Ais 142 F
Ais 142 F
Ais 142 F
PRINTED BY
THE AUTOMOTIVE RESEARCH ASSOCIATION OF INDIA
P.B. NO. 832, PUNE 411 004
ON BEHALF OF
AUTOMOTIVE INDUSTRY STANDARDS COMMITTEE
UNDER
CENTRAL MOTOR VEHICLE RULES – TECHNICAL STANDING COMMITTEE
SET-UP BY
MINISTRY OF ROAD TRANSPORT & HIGHWAYS
(DEPARTMENT OF ROAD TRANSPORT & HIGHWAYS)
GOVERNMENT OF INDIA
February 2019
I
AIS-142
Status chart of the standard to be used by the purchaser for updating the record
General remarks :
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AIS-142
INTRODUCTION
The Government of India felt the need for a permanent agency to expedite the
publication of standards and development of test facilities in parallel when the work
on the preparation of the standards is going on, as the development of improved
safety critical parts can be undertaken only after the publication of the standard
and commissioning of test facilities. To this end, the erstwhile Ministry of Surface
Transport (MOST) has constituted a permanent Automotive Industry Standards
Committee (AISC) vide order No. RT-11028/11/97-MVL dated September 15,
1997. The standards prepared by AISC will be approved by the permanent CMVR
Technical Standing Committee (CTSC). After approval, the Automotive Research
Association of India, (ARAI), Pune, being the Secretariat of the AIS Committee,
has published this standard. For better dissemination of this information ARAI may
publish this standard on their web site.
Based on the discussions in the 52nd meeting of AISC it was agreed to form a new
AIS standard in line with UN R 117. AIS-142 is prepared in line with Revision 4 of
UN R 117. The standard was approved in the 58th meeting of AISC and adopted in
52nd meeting of CMVR-TSC.
The AISC panel and the Automotive Industry Standards Committee (AISC)
responsible for preparation of this standard are given in Annex G and Annex H
respectively.
*****
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AIS-142
IV
AIS-142
1.0 SCOPE
1.1 This Standard applies to new pneumatic tyres of Classes C1, C2 and C3
with regard to their sound emissions, rolling resistance and to adhesion
performance on wet surfaces (wet adhesion). It does not, however,
apply to:
1.1.1 Tyres designed as "Temporary use spare tyres" and marked "Temporary
use only";
1.1.2 Tyres having a nominal rim diameter code ≤ 10 (or ≤ 254 mm) or ≥ 25
(or ≥ 635 mm);
1.1.3 Tyres designed for competitions;
1.1.5. Tyres fitted with additional devices to improve traction properties (e.g.
studded tyres);
1.1.6. Tyres with a speed rating less than 80 km/h (speed symbol F);
UN R 117
3.0 DEFINITIONS
For the purpose of this Standard, in addition to the definitions contained
in IS: 15633 and IS: 15636, the following definitions apply.
3.1 "Type of tyre" means, in relation to this Standard, a range of tyres
consisting of a list of tyre size designations, brand names and trade
descriptions, which do not differ in such essential characteristics as:
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3.13. "Professional off-road tyre" is a special use tyre primarily used for
service in severe off-road conditions
3.14. "Tread depth" means the depth of the principal grooves.
3.14.1. "Principal grooves" means the wide circumferential grooves
positioned in the central zone of the tyre tread, which, in the case of
passenger and light truck (commercial) tyres, have the tread wear
indicators located in the base.
3.15. "Void to fill ratio" means the ratio between the area of voids in a
reference surface and the area of this reference surface calculated from
the mould drawing.
3.16. "Standard reference test tyre" (SRTT) means a tyre that is produced,
controlled and stored in accordance with the ASTM (American Society
for Testing and Materials) standards:
(a) E1136-93 (2003) for the size P195/75R14
(b) F2872 (2011) for the size 225/75 R 16 C
(c) F2871 (2011) for the size 245/70 R 19.5
(d) F2870 (2011) for the size 315/70 R 22.5
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3.17.4. "Wet grip index ("G")" means the ratio between the performance of
the candidate tyre and the performance of the standard reference test
tyre.
3.17.5. "Snow grip index ("SG")" means the ratio between the performance
of the candidate tyre and the performance of the standard reference test
tyre.
3.17.6. "Peak brake force coefficient ("pbfc")" means the maximum value
of the ratio of braking force to vertical load on the tyre prior to wheel
lock-up.
3.17.7. "Mean fully developed deceleration ("mfdd")" means the average
deceleration calculated on the basis of the measured distance recorded
when decelerating a vehicle between two specified speeds.
3.17.8. "Coupling (hitch) height" means the height when measured
perpendicularly from the centre of the articulation point of the trailer
towing coupling or hitch to the ground, when the towing vehicle and
trailer are coupled together. The vehicle and trailer shall be standing on
level pavement surface in its test mode complete with the appropriate
tyre(s) to be used in the particular test.
3.18. Rolling resistance measurement - Specific definitions
3.18.1. Rolling resistance Fr
Loss of energy (or energy consumed) per unit of distance travelled.
3.18.2. Rolling resistance coefficient Cr
Ratio of the rolling resistance to the load on the tyre.
3.18.3. New test tyre
A tyre which has not been previously used in a rolling deflected test
that raises its temperature above that generated in rolling resistance
tests, and which has not previously been exposed to a temperature
above 40 °C.,
3.18.4. Laboratory control tyre
Tyre used by an individual laboratory to control machine behaviour as
a function of time.
3.18.5. Capped inflation
Process of inflating the tyre and allowing the inflation pressure to build
up, as the tyre is warmed up while running.
3.18.6. Parasitic loss
Loss of energy (or energy consumed) per unit distance excluding
internal tyre losses, attributable to aerodynamic loss of the different
rotating elements of the test equipment, bearing friction and other
sources of systematic loss which may be inherent in the measurement.
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4.0 MARKINGS
4.1 All tyres constituting the type of tyre shall be marked as prescribed by
either Standard IS 15633 or IS 15636, as applicable.
4.2 In particular tyres shall bear
4.2.1 The manufacturer's name or trade mark;
4.2.2 The trade description (see paragraph 3.2. of this Standard). However,
the trade description is not required when it coincides with the trade
mark;
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Stage 2
Nominal section width Limit dB(A)
185 and lower 70
Over 185 up to 245 71
Over 245 up to 275 72
Over 275 74
The above limits shall be increased by 1 dB(A) for "snow tyre for use in severe snow
conditions", extra load tyres or reinforced tyres, or any combination of these classifications.
6.1.2 For Class C2 tyres, the rolling sound emission value with reference to
its category of use (see paragraph 3.1., subparagraph (d) above) shall
not exceed the values pertinent to the applicable stage given below:
Stage 1
Category of use Limit dB(A)
Normal tyre 75
Snow tyre 77
Special use tyre 78
Stage 2
Category Limit dB(A)
of use Other Traction tyres
Normal tyre 72 73
Snow tyre 72 73
Snow tyre for use 73 75
in severe snow
conditions
Special use tyre 74 75
6.1.3 For Class C3 tyres, the rolling sound emission value with reference to
its category of use (see paragraph 3.1., subparagraph (d) above) shall
not exceed the values pertinent to the applicable stage given below:
Stage 1
Category of use Limit dB(A)
Normal tyre 76
Snow tyre 78
Special use tyre 79
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Stage 2
Category of use Limit dB(A)
Other Traction tyres
Normal tyre 73 75
Snow tyre 73 75
Snow tyre for use 74 76
in severe snow
conditions
Special use tyre 75 77
6.2. The wet grip performance will be based on a procedure that compares
either peak brake force coefficient ("pbfc") or mean fully developed
deceleration ("mfdd") against values achieved by a standard reference
test tyre (SRTT). The relative performance shall be indicated by a wet
grip index (G).
6.2.1 For Class C1 tyres, tested in accordance with either procedure given in
Annex C, Part (A) to this Standard, the tyre shall meet the following
requirements:
Category of use Wet grip
index (G)
Normal tyre ≥ 1.1
Snow tyre ≥ 1.1
"Snow tyre for use in severe snow ≥ 1.0
conditions" and with a speed symbol
("R" and above, including "H")
indicating a maximum permissible
speed greater than 160 km/h
"Snow tyre for use in severe snow ≥ 0.9
conditions" and with a speed symbol
("Q" or below excluding "H")
indicating a maximum permissible
speed not greater than 160 km/h
Special use tyre Not
defined
6.2.2. For Class C2 tyres, tested in accordance with either procedure given in
Annex C, Part (B), to this Standard, the tyre shall meet the following
requirements:
Wet grip index (G)
Category of use
Other Traction tyres
Normal tyre ≥ 0.95 ≥ 0.85
Snow tyre ≥ 0.95 ≥ 0.85
Snow tyre for use ≥ 0.85 ≥ 0.85
in severe snow
conditions
Special use tyre ≥ 0.85 ≥ 0.85
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6.2.3. For Class C3 tyres, tested in accordance with either procedure given in
Annex C, Part (B), to this Regulation, the tyre shall meet the following
requirements:
For "snow tyre for use in severe snow conditions", the limits shall be
increased by 1 N/kN.
6.3.2 The maximum values for stage 2 for the rolling resistance coefficient
shall not exceed the following (value in N/kN is equivalent to value in
kg/tonne):
Tyre class Max value (N/kN)
C1 12 (for tyres < 14 inch)
10.5 (for tyres ≥ 14 inch)
C2 11.0 (for Radial tyres ≤ 14 inch)
10.5 (for Radial tyres > 14 inch)
12.5 (for BIAS tyres ≤ 14 inch)
12.0 (for BIAS tyres > 14 inch)
C3 7.0 (for Radial tyres)
9.5 (for BIAS tyres)
For "snow tyre for use in severe snow conditions”, the limits shall be
increased by 1 N/kN.
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6.3.3 The maximum values for stage 3 for the rolling resistance coefficient
shall not exceed the following (value in N/kN is equivalent to value in
kg/tonne):
Tyre class Max value (N/kN)
C1 10.5
For "snow tyre for use in severe snow conditions”, the limits shall be
increased by 1 N/kN.
6.4 In order to be classified as a "snow tyre for use in severe snow
conditions" the tyre shall meet the performance requirements of
paragraph 6.4.1. below. The tyre shall meet these requirements based
on a test method of Annex E by which:
Class Snow grip index Snow grip index Snow grip index
of tyre (brake on snow (spin traction (acceleration
method) (a) method) (b) method) (c)
Ref. = Ref. = Ref. = Ref. = C3N – SRTT 19.5
C1 – SRTT 14 C2 – SRTT C1 – SRTT 14 Ref. = C3W – SRTT 22.5
16C
C1 1.07 No 1.10 No
C2 No 1.02 1.10 No
C3 No No No 1.25
(a)
See paragraph 3. of Annex E to this Standard
(b)
See paragraph 2. of Annex E to this Standard
(c)
See paragraph 4. of Annex E to this Standard
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6.6 In order to be classified as a "special use tyre" a tyre shall have a block
tread pattern in which the blocks are larger and more widely spaced than
for normal tyres and have the following characteristics:
For C1 tyres: a tread depth ≥ 11 mm and void to fill ratio ≥ 35 per cent
For C2 tyres: a tread depth ≥ 11 mm and void to fill ratio ≥ 35 per cent
For C3 tyres: a tread depth ≥ 16 mm and void to fill ratio ≥ 35 per cent
7.1 Periodic testing and approval based on worst case criteria specified in
8.0 of each type of tyre as per the approved family of tyres shall be
carried out. The approval marking shall be made only on the tyres of
that approved family and the same shall not get extended to other
families of tyres, unless tyres from out of that have undergone the same
testing and type approval for that family of tyre.
7.3 The production and quality assurance system shall meet all the
requirements laid out by the certifying authority.
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If one or both WC-tyres (a and b) do not meet the minimum wet grip
requirement, the next WC tyre(s) in line must be selected until the tyre
is (are) rated that meet the minimum wet grip requirement.
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Run flat tyres prove worse rolling resistance coefficient results versus
standard tyres.
Select the Run flat version in case of tyres with the same load index in
both standard as in run flat version.
If another tyre is tested other than the worst case tyre, a relativized limit
value must be calculated and met.
The tyres with a lower load index can be added to the tyre size list if the
RRC value of the tested candidate tyre is equal or less than the
calculated limit value.
Verification calculation.
To be able to make a verification calculation on the rolling
resistance coefficient the following information must be presented
in the rolling resistance test report:
Force method:
- Lm-skim : applied skim load (see 4.6.1. of Annex D)
- rl–skim : distance from tyre axis to test drum outer surface at skim
load
- Ft-skim : spindle Force at skim load
- Ft-test load : spindle Force at test load
Torque method:
- Lm-skim : applied skim load (see 4.6.1. of Annex D)
- Tt-skim : Torque at skim load
- Tt-test load : Torque at test load
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Any tyre size that meets the required value of the regulation plus the
extra safety margin (or more) can represent the whole tyre size range.
If the additional safety margin value is not met, extra tests with the
defined WC-tyre must be performed. If the minimum required value of
the regulation is met by the WC-tyre, the tyre range can be represented
by this tyre.
Any tyre size that meets the required value of the regulation plus the
extra safety margin (or more), then it can represent the tyre range.
If the additional safety margin value is not met, extra tests with the
defined WC-tyre must be performed. If the minimum required value of
the regulation is met, the tyre range can be represented by this tyre.
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ANNEX - A
(See 3.5 )
COAST-BY TEST METHOD FOR MEASURING
TYRE-ROLLING SOUND EMISSION
0.0 Introduction
The presented method contains specifications on measuring instruments,
measurement conditions and the measurement method, in order to obtain
the sound level of a set of tyres mounted on a test vehicle rolling on a
specified road surface. The maximum sound pressure level is to be
recorded, when the test vehicle is coasting, by remote-field microphones;
the final result for a reference speed is obtained from a linear regression
analysis. Such test results cannot be related to tyre rolling sound measured
during acceleration under power or deceleration under braking.
1.0 Measuring instruments
1.1 Acoustic measurements
The sound level meter or the equivalent measuring system, including the
windscreen recommended by the manufacturer shall meet or exceed the
requirements of Type 1 instruments in accordance with IEC
60651:1979/A1:1993, second edition.
The measurements shall be made using the frequency weighting A, and
the time weighting F.
When using a system that includes a periodic monitoring of the A-
weighted sound level, a reading should be made at a time interval not
greater than 30 ms.
1.1.1 Calibration
At the beginning and at the end of every measurement session, the entire
measurement system shall be checked by means of a sound calibrator that
fulfils the requirements for sound calibrators of at least precision Class 1
according to IEC 60942:1988. Without any further adjustment the
difference between the readings of two consecutive checks shall be less
than or equal to 0.5 dB (A). If this value is exceeded, the results of the
measurements obtained after the previous satisfactory check shall be
discarded.
1.1.2 Compliance with requirements
The compliance of the sound calibration device with the requirements of
IEC 60942:1988 shall be verified once a year and the compliance of the
instrumentation system with the requirements of IEC
60651:1979/A1:1993, second edition shall be verified at least every two
years, by a laboratory which is authorized to perform calibrations
traceable to the appropriate standards.
1.1.3 Positioning of the microphone
The microphone (or microphones) shall be located at a distance of 7.5 ±
0.05 m from track reference line CC' (Figure 1) and 1.2 ± 0.02 m above
the ground. Its axis of maximum sensitivity shall be horizontal and
perpendicular to the path of the vehicle (line CC').
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(b) Wheel alignment (toe in, camber and caster) shall be in full
accordance with the vehicle manufacturer's recommendations;
(c) Additional sound absorbing material may not be mounted in the
wheel housings or under the underbody;
(e) Suspension shall be in such a condition that it does not result in
an abnormal reduction in ground clearance when the vehicle is
loaded in accordance with the testing requirement. If available,
body level Standard systems shall be adjusted to give a ground
clearance during testing which is normal for unladen condition.
2.4.4.2 Recommendations to avoid parasitic noise:
(a) Removal or modification on the vehicle that may contribute to
the background noise of the vehicle is recommended. Any
removals or modifications shall be recorded in the test report;
(b) During testing it should be ascertained that brakes are not poorly
released, causing brake noise;
(d) It should be ascertained that electric cooling fans are not
operating;
(d) Windows and sliding roof of the vehicle shall be closed during
testing.
2.5 Tyres
2.5.1 General
Four identical tyres shall be fitted on the test vehicle. In the case of tyres
with a load capacity index in excess of 121 and without any dual fitting
indication, two of these tyres of the same type and range shall be fitted
to the rear axle of the test vehicle; the front axle shall be fitted with tyres
of size suitable for the axle load and planed down to the minimum depth
in order to minimize the influence of tyre/road contact noise while
maintaining a sufficient level of safety. Winter tyres that may be
equipped with studs intended to enhance friction shall be tested without
this equipment. Tyres with special fitting requirements shall be tested in
accordance with these requirements (e.g. rotation direction). The tyres
shall have full tread depth before being run-in.
Tyres are to be tested on rims permitted by the tyre manufacturer.
2.5.2 Tyre loads
The test load Qt for each tyre on the test vehicle shall be 50 to 90 per
cent of the reference load Qr, but the average test load Qt,avr of all tyres
shall be 75 ± 5 per cent of the reference load Qr.
For all tyres the reference load Qr corresponds to the maximum mass
associated with the load capacity index of the tyre. In the case where the
load capacity index is constituted by two numbers divided by slash (/),
reference shall be made to the first number.
2.5.3 Tyre inflation pressure
Each tyre fitted on the test vehicle shall have a test pressure Pt not higher
than the reference pressure Pr and within the interval:
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1.25 1.25
Q Q
Pr t Pt 1.1 Pr t
Qr Qr
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n
1
L Li
n i 1
( i )(Li L)
a i1
n
(
i1
i )2
For Class C1 tyres, the coefficient K is: -0.03 db(A)/°C, when > ref
and -0.06 dB(A)/°C when < ref.
For Class C2 tyres, the coefficient K is -0.02 dB(A)/°C
If the measured test surface temperature does not change more than 5 °C
within all measurements necessary for the determination of the sound
level of one set of tyres, the temperature correction may be made only
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on the final reported tyre rolling sound level as indicated above, utilizing
the arithmetic mean value of the measured temperatures. Otherwise each
measured sound level Li shall be corrected, utilizing the temperature at
the time of the sound recording.
Figure 1
Microphone positions for the measurement
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ANNEX- A
Appendix -1
Part 1 - Report
1. Test Agency: ...
2. Name and address of applicant:
3. Test report No.:
4. Manufacturer and Brand Name or Trade description:
5. Tyre Class (C1, C2 or C3):
6. Category of use:
7. Sound level according to paragraphs 4.4. and 4.5. of Annex A: …………….. dB(A)
.........................at reference speed of 70/80 km/h1
8. Comments (if any):
9. Date:
10. Signature:
Part 2 - Test data
1. Date of test:
2. Test vehicle (Make, model, year, modifications, etc.):
2.1 Test vehicle wheelbase:………………………………………………..mm
3. Location of test track:
3.1 Date of track certification to ISO 10844:2014:
3.2 Issued by:
3.3 Method of certification:
4. Tyre test details:
4.1 Tyre size designation:
4.2 Tyre service description:
4.3 Reference inflation pressure: …………………………………………… kPa
4.4 Test data:
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ANNEX - B
(See 2.1 of Annex - A )
SPECIFICATIONS FOR THE TEST SITE
1.0 Introduction
This annex describes the specifications relating to the physical
characteristics and the laying of the test track. These specifications based
on a special standard describe the required physical characteristics as
well as the test methods for these characteristics.
2.0 Required characteristics of the surface
A surface is considered to conform to this standard provided that the
texture and voids content or sound absorption coefficient have been
measured and found to fulfil all the requirements of paragraphs 2.1. to
2.4. below and provided that the design requirements (paragraph 3.2.
below) have been met.
2.1 Residual voids content
The residual voids content (VC) of the test track paving mixture shall
not exceed 8 per cent. For the measurement procedure, see paragraph
4.1. of this annex.
2.2 Sound absorption coefficient
If the surface fails to comply with the residual voids content requirement,
the surface is acceptable only if its sound absorption coefficient α ≤ 0.10.
For the measurement procedure, see paragraph 4.2. below The
requirements of paragraph 2.1. above are met also if only sound
absorption has been measured and found to be α ≤ 0.10.
Note: The most relevant characteristic is the sound absorption, although
the residual voids content is more familiar among road constructors.
However, sound absorption needs to be measured only if the surface fails
to comply with the voids requirement. This is motivated because the
latter is connected with relatively large uncertainties in terms of both
measurements and relevance and some surfaces therefore erroneously
may be rejected when based only on the voids measurement.
2.3 Texture depth
The texture depth (TD) measured according to the volumetric method
(see paragraph 4.3. below) shall be: TD ≥ 0.4 mm
2.4 Homogeneity of the surface
Every practical effort shall be taken to ensure that the surface is made to
be as homogeneous as possible within the test area. This includes the
texture and voids content, but it should also be observed that if the rolling
process results in more effective rolling at some places than others, the
texture may be different and unevenness causing bumps may also occur.
2.5 Period of testing
In order to check whether the surface continues to conform to the texture
and voids content or sound absorption requirements stipulated in this
standard, periodic testing of the surface shall be done at the following
intervals:
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Figure 1
Minimum requirements for test surface area. The shaded part is called
"Test Area"
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Figure 2
Grading curve of the aggregate in the asphaltic mix with tolerances
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(a) The sand fraction (0.063 mm < square mesh sieve size < 2 mm)
shall include no more than 55 per cent natural sand and at least
45 per cent crushed sand;
(b) The base and sub-base shall ensure a good stability and evenness,
according to best road construction practice;
(c) The chippings shall be crushed (100 per cent crushed faces) and of
a material with a high resistance to crushing;
(d) The chippings used in the mix shall be washed;
(e) No extra chippings shall be added onto the surface;
(f) The binder hardness expressed as PEN value shall be 40-60,
60-80 or even 80-100 depending on the climatic conditions of the
country. The rule is that as hard a binder as possible shall be used,
provided this is consistent with common practice;
(g) The temperature of the mix before rolling shall be chosen so as to
achieve by subsequent rolling the required voids content. In order
to increase the probability of satisfying the specifications of
paragraphs 2.1. to 2.4. above, the compactness shall be studied not
only by an appropriate choice of mixing temperature, but also by
an appropriate number of passings and by the choice of compacting
vehicle.
Table 1
Design guidelines
Target values
By total By mass of
mass the aggregate
of mix Tolerances
Mass of stones, 47.6 % 50.5 % ±5 %
square mesh sieve (SM) > 2 mm
Mass of sand 0.063 < SM < 2 38.0 % 40.2 % ±5 %
mm
Mass of filler SM < 0.063 mm 8.8 % 9.3 % ±5 %
Mass of binder (bitumen) 5.8 % N.A. ±0.5 %
Max. chipping size 8 mm 6.3 - 10 mm
Binder hardness (see paragraph 3.2.2. (f))
Polished stone value (PSV) > 50
Compactness, relative to 98 %
Marshall Compactness
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6.1.6.3 The sound absorption coefficient of each core (if measured). Specify the
results both for each core and each frequency range as well as the overall
average;
6.1.6.4 The locations in the test area from where the cores for absorption
measurement have been taken;
6.1.6.5 Texture depth, including the number of tests and standard deviation;
6.1.6.6 The institution responsible for tests according to paragraphs 6.1.6.1. and
6.1.6.2. above and the type of equipment used;
6.1.6.7 Date of the test(s) and date when the cores were taken from the test track.
6.2 Documentation of vehicle noise tests conducted on the surface
In the document describing the vehicle noise test(s) it shall be stated
whether all the requirements of this standard were fulfilled or not.
Reference shall be given to a document according to paragraph 6.1.
above describing the results which verify this.
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ANNEX - C
(See 3.5)
TESTING PROCEDURE FOR MEASURING WET GRIP
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4.1.2.1. Vehicle
Permitted modifications on the passenger car are as follows:
(a) Those allowing the number of tyre sizes that can be mounted
on the vehicle to be increased;
(b) Those permitting automatic activation of the braking device to
be installed;
(c) Any other modification of the braking system is prohibited.
4.1.2.2. Measuring equipment
The vehicle shall be fitted with a sensor suitable for measuring speed
on a wet surface and distance covered between two speeds.
To measure vehicle speed, a fifth wheel or non-contact speed-
measuring system shall be used.
4.1.3. Conditioning of the test track and wetting condition
The test track surface shall be watered at least half an hour prior to
testing in order to equalize the surface temperature and water
temperature. External watering should be supplied continuously
throughout testing. For the whole testing area, the water depth shall
be 1.0 ± 0.5 mm, measured from the peak of the pavement.
The test track should then be conditioned by conducting at least ten
test runs with tyres not involved in the test programme at 90 km/h.
4.1.4. Tyres and rims
4.1.4.1. Tyre preparation and break-in
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Fit the test tyres on rims specified by a recognized tyre and rim
standards organization as listed in Appendix 4 to Annex D to this
Standard.
The static load on each axle tyre shall lie between 60 per cent and 90
per cent of the tested tyre load capacity. Tyre loads on the same axle
should not differ by more than 10 per cent.
4.1.5. Procedure
4.1.5.1. Test run
The following test procedure applies for each test run.
4.1.5.1.1. The passenger car is driven in a straight line up to 85 ± 2 km/h.
4.1.5.1.2. Once the passenger car has reached 85 ± 2 km/h, the brakes are always
activated at the same place on the test track referred to as "braking
starting point", with a longitudinal tolerance of 5 m and a transverse
tolerance of 0.5 m.
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Where:
Sf is the final speed in m/s; Sf = 20 km/h = 5.556 m/s
Si is the initial speed in m/s; Si = 80 km/h = 22.222 m/s
d is the distance covered between Si and Sf in metre.
4.1.6.2. Validation of results
The AD coefficient of variation is calculated as follows:
(Standard deviation / Average) x 100.
For the reference tyres (R): If the AD coefficient of variation of any
two consecutive groups of three tests runs of the reference tyre set is
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higher than 3 per cent, all data should be discarded and the test repeated
for all test tyres (the candidate tyres and the reference tyres).
For the candidate tyres (T): The AD coefficients of variation are
calculated for each candidate tyre set. If one coefficient of variation is
higher than 3 per cent, the data should be discarded and the test
repeated for that candidate tyre set.
Table 1
Number of sets of Set of candidate Ra
candidate tyres within tyres
one test cycle
1 (R1-T1-R2) Ra = 1/2 (R1 + R2)
T1
T1 Ra = 2/3 R1 + 1/3 R2
2 (R1-T1-T2-R2)
T2 Ra = 1/3 R1 + 2/3 R2
T1 Ra = 3/4 R1 + 1/4 R2
T3 Ra = 1/4 R1 + 3/4 R2
Table 2
Test Tyre Braking force coefficient
Reference tyre BFC(R) = │Ra/g│
Candidate tyre BFC(T) = │Ta/g│
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BFC(R) BFC( R0 )
Where:
t is the measured wet surface temperature in degree Celsius when
the candidate tyre (T) is tested
t0 is the wet surface reference temperature condition,
t0 = 20 °C for normal tyres and t0 = 10 °C for snow tyres
BFC(R0) is the braking force coefficient for the reference tyre in the
reference conditions, BFC(R0) = 0.68
a = -0.4232 and b = -8.297 for normal tyres,
a = 0.7721 and b = 31.18 for snow tyres [a is expressed as (1/°C)]
4.1.7. Wet grip performance comparison between a candidate tyre and a
reference tyre using a control tyre
4.1.7.1. General
Where the candidate tyre size is significantly different from that of the
reference tyre, a direct comparison on the same instrumented
passenger car may not be possible. This testing method uses an
intermediate tyre, hereinafter called the control tyre as defined in
paragraph 2.5. above.
4.1.7.2. Principle of the approach
The principle is the use of a control tyre set and two different
instrumented passenger cars for the test cycle of a candidate tyre set
in comparison with a reference tyre set.
One instrumented passenger car is fitted with the reference tyre set
followed by the control tyre set, the other with the control tyre set
followed by the candidate tyre set.
The specifications listed in paragraphs 4.1.2. to 4.1.4. above apply.
The first test cycle is a comparison between the control tyre set and
the reference tyre set.
The second test cycle is a comparison between the candidate tyre set
and the control tyre set. It is done on the same test track and during
the same day as the first test cycle. The wetted surface temperature
shall be within ±5 °C of the temperature of the first test cycle. The
same control tyre set shall be used for the first and the second test
cycles.
The wet grip index of the candidate tyre (G(T)) is calculated as
follows:
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G(T) = G1 × G2
Where:
G1 is the relative wet grip index of the control tyre (C) compared to
the reference tyre (R) calculated as follows:
BFC(C) BFC(R)
G1 125 a (t t 0 ) b 1.0 10-2
BFC( R) BFC(R0 )
G2 is the relative wet grip index of the candidate tyre (T) compared to
the control tyre (C) calculated as follows:
BFC (T)
G2
BFC(C)
4.1.7.3. Storage and preservation
It is necessary that all the tyres of a control tyre set have been stored
in the same conditions. As soon as the control tyre set has been tested
in comparison with the reference tyre, the specific storage conditions
defined in ASTM E 1136-93 (Reapproved 2003) shall be applied.
4.1.7.4 Replacement of reference tyres and control tyres
When irregular wear or damage results from tests, or when wear
influences the test results, the use of the tyre shall be discontinued.
4.2 Testing method (b) using a trailer towed by a vehicle or a tyre test
vehicle
4.2.1. Principle
The measurements are conducted on test tyres mounted on a trailer
towed by a vehicle (hereafter referred to as tow vehicle) or on a tyre
test vehicle. The brake in the test position is applied firmly until
sufficient braking torque is generated to produce the maximum
braking force that will occur prior to wheel lockup at a test speed of
65 km/h.
4.2.2. Equipment
4.2.2.1. Tow vehicle and trailer or tyre test vehicle
The tow vehicle or the tyre test vehicle shall have the capability of
maintaining the specified speed of 65 ± 2 km/h even under the
maximum braking forces.
The trailer or the tyre test vehicle shall be equipped with one place
where the tyre can be fitted for measurement purposes hereafter called
'test position' and the following accessories:
(a) Equipment to activate brakes in the test position;
(b) A water tank to store sufficient water to supply the road surface
wetting system, unless external watering is used;
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The tow vehicle and trailer or the tyre test vehicle may be optionally
equipped with a pavement-wetting system, less the storage tank,
which, in the case of the trailer, is mounted on the tow vehicle. The
water being applied to the pavement ahead of the test tyres shall be
supplied by a nozzle suitably designed to ensure that the water layer
encountered by the test tyre has a uniform cross section at the test
speed with a minimum splash and overspray.
The nozzle configuration and position shall ensure that the water jets
are directed towards the test tyre and pointed towards the pavement at
an angle of 20° to 30°.
The water shall strike the pavement 250 mm to 450 mm ahead of the
centre of tyre contact. The nozzle shall be located 25 mm above the
pavement or at the minimum height required to clear obstacles which
the tester is expected to encounter, but in no case more than 100 mm
above the pavement.
The water layer shall be at least 25 mm wider than the test tyre tread
and applied so the tyre is centrally located between the edges. Water
delivery rate shall ensure a water depth of 1.0 ± 0.5 mm and shall be
consistent throughout the test to within ±10 per cent. The volume of
water per unit of wetted width shall be directly proportional to the test
speed. The quantity of water applied at 65 km/h shall be 18 l/s per
meter of width of wetted surface in case of a water depth of 1.0 mm.
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fh ( t )
(t )
fv ( t)
Where:
µ (t) is the dynamic tyre braking force coefficient in real time;
fh (t) is the dynamic braking force in real time, in N;
fv (t) is the dynamic vertical load in real time, in N.
4.2.8.2. Validation of results
The µpeak coefficient of variation is calculated as follows:
(Standard deviation / Average) x 100
For the reference tyre (R): If the coefficient of variation of the peak
braking force coefficient (µpeak) of the reference tyre is higher than
5 per cent, all data should be discarded and the test repeated for all test
tyres (the candidate tyre(s) and the reference tyre).
For the candidate tyre(s) (T): The coefficient of variation of the peak
braking force coefficient (µpeak) is calculated for each candidate tyre.
If one coefficient of variation is higher than 5 per cent, the data should
be discarded and the test repeated for this candidate tyre.
4.2.8.3 Calculation of the adjusted average peak braking force coefficient
The average peak braking force coefficient of the reference tyre used
for the calculation of its braking force coefficient is adjusted according
to the positioning of each candidate tyre in a given test cycle.
This adjusted average peak braking force coefficient of the reference
tyre (Ra) is calculated in accordance with Table 3 where R1 is the
average peak tyre braking coefficient in the first test of the reference
tyre (R) and R2 is the average peak tyre braking coefficient in the
second test of the same reference tyre (R).
Table 3
Number of candidate Candidate tyre Ra
tyre(s) within one test cycle
1 (R1-T1-R2) Ra = 1/2 (R1 + R2)
T1
T1 Ra = 2/3 R1 + 1/3 R2
2 (R1-T1-T2-R2)
T2 Ra = 1/3 R1 + 2/3 R2
T1 Ra = 3/4 R1 + 1/4 R2
T3 Ra = 1/4 R1 + 3/4 R2
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1.3. The wind conditions shall not interfere with wetting of the surface
(wind-shields are permitted).
The ambient and the wetted surface temperature shall be between 5 °C
and 35 °C and shall not vary during the test by more than 10 °C.
1.4. In order to cover the range of the tyre sizes fitting the commercial
vehicles, three Standard Reference Testing Tyre (SRTT) sizes shall be
used to measure the relative wet index:
The three standard reference testing tyre sizes shall be used to measure
the relative wet index as shown in the following table:
For C3 tyres
Narrow family Wide family
SNominal < 285 mm SNominal > 285 mm
SRTT 245/70R19.5 SRTT 315/70R22.5
LI=136/134 LI=154/150
For C2 tyres
SRTT 225/75 R 16 C LI=116/114
SNominal = Tyre nominal section width
The brake on the test position is applied firmly until sufficient braking
torque results to produce maximum braking force that will occur prior
to wheel lockup at a test speed of 50 km/h. The trailer, together with
the towing vehicle, or the tyre evaluation vehicle shall comply with the
following requirements:
2.1.1.1. Be capable of exceeding the upper limit for the test speed of 50 km/h
and of maintaining the test speed requirement of (50 2) km/h even at
the maximum level of application of braking forces;
2.1.1.2. Be equipped with an axle providing one test position having a
hydraulic brake and actuation system that can be operated at the test
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Check the test tyres for the specified inflation pressure at ambient
temperature (cold), just prior to testing. For the purpose of this standard
the testing tyre cold inflation pressure Pt shall be calculated as follows:
1.25
Q
Pt Pr t
Qr
Where:
Pr = Inflation pressure marked on the sidewall. If Pr is not marked on
the sidewall refer to the specified pressure in applicable tyre
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2.1.2.6. The test speed shall be at 50 2 km/h and shall be maintained between
these limits throughout the test run.
2.1.2.7. The direction of the test shall be the same for each set of tests and shall
be the same for the test tyre as that used for the SRTT with which its
performance is to be compared.
2.1.2.8. Deliver water to the pavement ahead of the test tyre approximately 0.5
s prior to brake application (for internal watering system). The brakes
of the test wheel assembly shall be applied such that peak braking force
is achieved within 0.2 s and 1.0 s of brake application.
2.1.2.9. For new tyres, the first two braking runs are discarded for tyre
break-in.
2.1.2.10. For the evaluation of the performance of any tyre compared with that
of the SRTT, the braking test should be run at the same area on the test
pad.
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R1 - T1 - T2 - T3 - R2
2.1.2.12. Calculate the peak braking force coefficient, μpeak, for each test using
the following equation:
f h t
μ t
f v t
(1)
Where:
μ(t)= dynamic tyre braking force coefficient in real time,
fh(t)= dynamic braking force in real time, N,
fv(t)= dynamic vertical load in real time, N
Using equation (1) for dynamic tyre braking force coefficient,
calculate the peak tyre braking force coefficient, μpeak, by determining
the highest value of μ(t) before lockup occurs. Analogic signals should
be filtered to remove noise. Digitally recorded signals may be filtered
using a moving average technique.
Calculate the average values of peak-braking coefficient (μpeak, ave) by
averaging four or more valid repeated runs for each set of test and
reference tyres for each test condition provided that the tests are
completed within the same day.
2.1.2.13. Validation of results
For the reference tyre:
If the coefficient of variation of the peak braking coefficient, which is
calculated by "standard deviation/average x 100" of the reference tyre
is higher than five per cent, discard all data and repeat the test for this
reference tyre.
For the candidate tyres:
The coefficients of variation (standard deviation/average x 100) are
calculated for all the candidate tyres. If one coefficient of variation is
greater than five per cent, discard the data for this candidate tyre and
repeat the test.
If R1 is the average of the peak braking coefficient in the first test of
the reference tyre, R2 is the average of the peak braking coefficient in
the second test of the reference tyre, the following operations are
performed, according to the following table:
If the number of sets of candidate and the set of then "Ra" is calculated by
tyres between two successive candidate tyres to applying the following:
runs of the reference tyre is: be qualified is:
1 R1 – T1 – R2 T1 Ra = 1/2 (R1 + R2)
2 R1 – T1 - T2 – R2 T1 Ra = 2/3 R1 + 1/3 R2
T2 Ra = 1/3 R1 + 2/3 R2
3 R1 – T1 - T2 - T3 – R2 T1 Ra = 3/4 R1 + 1/4 R2
T2 Ra = 1/2 (R1 + R2)
T3 Ra = 1/4 R1 + 3/4 R2
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Where d [m] is the distance covered between the initial speed Si [m∙s-1] and
the final speed Sf [m∙s-1].
2.2.2.7.2. Validation of results
For the reference tyre:
If the coefficient of variation of "AD" of any two consecutive groups
of 3 runs of the reference tyre is higher than 3 per cent, discard all data
and repeat the test for all tyres (the candidate tyres and the reference
tyre). The coefficient of variation is calculated by the following
relation:
standard deviation
100
average
For the candidate tyres:
The coefficients of variation are calculated for all the candidate tyres.
standard deviation
100
average
If one coefficient of variation is greater than 3 per cent, discard the
data for this candidate tyre and repeat the test.
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Table 6
Tyre type Braking force coefficient is
Reference tyre BFC(R) = Ra/g
Candidate tyre BFC(T) = Ta/g
g is the acceleration due to gravity (rounded to 9.81 m⋅s−2).
Table 7
Configuration C1: BFC(T)
candidate tyres on Wet Grip Index
BFC( R )
both axles
Configuration C2:
candidate tyres on
BFC(T) a b h BFC( R ) a BFC( R )
front axle and Wet Grip Index
BFC( R ) b h BFC(T)
reference tyres on
rear axle
Configuration C3:
reference tyres on
BFC (T ) a b h BFC ( R ) b BFC ( R )
front axle and Wet Grip Index
BFC ( R ) a h BFC ( T )
candidate tyres on
rear axle
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Where:
"G": centre of gravity of the loaded vehicle
"m": mass (in kilograms) of the loaded vehicle
"a": horizontal distance between front axle and centre of gravity of
the loaded vehicle (m)
"b": horizontal distance between rear axle and centre of gravity of
the loaded vehicle
"h": vertical distance between ground level and centre of gravity of
the loaded vehicle (m).
N.B. When "h" is not precisely known, these worst case values shall apply: 1.2 for
configuration C2, and 1.5 for configuration C3
Figure 1
Nomenclature explanation related to grip index of the tyre
2.2.2.8. Wet grip performance comparison between a candidate tyre and a
reference tyre using a control tyre.
When the candidate tyre size is significantly different from the
reference tyre, a direct comparison on the same vehicle may be not
possible. This approach uses an intermediate tyre, hereinafter called
the control tyre.
2.2.2.8.1. The principle lies upon the use of a control tyre and 2 different vehicles
for assessing a candidate tyre in comparison with a reference tyre.
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One vehicle can fit the reference tyre and the control tyre, the other
the control tyre and the candidate tyre. All conditions are in
conformity with paragraphs 2.2.1.2. to 2.2.2.5. above.
2.2.2.8.2. The first assessment is a comparison between the control tyre and the
reference tyre. The result (Wet Grip Index 1) is the relative efficiency
of the control tyre compared to the reference tyre.
2.2.2.8.3. The second assessment is a comparison between the candidate tyre and
the control tyre. The result (Wet Grip Index 2) is the relative efficiency
of the candidate tyre compared to the control tyre.
The second assessment is done on the same track as the first one and
within one week maximum. The wetted surface temperature shall be
in the range of +5°C of the temperature of the first assessment. The
control tyre set (4 or 6 tyres) is physically the same set as the set used
for the first assessment.
2.2.2.8.4. The wet grip index of the candidate tyre compared to the reference tyre
is deduced by multiplying the relative efficiencies calculated above:
(Wet Grip Index 1 · Wet Grip Index 2)
Note: When the test expert decides to use an SRTT tyre as a control
tyre (i.e. in the test procedure two SRTTs are compared
directly instead of an SRTT with a control tyre) the result of the
comparison between the SRTTs is called the "local shift
factor".
It is permitted to use a previous SRTTs comparison.
The comparison results shall be checked periodically.
2.2.2.8.5. Selection of a set of tyres as a control tyre set
A "control tyre" set is a group of identical tyres made in the same
factory during a one week period.
2.2.2.8.6. Reference and control tyres
Before the first assessment (control tyre / reference tyre), normal
storage conditions can be used. It is necessary that all the tyres of a
control tyre set have been stored in the same conditions.
2.2.2.8.7. Storage of control tyres
As soon as the control tyre set has been assessed in comparison with
the reference tyre, specific storage conditions shall be applied for
control tyres replacement.
2.2.2.8.8. Replacement of reference and control tyres
When irregular wear or damage results from tests, or when wear
influences the test results, the use of the tyre shall be discontinued.
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ANNEX - C
Appendix 1 - Test reports examples of wet grip index
Example 1: Test report of wet grip index using trailer method
No. 1 2 3 4 5 6 7 8 9 10
Size
Service description
Tyre identification
Rim
Pattern
Load (N)
Pressure (kPa)
µpeak 1
2
3
4
5
6
7
8
Average
Standard deviation σ
(σ/average)≤5 per cent
Ra, Adjusted
Wet grip index
Surface temp. (°C)
Ambient temp. (°C)
Remarks
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Example 2: Test report of wet grip index using passenger car method
Driver: Test date:
Track: Passenger Car Initial speed (km/h):
No. 1 2 3 4 5
Brand Uniroyal TYRE B TYRE C TYRE D Uniroyal
Pattern ASTM F 2493 PATTERN B PATTERN C PATTERN D ASTM F 2493
SRTT16 SRTT16
Size P225/60R16 SIZE B SIZE C SIZE D P225/60R16
Service description 97S LI/SS LI/SS LI/SS 97S
Tyre identification XXXXXXXXX YYYYYYYYY ZZZZZZZZZ NNNNNNNNN XXXXXXXXX
Rim
Front axle pressure (kPa)
Rear axle pressure (kPa)
Front axle load (kg)
Rear axle load (kg)
Wet surface temp (°C)
Ambient temp (°C)
Braking Average Braking Average Braking Average Braking Average Braking Average
distance decelera- distance decelera- distance decelera- distance decelera- distance decelera-
(m) tion (m/s2) (m) tion (m) tion (m) tion (m) tion
(m/s2) (m/s2) (m/s2) (m/s2)
Measurement 1
2
3
4
5
6
7
8
9
10
Average AD (m/s2)
Standard deviation (m/s2)
Validation of results
Coeff. of variation (per
cent) < 3 per cent
Adjusted average AD of
ref. tyre: Ra (m/s2)
BFC(R) reference tyre
(SRTT16)
BFC(T) candidate tyre
Wet grip index (%)
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ANNEX - D
(See 3.5)
TEST PROCEDURE FOR MEASURING ROLLING RESISTANCE
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(b) For Class C2 and C3 tyres, the width of the rim shall be as
defined in ISO 4209 1:2001.
In cases where the width is not defined in the above mentioned ISO
Standards, the rim width as defined by one of the standards
organizations as specified in Appendix 4 may be used.
Table 1
Test Speeds (in km/h)
Tyre Class C1 C2 and C3 C3
Load index All LI ≤ 121 LI > 121
Speed All All J 100 km/h and lower or K 110
symbol tyres not marked with km/h and
speed symbol higher
Speed 80 80 60 80
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Table 2
Test loads and inflation pressures
Tyre Class C1 (a) C2, C3
Standard Reinforced
load or extra load
Load- % of 85(b)
maximum (% of single load)
load capacity 80 80
Inflation Corresponding to
pressure 210 250 maximum load
kPa capacity for single
application(c)
Note:The inflation pressure shall be capped with the accuracy
specified in paragraph 4. of Appendix 1 to this annex.
(a)
For those passenger car tyres belonging to categories which are not
shown in ISO 4000-1:2010, the inflation pressure shall be the inflation
pressure recommended by the tyre manufacturer, corresponding to the
maximum tyre load capacity, reduced by 30 kPa.
(b)
As a percentage of single load, or 85 per cent of maximum load capacity
for single application specified in applicable tyre standards manuals if
not marked on tyre.
(c)
Inflation pressure marked on sidewall, or if not marked on sidewall, as
specified in applicable tyre standards manuals corresponding to
maximum load capacity for single application.
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The inflated tyre shall be placed in the thermal environment of the test
location for a minimum of:
4.4. Warm-up
Table 3
Warm up durations
C2 and C3 C3
Tyre Class C1 LI ≤ 121 LI > 121
Nominal Rim All All < 22.5 ≥ 22.5
Diameter
Warm up duration 30 min. 50 min. 150 min. 180 min.
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(j) Tyre size, manufacturer, type, identity number (if one exists),
speed symbol, load index, DOT number (Department of
Transportation).
Figure 1
All the mechanical quantities (forces, torques) will be orientated in
accordance with the axis systems specified in ISO 8855:1991.
The directional tyres shall be run in their specified rotation sense.
4.6 Measurement of parasitic losses
The parasitic losses shall be determined by one of the following
procedures given in paragraph 4.6.1. or 4.6.2. below.
4.6.1. Skim test reading
Skim test reading follows the procedure below:
(a) Reduce the load to maintain the tyre at the test speed without
slippage.
The load values should be as follows:
(i) Class C1 tyres: recommended value of 100 N; not to exceed
200 N;
(ii) Class C2 tyres: recommended value of 150 N; not to exceed 200
N for machines designed for Class C1 tyre measurement or 500
N for machine designed for Class C2 and C3 tyres;
(iii) Class C3 tyres: recommended value of 400 N; not to exceed
500 N.
(b) Record the spindle force Ft, input torque Tt, or the power,
whichever applies;
(c) Record the load on the tyre normal to the drum surface Lm.
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(b) Record the deceleration of the test drum Do/ t and that of the
unloaded tyre T0/ t or record the deceleration of the test drum
jD0 and that of the unloaded tyre jT0 in exact or approximate form
in accordance with paragraph 3.5. above.
4.7. Allowance for machines exceeding σm criterion
The steps described in paragraphs 4.3. to 4.5. above shall be carried
out once only, if the measurement standard deviation determined in
accordance with paragraph 6.5. below is:
(a) Not greater than 0.075 N/kN for Class C1 and C2 tyres;
(b) Not greater than 0.06 N/kN for Class C3 tyres.
If the measurement standard deviation exceeds this criterion, the
measurement process will be repeated n times as described in
paragraph 6.5. below. The rolling resistance value reported shall be the
average of the n measurements.
5.0 Data interpretation
5.1. Determination of parasitic losses
5.1.1. General
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VxA
Fpl 3,6
Un
Calculate:
Where:
V is the electrical potential applied to the machine drive, in volt,
A is the electric current drawn by the machine drive, in ampere,
Un is the test drum speed, in kilometer per hour.
5.1.5. Deceleration method
Calculate the parasitic losses Fpl, in newton.
ID D0 I T T 0
F pl
R t0 Rr 0
Where:
ID is the test drum inertia in rotation, in kilogram meter
squared,
R is the test drum surface radius, in meter,
D0 is the test drum angular speed, without tyre, in radians per
second,
t0 is the time increment chosen for the measurement of the
parasitic losses without tyre, in second,
IT is the spindle, tyre and wheel inertia in rotation, in kilogram
meter squared,
Rr is the tyre rolling radius, in metre,
T0 is the tyre angular speed, unloaded tyre, in radian per
second.
or
ID I
Fpl j D0 T jT0
R Rr
Where:
ID is the test drum inertia in rotation, in kilogram meter
squared,
R is the test drum surface radius, in meter,
jD0 is the deceleration of the test drum, without tyre, in
radians per second squared,
IT is the spindle, tyre and wheel inertia in rotation, in
kilogram meter squared,
Rr is the tyre rolling radius, in metre,
jT0 is the deceleration of unloaded tyre, in radians per
second squared.
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5.2.1. General
Where:
V is the electrical potential applied to the machine drive, in volt,
A is the electric current drawn by the machine drive, in ampere,
Un is the test drum speed, in kilometre per hour,
Fpl represents the parasitic losses as calculated in
paragraph 5.1.4. above.
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ID ω V R IT ω V
Fr Fpl
R t V R 2r t V
Where:
ID is the test drum inertia in rotation, in kilogram metre
squared,
R is the test drum surface radius, in meter,
Fpl represents the parasitic losses as calculated in
paragraph 5.1.5. above,
tv is the time increment chosen for measurement, in second,
or
ID RI
Fr jV 2T jV Fpl
R Rr
Where:
ID is the test drum inertia in rotation, in kilogram metre
squared,
R is the test drum surface radius, in meter,
Fpl represents the parasitic losses as calculated in
paragraph 5.1.5. above,
jV is the deceleration of the test drum, in radians per second
squared,
IT is the spindle, tyre and wheel inertia in rotation, in kilogram
metre squared,
Rr is the tyre rolling radius, in metre,
Fr is the rolling resistance, in newton.
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Fr 25 Fr 1 K t amb 25
Where:
Fr is the rolling resistance, in Newton,
t amb is the ambient temperature, in degree Celsius,
K is equal to:
0.008 for Class C1 tyres
0.010 for Class C2 and C3 tyres with a load index equal or
lower than 121
0.006 for Class C3 tyres with a load index greater than 121
K
R1 R2 R2 rT
R1 rT
R1 is the radius of drum 1, in meter,
R2 is the radius of drum 2, in meter,
rT is one-half of the nominal design tyre diameter, in meter,
Fr 01 is the rolling resistance value measured on drum 1, in newton,
Fr 02 is the rolling resistance value measured on drum 2, in newton.
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If the above requirement for σm is not met, the following formula shall
be applied to determine the minimum number of measurements n
(rounded to the immediate superior integer value) that are required by
the machine to qualify for conformance with this Standard.
n = (σm/ x)²
Where:
x = 0.075 N/kN for tyres of Classes C1 and C2
x = 0.06 N/kN for tyres of Class C3
6.6 Monitoring of the laboratory control tyre shall be carried out at intervals
no greater than one month. Monitoring shall include a minimum of 3
separate measurements taken during this one month period. The average
of the 3 measurements taken during a given one-month period shall be
evaluated for drift from one monthly evaluation to another.
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ANNEX – D
Appendix - 1
(See 2.1.2, 2.3, 3.3, and 3.4 of ANNEX D)
Test equipment tolerances
1.0 Purpose
The limits specified in this annex are necessary in order to achieve
suitable levels of repeatable test results, which can also be correlated
among various test laboratories. These tolerances are not meant to
represent a complete set of engineering specifications for test equipment;
rather, they should serve as guidelines for achieving reliable test results.
2.0 Test rims
2.1. Width
For passenger car tyre rims (C1 tyres), the test rim width shall be the same
as the measuring rim determined in ISO 4000-1: 2010 clause 6.2.2.
For truck and bus tyres (C2 and C3), the rim width shall be the same as
the measuring rim determined in ISO 4209-1:2001, clause 5.1.3.
In cases where the width is not defined in the above mentioned ISO
Standards, the rim width as defined by one of the standards organizations
as specified in Appendix 4 to Annex D may be used.
2.2. Run-out
Run-out shall meet the following criteria:
(a) Maximum radial run-out: 0.5 mm;
(b) Maximum lateral run-out: 0.5 mm.
3.0 Drum / tyre alignment
General:
Angle deviations are critical to the test results.
3.1. Load application
The direction of tyre loading application shall be kept normal to the test
surface and shall pass through the wheel centre within
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(a)
Whichever is greater.
(b)
±0.01 s for the time increments specified in Annex D, paragraph 3.5.(b) for
the data acquisition in the deceleration method in ∆ω/∆t form
±0.1 per cent for the time increments specified in Annex D, paragraph 3.5.(a)
for the data acquisition in the deceleration method in dω/dt form
± 10 sec for the other time durations specified in Annex D.
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ANNEX –D
Appendix - 2
(See 2.2 of ANNEX D )
Measuring rim width
Rm = K2 x SN
rounded to the nearest standardized rim, where K2 is the rim/section
width ratio coefficient. For tyres mounted on 5° drop-centre rims with a
nominal diameter expressed by a two-figure code:
K2 = 0.7 for nominal aspect ratios 95 to 75
K2= 0.75 for nominal aspect ratios 70 to 60
K2 = 0.8 for nominal aspect ratios 55 and 50
K2 = 0.85 for nominal aspect ratio 45
K2 = 0.9 for nominal aspect ratios 40 to 30
K2 = 0.92 for nominal aspect ratios 20 and 25
Note: Other factors may be established for new tyre concepts (structures).
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ANNEX –D
Appendix - 3
Test report and test data (Rolling resistance)
Part 1: Report
1. Testing Agency: ………………………………………………………………….
2. Name and address of applicant: …………………………………………………
3. Test report No.:…………………………………………………………………….
4. Manufacturer and brand name or trade description: ………………………………..
5. Tyre class (C1, C2 or C3): ………………………………………………………….
6. Category of use: …………………………………………………………………….
7. Rolling resistance coefficient
(temperature and drum diameter corrected): ……………………………………..
8. Comments (if any): ……………………………………………………………….
9. Date: ……………………………………………………………………………….
10. Signature: …………………………………………………………………………..
Part 2: Test data
1. Date of test: ………………………………………………………………………..
2. Test machine identification and drum diameter/surface: ………………………….
3. Test tyre details: …………………………………………………………………..
3.1. Tyre size designation and service description: …………………………………..
3.2. Tyre brand and trade description: ………………………………………………..
3.3. Reference inflation pressure: ………………………………………………kPa
4. Test data: ……………………………………………………………………….
4.1. Measurement method: …………………………………………………………
4.2. Test speed: …………………………………………………………………km/h
4.3. Load: …………………………………………………………………………..N
4.4. Test inflation pressure, initial: …………………………………………………
4.5. Distance from the tyre axis to the drum outer surface under steady state conditions, rL:
….………………………………………………………………………….m
4.6. Test rim width and material: ……………………………………………………
4.7. Ambient temperature: …………………………………………………………..°C
4.8. Skim test load (except deceleration method): ………………………………….N
5. Rolling resistance coefficient: …………………………………………………..
5.1. Initial value (or average in the case of more than 1): ………………………..N/kN
5.2. Temperature corrected N/kN: …………………………………………………..
5.3. Temperature and drum diameter corrected: …………………………………..N/kN
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ANNEX – D
Appendix - 4
(See 2.2 of ANNEX D )
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ANNEX-D
Appendix-5
Deceleration method: Measurements and data processing for deceleration
value obtaining in differential form dω/dt.
z4 4
z3 3
z2 2
z1 1
0 t1 t 2 t3 t4 t
Figure 1
Note 1:The lower speed of the recording range may be reduced down
to 60 km/h when test speed is 80 km/h and 40 km/h when the
test speed is 60 km/h.
2.0 Approximate recorded dependency by continuous, monotonic,
differentiable function:
2.1. Choose the value nearest to the maximum of z dividable by 4 and divide
it into 4 equal parts with bounds: 0, z1(t1), z2(t2), z3(t3), z4(t4).
2.2. Work out the system for 4 equations each of the form:
cos B(T t m )
z m A ln
cos BT
Where unknowns:
A is a dimensionless constant,
B is a constant in revolutions per second,
TΣ is a constant in seconds,
m is the number of bounds shown in figure 1.
Insert in these 4 equations the coordinates of 4-th bound above.
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4.0 Estimate the quality of approximation of measured data and its accuracy
by parameters:
4.1. Standard deviation in percentages:
n 2
1 z(t )
n 1 1
1 z 100%
z z( t) 2
R2 1 1
z z
n
2
Where:
n
1 1 1 n
z
n z n 1 2 n
z 1
2
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ANNEX - E
(See 3.5)
PROCEDURES FOR SNOW PERFORMANCE TESTING RELATIVE TO
SNOW TYRE FOR USE IN SEVERE SNOW CONDITIONS
1.0 Specific definitions for snow test when different from existing ones
1.1. "Test run" means a single pass of a loaded tyre over a given test
surface.
1.2. "Braking test" means a series of a specified number of ABS-braking
test runs of the same tyre repeated within a short time frame.
1.3. "Traction test" means a series of a specified number of spin-traction
test runs according to ASTM standard F1805-06 of the same tyre
repeated within a short time frame.
1.4. "Acceleration test" means a series of specified number of traction
controlled acceleration test runs of the same tyre repeated within a short
timeframe.
2.0 Spin traction method for Classes C1 and C2 tyres (traction force test per
paragraph 6.4. (b) of this Standard)
2.1. The test course surface shall be composed of a medium packed snow
surface, as characterized in table A2.1 of ASTM standard F1805-06.
2.2. The tyre load for testing shall be as per option 2 in paragraph 11.9.2. of
ASTM standard F1805-06.
3.0 Braking on snow method for Classes C1 and C2 tyres
3.1. General conditions
3.1.1. Test course
The braking tests shall be done on a flat test surface of sufficient length
and width, with a maximum 2 per cent gradient, covered with packed
snow.
The snow surface shall be composed of a hard packed snow base at least
3 cm thick and a surface layer of medium packed and prepared snow
about 2 cm thick.
The air temperature, measured about one meter above the ground, shall
be between -2 °C and -15 °C; the snow temperature, measured at a
depth of about one centimetre, shall be between 4 °C and -15 °C.
It is recommended to avoid direct sunlight, large variations of sunlight
or humidity, as well as wind.
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The vehicle used shall be such that the loads on each wheel are
appropriate to the tyres being tested. Several different tyre sizes can be
tested on the same vehicle.
3.1.3 Tyres
The static tyre load on the same axle should not differ by more than 10
per cent.
For a vertical load higher or equal to 75 per cent of the load capacity
of the tyre, a constant deflection is applied, hence the test inflation
pressure "Pt" shall be calculated as follows:
1.25
Q
Pt Pr t
Qr
Qr is the maximum load associated to the load capacity index of the tyre
written on the sidewall
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Pt Pr 0.75
1.25
(0.7) Pr
Pr is the reference pressure corresponding to the maximum load
capacity Qr
Check the tyre pressure just prior to testing at ambient temperature.
3.1.5. Instrumentation
The vehicle shall be fitted with calibrated sensors suitable for
measurements in winter. There shall be a data acquisition system to
store measurements.
The accuracy of measurement sensors and systems shall be such that
the relative uncertainty of the measured or computed mean fully
developed decelerations is less than 1 per cent.
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Where:
R1is the initial test of the SRTT, R2 is the repeat test of the SRTT and
T is the test of the candidate tyre to be evaluated.
A maximum of two candidate tyres may be tested before repeating the
SRTT test, for example:
R1 - T1 - T2 - R2.
3.2.3. The comparative tests of SRTT and candidate tyres shall be repeated on
two different days.
3.3. Test procedure
3.3.1. Drive the vehicle at a speed not lower than 28 km/h.
3.3.2. When the measuring zone has been reached, the vehicle gear is set into
neutral, the brake pedal is depressed sharply by a constant force
sufficient to cause operation of the ABS on all wheels of the vehicle
and to result in stable deceleration of the vehicle and held down until
the speed is lower than 8 km/h.
3.3.3. The mean fully developed deceleration between 25 km/h and 10 km/h
shall be computed from time, distance, speed, or acceleration
measurements.
3.4. Data evaluation and presentation of results
3.4.1. Parameters to be reported
3.4.1.1. For each tyre and each braking test, the mean and standard deviation of
the mfdd shall be computed and reported.
Where:
R1 is the mean mfdd for the first test of the SRTT and R2 is the mean
mfdd for the second test of the SRTT.
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wa (SRTT) = 2/3 R1 + 1/3 R2 for comparison with the candidate tyre T1;
and:
wa (SRTT) = 1/3 R1 + 2/3 R2 for comparison with the candidate tyre T2.
3.4.1.3. The snow grip index (SG) in per cent of a candidate tyre shall be
computed as:
Mean (candidate )
Snow Grip Index (candidate )
wa (SRTT )
The sets of repeats of measured or computed mfdd for each tyre should
be examined for normality, drift, eventual outliers.
The consistency of the means and standard-deviations of successive
braking tests of SRTT should be examined.
The means of two successive SRTT braking tests shall not differ by
more than 5 per cent.
The coefficient of variation of any braking test shall be less than 6 per
cent.
If those conditions are not met, tests shall be performed again after re-
grooming the test course.
3.4.3. In the case where the candidate tyres cannot be fitted to the same vehicle
as the SRTT, for example, due to tyre size, inability to achieve required
loading and so on, comparison shall be made using intermediate tyres,
hereinafter referred to as "control tyres", and two different vehicles.
One vehicle shall be capable of being fitted with the SRTT and the
control tyre and the other vehicle shall be capable of being fitted with
the control tyre and the candidate tyre.
3.4.3.1. The snow grip index of the control tyre relative to the SRTT (SG1) and
of the candidate tyre relative to the control tyre (SG2) shall be
established using the procedure in paragraphs 3.1. to 3.4.2. above.
The snow grip index of the candidate tyre relative to the SRTT shall be
the product of the two resulting snow grip indices that is SG1 x SG2.
3.4.3.2. The ambient conditions shall be comparable. All tests shall be
completed within the same day.
3.4.3.3. The same set of control tyres shall be used for comparison with the
SRTT and with the candidate tyre and shall be fitted in the same wheel
positions.
3.4.3.4. Control tyres that have been used for testing shall subsequently be
stored under the same conditions as required for the SRTT.
3.4.3.5. The SRTT and control tyres shall be discarded if there is irregular wear
or damage or when the performance appears to have been deteriorated.
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4.3.4. For Acceleration test covered in paragraph 4.7. below, a display of the
slip ratio of the driven tyres is recommended inside the vehicle and
shall be used in the particular case of paragraph 4.7.2.1.1. below.
The slip ratio is calculated by
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They should be placed such that they all have the same ambient
temperature prior to testing and be shielded from the sun to avoid
excessive heating by solar radiation.
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Where:
R1 is the initial test of the SRTT, R2 is the repeat test of the SRTT and
T is the test of the candidate tyre to be evaluated.
A maximum of 3 candidate tyres may be tested before repeating the
SRTT test, for example: R1, T1, T2, T3, R2.
Recommendations are that the zones where acceleration is fully
applied shall not overlap without reworking and when a new set of
tyres is tested;
The runs are performed after shifting the vehicle trajectory in order not
to accelerate on the tracks of the previous tyre; when it is no longer
possible not to overlap full acceleration zones, the test course should
be re-groomed.
4.7. Acceleration on snow test procedure for snow grip index of Classes
C3N and C3W
4.7.1. Principle
The test method covers a procedure for measuring the snow grip
performance of commercial vehicle tyres during acceleration, using a
commercial vehicle having a Traction Control System (TCS, ASR, etc.).
Starting with a defined initial speed, the full throttle is applied to
activate the Traction Control System, the Average acceleration is
calculated between two defined speeds.
4.7.2. Vehicle
4.7.2.1. The test shall be conducted with a 2 axles standard model commercial
vehicle in good running conditions equipped with:
(a) Low rear axle weight and an engine powerful enough to maintain
the average percentage of slip during the test as required in
paragraphs 4.7.5.1. and 4.7.5.2.1. below;
(b) A manual gearbox (automatic gearbox with manual shift allowed)
having a gear ratio covering the speed range of at least 19 km/h
between 4 km/h and 30 km/h;
(c) Differential lock on driven axle is recommended to improve
repeatability;
(d) A standard commercial system controlling/limiting the slip of the
driving axle during acceleration (Traction Control, ASR, TCS, etc.).
4.7.2.1.1. In the particular case where a standard commercial vehicle equipped
with a traction control system is not available, a vehicle without
Traction Control/ASR/TCS is permitted provided the vehicle is fitted
with a system to display the percentage slip as stated in paragraph
4.3.4. of this annex and a mandatory differential lock on the driven axle
used in accordance with operating procedure 4.7.5.2.1. below. If a
differential lock is available it shall be used; if the differential lock,
however, is not available, the average slip ratio should be measured on
the left and right driven wheel.
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4.7.5.3. Measure the distance and the time between the initial speed and the
final speed.
4.7.5.4. For every candidate tyre and the standard reference tyre, the
acceleration test runs shall be repeated a minimum of 6 times and the
coefficients of variation (standard deviation/average*100) calculated
for minimum 6 valid runs on the distance and the time should be lower
than or equal to 6 per cent.
4.7.5.5. In case of Traction Control System equipped vehicle, the average slip
ratio shall be in the range from 13 per cent to 40 per cent (calculated
as per in paragraph 4.3.4. of this annex).
4.7.5.6 Apply testing sequence as defined in paragraph 4.6. above.
4.8. Processing of measurement results
4.8.1. Calculation of the average acceleration AA
Each time the measurement is repeated, the average acceleration
AA (m∙s-2) is calculated by
Sf 2 Si 2
AA
2D
stdev
coefficient of variation 100
average
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A control tyre set is a group of identical tyres made in the same factory
during one week period.
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As soon as the control tyre set has been assessed in comparison with
the reference tyre, specific storage conditions shall be applied for
control tyres replacement.
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ANNEX- E
Appendix 1
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ANNEX- E
Appendix 2
Test reports and test data for C1 and C2 tyres
Part 1 - Report
1. Test Agency: ……………………………………………………….………………
2. Name and address of applicant: ……………………………………………………
3. Test report No.: …………………………………………………………………….
4. Manufacturer and brand name or trade description: ………………………………
5. Tyre class: …………………………………………………………………………
6. Category of use: ……………………………………………………………………
7. Snow index relative to SRTT according to paragraph 6.4.1.1.
7.1. Test procedure and SRTT used …………………………………………………….
8. Comments (if any): …………………………………………………………………
9. Date: …………………………………………………………………………………
10. Signature: …………………………………………………………………………....
Part 2 - Test data
1. Date of test: ………………………………………………………………………….
2. Location of test track: ………………………………………………………………..
2.1. Test track characteristics:
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Tyre dimensions
Test rim width code
Tyre loads F/R (kg)
Load index F/R ( per
cent)
Tyre pressure F/R(kPa)
1
2
3
4
5
6
Mean
Std-deviation
CV (%) <6%
Validation (SRTT)
SRTT <5%
SRTT average
Snow index 100
ANNEX- E
Appendix 3
Test reports and test data for C3 tyres
Part 1 – Report
1. Test Agency:
2. Name and address of applicant:
3. Test report No.:
4. Manufacturer and brand name or trade description:
5. Tyre class:
6. Category of use:
7. Snow index relative to SRTT according to paragraph 6.4.1.1.
7.1. Test procedure and SRTT used
8. Comments (if any):
9. Date:
10. Signature:
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Tyre dimensions
3
4
5
6
Mean
Std-
deviation
Slip ratio
(per cent)
CV (per ≤ 6 per cent
cent)
Validation (SRTT) ≤ 6
SRTT per cent
SRTT
average
Snow index 1,00
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ANNEX - F
(See 5.2.2.)
INFORMATION TO BE SUBMITTED FOR
TYPE APPROVAL OF TYRES
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ANNEX - G
(See Introduction)
NAME ORGANISATION
Convener
Shri A. A. Badusha The Automotive Research Association of India
Members Representing
Shri Vijay L. Sadavarte The Automotive Research Association of India
Shri V. S. Khairatkar The Automotive Research Association of India
Shri Shreyas Bharadwaj The Automotive Research Association of India
Shri N. R. Kachare Central Institute of Road Transport
Shri S. B. Salunkhe Central Institute of Road Transport
Shri Prashant Vijay International Centre for Automotive Technology
Shri Abhishaek Kumar International Centre for Automotive Technology
Shri Siddharth Tripathi International Centre for Automotive Technology
Shri Niteesh K. Shukla Indian Rubber Manufacturers Research
Association
Dr. P. P. Chattaraj NATRiP
Shri S. Ravishankar SIAM (Ashok Leyland Ltd.)
Shri Ved Prakash Gautam SIAM (Ashok Leyland Ltd.)
Shri S. Muthu Kumar SIAM (Honda Cars-R&D India)
Shri V. G. Kulkarni SIAM (Mahindra & Mahindra Ltd. Truck & Bus
Division)
Shri Shailesh Kulkarni SIAM (Mahindra & Mahindra Ltd.)
Shri Ramkumar S SIAM (Maruti Suzuki India Ltd.)
Shri Raj Kumar Diwedi SIAM (Maruti Suzuki India Ltd.)
Shri Ghanashyam Jadhav SIAM (Piaggio Vehicles Pvt Ltd,)
Shri Shedage H. B. SIAM (Piaggio Vehicles Pvt Ltd,)
Shri T. M. Arun Prakash SIAM (Tata Motors Ltd.)
Shri Gajanan Salunke SIAM (Tata Motors Ltd.)
Shri Uday Salunkhe SIAM (Tata Motors Ltd.)
Shri Prasad Warwandkar SIAM (VE Commercial Vehicles Ltd.)
Shri Vikrant Lokhande SIAM (Volvo Trucks (VECV))
Shri V. K. Misra ITTAC
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ANNEX - H
(See Introduction)
COMMITTEE COMPOSITION *
Automotive Industry Standards Committee
Chairperson
Mrs. Rashmi Urdhwareshe Director
The Automotive Research Association of India, Pune
Members Representing
Representative from Ministry of Road Transport and Highways
(Dept. of Road Transport and Highways), New Delhi
Representative from Ministry of Heavy Industries and Public Enterprises
(Department of Heavy Industry), New Delhi
Shri S. M. Ahuja Office of the Development Commissioner, MSME,
Ministry of Micro, Small and Medium Enterprises, New
Delhi
Shri Shrikant R. Marathe Former Chairman, AISC
Shri R.R. Singh Bureau of Indian Standards, New Delhi
Director Central Institute of Road Transport, Pune
Director Global Automotive Research Centre
Director International Centre for Automotive Technology, Manesar
Director Indian Institute of Petroleum, Dehra Dun
Director Vehicles Research and Development Establishment,
Ahmednagar
Director Indian Rubber Manufacturers Research Association
Member Secretary
Shri Vikram Tandon
Dy. General Manager
The Automotive Research Association of India, Pune
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