QKSKitManual Final
QKSKitManual Final
INSTALLATION GUIDE
RETAINING EXISTING HEADER, TRACKS, HANGERS,
CLUTCH, AND INTERLOCKS
DOC-0140N
REV A - 10.13.20
CONTENTS
1. INTRODUCTION 1
2. INSTALLATION AND SETUP 2
2.1. COMPONENTS 2
2.2. PRELIMINARY STEPS 3
2.3. MOTOR REPLACEMENT 3
2.4. SENSOR MOUNTING 4
2.5. FIELD WIRING DIAGRAM 6
2.6. INITIAL ELECTRICAL SETUP 8
2.7. LED INDICATORS 10
2.8. MOVFE-HL DRIVE 11
2.9. PARAMETER UNIT 12
3. FAULTS LIST 23
4. KINETIC ENERGY AND ASME A17.1 2000 27
1. INTRODUCTION
It is the intent of this manual to give the reader certain key points of information critical to the proper
installation of the door operator conversion kit. This retrofit kit is designed to replace the drive components
of an existing SEC QKS16 or IDD operator with GAL’s MOVFE-HL operator.
The existing QKS16 header, tracks and hangers are retained, allowing the user to easily replace the motor
and add door sensors and controls instead of removing the entire header assembly and rehanging the doors.
When properly installed, GAL door operators will give many years of trouble-free service and reliability.
IMPORTANT NOTES
All equipment must be installed, adjusted, tested, and maintained to comply with all Federal, State/Provincial,
and Local codes.
Kinetic Energy and Stall Force must be adjusted to comply with ASME, A17.1, Rule 112.4/5, and CSA/B44,
Rule 2.13.4/5.
Before mounting the operator, check that the car door is plumb, free and moves easily without binding.
Check the attached standard measurement sheets and install the operator according to the measurements
supplied.
Contact GAL if the following label shown in Figure 1 is missing from the door operator.
Mount the GAL adaptor and motor assembly to the existing QKS16 EXISTING
motor plate using (4) bolts. The GAL motor bracket assembly has MOTOR
(10) openings for snap nuts. The nuts should be field installed
based on the existing motor bracket’s hole pattern.
The inner pattern has (4) openings and uses 1/4-20 V BELT
hardware. This configuration is typically used for the 230V
operators, QKS16VF and IDD (330A or 400A controllers).
The outer pattern has (6) openings and uses 3/8-16 hardware. This
configuration is typically used for the 115V operators, QKS16 (HX EXISTING
MOUNTING
and 321A controllers). The top (2) openings are always used. Select PLATE
the bottom set of holes based on the existing QKS16 mounting
Figure 3: Existing IDD motor assembly
pattern.
1�4�20
HARDWARE
EXISTING PROVISION
OPERATOR
BRACKET
MOVFE-HL
BOLTS AND MOTOR
WASHERS
SUPPLIED FOR
BOTH HOLE GAL ADAPTOR
PATTERNS BRACKET
1�4�20 SHOWN ASSEMBLY
3�8�16 ALTERNATE
HARDWARE 3�8�16 HARDWARE
PROVISIONS PROVISIONS
Mount the limit control box with (4) 1/4” self-drilling screws to the crosshead. Four internal holes are pre-
drilled into the box’s base for mounting.
Adhesive cork is included for vibration dampening between the control box and its mounting surface.
CROSSHEAD
SELF-DRILLING
SCREWS
LIMIT BOX
WITHOUT
COVER
With the door closed, find a clear space on the header behind the gate switch bracket to mount the DCL
sensor and bracket assembly. Make sure the header is also clear at the trailing edge for the DOL sensor and
bracket assembly. See chart on the next page for the exact placement of the sensors. The calculated “X”
dimension assumes a door lap of 1 ¼” for side slide doors.
SENSOR
GROMMET SENSOR BRACKET
MAGNET
MAGNET
GATE SWITCH
1/4”
ROLLER BRACKET GATE SWITCH SELF�DRILLING SCREWS
ROLLER BRACKET
Figure 6: Sensor Bracket Mounting
Two self-drilling 1/4” screws are provided to mount each sensor bracket to the header.
• Cut the top of the gate switch roller bracket off and remove the existing magnet.
• Drill a hole at the top, using a #7 drill bit. The hole should be centered on the face of the sensor when the
door is fully closed.
• Secure the magnet to the outside of the bracket, facing the sensor, with the 8-32 hardware provided.
NOTE: Both sensors should face the same way and be horizontally in-line. The magnet should activate the
sensor about ¼” before full open/close.
Drill 7/8” holes next to the sensors and insert grommets. These holes allow the sensor wires to be fed back
to the limit box. NOTE: Be careful the hole does NOT interfere with existing components
behind the header.
7/8” HOLE & SENSOR &
GROMMET BRACKET
GATE SWITCH
BRACKET WITH
DOOR CLOSED
Figure 8: Sensor Distance
42 21 ½ Door
Center Parting
48 24 Opening
EARTH GROUND
NUDG. (Nudging)
NOTE:
• Check the MOVFE-HL drives to apply 115VAC or 230VAC appropriately. Power Requirement: 1KVA, Slow-
Blowing External Fuse Size: 8Amp for 230VAC & 16Amp for 115VAC.
• If the Input Voltage for OPEN, CLOSE, and NUDG are less than 60VAC or DC, jumpers on the top of the
input modules of the MOVFE-HL drives must be removed.
• In automatic mode, the MOVFE-HL will only accept input signals from the elevator controller.
• REOPEN output relay is optional.
1. Turn Power ON
2. Motor direction:
3. Encoder direction
a. Press . Run the door in Manual mode using the toggle switches.
b. If the door Closes and the counter Decreases, or the door Opens and the counter Increases, then the
encoder Direction is Correct.
c. Otherwise, change parameter 42.
4. Encoder direction
Note that if the input signals voltage is 60V or less, the jumpers on each input module must be removed.
There are 20 more LEDs, on the main board, to indicate the completion of the door width learning, the
directions, the final limit positions, nudging, holding, dynamic slowdown distances, input signals, output
signals, and voltage levels. The illustration below identifies those LEDs.
The connector is a pluggable type to ease the connection and swapping the
drive. The RJ12 mating connector for the parameter unit is located on the
MOVFE-HL drive.
The International Ground Symbol is the True Earth Ground that is connected
to the system. A connector and a green screw, size 8/32 x 3/8, are provided
by GAL as shown. Use position 22-14 of the crimping tool to crimp the wire
into the connector and use the green screw to screw the ground connector
to the chassis of the MOVFE-HL door operator. The following materials are
recommended:
• Learning the door widths of the regular door and narrower door.
• Changing accelerations, decelerations, speeds, torques, and all pertinent parameters of peripheral
devices. See the defaults parameters table for more details.
• Downloading (copying, reading), uploading (writing) to and from the drive.
• Storing all default sets of parameters and a reference working set of parameters.
• Monitoring currents, voltages, inputs, outputs, faults, encoder directions, closing time.
• Resetting the drive.
• Press . Press
• Press . Wait for the Completed signal from the LCD display.
• Press . Press
• Press . Wait for the Completed signal from the LCD display.
Press then press or to navigate all items under the VIEW section.
2.9.8.3. FAULTS
2.9.8.4. COUNTERS
2.9.8.6. DIRECTION
2.9.8.7. COMMUNICATION
- CD CLOSING TIME
- DOL - DCL TIME
- CD OPENING TIME
- DCL – DOL TIME
3. FAULTS LIST
• The minimum closing code time for the door system that will result in average kinetic energy of less than
7.37 foot-pounds.
• The minimum code closing time for the door system, when in nudging, that will result in average kinetic
energy of less than 2.5 foot-pounds.
The attached data tables are designed to give GAL customers the information necessary to comply with
these requirements. If you use all GAL equipment, and follow GAL instructions, these sheets will give you the
minimum closing code time for the normal door configurations and sizes originally available for the QKS16
operator.
paragraphs are excerpted from ASME 17.1 2000. They are provided here for your convenience only.
2.13.4.2.4 Data Plate. A data plate conforming to 2.16.3.3 shall be attached to the power door operator or
to the car crosshead and shall contain the following information:
a. minimum door closing time in seconds for the doors to travel the code zone distance as specified in
2.13.4.2.2 corresponding to the kinetic energy limits specified in 2.13.4.2.1(b)(2);
b. minimum door closing time in seconds for the doors to travel the Code zone distance as specified
in 2.13.4.2.2 corresponding to the kinetic energy limits specified in 2.13.4.2.1(c)(2), if applicable [see
2.27.3.1.6(e)];
c. where heavier hoistway doors are used at certain floors, the minimum door closing time in seconds
corresponding to the kinetic energy limits specified in 2.13.4.2.1(b)(2) and 2.13.4.2.1(c)(2), if applicable,
for the corresponding floors shall be included on the data plate.
a. Where the hoistway door and the car door/gate are closed in such a manner that stopping either one
manually will stop both, the kinetic energy of the closing door system shall be based upon the sum of the
hoistway and the car door weights, as well as all parts rigidly connected thereto, including the rotational
inertia effects of the door operator and the connecting transmission to the door panels.
b. Where a reopening device conforming to 2.13.5 is used, the closing door system shall conform to the
following requirements.
1. The kinetic energy computed for the actual closing speed at any point in the Code zone distance
defined by 2.13.4.2.2 shall not exceed 23 J (17 ft-lbf); and
2. The kinetic energy computed for the average closing speed as determined in accordance with
2.13.4.2.2 shall not exceed 10 J (7.37 ft-lbf).
c. Where a reopening device is not used, or has been rendered inoperative (see 2.13.5), the closing door
system shall conform to the following requirements:
1. The kinetic energy computed for the actual closing speed at any point in the code zone distance
defined by 2.13.4.2.2 shall not exceed 8 J (6 ft-lbf).
2. The kinetic energy computed for the average closing speed within the code zone distance (see
2.13.4.2.2), or in any exposed opening width, including the last increment of door travel, shall not
exceed 3.5 J (2.5 ft-lbf).
NOTE:
The term “Door Weight” in the tables refers to the combined weight of all doors, including all car door (s) and
all hoistway door(s) (of one floor only).
Also, note that if the weight of the hoistway door(s) varies by floor, different settings of the code distance
closing time must be used from the table.
The following tables show the minimum closing code time for MOVFE-HL doors:
MINIMUM
CODE TIME
APPROX. AVERAGE
CODE MINIMUM WHEN DOOR
DOOR WIDTH DOOR WEIGHT EQUIPMENT KINETIC
DISTANCE CODE TIME PROTECTION
(IN) (LBS) WEIGHT ENERGY
(IN) (SECONDS) DISABLED
(LBS) (FT-LBS)
(NUDGING)
(SECONDS)
MINIMUM
CODE TIME
APPROX. CODE AVERAGE
MINIMUM WHEN DOOR
DOOR WIDTH DOOR WEIGHT EQUIPMENT DISTANCE KINETIC
CODE TIME PROTECTION
(IN) (LBS) WEIGHT PER SIDE ENERGY
(SECONDS) DISABLED
(LBS) (IN) (FT-LBS)
(NUDGING)
(SECONDS)