. With both the pr

profile and parallelism tolerance applied to the part above. What is the
prof he flatness
tolerance allowed on the top surface?

20
G

8. With bot
both the profile and parallelism tolerance applied to the part above, whatt is the maximum
height allowed of the top surface to datum A.
eight all

9. The produced part is below and measurement data points shown. What iss the repo
report
reported measured
zones for both profile and parallelism?
ro
+.0026 +.0032
+.002
+.0020
Measured -.0010 +.0010 +.0011
profile zone =
lP

Measurement
urem points
Measured (deviations
ons from 1.000
parallelism zone = basic location)
bas
To

10. On the produced part above with the he measurement poin

points shown, the flatness value is difficult
ut, what
to calculate without best fitting. But, hat can you exp
expect the measured flatness to be?

a. Less than the profile and parallelism

arallelism
ism c. Greater than the profile and parallelism
eo

measured values measured values

b. Less than the profile

le but greater than d. Nothing can be inferred about the
the parallelism measured
easured
asured values measured flatness
G

 GeoTol Pro

 Workshop Exercise 12.1 - Fastener Formula

0
02
Fill out the feature control frame on each part drawing below to
ensure interchangeability during assembly. Calculate the
tolerance using the correct fastener formula. Be sure to include
lude
any applicable modifiers.
Assembly

2
Part 1 +.005
4X .516 - .001

o
A B C

Pr
.750
C
±.005
ol
2.000
0

B
T
.800

20
eo

A
.800 2.600

20
G

Part 2
4X .500-13 UNC-2B
A B C
C
ro
lP

2.000

B
.800
To

A
.800 2.600
eo
G

GeoTol Pro 12-13

 Workshop Exercise 13.2

0
There are four coaxial controls: position, circular runout, totall runout, and pro
profil
profile. Answer

02
questions below for each type to show the differences in the requirements.
quirements.
irements.

1. Position Axis Control or Surfacee Control?

2
Controls what types of variation on the feature
feature? Circle
rclee all th
that apply.

Form Orientation Location Size

o
Is a basic dimension used for the size tolerance required?
he diameter or is a si

2. Runout

Pr Axis Control or Surface Control?

xis C
Con
ol
Controls
ols
ls what types of vvar
variation on the feature? Circle all that apply.
Form
rm
m Orientation
Orien
O i Location Size
T

Iss a basic dimension used for the diameter or is a size tolerance required?
sic dimen

20
eo

3. Profile
rofile Axis Control or Surface Control?

20
G

Controls what types of variation on the feature? Circle all that apply.
pply.
ply
Form Orientation Location Size

Is a basic dimension used for the diameter or is a size tolerance

lerance
ce required?
ro
4. Explain the difference between total runout and position
ition on a cylindri
cylindrical part. Assuming the
lP

numbers are the same, which is a more restrictivee re

requirement?
ment
ment?
To

5. Which one of these tolerances may

ay have a material ccondition modifier (MMC/LMC)?

6. Which two symbols may

ay only applied to surfaces constructed about (or at right angles to)
y be appli
a datum axis?
eo
G

GeoTol Pro 13-15

 This corner bracket reinforces the table assembly y aas shownn below. TThe 12 mm surface radius must clear a pin that is pushed through the
assembly. The four 8 mm holes mount with 7.2 mm max rivets.ivets. The thr
three 9 mm holes mount to the mating cover with M7 screws into tapped
holes. The tapped holes on the mating cover have a 1 mm position toletolerance. The top flange surfaces must not be above the 30.5 min height
tolerance
G of the table edges. Specify datum features, qualify the datum
um features, an apply necessary geometric tolerances.
and app

14-2 GeoTol Pro

95

4 0.15 65
eo
G 20
T 21

53 20 20 63

6X R5
eo ol
84
40
4
R12

20
2 0 40
Workshop Exercise 14.1 - Corner Bracket

To Pr
40°
o 4X
8.3
8.0
30.5 min
3X
9.5
9.0
94
lP 2
Assembly
mbly
ly 60
CORNER BRACKET
2X R5
ro 0.5
UNLESS OTHERWISE SPECIFIED:
02
0 2X 30

110
20
20
 The flange below has a bearing pressed into the large diaa 2.2390 hole.
G hole Fo
Four .4375 bolts attach the flange to a frame. Select datum features
to establish a DRF and qualify the datum features with ith
th any nec
necessary fform, orientation and/or location tolerances. Make necessary
dimensions basic. Calculate the allowable position tolerance holes. The mating frame has tapped holes with .017 position
ance for the 4 holes
tolerance. In this problem, just estimate the remaining tolerances
eo ces based on realistic expectations.

G 4.250 1.250
1.2

A 1.1
1.100
4X .375
To
2.550±.005
.005
005 4X .500
eo lP
4X 45°
To
Workshop Exercise 14.2 - Flange Bearing

2
2.2395
ro
2.2390
2.2
3.125
lP
4.600
20
4X R .500
4
ro
+.008
+
4X .469
9
- .00
.003
20
A
20
SECTION A-A

GeoTol Pro 14-3

20