MODULE - 4 Smarter Manufacturing

STRUCTURE
4.1 Introduction
4.1.1 Why are AI Applications important in the manufacturing industry?
4.1.2 AI Applications in Manufacturing
4.1.3 The Benefits of Artificial Intelligence in Manufacturing
4.2 Siemens Mindsphere

4.3 GE’s Predix

4.4 FANUC PMC

4.5 KUKA Robotic Software

4.6 Summary
4.7 Keywords
4.8 Self-Assessment Questions

LEARNING OUTCOMES
1. Understand AI applications and benefits in Manufacturing
2. Understand different platforms for Smarter Manufacturing

4.1 INTRODUCTION
Manufacturers routinely deal with issues like unexpected machinery breakdowns or deliveries
of substandard goods. Manufacturers can further their AI transformation by launching new
products, customizing product designs, and planning future financial activities by utilizing
artificial intelligence (AI) and machine learning.

4.1.1 Why are AI Applications important in the manufacturing industry?

Companies Manufacturers are increasingly embracing the use of AI in production operations.

More than half of European manufacturers (51%) are deploying AI solutions, with Japan (30%)
and the US (28%) coming in second and third, according to Capgemini's research.

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The most common AI use cases in manufacturing are improving, according to the same study:

• Quality (27%)

• Maintenance (29% of industrial AI use cases)

Manufacturing data's prominence is fueled by the fact that AI and machine learning work well
with it. Manufacturing generates a lot of analytical data that is easier for machines to process.
The production process is impacted by thousands of variables. Humans find it extremely
difficult to diagnose problems, but machine learning models can predict the effects of specific
factors in such intricate circumstances with ease. Machines are still performing below human
levels in other fields that involve language or emotions, which is holding back their adoption.

The COVID-19 epidemic also stoked manufacturers' interest in AI-based solutions. The panic
caused by lockdowns, as shown on the Google Trends graph below, may have compelled
manufacturers to turn their attention to artificial intelligence.

Fig: Google trends for AI in manufacturing

4.1.2 AI Applications in Manufacturing

1. AI to Build Digital Twins:

A virtual replica of a real production system is called a digital twin. In the manufacturing
sector, there exist digital twins of certain machinery assets, complete machinery systems, or
particular system components. Digital twins are most frequently used for real-time diagnosis,
process evaluation, product performance prediction, and visualization, among other things.

Data science engineers use supervised and unsupervised machine learning techniques to
process historical and unlabeled data obtained from ongoing real-time monitoring to train
digital twin models on how to optimize the physical system. These algorithms support the
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optimization of maintenance, quality enhancements, and production scheduling.

2. Generative Design:

A program generates some outputs as part of the generative design process in order to satisfy
predetermined requirements. To investigate design options, designers or engineers enter design
goals and parameters into generative design tools, such as materials, manufacturing processes,
and cost limitations. Machine learning techniques are used in the solution to determine what
functions well and poorly after each iteration. Let's look at this Autodesk illustration:

source: https://www.autodesk.com/education/home

The parametric chair's generative design is demonstrated in the above image. The program
discovers numerous ways to build something straightforward, like a chair. The following
requirements must be entered: four legs, a raised seat, weight restrictions, a minimum amount
of materials, etc. The program then generates a range of possibilities. But the software is not
meant to take the role of people. It's yet another illustration of how AI may supplement human
labor.

3. Predictive Maintenance:

By examining the sensor data, manufacturers use AI technology to spot potential downtime
and mishaps. Manufacturers can schedule maintenance and repairs before functional
equipment fails by using AI algorithms to estimate when or if it will malfunction.
Manufacturers can increase productivity while lowering the cost of equipment failure thanks
to AI solutions for predictive maintenance.

4. Assembly Line Optimization:

Furthermore, by incorporating artificial intelligence into your IoT environment, this richness
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of data might generate different automations. For instance, supervisors are notified when
machinery operators exhibit signs of weariness. The system may automatically start
contingency planning or other reorganization procedures when a piece of equipment
malfunctions.

5. Quality Assurance:

The need for meticulous attention to detail in manufacturing is made even more pressing in the
electronics industry. In the past, checking the quality of the manufacture of electronics and
microprocessors was a laborious task that called for a highly qualified engineer. Its circuits
were all set up properly.

Today's image processing algorithms can check whether a product was manufactured
appropriately automatically. This sorting can be automated and done in real time by placing
cameras at key locations on the production floor.

6. Inventory Management:

Because they are effective at handling demand forecasting and supply planning, machine
learning solutions can boost activities related to inventory planning. Engineers in
manufacturing facilities use standard demand forecasting techniques (ARIMA, exponential
smoothing, etc.), but AI-powered solutions deliver more accurate findings. These solutions
help organizations better control inventory levels, reducing the likelihood of cash-in-stock and
out-of-stock situations.

7. Process Optimization:

Organizations can attain sustainable output levels by optimizing processes with the use of AI-
powered tools. Manufacturers can choose to use AI-powered process mining tools to find and
remove operational bottlenecks. For instance, in the manufacturing sector, timely and correct
delivery to a customer is the ultimate goal. However, creating a reliable distribution system is
challenging if the corporation has multiple plants in various locations. Manufacturers can
analyze the performance of various areas down to specific process steps, including length, cost,
and the person carrying out the step, by using a process mining tool. These insights enable
producers to take action by streamlining operations and locating bottlenecks.

8. Defect Detection:

Many assembly lines today lack the methods and technologies needed to detect flaws across
the whole production process. Even those already in place are fairly simple, necessitating the
creation and hard-coding of algorithms by qualified engineers to distinguish between working
and flawed components.

Many of these systems are currently unable to learn from or incorporate fresh data, which
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causes a great deal of false positives that must be manually ruled out by an employee working
on-site.

By dramatically lowering false positives and the time needed for quality control, manufacturers
can save countless hours by giving this system artificial intelligence and self-learning
capabilities.

4.1.3 The benefits of Artificial Intelligence in Manufacturing

1. 24/7 Production:

Because we are biological beings, we require regular upkeep like food and rest. Any production
plant must implement shifts, using three human workers every 24 hours, in order to continue
operating around the clock. Robots are capable of operating on the production line around-the-
clock and don't get hungry or fatigued. This makes it possible to increase production capacity,
which is increasingly important to satisfy the demands of clients around the world. In several
sectors, like the assembly line and the picking and packing departments, robots are also more
effective than humans. In several parts of the business operation, they can greatly shorten
turnaround times.

2. Safety:

People are flawed and prone to error, especially if they are fatigued or preoccupied. On the
manufacturing floor and in any setting for construction or processing, mistakes and accidents
happen, a tendency that AI and robotic aid may almost eliminate. Reducing human resources
is a need, especially when the activity is hazardous or demands superhuman effort. Even
consistent working conditions will reduce industrial accidents and increase safety in general.
Installing safety guards and barriers is now a simpler and more efficient way to safeguard
human life thanks to the integration of more sophisticated sensing equipment with IoT devices.

3. Cost Reduction:

Due to a number of applications, leveraging AI technologies can improve organizations’

analytical capabilities, allowing them to use their resources more effectively, generate better
forecasts, and lower inventory costs. This one is clear, but manufacturers don't need to pay
monthly salaries to robots. Companies can move to predictive maintenance thanks to improved
analytics capabilities, avoiding downtime expenses and lowering maintenance expenditures.
However, the CAPEX required for robots must be compared against the ongoing cost of labor.

4. Quick Decision-Making:

Companies can collaborate on manufacturing activities, share simulations, and transmit

important or essential information in real-time, regardless of location, when IoT is combined
with cloud computing and virtual or augmented reality. As a result of the information collected
by sensors and beacons, businesses are better able to predict consumer behavior, decide quickly
on production, and expedite communication between suppliers and manufacturers.
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5. Quality Control:

Predictive maintenance of machinery and equipment is another advantage of AI. Machines can
learn to anticipate faults and malfunctions and take action to correct them before they happen
by using sensors to track performance and operating conditions. Faster feedback may arise
from this, assisting businesses in eliminating unscheduled downtime.

Additionally, sensors have the ability to spot even the smallest flaws by scanning them at
resolutions that are much beyond the range of human eyesight. This increases productivity and
the proportion of products that pass quality control. Applications of AI significantly increase
accuracy and speed up many regular tasks. This eliminates the need for time-consuming and
frequently inaccurate human quality control and in-process inspection.

4.2 SIEMENS MINDSPHERE

Siemens MindSphere is a cloud-based Internet of Things (IoT) platform developed by Siemens

AG. It provides various services and tools for connecting industrial machinery and equipment
to the digital world, enabling companies to gather and analyze data from these assets to
improve efficiency, performance, and overall operations.

MindSphere allows organizations to monitor and manage their industrial processes, equipment,
and systems remotely, facilitating predictive maintenance, real-time analytics, and data-driven
decision-making. It supports data integration from a wide range of sources, including sensors,
machines, and other devices, and provides tools for developing custom applications,
dashboards, and analytics solutions.

Key features and capabilities of Siemens MindSphere include:

 Data Collection: Gathering data from industrial assets, sensors, and devices to provide
insights into their performance and health.

 Data Analytics: Applying advanced analytics and machine learning techniques to

analyze data and generate actionable insights.

 Predictive Maintenance: Using data analysis to predict equipment failures or

maintenance needs before they occur, minimizing downtime and improving operational
efficiency.

 Performance Optimization: Identifying areas for process optimization and efficiency

improvements based on data analysis.

 Custom Applications: Enabling the development of custom applications and solutions

tailored to specific industrial use cases.

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  Connectivity: Integrating with various industrial protocols, communication standards,
and devices to ensure seamless data exchange.

 Security and Data Privacy: Implementing security measures to protect sensitive

industrial data and ensure compliance with industry regulations.

MindSphere is designed to help companies transition to Industry 4.0 by leveraging the power
of IoT, data analytics, and digital technologies to drive innovation and operational excellence.
It has applications in various industries, including manufacturing, energy, transportation,
healthcare, and more.

4.3 GE’S PRDIX

Predix is an industrial Internet of Things (IoT) platform developed by General Electric (GE),
now known as GE Digital. It is designed to help industries and businesses collect, analyze, and
utilize data from their industrial equipment and processes to improve operational efficiency
and drive innovation.

Key features and components of GE's Predix platform include:

 Data Collection: Predix enables the collection of data from various industrial assets,
sensors, and devices. This data can include information about equipment performance,
maintenance needs, energy consumption, and more.

 Analytics: The platform incorporates advanced analytics and machine learning

capabilities to process and analyze the collected data. This allows businesses to gain
insights into trends, patterns, and anomalies that can inform decision-making and
optimization efforts.

 Predictive Maintenance: Predix can help predict equipment failures and maintenance
needs by analyzing real-time data, enabling proactive maintenance strategies to reduce
downtime and increase operational efficiency.

 Asset Performance Management: The platform offers tools for monitoring and
managing the performance of industrial assets, optimizing their usage, and extending
their lifespan.

 Industrial Applications: GE Digital and third-party developers create industrial

applications and solutions that run on the Predix platform. These applications can
address specific industry challenges, such as energy management, manufacturing
process optimization, and supply chain visibility.

 Connectivity: Predix supports various communication protocols and standards,

allowing seamless integration with a wide range of industrial devices and systems.

 Security: The platform incorporates robust security measures to protect sensitive

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 industrial data and ensure compliance with industry standards and regulations.

GE's Predix platform was developed to cater to a variety of industries, including

manufacturing, energy, transportation, healthcare, and more. It aimed to enable digital
transformation by providing tools for harnessing the power of IoT and data analytics to drive
operational improvements.

4.4 FANUC PMC

FANUC PMC (Programmable Machine Controller) refers to the control system and
programming environment used in FANUC CNC (Computer Numerical Control) systems.
FANUC is a well-known manufacturer of industrial robots, CNC systems, and factory
automation solutions.

The PMC aspect of FANUC systems specifically relates to the programmable logic controller
(PLC) functionality embedded within the CNC system. This allows users to create custom
logic and control functions beyond the standard CNC machining operations. The PMC enables
the implementation of various automation and customization features tailored to specific
manufacturing processes.

Key features and aspects of FANUC PMC include:

 Custom Logic: The PMC allows users to develop custom logic and control sequences
to handle specific tasks or implement unique automation processes.

 I/O Control: The PMC provides inputs and outputs (I/O) control capabilities, enabling
interaction with external devices, sensors, actuators, and other components in the
manufacturing environment.

 Sequencing: Users can program the PMC to execute specific sequences of actions or
operations, which can be particularly useful for complex machining or manufacturing
processes.

 Interlocks and Safety: PMC can be used to implement safety interlocks and logic to
ensure safe machine operation and prevent potentially hazardous situations.

 Data Handling: The PMC can handle data processing, manipulation, and storage for
various purposes, including part counting, data logging, and more.

 Custom User Interfaces: Users can develop custom user interfaces or HMI (Human-
Machine Interface) screens using PMC programming, providing operators with a
tailored way to interact with the CNC system.

 Integration: The PMC can integrate with other components of the CNC system, such
as servo drives, spindle drives, and various sensors.

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Programming for FANUC PMC typically involves using a specialized programming language
or environment provided by FANUC. It requires a good understanding of industrial control
systems, PLC programming concepts, and the specific requirements of the manufacturing
processes being automated.

FANUC PMC plays a crucial role in enhancing the flexibility, automation capabilities, and
customization options of FANUC CNC systems, making them suitable for a wide range of
manufacturing applications in industries such as automotive, aerospace, electronics, and more.

4.5 KUKA ROBOTIC SOFTWARE

KUKA Robotic Software refers to the software ecosystem developed by KUKA AG, a leading
manufacturer of industrial robots and automation solutions. This software suite encompasses
various components that enable the programming, operation, and control of KUKA robots and
robotic systems. KUKA's software offerings cover a range of functionalities, from robot
programming and simulation to process optimization and data analysis. Here are some key
aspects of KUKA Robotic Software:

 KUKA Robot Programming Software: This software suite provides tools for
programming KUKA robots to perform specific tasks. It includes user-friendly
programming interfaces, such as the KUKA SmartPad or KUKA KRL (KUKA Robot
Language), which allow users to create, modify, and test robot programs.

 KUKA.Sim: KUKA.Sim is a simulation software that enables users to simulate and

validate robot programs and production processes in a virtual environment. This helps
optimize robot paths, identify potential collisions, and improve overall system
efficiency before deployment.

 KUKA Sunrise.OS: Sunrise.OS is an operating system designed for KUKA robots. It

provides the underlying software infrastructure for robot control, communication, and
coordination. It supports real-time control and seamless integration of various robot
models and peripherals.

 KUKA.WorkVisual: KUKA.WorkVisual is an engineering tool that allows users to

configure, program, and diagnose KUKA robot systems. It provides a graphical
interface for setting up robot communication, I/O configurations, and other system
parameters.

 KUKA.OfficeLite: KUKA.OfficeLite is a programming and simulation software that

allows offline programming of KUKA robots. It enables users to create, test, and
optimize robot programs without the need for physical hardware.

 KUKA Process Data Management (PDM): This software helps manage and analyze
production and process data from KUKA robots and automation systems. It supports
data-driven decision-making and process optimization.

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  KUKA Connectivity Solutions: KUKA offers software solutions for integrating its
robots into various industrial environments and systems, including interfaces for PLC
communication, fieldbus protocols, and higher-level manufacturing execution systems
(MES).

 KUKA Control Panels: KUKA's software interfaces include control panels and user
interfaces that operators and programmers use to interact with and control KUKA
robots.

KUKA Robotic Software is designed to enhance the efficiency, flexibility, and performance
of KUKA robotic systems in a wide range of industries, including automotive, aerospace,
manufacturing, logistics, and more. It enables users to streamline robot programming, optimize
processes, improve safety, and achieve greater automation and productivity.

4.6 SUMMARY

"Smarter Manufacturing" is achieved through the integration of advanced technologies and

software platforms offered by Siemens MindSphere, GE's Predix, FANUC PMC, and KUKA
Robotic Software. These solutions empower industries to optimize production processes,
enhance operational efficiency, and drive innovation.

Siemens MindSphere:

 Cloud-based IoT platform by Siemens.

 Collects, analyzes, and utilizes data from industrial assets.

 Enables predictive maintenance, real-time analytics, and data-driven decision-making.

 Custom applications and dashboards for process optimization.

 Facilitates digital transformation and Industry 4.0 adoption.

GE's Predix:

 Industrial IoT platform by GE Digital.

 Gathers and analyzes data for improved efficiency and innovation.

 Predictive maintenance, asset performance management, and analytics.

 Customizable applications for specific industry challenges.

 Enhances operational excellence and supports digital transformation.

FANUC PMC:
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  Programmable Machine Controller within FANUC CNC systems.

 Custom logic and control beyond standard CNC operations.

 Enables automation, sequencing, and interlocks.

 Data handling, user interfaces, and integration with industrial devices.

 Enhances flexibility, automation capabilities, and customization in manufacturing.

KUKA Robotic Software:

 Software ecosystem for programming and operating KUKA robots.

 Simulation and validation of robot programs and processes.

 Real-time operating system for robot control and coordination.

 Engineering tools for configuration, programming, and diagnostics.

 Process data management and connectivity solutions.

 Streamlines programming, optimizes processes, and enhances automation.

Collectively, these platforms contribute to "Smarter Manufacturing" by leveraging data-driven

insights, automation, customization, and optimization to create more efficient and innovative
industrial operations. They support industries in adapting to the challenges and opportunities
of the modern manufacturing landscape.

4.7 KEYWORDS

IoT: Internet of Things is a network of interconnected physical objects, devices, and sensors
that can communicate and exchange data over the internet, enabling real-time monitoring,
control, and data analysis for improved decision-making.

IIoT: Industrial Internet of Things refers to the application of IoT technologies specifically
in industrial settings, where machines, equipment, and processes are connected to enhance
operational efficiency, predictive maintenance, and overall productivity.

AI: Artificial Intelligence involves the development of computer systems that can perform
tasks that typically require human intelligence, such as problem-solving, learning from
experience, and decision-making, often utilizing algorithms to analyze data and draw insights.

ML: Machine Learning is a subset of AI that focuses on creating algorithms and models that
allow computers to learn from and make predictions or decisions based on data, without being
explicitly programmed.
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CNC: Computer Numerical Control is a manufacturing technology that utilizes computers
to control machines and tools through programmed sequences of instructions, enabling precise
and automated machining processes.

HMI: Human-Machine Interface is a user interface that allows interaction between humans
and machines, typically through visual displays or touchscreens, facilitating control,
monitoring, and communication in various systems.

MES: Manufacturing Execution System is software that manages and controls

manufacturing operations on the shop floor, providing real-time data collection, monitoring,
and coordination of production processes.

I/O: Input/Output refers to the communication between a computer or system and external
devices, such as sensors, actuators, or other systems, allowing data to be received and sent.

PDM: Process Data Management involves the collection, storage, and management of data
related to manufacturing processes, facilitating analysis, optimization, and decision-making to
improve efficiency and quality.

4.8 SELF-ASSESSMENT QUESTIONS

Long questions

1. How do Siemens MindSphere, GE's Predix, FANUC PMC, and KUKA Robotic Software
collectively contribute to the overarching concept of Smarter Manufacturing, and how do
they address the evolving needs of modern industrial processes?

2. Why are AI Applications important in the manufacturing industry?

3. Which are the different applications of AI in manufacturing?

4. Which are the Benefits of Artificial Intelligence in Manufacturing

5. Write a note on different KUKA Robotic Software.

6. Explain FANUC PMC.

Short questions

1. What is Siemens MindSphere?

2. How does GE's Predix contribute to Smarter Manufacturing?

3. What is FANUC PMC and how does it enhance manufacturing processes?

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4. How does KUKA Robotic Software optimize industrial operations?

5. Explain the role of IoT in Smarter Manufacturing using these technologies.

6. What are the key features of Siemens MindSphere for data analysis?

Fill in the blanks

1. Siemens MindSphere is a cloud-based ______________ platform that enables industries to

gather and analyze data from industrial assets for improved operational insights.

2. GE's Predix focuses on leveraging the power of the ______________ to provide predictive
maintenance, asset performance management, and data-driven solutions for smarter
manufacturing.

3. FANUC PMC, or Programmable Machine Controller, empowers manufacturers to create

custom logic and control sequences beyond ______________ operations for enhanced
automation.

4. KUKA Robotic Software offers a comprehensive ecosystem for programming and operating
KUKA robots, including simulation tools like ______________ that help optimize robot
programs before real-world deployment.

5. Smarter Manufacturing involves the integration of advanced technologies such as Siemens

MindSphere, GE's Predix, FANUC PMC, and KUKA Robotic Software to optimize processes,
enhance ______________, and drive innovation.

6. The IoT capabilities of Siemens MindSphere enable the collection of data from industrial
assets, supporting predictive maintenance and real-time ______________ for data-driven
decision-making.

True/ False

1. Siemens MindSphere enables real-time data analysis and decision-making through cloud-
based IoT solutions.

2. GE's Predix focuses solely on asset performance management and does not involve
predictive maintenance.

3. FANUC PMC allows customization of control logic and sequences beyond standard CNC
operations.

4. KUKA Robotic Software does not provide any simulation tools for optimizing robot
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 programs before deployment.

5. Smarter Manufacturing involves integrating advanced technologies to optimize processes,

enhance operational efficiency, and drive innovation.

6. Siemens MindSphere collects and analyzes data exclusively from consumer devices such
as smartphones and tablets.

Multiple choice question

1. What is the primary focus of Siemens MindSphere?

a) Robotics control b) Cloud-based data analysis c) Industrial design software d) Human

resource management

2. Which technology emphasizes predictive maintenance and asset performance

management?

a) FANUC PMC b) KUKA Robotic Software c) GE's Predix d) Siemens MindSphere

3. What is a key feature of FANUC PMC?

a) Real-time data analysis b) Human-Machine Interface (HMI) design c) Custom logic and
control sequences d) Supply chain management

4. KUKA.Sim is a simulation tool associated with which technology?

a) Siemens MindSphere b) GE's Predix c) FANUC PMC d) KUKA Robotic Software

5. Smarter Manufacturing aims to:

a) Maintain traditional manufacturing practices b) Isolate industrial processes from

technology c) Increase operational inefficiency d) Optimize processes, enhance operational
efficiency, and drive innovation

6. Which platform enables predictive maintenance and real-time data analytics?

a) FANUC PMC b) GE's Predix c) Siemens MindSphere d) KUKA Robotic Software

Match the following

1. Arrange the following steps in the correct order to achieve Smarter Manufacturing with
Siemens MindSphere:

a) Collect and analyze data from industrial assets b) Implement predictive maintenance
strategies c) Develop custom applications and dashboards d) Connect machinery and
equipment to the cloud
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2. Arrange the following features of FANUC PMC in the correct order of their significance
in manufacturing:

a) Creation of custom logic and control sequences b) Integration with industrial devices c)
Data handling and storage d) I/O control capabilities

3. Arrange the steps for programming a KUKA robot using KUKA Robotic Software in the
correct order:

a) Configure I/O settings b) Create custom user interfaces c) Simulate and optimize robot
programs d) Develop control logic and sequences

4. Arrange the following stages of Smarter Manufacturing adoption with GE's Predix in the
correct order:

a) Implementing real-time data analytics b) Collecting data from industrial equipment c)

Predicting equipment failures using machine learning d) Improving asset performance and
efficiency

Problem solving activities

Answer keys
Fill in the blanks

1. Siemens MindSphere is a cloud-based ______________ platform that enables industries

to gather and analyze data from industrial assets for improved operational insights.

Answer: Internet of Things (IoT)

2. GE's Predix focuses on leveraging the power of the ______________ to provide predictive
maintenance, asset performance management, and data-driven solutions for smarter
manufacturing.

Answer: Industrial Internet of Things (IIoT)

3. FANUC PMC, or Programmable Machine Controller, empowers manufacturers to create

custom logic and control sequences beyond ______________ operations for enhanced
automation.

Answer: standard CNC

4. KUKA Robotic Software offers a comprehensive ecosystem for programming and

operating KUKA robots, including simulation tools like ______________ that help
optimize robot programs before real-world deployment.
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 Answer: KUKA.Sim

5. Smarter Manufacturing involves the integration of advanced technologies such as Siemens

MindSphere, GE's Predix, FANUC PMC, and KUKA Robotic Software to optimize
processes, enhance ______________, and drive innovation.

Answer: operational efficiency

6. The IoT capabilities of Siemens MindSphere enable the collection of data from industrial
assets, supporting predictive maintenance and real-time ______________ for data-driven
decision-making.

Answer: data analytics

True / False

1. Siemens MindSphere enables real-time data analysis and decision-making through cloud-
based IoT solutions.- True

2. GE's Predix focuses solely on asset performance management and does not involve
predictive maintenance.- False

3. FANUC PMC allows customization of control logic and sequences beyond standard CNC
operations.- True

4. KUKA Robotic Software does not provide any simulation tools for optimizing robot
programs before deployment. - False

5. Smarter Manufacturing involves integrating advanced technologies to optimize processes,

enhance operational efficiency, and drive innovation. - True

6. Siemens MindSphere collects and analyzes data exclusively from consumer devices such
as smartphones and tablets. - False

Multiple Choice :

1. What is the primary focus of Siemens MindSphere?

Answer: b) Cloud-based data analysis

2. Which technology emphasizes predictive maintenance and asset performance

management?

Answer: c) GE's Predix

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3. What is a key feature of FANUC PMC?

Answer: c) Custom logic and control sequences

4. KUKA.Sim is a simulation tool associated with which technology?

Answer: d) KUKA Robotic Software

5. Smarter Manufacturing aims to:

Answer: d) Optimize processes, enhance operational efficiency, and drive innovation

6. Which platform enables predictive maintenance and real-time data analytics?

Answer: b) GE's Predix

Match the following

5. Arrange the following steps in the correct order to achieve Smarter Manufacturing with
Siemens MindSphere:

a) Collect and analyze data from industrial assets b) Implement predictive maintenance
strategies c) Develop custom applications and dashboards d) Connect machinery and
equipment to the cloud

Answer: d) Connect machinery and equipment to the cloud -> a) Collect and analyze data from
industrial assets -> c) Develop custom applications and dashboards -> b) Implement predictive
maintenance strategies

6. Arrange the following features of FANUC PMC in the correct order of their significance
in manufacturing:

a) Creation of custom logic and control sequences b) Integration with industrial devices c)
Data handling and storage d) I/O control capabilities

Answer: d) I/O control capabilities -> c) Data handling and storage -> a) Creation of custom
logic and control sequences -> b) Integration with industrial devices

7. Arrange the steps for programming a KUKA robot using KUKA Robotic Software in the
correct order:

a) Configure I/O settings b) Create custom user interfaces c) Simulate and optimize robot
programs d) Develop control logic and sequences

Answer: d) Develop control logic and sequences -> a) Configure I/O settings -> c) Simulate
and optimize robot programs -> b) Create custom user interfaces
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8. Arrange the following stages of Smarter Manufacturing adoption with GE's Predix in the
correct order:

a) Implementing real-time data analytics b) Collecting data from industrial equipment c)

Predicting equipment failures using machine learning d) Improving asset performance and
efficiency

Answer: b) Collecting data from industrial equipment -> a) Implementing real-time data
analytics -> c) Predicting equipment failures using machine learning -> d) Improving asset
performance and efficiency

Long answers

1. How do Siemens MindSphere, GE's Predix, FANUC PMC, and KUKA Robotic Software
collectively contribute to the overarching concept of Smarter Manufacturing, and how do
they address the evolving needs of modern industrial processes?

Answer: Refer Section 4.2, 4.3,4.4,4.5

2. Why are AI Applications important in the manufacturing industry?

Answer: Refer Section 4.1

3. Which are the different applications of AI in manufacturing?

Answer: Refer Section 4.1

4. Which are the Benefits of Artificial Intelligence in Manufacturing

Answer: Refer Section 4.1

5. Write a note on different KUKA Robotic Software.

Answer: Refer Section 4.5

6. Explain FANUC PMC.

Answer: Refer Section 4.4

Short questions

1. What is Siemens MindSphere?

Answer: Refer Section 4.2

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2. How does GE's Predix contribute to Smarter Manufacturing?

Answer: Refer Section 4.3

3. What is FANUC PMC and how does it enhance manufacturing processes?

Answer: Refer Section 4.4

4. How does KUKA Robotic Software optimize industrial operations?

Answer: Refer Section 4.5

5. Explain the role of IoT in Smarter Manufacturing using these technologies.

Answer: Refer Section 4.1

6. What are the key features of Siemens MindSphere for data analysis?

Answer: Refer Section 4.2

Suggested reading:

Siemens MindSphere:

Book: "IoT Inc.: How Your Company Can Use the Internet of Things to Win in the Outcome
Economy" by Bruce Sinclair.

Online Resource: Siemens MindSphere Official Website

(https://www.siemens.com/global/en/home/products/software/mindsphere.html)

GE's Predix:

Book: "Predix Design System: A Guide to Designing and Building Beautiful, Usable, and
Consistent User Experiences" by Predix Design System Team.

Online Resource: GE Digital Predix Platform (https://www.ge.com/digital/industrial-

internet/predix)

FANUC PMC and Robotics:

Book: "Industrial Robotics: Programming, Simulation and Applications" by S. K. Saha.

Online Resource: FANUC Robotics Official Website (https://www.fanuc.eu)

KUKA Robotic Software:

Book: "Robot Programming: A Guide to Controlling Autonomous Robots" by Cameron

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Hughes and Tracey Hughes.

Online Resource: KUKA Official Website (https://www.kuka.com)

Smarter Manufacturing and Industry 4.0:

Book: "Industry 4.0: The Industrial Internet of Things" by Alasdair Gilchrist.

Online Resource: "Industry 4.0: Manufacturing Revolution" by World Economic Forum

(https://www.weforum.org/whitepapers/industrial-internet-of-things-industry-4-0)

https://convercon.com/top-8-ai-applications-in-product-design-product-development/

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