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QKSKitManual Final

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0% found this document useful (0 votes)
36 views32 pages

QKSKitManual Final

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 32

GAL Conversion Kit MOVFE-HL

to replace existing SEC QKS16


Linear and IDD Operators

INSTALLATION GUIDE
RETAINING EXISTING HEADER, TRACKS, HANGERS,
CLUTCH, AND INTERLOCKS
DOC-0140N
REV A - 10.13.20

50 E. 153rd St. [email protected] Chicago 877.300.5830


Bronx, NY 10451-2104 www.gal.com New York 347.226.4555
Ph: 718.292.9000 [email protected] Miami 877.241.9354
Fax: 718.292.2034 www.vantageelevation.com L.A. 877.300.5816
REGIONAL SERVICE CENTERS
Toronto 888.425.2262
Schindler (R)  is a registered trademark of INVENTIO AG. G.A.L. Manufacturing Company, LLC doing business as Vantage Group is not associated with or sponsored by INVENTIO AG. INVENTIO AG has not endorsed this product.
GAL CONVERSION KIT MOVFE-HL TO REPLACE
EXISTING SEC QKS16 LINEAR AND IDD OPERATORS

(intentionally left blank)

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GAL CONVERSION KIT MOVFE-HL TO REPLACE
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CONTENTS
1. INTRODUCTION 1
2. INSTALLATION AND SETUP 2
2.1. COMPONENTS 2
2.2. PRELIMINARY STEPS 3
2.3. MOTOR REPLACEMENT 3
2.4. SENSOR MOUNTING 4
2.5. FIELD WIRING DIAGRAM 6
2.6. INITIAL ELECTRICAL SETUP 8
2.7. LED INDICATORS 10
2.8. MOVFE-HL DRIVE 11
2.9. PARAMETER UNIT 12
3. FAULTS LIST 23
4. KINETIC ENERGY AND ASME A17.1 2000 27

1. INTRODUCTION
It is the intent of this manual to give the reader certain key points of information critical to the proper
installation of the door operator conversion kit. This retrofit kit is designed to replace the drive components
of an existing SEC QKS16 or IDD operator with GAL’s MOVFE-HL operator.

The existing QKS16 header, tracks and hangers are retained, allowing the user to easily replace the motor
and add door sensors and controls instead of removing the entire header assembly and rehanging the doors.

When properly installed, GAL door operators will give many years of trouble-free service and reliability.

IMPORTANT NOTES
All equipment must be installed, adjusted, tested, and maintained to comply with all Federal, State/Provincial,
and Local codes.

Kinetic Energy and Stall Force must be adjusted to comply with ASME, A17.1, Rule 112.4/5, and CSA/B44,
Rule 2.13.4/5.

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Before mounting the operator, check that the car door is plumb, free and moves easily without binding.
Check the attached standard measurement sheets and install the operator according to the measurements
supplied.

Contact GAL if the following label shown in Figure 1 is missing from the door operator.

Figure 1: MOVFE Data Label

2. INSTALLATION AND SETUP


2.1. COMPONENTS
Each MOD kit contains the following components:
• Parameter unit with cable
• Installation Manual
• Sensor Assembly (2)
• Motor Assembly
• Drive unit Assembly (230V or 115V)
• Wiring Harness (2)
• Mounting Hardware Kit

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2.2. PRELIMINARY STEPS


Remove the car from service, in compliance with standard safety
policies. Disconnect the existing operator from the controller. Leave
the existing gate switch wired and installed. It will be used with the new
configuration.

Figure 2: Existing Gate Switch

2.3. MOTOR AND DRIVE REPLACEMENT


Loosen the jack bolt to remove the Multi-V Belt and save this for
later. Remove the QKS16 motor assembly.

Mount the GAL adaptor and motor assembly to the existing QKS16 EXISTING
motor plate using (4) bolts. The GAL motor bracket assembly has MOTOR
(10) openings for snap nuts. The nuts should be field installed
based on the existing motor bracket’s hole pattern.

The inner pattern has (4) openings and uses 1/4-20 V BELT
hardware. This configuration is typically used for the 230V
operators, QKS16VF and IDD (330A or 400A controllers).

The outer pattern has (6) openings and uses 3/8-16 hardware. This
configuration is typically used for the 115V operators, QKS16 (HX EXISTING
MOUNTING
and 321A controllers). The top (2) openings are always used. Select PLATE
the bottom set of holes based on the existing QKS16 mounting
Figure 3: Existing IDD motor assembly
pattern.

1�4�20
HARDWARE
EXISTING PROVISION
OPERATOR
BRACKET

MOVFE-HL
BOLTS AND MOTOR
WASHERS
SUPPLIED FOR
BOTH HOLE GAL ADAPTOR
PATTERNS BRACKET
1�4�20 SHOWN ASSEMBLY
3�8�16 ALTERNATE
HARDWARE 3�8�16 HARDWARE
PROVISIONS PROVISIONS

Figure 4. MOVFE-HL Motor Assembly

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Mount the limit control box with (4) 1/4” self-drilling screws to the crosshead. Four internal holes are pre-
drilled into the box’s base for mounting.

Adhesive cork is included for vibration dampening between the control box and its mounting surface.

CROSSHEAD

SELF-DRILLING
SCREWS

LIMIT BOX
WITHOUT
COVER

Figure 5: MOVFE-HL Drive Unit Box

2.4. SENSOR MOUNTING


The Sensor Bracket is designed to mount the MOVFE-HL sensors directly to the header. Self-drilling screws
are provided to mount the bracket to the header. The activating magnet should be mounted to the outside of
the existing gate switch roller bracket after the existing magnet is removed and top of the bracket cut off.

With the door closed, find a clear space on the header behind the gate switch bracket to mount the DCL
sensor and bracket assembly. Make sure the header is also clear at the trailing edge for the DOL sensor and
bracket assembly. See chart on the next page for the exact placement of the sensors. The calculated “X”
dimension assumes a door lap of 1 ¼” for side slide doors.

SENSOR
GROMMET SENSOR BRACKET

GATE SENSOR & CLAMP


SWITCH MOUNTING
BRACKET

MAGNET

MAGNET
GATE SWITCH
1/4”
ROLLER BRACKET GATE SWITCH SELF�DRILLING SCREWS
ROLLER BRACKET
Figure 6: Sensor Bracket Mounting

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Two self-drilling 1/4” screws are provided to mount each sensor bracket to the header.

• Cut the top of the gate switch roller bracket off and remove the existing magnet.
• Drill a hole at the top, using a #7 drill bit. The hole should be centered on the face of the sensor when the
door is fully closed.
• Secure the magnet to the outside of the bracket, facing the sensor, with the 8-32 hardware provided.
NOTE: Both sensors should face the same way and be horizontally in-line. The magnet should activate the
sensor about ¼” before full open/close.

Drill 7/8” holes next to the sensors and insert grommets. These holes allow the sensor wires to be fed back
to the limit box. NOTE: Be careful the hole does NOT interfere with existing components
behind the header.
7/8” HOLE & SENSOR &
GROMMET BRACKET

Figure 7: Sensor Bracket Position

LEADING EDGE TRAILING EDGE


DCL DOL

GATE SWITCH
BRACKET WITH
DOOR CLOSED
Figure 8: Sensor Distance

DOOR STYLE COMMON OPENING X FORMULA FOR


WIDTHS (INCHES) GENERIC X
36 37 ¼
Door Opening
Side Slide 42 43 ¼ +
Door Lap
48 48 ¼

42 21 ½ Door
Center Parting
48 24 Opening

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2.5. FIELD WIRING DIAGRAM


The existing CIO board is located in the car operating panel. The existing encoder and line filter can be
removed before rewiring to the new MOVFE board.

2.5.1. FOR QKS16VF AND IDD: ***230 VAC DRIVE ONLY***

CONTROLLER TERMINAL OPERATOR TERMINAL


SIGNAL (EXISTING SEC) (NEW GAL) WIRE COLOR
Power + .X17.1 L1 Black
Power - .X17.2 L2 White
VST-S (close output) .X17.3 CLOSE (input) Yellow
VST-0 (open output) .X17.4 OPEN (input) Blue
VRV-RT (nudging output) .X17.5 NUDGING (input) Orange
KET-S (DCL input) .X17.7 DCL NC (output) Red
KET-O (DOL input) .X17.8 DOL NC (output) Brown
+24 VDC .X17.11 COM (input & output) Black
GND .X17.12 ENCLOSURE GNDv Green

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2.5.2. FOR QKS16: ***115 VAC DRIVE ONLY***

CONTROLLER TERMINAL OPERATOR TERMINAL


SIGNAL (EXISTING SEC) (NEW GAL) WIRE COLOR
Power + .X17.1 L1 Black
Power - .X17.2 L2 White
VST-S (close output) .X17.3 CLOSE (input) Yellow
VST-0 (open output) .X17.4 OPEN (input) Blue
VRV-RT (nudging output) .X17.5 NUDGING (input) Orange
KET-S (DCL input) .X17.7 DCL NC (output) Red
KET-O (DOL input) .X17.8 DOL NC (output) Brown
+24 VDC .X17.11 COM (input) Black
GND .X17.12 ENCLOSURE GND & COM (output) Green

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2.6. INITIAL ELECTRICAL SETUP

2.6.1. CONNECTIONS TO THE MAIN ELEVATOR CONTROLLER


Connect wires to the main elevator controller (See “Field Wiring Diagram”).

The major connections are:

EARTH GROUND

115VAC or 230VAC between L1 & L2

DOL (Door Open Limit)

DCL (Door Close Limit)

CLOSE (Door Close)

OPEN (Door Open)

NUDG. (Nudging)

NOTE:
• Check the MOVFE-HL drives to apply 115VAC or 230VAC appropriately. Power Requirement: 1KVA, Slow-
Blowing External Fuse Size: 8Amp for 230VAC & 16Amp for 115VAC.
• If the Input Voltage for OPEN, CLOSE, and NUDG are less than 60VAC or DC, jumpers on the top of the
input modules of the MOVFE-HL drives must be removed.
• In automatic mode, the MOVFE-HL will only accept input signals from the elevator controller.
• REOPEN output relay is optional.

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2.6.2. INITIAL SETUP


The following initial procedure is helpful for users, if needed. The initial procedure is to assure the following:

• The motor is in the correct direction.


• The encoder is in the correct direction.
• The correct default parameter set is downloaded (written) to the MOVFE-HL drive.
• The door width is learned.
• The operation source is selected.

1. Turn Power ON

2. Motor direction:

a. Run the door in Manual mode.


b. If the door closes and opens in the correct direction go to 3.
c. Otherwise swap any 2 of motor wires as shown, and test again.

3. Encoder direction

a. Press . Run the door in Manual mode using the toggle switches.
b. If the door Closes and the counter Decreases, or the door Opens and the counter Increases, then the
encoder Direction is Correct.
c. Otherwise, change parameter 42.

4. Encoder direction

a. Flip the RUN|SETUP switch to SETUP. Set Par. 63 = 1.


b. Flip the RUN|SETUP switch to RUN.
c. Use Manual mode to run the door from DOL to DCL, or vice versa.
d. Follow the prompts on the LCD display. LEARN DOOR WIDTH LED will flash and turn off when the
learning process is completed. Par. 63 will set itself back to Zero.

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2.7. LED INDICATORS


A red LED is provided on each of the input modules (Open, Close, or Nudge). Heavy and Narrow inputs are
optional and require an additional I/O board, which will be provided on request to carry out the Heavier and
Narrower door functions.

Note that if the input signals voltage is 60V or less, the jumpers on each input module must be removed.

There are 20 more LEDs, on the main board, to indicate the completion of the door width learning, the
directions, the final limit positions, nudging, holding, dynamic slowdown distances, input signals, output
signals, and voltage levels. The illustration below identifies those LEDs.

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2.8. MOVFE-HL DRIVE


The MOVFE-HL drive is an integral part of the MOVFE-HL system. Velocity and distance feedbacks are
combined to deliver precise and smooth stops at DOL or DCL every time.

MOVFE-HL drive provides the connections for:

• Single phase input power supply between L1 & L2 terminals.


– Note: 230V +/-15V or 115V +/-15V, 50/60Hz, and minimum 500VA are required.
• Earth ground
– Note: A True Earth Ground is required.
• Convenience Gate switch terminals: GS & GS1. Note! GS & GS1 are only convenience terminals. They have
no internal connection to the MOVFE-HL.
• 3-phase induction motor on U, V, W terminals.

The connector is a pluggable type to ease the connection and swapping the
drive. The RJ12 mating connector for the parameter unit is located on the
MOVFE-HL drive.

The International Ground Symbol is the True Earth Ground that is connected
to the system. A connector and a green screw, size 8/32 x 3/8, are provided
by GAL as shown. Use position 22-14 of the crimping tool to crimp the wire
into the connector and use the green screw to screw the ground connector
to the chassis of the MOVFE-HL door operator. The following materials are
recommended:

• A minimum # 14 AWG conductor size for Ground wire.


• Crimping tool made by SARGENT/USA.

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2.9. PARAMETER UNIT


The Parameter Unit (P/N 2500-3051) is a tool that plugs into the MOVFE-HL drive and permits changing
values of relevant parameters.

• Learning the door widths of the regular door and narrower door.
• Changing accelerations, decelerations, speeds, torques, and all pertinent parameters of peripheral
devices. See the defaults parameters table for more details.
• Downloading (copying, reading), uploading (writing) to and from the drive.
• Storing all default sets of parameters and a reference working set of parameters.
• Monitoring currents, voltages, inputs, outputs, faults, encoder directions, closing time.
• Resetting the drive.

The following will describe in depth about the parameter unit:

2.9.1. HOW TO CHANGE PARAMETERS

• Press . Enter a parameter number.


• Press . Enter a new value. Press . Wait for the Completed signal from the LCD display.

2.9.2. HOW TO READ (COPY) FROM A DRIVE

• Press . Press
• Press . Wait for the Completed signal from the LCD display.

2.9.3. HOW TO WRITE (DOWNLOAD) TO A DRIVE

• Press . Press
• Press . Wait for the Completed signal from the LCD display.

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2.9.4. DEFAULT PARAMETERS

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2.9.5. SLOW MODE PARAMETERS


GAL has preset parameters for “slow mode” to optimum levels. If customers need to adjust them, however,
reference the graphs below for the adjustments of Slow Speeds & Torques.

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2.9.6. CONVENIENCE KEYS


Press to display speeds in Hz.

Press to display input and output signals.

Press to display recent faults.

Press or to view all recent faults.

Press to display currents.

Press to reset the drive.

2.9.7. LED INDICATORS


There are 7 LEDs on the Parameter Unit. DO, DC, NUD, HLD, PRG, FLT, and OVT. They have the following
meanings:

• DO= Door Open.


• DC= Door Close.
• NUDG. = Nudging
• HLD= Holding.
• PRG= Programming Mode
• FLT= Fault
• OVT= Over Torque.

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2.9.8. THE VIEW KEY


The key will help users navigate through the Parameter Unit seamlessly.

Press then press or to navigate all items under the VIEW section.

Once the desired item is found, press to view an item.

Press at any time to get back to the previous display.

The following items are under the key:

2.9.8.1. VOLTAGE, CURRENT, COMMAND FREQUENCY


AND ACTUAL FREQUENCY (HZ)

2.9.8.2. INPUTS & OUTPUTS MONITORING

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2.9.8.3. FAULTS

2.9.8.4. COUNTERS

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2.9.8.5. DIGITAL I/O PARAMETERS

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2.9.8.6. DIRECTION

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2.9.8.7. COMMUNICATION

2.9.8.8. MAXIMUM CLOSE SPEED

2.9.8.9. MAXIMUM CLOSE FORCE

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2.9.8.10. G.A.L. DEFAULT PARAMETER SETS

- HARMONIC (REFERENCE ONLY)


- LINEAR STRAIGHT (ONLY SET USED FOR QKS16 APPLICATION)
- LINEAR GEARED (REFERENCE ONLY)

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2.9.8.11. DISPLAY GROUPS FOR MONITORING AND TROUBLESHOOTING

2.9.8.12. CODE DISTANCE CLOSING TIME DISPLAY

- CD CLOSING TIME
- DOL - DCL TIME
- CD OPENING TIME
- DCL – DOL TIME

2.9.8.13. CAN ANALYZER

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3. FAULTS LIST

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4. KINETIC ENERGY AND ASME A17.1 2000


Requirement 2.13.4.2.4 of ASME A17.1 2000 stipulates that a data tag must be attached to the door
operator or car crosshead. If you are in a jurisdiction that has adopted the 2000 code, you need to read and
understand this requirement, and all the related requirements.

The data tag is required to show:

• The minimum closing code time for the door system that will result in average kinetic energy of less than
7.37 foot-pounds.
• The minimum code closing time for the door system, when in nudging, that will result in average kinetic
energy of less than 2.5 foot-pounds.
The attached data tables are designed to give GAL customers the information necessary to comply with
these requirements. If you use all GAL equipment, and follow GAL instructions, these sheets will give you the
minimum closing code time for the normal door configurations and sizes originally available for the QKS16
operator.

4.1. CODE CLOSING DISTANCE / TIME


On side opening, the code distance starts 2” from the jamb and goes to 2” from full close. (opening size – 4”)
On center opening, code distance starts 1” from the jamb and goes to 1” from full close. (still opening size –
4”) Times shown are minimums for the code closing distance.

4.2. AVERAGE KINETIC ENERGY (7.37 FT LBS)


This is the requirement for which the times shown on the data tables were calculated. The rotational inertia
of the motor and operator is included in these calculations. GAL’s calculations include equipment rigidly
connected thereto and accommodate all hangers, rollers, clutches, closers, releases, and any normal
reopening devices.

4.3. ACTUAL (PEAK) KINETIC ENERGY (17 FT LBS)


Using GAL equipment and following GAL instructions, you will not exceed the requirement for
actual (peak) KE.

4.4. NUDGING KINETIC ENERGY (2.5 FT LBS)


If taking the minimum closing code time for your application and doubling it, you will have a safe time to use
for the requirement under nudging. (Note – this is a very conservative time, if you want to close your door
more quickly while in nudging, call GAL for an absolute minimum).

paragraphs are excerpted from ASME 17.1 2000. They are provided here for your convenience only.

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4.5. NON-STANDARD SYSTEMS


A non-standard application, like panels that are so heavy or light that they fall outside the range shown
on the data tables, you can call GAL and we will calculate closing code time for your job. The following
paragraphs are excerpted from ASME 17.1 2000. They are provided here for your convenience only.

2.13.4.2.4 Data Plate. A data plate conforming to 2.16.3.3 shall be attached to the power door operator or
to the car crosshead and shall contain the following information:

a. minimum door closing time in seconds for the doors to travel the code zone distance as specified in
2.13.4.2.2 corresponding to the kinetic energy limits specified in 2.13.4.2.1(b)(2);

b. minimum door closing time in seconds for the doors to travel the Code zone distance as specified
in 2.13.4.2.2 corresponding to the kinetic energy limits specified in 2.13.4.2.1(c)(2), if applicable [see
2.27.3.1.6(e)];

c. where heavier hoistway doors are used at certain floors, the minimum door closing time in seconds
corresponding to the kinetic energy limits specified in 2.13.4.2.1(b)(2) and 2.13.4.2.1(c)(2), if applicable,
for the corresponding floors shall be included on the data plate.

2.13.4.2.1 Kinetic Energy

a. Where the hoistway door and the car door/gate are closed in such a manner that stopping either one
manually will stop both, the kinetic energy of the closing door system shall be based upon the sum of the
hoistway and the car door weights, as well as all parts rigidly connected thereto, including the rotational
inertia effects of the door operator and the connecting transmission to the door panels.

b. Where a reopening device conforming to 2.13.5 is used, the closing door system shall conform to the
following requirements.

1. The kinetic energy computed for the actual closing speed at any point in the Code zone distance
defined by 2.13.4.2.2 shall not exceed 23 J (17 ft-lbf); and

2. The kinetic energy computed for the average closing speed as determined in accordance with
2.13.4.2.2 shall not exceed 10 J (7.37 ft-lbf).

c. Where a reopening device is not used, or has been rendered inoperative (see 2.13.5), the closing door
system shall conform to the following requirements:

1. The kinetic energy computed for the actual closing speed at any point in the code zone distance
defined by 2.13.4.2.2 shall not exceed 8 J (6 ft-lbf).

2. The kinetic energy computed for the average closing speed within the code zone distance (see
2.13.4.2.2), or in any exposed opening width, including the last increment of door travel, shall not
exceed 3.5 J (2.5 ft-lbf).

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NOTE:
The term “Door Weight” in the tables refers to the combined weight of all doors, including all car door (s) and
all hoistway door(s) (of one floor only).

Also, note that if the weight of the hoistway door(s) varies by floor, different settings of the code distance
closing time must be used from the table.

The following tables show the minimum closing code time for MOVFE-HL doors:

SINGLE SPEED SIDE SLIDING DOOR

MINIMUM
CODE TIME
APPROX. AVERAGE
CODE MINIMUM WHEN DOOR
DOOR WIDTH DOOR WEIGHT EQUIPMENT KINETIC
DISTANCE CODE TIME PROTECTION
(IN) (LBS) WEIGHT ENERGY
(IN) (SECONDS) DISABLED
(LBS) (FT-LBS)
(NUDGING)
(SECONDS)

275 39 32 7.37 2.48 4.25


300 39 32 7.37 2.56 4.38
325 39 32 7.37 2.63 4.50
350 39 32 7.37 2.70 4.62
36
375 39 32 7.37 2.77 4.74
400 39 32 7.37 2.84 4.85
425 39 32 7.37 2.90 4.96
450 39 32 7.37 2.97 5.07
325 39 38 7.37 3.12 5.34
350 39 38 7.37 3.21 5.49
375 39 38 7.37 3.29 5.63
400 39 38 7.37 3.37 5.76
42
425 39 38 7.37 3.45 5.89
450 39 38 7.37 3.52 6.02
475 39 38 7.37 3.60 6.15
500 39 38 7.37 3.67 6.27

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TWO SPEED SIDE SLIDING DOORS


MINIMUM
CODE TIME
APPROX. AVERAGE
CODE MINIMUM WHEN DOOR
DOOR WIDTH DOOR WEIGHT EQUIPMENT KINETIC
DISTANCE CODE TIME PROTECTION
(IN) (LBS) WEIGHT ENERGY
(IN) (SECONDS) DISABLED
(LBS) (FT-LBS)
(NUDGING)
(SECONDS)
375 50 44 7.37 3.29 5.63
400 50 44 7.37 3.36 5.74
425 50 44 7.37 3.42 5.85
450 50 44 7.37 3.49 5.96
48
475 50 44 7.37 3.55 6.07
500 50 44 7.37 3.61 6.18
525 50 44 7.37 3.67 6.28
550 50 44 7.37 3.73 6.38

SINGLE SPEED CENTER PARTING DOOR

MINIMUM
CODE TIME
APPROX. CODE AVERAGE
MINIMUM WHEN DOOR
DOOR WIDTH DOOR WEIGHT EQUIPMENT DISTANCE KINETIC
CODE TIME PROTECTION
(IN) (LBS) WEIGHT PER SIDE ENERGY
(SECONDS) DISABLED
(LBS) (IN) (FT-LBS)
(NUDGING)
(SECONDS)

325 50 19 7.37 1.58 2.70


350 50 19 7.37 1.62 2.77
375 50 19 7.37 1.66 2.84
400 50 19 7.37 1.70 2.91
42
425 50 19 7.37 1.74 2.98
450 50 19 7.37 1.78 3.04
475 50 19 7.37 1.81 3.10
500 50 19 7.37 1.85 3.16
375 50 22 7.37 1.92 3.29
400 50 22 7.37 1.97 3.37
425 50 22 7.37 2.01 3.45
450 50 22 7.37 2.06 3.52
48
475 50 22 7.37 2.10 3.59
500 50 22 7.37 2.14 3.66
525 50 22 7.37 2.18 3.73
550 50 22 7.37 2.22 3.80

30 DOC-0140N | G.A.L. Manufacturing Company LLC

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