4008 30trs1 2
4008 30trs1 2
General installation
Continuous baseload rating
Cogeneration unit Electrounit
Designation Units
1500 rev/min
TRS1 TRS2 TRS1 TRS2
447 526 526
Gross engine power kW (bhp) 447 (599.4
(599.4) (705.4) (705.4)
11,70 13,70 11,70 13,70
Brake mean effective pressure kPa (lbf/in²)
(1.70) (1.99) (1.70) (1.99)
34 40 34 40
Combustion air flow m³/min (ft³/min)
(1200.7) (1412.6) (1200.7) (1412.6)
Exhaust gas temperature (max) after turbo °C (°F) 490 (914) 485 (905) 490 (914) 485 (905)
90 105 90 105
Exhaust gas flow (max) m³/min (ft³/min)
(3178.3) (3708.0) (3178.3) (3708.0)
Boost pressure ratio - 2,53 2,90 2,53 2,90
Overall electrical efficiency % 37,9 38,5 37,4 38,0
Mean piston speed m/s (ft/s) 9,5 (31.2) 9,5 (31.2)
Charge coolant flow l/sec (UK gal/sec) 8,3 (1.8) 8,3 (1.8)
Nominal excess air factor (Lambda) λ 1,71 1,70 1,71 1,70
Typical gross Genset 25 °C (100 kPa)
kWe 425 500 425 500
Electrical output (unity 1.0pf)
Assumed alternator efficiency % 95,0 95,0
Continuous baseload rating: Power available for continuous full load operation. No overload available.
Energy balance Shutdown switch setting.. ... ... ... ... ... ... ... ... coolant 96 °C rising
Coolant immersion heater capacity . ... ... ... ... ... ... ... .. 4 kW 1 off
4008-30TRS1 / 4008-30TRS2 - Cogeneration unit
1500 rev/min 1500 rev/min
TRS1 TRS2 Lubrication system
Designation Units Continuous Continuous Recommended lubricating oil: Lubricating oil requirements vary
baseload % baseload %
with fuel used. Full specifications including oil sampling and
rating rating
recommendations and condemnation limits appear on the Fuel,
Energy in fuel kW 1119 100 1298 100
Coolant and Lubricating Oil Recommendation Sheet for the 4000
Energy in power Series Gas Engines.
kW 447 39,9 526 40,5
output (Net)
Energy in Lubricating oil capacity
kW 350 31,3 398 30,6 Total system ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 165,6 litres
exhaust
Energy to Sump maximum .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... 154,0 litres
kW 189 16,9 211 16,3 Sump minimum ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 127,0 litres
coolant and oil
Energy to charge Lubricating oil temperature
kW 67 6,0 90 6,9
cooler
Maximum to bearings .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... 105 °C
Sum of Lubricating oil pressure at 85 °C temperature to bearings .0,34 MPa
kW 539 48,1 602 46,4
useable heat
Sum of Designation TRS1 TRS2
kW 986 88,1 1135 87,4
useable energy Oil consumption (continuous rating) 1500 rev/min
Energy to After RUNNING-IN †† g/kWhr 0,14 0,14
kW 66 5,9 73 5,7
radiation
Oil flow rate from oil pump l/s 3,7 3,7
4008-30TRS1 / 4008-30TRS2 - Electro unit †† Typical 250 hours
1500 rev/min 1500 rev/min
TRS1 TRS2 Sump drain plug tapping size .. ... ... ... ... ... ... ... ... ... ... ... ... GA1
Designation Units Continuous Continuous Oil pump .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Gear driven
baseload % baseload % Shutdown switch setting.. ... ... ... ... ... ... ... ... .. oil 1,93 bar falling
rating rating
Normal operating angles:
Energy in fuel kW 1134 100 1315 100 -front and rear.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 5°
Energy in power -side tilt ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 22,5°
kW 447 39,4 526 40,0
output (Net)
Energy in
exhaust
kW 353 31,1 402 30,6 Fuel system
Energy to Recommended fuel: Natural Gas LHV at 34 MJ/m³ (930 Btu/cu.ft).
kW 193 17,0 216 16,4
coolant and oil Other fuels may be used, for example landfill or digester gas.
Energy to charge Ratings will vary from those shown.
kW 69 6,1 92 7,0
cooler Where fuels other then Natural Gas are being considered it is
Sum of imperative that a full gas analysis (including details of any solid or
kW 615 54,2 710 54,0
useable heat liquid components) be obtained. Reference should then be made to
Sum of Perkins Engines Company Limited to determine suitability. Gas
kW 1062 93,7 1236 94,0
useable energy supplies must be filtered to the same standard as the engine intake
Energy to air (i.e. Maximum particle size not to exceed 50 microns).
kW 72 6,3 79 6,0
radiation Gas supply pressure ... ... ... ... . 1,5 kPa to 5 kPa at full rated flow
Note: Not to be used for CHP design purposes (indicative figures Carburettor type .. ... ... ... ... .. Deltec with zero pressure regulator
only). Consult Perkins Engines Company Limited. Assumes
complete combustion. Installation of gas supply and shut off valves to be in accordance
with local regulations.
Charge cooling water data Units 1500 rev/min Mass flow data Units 1500 rev/min
42 LIFTING BRACKET
FRESH WATER OUTLET PIPE
CYLINDERS
Rp1/2 TAPPINGS
IN THERMOSTAT HOUSING
484
357
272
2 CRANKSHAFT
TV DAMPER GUARD
515
168
445 409
698
GAS INLET
2658 OVERALL LENGTH
254.5
20 SECONDARY WATER INLET
9 .4
LE
22
CRANKSHAFT
25
220
CRANKCASE INSPECTION
COVERS
880 182
C OF G (WET)
4008-30TRS1 and 4008-30TRS2 Natural gas electro unit - Rear view
1633
OVERALL WIDTH
CRANKSHAFT
ROTATION
543
8 HOLES EQUI-SPACED
M12 x 30 DEEP
ON Ø 438.15 P.C (17 1/4”)
16 HOLES EQUI-SPACED
M12 x 21 DEEP
11.25° ON Ø 679.45 P.C (26 3/4”)
4008-30TRS1 and 4008-30TRS2 Natural gas electro unit - SAE Flywheel, Exhaust Outlet and Support Pads
10
Ø 466,82
Ø 466,72
Ø 647,95
Ø 647,70
Ø 410
Ø 520
Ø 711
25,4
Ø 279
Ø 152
22,5°
1863.5
58
6 HOLES Ø 22 60
REAR FACE C/CASE
CRANKSHAFT
908
454
23 64
26
148
45
90
76
88
PLAN VIEW OF SUPPORT PADS
84
CHARGE COOLER OUTLETS
1726.5
42 LIFTING BRACKET 42 LIFTING BRACKET
255
602
24V STARTER MOTOR
430
4008-30TRS1 and 4008-30TRS2 Bio gas cogeneration unit - Left view
359 232
GOVERNOR
THROTTLE/ACTUATOR 42 LIFTING BRACKET
CYLINDERS
CRANKCASE BREATHER
725
242
CRANKSHAFT
TV DAMPER GUARD
515
168
690
GAS INLET
2559 OVERALL LENGTH
601
69,5 FRESH WATER OUTLET
254.5
EXHAUST MANIFOLD
HEATSHIELD REMOVED
FOR CLARITY
22
Ø
INL
AI R
4008-30TRS1 and 4008-30TRS2 Bio gas cogeneration unit - Right view
CRANKSHAFT
25
220
CRANKCASE INSPECTION
COVERS
880 182
C OF G (WET)
4008-30TRS1 and 4008-30TRS2 Bio gas cogeneration unit - Rear view
27
LIFTING
BRACKET
CARBURETTOR
455
CRANKSHAFT 366
ROTATION
543
8 HOLES EQUI-SPACED
M12 x 30 DEEP
ON Ø 438.15 P.C (17 1/4”) 11.25 16 HOLES EQUI-SPACED
M12 x 21 DEEP
ON Ø 679.45 P.C. (26 3/4”)
4008-30TRS1 and 4008-30TRS2 Bio gas cogeneration unit - SAE Flywheel, Exhaust Outlet and Support Pads
10
Ø 466,82
Ø 466,72
Ø 647,95
Ø 647,70
Ø 410
Ø 520
Ø 711
25,4
407 TO
CRANKSHAFT
30
30
Ø 150
Ø 110
732.2
CRANKSHAFT
45
5
TO
40
1863.5
58
6 HOLES Ø 22 60
REAR FACE C/CASE
CRANKSHAFT
908
454
23 64
26
148
45
90
76
88
30
25
20
Derate (%)
15
10
5
50 °C
0
35 40 45 50 55 60 65
Raw w ater Temp (°C)
16
14 50 °C
40 °C
12 30 °C
10
Derate (%)
0
0 500 1000 1500 2000 2500 3000
Altitude (MASL)
4008-30TRS2 Ambient / Raw water derate
30
25
20
Derate (%)
15
50 °C
10
40 °C
5
30 °C
0
35 40 45 50 55 60 65
Raw w ater Tem p (°C)
25
50 °C
40 °C
30 °C
20
Derate (%)
15
10
0
0 500 1000 1500 2000 2500 3000
Altitude (MASL)
Induction system Starting requirements
Temperature
range
Maximum air intake restriction of engine:
-clean filter . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 127 mm H2O Oil: Refer to Perkins Engines
Company Limited
-dirty filter ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 380 mm H2O
Starter: 1 x 24 volts
-air filter type .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 1 off dry type Down to 0 °C Battery: 2 x 12V Total Ah 232
(32 °F) Inrush current to starter: 1000 amps
Exhaust emissions data Cranking current: 600 amps
Ambient temperature of 25 °C Starter cable size: 70 mm²
Maximum length: 6m
Emissions at continuous baseload rating.
If the engine is to operate in ambient conditions other then test Notes:
conditions then suitable adjustments may be necessary for any
z Engines not equipped with additional A:F ratio control will
change in inlet air temperature or barometric pressure.
require immersion heaters to be fitted when ambient
TRS1 TRS2 temperatures are below 15 °C
Designation
1500 rev/min z Engines fitted with additional A:F ratio control with start
unaided down to 0 °C
Oxygen (O2) % 9,01 9,24
z The battery capacity is defined by the 20 hour rate
*Oxides of Nitrogen (NOx) mg/Nm³ 480 490
z The starting ability of an engine with immersion heater will be
*Hydrocarbons (THC) mg/Nm³ 1160 1100
improved by about 10 °C and the start aid specification can be
*Carbon Monoxide (C0) mg/Nm³ 791 774 modified accordingly. The oil specification should be for the
Cogeneration
minimum ambient temperature as the oil will not be warmed by
Electro unit the immersion heater
Designation unit
TRS1 TRS2 TRS1 TRS2 z Breakaway current is dependant on battery capacity available.
Cables should be capable of handling the transient current
Mass flow data 1500 rev/min
which may be up to double the steady cranking current.
Combustion air (25 °C) kg/h 2385 2766 2416 2802
Volume flow data
Combustion air (25 °C) m³/h 2040 2366 2067 2397 Electrical system
Type ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . Insulated return
Exhaust system Starter motor ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 24 volts
Starter motor power. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 7,5 kW
Number of teeth on flywheel ... ... ... ... ... ... ... ... ... ... ... ... ... 190
Designation TRS1 TRS2
Number of teeth on starter motor ... ... ... ... ... ... ... ... ... ... ... .. 12
Maximum back pressure for total Units 1500 rev/min Minimum cranking speed ... ... ... ... ... ... ... ... ... ... ... 120 rev/min
system mm H2O 600 400 Pull in current of starter motor solenoid... ... 26,8 amps at 24 volts
Hold in current of starter motor solenoid . ... ... . 9 amps at 24 volts
Exhaust outlet flange size .. ... ... ... ... ... ... ... ... ... ... 1 x 152 mm
For recommended pipe sizes see the Installation Manual. Ignition system
Cogeneration
Electro unit
Designation unit Primary system ... ... ... ... ... ... ... ... ... ... ... ... ... Altronic Disn 800
TRS1 TRS2 TRS1 TRS2 Primary voltage ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 24 volts
Volume flow data (100 Polarity ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Negative earth
Units 1500 rev/min
kPa) Spark plug gap ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 0,25 mm
Exhaust gas Ignition timing .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 24° BTDC
m³/h 5409 6215 5481 6296
(at turbo exit temperature)
Noise levels
The figures for total noise levels are typical for an engine running at the continuous baseload power rating in a semi-reverberant
environment and measured at a distance of one metre from the periphery of the engine (sound pressure level re: -20 x 10-6 pa).
Speed. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 1500 rev/min
Ambient noise level ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 70 dBA
4008-30TRS1 432 kWb 1500 rev/min 4008-30TRS2 526 kWb 1500 rev/min
Position 1 Position 1
1500 rev/min = 102,8 dBA 1500 rev/min = 102,3 dBA
100
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