Manual DV 80-2
Manual DV 80-2
Manual DV 80-2
2
Door-Type High Temperature Sanitizing Dishwasher
(USA Version)
MEIKO • 1349 Heil Quaker Blvd. • La Vergne, TN 37086 • Phone: (615) 399-6600 • (800) 55-MEIKO • Fax: (615) 399-6620
Rev. 8/14
TABLE OF CONTENTS 3.12 Drain Hose Positioning ............................ 11
3.13 Tabling Attachment .................................. 12
1. INTRODUCTION ................................. 3 3.14 Final Assembly ........................................ 14
1.1 Overview of Equipment ............................. 3 3.15 Priming the Detergent and Rinse
1.2 General Safety Information........................ 3 Additive Lines .......................................... 14
2. TRANSPORT AND SHIPPING ............ 3 3.16 Checking for Correct Chemical
Concentration .......................................... 14
3. INSTALLATION .................................... 4
4. OPERATION ....................................... 15
3.1 Overview of Installation ............................. 4
4.1 Location and Description of Controls ....... 15
3.2 Requirements Before Installation .............. 4
4.2 Startup ..................................................... 16
3.3 Uncrating, Positioning and Leveling ............. 5
4.3 Loading .................................................... 16
3.4 Accessing the Utility Connections ............. 5
4.4 Operation ................................................. 17
3.5 Main Electrical Supply Connection ............ 6
4.5 Between Cycles ....................................... 17
3.6 Dispensing System Overview .................... 7
4.6 Shutdown ................................................ 17
3.7 Installing an External Detergent System ... 8
3.8 Installing an External Liquid Rinse 5. CLEANING ......................................... 18
Aid System ................................................ 9 5.1 Daily Cleaning (or as required) ................ 18
3.9 Wiring External Chemical 5.2 Weekly Cleaning (or as required) ............ 18
Dispensing Systems .................................. 9 5.3 Exterior Cleaning (as required) ................ 19
3.10 Connecting Chemical Containers 5.4 Deliming (as required) ............................. 19
or Dispensers .......................................... 10
3.11 Fresh Water Supply Connection .............. 11 6. TROUBLESHOOTING ........................ 20
ANY MODIFICATIONS TO THE APPLIANCE THAT ARE PERFORMED WITHOUT THE WRITTEN
PERMISSION OF MEIKO WILL IMMEDIATELY VOID THE MANUFACTURER’S WARRANTY.
MEIKO reserves the right to change any specifications without notice at any time.
© 2010 MEIKO USA, Inc. All rights reserved.
MIN
SH
TAN
. 150
K
TEM
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SELE
NOR CT
CYCMAL
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P
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ER
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SELE ON
EXTE CT N
NDE
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O
SELE
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STAR
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D
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or
or
DRA
T
LE
LE
Pre
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"ST
ART OP"
" to the
dra n
installation location.
in
3.5 Main Electrical Supply Connection 2. Check that the incoming power leads are
WARNING! long enough to permit the unit to be
Check that the circuit breaker/fused repositioned for servicing.
disconnect is in the OFF position and 3. Locate the strain relief for the electrical
that the unit is switched off before supply wiring at the lower rear of the
making the electrical utility connections. machine (Figure 3-4). Thread the
IMPORTANT incoming supply leads through the strain
In some cases, local codes dictate that relief and to the main electrical supply
electrical supply connections be made only terminal block at the front of the machine
by a certified professional. (Figure 3-5).
1. Check that the incoming power leads are 4. Refer to Figure 3-6 and the electrical wiring
of sufficient rating for the appliance’s diagram. Connect the power supply and
current draw. Amperage and minimum ground leads as indicated.
supply wire specifications are shown on 5. Adjust the strain relief to fasten the wiring
the serial plate and on the electrical in place. You should leave enough slack
information label. in the wiring to prevent stress on the
terminal connections.
Figure 3-4: Utility connections Figure 3-5: Routing the electrical supply
Drain
hose Lower front
Liquid detergent and
of machine
rinse additive supply Fresh water
lines (if so equipped) connection
Page 6
SECTION 3 - INSTALLATION
Dummy plug
N
PA OUTENT
R RG
TE E.
DE LIN panel
e te
at si .
plic pohine
for detergent
Du on op ac
is of m
side
3.8 Installing an External Liquid Rinse Aid Figure 3-10: Liquid rinse additive system
System
A pre-plumbed, blue 1/4” ID tube at the lower
rear of the unit serves as the connection point
for the rinse aid supply. See Figure 3-10.
If a liquid rinse aid system will NOT be used,
cut the tubing near the rear panel. Then, close
and seal it with the plug and wire clamp that
are supplied on the end of the tube. See
Figure 3-8.
To install a liquid rinse aid dispensing system:
1. Route the rinse aid supply line to the blue
1/4” ID tube at the lower rear of the
machine.
Liquid rinse
2. Fasten the line in place and seal the additive
injection
connection. (blue)
3. Check that the pump is correctly installed
according to the manufacturer ’s Figure 3-11: Dispenser pump wiring
instructions.
Page 9
SECTION 3 - INSTALLATION
3.10 Connecting Chemical Containers or 4. For liquid detergent systems, locate the
Dispensers (if so equipped) CLEAR liquid detergent tube. Connect the
tubing to the detergent container.
This section applies to units with either
internal or external chemical dispensing For solid detergent systems, connect the
pumps. detergent supply line according to the
manufacturer’s instructions.
1. Check that the rinse additive and
detergent are compatible with the unit. In 5. Locate the BLUE liquid rinse additive tube
particular, a commercial (not a domestic) at the lower rear of the unit. Connect the
detergent MUST be used. tubing to the rinse additive container.
2 Check that the containers/dispensers are 6. If using the strainers shown in Figure
correctly installed according to the 3-12, be sure to use the supplied wire
manufacturer’s instructions. clamps to fasten the chemical supply
tubes securely. MEIKO STRONGLY
3. If the dishwasher is equipped with factory
RECOMMENDS the use of a sealing
internal chemical dispensing pumps, two
compound on these connections to
strainer assemblies for the chemical
prevent leakage.
containers are also included. See Figure
3-12. These strainers should be
assembled onto the lids for the detergent
and rinse additive containers.
Wire
clamp
Strainer
tube
Page 10
SECTION 3 - INSTALLATION
3.11 Fresh Water Supply Connection 5. Because the water inlet incorporates a
CAUTION stainless steel dirt trap, an additional trap
Before connecting the water supply hose, the is unnecessary unless required by local,
line MUST be flushed clean of all debris, national or international codes.
including (but not limited to) pipe sealant, 6. The dishwasher includes a water supply
metal particles, solder, etc. This debris can line that ends in an enclosure containing
damage the appliance. the water inlet valve and the Aqua-Stop
IMPORTANT shutoff valve (see Figure 3-13). Connect
the customer-supplied water line to the
In some cases, local codes dictate that water
fitting on the end of this enclosure. Use a
supply connections be made only by a
sealing compound on the threads to ensure
certified professional.
that no leaks are present in the connection.
1. Check that iron or other metal particles
7. Check that the water line is long enough
cannot contaminate the fresh water to permit the unit to be repositioned for
supplied to the dishwasher. servicing.
2. Check that the incoming water pressure
is within the acceptable range for the 3.12 Drain Hose Positioning
appliance (8.7-72.5 psi, 0.6-5.0 bars). It 1. Check that the end of the drain hose will
may be necessary to increase the pres- empty into a drain with a minimum
sure (with a booster pump) or to reduce diameter of 1-1/2”/38mm.
the pressure (with a reducing valve). 2. Check the type of drain that will be used.
3. Check the incoming water temperature. Because the DV 80.2 uses a pumped drain,
MEIKO recommends a water temperature either a floor or wall drain is acceptable.
of 140°F/60°C for optimum operation, CAUTION
although if necessary the appliance will No portion of a wall drain system may be
sanitize correctly using water at any higher than 24” (610m) A.F.F. to ensure
temperature. Colder water will result in a that the drain pump is operating within
longer preheat time (during initial startup) rated specifications. See Figure 3-14.
and may extend the cycle time to allow 3. Route the drain hose to the drain. In some
the final rinse water to heat to 180°F/82°C. cases, a grease trap (supplied by others)
4. Check the incoming water hardness. must be fitted into the waste water line. If
MEIKO recommends a hardness of 4-6 this trap is required for your installation,
grains per U.S. gallon. check that it is present.
Figure 3-13: Fresh water supply and Figure 3-14: Drain line
drain connections vertical rise limitations
Lower rear
of machine
No portion of
drain system
may be higher
Fresh water
than 24”
connection
(610mm)
Drain A.F.F.
hose
Page 11
SECTION 3 - INSTALLATION
EXTENDED
CYCLE
O
SELECT ON
N
SELECT
HEAVY
TEMP TEMP
P
POWER P
POWER
MIN. OWER MIN. OWER
180°F O
OFF 180°F O
OFF
FF FF
/ 82°C / 82°C
Press Press
"START"
"STOP" "START"
"STOP"
to then to then
drain drain
2-1/2”
(64mm)
Page 13
SECTION 3 - INSTALLATION
4 OPERATION
4.1 Location and Description of Controls
The dishwasher controls are on the keypad on the front panel. See Figure 4-1.
Figure 4-1: Dishwasher controls
A B C D
E
F G
A, B, C - POWER/CYCLE SELECT keys E - STOP/OFF key
These keys turn the dishwasher on. Each key If pressed when the unit is in
selects a different cycle length to operation, this key ends the
accommodate differing levels of soiling: cycle immediately. If the unit is
NOT in operation, this key will
Normal cycle for typically soiled
switch the unit off.
items
F - WASH TANK TEMP
Extended cycle for items with
display
greater soiling
Shows the current
Heavy cycle for very heavily soiled temperature of the water in
items the wash tank.
The keys may also be pressed between G - FINAL RINSE TEMP
cycles to choose a different cycle length. display
D - START/DRAIN key Shows the current
temperature of the final
If pressed when the unit is ready
rinse water. The dishwasher cannot begin a
to operate, this key starts the
final rinse cycle until the rinse water has
operating cycle. If the dishwasher
heated to the proper temperature. The wash
has been switched off (for
cycle will automatically extend (if necessary)
instance, at the end of the shift),
until the proper rinse temperature is reached.
this key empties the tank.
The machine also includes a positive-action POSITIVE-ACTION DOOR HANDLE (not shown)
door handle that allows the currently-selected After the unit has been started for the day,
wash cycle to activate simply by pressing the wash cycle can be activated simply by
down on the handle (if the door is closed). pressing down on the door handle.
Page 15
SECTION 4 - OPERATION
Check the level of the external detergent and The loading guidelines shown here will lead
rinse additive dispensers. If necessary, to faster, more efficient cleaning of your ware.
replace or refill the dispensers.
Load plates, soup bowls, etc. at an angle with
Press any of the three POWER/CYCLE the inside face pointing up. Ensure that water
SELECT keys to turn on the dishwasher. cannot pool in the bottom of bowls.
(flashing)The light above the selected Load hollow or concave dishware (glasses,
POWER/CYCLE SELECT key will large bowls, etc.) upside-down and at an
begin to flash, showing that the tank angle. This allows water to drain more quickly,
is filling and the water is heating to preventing stains.
the correct temperature.
The time required for filling and preheating
will vary based on the temperature of the
incoming water supply. For incoming water
at 140°F/60°C, the machine may need up to
15 minutes to fill and heat to the correct wash
temperature. The default wash temperature For greater efficiency in loading cutlery, you
is several degrees above 150°F/66°C for can use cutlery holders. When loading them:
efficient operation. • Do not overload the holders.
OPTIONAL • Always load knives, forks and
spoons with the handle
DOWN.
• Do not load identical ware
into any given holder.
If desired, you can watch the WASH TANK
Instead, load an assortment
TEMPERATURE and FINAL RINSE TEM-
of knives, forks and spoons
PERATURE displays as they rise. This gives
into each holder. Identical
an indication of the amount of time left be-
ware is often too closely
fore the dishwasher can be operated.
spaced for effective cleaning.
(constant)
When the tank is full and the water
Do not stack items in the dishwasher. Stacked
has been heated to the correct
items require longer or multiple cleaning
temperature, the light above the
cycles because the wash water cannot reach
selected POWER/CYCLE SELECT
the food residue as effectively. It is more
key will stop flashing. The machine
efficient to load the dishwasher with fewer
is now ready for operation.
items and run multiple, shorter cycle times.
Page 16
SECTION 4 - OPERATION
P
POW
OW
OFFER
O ER
Steel
Rinse arm washer
(“BOTTOM”)
Wash arm
disassembly (x2)
Wash arm
(bottom) Bearing
ring
6 TROUBLESHOOTING
If the dishwasher encounters a problem, an Info Code or Error Code will usually appear in the
display. If you use this troubleshooting guide to resolve simple problems, you can often return
the appliance to operation faster than by placing a service call.
Info Codes appear for minor difficulties. Error codes appear for more complex issues. After
correcting the condition, if the unit does not return to normal operation automatically, press
the START/DRAIN ( )key or the STOP/OFF (O) key to clear the message.
Water leakage onto floor Check that the water line to the unit is
pan not leaking, and that the drain hose
empties correctly into the drain.
Correct water level was Check that the water hose is correctly
not reached during initial attached and is free of “kinks” or
filling pinching. Also check that the water
supply is turned on.
Filling process takes too Check that the water hose is correctly
long attached and is free of “kinks” or
pinching. Also check that the water
supply is turned on.
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Notes
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Notes
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If you need service...