Axlebox Condition Monitoring Hot Axlebox
Axlebox Condition Monitoring Hot Axlebox
Axlebox Condition
Monitoring – Hot
Axlebox Detection
Synopsis
This document mandates requirements
for rolling stock and infrastructure
subsystems to be applied in the design
of new or altered rolling stock for the
detection of hot axleboxes, by trackside
hot axlebox detectors (HABDs) and
onboard axle bearing monitoring
systems.
Published by:
RSSB
Block 2
Angel Square
1 Torrens Street
London
EC1V 1NY
© Copyright 2011
Rail Safety and Standards Board Limited
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Issue record
Issue Date Comments
One June 2001 Original document
Supersedes GM/RT2242, GM/RT2243,
GM/TT0142, GO/OP0006 and GO/RT3207
Two 04 June 2011 Replaces issue one
Revised to align with BS EN 15437-1:2009
Revisions have not been marked by a vertical black line in this issue because the
document has been revised throughout
Superseded documents
The following Railway Group documents are superseded, either in whole or in part as
indicated:
Supply
The authoritative version of this document is available at www.rgsonline.co.uk.
Uncontrolled copies of this document can be obtained from Communications, RSSB,
Block 2, Angel Square, 1 Torrens Street, London EC1V 1NY, telephone 020 3142 5400 or
e-mail [email protected]. Other Standards and associated documents can also be
viewed at www.rgsonline.co.uk.
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Contents
Section Description Page
Definitions 11
References 12
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1.2 Introduction
1.2.1 Background
1.2.1.1 The implementation of the Technical Specifications for Interoperability (TSIs)
mandated through a series of European Directives has resulted in a review of all
requirements mandated in Railway Group Standards.
1.2.1.2 Under the Strategy for Standards Management, RSSB has given a commitment
to review all of its standards with a view to mandating only those requirements
that define the interface and the need for cooperation between different
categories of duty holder to manage risk safely.
1.2.1.3 A review of the requirements set out in standards associated with hot axlebox
detection has resulted in a revision of this Railway Group Standard.
1.2.1.5 The requirements in the TSIs for axlebox condition monitoring are supported by
BS EN 15437-1:2009. To align with Europe the relevant parts of
BS EN 15437-1:2009 that are appropriate for GB are incorporated within this
document.
1.2.2 Principles
1.2.2.1 The requirements of this document are based on one or more of the following
principles:
a) This document mandates those requirements that define the interface and
the need for cooperation between different categories of duty holder to
manage risk safely.
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1.2.3.2 The Directive 2008/57/EC of the European Parliament and of the Council of
17 June 2008 on the interoperability of the rail system within the Community
contains within Annex 3 ‘Essential Requirements’ the following relevant essential
requirements:
1.1 Safety
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a) Be designed in accordance with the rolling stock requirements for the target
zone set out in clause 5.1 of BS EN 15437-1:2009.
Or
b) Be fitted with an onboard axle bearing monitoring system which shall monitor
all of the affected axle journal bearings.
2.1.2 Rolling stock that have an operating speed equal to or greater than 250 km/h
shall be fitted with an onboard axle bearing monitoring system which shall
monitor all of the axle journal bearings.
Or
2.2.2 To facilitate the setting of temperature alarm levels for trackside HABDs, the
railway undertaking shall make available to the infrastructure manager when
requested, the normal maximum temperatures of the target zones for the rolling
stock that they operate (see 3.1.3).
2.3 Rolling stock fitted with onboard axle bearing monitoring system
2.3.1 The onboard axle bearing monitoring system shall be set to initiate an alarm to
indicate that acceptable conditions are exceeded.
2.3.2 The conditions that trigger alarms shall be determined and set by the railway
undertaking responsible for the rolling stock on which the onboard axle bearing
monitoring system is fitted.
2.3.3 When an alarm is triggered, the onboard axle bearing monitoring system shall
provide an indication of which axle journal bearing(s) triggered the alarm and
shall initiate the following actions:
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3.1.2 Temperature alarm levels shall be set by the infrastructure manager for each
alarm type (hot temperature alarm and differential temperature alarm).
3.1.3 To facilitate the setting of temperature alarm levels for each alarm type, the
infrastructure manager shall request relevant information from the railway
undertaking (see 2.2.2).
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4.1.2 The infrastructure manager shall reinstate the out-of-service trackside HABD at
the earliest opportunity, and inform all railway undertakings that operate over the
route when it is reinstated.
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5.1.5.2 After the compliance dates or the date by which compliance is achieved if earlier,
infrastructure managers are to maintain compliance with the requirements set out
in this Railway Group Standard. Where it is considered not reasonably
practicable to comply with the requirements, authorisation not to comply should
be sought in accordance with the Railway Group Standards Code.
5.2.2.2 The requirements of sections 2.1 and 2.3 apply to railway undertakings for the
fitment of onboard axle bearing monitoring systems.
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5.2.3.2 The requirements in the document are not applicable to the following types of
vehicles:
a) On-track plant.
5.2.4.2 After the compliance dates or the date by which compliance is achieved if earlier,
railway undertakings are to maintain compliance with the requirements set out in
this Railway Group Standard. Where it is considered not reasonably practicable
to comply with the requirements, authorisation not to comply should be sought in
accordance with the Railway Group Standards Code.
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Definitions
Axle journal bearing
A bearing or bearing assembly on a rail vehicle axle journal that transmits a proportion of
the weight of the rail vehicle directly to the wheelset. For the purpose of this definition
bearings associated with the mounting of traction motors or traction drives are excluded.
Axlebox
A structure, including for example a cartridge bearing adaptor, which houses, or is in
contact with, the axle journal bearing and provides an interface with the bogie and / or
suspension arrangement.
Heat source
Part of the rolling stock that has the potential to have a temperature above the in-service
running temperature of the underside of the axlebox, such as a hot load or an exhaust
pipe.
Hot axlebox
An axlebox that is overheated, or in the process of overheating, due to failure of, or
damage to the axle journal bearing.
On-track plant
Vehicles with rail wheels capable of running on railway track, limited by their engineering
acceptance to running within a possession only.
Prohibited zone
Area surrounding the target zone in which heat sources such as exhausts, which might
influence the behaviour of a trackside HABD, are excluded or thermally shielded.
Target zone
Area on the underside of an axlebox that is designed to have its temperature monitored by
a trackside HABD.
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References
The Catalogue of Railway Group Standards and the Railway Group Standards CD-ROM
give the current issue number and status of documents published by RSSB. This
information is also available from www.rgsonline.co.uk.
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