Propulsion
Propulsion
Aircraft Propulsion
Juan Pedro Mellado
Contents
1. Introduction
2. Fundamentals
4. Turbojet
7. Performance
Propulsion
Introduction 2.61
Available Thrust and Available Power
The study of aircraft performance needs the curves of available thrust and available power, which give
the variation of thrust and propulsive power with airspeed and altitude. What is behind these curves?
Introduction 3.61
Turbofans in Commercial Aircrafts – Rolls-Royce Trent 900
Power plant of A380
General characteristics
• Type: Three-shaft high bypass turbofan
• Length: 5.3 m
• Diameter: 3 m (fan)
• Dry weight: 6,300 kg
Components
• Compressor: Axial, 1-stage LP fan, 8-stage IP, 6-stage HP
• Combustor: Annular
• Turbine: 1-stage HP, 1-stage IP turbine, 5-stage LP
Performance
• Maximum thrust: 350 kN
• Overall pressure ratio: 38
• Bypass ratio: 8.5
• Air mass flow: 1,200 kg/s
• Fuel consumption: 5.4 kg/s
• Specific fuel consumption: 15.5 (g/s)/kN
• Thrust-to-weight ratio: 6
Introduction 5.61
Contents
1. Introduction
2. Fundamentals
4. Turbojet
7. Performance
Working Principle: Newtons’s Third Law of Action & Reaction
Hence, one body alone (n = 1) cannot acquire a non-zero velocity starting from rest. However, one
body of mass M can acquire a velocity V if it confers opposite momentum to another body:
Pn n n
mi vi m X X
V=− 2
=− v, m≡ mi , v ≡ m−1 mi vi . (3)
M M 2 2
Fundamentals 6.61
Energy Balance
Fundamentals 7.61
Concept 1: Propeller Propulsion – Shaft Engines
Thrust is the sum of pressure and friction
forces of the propellant (air) on the propeller.
As such, it is difficult to calculate. However,
Newton’s law can be used to express it in terms of
the change of momentum flux:
T ≈ ṁVe , (6)
The useful or propulsive power is T V0 , but we need to accelerate the propellant (the second body),
and we need a mechanical power
1
Ẇout = ṁa (Ve2 − V02 ) . (8)
2
Using the thrust equation, T = ṁa (Ve − V0 ), one finds
1
Ẇout = ṁa (Ve − V0 )V0 + ṁa (Ve − V0 )2 = T V0 + ṁa (Ve − V0 )2 , (9)
2
The last term is the kinetic energy of the exhaust gases in the earth frame of reference; we lose it. We
define the propulsion efficiency as
T V0 2
ηp = = (10)
Ẇout 1 + Ve /V0
It is more efficient to accelerate a large mass of air ṁa by a small velocity Ve − V0 . The propeller is the
most efficient propulsive system, but the thrust is limited by its tip speed. Jet engines provide greater
thrust, but less efficiently.
Fundamentals 11.61
Energy Source: Engine
We need a mechanical power Ẇout , and an engine is a machine to convert one form of energy
into mechanical energy.
Depending on the energy source, we distinguish:
1. Heat engines: Use thermal energy (gases at high temperature).
1.1 Combustion engines: Chemical energy to thermal energy.
1.2 Electrothermal engines: Electrical energy to thermal energy.
2. Electric engines: Use electrical energy.
2.1 Electrostatic (ion propulsion): Electric field to accelerate ions.
2.2 Electromagnetic (magnetoplasma): Electromagnetic field.
Sometimes, we can distinguish the subsystem that converts chemical energy into mechanical energy
(motor) from the subsystem that converts mechanical energy into thrust (propulsor), e.g., propellers.
Fundamentals 12.61
Energy Balance: Thermal Efficiency
The thermal efficiency is the fraction of the thermal energy released during the combustion that is
transformed into mechanical energy (work):
1 2
Ẇout 2 ṁa (Ve− V02 )
ηth ≡ = , (11)
Q̇in ṁf QR
where Q̇in is the caloric power, ṁf is the fuel mass flux, and QR is the heat of reaction.
Notes:
• Thermodynamical laws set theoretical upper limits to ηth .
• QR depends on fuel-oxidizer combinations; the larger, the better.
• Chemistry and maximum turbine temperature set the fuel-to-air ratio.
Hence, we have limits of the velocity increment that we can obtain.
Fundamentals 13.61
Energy Balance: Thermal Efficiency
The thermal efficiency is the fraction of the thermal energy released during the combustion that is
transformed into mechanical energy (work):
1 2
Ẇout 2 ṁa (Ve− V02 )
ηth ≡ = , (11)
Q̇in ṁf QR
where Q̇in is the caloric power, ṁf is the fuel mass flux, and QR is the heat of reaction.
Alternatively, using the thrust equation, one finds
T V0 T
Q̇in ≈ +2 . (12)
2ηth ṁa V0
Hence, for a given thrust, flight speed, and thermal efficiency, the largest the airflow rate, the lower the
fuel consumption.
Fundamentals 13.61
Energy Balance: Overall Efficiency
Together with the propulsive efficiency, we
obtain the global or overall efficiency of the
propulsion system:
T V0
ηo ≡ = ηth ηp . (13)
Q̇in
1. Besides the vehicle, we also need to move a second body, the propellant.
2. Hence, we need more mechanical energy than needed for propulsion: propulsion efficiency.
3. We need an engine to generate this mechanical energy from some other energy form: Combustion
to obtain it from chemical energy.
4. There is a thermal efficiency associated with this transformation.
5. The product of this two efficiencies forms the overall efficiency.
6. Various classifications of aircraft engines according to different criteria:
6.1 Shaft engines or jet engines.
6.2 Air-breathing or rocket engines.
6.3 Combustion engines or electric engines.
6.4 Continuous combustion or intermittent combustion.
7. Thrust equation T = ṁa (Ve − V0 ) + (pe − p0 )Ae , and ṁa = ρ0 A0 V0 .
8. Thrust decreases with decreasing ρ0 , i.e., with increasing altitude, with increasing air temperature,
and with decreasing air pressure (p = ρRT ).
Fundamentals 15.61
Contents
1. Introduction
2. Fundamentals
4. Turbojet
7. Performance
Introduction
First type of airplane engine used: Wright brothers (1903), horizontally opposed four-stroke 12 hp
engine, allowed for V0 ≈ 45 km/h. By 1945, radial engines allowed for 2200 hp and 800 km/h.
Most aircraft engines are piston engines. Short missions 300-400 miles, altitudes below 15,000 ft, small
general aviation airports.
Compression ratio:
Vmax
rc = (15)
Vmin
(Not to be confused with the pressure
ratio in gas-turbine engines.)
Two types:
• Spark ignition (gasoline)
• Compression ignition (Diesel)
Two-stroke engines, although higher power-to-weight ratio and easier maintenance, are only used in
ultralight airplanes and model airplanes, because they consume more, pollute more, have less thermal
efficiency, and are noisier.
Ẇout 1
ηth ≡ = 1 − γ−1 , (16)
Q̇in rc
where γ is the ratio of specific heats, about 1.4. Hence, we are interested in high compression ratios,
but these are limited to 10 or less because of auto-ignition of the fuel-air mixture. For rc ≈ 10, one
finds ηth ≈ 0.6. Actual efficiencies are 0.25 − 0.30.
Piston Engines and Propellers El-Sayed [2016] 20.61
Ideal Thermodynamic Cycle: Diesel Cycle
Ẇout 1 βγ − 1
ηth ≡ = 1 − γ−1 , (17)
Q̇in rc γ(β − 1)
where β ≡ V3 /V2 is the cut-off ratio. Lower efficiency than Otto cycle for a given rc , but Diesel allows
for higher rc and hence higher efficiency in the end. For rc ≈ 12 − 24 and V3 = 0.5(V2 + V4 ), one finds
ηth ≈ 0.7. Actual efficiencies are 0.30 − 0.35.
Piston Engines and Propellers El-Sayed [2016] 21.61
Turbocharger
It allows piston engines to develop maximum power at high altitudes or boost its power during takeoff.
It consists of a compressor and a turbine. The compressor is mounted between the air-intake and the
carburetor or injector and it raises the pressure and density of the incoming air (≈20–50 kPa pressure
increase). The compressor is powered by a turbine mounted in the exhaust stream
Piston Engines and Propellers El-Sayed [2016] 22.61
Types of Cylinder Arrangements
Propeller transforms shaft mechanical power to thrust by accelerating the airstream passing through it.
Propellers consist of several blades, each To maintain a good flow over the blade, we need
behaving as a wing. The angle between the chord • a small angle of attack, to avoid detachment,
and the rotation plane is the pitch angle. It
• subsonic relative velocity, to avoid wave drag.
decreases from hub to tip (torsion), to follow the
change in relative velocity caused by rotation. Conventional propellers work for V0 . 500 km/h.
Piston Engines and Propellers Hill and Peterson [1992], Anderson [2016] 25.61
Propeller Efficiency
Piston Engines and Propellers Hill and Peterson [1992], Anderson [2016] 26.61
Types of Propellers
1. First developed and most common for flight velocity below 500 km/h and less than 15,000 ft.
2. Advantages and disadvantages:
• Best propulsion efficiency at low speeds and low altitudes.
• Small velocity to avoid compressibility effects in blade tips: V0 . 500 km/h.
• Low altitudes to have a large enough density: h . 15,000 ft.
3. Propellers can be driven by turbine-based engines (turboprops), instead of piston engines,
1. Introduction
2. Fundamentals
4. Turbojet
7. Performance
Introduction
Around 1930, propeller propulsion limited speeds to less than 250 km/h and altitudes to less than
10,000 ft. Originally developed to overcome these limitations, the jet engine was a game changer:
• Reduced travel costs by increasing speed and plane size.
• Larger thrust per unit weight, which improves payload and range.
• Larger thrust per unit cross-sectional area, which helps fit engine into plane and reduces engine
nacelle drag.
• Easier maintenance, improved aircraft safety.
• Made supersonic flight possible.
Developed simultaneously in England by Frank Whittle (first flight in 1941), and in Germany by Hans
von Ohain (first flight in 1939). First supersonic flight in 1947.
Challenges:
• Compressor efficiency.
• Turbine operation temperature.
Turbojet 29.61
Gas Generator
Ẇout T2 1
ηth ≡ =1− =1− , (19)
Q̇in T3 (p3 /p2 )(γ−1)/γ
where γ = cp /cv is the heat capacity ratio, about 1.4. Hence, we are interested in increasing the
pressure ratio p3 /p2 as much as possible. For a typical value p3 /p2 = 40, one finds ηth ≈ 0.65.
Actual efficiencies are ηth ≈ 0.45.
(Most efficient is the Carnot cycle, where ηth = 1 − T2 /T4 , with a typical value of 0.8.)
Turbojet 35.61
Contents
1. Introduction
2. Fundamentals
4. Turbojet
7. Performance
Mass and Size Advantages of Turbojets Led to Extended Applications
• Better power-to-weight ratio and less frontal area than piston engines.
• Advantages of the propeller: Excellent performance during take-off, low-speed low-altitude flight.
• Limitations of the propeller: Small velocity and low altitude.
• Gear transmission between shaft and propeller is complex and heavy, which imposes a limitation on
maximum size of turboprops.
• Similar to turboprops.
• Turboshaft engines are used primarily for helicopters and auxiliary power units.
Part of the expansion work in the turbine drives a ducted fan, and only part of the airflow pass
through the engine core.
1. Introduction
2. Fundamentals
4. Turbojet
7. Performance
Inlet or Intake
The inlet
1. reduces airflow speed and increases
pressure (diffuser), and
2. provides smooth, subsonic flow to the
compressor.
Two types:
• Subsonic: divergent form.
• Supersonic: convergent form.
The compressor
1. increases the pressure of the incoming air to increase the efficiency of the combustion process and
the power extraction process after combustion, and
2. bleeds air for other aircraft subsystems.
Very challenging component: The pressure increases downstream, and this adverse pressure gradient
can lead to the detachment of the boundary layer and big pressure losses and instabilities.
Two types:
• Centrifugal
• Axial
The tip of the first-stage is limited in allowable Mach number as in a propeller, but the intake substan-
tially reduces the flow velocity approaching the blade, which allows for supersonic flow.
The combustor
1. burns a mixture of fuel and air, and
2. delivers the resulting gases to the turbine at a
uniform, controlled temperature.
Lean mixtures so that the turbine inlet temperature does not exceed the allowable structural tempera-
ture: Air-to-fuel mass fraction of 40:1 instead of 15:1 reduce the temperature from the adiabatic flame
temperature 2400 K for kerosene to 1700 K.
1. Can or Tubular:
Cheap but too long and heavy, obsolete in
aviation, for industrial purposes.
2. Annular:
Lighter and smaller pressure drop. Expensive.
Combustion instabilities.
3. Can-annular:
Compromise between annular reduced size and
tubular strength.
The turbine converts kinetic energy from the expanding gases into
shaft power to drive compressor and accessories.
About 75% of all the energy available from the products of
combustion is required to drive the compressor.
Each stage consists of stator vanes and rotor blades.
• Generally multi-staged. Less stages than compressor because
the pressure gradient is favorable instead of adverse.
• Can be multi-spooled (HPT & LPT).
• Limits combustion temperature. Blade cooling techniques
allow turbine inlet temperature up to 1700 K, despite melting
temperatures of 1600 K.
• Single-crystal fabrication allow higher stress at
high-temperature. Current research of ceramic coating and
even ceramic blades.
The nozzle
1. increases the velocity to the exhaust value Ve , decreasing the pressure, and
2. collects and straighten gas flow from the turbine.
Convergent Convergent-Divergent
For subsonic exit velocity. For supersonic exit velocity.
Thrust augmentation device in which additional fuel is burned after the turbine stage. (Recall that
combustion uses a lean fuel-air mixture to reduce combustion temperature for the turbine, so we still
have available oxidizer to burn more fuel.)
Afterburning produces large thrust gains at the expense of fuel economy (military aircrafts).
1. Introduction
2. Fundamentals
4. Turbojet
7. Performance
Engine Type Depends on Mission Requirements
Designer Aims:
1. High thrust-to-weight ratio: more payload
and fuel.
2. Small frontal area: less drag.
3. Reduced emissions.
4. Small noise footprint.
5. Low fuel consumption.
Priorities depend on mission requirements,
which leads to many types of engines: e.g.,
high thrust in military aircrafts, but low fuel
consumption in commercial aircrafts.
1. Thrust
2. Propulsive efficiency
3. Thermal efficiency
4. Overall efficiency
5. Thrust specific fuel consumption
ṁf
TSFC = . (20)
T
Performance 57.61
Turbofans in Military Aircrafts – Eurojet EJ200
Power plant of Eurofighter Typhoon
General characteristics
• Type: Two-shaft turbofan with afterburner
• Length: 4 m
• Diameter: 0.7 m
• Dry weight: 1,000 kg
Components
• Compressor: Axial, 3-stage LP, 5-stage HP
• Combustor: Annular
• Turbine: 1-stage LP, 1-stage HP
Performance
• Maximum thrust: 60 kN (90 kN with afterburner)
• Overall pressure ratio: 26
• Bypass ratio: 0.4
• Air mass flow: 76 kg/s
• Fuel consumption: 1.3 kg/s (4.3 kg/s with afterburner)
• Specific fuel consumption: 22 (g/s)/kN (48 (g/s)/kN with afterburner)
• Thrust-to-weight ratio: 6 (9 with afterburner)
General characteristics
• Type: Three-shaft turboprop
• Length: 3.5 m
• Diameter: 0.9 m (propeller diameter: 5.30 m)
• Dry weight: 1,900 kg
Components
• Compressor: 5-stage IP, 6-stage HP (two rows of variable stators)
• Combustor: Annular
• Turbine: 1-stage HP, 1-stage IP, 3-stage power turbine
Performance
• Maximum power output: 8,000 kW
• Overall pressure ratio: 25
• Air mass flow: 26 kg/s
• Fuel consumption: 0.45 kg/s
• Specific fuel consumption: 10.7 (g/s)/kN (in cruise)
• Power specific fuel consumption: 0.2 (kg/h)/kW (in cruise)
• Power-to-weight ratio: 4.4 kW/kg
General characteristics
• Type: Four-cylinder, horizontally opposed, four-stroke aircraft engine
• Bore: 130 mm
• Stroke: 111 mm
• Displacement: 5,916 cc
• Dry weight: 117 kg
Components
• Fuel type: 91/96 aviation gasoline minimum grade
• Oil system: 8 l wet sump
• Cooling system: air-cooled
Performance
• Power output: 134 kW at 2700 rpm
• Compression ratio: 8.5:1
• Fuel consumption: 30 l/h to 34 l/h
Appendix 61.61