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ACS320 Drives

ABB ACS320 drives
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0% found this document useful (0 votes)
83 views57 pages

ACS320 Drives

ABB ACS320 drives
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 57

ABB industry-specific drives

Short form user’s manual


ACS320 drives

Table of contents

Safety

Mechanical installation

Electrical installation

Start-up and control with I/O


List of related manuals

Drive manuals Code (English)


ACS320 short form user’s manual 3AUA0000086933
ACS320 user’s manual 3AUA0000062599

Option manuals and guides


MFDT-01 FlashDrop user’s manual 3AFE68591074
MREL-01 output relay module user’s manual 3AUA0000035974
MUL1-R1 installation instructions for ACS150, ACS310, 3AFE68642868
ACS320, ACS350 and ACS355
MUL1-R3 installation instructions for ACS310, ACS320, 3AFE68643147
ACS350 and ACS355
MUL1-R4 installation instructions for ACS310, ACS320, 3AUA0000025916
ACS350 and ACS355
SREA-01 Ethernet adapter module quick start-up guide 3AUA0000042902
SREA-01 Ethernet adapter module user’s manual 3AUA0000042896

Maintenance manuals
Guide for capacitor reforming in ACS50, ACS55, ACS150, 3AFE68735190
ACS310, ACS350, ACS355, ACS550, ACH550 and R1-R4
OINT-/SINT-boards

You can find manuals and other product documents in PDF format on the Internet. See section Document
library on the Internet on the inside of the back cover. For manuals not available in the Document library, contact
your local ABB representative.

Purpose of the manual


This short form user’s manual provides the basic information needed for installing and
commissioning the drive.
For information on planning the electrical installation, operation with the control panel,
program features, fieldbus, all accessible actual signals and parameters, fault tracing,
maintenance, additional technical data and dimension drawings, refer to ACS320
user’s manual (3AUA0000062599 [English]). To access it on the Internet, go to
www.abb.com/drives, select Document Library, enter the code in the search field and
click OK.

Applicability
The manual is applicable to the ACS320 drive firmware version 4.03c or later. See
parameter 3301 FIRMWARE in chapter Actual signals and parameters in ACS320
user’s manual (3AUA0000062599 [English]).

3AUA0000086933 Rev D
EN
EFFECTIVE: 2016-08-18  2016 ABB Oy. All Rights Reserved.
Table of contents 3

Table of contents
List of related manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Purpose of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1. Safety
Safety in installation and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safe start-up and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2. Hardware description
Power connections and control interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety ........... 9
Type designation label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Type designation key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3. Mechanical installation
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4. Electrical installation
Checking the compatibility with IT (ungrounded) and corner-grounded TN systems . . . . . . . 17
Connecting the power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Connecting the control cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Installation checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5. Start-up and control with I/O


How to start up the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
How to control the drive through the I/O interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

6. Actual signals and parameters in the short view


Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Fieldbus equivalent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Default values with different macros . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Actual signals in the short parameter view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Parameters in the short parameter view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

7. Technical data
Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Fuses and alternate short-circuit protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
UL marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4 Table of contents

Further information
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Safety 5

1. Safety
Safety in installation and maintenance
These warnings are intended for all who work on the drive, motor cable or motor.

 Electrical safety

WARNING! Ignoring the following instructions can cause physical injury or


death, or damage to the equipment.

• Only qualified electricians are allowed to install and maintain the drive!
• Never work on the drive, motor cable or motor when input power is applied. After
disconnecting the input power, always wait for 5 minutes to let the intermediate
circuit capacitors discharge before you start working on the drive, motor or motor
cable.
Always make sure by measuring with a multimeter (impedance at least 1 Mohm)
that there is no voltage between the drive input phases U1, V1 and W1 and the
ground.
• Do not work on the control cables when power is applied to the drive or to the
external control circuits. Externally supplied control circuits may carry dangerous
voltage even when the input power of the drive is switched off.
• Do not make any insulation or voltage withstand tests on the drive.
• Disconnect the internal EMC filter when installing the drive on an IT system (an
ungrounded power system or a high-resistance-grounded [over 30 ohms] power
system), otherwise the system will be connected to ground potential through the
EMC filter capacitors. This may cause danger or damage the drive. See page 17.
Note: When the internal EMC filter is disconnected, the drive is not EMC
compatible.
• Disconnect the internal EMC filter when installing the drive on a corner-grounded
TN system, otherwise the drive will be damaged. See page 17.
Note: When the internal EMC filter is disconnected, the drive is not EMC
compatible.
• All ELV (extra low voltage) circuits connected to the drive must be used within a
zone of equipotential bonding, in other words, within a zone where all
simultaneously accessible conductive parts are electrically connected to prevent
hazardous voltages appearing between them. This is accomplished by a proper
factory grounding.
6 Safety

Note:
• Even when the motor is stopped, dangerous voltage is present at the power
circuit terminals U1, V1, W1 and U2, V2, W2.
• For more technical information, contact the factory or your local ABB sales
representative.

 General safety

WARNING! If you ignore the safety instructions, injury or death can occur. If
you are not a qualified electrician, do not do electrical work.

• Never attempt to repair a malfunctioning drive. Contact your local ABB


representative or Authorized Service Center for service support.
• Make sure that dust from drilling does not enter the drive during the installation.
Electrically conductive dust inside the drive may cause damage or lead to
malfunction.
• Make sure of sufficient cooling.

Safe start-up and operation


These warnings are intended for all who plan the operation, start up or operate the
drive.

 General safety

WARNING! Ignoring the following instructions can cause physical injury or


death, or damage to the equipment.

• Before adjusting the drive and putting it into service, make sure that the motor and
all driven equipment are suitable for operation throughout the speed range
provided by the drive. The drive can be adjusted to operate the motor at speeds
above and below the speed provided by connecting the motor directly to the
power line.
• Do not activate automatic fault reset functions if dangerous situations can occur.
When activated, these functions will reset the drive and resume operation after a
fault.
• Do not control the motor with an AC contactor or disconnecting device
(disconnecting means). Use the control panel start and stop keys and or
external commands (I/O or fieldbus). The maximum number of charging cycles
allowed with the DC capacitors (i.e power-ups by applying power) is two per
minute and the maximum total number of chargings is 15 000.
Safety 7

Note:
• If an external source is selected for start command, and it is ON, the drive starts
immediately after an input voltage break or fault reset unless the drive is
configured for 3-wire (a pulse) start/stop.
• When the control location is not set to local (LOC not shown on the display), the
stop key on the control panel will not stop the drive. To stop the drive using the
control panel, press the LOC/REM key LOC REM and then press the stop key .
8 Safety
Hardware description 9

2. Hardware description
Power connections and control interfaces
8
Control panel (RJ-45)

Screen 1 SCR

Analog input 1 2 AI1 S1 AO 7 Analog output

AI1
AI2
0…10 V 0…20 mA
3 GND mA GND 8
Reference voltage V
+10 V DC, max. 10 mA 4 +10V

Analog input 2 5 AI2


6 GND
9 +24 V PROGRAMMABLE RELAY
Aux. voltage output
+24 V DC, max. 200 mA AND DIGITAL OUTPUTS
10 GND
ROCOM
11 DCOM 17
12 DI1 RONC 18 Relay output
250 V AC / 30 V DC / 6 A
RONO
PROGRAMMABLE 13 DI2 19
DIGITAL INPUTS DOSRC
14 DI3 20
Digital/frequency output,
DOOUT PNP transistor type
15 DI4 21
30 V DC, max. 100 mA
DI5 can also be used DOGND
16 DI5 22
as a frequency input

EFB Comm port 23 SHIELD


Modbus RTU (EIA-485) 6 Output relay
Johnson Controls N2 24 B J701 module MREL-01
Siemens Building Technology
FLN (P1), BACnet (MS/TP) 25 A
26 GND_A
EMC EMC filter grounding screw
6
FlashDrop VAR Varistor grounding screw

PE PE
L1 U1 U2
M
L2 V1 V2 3~
L3 W1 W2
) )
Input choke* EMC filter*
3-phase Output choke*) AC motor
power supply
200…480 V AC
*) Optional, not provided with the drive.
Note: For 1-phase power supply, connect power to U1/L and V1/N terminals.
10 Hardware description

Type designation label


The type designation label is attached to the left side of the drive. An example label
and explanation of the label contents are shown below.

1 Type designation, see section Type designation key on page 11


2 Degree of protection by enclosure (IP and UL/NEMA)
3 Nominal ratings, see section Ratings on page 47 or Definitions on page 48.
4 Serial number of format MYYWWRXXXX, where
M: Manufacturer
YY: 09, 10, 11, … for 2009, 2010, 2011, …
WW: 01, 02, 03, … for week 1, week 2, week 3, …
R: A, B, C, … for product revision number
XXXX: Integer starting every week from 0001
5 ABB MRP code of the drive
6 CE marking and C-Tick, C-UL US and RoHS marks (the label of your drive shows the
valid markings)
Hardware description 11

Type designation key


The type designation contains information on the specifications and configuration of
the drive. You find the type designation on the type designation label attached to the
drive. The first digits from the left express the basic configuration, for example,
ACS320-03E-08A8-4. The optional selections are given after that, separated by +
signs, for example +J404. The explanations of the type designation selections are
described below.
ACS320-03X-08A8-4+J404+...
ACS320 product series

1-phase/3-phase
01 = 1-phase input
03 = 3-phase input
Configuration
E = EMC filter connected, 50 Hz frequency
U = EMC filter disconnected, 60 Hz frequency

Output current rating


In format xxAy, where xx indicates the integer part and y the fractional part,
e.g, 08A8 means 8.8 A. For more information, see section Ratings on page 47.

Input voltage range


2 = 200…240 V AC
4 = 380…480 V AC

Options
J404 = ACS-CP-C basic control panel 1) 2)
J400 = ACH-CP-B advanced HVAC control panel 1)
R700 = ACS320 user’s manual in English (3AUA0000062599 [EN])
E202 = RFI filter (available for European market only)
1)
The ACS320 is compatible with panels that have the following panel revisions and panel
firmware versions. To find out the revision and firmware version of your panel, see chapter
Control panels, section Applicability in ACS320 user’s manual (3AUA0000062599 [English]).
Panel type Type code Panel revision Panel firmware version
Basic control panel 2) ACS-CP-C M or later 1.13 or later
Advanced HVAC control panel ACH-CP-B X or later 2.04 or later
2) Available for North American market only.
12 Hardware description
Mechanical installation 13

3. Mechanical installation
Installing
The instructions in this manual cover drives with the IP20 degree of protection. To
comply with NEMA 1, use the MUL1-R1, MUL1-R3 or MUL1-R4 option kit, which is
delivered with multilingual installation instructions (3AFE68642868, 3AFE68643147
or 3AUA0000025916, respectively).

 Install the drive


Install the drive with screws or on a DIN rail as appropriate.
The required free space for cooling above and below the drive is 75 mm (3 in). No
free space is required on the sides, so drives can be mounted immediately next to
each other.
Note: Make sure that dust from drilling does not enter the drive during the installation.

With screws
1. Mark the hole locations using for example the mounting template cut out from the
package. The locations of the holes are also shown in the drawings in chapter
Dimension drawings in ACS320 user’s manual (3AUA0000062599 [English]). The
number and location of the holes used depend on how the drive is installed:
a) back mounting (frame sizes R0…R4): four holes
b) side mounting (frame sizes R0…R2): three holes; one of the bottom holes is
located in the clamping plate.
2. Fix the screws or bolts to the marked locations.

1 2 2
14 Mechanical installation

3. Position the drive onto the screws on the wall.


4. Tighten the screws in the wall securely.

3 4

On DIN rail
• Click the drive to the rail.
• To detach the drive, press the release lever on top of the drive (1b).

1 1b
Mechanical installation 15

 Fasten clamping plates


1. Fasten the clamping plate to the plate at the bottom of the drive with the provided
screws.
2. For frame sizes R0…R2, fasten the I/O clamping plate to the clamping plate with
the provided screws.

2
1
16 Mechanical installation
Electrical installation 17

4. Electrical installation
WARNING! Obey the safety instructions. See chapter Safety on page 5. If
you ignore the safety instructions, injury or death can occur. If you are not a
qualified electrician, do not do electrical work.
Make sure that the drive is disconnected from the input power during installation. If
the drive is already connected to the input power, wait for 5 minutes after
disconnecting the input power.

Checking the compatibility with IT (ungrounded) and


corner-grounded TN systems

WARNING! Disconnect the internal EMC filter when installing the drive on an
IT system (an ungrounded power system or a high-resistance-grounded [over
30 ohms] power system), otherwise the system will be connected to ground
potential through the EMC filter capacitors. This may cause danger or damage the
drive.
Disconnect the internal EMC filter when installing the drive on a corner-grounded TN
system, otherwise the drive will be damaged.

Note: When the internal EMC filter is disconnected, the drive is not EMC compatible
without an external filter.

1. If you have an IT (ungrounded) or corner grounded TN system, disconnect the


internal EMC filter by removing the EMC screw. For 3-phase U-type drives (with
type designation ACS320-03U-), the EMC screw is already removed at the factory
and replaced by a plastic one.
Pay attention to the screws! Do not confuse the EMC screw to the similar varistor
disconnecting screw. Do not disconnect the varistor. The varistor protects the
drive against power line voltage peaks.
18 Electrical installation

Note: In frame size R4 the EMC screw is located


to the right of terminal W2.

1
EMC
VAR
1
EMC
Electrical installation 19

Connecting the power cables


 Connection diagram

Drive
INPUT OUTPUT
PE U1/L V1/N W1 U2 V2 W2
1)
2)

For alternatives, see chapter PE


Planning the electrical V1
installation, section Selecting U1 W1
the supply disconnecting
device (disconnecting 3~
means) in ACS320 user’s Motor
manual (3AUA0000062599
[English]). L1 L2 L3
3)
(L) (N)

1)
Ground the other end of the PE conductor at the distribution board.
2)
Use a separate grounding cable if the conductivity of the cable shield is insufficient (smaller
than the conductivity of the phase conductor) and there is no symmetrically constructed
grounding conductor in the cable. See chapter Planning the electrical installation, section
Selecting the power cables in ACS320 user’s manual (3AUA0000062599 [English]).
3)
L and N are connection markings for the 1-phase power supply.

Note:
• Do not use an asymmetrically constructed motor cable.
• If there is a symmetrically constructed grounding conductor in the motor cable in addition to
the conductive shield, connect the grounding conductor to the grounding terminal at the
drive and motor ends.
• For the 1-phase power supply, connect power to terminals U1/L and V1/N.
• Route the motor cable, input power cable and control cables separately. For more
information, see chapter Planning the electrical installation, section Routing the cables in
ACS320 user’s manual (3AUA0000062599 [English]).

Grounding of the motor cable shield at the motor end


For minimum radio frequency interference:
• ground the cable by twisting the shield as follows:
flattened width > 1/5 · length b > 1/5 · a
• or ground the cable shield 360 degrees at the lead-
through of the motor terminal box. a b
20 Electrical installation

 Connection procedure
1. Fasten the grounding conductor (PE) of the input power cable under the
grounding clamp. Connect the phase conductors to the U1, V1 and W1 terminals.
Use a tightening torque of 0.8 N·m (7 lbf·in) for frame sizes R0…R2, 1.7 N·m
(15 lbf·in) for R3, and 2.5 N·m (22 lbf·in) for R4.
2. Strip the motor cable and twist the shield to form as short a pigtail as possible.
Fasten the twisted shield under the grounding clamp. Connect the phase
conductors to the U2, V2 and W2 terminals. Use a tightening torque of 0.8 N·m
(7 lbf·in) for frame sizes R0…R2, 1.7 N·m (15 lbf·in) for R3, and 2.5 N·m
(22 lbf·in) for R4.
3. Secure the cables outside the drive mechanically.

1
2

2
Electrical installation 21

Connecting the control cables


 Default I/O connection diagram
The default connection of the control signals depends on the application macro in
use, which is selected with parameter 9902 APPLIC MACRO.
The default macro is the HVAC Default macro. It provides a general purpose I/O
configuration with three constant speeds. Parameter values are the default values
given in chapter Actual signals and parameters in ACS320 user’s manual
(3AUA0000062599 [English]).
The default I/O connections for the HVAC Default macro are given in the figure below.
X1A
1 SCR Signal cable shield (screen)
2 AI1 External reference: 0…10 V or 0...20 mA
1…10 kohm
3 GND Analog input circuit common
4 +10V Reference voltage: +10 V DC, max. 10 mA
5 AI2 PID feedback 0…10 V or 0...20 mA
max. 500 ohm 6 GND Analog input circuit common
7 AO Output frequency value: 0…20 mA
8 GND Analog output circuit common
9 +24V Auxiliary voltage output: +24 V DC, max. 200 mA
10 GND Auxiliary voltage output common
11 DCOM Digital input common
12 DI1 Stop (0) / Start (1)
13 DI2 Not Configured
14 DI3 Constant speed selection 1)
15 DI4 Safety Interlock
16 DI5 Not Configured
X1B
17 ROCOM Relay output 1
18 RONC Default operation: Ready
19 RONO
20 DOSRC Digital output, max. 100 mA
21 DOOUT No fault [Fault (-1)]
22 DOGND

1) 2)
See parameter group 12 CONSTANT 360 degree grounding under a clamp.
SPEEDS: Tightening torque: 0.4 N.m (3.5 lbf.in).
DI3 Operation (parameter)
0 Set speed through AI1
1 Speed 1 (1202)
0 Speed 2 (1203)
1 Speed 3 (1204)
22 Electrical installation

 Connection procedure
1. Remove the terminal cover by simultaneously pushing the recess and sliding the
cover off the frame.
2. Digital signals: Strip the outer insulation of the digital signal cable 360 degrees
and ground the bare shield under the clamp.
3. Connect the conductors of the cable to the appropriate terminals. Use a tightening
torque of 0.4 N·m (3.5 in-lb).
4. For double-shielded cables, twist also the grounding conductors of each pair in
the cable together and connect the bundle to the SCR terminal (terminal 1).

4
3
4

2
1
2

5. Analog signals: Strip the outer insulation of the analog signal cable 360 degrees
and ground the bare shield under the clamp.
6. Connect the conductors to the appropriate terminals. Use a tightening torque of
0.4 N·m (3.5 in-lb).
7. Twist the grounding conductors of each pair in the analog signal cable together
and connect the bundle to the SCR terminal (terminal 1).
8. Secure all cables outside the drive mechanically.
9. Slide the terminal cover back in place.

6
4
7

5
9
5
Electrical installation 23

Installation checklist
Check the mechanical and electrical installation of the drive before start-up. Go
through the checklist below together with another person. Read chapter Safety on
page 5 before you work on the drive.
Check
MECHANICAL INSTALLATION
The ambient operating conditions are within allowed limits. (See Technical data: Losses,
cooling data and noise and Ambient conditions in ACS320 user’s manual
(3AUA0000062599 [English]).)
The drive is fixed properly on an even vertical non-flammable wall. (See Mechanical
installation on page 13 and Mechanical installation in ACS320 user’s manual
(3AUA0000062599 [English]).)
The cooling air flows freely. (See Mechanical installation: Install the drive on page 13.)
The motor and the driven equipment are ready for start. (See Planning the electrical
installation: Checking the compatibility of the motor and drive as well as Technical data:
Motor connection data in ACS320 user’s manual (3AUA0000062599 [English]).)
ELECTRICAL INSTALLATION (See Electrical installation on page 17 and Planning the
electrical installation in ACS320 user’s manual (3AUA0000062599 [English]).)
For ungrounded and corner-grounded systems: The internal EMC filter is disconnected
(EMC screw removed).
The capacitors are reformed if the drive has been stored over a year.
The drive is grounded properly.
The input power voltage matches the drive nominal input voltage.
The input power connections at U1, V1 and W1 are OK and tightened with the correct
torque.
Appropriate input power fuses and disconnector are installed.
The motor connections at U2, V2 and W2 are OK and tightened with the correct torque.
The motor cable, input power cable and control cables are routed separately.
The external control (I/O) connections are OK.
The input power voltage cannot be applied to the output of the drive (with a bypass
connection).
Terminal cover and, for NEMA 1, hood and connection box, are in place.
24 Electrical installation
Start-up and control with I/O 25

5. Start-up and control with I/O


How to start up the drive

WARNING! Only qualified electricians are allowed to start-up or operate


the drive.
Obey the safety instructions. See chapter Safety on page 5.
Before adjusting the drive and putting it into service, make sure that the motor and all
driven equipments are suitable for operation throughout the speed range provided by
the drive. The drive can be adjusted to operate the motor at speeds above and below
the speed provided by connecting the motor directly to the power line.
If an external source for start command is selected and it is ON, the drive will start
immediately after an input voltage break or fault reset unless the drive is configured
for 3-wire (a pulse) start/stop.

Note: By default, parameter 1611 PARAMETER VIEW is set to 2 (SHORT VIEW),


and you cannot see all actual signals and parameters. To be able to view them, set
parameter 1611 PARAMETER VIEW to 3 (LONG VIEW).
• Check the installation. See the checklist in section Installation checklist on
page 23.
How you start up the drive depends on the control panel you have.
• If you have a Basic control panel, follow the instructions given in section How to
perform a manual start-up on page 26.
• If you have an Advanced HVAC control panel, you can either run the Start-up
assistant (see section How to perform a guided start-up on page 29) or perform a
manual start-up (see section How to perform a manual start-up on page 26).

The Start-up assistant, which is included in the Advanced HVAC control panel
only, guides you through all essential settings to be done. In the manual start-up,
the drive gives no guidance; you go through the very basic settings by following
the instructions given in section How to perform a manual start-up on page 26.
26 Start-up and control with I/O

 How to perform a manual start-up


For the manual start-up, you can use the Basic control panel or the Advanced HVAC
control panel. The instructions below are valid for both control panels, but the
displays shown are the Basic control panel displays, unless the instruction applies to
the Advanced HVAC control panel only.
Before you start, make sure that you have the motor nameplate data on hand.

POWER-UP
Apply input power.
The Basic control panel powers up into the
Output mode.
REM

OUTPUT
00
. FWD
Hz

The Advanced HVAC control panel asks if you REM CHOICE


want to run the Start-up assistant. If you press Do you want to
EXIT
use the start-up
, the Start-up assistant is not run, and you can assistant?
Yes
continue with manual start-up in a similar manner No
as described below for the Basic control panel. EXIT 00:00 OK

MANUAL ENTRY OF START-UP DATA (parameter group 99)


If you have an Advanced HVAC control panel, REM PAR EDIT
select the language (the Basic control panel does 9901 LANGUAGE
not support languages). See parameter 9901 for ENGLISH
the values of the available language alternatives. [0]
CANCEL 00:00 SAVE
For instructions on how to set parameters with the
Advanced HVAC control panel, see chapter Control
panels, section Advanced HVAC control panel in
ACS320 user’s manual (3AUA0000062599 [English]).
Enter the motor data from the motor nameplate: Note: Set the motor data to
exactly the same value as on
the motor nameplate. For
ABB Motors example, if the nominal motor
speed is 1470 rpm on the
3 motor M2AA 200 MLA 4
nameplate, setting the value of
IEC 200 M/L 55 parameter 9908 MOTOR NOM
No SPEED to 1500 rpm results in
Ins.cl. F IP 55 the wrong operation of the
V Hz kW r/min A cos IA/IN t E/s drive.
690 Y 50 30 1475 32.5 0.83
400 D 50 30 1475 56 0.83
660 Y 50 30 1470 34 0.83 380 V
380 D 50 30 1470 59 0.83 supply
415 D 50 30 1475 54 0.83 voltage
440 D 60 35 1770 59 0.83
Cat. no 3GAA 202 001 - ADA

6312/C3 6210/C3 180


IEC 34-1
Start-up and control with I/O 27

• nominal motor voltage (parameter 9905)


Setting of parameter 9905 is shown below as an
example of parameter setting with the Basic control
REM
9905 PAR FWD
panel. You find more detailed instructions in chapter
Control panels, section Basic control panel in ACS320
user’s manual (3AUA0000062599 [English]).
1. To go to the Main menu, press if the bottom
line shows OUTPUT; otherwise press
repeatedly until you see MENU at the bottom.
REM
rEF
MENU FWD
2. Press keys / until you see “PAr”, and
press . REM
-01- PAR FWD
3. Find the appropriate parameter group with keys
/ and press . REM
9901 PAR FWD
4. Find the appropriate parameter in the group with
keys / . REM
9905 PAR FWD
5. Press and hold for about two seconds until the
400
V
parameter value is shown with SET under the value. REM
PAR SET FWD
6. Change the value with keys / . The value
380
V
changes faster while you keep the key pressed REM
down.
PAR SET FWD
7. Save the parameter value by pressing .
REM
9905 PAR FWD
Enter the rest of the motor data:
• nominal motor current (parameter 9906)
Allowed range: 0.2…2.0 · I2N A
REM
9906 PAR FWD
• nominal motor frequency (parameter 9907)
REM
9907 PAR FWD
• nominal motor speed (parameter 9908)
REM
9908 PAR FWD
• nominal motor power (parameter 9909)
REM
9909 PAR FWD
Select the application macro (parameter 9902)
according to how the control cables are
connected. The default value 1 (HVAC
REM
9902 PAR FWD
DEFAULT) is suitable in most cases.
28 Start-up and control with I/O

DIRECTION OF THE MOTOR ROTATION


Check the direction of the motor rotation.
• If the drive is in remote control (REM shown on
xxx
LOC
the left), switch to local control by pressing LOC
REM .
. SET FWD
Hz

• To go to the Main menu, press if the


bottom line shows OUTPUT; otherwise press
repeatedly until you see MENU at the
bottom.
• Press keys / until you see “rEF” and
press .
• Increase the frequency reference from zero to
a small value with key .
• Press to start the motor.
• Check that the actual direction of the motor is
the same as indicated on the display (FWD
means forward and REV reverse).
• Press to stop the motor. forward reverse
direction direction
To change the direction of the motor rotation:
• If parameter 9914 PHASE INVERSION is not
1611
LOC
visible, first set parameter 1611 PARAMETER
VIEW to 3 (LONG VIEW). PAR FWD

• Invert the phases by changing the value of


9914
LOC
parameter 9914 o the opposite, ie from 0 (NO)
to 1 (YES), or vice versa. PAR FWD

• Verify your work by applying input power and


repeating the check as described above. Set
parameter 1611 back to 2 (SHORT VIEW).
FINAL CHECK
Check that the drive state is OK.
Basic control panel: Check that there are no
faults or alarms shown on the display. If you want
to check the LEDs on the front of the drive, switch
first to remote control (otherwise a fault is
generated) before removing the panel and
verifying that the red LED is not lit and the green
LED is lit but not blinking.
Advanced HVAC control panel: Check that there
are no faults or alarms shown on the display and
that the panel LED is green and does not blink.
The drive is now ready for use.
Start-up and control with I/O 29

 How to perform a guided start-up


To be able to perform the guided start-up, you need the Advanced HVAC control
panel.
Before you start, make sure that you have the motor nameplate data on hand.

POWER-UP
Apply input power. The control panel first asks if you REM CHOICE
want to use the Start-up assistant. Do you want to
use the start-up
• Press
OK
(when Yes is highlighted) to run the assistant?
Yes
Start-up assistant. No
EXIT
EXIT 00:00 OK
• Press if you do not want to run the Start-up
assistant.
OK
• Press key to highlight No and then press REM CHOICE
if you want to make the panel ask (or not ask) the Show start-up
assistant on
question about running the Start-up assistant again next boot?
Yes
the next time you switch on the power to the drive. No
EXIT 00:00 OK
SELECTING THE LANGUAGE
If you decided to run the Start-up assistant, the REM PAR EDIT
display then asks you to select the language. Scroll 9901 LANGUAGE
to the desired language with keys / and ENGLISH
SAVE
press to accept. [0]
EXIT EXIT 00:00 SAVE
If you press , the Start-up assistant is stopped.
STARTING THE GUIDED SET-UP
The Start-up assistant now guides you through the REM PAR EDIT
set-up tasks, starting with the motor set-up. Set the 9905 MOTOR NOM VOLT
motor data to exactly the same value as on the motor 220 V
nameplate.
EXIT 00:00 SAVE
Scroll to the desired parameter value with keys /
SAVE
and press to accept and continue with the
Start-up assistant.
EXIT
Note: At any time, if you press , the Start-up
assistant is stopped and the display goes to the
Output mode.
The basic start-up is now completed. However, it REM CHOICE
might be useful at this stage to set the parameters Do you want to
continue with
required by your application and continue with the application setup?
Continue
application set-up as suggested by the Start-up Skip
assistant. EXIT 00:00 OK
30 Start-up and control with I/O

Select the application macro according to which the REM PAR EDIT
control cables are connected. 9902 APPLIC MACRO
HVAC DEFAULT
[1]
EXIT 00:00 SAVE
Continue with the application set-up. After REM CHOICE
completing a set-up task, the Start-up assistant Do you want to
continue with
suggests the next one. EXT1 reference setup?
OK
Continue
• Press (when Continue is highlighted) to Skip
EXIT 00:00 OK
continue with the suggested task.
• Press key to highlight Skip and then press
OK
to move to the following task without doing the
suggested task.
EXIT
• Press to stop the Start-up assistant.
DIRECTION OF THE MOTOR ROTATION
Check the direction of the motor rotation.
• If the drive is in remote control (REM shown on the LOC xx.xHz
status line), switch to local control by pressing LOC
REM . xx.x Hz
• If you are not in the Output mode, press
EXIT
x.x A
repeatedly until you get there. xx.x %
DIR 00:00 MENU
• Increase the frequency reference from zero to a
small value with key .
• Press to start the motor.
• Check that the actual direction of the motor is the
same as indicated on the display ( means
forward and reverse).
• Press to stop the motor. forward reverse
direction direction
To change the direction of the motor rotation:
• If parameter 9914 PHASE INVERSION is not LOC PAR EDIT
visible, first set parameter 1611 PARAMETER 1611 PARAMETER VIEW
VIEW to 3 (LONG VIEW). LONG VIEW
[3]
CANCEL 00:00 SAVE
• Invert the phases by changing the value of LOC PAR EDIT
parameter 9914 to the opposite, ie from 0 (NO) to 9914 PHASE INVERSION
1 (YES), or vice versa. YES
• Verify your work by applying input power and [1]
CANCEL 00:00 SAVE
repeating the check as described above.
• Set parameter 1611 back to 2 (SHORT VIEW).
Start-up and control with I/O 31

FINAL CHECK
After the whole set-up is completed, check that there
are no faults or alarms shown on the display and the
panel LED is green and does not blink.
The drive is now ready for use.
32 Start-up and control with I/O

How to control the drive through the I/O interface


The table below instructs how to operate the drive through the digital and analog
inputs when:
• the motor start-up is performed, and
• the default (standard) parameter settings are valid.
The below examples show the Basic control panel display.

PRELIMINARY SETTINGS
If you need to change the direction of rotation, check
that parameter 1003 DIRECTION is set to 3
(REQUEST).
Make sure that the control connections are wired See Default I/O connection
according to the connection diagram for HVAC diagram on page 21.
DEFAULT macro.
Make sure that the drive is in remote control. Press In remote control, the panel
key LOC
REM to switch between remote and local control.
display the text REM.

STARTING AND CONTROLLING THE SPEED OF THE MOTOR


Start by switching digital input DI1 on.
Basic control panel: Text FWD starts flashing fast and
stops after the setpoint is reached
REM

OUTPUT
00
. FWD
Hz

Advanced HVAC control panel: The arrow starts


rotating. It is dotted until the setpoint is reached.
Regulate the drive output frequency (motor speed) by
adjusting the voltage of analog input AI1. REM

OUTPUT
500
. FWD
Hz

CHANGING THE DIRECTION OF ROTATION OF THE MOTOR


Reverse direction: Switch digital input DI2 on.
REM

OUTPUT
500
. Hz

REV
Forward direction: Switch digital input DI2 off.
REM

OUTPUT
500
. FWD
Hz

STOPPING THE MOTOR


Switch digital input DI1 off. The motor stops.
Basic control panel: Text FWD starts flashing slowly.
REM

OUTPUT
00
. FWD
Hz

Advanced HVAC control panel: The arrow stops


rotating.
Actual signals and parameters in the short view 33

6. Actual signals and


parameters in the short view
Note: When the control panel is in the short parameter view, that is when parameter
1611 PARAMETER VIEW is set to 2 (SHORT VIEW), the control panel only shows a
subset of all signals and parameters. These signals and parameters are described in
this chapter.

To be able to view all actual signals and parameters, set parameter 1611
PARAMETER VIEW to 3 (LONG VIEW). For the description of all actual signals and
parameters, refer to chapter Actual signals and parameters in ACS320 user’s manual
(3AUA0000062599 [English]).

Terms and abbreviations


Term Definition
Actual signal Signal measured or calculated by the drive. Can be monitored by the user.
No user setting possible. Groups 01…04 contain actual signals.
Def Parameter default value
E Refers to types 03E- with European parametrization
FbEq Fieldbus equivalent: The scaling between the value and the integer used in
serial communication.
Parameter A user-adjustable operation instruction of the drive. Groups 10…99 contain
parameters.
Note: Parameter selections are shown on the Basic control panel as integer
values. Eg parameter 1001 EXT1 COMMANDS selection COMM is shown as
value 10 (which is equal to the fieldbus equivalent FbEq).
U Refers to types 03U- with US parametrization

Fieldbus equivalent
Example: If parameter 2008 MAXIMUM FREQ (see page 40) is set from an external
control system, an integer value of 1 corresponds to 0.1 Hz. All the read and sent
values are limited to 16 bits (-32768…32767).
34 Actual signals and parameters in the short view

Default values with different macros


When application macro is changed (9902 APPLIC MACRO), the software updates
the parameter values to their default values. The table below shows the parameter
default values for different macros. For other parameters, the default values are the
same for all macros. See the parameter list starting on page 39 in this manual and
chapter Actual signals and parameters in ACS320 user’s manual (3AUA0000062599
[English]).
Index Name/ HVAC SUPPLY RETURN CLNG TWR CONDENSER BOOSTER PUMP INT TIMER
Selection DEFAULT FAN FAN FAN PUMP ALTERNA
9902 APPLIC 1 = HVAC 2 = SUPPLY 3 = RETUR 4 = CLNG 5= 6= 7 = PUMP 8 = INT
MACRO DEFAULT FAN N FAN TWR FAN CONDENSER BOOSTER ALTERNA TIMER
PUMP
1001 EXT1 1 = DI1 1 = DI1 1 = DI1 1 = DI1 1 = DI1 1 = DI1 1 = DI1 11 = TIMER
COMMANDS 1
1002 EXT2 1 = DI1 1 = DI1 1 = DI1 1 = DI1 1 = DI1 1 = DI1 1 = DI1 1 = TIMER 1
COMMANDS
1003 DIRECTION 1= 1= 1= 1= 1 = FORWARD 1 = 1= 1=
FORWARD FORWARD FORWARD FORWARD FORWARD FORWARD FORWARD
1102 EXT1/EXT2 0 = EXT1 0 = EXT1 0 = EXT1 0 = EXT1 0 = EXT1 0 = EXT1 0 = EXT1 0 = EXT1
SEL
1103 REF1 SEL 1 = AI1 1 = AI1 1 = AI1 1 = AI1 1 = AI1 1 = AI1 1 = AI1 1 = AI1
1106 REF2 SEL 19 = 19 = 19 = 19 = 19 = 19 = 19 = 19 =
PID1OUT PID1OUT PID1OUT PID1OUT PID1OUT PID1OUT PID1OUT PID1OUT
1201 CONST 3 = DI3 3 = DI3 3 = DI3 3 = DI3 3 = DI3 3 = DI3 0 = NOT 0 = NOT
SPEED SEL SEL SEL
1304 MINIMUM AI2 20.0% 20.0% 20.0% 20.0% 20.0% 20.0% 20.0% 20.0%
1401 RELAY 1 = READY 7= 7= 1 = READY 1 = READY 1 = READY 31 = PFA 7=
OUTPUT 1 STARTED STARTED STARTED
1601 RUN ENABLE 0 = NOT 2 = DI2 0 = NOT 0 = NOT 0 = NOT SEL 0 = NOT 0 = NOT 2 = DI2
SEL SEL SEL SEL SEL
1608 START 4 = DI4 4 = DI4 4 = DI4 4 = DI4 4 = DI4 4 = DI4 0 = NOT SEL 4 = DI4
ENABLE 1
1609 START 0 = NOT 5 = DI5 5 = DI5 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 5 = DI5
ENABLE 2 SEL
1805 DO SIGNAL 2 = RUN 2 = RUN 2 = RUN 2 = RUN 2 = RUN 2 = RUN 2 = RUN 2 = RUN
2007 MINIMUM 0.0 Hz 0.0 Hz 0.0 Hz 20.0 Hz 0.0 Hz 0.0 Hz 0.0 Hz 0.0 Hz
FREQ
2008 MAXIMUM 50.0 Hz 50.0 Hz 50.0 Hz 50.0 Hz 50.0 Hz 50.0 Hz 50.0 Hz 50.0 Hz
FREQ
2101 START 6 = SCAN 6 = SCAN 6 = SCAN 6 = SCAN 6 = SCAN 1 = AUTO 1 = AUTO 6 = SCAN
FUNCTION START START START START START START
2108 START 0 = OFF 0 = OFF 0 = OFF 0 = OFF 0 = OFF 0 = OFF 0 = OFF 0 = OFF
INHIBIT
2201 ACC/DEC 1/2 0 = NOT 0 = NOT 0 = NOT 0 = NOT 0 = NOT SEL 0 = NOT 0 = NOT 0 = NOT
SEL SEL SEL SEL SEL SEL SEL SEL
2202 ACCELER 30.0 s 30.0 s 30.0 s 30.0 s 30.0 s 10.0 s 10.0 s 30.0 s
TIME 1
2203 DECELER 30.0 s 30.0 s 30.0 s 30.0 s 30.0 s 10.0 s 10.0 s 30.0 s
TIME 1
3019 COMM FAULT 10.0 s 10.0 s 10.0 s 10.0 s 10.0 s 10.0 s 10.0 s 10.0 s
TIME
3415 SIGNAL 3 AI 1 AI 1 AI 1 AI 1 AI 1 AI 1 AI 1 AI 1
PARAM
3416 SIGNAL 3 MIN -100.0% -100.0% -100.0% -100.0% -100.0% -100.0% -100.0% -100.0%
3417 SIGNAL 3 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 100.0% 100.0%
MAX
3419 OUTPUT 3 mA mA mA mA mA mA mA mA
DSP UNIT
3420 OUTPUT 3 0.0 mA 0.0 mA 0.0 mA 0.0 mA 0.0 mA 0.0 mA 0.0 mA 0.0 mA
MIN
3421 OUTPUT 3 20.0 mA 20.0 mA 20.0 mA 20.0 mA 20.0 mA 20.0 mA 20.0 mA 20.0 mA
MAX
3601 TIMERS 0 = NOT 0 = NOT 0 = NOT 0 = NOT 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 1 = DI1
ENABLE SEL SEL SEL SEL
Actual signals and parameters in the short view 35

Index Name/ HVAC SUPPLY RETURN CLNG TWR CONDENSER BOOSTER PUMP INT TIMER
Selection DEFAULT FAN FAN FAN PUMP ALTERNA
3622 BOOST SEL 0 = NOT 0 = NOT 0 = NOT 0 = NOT 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 3 = DI3
SEL SEL SEL SEL
3626 TIMER 1 SRC 0 = NOT 0 = NOT 0 = NOT 0 = NOT 0 = NOT SEL 0 = NOT SEL 0 = NOT SEL 23 =
SEL SEL SEL SEL (P1+P2=P3+
B)
4001 GAIN 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5
4002 INTEGRATION 3.0 s 3.0 s 3.0 s 3.0 s 3.0 s 3.0 s 3.0 s 3.0 s
TIME
4005 ERROR 0 = NO 0 = NO 0 = NO 1 = YES 1 = YES 0 = NO 0 = NO 0 = NO
VALUE INV
4010 SETPOINT 0 = KEYPAD 0 = 0= 0 = KEYPAD 0 = KEYPAD 0 = KEYPAD 0 = KEYPAD 0 = KEYPAD
SEL KEYPAD KEYPAD
4011 INTERNAL 40.0% 40.0% 40.0% 40.0% 40.0% 40.0% 40.0% 40.0%
SETPNT
4027 PID 1 PARAM 0 = SET 1 0 = SET 1 0 = SET 1 0 = SET 1 0 = SET 1 0 = SET 1 0 = SET 1 0 = SET 1
SET
4101 GAIN 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5
4102 INTEGRATION 3.0 s 3.0 s 3.0 s 3.0 s 60.0 s 3.0 s 3.0 s 3.0 s
TIME
4110 SETPOINT 0 = KEYPAD 0 = 0= 0 = KEYPAD 0 = KEYPAD 0 = KEYPAD 0 = KEYPAD 0 = KEYPAD
SEL KEYPAD KEYPAD
4111 INTERNAL 40.0% 40.0% 40.0% 40.0% 40.0% 40.0% 40.0% 40.0%
SETPNT
5303 EFBBAUD 9.6 kb/s 9.6 kb/s 9.6 kb/s 9.6 kb/s 9.6 kb/s 9.6 kb/s 9.6 kb/s 9.6 kb/s
RATE
5304 EFB PARITY 0 = 8 NONE 0 = 8 NONE 0 = 8 NONE 0 = 8 NONE 1 0 = 8 NONE 1 0 = 8 NONE 0 = 8 NONE 1 0 = 8 NONE 1
1 1 1 1
5305 EFB CTRL 0 = ABB 0 = ABB 0 = ABB 0 = ABB 0 = ABB DRV 0 = ABB 0 = ABB DRV 0 = ABB DRV
PROFILE DRV LIM DRV LIM DRV LIM DRV LIM LIM DRV LIM LIM LIM
8109 START FREQ 60.0 Hz 60.0 Hz 60.0 Hz 60.0 Hz 60.0 Hz 60.0 Hz 58.0 Hz 60.0 Hz
1)
1
8110 START FREQ 60.0 Hz 60.0 Hz 60.0 Hz 60.0 Hz 60.0 Hz 60.0 Hz 58.0 Hz 60.0 Hz
1) 2
8111 START FREQ 60.0 Hz 60.0 Hz 60.0 Hz 60.0 Hz 60.0 Hz 60.0 Hz 58.0 Hz 60.0 Hz
1) 3
8116 AUX MOT 3.0 s 3.0 s 3.0 s 3.0 s 3.0 s 3.0 s 3.0 s 3.0 s
STOP D
8118 AUTOCHNG 0.0 = 0.0 = 0.0 = 0.0 = 0.0 = 0.0 = 0.0 = 0.0 =
INTERV NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL NOT SEL
8123 PFA ENABLE 0 = NOT 0 = NOT 0 = NOT 0 = NOT 0 = NOT SEL 0 = NOT 1 = ACTIVE 0 = NOT
SEL SEL SEL SEL SEL SEL
36 Actual signals and parameters in the short view

Index Name/ INTTIMERCS FLOATING DUAL DL SP PID E-BYPASS HAND E-CLIPSE AC500
Selection PNT SETPPID CS CONTROL MODBUS
9902 APPLIC 9 = INT 10 = 11 = DUAL 12 = DL SP 13 = E- 14 = HAND 15 = 21 = AC500
MACRO TIMER CS FLOATING SETPPID PID CS BYPASS CONTROL ECLIPSE MODBUS
PNT
1001 EXT1 1 = DI1 1 = DI1 1 = DI1 1 = DI1 1 = DI1
0 = NOT 10 =10 =
COMMANDS SEL COMMCOMM
1002 EXT2 0 = NOT SEL 1 = DI1 1 = DI1 1 = DI1 1 = DI1 0 = NOT 10 =0 = NOT
COMMANDS SEL COMMSEL
1003 DIRECTION 1= 1 = FORWARD 1 = 1= 1= 1= 1= 1=
FORWARD FORWARD FORWARD FORWARD FORWARD FORWARD
FORWARD
1102 EXT1/EXT2 0 = EXT1 0 = EXT1 0 = EXT1 2 = DI2 0 = EXT1 0 = EXT1 0 = EXT1
8=
SEL COMM
1103 REF1 SEL 0 = KEYPAD 30 = 1 = AI1 1 = AI1 1 = AI1 1 = AI1 1 = AI1 8=
DI4U,5D COMM
1106 REF2 SEL 2 = AI2 19 = 19 = 19 = 19 = 2 = AI2 19 = 19 =
PID1OUT PID1OUT PID1OUT PID1OUT PID1OUT PID1OUT
1201 CONST 15 = TIMER 1 3 = DI3 0 = NOT 10 = DI4,5 0 = NOT 0 = NOT 0 = NOT 3 = DI3
SPEED SEL SEL SEL SEL SEL
1304 MINIMUM AI2 20% 20% 20.0% 20.0% 20.0% 20.0% 20.0% 20.0%
1401 RELAY 7 = STARTED 7 = STARTED 7 = 1 = READY 7 = 1 = READY 7 = 1=
OUTPUT 1 STARTED STARTED STARTED READY
1601 RUN ENABLE 2 = DI2 2 = DI2 2 = DI2 0 = NOT 2 = DI2 0 = NOT 7= 7=
SEL SEL COMM COMM
1608 START 4 = DI4 4 = DI4 4 = DI4 0 = NOT 0 = NOT 0 = NOT 7= 4 = DI4
ENABLE 1 SEL SEL SEL COMM
1609 START 5 = DI5 0 = NOT SEL 5 = DI5 0 = NOT 0 = NOT 0 = NOT 0 = NOT 0 = NOT
ENABLE 2 SEL SEL SEL SEL SEL
1805 DO SIGNAL 2 = RUN 2 = RUN 2 = RUN 2 = RUN 2 = RUN 2 = RUN 2 = RUN 2 = RUN
2007 MINIMUM 0.0 Hz 0.0 Hz 0.0 Hz 0.0 Hz 0.0 Hz 0.0 Hz 0.0 Hz 0.0 Hz
FREQ
2008 MAXIMUM 50.0 Hz 50.0 Hz 50.0 Hz 50.0 Hz 50.0 Hz 50.0 Hz 50.0 Hz 50.0 Hz
FREQ
2101 START 6 = SCAN 6 = SCAN 6 = SCAN 6 = SCAN 6 = SCAN 6 = SCAN 6 = SCAN 6 = SCAN
FUNCTION START START START START START START START START
2108 START 0 = OFF 0 = OFF 0 = OFF 0 = OFF 0 = OFF 0 = OFF 0 = OFF 0 = OFF
INHIBIT
2201 ACC/DEC 1/2 0 = NOT SEL 0 = NOT SEL 0 = NOT 0 = NOT 0 = NOT 0 = NOT 0 = NOT 0 = NOT
SEL SEL SEL SEL SEL SEL SEL
2202 ACCELER 30.0 s 30.0 s 30.0 s 30.0 s 30.0 s 30.0 s 30.0 s 30.0 s
TIME 1
2203 DECELER 30.0 s 30.0 s 30.0 s 30.0 s 30.0 s 30.0 s 30.0 s 30.0 s
TIME 1
3019 COMM FAULT 10.0 s 10.0 s 10.0 s 10.0 s 10.0 s 10.0 s 10.0 s 10.0 s
TIME
3415 SIGNAL 3 TORQUE TORQUE AI 1 AI 1 AI 1 NOT SEL AI1 AI1
PARAM
3416 SIGNAL 3 MIN -200.0% -200.0% -100.0% -100.0% -100.0% 0 -100.0% -100.0%
3417 SIGNAL 3 MAX 200.0% 200.0% 100.0% 100.0% 100.0% 0 100.0% 100.0%
3419 OUTPUT 3 % % mA mA mA NO UNIT mA mA
DSP UNIT
3420 OUTPUT 3 -200.0% -200.0% 0.0 mA 0.0 mA 0.0 mA 0.0 0.0 mA 0.0 mA
MIN
3421 OUTPUT 3 200.0% 200.0% 20.0 mA 20.0 mA 20.0 mA 0.0 20.0 mA 20.0 mA
MAX
3601 TIMERS 1 = DI1 0 = NOT SEL 0 = NOT 0 = NOT 0 = NOT 0 = NOT 0 = NOT 0 = NOT
ENABLE SEL SEL SEL SEL SEL SEL
3622 BOOST SEL 3 = DI3 0 = NOT SEL 0 = NOT 0 = NOT 0 = NOT 0 = NOT 0 = NOT 0 = NOT
SEL SEL SEL SEL SEL SEL
3626 TIMER 1 SRC 23 = 0 = NOT SEL 0 = NOT 0 = NOT 0 = NOT 0 = NOT 0 = NOT 0 = NOT
(P1+P2=P3+B) SEL SEL SEL SEL SEL SEL
4001 GAIN 1.0 2.5 2.5 2.5 2.5 1.0 2.5 2.5
4002 INTEGRATION 60.0 s 3.0 s 3.0 s 3.0 s 3.0 s 60.0 s 3.0 s 3.0 s
TIME
4005 ERROR 0 = NO 0 = NO 0 = NO 0 = NO 0 = NO 0 = NO 0 = NO 0 = NO
VALUE INV
Actual signals and parameters in the short view 37

Index Name/ INTTIMERCS FLOATING DUAL DL SP PID E-BYPASS HAND E-CLIPSE AC500
Selection PNT SETPPID CS CONTROL MODBUS
4010 SETPOINT 1 = AI1 0 = KEYPAD 19 = 19 = 0 = KEYPAD 1 = AI1 0= 0=
SEL INTERNAL INTERNAL KEYPAD KEYPAD
4011 INTERNAL 40.0% 40.0% 50.0% 50.0% 40.0% 40.0% 40.0% 40.0%
SETPNT
4027 PID 1 PARAM 0 = SET 1 0 = SET 1 3 = DI3 3 = DI3 0 = SET 1 0 = SET 1 0 = SET 1 0 = SET 1
SET
4101 GAIN 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5
4102 INTEGRATION 3.0 s 3.0 s 3.0 s 3.0 s 3.0 s 3.0 s 3.0 s 3.0 s
TIME
4110 SETPOINT 1 = AI1 0 = KEYPAD 19 = 19 = 0 = KEYPAD 1 = AI1 0= 0=
SEL INTERNAL INTERNAL KEYPAD KEYPAD
4111 INTERNAL 40.0% 40.0% 100.0% 100.0% 40.0% 40.0% 40.0% 40.0%
SETPNT
5303 EFBBAUD 9.6 kb/s 9.6 kb/s 9.6 kb/s 9.6 kb/s 9.6 kb/s 9.6 kb/s 9.6 kb/s 9.6 kb/s
RATE
5304 EFB PARITY 0 = 8 NONE 1 0 = 8 NONE 1 0 = 8 NONE 0 = 8 NONE 0 = 8 NONE 0 = 8 NONE 2 = 8 EVEN 0 = 8
1 1 1 1 1 NONE 1

5305 EFB CTRL 0 = ABB DRV 0 = ABB DRV 0 = ABB 0 = ABB 0 = ABB 0 = ABB 1 = DCU 0 = ABB
PROFILE LIM LIM DRV LIM DRV LIM DRV LIM DRV LIM PROFILE DRV LIM
8109 START FREQ 60.0 Hz 60.0 Hz 60.0 Hz 60.0 Hz 60.0 Hz 60.0 Hz 60.0 Hz 60.0 Hz
1) 1
8110 START FREQ 60.0 Hz 60.0 Hz 60.0 Hz 60.0 Hz 60.0 Hz 60.0 Hz 60.0 Hz 60.0 Hz
1)
2
8111 START FREQ 60.0 Hz 60.0 Hz 60.0 Hz 60.0 Hz 60.0 Hz 60.0 Hz 60.0 Hz 60.0 Hz
1) 3
8116 AUX MOT 3.0 s 3.0 s 3.0 s 3.0 s 3.0 s 3.0 s 3.0 s 3.0 s
STOP D
8118 AUTOCHNG 0.0 = NOT SEL 0.0 = NOT 0.0 = NOT 0.0 = NOT 0.0 = NOT 0.0 = NOT 0.0 = NOT 0.0 = NOT
INTERV SEL SEL SEL SEL SEL SEL SEL
8123 PFA ENABLE 0 = NOT SEL 0 = NOT SEL 0 = NOT 0 = NOT 0 = NOT 0 = NOT 0 = NOT 0 = NOT
SEL SEL SEL SEL SEL SEL

1) The default value depends on the drive type. E: 50 Hz, U: 60 Hz.


38 Actual signals and parameters in the short view

Actual signals in the short parameter view


Actual signals in the short parameter view
No. Name/Value Description FbEq
04 FAULT HISTORY Fault history (read-only)
0401 LAST FAULT Code of the latest fault. See chapter Fault tracing in 1=1
ACS320 user’s manual (3AUA0000062599 [English]) for the
codes. 0 = Fault history is clear (on panel display = NO
RECORD).
Actual signals and parameters in the short view 39

Parameters in the short parameter view


Parameters in the short parameter view
No. Name/Value Description Def/FbEq
11 REFERENCE Panel reference type, external control location selection and
SELECT external reference sources and limits
1105 REF1 MAX Defines the maximum value for external reference REF1. E: 50.0 Hz
Corresponds to the maximum setting of the used source U: 60.0 Hz
signal.
0.0…500.0 Hz Maximum value in Hz. See the example for parameter 1104 1 = 0.1 Hz
REF1 MIN in ACS320 user’s manual (3AUA0000062599
[English]).
12 CONSTANT Constant speed (drive output frequency) selection and
SPEEDS values. By default constant speed selection is made through
digital input DI3. 1 = DI active, 0 = DI inactive.
DI3 Operation
0 No constant speed
1 Speed defined by parameter 1202 CONST SPEED 1
For more information, see chapter Program features,
section Constant speeds in ACS320 user’s manual
(3AUA0000062599 [English]).
1202 CONST Defines constant drive output frequency 1. E: 5.0 Hz
SPEED 1 U: 6.0 Hz
0.0…500.0 Hz Output frequency in Hz. 1 = 0.1 Hz
1203 CONST Defines constant drive output frequency 2. E: 10.0 Hz
SPEED 2 U: 12.0 Hz
0.0…500.0 Hz Output frequency in Hz. 1 = 0.1 Hz
1204 CONST Defines constant drive output frequency 3. E: 15.0 Hz
SPEED 3 U: 18.0 Hz
0.0…500.0 Hz Output frequency in Hz. 1 = 0.1 Hz
13 ANALOG INPUTS Analog input signal processing
1301 MINIMUM AI1 Defines the minimum %-value that corresponds to minimum 20.0%
mA/(V) signal for analog input AI1. When used as a
reference, the value corresponds to the reference minimum
setting.
0…20 mA = 0…100%
4…20 mA = 20…100%
-10…10 mA = -50…50%
Example: If AI1 is selected as the source for external
reference REF1, this value corresponds to the value of
parameter 1104 REF1 MIN.
Note: MINIMUM AI1 value must not exceed MAXIMUM AI
value.
-100.0… Value as a percentage of the full signal range. 1 = 0.1%
100.0% Example: If the minimum value for analog input is 4 mA, the
percent value for 0…20 mA range is:
(4 mA / 20 mA) · 100% = 20%
40 Actual signals and parameters in the short view

Parameters in the short parameter view


No. Name/Value Description Def/FbEq
14 RELAY OUTPUTS Status information indicated through relay output, and relay
operating delays. For more information, see chapter Actual
signals and parameters in ACS320 user’s manual
(3AUA0000062599 [English]).
1401 RELAY Selects a drive status indicated through relay output RO 1. READY
OUTPUT 1 The relay energizes when the status meets the setting.
NOT SEL Not used 0
READY Ready to function: Run enable signal present, no fault 1
exists, supply voltage is within range, and emergency stop
command is not On.
RUN Running: Energize relay when power is applied. 2
FAULT(-1) Inverted fault. Energize relay when power is applied. De- 3
energizes when a fault occurs.
16 SYSTEM Parameter view, Run enable, parameter lock etc.
CONTROLS
1611 PARAMETER Selects the parameter view, i.e, which parameters are SHORT
VIEW shown on the control panel. VIEW
FLASHDROP Shows the FlashDrop parameter list. Does not include the 1
short parameter list. Parameters which are hidden by the
FlashDrop device are not visible.
FlashDrop parameter values are activated by setting
parameter 9902 APPLIC MACRO to 31 (LOAD FD SET).
SHORT VIEW Shows only those signals and parameters that are listed in 2
this table.
LONG VIEW Shows all signals and parameters. See chapter Actual 3
signals and parameters in ACS320 user’s manual
(3AUA0000062599 [English]).
20 LIMITS Drive operation limits
2008 MAXIMUM Defines the maximum limit for the drive output frequency. E: 50.0 Hz
FREQ U: 60.0 Hz
0.0…500.0 Hz Maximum frequency 1 = 0.1 Hz
21 START/STOP Start and stop modes of the motor
2102 STOP Selects the motor stop function. COAST
FUNCTION
COAST Stop by cutting off the motor power supply. The motor 1
coasts to stop.
RAMP Stop along a ramp. See parameter group 22 2
ACCEL/DECEL.
Actual signals and parameters in the short view 41

Parameters in the short parameter view


No. Name/Value Description Def/FbEq
22 ACCEL/DECEL Acceleration and deceleration times
2202 ACCELER Defines the acceleration time 1, i.e., the time required for 30.0 s
TIME 1 the speed to change from zero to the speed defined by
parameter 2008 MAXIMUM FREQ.
• If the speed reference increases faster than the set
acceleration rate, the motor speed will follow the
acceleration rate.
• If the speed reference increases slower than the set
acceleration rate, the motor speed will follow the
reference signal.
• If the acceleration time is set too short, the drive will
automatically prolong the acceleration in order not to
exceed the drive operating limits.
Actual acceleration time depends on parameter 2204 RAMP
SHAPE 1 setting.
0.0…1800.0 s Time 1 = 0.1 s
2203 DECELER Defines the deceleration time 1, i.e., the time required for 30.0 s
TIME 1 the speed to change from the value defined by parameter
2008 MAXIMUM FREQ to zero.
• If the speed reference decreases slower than the set
deceleration rate, the motor speed will follow the
reference signal.
• If the reference changes faster than the set deceleration
rate, the motor speed will follow the deceleration rate.
• If the deceleration time is set too short, the drive will
automatically prolong the deceleration in order not to
exceed drive operating limits.
If a short deceleration time is needed for a high inertia
application, note that the ACS320 cannot be equipped with
a brake resistor.
Actual deceleration time depends on parameter 2204
RAMP SHAPE 1 setting.
0.0…1800.0 s Time 1 = 0.1 s
53 EFB PROTOCOL Embedded fieldbus link settings.
5301 EFB Contains the identification and program revision of the 0000 hex
PROTOCOL ID protocol.
Note: You can reset this parameter only with parameter
9802 COMM PROT SEL.
Format XXYY hex, where XX = protocol ID and YY =
program revision of the protocol.
0000… Protocol identification and program revision. 1 = 1 hex
FFFF hex
5302 EFB STATION Defines the address of the device. Two units with the same 1
ID address are not allowed on-line.
0…65535 Device address. 1=1
5303 EFB BAUD Defines the transfer rate of the link. 9.6 kbit/s
RATE
1.2... Transfer rate of the link. -
76.8 kbits/s
42 Actual signals and parameters in the short view

Parameters in the short parameter view


No. Name/Value Description Def/FbEq
5304 EFB PARITY Defines the use of parity and stop bit(s) and the data length. 8 NONE 1
The same setting must be used in all on-line stations.
8 NONE 1 8 data bits, no parity, one stop bit. 0
8 NONE 2 8 data bits, no parity two stop bits. 1
8 EVEN 1 8 data bits, even parity, one stop bit. 2
8 ODD 1 8 data bits, odd parity, one stop bit. 3
5305 EFB CTRL Selects the communication profile. ABB DRV
PROFILE LIM
ABB DRV LIM Operation of Control/Status words conforms to ABB Drives 0
Profile.
DCU PROFILE Operation of Control/Status words conforms to 32-bit DCU 1
profile.
ABB DRV Operation of Control/Status words conforms to ABB Drives 2
FULL Profile.
5306 EFB OK Number of valid messages received by the drive. During 0
MESSAGES normal operation, this number increases constantly.
0...65535 Valid messages received by the drive. 1=1
5307 EFB CRC Number of messages with an CRC (cyclic redundancy 0
ERRORS check) error received by the drive. If the number is high,
check CRC calculation for possible errors.
Note: High electromagnetic noise levels generate errors.
0...65535 CRC error received by the drive. 1=1
5308 EFB UART Number of messages with a character error received by the 0
ERRORS drive.
0...65535 Character errors received by the drive. 1=1
5309 EFB STATUS Status of the EFB protocol. IDLE
IDLE EFB protocol is configured, but not receiving any messages. 0
EXECUT INIT EFB protocol is initializing. 1
TIME OUT A time-out has occurred in the communication between the 2
network master and the EFB protocol.
CONFIG EFB protocol has a configuration error. 3
ERROR
OFF LINE EFB protocol is receiving messages that are NOT 4
addressed to this drive.
ON-LINE EFB protocol is receiving messages that are addressed to 5
this drive.
RESET EFB protocol is performing a hardware reset. 6
LISTEN ONLY EFB protocol is in listen-only mode. 7
5310 EFB PAR 10 Selects an actual value to be mapped to Modbus register 0
40005.
5311 EFB PAR 11 Selects an actual value to be mapped to Modbus register 0
40006.
5312 EFB PAR 12 Selects an actual value to be mapped to Modbus register 0
40007.
5313 EFB PAR 13 Selects an actual value to be mapped to Modbus register 0
40008.
Actual signals and parameters in the short view 43

Parameters in the short parameter view


No. Name/Value Description Def/FbEq
5314 EFB PAR 14 Selects an actual value to be mapped to Modbus register 0
40009.
5315 EFB PAR 15 Selects an actual value to be mapped to Modbus register 0
40010.
5316 EFB PAR 16 Selects an actual value to be mapped to Modbus register 0
40011.
5317 EFB PAR 17 Selects an actual value to be mapped to Modbus register 0
40012.
5318 EFB PAR 18 For Modbus: Sets an additional delay before the drive 0
begins transmitting response to the master request.
5319 EFB PAR 19 ABB drives profile (ABB DRV LIM or ABB DRV FULL) 0000 hex
Control word. Read only copy of the Fieldbus Control word.
5320 EFB PAR 20 ABB drives profile (ABB DRV LIM or ABB DRV FULL) 0000 hex
Status word. Read only copy of the Fieldbus Status word.
98 OPTIONS External serial communication activation.
9802 COMM PROT Activates the external serial communication and selects the NOT SEL
SEL interface.
NOT SEL No communication protocol selected 0
STD MODBUS The drive communicates with Modbus through the EIA-485 1
channel (X1-communication, terminal).
N2 Enables fieldbus communication with the drive using 2
Metasys N2 protocol through the EIA-485 serial link (X1-
communications terminal).
FLN Enables fieldbus communication with the drive using FLN 3
protocol through the EIA-485 serial link (X1-
communications terminal).
BACNET Enables fieldbus communication with the drive using 5
BACnet protocol through the EIA-485 serial link (X1-
communication terminal).
MODBUS Enables fieldbus communication with the drive using the 10
RS232 Modbus protocol through the RS232 serial link.
0...65535 CRC error received by the drive. 1=1
99 START-UP DATA Language selection. Definition of motor set-up data.
9901 LANGUAGE Selects the display language used on the Advanced HVAC ENGLISH
control panel.
ENGLISH British English 0
ENGLISH (AM) American English 1
DEUTSCH German 2
ITALIANO Italian 3
ESPAÑOL Spanish 4
PORTUGUES Portuguese 5
NEDERLANDS Dutch 6
FRANÇAIS French 7
DANSK Danish 8
SUOMI Finnish 9
SVENSKA Swedish 10
44 Actual signals and parameters in the short view

Parameters in the short parameter view


No. Name/Value Description Def/FbEq
RUSSKI Russian 11
POLSKI Polish 12
TÜRKÇE Turkish 13
CZECH Czech 14
MAGYAR Hungarian 15
ELLINIKA Greek 16
CHINESE Chinese 17
KOREAN Korean 18
JAPANESE Japanese 19
9902 APPLIC Selects the application macro. See chapter Application HVAC
MACRO macros in ACS320 user’s manual (3AUA0000062599 DEFAULT
[English]).
HVAC This macro provides the factory default parameter settings 1
DEFAULT for the ACS320.
SUPPLY FAN For supply fan applications where the supply fan brings 2
fresh air in.
RETURN FAN For return fan applications where the return fan removes air. 3
CLNG TWR For cooling tower fan applications. 4
FAN
CONDENSER For condenser and liquid cooler applications. 5
BOOSTER For booster pump applications. 6
PUMP
PUMP For pump and fan alternation (PFA) applications. 7
ALTERNA
INT TIMER For applications where a built-in timer starts and stops the 8
motor.
INT TIMER CS For applications such as a timed powered roof ventilator 9
(PRV) which alternates between two constant speeds
(constant speed 1 and 2) based on a built-in timer.
FLOATING For applications where speed reference needs to be 10
PNT controlled through digital inputs (DI4 & DI5). By activating
digital input 4, the speed reference increases, by activating
digital input 5, the speed reference decreases. If both digital
inputs are active or inactive, the reference does not change.
DUAL For dual setpoint PID applications, where activating digital 11
SETPPID input 3 (DI3) changes the process PID controller’s setpoint
to another value.
DL SP PID CS For applications with 2 constant speeds, active PID and PID 12
alternating between two setpoints using digital inputs.
E-BYPASS This macro provides the equivalent ACH550 E-Bypass 13
default parameter settings for the ACS320. (The ACS320 is
not physically compatible with the E-Bypass.)
HAND For drive control using only the control panel with no 14
CONTROL automated control.
E-CLIPSE This macro provides the equivalent ACH550 E-Clipse 15
Bypass default parameter settings for the ACS320. (The
ACS320 is not compatible with the E-Clipse Bypass.)
Actual signals and parameters in the short view 45

Parameters in the short parameter view


No. Name/Value Description Def/FbEq
AC500 This macro configures the drive communication and control 21
MODBUS parameters.
9905 MOTOR NOM Defines the nominal motor voltage. Must be equal to the 200 V
VOLT value on the motor rating plate. The drive cannot supply the units:
motor with a voltage greater than the input power voltage. 230 V
Note that the output voltage is not limited by the nominal 400 V
motor voltage but increased linearly up to the value of the E units:
input voltage. 400 V
Output voltage 400 V
U units:
Input voltage 460 V

9905

Output frequency
9907
WARNING! Never connect a motor to a drive which
is connected to power line with voltage level higher
than the rated motor voltage.
The stress on the motor insulations depends on the drive
supply voltage. This applies also when the motor voltage
rating is lower than the rating of the drive and the supply
voltage of the drive. The RMS voltage can be limited to
motor nominal voltage by setting the maximum frequency of
the drive (parameter 2008) to the motor nominal frequency.
115…345 V Voltage. 1=1V
(200 V units) Note: The stress on the motor insulations is always
200…600 V dependent on the drive supply voltage. This also applies to
(400 V E units) the case where the motor voltage rating is lower than the
230…690 V rating of the drive and the supply of the drive.
(400 V U units)
9906 MOTOR NOM Defines the nominal motor current. Must be equal to the I2N
CURR value on the motor rating plate.
0.2…2.0 · I2N Current 1 = 0.1 A
9907 MOTOR NOM Defines the nominal motor frequency, ie the frequency at E: 50.0 Hz
FREQ which the output voltage equals the nominal motor voltage: U: 60.0 Hz
Field weakening point = Nom. frequency · Supply voltage /
Motor nom. voltage
10.0…500.0 Hz Frequency 1 = 0.1 Hz
9908 MOTOR NOM Defines the nominal motor speed. Must be equal to the Type
SPEED value on the motor rating plate. dependent
50…18000 rpm Speed 1 = 1 rpm
9909 MOTOR NOM Defines the nominal motor power. Must equal the value on PN
POWER the motor rating plate.
0.2… Power 1=
3.0 · PN kW 0.1 kW /
0.1 hp
46 Actual signals and parameters in the short view
Technical data 47

7. Technical data
Ratings
Note: When choke is not used, input current is effected by supply network and
impedance.
Use the table in Fuses and alternate short-circuit protection (page 50) to correctly
size the input cabling as well as input fuses or MMP for branch circuit protection.
Sizing will be determined by the actual input current which is dependent on the input
line voltage and the input choke selection and rated motor current. If motor rated
current is below I2N, I1N is reduced relatively.
Type code Input Output Frame
without choke with choke or size
or reactor 5% reactor
ACS320- I1N I1N I1N I1N I LD2) I2N I2max3) PN
(480 V) (480 V)
x = E/U 1) A A A A A A A kW hp
1-phase supply voltage 200…240 V units (Confirm output ratings meet motor requirements)
01x-02A4-2 6.1 - 4.5 - 2.3 2.4 4.0 0.37 0.5 R0
01x-04A7-2 11.4 - 8.1 - 4.5 4.7 7.9 0.75 1 R1
01x-06A7-2 16.1 - 11.0 - 6.5 6.7 11.4 1.1 1.5 R1
01x-07A5-2 16.8 - 12.0 - 7.2 7.5 12.6 1.5 2 R2
01x-09A8-2 21.0 - 15.0 - 9.4 9.8 16.5 2.2 3 R2
3-phase supply voltage 200…240 V units
03x-02A6-2 4.7 - 2.6 - 2.4 2.6 4.2 0.37 0.5 R0
03x-03A9-2 6.7 - 3.9 - 3.5 3.9 6.1 0.55 0.75 R0
03x-05A2-2 8.4 - 5.2 - 4.7 5.2 8.2 0.75 1 R1
03x-07A4-2 13.0 - 7.4 - 6.7 7.4 11.7 1.1 1.5 R1
03x-08A3-2 13.2 - 8.3 - 7.5 8.3 13.1 1.5 2 R1
03x-10A8-2 15.7 - 10.8 - 9.8 10.8 17.2 2.2 3 R2
03x-14A6-2 23.9 - 14.6 - 13.3 14.6 23.3 3 3 R2
03x-19A4-2 27.3 - 19.4 - 17.6 19.4 30.8 4 5 R2
03x-26A8-2 45.0 - 26.8 - 24.4 26.8 42.7 5.5 7.5 R3
03x-34A1-2 55.0 - 34.1 - 31.0 34.1 54.3 7.5 10 R4
03x-50A8-2 76.0 - 50.8 - 46.2 50.8 80.9 11.0 15 R4
3-phase supply voltage 380…480 V units
03x-01A2-4 2.4 2.0 1.3 1.1 1.1 1.2 2.1 0.37 0.5 R0
03x-01A9-4 4.0 3.3 2.0 1.7 1.7 1.9 3.3 0.55 0.75 R0
03x-02A4-4 4.5 3.8 2.5 2.1 2.2 2.4 4.2 0.75 1.0 R1
03x-03A3-4 6.6 5.5 3.5 2.9 3.0 3.3 5.8 1.1 1.5 R1
48 Technical data

Type code Input Output Frame


without choke with choke or size
or reactor 5% reactor
ACS320- I1N I1N I1N I1N I LD2) I2N I2max3) PN
(480 V) (480 V)
x = E/U 1) A A A A A A A kW hp
03x-04A1-4 7.6 6.3 3.8 3.2 3.7 4.1 7.2 1.5 2.0 R1
03x-05A6-4 10.6 8.8 5.3 4.4 5.1 5.6 9.8 2.2 3.0 R1
03x-07A3-4 12.8 10.7 6.8 5.7 6.6 7.3 12.8 3.0 3.0 R1
03x-08A8-4 15.0 12.5 8.6 7.2 8.0 8.8 15.4 4.0 5.0 R1
03x-12A5-4 20.7 17.2 12.3 10.3 11.4 12.5 21.9 5.5 7.5 R3
03x-15A6-4 24.3 20.3 13.0 10.8 14.2 15.6 27.3 7.5 10.0 R3
03x-23A1-4 34.0 28.3 20.0 16.7 21.0 23.1 40.4 11.0 15.0 R3
03x-31A0-4 57.2 47.7 27.0 22.5 28.2 31.0 54.3 15.0 20.0 R4
03x-38A0-4 67.1 55.9 34.9 29.1 34.5 38.0 66.5 18.5 25.0 R4
03x-44A0-4 73.7 61.4 41.6 34.7 40.0 44.0 77.0 22.0 30.0 R4
1)
E = EMC filter connected (metal EMC filter screw installed),
U = EMC filter disconnected (plastic EMC filter screw installed), default.
2) Overloadability for one minute every ten minutes.
3)
Instantaneous peak current for two seconds every ten minutes
00578903.xls J

Definitions
Input
I1N continuous rms input current (for dimensioning cables and fuses) with I2N motor
current at rated speed and power. If motor rated current is below I2N, I1N is
reduced relatively.
I1N (480 V) continuous rms input current (for dimensioning cables, fuses, and MMPs) for
drives with 480 V with I2N motor current at rated speed and power. If motor rated
current is below I2N, I1N is reduced relatively.
Output
I LD continuous output current at max ambient temperature of +50 °C (122 °F).
10% overloadability for one minute every ten minutes.
I2N maximum continuous output current at ambient temperature of +40 °C (104 °F).
No overloadability, derating 1% for every additional 1 °C up to 50 °C (122 °F).
I2max maximum instantaneous output current. Available for two seconds every ten
minutes at start-up, or as long as allowed by the drive temperature.
PN typical motor power. The kilowatt ratings apply to most IEC 4-pole motors. The
horsepower ratings apply to most NEMA 4-pole motors. Drive should be selected
based on motor current relative to loading capacity (ILD or I2N).
R0…R4 ACS320 is manufactured in frame sizes R0…R4. Some instructions and other
information that only concern certain frame sizes are marked with the symbol of
the frame size (R0…R4).
Technical data 49

 Sizing
Drive sizing is based on the rated motor current and power. To achieve the rated
motor power given in the table, the rated current of the drive must be higher than or
equal to the rated motor current. The rated power of the drive must also be higher
than or equal to compared to the rated motor power. The power ratings are the same
regardless of the supply voltage within one voltage range.
In multimotor systems, the drive output current rating ILD must be equal to or greater
than the calculated sum of the input currents of all motors.
Note:
• The maximum allowed motor shaft power is limited to 1.5 · PN. If the limit
exceeds, motor torque and current are automatically restricted. The function
protects the input bridge of the drive against overload.
• The ratings apply at ambient temperature of 40 °C (104 °F) for I2N and 50 °C
(122 °F) for ILD.

 Derating
For information on derating, see chapter Technical data, section Derating in ACS320
user’s manual (3AUA0000062599 [English]).
50 Technical data

Fuses and alternate short-circuit protection


 Fuses
The rated fuse currents given in the table are the maximums for the mentioned
fuse types. If smaller fuse ratings are used, check that the fuse rms current rating is
larger than the rated I1N current given in the Ratings table on page 47. If 150% of
output power is needed, multiply current I1N by 1.5.
Check that the operating time of the fuse is below 0.5 seconds. The operating
time depends on the fuse type, the supply network impedance as well as the cross-
sectional area, material and length of the supply cable. In case the 0.5 seconds
operating time is exceeded with the gG or T fuses, ultra rapid (aR) fuses reduces in
most cases the operating time to an acceptable level.
Note:
• Do not use larger fuses when the input power cable is selected according to this
table.
• Choose the correct fuse size according to the actual input current which depends
on the input line voltage and the input choke selection.
• You can use other fuse types if they meet the current rating of the fuse in the table
and also if the melting curve of the other fuses does not exceed the melting curve
of the fuse in the table.

 Alternate short-circuit protection


In accordance with the National Electrical Code (NEC), the following ABB type E
manual motor protectors can be used as an alternate to the recommended fuses as a
means of branch circuit protection:
• MS132-x.x and S1-M3-25
• MS495-xx or MS495-xxE and SK4-11 & DX49
• MS165-xx.
When the correct ABB type E manual motor protector is selected from the table and
used for branch circuit protection, the drive is suitable for use in a circuit capable of
delivering not more than 65 kA RMS symmetrical amperes at the drive maximum
rated voltage. See the appropriate ratings in the following table.
IP20 open type and IP21 UL type 1 ACS320 can use ABB type E manual motor
protectors for branch circuit protection. See the MMP rating table for the minimum
enclosure volume of IP20 open type ACS320 mounted in an enclosure.
Technical data 51

 Fuses and MMPs


Type Fuses MMPs
ACS320- gG UL Class T or Frame I1N Min. Encl.
CC (600 V) MMP Type E Vol.4)
x = E/U1) A min A2) max A A dm3 in3
1-phase UN = 200…240 V (200, 208, 220, 230, 240 V)
01x-02A4-2 10 6 10 R0 6.1 MS132-6.3 & S1-M3-25 18.9 1152
01x-04A7-2 16 10 20 R1 11.4 MS165-163) 18.9 1152
01x-06A7-2 16/20* 15 25 R1 16.1 MS165-203) 18.9 1152
01x-07A5-2 20/25* 15 30 R2 16.8 MS165-203) - -
01x-09A8-2 25/35* 15 35 R2 21.0 MS165-253) - -
3-phase UN = 200…240 V (200, 208, 220, 230, 240 V)
03x-02A6-2 10 3 10 R0 4.7 MS132-6.3 & S1-M3-25 18.9 1152
03x-03A9-2 10 6 10 R0 6.7 MS132-10 & S1-M3-25 18.9 1152
03x-05A2-2 10 6 15 R1 8.4 MS132-10 & S1-M3-25 18.9 1152
03x-07A4-2 16 10 15 R1 13.0 MS165-163) 18.9 1152
03x-08A3-2 16 10 15 R1 13.2 MS165-163) 18.9 1152
03x-10A8-2 16 15 20 R2 15.7 MS165-203) - -
03x-14A6-2 25 15 30 R2 23.9 MS165-253) - -
03x-19A4-2 25 20 35 R2 27.3 MS165-323) - -
03x-26A8-2 63 30 60 R3 45.0 MS165-543) - -
03x-34A1-2 80 35 80 R4 55.0 MS165-653) - -
03x-50A8-2 100 50 100 R4 76.0 MS495-90 & SK4 & - -
DX49
3-phase UN = 380... 480 V (380, 400, 415 V) (MMP ratings for 480Y/277V only)
03x-01A2-4 10 2 10 R0 2.2 MS132-2.5 & S1-M3-25 18.9 1152
03x-01A9-4 10 2 10 R0 3.6 MS132-4.0 & S1-M3-25 18.9 1152
03x-02A4-4 10 3 10 R1 4.1 MS132-6.3 & S1-M3-25 18.9 1152
03x-03A3-4 10 3 10 R1 6.0 MS132-6.3 & S1-M3-25 18.9 1152
03x-04A1-4 16 6 15 R1 6.9 MS132-10 & S1-M3-25 18.9 1152
03x-05A6-4 16 6 15 R1 9.6 MS132-10 & S1-M3-25 18.9 1152
03x-07A3-4 16 6 20 R1 11.6 MS165-163) 18.9 1152
03x-08A8-4 20 10 25 R1 13.6 MS165-163) 18.9 1152
03x-12A5-4 25 10 30 R3 18.8 MS165-203) - -
03x-15A6-4 35 15 35 R3 22.1 MS165-253) - -
03x-23A1-4 50 20 50 R3 30.9 MS165-423) - -
03x-31A0-4 80 25 80 R4 52.0 MS165-653) - -
03x-38A0-4 100 30 100 R4 61.0 MS165-653) - -
03x-44A0-4 100 35 100 R4 67.0 MS495-75 & SK4-11 & - -
DX49
3-phase UN = 380... 480 V (440, 460, 480 V) (MMP ratings for 480Y/277V only)
03x-01A2-4 10 2 10 R0 1.8 MS132-2.5 & S1-M3-25 18.9 1152
03x-01A9-4 10 2 10 R0 3.0 MS132-4.0 & S1-M3-25 18.9 1152
03x-02A4-4 10 3 10 R1 3.4 MS132-6.3 & S1-M3-25 18.9 1152
03x-03A3-4 10 3 10 R1 5.0 MS132-6.3 & S1-M3-25 18.9 1152
03x-04A1-4 16 6 15 R1 5.8 MS132-10 & S1-M3-25 18.9 1152
03x-05A6-4 16 6 15 R1 8.0 MS132-10 & S1-M3-25 18.9 1152
03x-07A3-4 16 6 20 R1 9.7 MS132-10 & S1-M3-25 18.9 1152
03x-08A8-4 20 10 25 R1 11.0 MS165-163) 18.9 1152
03x-12A5-4 25 10 30 R3 16.0 MS165-203) - -
52 Technical data

Type Fuses MMPs


ACS320- gG UL Class T or Frame I1N Min. Encl.
CC (600 V) MMP Type E Vol.4)
x = E/U1) A min A 2)
max A A dm3 in3
03x-15A6-4 35 15 35 R3 18.0 MS165-203) - -
03x-23A1-4 50 20 50 R3 26.0 MS165-323) - -
03x-31A0-4 80 25 80 R4 43.0 MS165-543) - -
03x-38A0-4 100 30 100 R4 51.0 MS165-653) - -
03x-44A0-4 100 35 100 R4 56.0 MS165-653) - -
00578903.xls.J
1) E = EMC filter connected (metal EMC filter screw installed),
U = EMC filter disconnected (plastic EMC filter screw installed), U.S parameterization.
2) minimum fuse size can be used with input choke according to table in Rating section
3)
Trip class 10; integral trip indication; does not require additional line-side feeder terminal.
4)For all drives, the enclosure must be sized to accommodate the specific thermal considerations of the
applications as well as provide free space for cooling. See ACS320 user’s manual, chapter Technical data,
section Free space requirements.
For UL only: The minimum enclosure volume is specified in the UL listing for drive frames R0 and R1 when
applied with the ABB type E MMP shown in the table. ACS320 drives are intended to be mounted in an
Technical data 53

UL marking
See the type designation label for the valid markings of your drive.
The UL mark is attached to the drive to verify that it meets UL requirements.

 UL checklist
See the instructions for electrical installation in the sections in this manual or in the
ACS320 user’s manual (3AUA0000062599 [English]0 specified below.
Input power connection – See ACS320 user’s manual, chapter Technical data,
section Electrical power network specification.
Disconnecting device (disconnecting means) – See ACS320 user’s manual,
chapter Planning the electrical installation, section Selecting the supply disconnecting
device (disconnecting means).
Ambient conditions – The drives are to be used in a heated indoor controlled
environment. See ACS320 user’s manual, chapter Technical data, section Ambient
conditions for specific limits.
Input cable fuses – For installation in the United States, branch circuit protection
must be provided in accordance with the National Electrical Code (NEC) and any
applicable local codes. To fulfill this requirement, use the UL classified fuses given in
section Fuses and MMPs on page 51.
For installation in Canada, branch circuit protection must be provided in accordance
with Canadian Electrical Code and any applicable provincial codes. To fulfill this
requirement, use the UL classified fuses given in section Fuses and MMPs on page
51.
Power cable selection – See ACS320 user’s manual, chapter Planning the electrical
installation, section Selecting the power cables.
Power cable connections – For the connection diagram and tightening torques, see
section Connecting the power cables on page 19.
Overload protection – The drive provides overload protection in accordance with
the National Electrical Code (US).
54 Technical data
Technical data 55
56 Technical data
Further information
Product and service inquiries
Address any inquiries about the product to your local ABB representative, quoting
the type designation and serial number of the unit in question. A listing of ABB sales,
support and service contacts can be found by navigating to
www.abb.com/searchchannels.

Product training
For information on ABB product training, navigate to new.abb.com/service/training.

Providing feedback on ABB Drives manuals


Your comments on our manuals are welcome. Navigate to
new.abb.com/drives/manuals-feedback-form.

Document library on the Internet


You can find manuals and other product documents in PDF format on the Internet at
www.abb.com/drives/documents..

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