Timecutter Ss 3225 and Ss 4200 Riding Mower: Form No. 3409-409 Rev B
Timecutter Ss 3225 and Ss 4200 Riding Mower: Form No. 3409-409 Rev B
Timecutter Ss 3225 and Ss 4200 Riding Mower: Form No. 3409-409 Rev B
3409-409 Rev B
Register at www.Toro.com.
Original Instructions (EN) *3409-409* B
while preventing spark-plug fouling, hard starting, and
WARNING increased emissions. Once you have installed the kit,
attach the high-altitude label next to the serial decal
CALIFORNIA on the machine. Contact any Authorized Toro Service
Proposition 65 Warning
Dealer to obtain the proper High Altitude Kit and
This product contains a chemical or chemicals high-altitude label for your machine. To locate a dealer
known to the State of California to cause cancer, convenient to you, access our website at www.Toro.com
birth defects, or other reproductive harm. or contact our Toro Customer Care Department at the
number(s) listed in your Emission Control Warranty
The engine exhaust from this product Statement.
contains chemicals known to the State of Remove the kit from the engine and restore the engine
California to cause cancer, birth defects, to its original factory configuration when running the
or other reproductive harm. engine under 1500 m (5,000 ft). Do not operate an engine
that has been converted for high-altitude use at lower
altitudes; otherwise, you could overheat and damage
This spark ignition system complies with Canadian ICES-002 the engine.
It is a violation of California Public Resource Code If you are unsure whether or not your machine has been
Section 4442 or 4443 to use or operate the engine on any converted for high-altitude use, look for the following
forest-covered, brush-covered, or grass-covered land unless label.
the engine is equipped with a spark arrester, as defined in
Section 4442, maintained in effective working order or the
engine is constructed, equipped, and maintained for the
prevention of fire.
Because in some areas there are local, state, or federal
regulations requiring that a spark arrester be used on the
engine of this machine, a spark arrester is available as decal127-9363
WARNING
Removing standard original equipment parts and
accessories may alter the warranty, traction, and
safety of the machine. Failure to use original Toro
parts could cause serious injury or death. Making
unauthorized changes to the engine, fuel or venting
system, may violate EPA and CARB regulations.
Replace all parts including, but not limited to, tires,
belts, blades, and fuel system components with
original Toro parts.
3
Replacing the In-Line Fuel Filter...............................31
Electrical System Maintenance ....................................32 Safety
Electrical System Safety...........................................32
Servicing the Battery...............................................32 This machine has been designed in accordance with ANSI
Servicing the Fuses .................................................34 standard B71.1-2012.
Drive System Maintenance .........................................34
Checking the Tire Pressure ......................................34
Releasing the Electric Brake .....................................35
General Safety
Mower Maintenance ...................................................35 This product is capable of amputating hands and feet and
Servicing the Cutting Blades.....................................35 of throwing objects. Always follow all safety instructions to
Leveling the Mower Deck ........................................37 avoid serious personal injury.
Removing the Mower Deck .....................................39
Installing the Mower Deck.......................................40 Using this product for purposes other than its intended use
Replacing the Grass Deflector ..................................40 could prove dangerous to you and bystanders.
Mower Belt Maintenance ............................................42 • Read and understand the contents of this Operator’s Manual
Inspecting the Belts ................................................42 before you start the engine. Ensure that everyone using
Replacing the Mower Belt ........................................42 this product knows how to use it and understands the
Cleaning ...................................................................43 warnings.
Washing the Underside of the Mower ........................43
Storage ........................................................................44 • Do not put your hands or feet near moving components
Cleaning and Storage ..............................................44 of the machine.
Troubleshooting ...........................................................46 • Do not operate the machine without all guards and other
Schematics ...................................................................48 safety protective devices in place and working on the
machine.
• Keep clear of any discharge opening. Keep bystanders a
safe distance away from the machine.
• Keep children out of the operating area. Never allow
children to operate the machine.
• Stop the machine and shut off the engine before servicing,
fueling, or unclogging the machine.
Improperly using or maintaining this machine can result
in injury. To reduce the potential for injury, comply with
these safety instructions and always pay attention to the
safety-alert symbol, which means Caution, Warning, or
Danger—personal safety instruction. Failure to comply with
these instructions may result in personal injury or death.
You can find additional items of safety information in their
respective sections throughout this manual.
4
Slope Indicator
G011841
g011841
Figure 4
This page may be copied for personal use.
1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope
of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line
to match the recommended slope.
2. Align this edge with a vertical surface, a tree, building, fence pole, etc.
3. Example of how to compare slope with folded edge
5
Safety and Instructional Decals
Safety decals and instructions are easily visible to the operator and are located near any area of potential
danger. Replace any decal that is damaged or missing.
decal93-7009
93-7009
1. Warning—do not operate the mower with the deflector up
or removed; keep the deflector in place.
2. Cutting/dismemberment hazard of hand or foot, mower decal119-8814
decal119-8815
119-8815
1. PARKING position 4. NEUTRAL
2. FAST 5. REVERSE
decal105-7015 3. SLOW
105-7015
For Models with 107 cm (42-inch) Decks
1. Belt routing
decal106-8717
106-8717
1. Read the instructions before servicing or performing
maintenance.
2. Check tire pressure every 25 operating hours.
3. Grease every 25 operating hours. decal121-2989b
4. Engine 121-2989
1. Bypass lever position for 2. Bypass lever position for
pushing the machine operating the machine
6
decal132-0872
132-0872
1. Thrown object 3. Severing hazard of hand
hazard—keep bystanders or foot—keep away from
away from the machine. moving parts.
2. Thrown object hazard, 4. Entanglement
raised baffle—do not hazard—keep away
operate the machine with from moving parts; keep
an open deck; use a all guards and shields in
bagger or a baffle. place.
decal119-8871
119-8871
1. Height of cut 5. 3 inch
2. 4-1/2 inch 6. 2-1/2 inch
3. 4 inch 7. 2 inch decalbatterysymbols
decal117-2718
117-2718
Model 74725 Only
7
decal131-3947
131-3947
1. Trim—slow 3. Mow—fast
2. Tow—medium
decal121-0771
121-0771
1. Choke 4. SLOW
2. FAST 5. Power take-off (PTO)—Blade-control switch
3. Continuous-variable setting
8
decal132-0869
132-0869
1. Warning—read the 3. Cutting hazard of hand, 5. Ramp tipping 7. Tipping hazard on
Operator's Manual. mower blade; pinching hazard—when loading slopes—do not use on
hazard of hand, belt—keep onto a trailer, do not use slopes near open water; do
hands and feet away from dual ramps; only use a not use on slopes greater
moving parts; keep all single ramp wide enough than 15 degrees.
guards and shields in place. for the machine and that
has an incline less than
15 degrees; back up the
ramp (in reverse) and drive
forward off the ramp.
2. Warning—before servicing, 4. Thrown object 6. Bodily harm hazard—no
engage the parking brake, hazard—keep bystanders riders; look behind you
remove the key and the away from the machine; when mowing in reverse.
spark plug connection. remove debris from the
area before mowing; keep
the deflector shield down.
9
Product Overview
3 6 10
5 3
8
4 7
2
9
1
11
12
13 g020240
Figure 5
1. Footrest 5. Control panel 9. Deflector 13. Front caster wheels
2. Height-of-cut lever 6. Operator seat 10. Engine
3. Motion-control lever 7. Rear drive wheel 11. Washout fitting
4. Smart-speed lever 8. Fuel-tank cap 12. Mower deck
Throttle/Choke Control
The throttle and choke controls are combined into 1 control
lever. The throttle controls the engine speed and has a
continuous-variable setting from SLOW to FAST. Engage the
choke by moving the lever past the FAST setting until it stops
(Figure 6).
Motion-Control Levers
Use the motion-control levers to drive the machine forward,
g027890
reverse, and turn either direction.
Figure 6
Control Panel
Park Position
1. Throttle/Choke 3. Blade-control switch
(power takeoff)
Move the motion-control levers outward from the center to
the PARK position when exiting the machine (Figure 18).
2. Ignition switch
Always position the motion-control levers into the PARK
position when you stop the machine or leave it unattended.
10
Smart Speed™ Control System Lever
Operation
The Smart Speed™ Control-System lever, located below the
operating position, gives you a choice to drive the machine at
3 speed ranges— trim, tow, and mow (Figure 5). Before Operation
Fuel-Presence Window Before Operation Safety
You can use the fuel window, located on the left side of the
machine, to verify the presence of fuel in the tank (Figure 7). General Safety
• Never allow children or untrained people to operate or
service the machine. Local regulations may restrict the
age of the operator. The owner is responsible for training
G014521
all operators and mechanics.
• Become familiar with the safe operation of the equipment,
operator controls, and safety signs.
• Know how to stop the machine and shut off the engine
quickly.
• Check that operator-presence controls, safety switches,
and shields are attached and functioning properly. Do not
operate the machine unless they are functioning properly.
1 • Before mowing, always inspect the machine to ensure that
g014521
the blades, blade bolts, and cutting assemblies are in good
Figure 7
working condition. Replace worn or damaged blades and
1. Fuel-presence window bolts in sets to preserve balance.
• Inspect the area where you will use the machine and
remove all objects that the machine could throw.
Height-of-Cut Lever • Evaluate the terrain to determine the appropriate
equipment and any attachments or accessories required to
Use the height-of-cut lever to lower and raise the deck from operate the machine properly and safely.
the seated position. Moving the lever up (toward you) raises
the deck from the ground and moving the lever down (away
from you) lowers the deck toward the ground. Adjust the Fuel Safety
height-of-cut only while the machine is not moving (Figure 5). • To avoid personal injury or property damage, use extreme
care in handling fuel. Fuel vapors are flammable and
explosive.
Attachments/Accessories
• Extinguish all cigarettes, cigars, pipes, and other sources
A selection of Toro approved attachments and accessories is of ignition.
available for use with the machine to enhance and expand
• Use only an approved fuel container.
its capabilities. Contact your Authorized Service Dealer or
Distributor or go to www.Toro.com for a list of all approved • Do not remove the fuel cap or add fuel to the fuel tank
attachments and accessories. while the engine is running or while hot.
• Do not refuel the machine indoors.
• Do not store the machine or fuel container where there
is an open flame, spark, or pilot light, such as on a water
heater or on other appliances.
• Do not fill containers inside a vehicle or on a truck or
trailer bed with a plastic liner. Always place containers on
the ground, away from your vehicle before filling.
• Remove the equipment from the truck or trailer and
refuel it while it is on the ground. If this is not possible,
then refuel from a portable container rather than a
fuel-dispenser nozzle.
• Do not operate the machine without the entire exhaust
system in place and in proper working condition.
11
• Keep the fuel-dispenser nozzle in contact with the rim of
the fuel tank or container opening at all times until fueling
Using Stabilizer/Conditioner
is complete. Do not use a nozzle lock-open device. Use a fuel stabilizer/conditioner in the machine to provide
the following benefits:
• If you spill fuel on your clothing, change your clothing
immediately. Wipe up any fuel that spills. • Keeps fuel fresh during storage of 90 days or less (drain
the fuel tank when storing the machine for more than
• Never overfill the fuel tank. Replace the fuel cap and 90 days)
tighten it securely.
• Cleans the engine while it runs
• Store fuel in an approved container and keep it out of the
reach of children. Never buy more than a 30-day supply • Eliminates gum-like varnish buildup in the fuel system,
of fuel. which causes hard starting
• Do not fill the fuel tank completely full. Add fuel to the Important: Do not use fuel additives containing
fuel tank until the level is 6 to 13 mm (1/4 to 1/2 inch) methanol or ethanol.
below the bottom of the filler neck. This empty space in Add the correct amount of fuel stabilizer/conditioner
the tank allows fuel to expand. to the fuel.
– Avoid prolonged breathing of vapors. Note: A fuel stabilizer/conditioner is most effective
– Keep your face away from the nozzle and fuel tank when mixed with fresh fuel. To minimize the chance of
opening. varnish deposits in the fuel system, use fuel stabilizer at
all times.
– Avoid contact with skin; wash off spills with soap and
water.
Filling the Fuel Tank
Recommended Fuel 1. Park the machine on level ground.
• For best results, use only clean, fresh (less than 30 days 2. Shut off the engine and engage the parking brake.
old), unleaded gasoline with an octane rating of 87 or 3. Clean around the fuel-tank cap.
higher ((R+M)/2 rating method).
4. Fill the fuel tank to the bottom of the filler neck (Figure
• Ethanol: Gasoline with up to 10% ethanol (gasohol) 8).
or 15% MTBE (methyl tertiary butyl ether) by volume
is acceptable. Ethanol and MTBE are not the same. Note: Do not fill the fuel tank completely full. The
Gasoline with 15% ethanol (E15) by volume is not empty space in the tank allows the fuel to expand.
approved for use. Never use gasoline that contains
more than 10% ethanol by volume, such as E15
(contains 15% ethanol), E20 (contains 20% ethanol), or A B C
E85 (contains up to 85% ethanol). Using unapproved
gasoline may cause performance problems and/or engine
damage which may not be covered under warranty.
• Do not use gasoline containing methanol.
• Do not store fuel either in the fuel tank or fuel containers
over the winter unless you use a fuel stabilizer. D
• Do not add oil to gasoline.
g027243
Figure 8
12
Checking the Engine-Oil Level
Before you start the engine and use the machine, check
the oil level in the engine crankcase; refer to Checking the
Engine-Oil Level (page 13).
Please read all safety instructions and symbols in the safety 1. Safe Zone—use the 3. Water
section. Knowing this information could help you or machine here on slopes
bystanders avoid injury. less than 15 degrees or
flat areas.
2. Danger Zone—use a
DANGER walk-behind mower and/or
a hand trimmer on slopes
Operating the machine on wet grass or steep slopes greater than 15 degrees,
can cause sliding and loss of control. near drop-offs and water.
• Do not operate on slopes greater than 15 degrees.
• Reduce speed and use extreme caution on
slopes.
CAUTION
This machine produces sound levels in excess of
• Do not operate the machine near water. 85 dBA at the operator’s ear and can cause hearing
loss through extended periods of exposure.
G009027
g009027
Figure 10
1. Wear eye protection. 2. Wear hearing protection.
13
Using the Safety-Interlock Positioning the Seat
System
A B
WARNING
If the safety-interlock switches are disconnected or
damaged, the machine could operate unexpectedly,
causing personal injury.
• Do not tamper with the interlock switches.
• Check the operation of the interlock switches
daily and replace any damaged switches before
operating the machine.
C
Understanding the Safety-Interlock
System
The safety-interlock system is designed to prevent the engine
from starting unless:
• The blade-control switch (PTO) is disengaged.
g027249
• The motion-control levers are in the PARK position. g027249
Figure 11
The safety-interlock system also is designed to shut off the
engine whenever the control levers are out of the PARK
position and you rise from the seat.
14
Adjusting the Motion-Control During Operation
Levers
During Operation Safety
Adjusting the Height
General Safety
You can adjust the motion-control levers higher or lower for
• The owner/operator can prevent and is responsible for
maximum comfort (Figure 12).
accidents that may cause personal injury or property
damage.
A B • Wear appropriate clothing, including eye protection;
slip-resistant, substantial footwear; and hearing
protection. Tie back long hair and do not wear jewelry.
• Do not operate the machine while ill, tired, or under the
influence of alcohol or drugs.
• Never carry passengers on the machine and keep
bystanders and pets away from the machine during
operation.
• Operate the machine only in good visibility to avoid holes
or hidden hazards.
g027252
g027252
• Avoid mowing on wet grass. Reduced traction could
Figure 12 cause the machine to slide.
• Ensure that all drives are in neutral, the parking brake
is engaged, and you are in the operating position before
you start the engine.
Adjusting the Tilt • Keep your hands and feet away from the cutting units.
Keep clear of the discharge opening at all times.
You can adjust the motion-control levers forward or rearward
for your comfort. • Look behind and down before backing up to be sure of
a clear path.
1. Loosen the upper bolt holding the control lever to the • Use care when approaching blind corners, shrubs, trees,
control-arm shaft. or other objects that may obscure your vision.
2. Loosen the lower bolt just enough to pivot the control • Do not mow near drop-offs, ditches, or embankments.
lever forward or rearward (Figure 12). The machine could suddenly roll over if a wheel goes
3. Tighten both bolts to secure the control lever in the over the edge or if the edge gives way.
new position. • Stop the blades whenever you are not mowing.
4. Repeat the adjustment for the other control lever. • Stop the machine and inspect the blades after striking an
object or if there is an abnormal vibration in the machine.
Make all necessary repairs before resuming operation.
• Slow down and use caution when making turns and
crossing roads and sidewalks with the machine. Always
yield the right-of-way.
• Disengage the drive to the cutting unit and shut off the
engine before adjusting the height of cut (unless you can
adjust it from the operating position).
• Never run an engine in an area where exhaust gases are
enclosed.
• Never leave a running machine unattended.
• Before leaving the operating position (including to empty
the catchers or to unclog the chute), do the following:
– Stop the machine on level ground.
– Disengage the power take-off and lower the
attachments.
– Engage the parking brake.
– Shut off the engine and remove the key.
15
– Wait for all moving parts to stop. Disengaging the Blade-Control Switch
• Do not operate the machine when there is the risk of (PTO)
lightning.
1
• Do not use the machine as a towing vehicle.
• Do not change the governor speed or overspeed the
engine.
• Use accessories and attachments approved by Toro only.
Slope Safety
• Slow down the machine and use extra care on hillsides.
Travel up and down on hillsides. Turf conditions can
affect the stability of the machine.
• Avoid turning the machine on slopes. If you must turn the g027538
• Do not turn the machine sharply. Use care when reversing Figure 14
the machine.
• Use extra care while operating the machine with
attachments; they can affect the stability of the machine.
Operating the Throttle
Operating the Mower You can move the throttle control between the FAST and
SLOW positions (Figure 15).
Blade-Control Switch (PTO)
Always use the FAST position when turning on the mower
The blade-control switch (PTO) starts and stops the mower deck with the blade-control switch (PTO).
blades and any powered attachments.
A B Figure 15
g187361
g027537
g027537
Figure 13
16
Operating the Ignition Switch Starting and Shutting Off the
1. Turn the ignition key to the START position (Figure 16). Engine
Note: When the engine starts, release the key.
Starting the Engine
Important: Do not engage the starter for more
than 5 seconds at a time. If the engine fails to Important: Do not engage the starter for more than
start, wait 15 seconds between attempts. Failure to 5 seconds at a time. Engaging the starter motor for
follow these instructions can burn out the starter more than 5 seconds can damage the starter motor. If
motor. the engine fails to start, wait 10 seconds before operating
the engine starter again.
Note: You may need multiple attempts to start the
engine when you start it the first time after the fuel Note: It may be necessary to hold the lever against the stop,
system has been without fuel completely. in the choke position, while trying to start the engine (Figure
17).
A B
RT
A
ST
N P
RU O
ST
Figure 16
G008947
g008947 C D
F G
g027535
g027535
Figure 17
17
Shutting Off the Engine Driving the Machine
1. Disengage the blades by moving the blade-control The drive wheels turn independently, powered by hydraulic
switch to the OFF position (Figure 14). motors on each axle. You can turn 1 side in reverse while you
2. Move the throttle lever to the FAST position. turn the other forward, causing the machine to spin rather
than turn. This greatly improves the machine maneuverability
3. Turn the ignition key to the OFF position and remove but may require sometime for you to adapt to how it moves.
the key.
The throttle control regulates the engine speed as measured
in rpm (revolutions per minute). Place the throttle control in
Using the Motion-Control the FAST position for best performance. Always operate in
the full throttle position when mowing.
Levers
WARNING
The machine can spin very rapidly. You may lose
control of the machine and cause personal injury or
damage to the machine.
• Use caution when making turns.
• Slow the machine down before making sharp
turns.
Driving Forward
Note: Always use caution when backing up and turning.
1. Move the levers to the center, unlocked position.
2. To go forward, slowly push the motion-control levers
forward (Figure 19).
c:\data\documentum\checkout\g004532
Figure 18
1. Motion-control 4. Backward
lever—PARK position
2. Center, unlocked position 5. Front of machine
3. Forward
G008952
g008952
Figure 19
18
Driving Backward 3. Adjust the lever to the desired position.
1. Move the levers to the center, unlocked position. The following are only recommendations for use.
2. To go backward, slowly pull the motion-control levers Adjustments vary by grass type, moisture content, and the
rearward (Figure 20). height of the grass.
Suggested Trim Tow Mow
uses:
Parking X
Heavy, wet X
grass
Training X
Bagging X
Mulching X
Normal X
mowing
Transport X
Trim
This is the lowest speed. The suggested uses for this speed
are as follows:
G008953 • Parking
g008953
g027625
Figure 21
1. Smart-speed lever
19
Stopping the Machine Adjusting the Anti-Scalp
To stop the machine, move the motion-control levers to Rollers
NEUTRAL and outward to the PARK position, disengage the
blade-control switch, ensure that the throttle is in the FAST
position, and turn the ignition key to OFF. Remove the key For Machines with 107 cm (42-inch)
from the ignition switch. Mower Decks
Whenever you change the height of cut, adjust the height
WARNING of the anti-scalp rollers.
Children or bystanders may be injured if they Note: Adjust the anti-scalp rollers so the rollers do not touch
move or attempt to operate the mower while it is the ground in normal, flat mowing areas.
unattended.
1. Park the machine on a level surface and disengage the
Always remove the ignition key and move the blade-control switch.
motion-control levers outward to the PARK position 2. Move the motion-control levers outward to PARK
when leaving the machine unattended, even if just position, shut off the engine, remove the key, and
for a few minutes. wait for all moving parts to stop before leaving the
operating position.
Adjusting the Height of Cut 3. Adjust the anti-scalp rollers to 1 of the following
positions:
Note: The transport position is the highest height-of-cut
position or cutting height at 115 mm (4-1/2 inches) as shown • Upper hole—use this position with the mower
in Figure 22. deck in the 63 mm (2-1/2 inch) and below the
height-of-cut positions (Figure 23).
Height of cut is controlled by the lever located to the right of
the operating position (Figure 22). • Lower hole—use this position with the mower deck
in the 76 mm (3 inch) and above the height-of-cut
positions (Figure 23).
4
3
2
g019929 1
5 g019929
Figure 23
1. Anti-scalp roller 4. Upper hole—the mower
deck in the 63 mm (2-1/2
inch) and below the
height-of-cut positions
2. Lower hole—the mower 5. Bolt
deck in the 76 mm (3
inch) and above the
height-of-cut positions
3. Flange nut
g028025
Figure 22
20
Using the Side Discharge Mowing at Correct Intervals
The mower has a hinged grass deflector that disperses Grass grows at different rates at different times of the year.
clippings to the side and down toward the turf. To maintain the same cutting height, mow more often in early
spring. As the grass growth rate slows in mid summer, mow
less frequently. If you cannot mow for an extended period,
DANGER first mow at a high cutting height, then mow again 2 days
Without a grass deflector, discharge cover, or a later at a lower height setting.
complete grass-catcher assembly mounted in
place, you and others are exposed to blade contact
and thrown debris. Contact with rotating mower
Using a Slower Cutting Speed
blade(s) and thrown debris will cause injury or To improve cut quality, use a slower ground speed in certain
death. conditions.
• Never remove the grass deflector from the mower
because the grass deflector routes material down Avoiding Cutting Too Low
toward the turf. If the grass deflector is ever
When mowing uneven turf, raise the cutting height to avoid
damaged, replace it immediately. scalping the turf.
• Never put your hands or feet under the mower.
• Never try to clear the discharge area or mower Stopping the Machine
blades unless you move the blade-control switch
(PTO) to the OFF position, rotate the ignition If you must stop the forward motion of the machine while
mowing, a clump of grass clippings may drop onto your
key to the OFF position, and remove the key.
lawn. To avoid this, move onto a previously cut area with the
• Make sure that the grass deflector is in the down blades engaged or you can disengage the mower deck while
position. moving forward.
21
After Operation Note: Do not start the machine.
Note: You can now push the machine by hand.
After Operation Safety 3
General Safety
• Clean grass and debris from the cutting units, mufflers,
and engine compartment to help prevent fires. Clean up
oil or fuel spills.
• Shut off the fuel before storing or transporting the
machine.
• Disengage the drive to the attachment whenever you are
transporting or not using the machine.
• Use full-width ramps for loading the machine into a
trailer or truck.
• Tie the machine down securely using straps, chains, cable, 1 2 g017303
g017303
22
Transporting the Machine
Use a heavy-duty trailer or truck to transport the machine.
Ensure that the trailer or truck has all necessary brakes,
lighting, and marking as required by law. Please carefully read
all the safety instructions. Knowing this information could
help you, your family, pets, or bystanders avoid injury.
WARNING
Driving on the street or roadway without
turn signals, lights, reflective markings, or a
slow-moving-vehicle emblem is dangerous and can
lead to accidents, causing personal injury.
Do not drive the machine on a public street or
roadway.
g027708
Figure 25
23
Loading the Machine
1
Use extreme caution when loading or unloading machines
onto a trailer or a truck. Use a full-width ramp that is wider
than the machine for this procedure. Back up the ramp and
drive forward down the ramp (Figure 26).
g027995
Figure 26 2
1. Back the machine up the 2. Drive the machine forward
ramp. down the ramp.
WARNING
Loading a machine onto a trailer or truck increases
the possibility of tip-over and could cause serious
injury or death (Figure 27).
• Use extreme caution when operating a machine g027996
5
on a ramp. g027996
Figure 27
• Use only a full-width ramp; do not use individual
ramps for each side of the machine. 1. Full-width ramp in stowed 4. Ramp is at least 4 times
position as long as the height of
• Do not exceed a 15-degree angle between the the trailer or truck bed to
the ground
ramp and the ground or between the ramp and
2. Side view of full-width 5. H=height of the trailer or
the trailer or truck. ramp in loading position truck bed to the ground
• Ensure that the length of ramp is at least 4 times 3. Not greater than 6. Trailer
as long as the height of the trailer or truck bed 15 degrees
to the ground. This ensures that the ramp angle
does not exceed 15 degrees on flat ground.
• Back up ramps and drive forward down ramps.
• Avoid sudden acceleration or deceleration while
driving the machine on a ramp as this could
cause a loss of control or a tip-over situation.
24
Maintenance
Note: Determine the left and right sides of the machine from the normal operating position.
CAUTION
If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure
you or other bystanders.
Remove the key from the ignition and disconnect the wire from the spark plug before you do any
maintenance. Set the wire aside so that it does not accidentally contact the spark plug.
Pre-Maintenance • Clean grass and debris from the cutting unit, drives,
mufflers, and engine to help prevent fires.
Procedures • Clean up oil or fuel spills.
• Let the engine cool before storing the machine.
Maintenance and Storage • Do not store the machine or fuel near flames or drain
Safety the fuel indoors.
• Before repairing the machine do the following: • Do not allow untrained personnel to service the machine.
– Disengage the drives. • Use jack stands to support the machine and/or
components when required.
– Engage the parking brake.
• Carefully release pressure from components with stored
– Shut off the engine and remove the key. energy.
– Disconnect the spark-plug wire. • Disconnect the battery or remove the spark-plug wire
• Park the machine on a level surface. before making any repairs. Disconnect the negative
25
terminal first and the positive terminal last. Connect the
positive terminal first and negative last.
Lubrication
• Use care when checking the blades. Wrap the blade(s)
or wear thickly padded gloves, and use caution when Greasing the Bearings
servicing them. Only replace blades; do not straighten
or weld them. Service Interval: Every 25 hours—Grease all lubrication
points.
• Keep your hands and feet away from moving parts.
If possible, do not make adjustments with the engine Grease Type: No. 2 lithium grease
running. 1. Park the machine on a level surface and disengage the
• Keep all parts in good working condition and all hardware blade-control switch.
tightened, especially the blade-attachment bolts. Replace 2. Move the motion-control levers outward to the PARK
all worn or damaged decals. position, shut off the engine, remove the key, and
• Never interfere with the intended function of a safety wait for all moving parts to stop before leaving the
device or reduce the protection provided by a safety operating position.
device. Check their proper operation regularly. 3. Clean the grease fittings (Figure 28 and Figure 29) with
• To ensure optimum performance and continued safety a rag.
certification of the machine, use only genuine Toro Note: Make sure to scrape any paint off the front of
replacement parts and accessories. Replacement parts the fitting(s).
and accessories made by other manufacturers could be
dangerous, and such use could void the product warranty.
• Check the parking brake operation frequently. Adjust and
service as required.
Figure 28
• Service decal
1. Front caster tire
• Seat-adjustment bolts
• Fuel filter
• Battery and battery cables
decal106-8717
Figure 29
Located on the seat-pan underside
26
Engine Maintenance
Engine Safety
Shut off the engine before checking the oil or adding oil to
the crankcase.
element. Figure 31
Note: Service the air cleaner more frequently (every few 1. Foam element 2. Paper element
hours) if operating conditions are extremely dusty or sandy.
5. Separate the foam and paper elements.
Removing the Foam and Paper
Elements Cleaning the Foam and Paper Elements
1. Park the machine on a level surface, disengage the Foam Element:
blade-control switch (PTO), engage the parking brake,
shut off the engine, remove the key, and wait for all 1. Wash the foam element in liquid soap and warm water.
moving parts to stop before leaving the operating 2. When the element is clean, rinse it thoroughly.
position.
3. Dry the element by squeezing it in a clean cloth.
2. Clean around the air cleaner to prevent dirt from
getting into the engine and causing damage. Note: Do not oil the element.
3. Remove the air-cleaner cover by unscrewing the 2 Important: Replace the foam element if it is torn
knobs (Figure 30). or worn.
4. Install the foam element onto a clean paper element.
Paper Element:
1. Tap the paper element on a solid, flat surface, and blow
it out from the inside with compressed air to remove
dust and dirt.
2. Inspect the element for tears, an oily film, and damage
to the rubber seal.
Important: Do not clean the paper element with
liquids, such as solvents, gasoline, or kerosene.
Replace the paper element if it is damaged or
G017862
cannot be cleaned thoroughly.
g017862
Figure 30 3. Clean the inside of the air-cleaner cover of all dirt, dust,
1. Air-cleaner cover 2. Knobs
and debris.
27
Installing the Foam and Paper Elements 3. To keep dirt, grass clippings, etc., out of the engine,
clean the area around the oil-fill cap and dipstick before
Important: To prevent engine damage, always operate removing it (Figure 33).
the engine with the complete foam and paper air cleaner
assembly installed.
1. Install the foam filter onto the paper filter (Figure 31).
2. Install the foam and paper filter onto the air-cleaner
housing.
3. Install the air-cleaner cover, and tighten the 2 knobs
(Figure 30).
SAE 30
g029683
g029683
Figure 32
g193541
Checking the Engine-Oil Level Figure 33
Service Interval: Before each use or daily
Note: Check the oil when the engine is cold.
Changing the Engine Oil and Filter
WARNING Service Interval: After the first 5 hours
Contact with hot surfaces may cause personal Every 100 hours (change it more often under a heavy
injury. load or in high temperatures).
Keep hands, feet, face, clothing, and other body Every 100 hours
parts away the muffler and other hot surfaces. Note: Change the engine-oil filter more frequently when the
operating conditions are extremely dusty or sandy.
Important: Do not overfill the crankcase with oil,
because damage to the engine may result. Do not run 1. Park the machine, so that the right side is slightly
engine with oil below the Low mark, because the engine lower than the left side, to ensure that the oil drains
may be damaged. completely.
1. Park the machine on a level surface, disengage the 2. Disengage the PTO and engage the parking brake.
blade-control switch, shut off the engine, engage the 3. Shut off the engine, wait for all moving parts to stop,
parking brake, and remove the key. and remove the key before leaving the operating
2. Make sure that the engine is shut off, level, and is cool, position.
so the oil has had time to drain into the sump. 4. Drain the oil from the engine.
28
A B A B
C D
C D
E F
E F
3/4
g027477
g027477
Figure 35
g029369
g029369
Figure 34
29
A B
g027478
g027478
Figure 37
Figure 36
g193530
A B
Ensure that the air gap between the center and side electrodes
is correct before installing the spark plug. Use a spark plug
wrench for removing and installing the spark plug and a Installing the Spark Plug
gapping tool or feeler gauge to check and adjust the air gap.
Install a new spark plug if necessary. Tighten the spark plug to 20 N∙m (15 ft-lb).
Type: Champion® RC12YC, Autolite® 3924, or NGK®
BCPR6ES
Air Gap: 0.76 mm (0.03 inch)
30
Fuel System
Maintenance
DANGER
In certain conditions, fuel is extremely flammable
and highly explosive. A fire or explosion from fuel
can burn you, others, and can damage property.
• Perform any fuel-related maintenance when the
engine is cold. Do this outdoors in an open area.
Wipe up any fuel that spills.
• Never smoke when draining fuel, and stay away
from an open flame or where a spark may ignite
the fuel fumes.
Figure 39
g027480
Replacing the In-Line Fuel
Filter
Service Interval: Every 100 hours/Yearly (whichever comes
first)—Check the in-line fuel filter.
Cleaning the Blower Housing
Every 200 hours/Every 2 years (whichever comes
Service Interval: Every 100 hours/Yearly (whichever comes first)—Replace the in-line fuel filter.
first)
Never install a dirty filter if it is removed from the fuel line.
To ensure proper cooling, make sure that the grass screen,
cooling fins, and other external surfaces of the engine are 1. Park the machine on a level surface and disengage the
kept clean at all times. blade-control switch.
2. Ensure that the brake is engaged, shut off the engine,
Clean the cooling fins and external surfaces as necessary.
remove the key, and wait for all moving parts to stop
Make sure that the cooling shrouds are installed. Torque the
before leaving the operating position.
blower housing screws to 7.5 N·m (5.5 ft-lb).
Important: Operating the engine with a blocked
grass screen, dirty or plugged cooling fins, and/or
cooling shrouds removed, causes engine damage due
to overheating.
31
Electrical System
Maintenance
g027590
g027590
Electrical System Safety
• Disconnect the battery before repairing the machine.
Disconnect the negative terminal first and the positive
last. Connect the positive terminal first and the negative
last.
• Charge the battery in an open, well-ventilated area, away
from sparks and flames. Unplug the charger before
connecting or disconnecting the battery. Wear protective
clothing and use insulated tools.
WARNING
CALIFORNIA
Proposition 65 Warning
Battery posts, terminals, and related
accessories contain lead and lead compounds,
chemicals known to the State of California
to cause cancer and reproductive harm.
Wash hands after handling.
g033082 WARNING
Figure 40 Battery terminals or metal tools could short against
metal machine components causing sparks. Sparks
can cause the battery gasses to explode, resulting
in personal injury.
• When removing or installing the battery, do not
allow the battery terminals to touch any metal
parts of the machine.
• Do not allow metal tools to short between
the battery terminals and metal parts of the
machine.
1. Park the machine on a level surface and disengage the
blade-control switch.
2. Move the motion-control levers outward to the PARK
position, shut off the engine, remove the key, and
wait for all moving parts to stop before leaving the
operating position.
3. Raise the seat to access the battery.
4. Disconnect the negative (black) ground cable from the
battery post (Figure 41).
Note: Retain all fasteners.
32
WARNING 3. When the battery is fully charged, unplug the charger
from the electrical outlet, then disconnect the charger
Incorrect battery-cable routing could damage leads from the battery posts (Figure 42).
the machine and cables causing sparks.
Sparks can cause the battery gasses to
explode, resulting in personal injury.
• Always disconnect the negative (black)
battery cable before disconnecting the
positive (red) cable.
• Always connect the positive (red) battery
cable before connecting the negative
(black) cable.
Figure 42
6. Disconnect the positive (red) cable from the battery
post (Figure 41). 1. Positive (+) battery post 3. Red (+) charger lead
2. Negative (–) battery post 4. Black (–) charger lead
Note: Retain all fasteners.
7. Remove the battery hold-down (Figure 41), and lift the
battery from the battery tray.
Installing the Battery
2 6 5
3 1. Position the battery in the tray (Figure 41).
1
2. Using the fasteners previously removed, install the
positive (red) battery cable to the positive (+) battery
terminal.
7
3. Using the fasteners previously removed, install the
negative battery cable to the negative (-) battery
terminal.
4. Slide the red terminal boot onto the positive (red)
battery post.
4
5. Secure the battery with the hold-down (Figure 41).
6. Lower the seat.
G005072
g005072
Figure 41
1. Battery 5. Negative (–) battery post
2. Positive (+) battery post 6. Wing nut, washer, and bolt
3. Bolt, washer, and nut 7. Battery hold-down
4. Terminal boot
33
Servicing the Fuses Drive System
The electrical system is protected by fuses. It requires
no maintenance; however, if a fuse blows, check the Maintenance
component/circuit for a malfunction or short.
Fuse type: Checking the Tire Pressure
• Main—F1 (30 A, blade-type) Service Interval: Every 25 hours—Check tire pressure.
• Charge Circuit—F2 (25 A, blade-type) Maintain the air pressure in the front and rear tires as
1. Remove the screws securing the control panel to the specified. Uneven tire pressure can cause uneven cut. Check
machine. the pressure at the valve stem (Figure 44). Check the tires
when they are cold to get the most accurate pressure reading.
Note: Retain all fasteners.
Refer to the maximum pressure suggested by the tire
2. Lift the control pane up to access the main wire harness manufacturer on the sidewall of the caster wheel tires.
and fuse block (Figure 43).
Inflate the rear drive wheel tires to 90 kPa (13 psi).
3. To replace a fuse, pull out on the fuse to remove it
(Figure 43).
30
25
g000554
Figure 44
1. Valve stem
1
30
25
2 G014540
g014540
Figure 43
1. Main (30 A) 2. Charge circuit (25 A)
34
Releasing the Electric Brake Mower Maintenance
You can manually release the electric brake by rotating the
link arms forward. Once the electric brake is energized, the Servicing the Cutting Blades
brake resets.
To ensure a superior quality of cut, keep the blades sharp. For
1. Turn the ignition key to the OFF position or disconnect convenient sharpening and replacement, keep extra blades
the battery. on hand.
2. Locate the shaft on the electric brake where the brake
link arms are connected (Figure 45). Blade Safety
3. Rotate the shaft forward to release the brake. A worn or damaged blade can break, and a piece of the blade
could be thrown toward you or bystanders, resulting in serious
personal injury or death. Trying to repair a damaged blade
may result in discontinued safety certification of the product.
• Inspect the blades periodically for wear or damage.
• Use care when checking the blades. Wrap the blades or
wear gloves, and use caution when servicing the blades.
Only replace or sharpen the blades; never straighten or
weld them.
• On multi-bladed machines, take care as rotating 1 blade
can cause other blades to rotate.
g006530
Figure 46
1. Cutting edge 3. Wear/slot forming
2. Curved area 4. Crack
35
Checking for Bent Blades
Note: The machine must be on a level surface for the
following procedure.
1. Raise the mower deck to the highest height-of-cut 3
position.
2. While wearing thickly padded gloves, or other adequate
2
hand protection, slowly rotate the blade to be measure 1
G009681
into a position that allows effective measurement of the
g009681
distance between the cutting edge and the level surface Figure 49
the machine is on (Figure 47).
1. Blade (side previously measured)
2. Measurement (position used previously)
3. Opposing side of blade being moved into measurement
position
Figure 47
1. Deck 3. Blade
2. Spindle housing
G009680
3
2
g009680
1 Figure 50
1. Opposite blade edge (in position for measuring)
2. Level surface
G009680
3. Second measured distance between blade and surface (B)
3
2
g009680
A. If the difference between A and B is greater than
Figure 48 3 mm (1/8 inch), replace the blade with a new
blade; refer to Removing the Blades (page 37) and
1. Blade (in position for measuring) Installing the Blades (page 37).
2. Level surface
3. Measured distance between blade and the surface (A) Note: If a bent blade is replaced with a new
blade, and the dimension obtained continues to
exceed 3 mm (1/8 inch), the blade spindle could
4. Rotate the same blade 180 degrees so that the opposing be bent. Contact an Authorized Toro Dealer for
cutting edge is now in the same position (Figure 49). service.
B. If the variance is within constraints, move to the
next blade.
6. Repeat this procedure on each blade.
36
Removing the Blades Note: The blade retains its balance if the same amount
of material is removed from both cutting edges.
The blades must be replaced if a solid object is hit, if the blade
is out of balance, or if the blade is bent. For best performance
and continued safety conformance of the machine, use
genuine Toro replacement blades. Replacement blades made
by other manufacturers may result in non-conformance with
safety standards. g000552
2. Remove the blade stiffener (32-inch decks only), blade 1. Sharpen at original angle.
bolt, the curved washer, and the blade from the spindle
shaft (Figure 51 and Figure 52). 2. Check the balance of the blade by putting it on a blade
balancer (Figure 54).
Note: If the blade stays in a horizontal position, the
blade is balanced and can be used.
Note: If the blade is not balanced, file some metal off
the end of the sail area only (Figure 53).
g000553
g000551
Figure 51 Figure 54
81 cm (32-Inch) Decks 1. Blade 2. Balancer
37
Leveling from Side to Side Note: If both measurements are not within 5 mm
1. Park the machine on a level surface and disengage the (3/16 inch), an adjustment is required; continue with
blade-control switch. this procedure.
2. Move the motion-control levers outward to the PARK 6. Move to the left side of the machine.
position, shut off the engine, remove the key, and 7. Loosen the side locking nut.
wait for all moving parts to stop before leaving the
operating position. 8. Raise or lower the left side of the mower deck by
rotating the rear nut (Figure 57).
3. Set the height-of-cut lever to the middle position.
4. Carefully rotate the blade(s) so that they are all side to Note: Rotate the rear nut clockwise to raise the mower
side (Figure 55 and Figure 56). deck; rotate the rear nut counter-clockwise to lower the
mower deck (Figure 57).
1 G014630
4 4
g014630
Figure 55
Mower Decks with 1 Blade
g027588
1. Blade side to side 3. Outside cutting edges
Figure 57
2. Sail area of the blade 4. Measure from the tip of the
blade to the flat surface 1. Hanger bracket 3. Rear locking nut
here.
2. Side locking nut
1
2 9. Check the side-to-side adjustments again; repeat this
procedure until the measurements are correct.
G009682
10. Continue leveling the deck by checking the front-to-rear
3 blade slope; refer to Adjusting the Front-to-Rear Blade
3 Slope (page 38).
38
Note: Check and adjust the side-to-side blade level
if you have not checked the setting; refer to Leveling
from Side to Side (page 38).
4. Carefully rotate the blades so they are facing front to
rear (Figure 58 and Figure 59).
1 2
G014631
3
1
2
G014634
g014634
Figure 60
1. Adjusting rod 3. Locknut
2. Adjusting block
2 g014631
Figure 58
Mower Decks with 1 Blade 7. To raise the front of the mower, tighten the adjustment
nut.
1. Blade front to rear
8. To lower the front of the mower, loosen the adjustment
2. Measure from the tip of the blade to the flat surface here.
nut.
9. After adjustment, check the front-to-rear slope again,
continue adjusting the nut until the front blade tip is
2 1 1.6 to 7.9 mm (1/16 to 5/16 inch) lower than the rear
blade tip (Figure 59 and Figure 60).
G009658
10. When the front-to-rear blade slope is correct check the
side-to-side level of the mower again, refer to Leveling
from Side to Side (page 38).
2
Removing the Mower Deck
g009658
39
8. Slide the mower deck out from underneath the
machine.
Note: Retain all parts for future installation.
1. Remove the nut (3/8 inch) from the rod under the
mower (Figure 63 and Figure 64).
1 G015338
g015338
Figure 62
1. Mower deck 3. Rear lift rod
2. Hanger bracket
40
2 6. Place the spring on the rod, with the end wires down,
and between the grass deflector brackets.
3
4 7. Slide the rod through second grass deflector bracket
(Figure 63 and Figure 64).
6 8. Insert the rod at the front of the grass deflector into
the short standoff on the deck.
5 9. Secure the rear end of the rod into the mower with a
nut (3/8 inch) as shown in Figure 63 andFigure 64.
1 G014636
g014636
Figure 63
81 cm (32-Inch) Deck
3
4
5
6
2
7
G005192
g005192
Figure 64
107 cm (42-Inch) Deck
41
Mower Belt Maintenance 2 5
3
Inspecting the Belts
Service Interval: Every 25 hours—Check the belts for wear
or cracks. 1
Check the belts for cracks, frayed edges, burn marks, or any
other damage. Replace damaged belts.
4
Replacing the Mower Belt
Squealing when the belt is rotating, blades slipping when
cutting grass, frayed belt edges, burn marks, and cracks are
signs of a worn mower belt. Replace the mower belt if any of
these conditions are evident.
1. Park the machine on a level surface and disengage the
blade-control switch.
2. Move the motion-control levers outward to the PARK 4
position, shut off the engine, remove the key, and
6
G015129
g015129
wait for all moving parts to stop before leaving the
Figure 66
operating position.
Mower Decks with 1 Blade
3. Set the height of cut at the lowest cutting position (38
mm (1-1/2 inches). 1. Idler pulley 4. Spring
4. Remove the pulley covers (Figure 65). 2. Mower belt 5. Engine pulley
3. Outside pulley 6. Spring-removal tool
1
3
g032555 4
Figure 65
Model with 107 cm (42-inch) Deck Only 3
1. Cover 2. Screw
Figure 67
The spring is under tension when installed Mower Decks with 2 Blades
and can cause personal injury.
1. Idler pulley 4. Spring
Be careful when removing the belt.
2. Mower belt 5. Engine pulley
3. Outside pulley 6. Spring-removal tool
42
6. Route the new belt around the engine pulley and
mower pulleys (Figure 66 and Figure 67).
Cleaning
7. Using a spring-removal tool (Toro Part No. 92-5771),
install the idler spring over the deck hook and place Washing the Underside of the
tension on the idler pulley and the mower belt (Figure
66 and Figure 67).
Mower
8. Install the pulley covers. Service Interval: After each use—Clean the mower-deck
housing.
Important: You can wash the machine with a mild
detergent and water. Do not pressure wash the machine.
Avoid excessive use of water, especially near the control
panel, under the seat, around the engine, hydraulic
pumps, and motors.
Wash the underside of the mower after each use to prevent
grass buildup for improved mulch action and clipping
dispersal.
1. Park the machine on a level surface and disengage the
blade-control switch.
2. Move the motion-control levers outward to the PARK
position, shut off the engine, remove the key, and
wait for all moving parts to stop before leaving the
operating position.
3. Attach the hose coupling to the end of the mower
washout fitting, and turn the water on high (Figure 68).
Note: Spread petroleum jelly on the washout fitting
O-ring to make the coupling slide on easier and protect
the O-ring.
2
1
3 2
4 G020098
g020098
Figure 68
1. Washout fitting 3. O-ring
2. Hose 4. Coupling
43
8. Turn the water off and remove the coupling from the
washout fitting. Storage
Note: If the mower is not clean after 1 washing, soak
it and let it stand for 30 minutes. Then, repeat the
Cleaning and Storage
process. 1. Park the machine on a level surface and disengage the
blade-control switch.
9. Run the mower again for 1 to 3 minutes to remove
excess water. 2. Ensure that the parking brake is engaged, shut off the
engine, remove the key, and wait for all moving parts to
stop before leaving the operating position.
WARNING
3. Remove grass clippings, dirt, and grime from the
A broken or missing washout fitting could external parts of the entire machine, especially the
expose you and others to thrown objects or engine.
blade contact. Contact with a blade or thrown 4. Clean dirt and chaff from the outside of the engine
debris can cause injury or death. cylinder-head fins and blower housing.
• Replace broken or missing washout fitting Important: You can wash the machine with a mild
immediately, before using mower again. detergent and water. Do not pressure wash the
machine. Avoid excessive use of water, especially
• Never put your hands or feet under the
near the control panel, under the seat, around the
mower or through openings in the mower. engine, hydraulic pumps, and motors.
5. Service the air cleaner; refer to Servicing the Air
Cleaner (page 27).
6. Grease and oil the machine; refer to Lubrication (page
26).
7. Change the crankcase oil and filter; refer to Servicing
the Engine Oil (page 28).
8. Check the tire pressure; refer to Checking the Tire
Pressure (page 34).
9. Charge the battery; refer to Charging the Battery (page
33).
10. Check the condition of the blades; refer to Inspecting
the Blades (page 35).
11. Prepare the machine for storage when non-use occurs
over 30 days. Prepare the machine for storage as
follows.
12. Add a petroleum-based stabilizer/conditioner to
the fuel in the tank. Follow the mixing instructions
from the stabilizer manufacturer. Do not use an
alcohol-based stabilizer (ethanol or methanol).
Note: A fuel stabilizer/conditioner is most effective
when mixed with fresh fuel and used at all times.
A. Run the engine to distribute the conditioned fuel
through the fuel system (5 minutes).
B. Shut off the engine, allow it to cool, and drain
the fuel tank.
C. Start the engine and run it until it stops.
D. Choke the engine. Start and run the engine until it
does not start.
E. Dispose of fuel properly. Recycle pursuant to
local codes.
Important: Do not store stabilizer/conditioned
gasoline over 30 days.
44
13. Remove the spark plug(s) and check its condition;
refer to Removing the Spark Plug (page 30). With the
spark plug(s) removed from the engine, pour 30 ml
(2 tablespoons) of engine oil into the spark plug hole.
Use the starter to crank the engine and distribute the
oil inside the cylinder. Install the spark plug(s). Do not
install the wire on the spark plug(s).
14. Clean any dirt and chaff from the top of the mower.
15. Scrape any heavy buildup of grass and dirt from the
underside of the mower, then wash the mower with
a garden hose.
16. Check the condition of the drive and mower belts.
17. Check and tighten all bolts, nuts, and screws. Repair or
replace any part that is worn or damaged.
18. Paint all scratched or bare metal surfaces. Paint is
available from your Authorized Service Dealer.
19. Store the machine in a clean, dry garage or storage area.
Remove the key from the ignition switch and keep it
in a memorable place. Cover the machine to protect
it and keep it clean.
45
Troubleshooting
Problem Possible Cause Corrective Action
The engine overheats. 1. The engine load is excessive. 1. Reduce the ground speed.
2. The oil level in the crankcase is low. 2. Add oil to the crankcase.
3. The cooling fins and air passages 3. Remove the obstruction from the
under the engine-blower housing are cooling fins and air passages.
plugged.
4. The air cleaner is dirty. 4. Clean or replace the air-cleaner
element.
5. Dirt, water, or stale fuel is in the fuel 5. Contact an Authorized Service Dealer
system.
The starter does not crank. 1. The blade-control switch is engaged. 1. Move the blade-control switch to
Disengaged.
2. The motion-control levers are not in 2. Move the motion-control levers
the PARK position. outward to the PARK position.
3. The battery is dead. 3. Charge the battery.
4. The electrical connections are 4. Check the electrical connections for
corroded or loose. good contact.
5. A fuse is blown. 5. Replace the fuse.
6. A relay or switch is damaged. 6. Contact an Authorized Service Dealer.
The engine does not start, starts hard, or 1. The fuel tank is empty. 1. Fill the fuel tank.
fails to keep running.
2. The choke is not on. 2. Move the choke lever to On.
3. The air cleaner is dirty. 3. Clean or replace the air-cleaner
element.
4. The spark-plug wire(s) is loose or 4. Install the wire(s) on the spark plug.
disconnected.
5. The spark plug(s) is pitted, fouled, or 5. Install a new, correctly gapped spark
the gap is incorrect. plug(s).
6. There is dirt in fuel filter. 6. Replace the fuel filter.
7. Dirt, water, or stale fuel is in fuel 7. Contact an Authorized Service Dealer.
system.
8. There is incorrect fuel in the fuel tank. 8. Drain the tank and replace the fuel with
the proper type.
9. The oil level in the crankcase is low. 9. Add oil to the crankcase.
The machine does not drive. 1. The bypass valves are open. 1. Close the tow valves.
2. The traction belts are worn, loose, or 2. Contact an Authorized Service Dealer.
broken.
3. The traction belts are off of the pulleys. 3. Contact an Authorized Service Dealer.
4. The transmission has failed. 4. Contact an Authorized Service Dealer.
There is an abnormal vibration. 1. The engine-mounting bolts are loose. 1. Tighten the engine-mounting bolts.
2. The engine pulley, idler pulley, or blade 2. Tighten the appropriate pulley.
pulley is loose.
3. The engine pulley is damaged. 3. Contact an Authorized Service Dealer.
4. The cutting blade(s) is/are bent or 4. Install a new cutting blade(s).
unbalanced.
5. A blade-mounting bolt is loose. 5. Tighten the blade-mounting bolt.
6. A blade spindle is bent. 6. Contact an Authorized Service Dealer.
46
Problem Possible Cause Corrective Action
The cutting height is uneven. 1. The blade(s) is not sharp. 1. Sharpen the blade(s).
2. A cutting blade(s) is/are bent. 2. Install a new cutting blade(s).
3. The mower is not level. 3. Level the mower from side-to-side and
front-to-rear.
4. An anti-scalp wheel is not set correctly. 4. Adjust the anti-scalp wheel height.
5. The underside of the mower is dirty. 5. Clean the underside of the mower.
6. The tire pressure is incorrect. 6. Adjust the tire pressure.
7. A blade spindle is bent. 7. Contact an Authorized Service Dealer.
The blades do not rotate. 1. The drive belt is worn, loose or broken. 1. Install a new drive belt.
2. The drive belt is off of the pulley. 2. Install the drive belt and check the
adjusting shafts and belt guides for the
correct position.
3. The Power Take-Off (PTO) switch or 3. Contact an Authorized Service Dealer.
PTO clutch is faulty.
4. The mower belt is worn, loose, or 4. Install a new mower belt.
broken.
47
Schematics
g036806
48
Notes:
Notes:
Notes:
TimeCutter
The Toro Warranty
Limited Warranty (see warranty periods below)
Conditions and Products Covered 3. If for any reason you are dissatisfied with the Service Dealer’s
analysis or with the assistance provided, contact us at:
The Toro Company and its affiliate, Toro Warranty Company, pursuant to an
agreement between them, jointly promise to repair the Toro Products listed Toro Warranty Company
below if defective in materials or workmanship. Customer Care Department, RLC Division
8111 Lyndale Avenue South
The following time periods apply from the original date of purchase: Bloomington, MN 55420-1196
Products Warranty Period Toll free at 866-216-6029 (U.S. customers)
TimeCutter Mowers Residential Use2 – 3 years Toll free at 866-216-6030 (Canadian customers)
•Engines1 — Residential use Kawasaki – 3 years
Kohler – 3 years Items and Conditions Not Covered
Toro – 3 years
TimeCutter Mowers Commercial use 30 days There is no other express warranty except for special emission system
•Engines1 — Commercial use Kawasaki – 3 years coverage and engine warranty coverage on some products. This express
warranty does not cover the following:
Kohler – 90 days
Toro – 2 years / 300 Hours3 • Cost of regular maintenance service or parts, such as filters, fuel,
TimeCutter HD Mowers 3 years or 300 Hours 3 lubricants, oil changes, spark plugs, air filters, blade sharpening
•Engines1 — Residential and or worn blades, cable/linkage adjustments, or brake and clutch
3 years or 300 Hours 3
adjustments
Commercial Use
All Mowers • Components failing due to normal wear
•Attachments 1 year
•Battery 90 days Parts and Labor • Any product or part which has been altered, misused, neglected,
1 year Parts only requires replacement or repair due to accidents or lack of proper
•Belts and Tires 90 days maintenance
1Some
• Pickup and delivery charges
engines used on Toro Products are warranted by the engine manufacturer.
• Repairs or attempted repairs by anyone other than an Authorized Toro
Service Dealer
2Residential use means use of the product on the same lot as your home. Use at more than one
location is considered commercial use and the commercial use warranty would apply. • Repairs necessary due to failure to follow recommended fuel
procedure (consult Operator's Manual for more details)
3Whichever occurs first.
– Removing contaminants from the fuel system is not covered
Warranty may be denied if the hour meter is disconnected, altered, or – Use of old fuel (more than one month old) or fuel which contains
shows signs of being tampered with. more than 10% ethanol or more that 15% MTBE
– Failure to drain the fuel system prior to any period of non-use
Owner Responsibilities over one month
You must maintain your Toro Product by following the maintenance
procedures described in the Operator's Manual. Such routine maintenance, General Conditions
whether performed by a dealer or by you, is at your expense.
All repairs covered by these warranties must be performed by an Authorized
Toro Service Dealer using Toro approved replacement parts.
Instructions for Obtaining Warranty Service
Neither The Toro Company nor Toro Warranty Company is liable for
If you think that your Toro Product contains a defect in materials or
indirect, incidental or consequential damages in connection with the
workmanship, follow this procedure:
use of the Toro Products covered by this warranty, including any
1. Contact any Authorized Toro Service Dealer to arrange service at cost or expense of providing substitute equipment or service during
their dealership. To locate a dealer convenient to you, access our web reasonable periods of malfunction or non-use pending completion of
site at www.Toro.com. You may also call the numbers listed in item #3 repairs under this warranty.
to use the 24-hour Toro Dealer locator system.
All implied warranties of merchantability (that the product is fit for
2. Bring the product and your proof of purchase (sales receipt) to the ordinary use) and fitness for use (that the product is fit for a particular
Service Dealer. The dealer will diagnose the problem and determine if purpose) are limited to the duration of the express warranty.
it is covered under warranty.
Some states do not allow exclusions of incidental or consequential
damages, or limitations on how long an implied warranty lasts, so the
above exclusions and limitations may not apply to you.
This warranty gives you specific legal rights, and you may also have other
rights which vary from state to state.
Australian Consumer Law: Australian customers will find details relating to the Australian Consumer Law either inside the box or at your local Toro
Dealer.
374-0258 Rev H