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Manual DV 80-2

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MODEL DV 80.

2
Door-Type High Temperature Sanitizing Dishwasher
(USA Version)

OWNER’S INSTALLATION, OPERATION AND


MAINTENANCE MANUAL

MEIKO • 1349 Heil Quaker Blvd. • La Vergne, TN 37086 • Phone: (615) 399-6600 • (800) 55-MEIKO • Fax: (615) 399-6620
Rev. 8/14
TABLE OF CONTENTS 3.12 Drain Hose Positioning ............................ 11
3.13 Tabling Attachment .................................. 12
1. INTRODUCTION ................................. 3 3.14 Final Assembly ........................................ 14
1.1 Overview of Equipment ............................. 3 3.15 Priming the Detergent and Rinse
1.2 General Safety Information........................ 3 Additive Lines .......................................... 14
2. TRANSPORT AND SHIPPING ............ 3 3.16 Checking for Correct Chemical
Concentration .......................................... 14
3. INSTALLATION .................................... 4
4. OPERATION ....................................... 15
3.1 Overview of Installation ............................. 4
4.1 Location and Description of Controls ....... 15
3.2 Requirements Before Installation .............. 4
4.2 Startup ..................................................... 16
3.3 Uncrating, Positioning and Leveling ............. 5
4.3 Loading .................................................... 16
3.4 Accessing the Utility Connections ............. 5
4.4 Operation ................................................. 17
3.5 Main Electrical Supply Connection ............ 6
4.5 Between Cycles ....................................... 17
3.6 Dispensing System Overview .................... 7
4.6 Shutdown ................................................ 17
3.7 Installing an External Detergent System ... 8
3.8 Installing an External Liquid Rinse 5. CLEANING ......................................... 18
Aid System ................................................ 9 5.1 Daily Cleaning (or as required) ................ 18
3.9 Wiring External Chemical 5.2 Weekly Cleaning (or as required) ............ 18
Dispensing Systems .................................. 9 5.3 Exterior Cleaning (as required) ................ 19
3.10 Connecting Chemical Containers 5.4 Deliming (as required) ............................. 19
or Dispensers .......................................... 10
3.11 Fresh Water Supply Connection .............. 11 6. TROUBLESHOOTING ........................ 20

AN ELECTRICAL WIRING DIAGRAM IS LOCATED INSIDE THE


LOWER-FRONT COMPARTMENT OF THIS MACHINE.

THE MEIKO MODEL DV 80.2 DISHWASHER HAS BEEN DESIGNED


EXCLUSIVELY FOR THE WASHING OF DISHES, GLASSWARE, CUTLERY
AND KITCHEN UTENSILS IN A COMMERCIAL OR INSTITUTIONAL SETTING
AND MUST NOT BE USED FOR ANY OTHER PURPOSE.

MEIKO ACCEPTS NO RESPONSIBILITY FOR DAMAGE TO THE APPLIANCE, SURROUNDING


EQUIPMENT OR ENVIRONMENT THAT IS CAUSED BY INAPPROPRIATE INSTALLATION OR
OPERATION, OR FROM ANY SERVICE THAT IS UNDERTAKEN BY NON-AUTHORIZED
PERSONNEL, OR FROM THE USE OF ANY PARTS EXCEPT THOSE THAT ARE APPROVED BY THE
MANUFACTURER. ANY SUCH INSTALLATION, USE OR SERVICE WILL IMMEDIATELY VOID THE
MANUFACTURER’S WARRANTY.

ANY MODIFICATIONS TO THE APPLIANCE THAT ARE PERFORMED WITHOUT THE WRITTEN
PERMISSION OF MEIKO WILL IMMEDIATELY VOID THE MANUFACTURER’S WARRANTY.

MEIKO reserves the right to change any specifications without notice at any time.
© 2010 MEIKO USA, Inc. All rights reserved.

MEIKO • 1349 Heil Quaker Blvd. • La Vergne, TN 37086


Phone: (615) 399-6600 • (800) 55-MEIKO • Fax: (615) 399-6620
www.meiko.us
Page 2
SECTION 1 - INTRODUCTION

1 INTRODUCTION 1.2 General Safety Information


1.1 Overview of Equipment The following symbols and headings are used
throughout this manual to indicate possible
The MEIKO Model DV 80.2 is a commercial hazards to persons or to the equipment. The
dishwasher designed for cleaning dishes, symbols and headings are shown in order of
glassware, trays, cutlery and kitchen utensils importance. The descriptive text following these
with a minimum of employee intervention or headings is italicized for easy recognition.
supervision.
A control keypad allows easy selection of WARNING! Possible hazard to per-
three different dishwashing cycles to sons, such as from elec-
accommodate different levels of soiling. A trical shock, crushing, or
digital display permits easy monitoring of hot surfaces.
operation. CAUTION Possible hazard to the
Other features of the unit that affect operation dishwasher or to other
include: equipment.
Auto Safe - An internal booster heater is regulated IMPORTANT Vital information or tips for
by the electronic control system to ensure a the installer or operator.
proper sanitizing final rinse temperature,
regardless of the incoming water temperature. NOTE Information or tips for the
installer or operator.
Soft Start - The wash water is pumped at a
reduced pressure for the first few seconds of
the wash cycle. This protects the ware from 2 TRANSPORT AND SHIPPING
being moved or damaged by a sudden burst IMPORTANT
of pressure. • Observe any notices on the crating
Pumped Rinse - An internal rinse pump material that pertain to shipping.
ensures that the final rinse pressure is • Use care when transporting the
constant. equipment.
Pumped Drain - Accommodates wall or floor • As you unpack the equipment, check that
drains. all components shown on the shipping
Aqua Stop - The unit will automatically shut invoice are present and intact. Be sure to
down if a water leak is detected. check for shipping damage. If shipping
Positive-Action Door Handle - After the unit damage is present, call MEIKO Customer
has been started for the day, the wash cycle Service at 1-800-868-3840, providing full
can be activated simply by pressing down on details on the customer, serial number and
the door handle. extent of damage present. MEIKO will file
For efficient and SAFE operation, be sure to a freight claim based on this information.
follow the installation and operating WARNING!
instructions provided in this manual. In In NO EVENT should a damaged
particular, all safety symbols and notices on appliance be installed or operated!
the equipment and in the supplied
documentation must be followed.
IMPORTANT
The Model DV 80.2 dishwasher has been
designed exclusively for the washing of
dishes, glassware, trays, cutlery and kitchen
utensils in a commercial or institutional setting
and must not be used for any other purpose.
Page 3
SECTION 3 - INSTALLATION

3 INSTALLATION • Connecting the fresh water supply.


• Positioning the drain hose.
3.1 Overview of Installation
• Connecting the machine to tabling.
The owner should contract with qualified
personnel to move the appliance to the • Contacting your MEIKO Authorized Service
installation location, unpack it, and prepare it Agent to perform a Startup and
for final utility connections. In most cases, local Demonstration on the appliance. This step
codes prevent the final utility connections from also validates the appliance’s warranty.
being made by any party other than a licensed
electrician and/or plumber. 3.2 Requirements Before Installation
IMPORTANT Before the installer can uncrate and move the
It is the responsibility of the owner to ensure appliance to the installation location, the
that all aspects of the installation comply with following conditions MUST be met:
all applicable local and national codes. • INSTALLATION AREA REQUIREMENTS
IMPORTANT - The area MUST be frost-free. Freezing
The appliance’s warranty is not valid until a temperatures (32°F/0°C or lower)
MEIKO Authorized Service Agent performs a inhibit proper operation and can
Startup and Demonstration on the appliance. damage internal components.
This Demonstration should be scheduled after - The area MUST have a firm floor surface.
installation. It is possible to compensate for uneven
Installation of the dishwasher involves the flooring by adjusting the feet.
following steps: - The area should be away from
appliances, furniture or surfaces that can
• Verifying that the utility connections are
be damaged by steam. If this is not
present, are appropriate for the appliance,
possible, these items should be
and comply with all applicable local and
protected from the small quantities of
national codes.
steam that are released during normal
• Unwrapping the appliance (leaving the operation of the dishwasher.
shipping skid in place for easier move-
• UTILTITY CONNECTION REQUIREMENTS
ment) and checking for shipping damage.
- Connections must be present and ready
• Moving the appliance to the installation for hookup to the appliance. All utility
location, removing the skid, and leveling the supplies must comply with the electrical
feet. information labels, with the information
• For units equipped with the optional on the data plate, and with all applicable
AirConcept waste air heat recovery system, local and national codes.
installing the system and its enclosure to - Electrical leads and the water supply
the upper rear of the machine. If the unit is hose (supplied by the customer) must
so equipped, refer to the separate be present.
instructions packaged with this optional - For units without the optional dispensing
system for details. system, external detergent and rinse
• Connecting the electrical supply. additive pumps (if used) should be
• Installing the chemical dispensing system. installed according to the manufac-
turer’s instructions.
For units equipped with the optional
dispensing system, this involves connecting - For units with the optional dispensing
the warewasher’s detergent and rinse additive system, appropriate dispensers or
tubes to appropriate dispensers. containers should be installed and
ready for connection to the appliance.
For units without the optional system, the
dispensing system installer should follow • GENERAL REQUIREMENTS
the manufacturer’s instructions AND the Authorized personnel should be available
instructions in Section 3 of this Manual. to perform the actual utility connections.
Page 4
SECTION 3 - INSTALLATION

3.3 Uncrating, Positioning and Leveling Figure 3-1


1. Remove all shipping and packaging material
from the appliance, including supports and
wrappings. Leave the shipping skid in place at WA

MIN
SH
TAN

. 150
K
TEM
P
SELE
NOR CT
CYCMAL
LE
P
POW
OW
ER
ER
SELE ON
EXTE CT N
NDE
CYC
LE
D
O

SELE
HEAVCT
CYC Y
LE S
STAR
C
C

D
TAR
YC T
YC
or
or
DRA
T
LE
LE

this time to allow for easier movement to the


°F FIN RA
/ 66° AL IN
IN
C RIN
SE
TEM
P
POW
MIN P OW
. 180 OFFER
O ER
°F FF
/ 82°
C

Pre
"STss
"ST
ART OP"
" to the
dra n

installation location.
in

2. Check for shipping damage as described in


Section 2, “Transport and Shipping.” If damage
is present, call MEIKO Customer Service at
1-800-868-3840, providing full details on the
customer, serial number and extent of damage
present. MEIKO will file a freight claim based on As panel is
this information. Remove removed, disconnect
2 screws on ribbon cable to
3. Move the appliance to the installation area and bottom edge MIKE 2 controller
remove the skid. Use caution to avoid damaging
the appliance or any of its components. Figure 3-2
4. Using a spirit level, check that the appliance is
level in both directions (front-to-back AND side-
to-side). If necessary, level the appliance by
rotating the bottom section of each foot.
CAUTION
The dishwasher MUST be level for proper
operation.
5. If the machine is equipped with the optional Remove
screw
AirConcept waste air heat recovery system, it
should be installed to the dishwasher at this time.
Refer to the separate instructions packaged with Electrical
this optional system for details. box

3.4 Accessing the Utility Connections


Water supply and drain connections are located at
the lower rear of the dishwasher. The electrical supply
enters through a strain relief at the lower rear, but
the terminal blocks are accessed from the front of Figure 3-3
the machine. Main
electrical
To remove the lower front panel: supply
1. Remove AND RETAIN the two screws on the terminal
block
bottom edge of the lower front panel. See Figure
3-1. Chemical
dispenser
2. Slide the panel down and away from the terminal
block (if
dishwasher to remove it. As you pull the panel used)
away from the dishwasher, disconnect the ribbon
cable for the MIKE 2 controller to avoid damage.
3. Remove the screw that holds the electrical box
in place, as shown in Figure 3-2. Swing the box
down as shown in Figure 3-3. The main electrical
supply terminal block is on the left side of the
Swing
machine. The chemical dispenser terminal block electrical
(if used) is underneath the wash tank on the right box down
side of the machine.
Page 5
SECTION 3 - INSTALLATION

3.5 Main Electrical Supply Connection 2. Check that the incoming power leads are
WARNING! long enough to permit the unit to be
Check that the circuit breaker/fused repositioned for servicing.
disconnect is in the OFF position and 3. Locate the strain relief for the electrical
that the unit is switched off before supply wiring at the lower rear of the
making the electrical utility connections. machine (Figure 3-4). Thread the
IMPORTANT incoming supply leads through the strain
In some cases, local codes dictate that relief and to the main electrical supply
electrical supply connections be made only terminal block at the front of the machine
by a certified professional. (Figure 3-5).
1. Check that the incoming power leads are 4. Refer to Figure 3-6 and the electrical wiring
of sufficient rating for the appliance’s diagram. Connect the power supply and
current draw. Amperage and minimum ground leads as indicated.
supply wire specifications are shown on 5. Adjust the strain relief to fasten the wiring
the serial plate and on the electrical in place. You should leave enough slack
information label. in the wiring to prevent stress on the
terminal connections.

Figure 3-4: Utility connections Figure 3-5: Routing the electrical supply

Lower rear Electrical


of machine supply
Main
strain relief
electrical
supply
terminal
block

Drain
hose Lower front
Liquid detergent and
of machine
rinse additive supply Fresh water
lines (if so equipped) connection

Figure 3-6: Main electrical supply connections


208-230V, 60 Hz, 1 Phase: 208-230V, 60Hz, 3 Phase
L1 L2 L1 L2 L3
G G
N L1 and L2 “hot” (line) N or
D D

yel/grn = ground 460V, 60 Hz, 3 Phase


L1, L2 and L3 “hot” (line)
yel/grn = ground

Page 6
SECTION 3 - INSTALLATION

3.6 Dispensing system overview Figure 3-7: Chemical connections


The DV 80.2 is designed for use
with a liquid rinse aid, and either
solid or liquid detergents.
Units equipped with optional liquid
internal detergent and rinse aid
pumps have two tubes exiting the
machine at the lower rear. These
tubes can simply be attached to
detergent and rinse aid containers. Liquid rinse
See Figure 3-7. additive
injection
Units that are NOT equipped with (blue)
the internal pumps have:
• A blue rinse aid line exiting the
machine at the lower rear.
• Two dummy plugs covering Liquid detergent injection
(clear) - only present on
holes in the back of the wash machines with internal Access
tank that can be used for de- chemical pump option panel for
tergent injection. The plugs are external
chemical
accessed by removable panels dispenser
on the sides of the machine. VE
injection
MO S
RE CESTO
(either side)
Either plug can be used.
AC EL E

Dummy plug
N
PA OUTENT
R RG
TE E.
DE LIN panel
e te
at si .
plic pohine

for detergent
Du on op ac
is of m
side

• A hole in the bottom of the wash concentration


tank for the installation of a de- probe

tergent concentration probe.


A dispensing system terminal block
(shown in Figure 3-7) provides
contacts for two line voltage
relays. These relays, when closed,
provide a “window” for external
pump systems to activate.
• The rinse aid pump relay closes
for approximately 16.5 seconds Dummy
plugs for
whenever the booster tank Main detergent
refills (once per cycle). electrical injection
supply
• The detergent pump relay terminal
block
closes whenever the wash Chemical
pump is in operation. dispenser
terminal
Activation of the pumps can be block
controlled as follows:
• Solid detergent systems should
• Liquid detergent systems can use EITHER a
use a detergent concentration
detergent concentration probe, OR a timer system.
probe installed in the wash tank
A detergent concentration probe is HIGHLY
to activate the external pump.
A dummy plug at the bottom of RECOMMENDED.
the wash tank provides an • Liquid rinse aid systems should be controlled using
installation location for the probe. a timer system. Page 7
SECTION 3 - INSTALLATION

CAUTION Figure 3-8: Sealing unused chemical tubes (if


If the unit will NOT use one or both of not using a liquid detergent or rinse additive)
the chemical supply tubes, cut the
unused tube(s) close to the point
Cut
where it exits the machine’s exterior tubing
panel and seal it using the supplied
plug and wire clamp. See Figure 3-8. Seal with plug
and wire clamp
For units equipped with the optional
internal chemical dispensing system,
skip ahead to Section 3.10, “Connect- VE
ing Chemical Containers or Dispens- Figure 3-9: MO S
RE CESTO
AC EL E Access
N
PA OUTENT
ers.” External R RG
TE E.
DE LIN panel
panel for
te ite external
3.7 Installing an External detergent ca os e.
pli pp hin
Du on omac
is of
e
chemical
sid

Detergent System system dispenser


injection
To install a detergent dispensing
system:
1. Remove the detergent plug access
panel on either side of the machine.
Remove the matching dummy plug
from the back of the wash tank.
See Figure 3-9.
2. Route the detergent supply line
through one of the two holes in the
access panel, through the side Remove large plug to
route solid detergent
panel, and into the wash tank. For supply line
solid systems, use the large hole Remove dummy OR
in the access panel. For liquid plug to attach Remove small plug to
detergent supply line route liquid detergent
systems, use the smaller hole. supply line

3. Fasten the line in place and seal


the connection.
4. Replace the access panel.
5. If a detergent concentration probe
will be used, remove the dummy
plug in the bottom of the wash tank.
Then, install the detergent
concentration probe and seal the
connection. See Figure 3-9.
6. Check that the pump is correctly
installed according to the manu-
facturer’s instructions.

Remove dummy plug to


install detergent
concentration probe
(if using a probe)
Page 8
SECTION 3 - INSTALLATION

3.8 Installing an External Liquid Rinse Aid Figure 3-10: Liquid rinse additive system
System
A pre-plumbed, blue 1/4” ID tube at the lower
rear of the unit serves as the connection point
for the rinse aid supply. See Figure 3-10.
If a liquid rinse aid system will NOT be used,
cut the tubing near the rear panel. Then, close
and seal it with the plug and wire clamp that
are supplied on the end of the tube. See
Figure 3-8.
To install a liquid rinse aid dispensing system:
1. Route the rinse aid supply line to the blue
1/4” ID tube at the lower rear of the
machine.
Liquid rinse
2. Fasten the line in place and seal the additive
injection
connection. (blue)
3. Check that the pump is correctly installed
according to the manufacturer ’s Figure 3-11: Dispenser pump wiring
instructions.

3.9 Wiring External Chemical Dispensing


Systems
IMPORTANT
Some local codes dictate that electrical
connections be made only by a certified
professional.
1. Locate the chemical dispenser terminal
block. See Figure 3-3.
2. Thread the incoming leads from the
chemical pumps through the extra strain
reliefs (at the lower rear of machine) and
to the chemical dispenser terminal block.
3. Connect the wires as shown in Figure
3-11. Note that the terminal block supplies
LINE VOLTAGE SIGNALS. An additional
transformer may be required depending
on the supply requirements of the external
pumps.
4. Adjust the strain reliefs to fasten the wiring
in place. Leave enough slack in the wiring
to prevent stress on the terminal
connections. Bundle the wires together
using wire ties to prevent them from
tangling when repositioning the appliance.

Page 9
SECTION 3 - INSTALLATION

3.10 Connecting Chemical Containers or 4. For liquid detergent systems, locate the
Dispensers (if so equipped) CLEAR liquid detergent tube. Connect the
tubing to the detergent container.
This section applies to units with either
internal or external chemical dispensing For solid detergent systems, connect the
pumps. detergent supply line according to the
manufacturer’s instructions.
1. Check that the rinse additive and
detergent are compatible with the unit. In 5. Locate the BLUE liquid rinse additive tube
particular, a commercial (not a domestic) at the lower rear of the unit. Connect the
detergent MUST be used. tubing to the rinse additive container.
2 Check that the containers/dispensers are 6. If using the strainers shown in Figure
correctly installed according to the 3-12, be sure to use the supplied wire
manufacturer’s instructions. clamps to fasten the chemical supply
tubes securely. MEIKO STRONGLY
3. If the dishwasher is equipped with factory
RECOMMENDS the use of a sealing
internal chemical dispensing pumps, two
compound on these connections to
strainer assemblies for the chemical
prevent leakage.
containers are also included. See Figure
3-12. These strainers should be
assembled onto the lids for the detergent
and rinse additive containers.

Figure 3-12: Strainer assembly

Wire
clamp

Lid for detergent


or rinse additive
container

Strainer
tube

Page 10
SECTION 3 - INSTALLATION

3.11 Fresh Water Supply Connection 5. Because the water inlet incorporates a
CAUTION stainless steel dirt trap, an additional trap
Before connecting the water supply hose, the is unnecessary unless required by local,
line MUST be flushed clean of all debris, national or international codes.
including (but not limited to) pipe sealant, 6. The dishwasher includes a water supply
metal particles, solder, etc. This debris can line that ends in an enclosure containing
damage the appliance. the water inlet valve and the Aqua-Stop
IMPORTANT shutoff valve (see Figure 3-13). Connect
the customer-supplied water line to the
In some cases, local codes dictate that water
fitting on the end of this enclosure. Use a
supply connections be made only by a
sealing compound on the threads to ensure
certified professional.
that no leaks are present in the connection.
1. Check that iron or other metal particles
7. Check that the water line is long enough
cannot contaminate the fresh water to permit the unit to be repositioned for
supplied to the dishwasher. servicing.
2. Check that the incoming water pressure
is within the acceptable range for the 3.12 Drain Hose Positioning
appliance (8.7-72.5 psi, 0.6-5.0 bars). It 1. Check that the end of the drain hose will
may be necessary to increase the pres- empty into a drain with a minimum
sure (with a booster pump) or to reduce diameter of 1-1/2”/38mm.
the pressure (with a reducing valve). 2. Check the type of drain that will be used.
3. Check the incoming water temperature. Because the DV 80.2 uses a pumped drain,
MEIKO recommends a water temperature either a floor or wall drain is acceptable.
of 140°F/60°C for optimum operation, CAUTION
although if necessary the appliance will No portion of a wall drain system may be
sanitize correctly using water at any higher than 24” (610m) A.F.F. to ensure
temperature. Colder water will result in a that the drain pump is operating within
longer preheat time (during initial startup) rated specifications. See Figure 3-14.
and may extend the cycle time to allow 3. Route the drain hose to the drain. In some
the final rinse water to heat to 180°F/82°C. cases, a grease trap (supplied by others)
4. Check the incoming water hardness. must be fitted into the waste water line. If
MEIKO recommends a hardness of 4-6 this trap is required for your installation,
grains per U.S. gallon. check that it is present.
Figure 3-13: Fresh water supply and Figure 3-14: Drain line
drain connections vertical rise limitations

Lower rear
of machine

No portion of
drain system
may be higher
Fresh water
than 24”
connection
(610mm)
Drain A.F.F.
hose

Page 11
SECTION 3 - INSTALLATION

3.13 Tabling Attachment Figure 3-15: Straight-through and


The DV 80.2 can be positioned in corner tabling configurations
either of two tabling configurations;
straight through, or in a corner
installation. See Figure 3-15. Control
1. IF the machine will be panel

positioned in a corner, perform


the following steps before WASH
SELECT
NORMAL
CYCLE
P
POWER
OWER

EXTENDED
CYCLE
O
SELECT ON
N

SELECT
HEAVY

attaching the tables:


TANK CYCLE
S
START S
START
TEMP TART TART
C
CYCLE C
CYCLE
MIN. YCLE YCLE
or
or or
or
150°F D
DRAIN D
DRAIN
FINAL RAIN FINAL RAIN
/ 66°C
RINSE RINSE

TEMP TEMP
P
POWER P
POWER
MIN. OWER MIN. OWER
180°F O
OFF 180°F O
OFF
FF FF
/ 82°C / 82°C

Press Press
"START"
"STOP" "START"
"STOP"

to then to then
drain drain

• Position the machine so that


the LEFT REAR corner of
the machine faces the Straight-through Corner installation:
Left rear corner of machine
corner of the wall, as shown MUST face corner of wall to
in Figure 3-15. For corner ensure access to control panel.
installations, this placement
Before After
is necessary to ensure that
the control panel can be For a corner
reached by the operator. installation ONLY,
move the rack rail
• Remove the FRONT rack guide from the
guide as shown in Figure 3- FRONT position to
the LEFT SIDE
15. The guide is held in position.
place by two screws.
Replace the guide on the
LEFT SIDE position in the
2 mounting holes provided.
Figure 3-16: Aligning the table centerlines
2. Position the machine and tables
with the dishmachine
as follows:
• Check that the centerline of
the opening at the end of
each table is aligned with
the centerline of the rack
track of the machine. See
Figure 3-16.
• Check that the surface Centerline of Straight-through installation Centerline of
rack track table opening
height of each table
matches the height of the
rack track of the machine, Corner installation

to ensure a smooth transi-


tion. The standard table sur-
face height is 34” (864mm).
• Check that the machine is
level.
The height of the machine, and
of most tables, can be adjusted Centerline of
by rotating the feet at the end rack track

of the legs. Centerline of


table opening
Page 12
SECTION 3 - INSTALLATION

CAUTION Figure 3-17: Tabling attachment


After adjusting the height of the machine,
Lip-in flange MUST
always check that it is level to ensure be flush against the
proper operation. vertical mounting
surface
3. Position each table lip-in at the machine,
as shown in Figure 3-17. Be sure to seat
the lip-in against the inner, vertical mount-
ing surface.
CAUTION
If the table lip-in extends beyond the
vertical mounting surface, and down to the
angled face of the inside of the machine,
it will not seat properly. The lip-in should
be no more than 3/4” (19mm) in depth
Lip-in flange MUST
to ensure correct mounting to the NOT extend to the
machine. angled face inside
the machine
4. For corner installations, check that the
sides of the front table do not prevent the
door handle from being pushed down far
enough to engage the door switch. By
pushing the handle slowly, you should
hear an audible “click” as the switch Turndown
lip-in
engages. flange
3/4”
If it is necessary to trim the table sides to (19mm)
clear the handle and allow the switch to max.
engage, refer to Figure 3-18.
20-1/4”
5. After the tables have been positioned (514mm)
correctly, secure them to the machine recommended

using silicone sealant.

Figure 3-18: Door handle clearance for corner installations

Cutout allows door


handle to be
pushed down to
engage door switch
5”
(127mm)

2-1/2”
(64mm)

Page 13
SECTION 3 - INSTALLATION

3.14 Final Assembly 3.16 Checking for Correct Chemical


1. Check and tighten all electrical terminal Concentration
screws. Machines equipped with external chemical
2. Replace all panels onto the dishwasher. dispensing systems will have normal settings
When replacing the lower front panel, be recommended by the manufacturer.
sure to reconnect the ribbon cable for the For machines equipped with factory internal
MIKE 2 controller. chemical dispensing systems, the normal
3. Switch the circuit breaker/fused settings for chemical injection are:
disconnect to the ON position. Be sure to • Detergent - 0.256 oz. per gallon of wash
prime the detergent pumps and check for water (2.0 ml per liter).
correct chemical concentration before • Rinse additive - 0.0256 oz. per gallon of
operating the unit. rinse water (0.2 ml per liter).
3.15 Priming the Detergent and Rinse To check if the normal settings are correct for
Additive Lines your chemicals, RUN THREE EMPTY
For machines equipped with external LOADS to completely cycle the water supply
chemical dispensing systems, prime the and obtain accurate test results. This will only
detergent and rinse additive lines according take a few minutes. Then, run a sample load
to the manufacturer’s instructions. with soiled ware and examine the results.
For machines equipped with factory internal • If the detergent setting is too low, the ware
chemical dispensing systems, prime the lines will not be adequately cleaned. In some
as follows: cases, this can be corrected by simply
1. Press and hold the STOP/OFF (O) key selecting a longer cycle time (using the
until appears in the Cycle Select II, Extended or Cycle Select
III, Heavy buttons), but the detergent
display (about 4-5 seconds).
concentration may also need to be adjusted.
2. Press the START/DRAIN ( )key 5 times
• If the rinse additive setting is too low,
until appears in the display.
spotting or streaking may occur on the
3. Press the key. will ware.
appear in the display. • If too much of either chemical is added,
4. Press the START/DRAIN ( )key to start the extra chemicals will be wasted. This
priming the liquid rinse additive lines. A is often difficult to detect except by
timer will count down the time remaining. determining how long your chemical
By default, the system will prime for 180 supplies last. If the chemicals are being
seconds. exhausted quickly, you may need to have
5. When the display returns to the chemical concentration adjusted.
, press the key so that IN ALL CASES, ANY ADJUSTMENTS OF
appears in the display. THE FACTORY CHEMICAL INJECTION
6. Press the START/DRAIN ( )key to start SETTINGS ARE TO BE PERFORMED
priming the liquid detergent lines. A timer ONLY BY A MEIKO AUTHORIZED
SERVICE AGENT. CHANGES BY
will count down the time remaining. By default,
UNAUTHORIZED PERSONNEL WILL
the system will prime for 30 seconds.
VOID YOUR WARRANTY.
7. When the display returns to
If you need to contact your Authorized
, press the STOP/OFF
Service Agency, please contact MEIKO
(O) key to shut off the dishwasher. Technical Support at 1-800-868-3840.
Page 14
SECTION 4 - OPERATION

4 OPERATION
4.1 Location and Description of Controls
The dishwasher controls are on the keypad on the front panel. See Figure 4-1.
Figure 4-1: Dishwasher controls
A B C D
E

F G
A, B, C - POWER/CYCLE SELECT keys E - STOP/OFF key
These keys turn the dishwasher on. Each key If pressed when the unit is in
selects a different cycle length to operation, this key ends the
accommodate differing levels of soiling: cycle immediately. If the unit is
NOT in operation, this key will
Normal cycle for typically soiled
switch the unit off.
items
F - WASH TANK TEMP
Extended cycle for items with
display
greater soiling
Shows the current
Heavy cycle for very heavily soiled temperature of the water in
items the wash tank.
The keys may also be pressed between G - FINAL RINSE TEMP
cycles to choose a different cycle length. display
D - START/DRAIN key Shows the current
temperature of the final
If pressed when the unit is ready
rinse water. The dishwasher cannot begin a
to operate, this key starts the
final rinse cycle until the rinse water has
operating cycle. If the dishwasher
heated to the proper temperature. The wash
has been switched off (for
cycle will automatically extend (if necessary)
instance, at the end of the shift),
until the proper rinse temperature is reached.
this key empties the tank.
The machine also includes a positive-action POSITIVE-ACTION DOOR HANDLE (not shown)
door handle that allows the currently-selected After the unit has been started for the day,
wash cycle to activate simply by pressing the wash cycle can be activated simply by
down on the handle (if the door is closed). pressing down on the door handle.
Page 15
SECTION 4 - OPERATION

4.2 Startup 4.3 Loading

Check the level of the external detergent and The loading guidelines shown here will lead
rinse additive dispensers. If necessary, to faster, more efficient cleaning of your ware.
replace or refill the dispensers.
Load plates, soup bowls, etc. at an angle with
Press any of the three POWER/CYCLE the inside face pointing up. Ensure that water
SELECT keys to turn on the dishwasher. cannot pool in the bottom of bowls.

Normal cycle for typically soiled


items

Extended cycle for items with


greater soiling

Heavy cycle for very heavily soiled


items Position bowls to
allow water to drain

(flashing)The light above the selected Load hollow or concave dishware (glasses,
POWER/CYCLE SELECT key will large bowls, etc.) upside-down and at an
begin to flash, showing that the tank angle. This allows water to drain more quickly,
is filling and the water is heating to preventing stains.
the correct temperature.
The time required for filling and preheating
will vary based on the temperature of the
incoming water supply. For incoming water
at 140°F/60°C, the machine may need up to
15 minutes to fill and heat to the correct wash
temperature. The default wash temperature For greater efficiency in loading cutlery, you
is several degrees above 150°F/66°C for can use cutlery holders. When loading them:
efficient operation. • Do not overload the holders.
OPTIONAL • Always load knives, forks and
spoons with the handle
DOWN.
• Do not load identical ware
into any given holder.
If desired, you can watch the WASH TANK
Instead, load an assortment
TEMPERATURE and FINAL RINSE TEM-
of knives, forks and spoons
PERATURE displays as they rise. This gives
into each holder. Identical
an indication of the amount of time left be-
ware is often too closely
fore the dishwasher can be operated.
spaced for effective cleaning.
(constant)
When the tank is full and the water
Do not stack items in the dishwasher. Stacked
has been heated to the correct
items require longer or multiple cleaning
temperature, the light above the
cycles because the wash water cannot reach
selected POWER/CYCLE SELECT
the food residue as effectively. It is more
key will stop flashing. The machine
efficient to load the dishwasher with fewer
is now ready for operation.
items and run multiple, shorter cycle times.
Page 16
SECTION 4 - OPERATION

4.4 Operation When the cycle has completed, the dishwasher


will stop operating and sound a three-stage
Press the START/DRAIN key to beeping tone. After the tone has sounded, you
begin the selected cycle. The key may open the door and unload the dishware.
will not work unless the light Note that steam escapes when the door is
above the selected POWER/ opened; this is normal.
CYCLE SELECT key has WARNING!
stopped flashing. Use caution when handling hot
You can also begin the selected cycle by dishware.
pushing down on the door handle, and then 4.5 Between Cycles
releasing it. Between cycles, leave the door of the machine
closed. If the door is left open, the wash tank
water will cool. This will activate the tank heaters,
Push down, consuming extra energy, and may lengthen the
then release
handle to recovery time when another cycle is started.
begin cycle
If necessary, you can choose a different cycle
SELEC
NORM P
POW
T OW
CYCLAL ER
ER
E O
SELEC ON N
EXTEN
T
CYCLDED
E
SELEC
HEAV T
CYCLY
E S
STAR
TAR
C
CYCL T
YCL T
or E
or E
D
DRAI
RAI
NN

P
POW
OW
OFFER
O ER

length between cycles by pressing any of the


FF

POWER/CYCLE SELECT keys.


When you are ready to start a new cycle, refer
The dishwasher will begin a wash and rinse to Section 4.3, “Loading.”
cycle. The Soft Start feature pumps the water
through the arms slowly for the first few seconds 4.6 Shutdown
of the cycle to protect the ware. After a few At the end of the shift, press the
seconds, full pressure will engage. STOP/OFF key.
The time of the total cycle will be at least as
long as the times shown on the serial plate.
• When using a cold water supply, the Press the START/DRAIN key to
machine will automatically extend the wash empty the tank.
cycle if necessary until the final rinse water
can be heated to the correct temperature.
• If the machine is equipped with the optional
AirConcept waste air heat recovery system, After the water has drained, the dishwasher will
a separate heat recovery cycle will follow enter a self-cleaning mode. The interior will be
the final sanitizing rinse. The door should sprayed with hot, fresh water as the booster
NOT be opened during the heat recovery tank empties. When this is completed, the drain
cycle, or steam will escape into the room. will “pulse” several times to empty the water
and the dishwasher will automatically shut off.
If desired, the cycle can be stopped at any time WARNING!
by pressing the STOP/OFF (O) key OR by DO NOT open the door of the
opening the door. dishwasher during the self-cleaning
process! The process will be
WARNING! interrupted and hot water may spray
If the door is opened suddenly, hot out of the dishwasher.
water can spray out of the dishwasher. To
prevent this from happening: After the dishwasher has finished its self-
cleaning cycle, open the door. Remove any
• Open the door slowly until the dishwasher food particles, scraps or bones from the scrap
stops operating, OR screens. MEIKO recommends that the door
• Press the STOP/OFF (O) key to stop the of the dishwasher be left open overnight to
wash/rinse cycle before opening the door. allow it to air thoroughly.
Page 17
SECTION 5 - CLEANING

5 CLEANING Figure 5-1: Screen and filter removal


Round grate is
WARNING! aligned with
Active Plus filter
Before ANY cleaning, check that the
circuit breaker/fused disconnect is in
the OFF position and that the unit is
switched off.
IMPORTANT
The headings Daily Cleaning and Weekly Scrap
screens (2)
Cleaning in this section are general
recommendations based on typical soiling.
If soil beings to accumulate, the unit should Active Slotted
be cleaned more frequently. Extensive food Plus end faces
filter DOWN
soil deposits inside the machine work against
optimal performance. Some items may not
be cleaned as effectively, resulting in the need
for either a longer cycle or repeat washing. In
addition, heavy soiling in the wash water
increases detergent consumption.
5.1 Daily Cleaning (or as required)
1. The dishwasher automatically enters a
self-cleaning cycle when it is turned off.
The interior will be sprayed with hot, fresh
water as the booster tank empties. 5.2 Weekly Cleaning (or as required)
2. AFTER this cycle ends and the machine Once per week, or as required, perform the
shuts down, open the door. Remove any following steps:
food particles, scraps or bones from the 1. Open the door. Remove and clean the
scrap screens. scrap screens and Active Plus filter as de-
scribed in Section 5.1, “Daily Cleaning.”
3. Lift out the scrap screens and clean them
thoroughly using a brush and warm water. 2. Remove and disassemble the arms as
shown in Figures 5-2 and 5-3. Clean the
4. Lift out the Active Plus filter. Clean it thor- arms with a brush and warm running water.
oughly using a brush and warm water. Be
3. Reassemble all components into the dish-
sure to use care to avoid damaging the washer. Note the following:
screen on the Active Plus filter.
- The Active Plus filter MUST be rein-
5. MEIKO recommends that the door of the stalled with the slotted end facing
dishwasher be left open overnight to allow DOWN. See Figure 5-1.
it to air thoroughly. - The scrap screens MUST be reinstalled
6. Reassemble all components into the ma- so that the round grate lines up with
chine before operation. Note the following: the Active Plus filter. See Figure 5-1.
- The Active Plus filter MUST be rein- - The top and bottom wash arms are
stalled with the slotted end facing identical and interchangeable.
DOWN. See Figure 5-1. - The rinse arms are NOT interchange-
able and MUST be replaced in their
- The scrap screens MUST be reinstalled
original positions. The bottom rinse
so that the round grate lines up with arm is marked “BOTTOM.” The top
the Active Plus filter. See Figure 5-1. rinse arm is marked “TOP.”
Page 18
SECTION 5 - CLEANING

Figure 5-2: Wash and Figure 5-3: Wash and


rinse arm removal rinse arm disassembly
Wash arm
(top)

Steel Rinse arm


washer disassembly (x2)
Bearing
ring (2)
Retaining
Rinse arm screws
(“TOP”)

Steel
Rinse arm washer
(“BOTTOM”)
Wash arm
disassembly (x2)

Wash arm
(bottom) Bearing
ring

5.3 Exterior cleaning (as required) CAUTION


CAUTION When deliming the interior, be sure to follow
these guidelines:
When cleaning the exterior of the dishwasher,
be sure to follow these guidelines: • Use deliming agents designed for use with
commercial dishwashers.
• MEIKO strongly recommends using
• Follow the instructions for the deliming
detergent when cleaning the exterior of
agent that is used.
the unit, instead of commercial stainless
steel cleaners. These cleaners can After the deliming process:
damage the surface of the control panel. 1. Run the dishwasher through 3-6 regular
• Never use abrasive cleaners or pads when cycles without a load to rinse and sanitize
cleaning the exterior of the dishwasher. the interior thoroughly.
These can scratch the surface of the unit. 2. Inspect the interior for any remaining
deliming agent residue. If residue is
WARNING!
present, remove it using a soft cloth and
Ensure that detergents and stainless hot water; then, run the machine through
steel cleaners are kept out of the inte- one final empty cycle.
rior of the dishwasher. If the interior of
the unit requires cleaning, refer to the 3. Press the STOP/OFF (O) key; then, press
deliming procedures (Section 5.4). the START/DRAIN key. This will empty the
tank, ensuring that any deliming agent still
5.4 Deliming (as required) in the tank will be flushed out of the
machine.
Lime scale deposits will occur over time on
the interior of the dishwasher if it is operated WARNING!
using a hard water supply. MEIKO recommends Ensure that ALL residue of the
a hardness of 4-6 grains per U.S. gallon. deliming agent is removed. Residue
from the agent can:
A deliming or de-scaling process can be used - Pose a health hazard;
to remove these deposits, as well as any
- Damage seals and plastic com-
accumulated food residue. ponents inside the dishwasher.
Page 19
SECTION 6 - TROUBLESHOOTING

6 TROUBLESHOOTING
If the dishwasher encounters a problem, an Info Code or Error Code will usually appear in the
display. If you use this troubleshooting guide to resolve simple problems, you can often return
the appliance to operation faster than by placing a service call.
Info Codes appear for minor difficulties. Error codes appear for more complex issues. After
correcting the condition, if the unit does not return to normal operation automatically, press
the START/DRAIN ( )key or the STOP/OFF (O) key to clear the message.

Display Shows Problem Action

Tank is not heating OR Check that the water hose is correctly


fresh water is not attached and is free of “kinks” or
entering unit pinching. Also check that the water
supply is turned on.

Door is not closed OR Check that the door is completely


door switch is defective closed.

Water leakage onto floor Check that the water line to the unit is
pan not leaking, and that the drain hose
empties correctly into the drain.

Correct water level was Check that the water hose is correctly
not reached during initial attached and is free of “kinks” or
filling pinching. Also check that the water
supply is turned on.

Filling process takes too Check that the water hose is correctly
long attached and is free of “kinks” or
pinching. Also check that the water
supply is turned on.

You should contact your MEIKO Authorized Service Agent IF:


• The dishwasher encounters a problem but does not display an
error code, OR
• An error code appears that is not shown here, OR
• The listed action fails to correct the problem.
An Authorized Service Agency Listing was supplied with your
dishwasher. If you do not have the listing, call 1-800-868-3840 for
assistance.
Page 20
Notes

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Page 21
Notes

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Page 22
Notes

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Page 23
If you need service...

MEIKO dishwashers are designed for solid reliability as much as for


outstanding ware-cleaning ability. With proper care, your dishwasher
should provide years of trouble-free operation.
If service is necessary, contact your local MEIKO Authorized Service
Agent. With factory training, OEM parts and direct support from the
factory, MEIKO’s nationwide service network is highly qualified to quickly
restore your dishwasher to regular operation.
An Authorized Service Agency Listing is supplied with this Manual.
If you do not have the listing, call 1-800-868-3840 for assistance.
MEIKO
1349 Heil Quaker Blvd.
La Vergne, TN 37086
Phone: (615) 399-6600
(800) 55-MEIKO
Fax: (615) 399-6620

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