Modicon M100/M200 Logic Controller

EIO0000002023 09/2014

Modicon M100/M200
Logic Controller
Hardware Guide
09/2014
EIO0000002023.00

www.schneider-electric.com
 The information provided in this documentation contains general descriptions and/or technical
characteristics of the performance of the products contained herein. This documentation is not
intended as a substitute for and is not to be used for determining suitability or reliability of these
products for specific user applications. It is the duty of any such user or integrator to perform the
appropriate and complete risk analysis, evaluation and testing of the products with respect to the
relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or
subsidiaries shall be responsible or liable for misuse of the information contained herein. If you
have any suggestions for improvements or amendments or have found errors in this publication,
please notify us.
No part of this document may be reproduced in any form or by any means, electronic or
mechanical, including photocopying, without express written permission of Schneider Electric.
All pertinent state, regional, and local safety regulations must be observed when installing and
using this product. For reasons of safety and to help ensure compliance with documented system
data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant
instructions must be followed.
Failure to use Schneider Electric software or approved software with our hardware products may
result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2014 Schneider Electric. All rights reserved.

2 EIO0000002023 09/2014
 Table of Contents

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the Book. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Chapter 1 Modicon M100/M200 Logic Controller General
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.1 M100/M200 Logic Controller Introduction . . . . . . . . . . . . . . . . . . . . . . 12
M100/M200 Logic Controller Presentation . . . . . . . . . . . . . . . . . . . . . 13
M100/M200 Logic Controller Description . . . . . . . . . . . . . . . . . . . . . . 17
M200 Logic Controller Maximum Hardware Configuration . . . . . . . . . 19
1.2 M100/M200 Logic Controller Inputs/Outputs . . . . . . . . . . . . . . . . . . . . 21
Digital Inputs Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Relay Outputs Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Regular and Fast Transistor Outputs Characteristics . . . . . . . . . . . . . 29
1.3 TMCR2••• Cartridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
TMCR2AI2 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
TMCR2TI2 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
TMCR2AQ2V Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
TMCR2AQ2C Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
TMCR2SL1 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
1.4 TM3 and TM2 Expansion Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
TM3 Expansion Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
TM2 Expansion Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
1.5 M100/M200 Logic Controller Environmental Information . . . . . . . . . . 54
Environmental Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Certifications and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Chapter 2 Modicon M100/M200 Logic Controller Management . . 59
Input Management. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Output Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Run/Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Micro SD Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
M200 Logic Controller Real Time Clock (RTC) . . . . . . . . . . . . . . . . . . 76
Status LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

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 Chapter 3 Modicon M100/M200 Logic Controller Installation and
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
3.1 M100/M200 Logic Controller Electrical Requirements . . . . . . . . . . . . . 84
Installation and Maintenance Requirements . . . . . . . . . . . . . . . . . . . . 85
Mounting Positions and Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Top Hat Section Rail (DIN rail). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Installing and Removing the Controller with Expansions . . . . . . . . . . . 94
Direct Mounting on a Panel Surface . . . . . . . . . . . . . . . . . . . . . . . . . . 96
TMCR2••• Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Wiring Best Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Grounding the M100/M200 System . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
DC Power Supply Characteristics and Wiring . . . . . . . . . . . . . . . . . . . 112
AC Power Supply Characteristics and Wiring . . . . . . . . . . . . . . . . . . . 115
3.2 M100/M200 Logic Controller Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Digital Inputs Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Relay Outputs Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Regular and Fast Transistor Outputs Wiring Diagram . . . . . . . . . . . . . 134
Ethernet Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
USB Mini-B Programming Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Serial Line 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
3.3 TMCR2••• Cartridges Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
TMCR2AI2 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
TMCR2TI2 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
TMCR2AQ2V Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
TMCR2AQ2C Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
TMCR2SL1 Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

4 EIO0000002023 09/2014
 Safety Information

Important Information

NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device
before trying to install, operate, or maintain it. The following special messages may appear
throughout this documentation or on the equipment to warn of potential hazards or to call attention
to information that clarifies or simplifies a procedure.

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PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation
of electrical equipment and its installation, and has received safety training to recognize and avoid
the hazards involved.

6 EIO0000002023 09/2014
 About the Book

At a Glance

Document Scope
Use this document to:
 Install and operate your M100/M200 Logic Controller.
 Connect the M100/M200 Logic Controller to a programming device equipped with SoMachine
Basic software.
 Interface the M100/M200 Logic Controller with I/O expansion modules, HMI and other devices.
 Familiarize yourself with the M100/M200 Logic Controller features.

NOTE: Read and understand this document and all related documents before installing, operating,
or maintaining your controller.

Validity Note
This document has been updated with the release of SoMachine Basic V1.3.
The technical characteristics of the devices described in this manual also appear online.
The characteristics that are presented in this manual should be the same as those characteristics
that appear online. In line with our policy of constant improvement, we may revise content over time
to improve clarity and accuracy. If you see a difference between the manual and online information,
use the online information as your reference.

Related Documents

Title of Documentation Reference Number

Modicon M100/M200 Logic Controller - Programming Guide EIO0000002019 (ENG),
EIO0000002020 (CHS)
Modicon TM3 Digital I/O Modules - Hardware Guide EIO0000001408 (ENG),
EIO0000001413 (CHS)
Modicon TM3 Analog I/O Modules - Hardware Guide EIO0000001414 (ENG),
EIO0000001419 (CHS)
Modicon TM2 Digital I/O Modules - Hardware Guide EIO0000000028 (ENG),
EIO0000000033 (CHS)
Modicon TM2 Analog I/O Modules - Hardware Guide EIO0000000034 (ENG),
EIO0000000039 (CHS)
M100/M200 Logic Controller - Instruction Sheet NHA12911

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 You can download these technical publications and other technical information from our website
at www.schneider-electric.com.

Product Related Information

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
 Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
 Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
 Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
 Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.

This equipment has been designed to operate outside of any hazardous location. Only install this
equipment in zones known to be free of a hazardous atmosphere.

DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
Failure to follow these instructions will result in death or serious injury.

8 EIO0000002023 09/2014
 WARNING
LOSS OF CONTROL
 The designer of any control scheme must consider the potential failure modes of control paths
and, for certain critical control functions, provide a means to achieve a safe state during and
after a path failure. Examples of critical control functions are emergency stop and overtravel
stop, power outage and restart.
 Separate or redundant control paths must be provided for critical control functions.
 System control paths may include communication links. Consideration must be given to the
implications of unanticipated transmission delays or failures of the link.
 Observe all accident prevention regulations and local safety guidelines.1
 Each implementation of this equipment must be individually and thoroughly tested for proper
operation before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

1For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the
Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest
edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of
Adjustable-Speed Drive Systems" or their equivalent governing your particular location.

WARNING
UNINTENDED EQUIPMENT OPERATION
 Only use software approved by Schneider Electric for use with this equipment.
 Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

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10 EIO0000002023 09/2014
 Modicon M100/M200 Logic Controller
Modicon M100/M200 Logic Controller General Overview
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Chapter 1
Modicon M100/M200 Logic Controller General Overview

Modicon M100/M200 Logic Controller General Overview

What Is in This Chapter?

This chapter contains the following sections:
Section Topic Page
1.1 M100/M200 Logic Controller Introduction 12
1.2 M100/M200 Logic Controller Inputs/Outputs 21
1.3 TMCR2••• Cartridges 32
1.4 TM3 and TM2 Expansion Modules 45
1.5 M100/M200 Logic Controller Environmental Information 54

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Modicon M100/M200 Logic Controller General Overview

Section 1.1
M100/M200 Logic Controller Introduction

M100/M200 Logic Controller Introduction

Overview
This section provides general information about the M100/M200 Logic Controller system
architecture and its components.

What Is in This Section?

This section contains the following topics:
Topic Page
M100/M200 Logic Controller Presentation 13
M100/M200 Logic Controller Description 17
M200 Logic Controller Maximum Hardware Configuration 19

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 Modicon M100/M200 Logic Controller General Overview

M100/M200 Logic Controller Presentation

Overview
The M100/M200 Logic Controller has various powerful features and can service a wide range of
applications.
Software configuration, programming, and commissioning are accomplished with the SoMachine
Basic software described in the SoMachine Basic Operating Guide (see SoMachine Basic,
Operating Guide) and the M100/M200 Logic Controller - Programming Guide (see Modicon
M100/M200 Logic Controller, Programming Guide).

Programming Languages
The M100/M200 Logic Controller is configured and programmed with the SoMachine Basic
software, which supports the following IEC 61131-3 programming languages:
 IL: Instruction List
 LD: Ladder Diagram
 Grafcet (List)

Power Supply
The power supply of the M100 Logic Controller is 100...240 Vac (see page 115).
The power supply of the M200 Logic Controller is 24 Vdc (see page 112) or 100...240 Vac
(see page 115).

Real Time Clock

The M200 Logic Controller includes a Real Time Clock (RTC) system (see page 76).

Run/Stop
The M100/M200 Logic Controller can be operated externally by the following:
 A hardware Run/Stop switch (see page 70)
 A Run/Stop (see page 70) operation by a dedicated digital input, defined in the software
configuration. For more information, refer to Configuring Digital Inputs in the M100/M200 Logic
Controller Programming Guide (see Modicon M100/M200 Logic Controller, Programming
Guide).
 SoMachine Basic software. For more information, refer to the SoMachine Basic Operating
Guide (see SoMachine Basic, Operating Guide).

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Modicon M100/M200 Logic Controller General Overview

Embedded Inputs/Outputs
The following embedded I/O types are available, depending on the controller reference:
 Regular inputs
 Fast inputs associated with counters
 Regular sink transistor outputs
 Fast sink transistor outputs associated with pulse generators
 Relay outputs

Removable Storage
The M100/M200 Logic Controllers include an embedded micro SD card slot (see page 72).
The main uses of the micro SD card are:
 Initializing the controller with a new application
 Updating the controller firmware

Embedded Communication Features

The following types of communication ports are available depending on the controller reference:
 Ethernet (see page 136)
 USB Mini-B (see page 139)
 Serial Line 1 (see page 141)

M100 Logic Controller References

Reference Digital inputs Digital outputs Communication ports Power supply

TM100C16R 1 regular input (1) 7 relay outputs 1 serial line port 100...240 Vac
(2) 1 USB programming port
4 fast inputs (FC)
4 high-speed inputs
for HSC(3)
TM100C24R 6 regular inputs(1) 10 relay outputs 1 serial line port 100...240 Vac
1 USB programming port
4 fast inputs (FC)(2)
4 high-speed inputs
for HSC(3)
TM100C40R 16 regular inputs(1) 16 relay outputs 1 serial line port 100...240 Vac
(2) 1 USB programming port
4 fast inputs (FC)
4 high-speed inputs
for HSC(3)
NOTE: All M100 logic controllers use non-removable screw terminal blocks.
(1) The regular inputs have a maximum frequency of 5 kHz.
(2) The fast inputs have a maximum frequency of 5 kHz. They can be used either as regular inputs or as fast
inputs for counting or event functions.
(3) The high-speed inputs have a maximum frequency of 100 kHz.

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 Modicon M100/M200 Logic Controller General Overview

M200 Logic Controller References

Reference Digital inputs Digital outputs Communication ports Power supply

TM200C16R 1 regular input(1) 7 relay outputs 1 serial line port 100...240 Vac
1 USB programming port
4 fast inputs (FC)(2)
4 high-speed inputs
for HSC(3)
TM200C16U 1 regular input(1) Sink outputs 1 serial line port 24 Vdc
5 regular transistor 1 USB programming port
4 fast inputs (FC)(2)
outputs
4 high-speed inputs
(3)
2 fast outputs
for HSC (PWM / PLS /
PTO)(4)
TM200C24R 6 regular inputs(1) 10 relay outputs 1 serial line port 100...240 Vac
1 USB programming port
4 fast inputs(FC)(2)
TM200CE24R 4 high-speed inputs 1 serial line port
for HSC(3) 1 USB programming port
1 Ethernet port
TM200C24U Sink outputs 1 serial line port 24 Vdc
8 regular transistor 1 USB programming port
TM200CE24U outputs 1 serial line port
2 fast outputs
1 USB programming port
(PWM / PLS /
1 Ethernet port
PTO)(4)
TM200C40R 16 regular inputs(1) 16 relay outputs 1 serial line port 100...240 Vac
1 USB programming port
4 fast inputs(FC)(2)
TM200CE40R 4 high-speed inputs 1 serial line port
for HSC(3) 1 USB programming port
1 Ethernet port
TM200C40U Sink outputs 1 serial line port 24 Vdc
14 regular 1 USB programming port
TM200CE40U transistor outputs 1 serial line port
2 fast outputs
1 USB programming port
(PWM / PLS /
1 Ethernet port
PTO)(4)
NOTE: All M200 logic controllers use removable screw terminal blocks.
(1) The regular inputs have a maximum frequency of 5 kHz.
(2) The fast inputs have a maximum frequency of 5 kHz. They can be used either as regular inputs or as fast
inputs for counting or event functions.
(3) The high-speed inputs have a maximum frequency of 100 kHz.
(4) The fast transistor outputs can be used either as regular transistor outputs, or for PLS/PWM/PTO
functions.

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Modicon M100/M200 Logic Controller General Overview

Delivery Content
The following figure shows the content of the delivery for a M100/M200 Logic Controller:

1 M100/M200 Logic Controller Instruction Sheet

2 M100/M200 Logic Controller

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 Modicon M100/M200 Logic Controller General Overview

M100/M200 Logic Controller Description

Description
The components of the M100/M200 Logic Controller depend on the controller reference.

N° Description M100 M200 Refer to

1 Run/Stop switch Run/Stop switch (see page 70)
2 Cartridge slot No Yes Cartridges (see page 32)
(1 or 2)
3 USB mini-B programming port for terminal connection to a programming USB mini-B programming port
PC (SoMachine Basic) (see page 139)
4 Clip-on lock for 35 mm (1.38 in.) top hat section rail (DIN-rail) DIN Rail (see page 90)
5 Output terminal blocks Non-removable Removable Rules for screw terminal block
(see page 105)
Relay outputs wiring diagram
(see page 129)
Regular and fast transistor outputs
wiring diagram (see page 134)
6 Serial line terminal blocks Non-removable Removable Serial line 1 (see page 141)
7 Power supply terminal blocks Non-removable Removable Rules for screw terminal block
(see page 105)
DC power supply (see page 112)
AC power supply (see page 115)
8 QR code –
9 Status LEDs Status LEDs (see page 80)

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Modicon M100/M200 Logic Controller General Overview

N° Description M100 M200 Refer to

10 Ethernet port No Yes Ethernet port (see page 136)
(TM200CE•••)
11 Input terminal blocks Non-removable Removable Rules for Screw Terminal Block
(see page 105)
Digital inputs wiring diagram
(see page 119)
12 Protective cover for Run/Stop switch and USB mini-B programming port –
13 Micro SD card slot Micro SD Card Slot (see page 72)
14 Battery holder No Yes Battery (see page 76)

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 Modicon M100/M200 Logic Controller General Overview

M200 Logic Controller Maximum Hardware Configuration

Introduction
The M200 Logic Controller is a control system that offers an all-in-one solution with optimized
configurations and an expandable architecture.

M200 Logic Controller Local Configuration Architecture

Optimized local configuration and flexibility are provided by the association of:
 M200 Logic Controller
 TM3 expansion modules
 TM2 expansion modules

Application requirements determine the architecture of your M200 Logic Controller configuration.
The following figure represents the components of a local configuration:

(B) Expansion modules (see maximum number of modules)

NOTE: It is prohibited to mount a TM2 module before any TM3 module as indicated in the following
figure:

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Modicon M100/M200 Logic Controller General Overview

Maximum Number of Modules

The following table shows the maximum configuration supported:

References Maximum Type of configuration

TM200C16• 4 TM3 / TM2 expansion modules Local
TM200C24•
TM200CE24•
TM200C40•
TM200CE40•

NOTE: The configuration with its TM3 and TM2 expansion modules is validated by SoMachine
Basic software in the Configuration window.

Current Supplied to the I/O Bus

The following table shows the maximum current supplied by the controllers to the I/O Bus:

Reference I/O bus 5 Vdc I/O bus 24 Vdc

TM200C16R 360 mA 320 mA
TM200C16U 360 mA 320 mA
TM200C24R 360 mA 320 mA
TM200CE24R
TM200C24U 360 mA 320 mA
TM200CE24U
TM200C40R 360 mA 320 mA
TM200CE40R
TM200C40U 360 mA 320 mA
TM200CE40U

NOTE: Expansion modules consume current from the 5 Vdc and 24 Vdc supplied to the I/O Bus.
Therefore, the current delivered by the logic controller to the I/O Bus defines the maximum number
of expansion modules that can be connected to the I/O Bus (validated by SoMachine Basic
software in the Configuration window).

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 Modicon M100/M200 Logic Controller General Overview

Section 1.2
M100/M200 Logic Controller Inputs/Outputs

M100/M200 Logic Controller Inputs/Outputs

What Is in This Section?

This section contains the following topics:
Topic Page
Digital Inputs Characteristics 22
Relay Outputs Characteristics 26
Regular and Fast Transistor Outputs Characteristics 29

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Modicon M100/M200 Logic Controller General Overview

Digital Inputs Characteristics

Regular Input Characteristics

The following table describes the characteristics of the M100/M200 Logic Controller regular inputs:

Characteristic Value
TM100C16R / TM100C24R / TM100C40R /
TM200C16• TM200C24• / TM200C40• /
TM200CE24• TM200CE40•

Number of regular inputs 1 input (I8) 6 inputs (I8...I13) 16 inputs (I8...I23)

Number of channel groups 1 common line for 1 common line for 1 common line for
I0...I8 I0...I7 I0....I7
1 common line for 1 common line for
I8...I13 I8...I23
Input type Type 1 (IEC/EN 61131-2)
Logic type Sink/Source
Input voltage range 24 Vdc
Rated input voltage 0...28.8 Vdc
Rated input current 7 mA
Input impedance 3.3 kΩ
Input limit values Voltage at state 1 > 15 Vdc (15...28.8 Vdc)
Voltage at state 0 < 5 Vdc (0...5 Vdc)
Current at state 1 > 2.5 mA
Current at state 0 < 1.5 mA
Derating See Derating Curve (see page 25)
Turn on time I2...I5 35 µs + filter value1
I8...I13 35 µs + filter value1
I14...I23 55 µs + filter value1
Turn off time I2...I5 100 µs + filter value1
I8...I13 100 µs + filter value1
I14...I23 125 µs + filter value1
Isolation Between input and Opto-coupler
internal logic
1 For more information, refer to Integrator Filter Principle (see page 60).

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 Modicon M100/M200 Logic Controller General Overview

Characteristic Value
TM100C16R / TM100C24R / TM100C40R /
TM200C16• TM200C24• / TM200C40• /
TM200CE24• TM200CE40•

Connection type Screw terminal blocks:

 M100: Non-removable
 M200: Removable

Connector insertion/removal durability Over 50 times

Cable Unshielded 50 m (164 ft)
Shielded (for PTO Maximum 100 m (328 ft)
and HSC assistant
inputs)
1
For more information, refer to Integrator Filter Principle (see page 60).

Fast Input Characteristics

The following table describes the characteristics of the M100/M200 Logic Controller fast inputs:

Characteristic Fast Counter Input Values High Speed Counter Input Values
Number of fast inputs 4 inputs (I2...I5) 4 inputs (I0, I1, I6, I7)
Number of channel groups 1 common line for I0...I7
Input type Type 1 (IEC/EN 61131-2)
Logic type Sink/Source
Rated input voltage 24 Vdc
Input voltage range 0...28.8 Vdc
Rated input current 7 mA 10.7 mA
Input impedance 3.3 kΩ 3 kΩ
Input limit values Voltage at state 1 > 15 Vdc (15...28.8 Vdc)
Voltage at state 0 < 5 Vdc (0...5 Vdc)
Current at state 1 > 2.5 mA > 5 mA
Current at state 0 < 1.5 mA
Derating See Derating Curve (see page 25)
Turn on time 35 µs + filter value1 5 µs + filter value1
Turn off time 100 µs + filter value1 5 µs + filter value1
Counter maximum frequency Single phase: 5 kHz  A/B phase counter: 100 kHz
 Pulse/Direction counter: 100 kHz
 Single counter: 100 kHz
1 For more information, refer to Integrator Filter Principle (see page 60).

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Modicon M100/M200 Logic Controller General Overview

Characteristic Fast Counter Input Values High Speed Counter Input Values
Counter supported operation mode Up/Down counter  A/B phase counter (Bi-phase
counter)
 Pulse/Direction counter (Up/Down
counter)
 Single counter
 CW/CCW counter
 Frequency meter

Isolation Between input and Opto-coupler 500 Vac

internal logic
Between channel – 500 Vac
groups
Connection type Screw terminal blocks:
 M100: Non-removable
 M200: Removable

Connector insertion/removal durability (only Over 50 times

for M200)
Cable Type Shielded, including the 24 Vdc power supply
Length Maximum 10 m (32.8 ft)
1
For more information, refer to Integrator Filter Principle (see page 60).

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 Modicon M100/M200 Logic Controller General Overview

Derating Curve
The following figure shows the derating curve of TM200C16• and TM200C•24• embedded digital
inputs:

X Ambient temperature (° C / ° F)
Y Input voltage (V)

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Modicon M100/M200 Logic Controller General Overview

Relay Outputs Characteristics

Characteristics Table
The following table describes the characteristics of the M100/M200 Logic Controller (TM100•••R
and TM200•••R) with relay outputs, depending on the controller reference:

Characteristic Value
TM100C16R / TM100C24R / TM100C40R /
TM200C16R TM200C24R / TM200C40R /
TM200CE24R TM200CE40R
Number of relay outputs 7 outputs 10 outputs 16 outputs
Number of channel groups 1 common line for 1 common line for 1 common line for
Q0...Q3 Q0...Q3 Q0...Q3
1 common line for 1 common line for 1 common line for
Q4...Q6 Q4...Q6 Q4...Q7
1 common line for 1 common line for
Q7...Q9 Q8...Q11
1 common line for
Q12...Q15
Output type Relay
Contact type NO (Normally Open)
Rated output voltage 220 Vac
Maximum voltage 250 Vac
Rated output current 2A
Maximum output current at 55 ° C (131 ° F) (50% 2 A per output
derating when all the relay outputs are used at 4 A for common 0 4 A for common 0 4 A per common
55 ° C)
(Q0...Q3) (Q0...Q3)
4 A for common 1 4 A for common 1
(Q4...Q6) (Q4...Q6)
4 A for common 2
(Q7...Q9)
Maximum output current at peak load 5 A per output
Maximum output With maximum load 0.1 Hz
frequency
Without load 5 Hz
Derating See Derating Curve (see page 27)
Turn on time Max. 10 ms
Turn off time Max. 10 ms
Contact resistance Max. 100 mΩ
Mechanical life 20 million operations
Electrical life Under resistive load 2 A 100,000 switching cycles at 45 ° C

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Characteristic Value
TM100C16R / TM100C24R / TM100C40R /
TM200C16R TM200C24R / TM200C40R /
TM200CE24R TM200CE40R
Protection against short circuit No
Isolation type Relay coil
Connection type Screw terminal blocks:
 M100: Non-removable
 M200: Removable

Connector insertion/removal durability Over 50 times

Cable Type Unshielded
Length Max. 150 m (492 ft)
NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 106) for additional information concerning
output protection.

Derating Curve
The following figure shows the derating curve of TM200C16R and TM200C•40R for the relay
outputs:

X Ambient temperature (° C / ° F)
Y Output load current (%)

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Modicon M100/M200 Logic Controller General Overview

Power Limitation
The following table describes the power limitation of the relay outputs depending on the voltage,
the type of load, and the number of operations required.
These controllers do not support capacitive loads.

WARNING
RELAY OUTPUTS WELDED CLOSED
 Always protect relay outputs from inductive alternating current load damage using an
appropriate external protective circuit or device.
 Do not connect relay outputs to capacitive loads.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

Power Limitations
Voltage 24 Vdc 120 Vac 240 Vac Number of
operations
Power of resistive loads – 240 VA 480 VA 100,000
AC-12 80 VA 160 VA 300,000
Power of inductive loads – 60 VA 120 VA 100,000
AC-15 (cos ϕ = 0.35) 18 VA 36 VA 300,000
Power of inductive loads – 120 VA 240 VA 100,000
AC-14 (cos ϕ = 0.7) 36 VA 72 VA 300,000
Power of resistive loads 48 W – – 100,000
DC-12 16 W 300,000
Power of inductive loads 24 W – – 100,000
DC-13 L/R = 7 ms 7.2 W 300,000

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Regular and Fast Transistor Outputs Characteristics

Regular Transistor Output Characteristics

The following table describes the characteristics of the M200 Logic Controller (TM200•••U) with
regular outputs, depending on the controller reference:

Characteristic Value
TM200C16U TM200C24U / TM200C40U /
TM200CE24U TM200CE40U
Number of regular outputs 5 outputs (Q2...Q6) 8 outputs (Q2...Q9) 14 outputs (Q2...Q15)
Number of channel groups 1 common line for Q0...Q6 1 common line for Q0...Q3 1 common line for
1 common line for Q4...Q9 Q0..Q3
1 common line for
Q4...Q7
1 common line for
Q8...Q15
Output type Transistor
Logic type Sink
Rated output voltage 24 Vdc
Output voltage range 20.4...28.8 Vdc
Rated output current 0.5 A
Total output current 3.5 A for channel group 2 A for channel group 2 A for channel group
Q0...Q6 Q0...Q3 Q0...Q3
3 A for channel group 2 A for channel group
Q4...Q9 Q4...Q7
4 A for channel group
Q8...Q15
Voltage drop < 1.5 V for I = 0.1 A
Turn on Q2, Q3 Max. 50 µs
time
Other regular outputs Max. 1 ms
Turn off Q2, Q3 Max. 300 µs
time Other regular outputs Max. 1 ms
Protection against short circuit Yes
Automatic rearming after short Yes, every 1 s
circuit or overload
Isolation Between output and 500 Vdc
internal logic
Connection type Removable screw terminal blocks
Connector insertion/removal Over 50 times
durability

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Modicon M100/M200 Logic Controller General Overview

Characteristic Value
TM200C16U TM200C24U / TM200C40U /
TM200CE24U TM200CE40U
Cable Type Unshielded
Length Max 150 m (492.125 ft)
NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 106) for additional information concerning
output protection.

Fast Transistor Output Characteristics

The following table describes the characteristics of the M200 Logic Controller (TM200•••U) with
fast transistor outputs, depending on the controller reference:

Characteristic Value
TM200C16U TM200C24U / TM200C40U /
TM200CE24U TM200CE40U
Number of fast outputs 2 outputs (Q0 and Q1) 2 outputs (Q0 and Q1) 2 outputs (Q0 and Q1)
Number of channel groups 1 common line 1 common line 1 common line
Output type Transistor
Logic type Sink
Rated output voltage 24 Vdc
Output voltage range 20.4...28.8 Vdc
Rated When used as 0.5 A
output standard output
current
When used as fast 50 mA
output
Total output current 3.5 A for channel group 2 A for channel group 2 A for channel group
Q0...Q6 Q0...Q3 Q0...Q3
3 A for channel group 2 A for channel group
Q4...Q9 Q4...Q7
4 A for channel group
Q8...Q15
Response Origin input1 250 µs
time
Limit input1 250 µs

Touch Probe 50 µs2

Turn on time Max. 5 µs
Turn off time Max. 5 µs
1 For the Ethernet port reference, the origin input and limit input response time can increase by 100 µs.
2
The response time can be decreased to 30 µs if the Touch Probe is triggered when the input status transfers from
off to on.

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Characteristic Value
TM200C16U TM200C24U / TM200C40U /
TM200CE24U TM200CE40U
Protection against short circuit Yes
Automatic rearming after short Yes, every 1 s
circuit or overload
Power supply protection against Yes
reverse polarity
Maximum PTO output frequency 100 kHz
PWM output frequency range 1 Hz...10 kHz
PWM mode accuracy 1 % of full scale
Minimum PWM mode duty rate 1%
step
PWM Duty rate range 0 %...100 %
Supported operating modes Pulse / direction output
CW / CCW output
PWM output
S-curve function
Isolation Between output and 500 Vdc
internal logic
Insulation resistance > 10 MΩ
Residual voltage < 1.5 V for I=0.1 A
Minimum load impedance 48 Ω
Connection type Removable screw terminal blocks
Connector insertion/removal Over 50 times
durability
Cable Type Shielded, including 24 Vdc power supply
Length Max 5 m (16 ft)
NOTE: Refer to Protecting Outputs from Inductive Load Damage (see page 106) for additional information concerning
output protection.
1
For the Ethernet port reference, the origin input and limit input response time can increase by 100 µs.
2
The response time can be decreased to 30 µs if the Touch Probe is triggered when the input status transfers from
off to on.

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Section 1.3
TMCR2••• Cartridges

TMCR2••• Cartridges

Overview
You can expand the number of I/Os or communication options of your M100/M200 Logic Controller
by adding a maximum of two TMCR2••• cartridges.

What Is in This Section?

This section contains the following topics:
Topic Page
TMCR2AI2 Characteristics 33
TMCR2TI2 Characteristics 36
TMCR2AQ2V Characteristics 39
TMCR2AQ2C Characteristics 41
TMCR2SL1 Characteristics 43

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TMCR2AI2 Characteristics

Introduction
The following features are integrated into the TMCR2AI2 cartridge:
 2 analog inputs (voltage or current)
 non-removable screw terminal block, 3.81 mm (0.15 in.) pitch

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

Connectors
The following diagram shows a TMCR2AI2 cartridge marking and connectors:

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Modicon M100/M200 Logic Controller General Overview

Main Characteristics

Characteristic Value
Signal type Voltage Current
Number of input channels 2
Input range 0...10 Vdc 0...20 mA
4...20 mA
Resolution 12 bits (4096 steps)
Connection type 3.81 mm (0.15 in.) pitch, non-removable screw terminal block
Weight 15 g (0.53 oz)

Input Characteristics
The following table describes the cartridge input characteristics:

Characteristics Value
Signal Type Voltage Current
Rated input range 0...10 Vdc 0...20 mA
4...20 mA
Input impedance > 1 MΩ < 250 Ω
Sample duration time 10 ms per enabled channel
Input type single-ended
Operating mode self-scan
Conversion mode SAR type
Maximum accuracy at ambient ± 0.1 % of full scale
temperature: 25 ° C (77 ° F)
Temperature drift ± 0.02 % of full scale per 1 ° C (1.8 ° F)
Repeatability after stabilization time ± 0.5 % of full scale
Non-linearity ± 0.01 % of full scale
Maximum input deviation ± 1.0 % of full scale
Digital resolution 12 bits (4096 steps)
Input value of LSB 2.44 mV (0...10 Vdc range) 4.88 μA (0...20 mA range)
3.91 μA (4...20 mA range)
Data type in application program scalable from –32768 to 32767
Input data out of detection range yes

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Characteristics Value
Signal Type Voltage Current
Noise maximum temporary ± 4.0 % of the full scale maximum when EMC perturbation is applied to the
resistance deviation during power and I/O wiring
perturbations
recommended cable type twisted-pair shielded
and length < 30 m (98.4 ft)
crosstalk (maximum) 1 LSB
Isolation between inputs and internal logic not isolated
Maximum continuous overload allowed 13 Vdc 40 mA
(without damage)
Input filter software filter: 0...10 s (with 0.1 s increment)

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TMCR2TI2 Characteristics

Introduction
The following features are integrated into the TMCR2TI2 cartridge:
 2 analog temperature inputs (thermocouple or RTD)
 non-removable screw terminal block, 3.81 mm (0.15 in.) pitch

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

Connectors
The following diagram shows a TMCR2TI2 cartridge marking and connectors:

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 Modicon M100/M200 Logic Controller General Overview

Main Characteristics

Characteristic Value
Signal type Thermocouple 3 wires RTD
Number of input channels 2
Input range type: K, J, R, S, B, E, T, N, C type: Pt100, Pt1000, Ni100,
Ni1000
Resolution Depends on signal type. Refer to Digital resolution (see page 37).
Connection type 3.81 mm (0.15 in.) pitch, non-removable screw terminal block
Weight 15 g (0.53 oz)

Input Characteristics
The following table describes the cartridge input characteristics:

Characteristics Value
Signal Type Thermocouple 3 wires RTD
Rated input range thermocouple type: RTD type:
K: –200...+1300 ° C Pt100: –200...+850 ° C
(–328...+2372 ° F) (–328...+1562 ° F)
J: –200...+1000 ° C Pt1000: –200...+600 ° C
(–328...+1832 ° F) (–328...+1112 ° F)
R: 0...+1760 ° C Ni100: –60...+180 ° C
(+32...+3200 ° F) (–76...+356 ° F)
S: 0...+1760 ° C Ni1000: –60...+180 ° C
(+32...+3200 ° F) (–76...+356 ° F)
B: 0...+1820 ° C
(+32...+3308 ° F)
E: –200...+800 ° C
(–328...+1472 ° F)
T: –200...+400 ° C
(–328...+752 ° F)
N: –200...+1300 ° C
(–328...+2372 ° F)
C: 0...+2315 ° C
(+32...+4199 ° F)
Input impedance > 1 MΩ
Sample duration time 125 ms per enabled channel 250 ms per enabled channel
Input type single-ended
Operating mode self-scan
Conversion mode SAR type

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Characteristics Value
Signal Type Thermocouple 3 wires RTD
Maximum accuracy ± 0.1 % of full scale at ambient ± 0.1 % of full scale at ambient
temperature: 25 ° C (77 ° F) temperature: 25 ° C (77 ° F)
Exception:
R, S: ± 6 ° C (10.8 ° F): Measured
temperature range: 0...200 ° C
(32...392 ° F)
B: Non-guaranteed: 0...300 ° C
(32...572 ° F)
K, J, E, T, N: ± 0.4 % of full scale at
temperature < 0 ° C (32 ° F)
Cold junction accuracy ± 4.0 ° C (39.2 ° F)
Temperature drift ± 0.02 % of full scale per 1 ° C (1.8 ° F)
Repeatability after stabilization time ± 0.5 % of full scale
Non-linearity ± 0.01 % of full scale
Maximum input deviation ± 1.0 % of full scale
Digital resolution thermocouple type: RTD type:
K: 15000 steps Pt100: 10500 steps
J: 12000 steps Pt1000: 8000 steps
R: 17600 steps Ni100: 2400 steps
S: 17600 steps Ni1000: 2400 steps
B: 18200 steps
E: 10000 steps
T: 6000 steps
N: 15000 steps
C: 23150 steps
Input value of LSB 0.1 ° C (0.18 ° F)
Data type in application program scalable from –32768 to 32767
Input data out of detection range yes
Noise maximum temporary ± 4.0 % of the full scale maximum when EMC perturbation is applied to
resistance deviation during the power and I/O wiring
perturbations
recommended cable type shielded
and length
< 30 m (98.4 ft)
crosstalk (maximum) 1 LSB
Isolation between inputs and internal logic not isolated
Maximum continuous overload allowed 13 Vdc 13 Vdc
(without damage)
Input filter software filter: 0...10 s (with 0.1 s increment)
Behavior when the temperature sensor is input value = upper limit
disconnected or broken

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TMCR2AQ2V Characteristics

Introduction
The following features are integrated into the TMCR2AQ2V cartridge:
 2 analog voltage outputs
 non-removable screw terminal block, 3.81 mm (0.15 in.) pitch

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

Connectors
The following diagram shows a TMCR2AQ2V cartridge marking and connectors:

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Modicon M100/M200 Logic Controller General Overview

Main Characteristics

Characteristic Value
Signal type Voltage
Number of output channels 2
Output range 0...10 Vdc
Resolution 12 bits (4096 steps)
Connection type 3.81 mm (0.15 in.) pitch, non-removable screw terminal block
Weight 15 g (0.53 oz)

Output Characteristics
The following table describes the cartridge output characteristics:

Characteristics Value
Signal Type Voltage
Rated output range 0...10 Vdc
Load impedance > 2 KΩ
Application load type resistive load
Conversion time 20 ms
Total output system transfer time 40 ms
Maximum accuracy at ambient ± 0.3 % of full scale
temperature: 25 ° C (77 ° F)
Temperature drift ± 0.02 % of full scale per 1 ° C (1.8 ° F)
Repeatability after stabilization time ± 0.4 % of full scale
Non-linearity ± 0.01 % of full scale
Overshoot 0%
Maximum output deviation ± 1.0 % of full scale (including ripple)
Digital resolution 12 bits (4096 steps)
Output value of LSB 2.44 mV
Data type in application program 0...4095 scalable from –32768 to 32767
Noise maximum temporary ± 4.0 % of the full scale maximum when EMC perturbation is
resistance deviation during applied to the power and I/O wiring
perturbations
recommended cable type twisted-pair shielded
and length
< 30 m (98.4 ft)
crosstalk (maximum) 1 LSB
Isolation between outputs and internal not isolated
logic

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 Modicon M100/M200 Logic Controller General Overview

TMCR2AQ2C Characteristics

Introduction
The following features are integrated into the TMCR2AQ2C cartridge:
 2 analog current outputs
 non-removable screw terminal block, 3.81 mm (0.15 in.) pitch

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

Connectors
The following diagram shows a TMCR2AQ2C cartridge marking and connectors:

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Modicon M100/M200 Logic Controller General Overview

Main Characteristics

Characteristic Value
Signal type Current
Number of output channels 2
Output range 4...20 mA
Resolution 12 bits (4096 steps)
Connection type 3.81 mm (0.15 in.) pitch, non-removable screw terminal block
Weight 15 g (0.53 oz)

Output Characteristics
The following table describes the cartridge output characteristics:

Characteristics Value
Signal Type Current
Rated output range 4...20 mA
Load impedance < 500 Ω
Application load type resistive load
Conversion time 20 ms
Total output system transfer time 40 ms
Maximum accuracy at ambient ± 0.3 % of full scale
temperature: 25 ° C (77 ° F)
Temperature drift ± 0.02 % of full scale per 1 ° C (1.8 ° F)
Repeatability after stabilization time ± 0.4 % of full scale
Non-linearity ± 0.01 % of full scale
Overshoot 0%
Maximum output deviation ± 1.0 % of full scale (including ripple)
Digital resolution 12 bits (4096 steps)
Output value of LSB 3.91 μA
Data type in application program 0...4095 scalable from –32768 to 32767
Noise maximum temporary ± 4.0 % of the full scale maximum when EMC perturbation is
resistance deviation during applied to the power and I/O wiring
perturbations
recommended cable type twisted-pair shielded
and length
< 30 m (98.4 ft)
crosstalk (maximum) 1 LSB
Isolation between outputs and internal not isolated
logic

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TMCR2SL1 Characteristics

Introduction
The following features are integrated into the TMCR2SL1 cartridge:
 1 serial line (RS232 or RS485)
 non-removable screw terminal block, 3.81 mm (0.15 in.) pitch

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

Connectors
The following diagram shows a TMCR2SL1 cartridge marking and connectors:

Main Characteristics

Characteristic Value
Standard Serial line RS232 Serial line RS485
Number of channels 1
Connection type 3.81 mm (0.15 in.) pitch, non-removable screw terminal block
Weight 15 g (0.53 oz)

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Serial Line Characteristics

The following table describes the cartridge serial line characteristics:

Characteristics Value
Software configurable standard RS232 RS485
Baudrate 1200...115200 bps
Wires Rx, Tx, common DA, DB, common
Protocol selection software programmable
Line polarization – software programmable
Line end adapter in the cartridge no
Recommended cable type shielded
length < 3 m (9.8 ft) < 15 m (49.2 ft)
Isolation between lines and internal logic not isolated

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Section 1.4
TM3 and TM2 Expansion Modules

TM3 and TM2 Expansion Modules

Overview
You can expand the number of I/Os of your M200 Logic Controller by adding TM3 and/or TM2
expansion modules. For maximum number of expansion modules, refer to M200 Logic Controller
Maximum Hardware Configuration (see page 19).

What Is in This Section?

This section contains the following topics:
Topic Page
TM3 Expansion Modules 46
TM2 Expansion Modules 50

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TM3 Expansion Modules

Introduction
The range of TM3 expansion modules includes:
 Digital modules, classified as follows:
 Input modules (see page 46)
 Output modules (see page 47)
 Mixed input/output modules (see page 48)

 Analog modules, classified as follows:

 Input modules (see page 48)
 Output modules (see page 49)
 Mixed input/output modules (see page 49)

For more information, refer to the following documents:

 TM3 Digital I/O Modules Hardware Guide
 TM3 Analog I/O Modules Hardware Guide

TM3 Digital Input Modules

The following table shows the TM3 digital input expansion modules, with corresponding channel
type, nominal voltage/current, and terminal type:

Reference Channels Channel Type Voltage Terminal Type / Pitch

Current
TM3DI8 8 Regular inputs 24 Vdc Removable screw
7 mA terminal block /
5.08 mm
TM3DI16 16 Regular inputs 24 Vdc Removable screw
7 mA terminal blocks /
3.81 mm
TM3DI32K 32 Regular inputs 24 Vdc HE10 (MIL 20)
5 mA connector

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TM3 Digital Output Modules

The following table shows the TM3 digital output expansion modules, with corresponding channel
type, nominal voltage/current, and terminal type:

Reference Channels Channel Type Voltage Terminal Type / Pitch

Current
TM3DQ8R 8 Relay outputs 24 Vdc / 240 Vac Removable screw
7 A maximum per terminal block /
common line / 2 A 5.08 mm
maximum per output
TM3DQ8T 8 Regular transistor 24 Vdc Removable screw
outputs (source) 4 A maximum per terminal block /
common line/0.5 A 5.08 mm
maximum per output
TM3DQ8U 8 Regular transistor 24 Vdc Removable screw
outputs (sink) 4 A maximum per terminal block /
common line/0.5 A 5.08 mm
maximum per output
TM3DQ16R 16 Relay outputs 24 Vdc / 240 Vac Removable screw
8 A maximum per terminal blocks /
common line / 2 A 3.81 mm
maximum per output
TM3DQ16T 16 Regular transistor 24 Vdc Removable screw
outputs (source) 4 A maximum per terminal blocks /
common line / 0.5 A 3.81 mm
maximum per output
TM3DQ16U 16 Regular transistor 24 Vdc Removable screw
outputs (sink) 2 A maximum per terminal blocks /
common line / 0.4 A 3.81 mm
maximum per output
TM3DQ32TK 32 Regular transistor 24 Vdc HE10 (MIL 20)
outputs (source) 2 A maximum per connectors
common line / 0.1 A
maximum per output
TM3DQ32UK 32 Regular transistor 24 Vdc HE10 (MIL 20)
outputs (sink) 2 A maximum per connectors
common line / 0.1 A
maximum per output

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TM3 Digital Mixed Input/Output Modules

This following table shows the TM3 mixed I/O modules, with corresponding channel type, nominal
voltage/current, and terminal type:

Reference Channels Channel Type Voltage Terminal Type / Pitch

Current
TM3DM8R 4 Regular inputs 24 Vdc Removable screw
7 mA terminal block /
4 Relay outputs 24 Vdc / 240 Vac 5.08 mm
7 A maximum per common
line / 2 A maximum per output
TM3DM24R 16 Regular inputs 24 Vdc Removable screw
7 mA terminal
blocks / 3.81 mm
8 Relay outputs 24 Vdc / 240 Vac
7 A maximum per common
line / 2 A maximum per output

TM3 Analog Input Modules

The following table shows the TM3 analog input expansion modules, with corresponding
resolution, channel type, nominal voltage/current, and terminal type:

Reference Resolution Channels Channel Type Mode Terminal Type / Pitch

TM3AI2H 16 bit, or 2 inputs 0...10 Vdc Removable screw
15 bit + sign -10…+10 Vdc terminal block /
0...20 mA 5.08 mm
4...20 mA
TM3AI4 12 bit, or 4 inputs 0...10 Vdc Removable screw
11 bit + sign -10…+10 Vdc terminal block /
0...20 mA 3.81 mm
4...20 mA
TM3AI8 12 bit, or 8 inputs 0...10 Vdc Removable screw
11 bit + sign -10…+10 Vdc terminal block /
0...20 mA 3.81 mm
4...20 mA
TM3TI4 16 bit, or 4 inputs 0...10 Vdc Removable screw
15 bit + sign -10…+10 Vdc terminal block /
0...20 mA 3.81 mm
4...20 mA
Thermocouple
PT100/1000
NI100/1000
TM3TI8T 16 bit, or 8 inputs Thermocouple Removable screw
15 bit + sign NTC/PTC terminal block /
3.81 mm

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TM3 Analog Output Modules

The following table shows the TM3 analog output modules, with corresponding resolution, channel
type, nominal voltage/current, and terminal type:

Reference Resolution Channels Channel Type Mode Terminal Type / Pitch

TM3AQ2 12 bit, or 2 outputs 0...10 Vdc Removable screw
11 bit + sign -10…+10 Vdc terminal block / 5.08 mm
0...20 mA
4...20 mA
TM3AQ4 12 bit, or 4 outputs 0...10 Vdc Removable screw
11 bit + sign -10…+10 Vdc terminal block / 5.08 mm
0...20 mA
4...20 mA

TM3 Analog Mixed Input/Output Modules

This following table shows the TM3 analog mixed I/O modules, with corresponding resolution,
channel type, nominal voltage/current, and terminal type:

Reference Resolution Channels Channel Type Mode Terminal Type / Pitch

TM3AM6 12 bit, or 4 inputs 0...10 Vdc Removable spring
11 bit + sign -10...+10 Vdc terminal block /
2 outputs
0...20 mA 3.81 mm
4...20 mA
TM3TM3 16 bit, or 2 inputs 0...10 Vdc Removable screw
15 bit + sign -10...+10 Vdc terminal block /
0...20 mA 5.08 mm
4...20 mA
Thermocouple
PT100/1000
NI100/1000
12 bit, or 1 output 0...10 Vdc
11 bit + sign -10...+10 Vdc
0...20 mA
4...20 mA

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TM2 Expansion Modules

Overview
The range of TM2 expansion modules includes:
 Digital modules, classified as follows:
 Input modules (see page 51)
 Output modules (see page 51)
 Mixed input/output modules (see page 52)

 Analog modules, classified as follows:

 Input modules (see page 52)
 Output modules (see page 53)
 Mixed input/output modules (see page 53)

For more information, refer to the following documents:

 TM2 Digital I/O Expansion Modules Hardware Guide
 TM2 Analog I/O Expansion Modules Hardware Guide

NOTICE
INOPERABLE EQUIPMENT
TM2 modules can only be used in the local configuration, and only if there is no TM3 transmitter
and receiver modules present in the configuration.
Failure to follow these instructions can result in equipment damage.

NOTICE
INOPERABLE EQUIPMENT
It is prohibited to mount a TM2 module before any TM3 module. The TM2 modules must be
mounted and configured at the end of the local configuration.
Failure to follow these instructions can result in equipment damage.

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TM2 Digital Input Expansion Modules

The following table shows the compatible TM2 digital input expansion modules with the
corresponding channel type, nominal voltage/current, and terminal type:

Reference Channels Channel Type Voltage Terminal Type

Current
TM2DAI8DT 8 Regular inputs 120 Vac Removable screw
7.5 mA terminal block
TM2DDI8DT 8 Regular inputs 24 Vdc Removable screw
7 mA terminal block
TM2DDI16DT 16 Regular inputs 24 Vdc Removable screw
7 mA terminal block
TM2DDI16DK 16 Regular inputs 24 Vdc HE10 (MIL 20) connector
5 mA
TM2DDI32DK 32 Regular inputs 24 Vdc HE10 (MIL 20) connector
5 mA

TM2 Digital Output Expansion Modules

The following table shows the compatible TM2 digital output expansion modules with the
corresponding channel type, nominal voltage/current, and terminal type:

Reference Channels Channel type Voltage Terminal type

Current
TM2DRA8RT 8 Relay outputs 30 Vdc / 230 Vac Removable screw
2 A max terminal block
TM2DRA16RT 16 Relay outputs 30 Vdc / 230 Vac Removable screw
2 A max terminal block
TM2DDO8UT 8 Regular transistor 24 Vdc Removable screw
outputs (sink) 0.3 A max per output terminal block
TM2DDO8TT 8 Regular transistor 24 Vdc Removable screw
outputs (source) 0.5 A max per output terminal block
TM2DDO16UK 16 Regular transistor 24 Vdc HE10 (MIL 20)
outputs (sink) 0.1 A max per output connector
TM2DDO16TK 16 Regular transistor 24 Vdc HE10 (MIL 20)
outputs (source) 0.4 A max per output connector
TM2DDO32UK 32 Regular transistor 24 Vdc HE10 (MIL 20)
outputs (sink) 0.1 A max per output connector
TM2DDO32TK 32 Regular transistor 24 Vdc HE10 (MIL 20)
outputs (source) 0.4 A max per output connector

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TM2 Digital Mixed Input/Output Expansion Modules

The following table shows the compatible TM2 digital mixed I/O expansion modules with the
corresponding channel type, nominal voltage/current, and terminal type:

Reference Channels Channel type Voltage Terminal type

Current
TM2DMM8DRT 4 Regular inputs 24 Vdc Removable screw
7 mA terminal block
4 Relay outputs 24 Vdc / 240 Vac
7 A maximum per
common line / 2 A
maximum per output
TM2DMM24DRF 16 Regular inputs 24 Vdc Non-removable spring
7 mA terminal block
8 Relay outputs 24 Vdc / 240 Vac
7 A maximum per
common line / 2 A
maximum per output

TM2 Analog Input Expansion Modules

The following table shows the compatible TM2 analog input expansion modules with the
corresponding channel type, nominal voltage/current, and terminal type:

Reference Channels Channel type Voltage Terminal Type

Current
TM2AMI2HT 2 High-level inputs 0...10 Vdc Removable screw terminal
4...20 mA block
TM2AMI2LT 2 Low-level inputs Thermocouple type Removable screw terminal
J,K,T block
TM2AMI4LT 4 Analog inputs 0...10 Vdc Removable screw terminal
0...20 mA block
PT100/1000
Ni100/1000
TM2AMI8HT 8 Analog inputs 0...20 mA Removable screw terminal
0...10 Vdc block
TM2ARI8HT 8 Analog inputs NTC / PTC Removable screw terminal
block
TM2ARI8LRJ 8 Analog inputs PT100/1000 RJ11 connector
TM2ARI8LT 8 Analog inputs PT100/1000 Removable screw terminal
block

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TM2 Analog Output Expansion Modules

The following table shows the compatible TM2 analog output expansion modules with the
corresponding channel type, nominal voltage/current, and terminal type:

Reference Channels Channel type Voltage Terminal Type

Current
TM2AMO1HT 1 Analog outputs 0...10 Vdc Removable screw terminal
4...20 mA block
TM2AVO2HT 2 Analog outputs +/- 10 Vdc Removable screw terminal
block

TM2 Analog Mixed Input/Output Expansion Modules

The following table shows the compatible TM2 analog mixed I/O expansion modules with the
corresponding channel type, nominal voltage/current, and terminal type:

Reference Channels Channel type Voltage Terminal Type

Current
TM2AMM3HT 2 Analog inputs 0...10 Vdc 4...20 mA Removable screw terminal
block
1 Analog outputs 0...10 Vdc 4...20 mA
TM2AMM6HT 4 Analog inputs 0...10 Vdc 4...20 mA Removable screw terminal
2 Analog outputs 0...10 Vdc 4...20 mA block
TM2ALM3LT 2 Low-level inputs Thermo J,K,T, Removable screw terminal
PT100 block
1 Analog outputs 0...10 Vdc 4...20 mA

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Section 1.5
M100/M200 Logic Controller Environmental Information

M100/M200 Logic Controller Environmental Information

What Is in This Section?

This section contains the following topics:
Topic Page
Environmental Characteristics 55
Certifications and Standards 58

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Environmental Characteristics

Enclosure Requirements
M100/M200 Logic Controller system components are designed as Zone B, Class A industrial
equipment according to IEC/CISPR Publication 11. If they are used in environments other than
those described in the standard, or in environments that do not meet the specifications in this
manual, the ability to meet electromagnetic compatibility requirements in the presence of
conducted and/or radiated interference may be reduced.
All M100/M200 Logic Controller system components meet European Community (CE)
requirements for open equipment as defined by IEC/EN 61131-2. You must install them in an
enclosure designed for the specific environmental conditions and to minimize the possibility of
unintended contact with hazardous voltages. Use metal enclosures to improve the electromagnetic
immunity of your M100/M200 Logic Controller system. Use enclosures with a keyed locking
mechanism to minimize unauthorized access.

Environmental Characteristics
All the M100/M200 Logic Controller module components are electrically isolated between the
internal electronic circuit and the input/output channels within the limits set forth and described by
these environmental characteristics. For more information on electrical isolation, see the technical
specifications of your particular controller found later in the current document. This equipment
meets CE requirements as indicated in the table below. This equipment is intended for use in a
Pollution Degree 2 industrial environment.

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

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The following table shows the general environmental characteristics:

Characteristic Specification
Standard compliance IEC/EN 61131-2
IEC/EN 61010-2-201
Ambient operating temperature Horizontal installation 0...55 ° C (32...131 ° F)
Storage temperature –25...70 ° C (- 13...158 ° F)
Relative humidity Transport and storage 5...95 % (non-condensing)
Operation 5...95 % (non-condensing)
Degree of pollution IEC/EN 60664-1 2
Degree of protection IEC/EN 61131-2 IP20 with protective covers in place
Machine Safety conformance IEC/EN 61010-2-201 Yes
Corrosion immunity Atmosphere free from corrosive gases
Operating altitude 0...2000 m (0...6560 ft)
Storage altitude 0...3000 m (0...9843 ft)
Vibration resistance IEC/EN 61131-2  DIN installation:
Panel mounting or mounted on 5...8.4 Hz, 3.5 mm fixed amplitude;
a top hat section rail (DIN rail) 8.4...150 Hz, acceleration 1 g; X/Y/Z
directions vibration 10 times.
 Panel installation:
5...8.7 Hz, 7.5 mm fixed amplitude;
8.7...150 Hz, acceleration 2 g; X/Y/Z
directions vibration 10 times.
Mechanical shock resistance  DIN installation:
Acceleration 15 g, action time: 11 ms;
X/Y/Z vibration in each direction 3 times.
 Panel installation:
Acceleration 30 g, action time: 6 ms;
X/Y/Z vibration in each direction 3 times.

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Electromagnetic Susceptibility
The M100/M200 Logic Controller system meets electromagnetic susceptibility specifications as
indicated in the following table:

Characteristic Designed to Range

specification
Electrostatic discharge IEC/EN 61000-4-2 8 kV (air discharge)
6 kV (contact discharge)
Radiated electromagnetic field IEC/EN 61000-4-3 10 V/m (80 MHz...3 GHz)
Sinus amplitude modulated 80% / 1 kHz + Internal clock
frequency
Fast transients burst IEC/EN 61000-4-4 AC/DC Power lines 2 kV
Relay Outputs 2 kV
24 Vdc I/Os 1 kV
Communication line 1 kV
Surge immunity IEC/EN 61000-4-5 – CM1 DM2
IEC/EN 61131-2
DC Power lines 1.1 kV 0.5 kV
AC Power lines 2.2 kV 1.1 kV
AC I/Os 2.2 kV 1.1 kV
24 Vdc I/Os 1.1 kV 0.5 kV
Shielded cable 1.1 kV –
(between shield and
ground)
Induced electromagnetic field IEC/EN 61000-4-6 10 V (0.15 MHz...80MHz) + spot frequencies
Sinus amplitude modulated 80% / 1KHz
Conducted emission IEC/EN 55011  0.15...0.5 MHz: 79 dBμV/m QP / 66 dBμV/m AV
(IEC/CISPR Publication  0.5...30 MHz: 73 dBμV/m QP / 60 dBµV/m AV
11)
Radiated emission IEC/EN 55011 Class A, 10 m distance:
(IEC/CISPR Publication  30...230 MHz: 40 dBμV/m QP
11)  230...1000 MHz: 47 dBμV/m QP
1 Common Mode
2
Differential Mode

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Certifications and Standards

Introduction
The M100/M200 Logic Controllers are designed to conform to the main national and international
standards concerning electronic industrial control devices:
 IEC/EN 61131-2
 UL 508

The M100/M200 Logic Controllers have obtained, or in the process of obtaining, the following
conformity marks:
 CE

The M100/M200 Logic Controllers comply with the main national and international Directives and
Regulations concerning electronic industrial control devices:
 REACh v9

 RoHS regulations

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Modicon M100/M200 Logic Controller Management
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Chapter 2
Modicon M100/M200 Logic Controller Management

Modicon M100/M200 Logic Controller Management

What Is in This Chapter?

This chapter contains the following topics:
Topic Page
Input Management 60
Output Management 66
Run/Stop 70
Micro SD Card 72
M200 Logic Controller Real Time Clock (RTC) 76
Status LEDs 80

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Input Management

Overview
The M100/M200 Logic Controller features digital inputs, including 4 fast inputs.
The following functions are configurable:
 Filters (depends on the function associated with the input).
 I0...I15 inputs can be used for the Run/Stop function.
 4 fast inputs can be either latched or used for events (rising edge, falling edge, or both) and thus
be linked to an external task.
NOTE: All inputs can be used as regular inputs.

Integrator Filter Principle

The filter is designed to reduce the bouncing effect at the inputs. Setting a filter value helps the
controller to ignore sudden changes of input levels caused by induction of electromagnetic
interference.
The following timing diagram illustrates the filter effects:

Bounce Filter Availability

The bounce filter can be used on a fast input when:
 Using a latch or event
 HSC is enabled

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Latching
Latching is a function that can be assigned to the M100/M200 Logic Controller fast inputs. This
function is used to memorize (or latch) any pulse with a duration that is less than the M100/M200
Logic Controller scan time. When a pulse is shorter than one scan, the controller latches the pulse,
which is then updated in the next scan. This latching mechanism only recognizes rising edges.
Falling edges cannot be latched. Assigning inputs to be latched is done in the Configuration tab
in SoMachine Basic.
The following timing diagram illustrates the latching effects:

Event
An input configured for Event can be associated with an External Task.

Run/Stop
The Run/Stop function is used to start or stop an application program using an input. In addition to
the embedded Run/Stop switch, you can configure one (and only one) input as an additional
Run/Stop command.
For more information, refer to the Run/Stop (see page 70).

WARNING
UNINTENDED MACHINE OR PROCESS START-UP
 Verify the state of security of your machine or process environment before applying power to
the Run/Stop input.
 Use the Run/Stop input to help prevent the unintentional start-up from a remote location.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

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Input Management Functions Availability

Embedded digital inputs can be configured as functions (Run/Stop, events, HSC, PWM, PLS,
PTO).
Inputs not configured as functions are used as regular inputs.
You can use filters and functions to manage the controller inputs (see page 60).

TM100•••R / TM200•••R Logic Controller Inputs

The following table shows the possible usage of the M100/M200 Logic Controller (TM100•••R and
TM200•••R) inputs, depending on the controller reference:

Input Function Single Phase HSC Main Main FC

Function
None Run/ Stop Latch Event HSC0 HSC1

Fast I0 X X – – HSC0 X – –
Input(1) I1 X X – – HSC2 X – –
I2 X X X X Preset for Single Preset – FC0
Phase HSC0
I3 X X X X Capture for Single Capture – FC1
Phase HSC0
I4 X X X X Capture for Single – Capture FC2
Phase HSC1
I5 X X X X Preset for Single – Preset FC3
Phase HSC1
I6 X X – – HSC1 – X –
I7 X X – – HSC3 – X –
X Yes
– No
(1) Can also be used as a regular input. But only one function can be implemented. If I2...I5 are used, for
example, as HSC preset and capture function, they cannot be used as FC function and interrupt function.

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Input Function Single Phase HSC Main Main FC

Function
None Run/ Stop Latch Event HSC0 HSC1

Regular I8 X X – – – – – –
Input
I9 X X – – – – – –
I10 X X – – – – – –
I11 X X – – – – – –
I12 X X – – – – – –
I13 X X – – – – – –
I14 X X – – – – – –
I15 X X – – – – – –
I16 X – – – – – – –
I17 X – – – – – – –
I18 X – – – – – – –
I19 X – – – – – – –
I20 X – – – – – – –
I21 X – – – – – – –
I22 X – – – – – – –
I23 X – – – – – – –
X Yes
– No
(1) Can also be used as a regular input. But only one function can be implemented. If I2...I5 are used, for
example, as HSC preset and capture function, they cannot be used as FC function and interrupt function.

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TM200•••U Logic Controller Inputs

The following table shows the possible usage of the M200 Logic Controller (TM200•••U) inputs,
depending on the controller reference:

Input Function Single HSC0 HSC1 PTO0 PTO1 FC

Function None Run/ Latch Event phase HSC
Stop
Fast I0 X X – – HSC0 X – – – –
Input(1) I1 X X – – HSC2 X – – – –
I2 X X X X Preset for Preset – Origin(2) – FC0
Single Phase
HSC0
I3 X X X X Capture for Capture – – – FC1
Single Phase
HSC0
I4 X X X X Capture for – Capture Touch – FC2
Single Phase Probe(2)
HSC1
I5 X X X X Preset for – Preset – Touch FC3
Single Phase Probe(2)
HSC1
I6 X X – – HSC1 – X – – –
I7 X X – – HSC3 – X – – –
X Yes
– No
(1) Can also be used as a regular input. But only one function can be implemented. If I2...I5 are used, for example,
as HSC preset and capture function, they cannot be used as FC function and interrupt function.
(2) Only for TM200C16U.
(3) Only for TM200C24U, TM200CE24U, TM200C40U, and TM200CE40U.

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Input Function Single HSC0 HSC1 PTO0 PTO1 FC

Function None Run/ Latch Event phase HSC
Stop
Regular I8 X X – – – – – Origin(3) Origin(2) –
Input
I9 X X – – – – – – – –
I10 X X – – – – – – Origin (3) –

I11 X X – – – – – – – –
I12 X X – – – – – Touch – –
Probe(3)
I13 X X – – – – – – Touch –
Probe(3)
I14 X X – – – – – – – –
I15 X X – – – – – – – –
I16 X – – – – – – – – –
I17 X – – – – – – – – –
I18 X – – – – – – – – –
I19 X – – – – – – – – –
I20 X – – – – – – – – –
I21 X – – – – – – – – –
I22 X – – – – – – – – –
I23 X – – – – – – – – –
X Yes
– No
(1) Can also be used as a regular input. But only one function can be implemented. If I2...I5 are used, for example,
as HSC preset and capture function, they cannot be used as FC function and interrupt function.
(2) Only for TM200C16U.
(3) Only for TM200C24U, TM200CE24U, TM200C40U, and TM200CE40U.

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Output Management

Introduction
The M100 Logic Controller has only regular outputs.
The M200 Logic Controller has both regular and fast transistor outputs (PTO / PWM / PLS).
The following output functions are configurable on the transistor outputs:
 Alarm output
 HSC (reflex features on HSC threshold)
 PTO
 PWM
 PLS

NOTE: All outputs can be used as regular outputs.

Relay Output Management Availability

The information below refers to M100/M200 Logic Controllers (TM100•••R and TM200•••R) with
relay outputs, depending on the controller reference:

Function Alarm Output HSC0 HSC1

Q0 X HSC0 reflex output0 –
Q1 X HSC0 reflex output1 –
Q2 X – HSC1 reflex output0
Q3 X – HSC1 reflex output1
Q4 X – –
Q5 X – –
Q6 X – –
Q7 X – –
Regular Output
Q8 – – –
Q9 – – –
Q10 – – –
Q11 – – –
Q12 – – –
Q13 – – –
Q14 – – –
Q15 – – –

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Transistor Output Management Availability

The information below refers to M200 Logic Controllers (TM200•••U) with transistor outputs:

Function Alarm PTO0 PTO1 PTO0 PLS0 PLS1 PWM0 PWM1 HSC0 HSC1
Output Pulse + Pulse + CW/
Direction Direction CCW
Q0 X PTO0 – PTO0 PLS0 – PWM0 – – –
output0 output0
Q1 X – PTO1 PTO0 – PLS1 – PWM1 – –
Fast output0 output1
Output1 Q2 X PTO0 – – – – – – – –
output1
Q3 X – PTO1 – – – – – – –
output1
Regular Q4 X – – – – – – – HSC0 –
Output reflex
output0
Q5 X – – – – – – – HSC0 –
reflex
output1
Q6 X – – – – – – – – HSC1
reflex
output0
Q7 X – – – – – – – – HSC1
reflex
output1
Q8 – – – – – – – – – –
Q9 – – – – – – – – – –
Q10 – – – – – – – – – –
Q11 – – – – – – – – – –
Q12 – – – – – – – – – –
Q13 – – – – – – – – – –
Q14 – – – – – – – – – –
Q15 – – – – – – – – – –
1
Can also be used as a regular relay output. But only one function can be implemented. If Q0...Q3 are configured as
HSC reflex outputs, they cannot be used as regular outputs.

Fallback Modes (Behavior for Outputs in Stop)

When the controller enters the STOPPED or one of the exception states for any reason, the local
(embedded and expansion) outputs are set to Default Value defined in the application.

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Short-circuit or Over-Current on Outputs

For TM100C•••R and TM200C•••R, in the case of short-circuit or over-current in outputs, the
following Relay Outputs are considered:
 Q0...Q6 for TM100C•16R and TM200C•16R
 Q0...Q9 for TM100C•24R and TM200C•24R
 Q0...Q15 for TM100C•40R and TM200C•40R

The following table describes the actions taken on short-circuits of relay outputs:

If... Then...
you have short-circuit at 0 V or 24 V no action is taken and no error is detected.

For TM200C•••U, in the case of short-circuit or over-current in outputs, the following Transistor
Sink Outputs are considered:
 Q0...Q6 for TM200C•16U
 Q0...Q9 for TM200C•24U
 Q0...Q15 for TM200C•40U

For TM200C•16U, in the case of short-circuit or over-current in outputs, there are different
considerations for the following groups of outputs:
 Group 1 (Q0...Q3): Four transistor sink outputs
 Group 2 (Q4...Q6): Three transistor sink outputs

The following table describes the actions taken on short-circuits of transistor sink outputs:

If... Then...
you have short-circuit at 24 V on group 1 or 2 the impacted group automatically goes into protection mode
(all outputs to 0) and then the group is periodically rearmed
every 1 second to test the connection state.
For more information, refer to Regular and Fast Transistor
Outputs Wiring Diagram (see page 134).
you have short-circuit at 0 V on group 1 or 2 no action is taken; however, no damage to the equipment is
possible.

For TM200C•24U, in the case of short-circuit or over-current in outputs, there are different
considerations for the following groups of outputs:
 Group 1 (Q0...Q3): Four transistor sink outputs
 Group 2 (Q4...Q7): Four transistor sink outputs
 Group 3 (Q8...Q9): Two transistor sink outputs

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The following table describes the actions taken on short-circuits of transistor sink outputs:

If... Then...
you have short-circuit at 24 V on group 1, 2, the impacted group automatically goes into protection mode
or 3 (all outputs to 0) and then the group is periodically rearmed
every 1 second to test the connection state.
For more information, refer to Regular and Fast Transistor
Outputs Wiring Diagram (see page 134).
you have short-circuit at 0 V on group 1, 2, or no action is taken; however, no damage to the equipment is
3 possible.

For TM200C•40U, in the case of short-circuit or over-current in outputs, there are different
considerations for the following groups of outputs:
 Group 1 (Q0...Q3): Four transistor sink outputs
 Group 2 (Q4...Q7): Four transistor sink outputs
 Group 3 (Q8...Q11): Four transistor sink outputs
 Group 4 (Q12...Q15): Four transistor sink outputs

The following table describes the actions taken on short-circuits of transistor sink outputs:

If... Then...
you have short-circuit at 24 V on group 1, 2, the impacted group automatically goes into protection mode
3, or 4 (all outputs to 0) and then the group is periodically rearmed
every 1 second to test the connection state.
For more information, refer to Regular and Fast Transistor
Outputs Wiring Diagram (see page 134).
you have short-circuit at 0 V on group 1, 2, 3, no action is taken; however, no damage to the equipment is
or 4 possible.

NOTE: The system word %SW139 provides the short-circuit diagnostic for the outputs.

WARNING
UNINTENDED MACHINE START-UP
Inhibit the automatic rearming of outputs if this feature is an undesirable behavior for your
machine or process.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

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Run/Stop

Run/Stop
The M100/M200 Logic Controller can be operated externally by the following:
 a hardware Run/Stop switch
 a Run/Stop (see page 61) operation by a dedicated digital input, defined in the software
configuration
 a SoMachine Basic software command.

For more information, refer to Configuring Digital Inputs (see Modicon M100/M200 Logic
Controller, Programming Guide).

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The interaction of the 2 external operators on the controller state behavior is summarized in the
table below:

Embedded Run/Stop hardware switch

Switch on Stop Stop to Run transition Switch on Run
Software None STOP Commands a transition to Allows external Run/Stop
configurable Ignores external Run/Stop RUN state1. commands.
Run/Stop commands.
digital input
State 0 STOP STOP STOP
Ignores external Run/Stop Ignores external Run/Stop Ignores external Run/Stop
commands. commands. commands.
Rising STOP Commands a transition to Commands a transition to
edge Ignores external Run/Stop RUN state1. RUN state.
commands.
State 1 STOP Commands a transition to Allows external Run/Stop
Ignores external Run/Stop RUN state1. commands.
commands.
1
For more information, refer to the Controller States and Behaviors (see Modicon M100/M200 Logic Controller,
Programming Guide).

WARNING
UNINTENDED MACHINE OR PROCESS START-UP
 Verify the state of security of your machine or process environment before applying power to
the Run/Stop input or engaging the Run/Stop switch.
 Use the Run/Stop input to help prevent the unintentional start-up from a remote location, or
from accidentally engaging the Run/Stop switch.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

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Micro SD Card

Overview
Access to the micro SD card is only possible when the M100/M200 Logic Controller is in the STOP
state. This means:
 If an SD card is inserted when the controller is in the RUN state, no operation is performed and
the SD LED is not On or flashing.
 If the logic controller is stopped while an SD card is inserted, SD card access starts
automatically.
 If an SD card operation is in progress when the logic controller starts, the logic controller does
not run until the operation is complete.
 If using a post configuration file (Machine.cfg), the parameter SL1.HW must be set to 1 to use
post configuration for serial line 1, as the embedded serial line 1 only supports RS485. All other
values are invalid and could cause post configuration to not be applied.
When handling the micro SD card, follow the instructions below to help prevent internal data on the
micro SD card from being corrupted or lost or a micro SD card malfunction from occurring:

NOTICE
LOSS OF APPLICATION DATA
 Do not store the micro SD card where there is static electricity or probable electromagnetic
fields.
 Do not store the micro SD card in direct sunlight, near a heater, or other locations where high
temperatures can occur.
 Do not bend the micro SD card.
 Do not drop or strike the micro SD card against another object.
 Keep the micro SD card dry.
 Do not touch the micro SD card connectors.
 Do not disassemble or modify the micro SD card.
 Use only micro SD card formatted using FAT or FAT32.
Failure to follow these instructions can result in equipment damage.

The M100/M200 Logic Controller does not recognize NTFS formatted micro SD cards. Format the
micro SD card on your computer using FAT or FAT32.
When using the M100/M200 Logic Controller and a micro SD card, observe the following to avoid
losing valuable data:
 Accidental data loss can occur at any time. Once data is lost it cannot be recovered.
 If you forcibly extract the micro SD card, data on the micro SD card may become corrupted.
 Removing a micro SD card that is being accessed could damage the micro SD card, or corrupt
its data.
 If the micro SD card is not positioned correctly when inserted into the controller, the data on the
card and the controller could become damaged.

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NOTICE
LOSS OF APPLICATION DATA
 Backup micro SD card data regularly.
 Do not remove power or reset the controller, and do not insert or remove the micro SD card
while it is being accessed.
 Become familiar with the proper orientation of the micro SD card when inserting it into the
controller.
Failure to follow these instructions can result in equipment damage.

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Follow these steps to install or replace the micro SD card:

Step Action
1

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Micro SD Card Slot Characteristics

Topic Characteristics Description

Supported type Standard Capacity Micro SD
High Capacity Micro SDHC
Global memory Size Maximum 32 GB
Speed Classes 4...10
Memory organization Application backup size 64 MB
Data storage size 1.93 GB
Robustness Temperature operating range –25...+85 ° C (–13...+185 ° F)
Write/erase cycles (typical) See the characteristics provided by
your Micro SD card provider for the
File retention time
value.

Micro SD Card Characteristics

For commercially available cards, please consult your local sales representative.

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M200 Logic Controller Real Time Clock (RTC)

Overview
Before using the RTC function, verify that your logic controller is equipped with a battery
(TMARBAT1).
NOTE: The battery is not delivered with the M200 Logic Controller (see the Delivery Content
(see page 16)). You must order the battery separately and then follow the procedure of Installing
the Battery (see page 76) to install the battery in the controller before using the RTC function.
The M200 Logic Controller includes an RTC to provide system date and time information, and to
support related functions requiring a real-time clock.
This table shows how RTC drift is managed:

RTC characteristics Description

RTC drift Less than 90 seconds per month without any user calibration at 25 ° C (77 ° F)

Battery
In the event of a power interruption, a backup battery maintains the RTC for the controller. A battery
LED on the front panel of the controller indicates if the battery is depleted or absent.

Characteristics Description
Use In the event of a transient power outage, the battery powers the RTC.
Backup life At least 3 years at 25 ° C maximum (77 ° F). At higher temperatures, the time is
reduced.
Battery monitoring Yes
Replaceable Yes
Battery life 5 years at 25 ° C maximum (77 ° F). At higher temperatures, the time is reduced.
Controller battery type Lithium carbon monofluoride, type Panasonic BR2032

Installing and Replacing the Battery

While lithium batteries are preferred due to their slow discharge and long life, they can present
hazards to personnel, equipment and the environment and must be handled properly.

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DANGER
EXPLOSION, FIRE, OR CHEMICAL BURNS
 Replace with identical battery type.
 Follow all the instructions of the battery manufacturer.
 Remove all replaceable batteries before discarding unit.
 Recycle or properly dispose of used batteries.
 Protect battery from any potential short-circuit.
 Do not recharge, disassemble, heat above 85 ° C (185 ° F), or incinerate.
 Use your hands or insulated tools to remove or replace the battery.
 Maintain proper polarity when inserting and connecting a new battery.
Failure to follow these instructions will result in death or serious injury.

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To install or replace the battery, follow these steps:

Step Action
1 Remove power from your controller.
2 Use an insulated screw-driver to pull out the battery holder from the M200 Logic Controller.

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Step Action
6

7 Power up your M200 Logic Controller.

8 Set the internal clock. For further details on the internal clock, refer to M100/M200 Logic Controller
Programming Guide.

NOTE: Replacement of the battery in the controllers other than with the type specified in this
documentation may present a risk of fire or explosion.

WARNING
IMPROPER BATTERY CAN PROVOKE FIRE OR EXPLOSION
Replace battery only with identical Schneider Electric reference TMARBAT1 battery.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

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Status LEDs

Description
The number of status LEDs depends on the controller reference. The following figure shows the
status LEDs:

1 IN: Input status LEDs

2 SYS: System status LEDs
3 OUT: Output status LEDs

The IN and/or OUT status LEDs are ON (Green color) if the inputs and/or outputs are active/high
that is when the digital inputs/outputs are set to 1.
The following table describes the system status LEDs:

Label Function Type Color Status Description

Controller Programming Port Application
States Communication Execution
PWR Power Green On Indicates that power is applied.
Off Indicates that power is removed.
RUN Machine Status Green On Indicates that the controller is running a valid application.
Flashing Indicates that the controller has a valid application that is
stopped.
Off Indicates that the controller is not programmed
* ERR LED is also On during booting process
NOTE: For information about the LEDs integrated into the Ethernet connector, refer to Ethernet Status LEDs
(see page 138)

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Label Function Type Color Status Description

Controller Programming Port Application
States Communication Execution
ERR Error Red On* EXCEPTION Restricted NO
Flashing (with RUN INTERNAL Restricted NO
status LED Off) ERROR
Slow flash Minor error Yes Depends on
detected the RUN status
LED
1 single flash No application Yes Yes
SD Micro SD Card Green On Indicates that the SD card is being accessed
Access Flashing Indicates that an error was detected during the SD card
(see page 72)
operation.
Off Indicates no access (idle) or no card is present.
BAT Battery (only for Red On Indicates that the battery needs to be replaced.
M200)
Flashing Indicates that the battery charge is low.
(see page 76)
Off Indicates that the battery is OK.
SL Serial line 1 Green On Indicates the status of Serial line 1
(see page 141)
Flashing Indicates activity on Serial line 1
Off Indicates no serial communication
* ERR LED is also On during booting process
NOTE: For information about the LEDs integrated into the Ethernet connector, refer to Ethernet Status LEDs
(see page 138)

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Modicon M100/M200 Logic Controller Installation and Wiring
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Chapter 3
Modicon M100/M200 Logic Controller Installation and Wiring

Modicon M100/M200 Logic Controller Installation and

Wiring

What Is in This Chapter?

This chapter contains the following sections:
Section Topic Page
3.1 M100/M200 Logic Controller Electrical Requirements 84
3.2 M100/M200 Logic Controller Wiring 118
3.3 TMCR2••• Cartridges Wiring 143

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Section 3.1
M100/M200 Logic Controller Electrical Requirements

M100/M200 Logic Controller Electrical Requirements

What Is in This Section?

This section contains the following topics:
Topic Page
Installation and Maintenance Requirements 85
Mounting Positions and Clearances 88
Top Hat Section Rail (DIN rail) 90
Installing and Removing the Controller with Expansions 94
Direct Mounting on a Panel Surface 96
TMCR2••• Installation 98
Wiring Best Practices 104
Grounding the M100/M200 System 109
DC Power Supply Characteristics and Wiring 112
AC Power Supply Characteristics and Wiring 115

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Installation and Maintenance Requirements

Before Starting
Read and understand this chapter before beginning the installation of your system.
The use and application of the information contained herein require expertise in the design and
programming of automated control systems. Only you, the user, machine builder or integrator, can
be aware of all the conditions and factors present during installation and setup, operation, and
maintenance of the machine or process, and can therefore determine the automation and
associated equipment and the related safeties and interlocks which can be effectively and properly
used. When selecting automation and control equipment, and any other related equipment or
software, for a particular application, you must also consider any applicable local, regional or
national standards and/or regulations.
Pay particular attention in conforming to any safety information, different electrical requirements,
and normative standards that would apply to your machine or process in the use of this equipment.

Disconnecting Power
All options and modules should be assembled and installed before installing the control system on
a mounting rail, onto a mounting plate or in a panel. Remove the control system from its mounting
rail, mounting plate or panel before disassembling the equipment.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
 Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
 Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
 Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
 Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.

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Programming Considerations

WARNING
UNINTENDED EQUIPMENT OPERATION
 Only use software approved by Schneider Electric for use with this equipment.
 Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

Operating Environment
This equipment has been designed to operate outside of any hazardous location. Only install this
equipment in zones known to be free of a hazardous atmosphere.

DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
Failure to follow these instructions will result in death or serious injury.

WARNING
UNINTENDED EQUIPMENT OPERATION
Install and operate this equipment according to the conditions described in the Environmental
Characteristics.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

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Installation Considerations

WARNING
UNINTENDED EQUIPMENT OPERATION
 Use appropriate safety interlocks where personnel and/or equipment hazards exist.
 Install and operate this equipment in an enclosure appropriately rated for its intended
environment.
 Use the sensor and actuator power supplies only for supplying power to the sensors or
actuators connected to the module.
 Power line and output circuits must be wired and fused in compliance with local and national
regulatory requirements for the rated current and voltage of the particular equipment.
 Do not use this equipment in safety-critical machine functions.
 Do not disassemble, repair, or modify this equipment.
 Do not connect any wiring to reserved, unused connections, or to connections designated as
No Connection (N.C.).
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

NOTE: JDYX2 or JDYX8 fuse types are UL-recognized and CSA approved.

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Mounting Positions and Clearances

Introduction
This section describes the mounting positions for the M100/M200 Logic Controller .
NOTE: Keep adequate spacing for proper ventilation and to maintain the operating temperature
specified in the Environmental Characteristics (see page 55).

Correct Mounting Position

Whenever possible, the M100/M200 Logic Controller should be mounted horizontally on a vertical
plane as shown in the figure below:

Incorrect Mounting Position

The M100/M200 Logic Controller should only be positioned as shown in the figure, Correct
Mounting Position (see page 88). The figures below show the incorrect mounting positions.

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Minimum Clearances

WARNING
UNINTENDED EQUIPMENT OPERATION
 Place devices dissipating the most heat at the top of the cabinet and ensure adequate
ventilation.
 Avoid placing this equipment next to or above devices that might cause overheating.
 Install the equipment in a location providing the minimum clearances from all adjacent
structures and equipment as directed in this document.
 Install all equipment in accordance with the specifications in the related documentation.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

The M100/M200 Logic Controller has been designed as an IP20 product and must be installed in
an enclosure. Clearances must be respected when installing the product.
There are 3 types of clearances between:
 The M100/M200 Logic Controller and all sides of the cabinet (including the panel door).
 The M100/M200 Logic Controller terminal blocks and the wiring ducts. This distance reduces
electromagnetic interference between the controller and the wiring ducts.
 The M100/M200 Logic Controller and other heat generating devices installed in the same
cabinet.
The following figure shows the minimum clearances that apply to all M100/M200 Logic Controller
references:

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Top Hat Section Rail (DIN rail)

Dimensions of Top Hat Section Rail DIN Rail

You can mount the controller or receiver and its expansions on a 35 mm (1.38 in.) top hat section
rail (DIN rail). It can be attached to a smooth mounting surface or suspended from a EIA rack or
mounted in a NEMA cabinet.

Symmetric Top Hat Section Rails (DIN Rail)

The following illustration and table show the references of the top hat section rails (DIN rail) for the
wall-mounting range:

Reference Type Rail Length (B)

NSYSDR50A A 450 mm (17.71 in.)
NSYSDR60A A 550 mm (21.65 in.)
NSYSDR80A A 750 mm (29.52 in.)
NSYSDR100A A 950 mm (37.40 in.)

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The following illustration and table show the references of the symmetric top hat section rails (DIN
rail) for the metal enclosure range:

Reference Type Rail Length (B-12 mm)

NSYSDR60 A 588 mm (23.15 in.)
NSYSDR80 A 788 mm (31.02 in.)
NSYSDR100 A 988 mm (38.89 in.)
NSYSDR120 A 1188 mm (46.77 in.)

The following illustration and table shows the references of the symmetric top hat section rails (DIN
rail) of 2000 mm (78.74 in.):

Reference Type Rail Length

NSYSDR2001 A 2000 mm (78.74 in.)

NSYSDR200D2 A

1 Unperforated galvanized steel

2 Perforated galvanized steel

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Double-Profile Top Hat Section Rails (DIN rail)

The following illustration and table show the references of the double-profile top hat section rails
(DIN rails) for the wall-mounting range:

Reference Type Rail Length (B)

NSYDPR25 W 250 mm (9.84 in.)
NSYDPR35 W 350 mm (13.77 in.)
NSYDPR45 W 450 mm (17.71 in.)
NSYDPR55 W 550 mm (21.65 in.)
NSYDPR65 W 650 mm (25.60 in.)
NSYDPR75 W 750 mm (29.52 in.)

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The following illustration and table show the references of the double-profile top hat section rails
(DIN rail) for the floor-standing range:

Reference Type Rail Length (B)

NSYDPR60 F 588 mm (23.15 in.)
NSYDPR80 F 788 mm (31.02 in.)
NSYDPR100 F 988 mm (38.89 in.)
NSYDPR120 F 1188 mm (46.77 in.)

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Installing and Removing the Controller with Expansions

Overview
This section describes how to install and remove the controller with its expansion modules from a
top hat section rail (DIN rail).
To assemble expansion modules to a controller or receiver module, or to other modules, refer to
the respective expansion modules hardware guide(s).

Installing a Controller with its Expansions on a DIN Rail

The following procedure describes how to install a controller with its expansion modules on a top
hat section rail (DIN rail):

Step Action
1 Fasten the top hat section rail (DIN rail) to a panel surface using screws.
2 Position the top groove of the controller and its expansion modules on the top edge of the DIN
rail and press the assembly against the top hat section rail (DIN rail) until you hear the top hat
section rail (DIN rail) clip snap into place.
On M100/M200 Logic Controller:

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Step Action
3 Place 2 terminal block end clamps on both sides of the controller and expansion module
assembly.

AB1AB8P35

NOTE: Type ABB8P35 or equivalent terminal block end clamps help minimize sideways
movement and improve the shock and vibration characteristics of the controller and expansion
module assembly.

Removing a Controller with its Expansions from a Top Hat Section Rail (DIN Rail)
The following procedure describes how to remove a controller with its expansion modules from a
top hat section rail (DIN rail):

Step Action
1 Remove all power from your controller and expansion modules.
2 Insert a flat screwdriver into the slot of the top hat section rail (DIN rail) clip.
On M100/M200 Logic Controller:

3 Pull down the DIN rail clip.

4 Pull the controller and its expansion modules from the top hat section rail (DIN rail) from the
bottom.

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Direct Mounting on a Panel Surface

Overview
This section shows how to mount the M100/M200 Logic Controller on a panel surface and provides
layout of the mounting hole for all modules.

Mounting Hole Layout

The following diagram shows the mounting hole layout for M100/M200 Logic Controller with 16 I/O
channels:

The following diagram shows the mounting hole layout for M100/M200 Logic Controller with 24 I/O
channels:

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The following diagram shows the mounting hole layout for M100/M200 Logic Controller with 40 I/O
channels:

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TMCR2••• Installation

Installation Considerations
The TMCR2••• cartridge is designed to operate within the same temperature range as the
controllers, including the controller derating for extended temperature operation, and temperature
restrictions associated with the mounting positions. Refer to the controller mounting position and
clearance (see page 88) for more information.

Installation

DANGER
ELECTRIC SHOCK OR ARC FLASH
 Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires.
 Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
 Use protective gloves when installing or removing the cartridges.
 Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
 Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.

NOTICE
ELECTROSTATIC DISCHARGE
 Verify that empty cartridge slots have their covers in place before applying power to the
controller.
 Do not touch the contacts of the cartridge.
 Only handle the cartridge on the housing.
 Take the necessary protective measures against electrostatic discharges.
Failure to follow these instructions can result in equipment damage.

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The following table describes the different steps to install a TMCR2••• cartridge on the controller:

Step Action
1 Disconnect all power from all equipment prior to removing any covers or installing a cartridge.
2 Remove the cartridge from the packaging.
3 Press the locking clip on the top of the cartridge cover with an insulated screwdriver and pull up the
cover gently.

4 Remove by hand the cartridge slot cover from the controller.

NOTE: Keep the cover to reuse it for the de-installation.

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Step Action
5 Place the cartridge in the slot on the controller.

6 Push the cartridge into the slot until it clicks.

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De-installation

DANGER
ELECTRIC SHOCK OR ARC FLASH
 Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires.
 Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
 Use protective gloves when installing or removing the cartridges.
 Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
 Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.

NOTICE
ELECTROSTATIC DISCHARGE
 Verify that empty cartridge slots have their covers in place before applying power to the
controller.
 Do not touch the contacts of the cartridge.
 Only handle the cartridge on the housing.
 Take the necessary protective measures against electrostatic discharges.
Failure to follow these instructions can result in equipment damage.

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The following table describes the different steps to de-install a TMCR2••• cartridge from the
controller:

Step Action
1 Disconnect all power from all equipment, including connected devices, prior to removing a cartridge.
2 Press the locking clip on the top of the cartridge with an insulated screwdriver and pull up the
cartridge gently.

3 Remove by hand the cartridge from the controller.

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Step Action
4 Place the cartridge slot cover in the slot on the controller.

5 Push the cartridge slot cover into the slot until it clicks.

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Wiring Best Practices

Overview
This section describes the wiring guidelines and associated best practices to be respected when
using the M100/M200 Logic Controller system.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
 Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
 Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
 Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
 Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.

WARNING
LOSS OF CONTROL
 The designer of any control scheme must consider the potential failure modes of control paths
and, for certain critical control functions, provide a means to achieve a safe state during and
after a path failure. Examples of critical control functions are emergency stop and overtravel
stop, power outage and restart.
 Separate or redundant control paths must be provided for critical control functions.
 System control paths may include communication links. Consideration must be given to the
implications of unanticipated transmission delays or failures of the link.
 Observe all accident prevention regulations and local safety guidelines.1
 Each implementation of this equipment must be individually and thoroughly tested for proper
operation before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

1
For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the
Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest
edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of
Adjustable-Speed Drive Systems" or their equivalent governing your particular location.

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Wiring Guidelines
The following rules must be applied when wiring a M100/M200 Logic Controller system:
 I/O and communication wiring must be kept separate from the power wiring. Route these 2 types
of wiring in separate cable ducting.
 Verify that the operating conditions and environment are within the specification values.
 Use proper wire sizes to meet voltage and current requirements.
 Use copper conductors (required).
 Use twisted pair, shielded cables for analog, and/or fast I/O.
 Use twisted pair, shielded cables for networks, and fieldbus.

Use shielded, properly grounded cables for all analog and high-speed inputs or outputs and
communication connections. If you do not use shielded cable for these connections,
electromagnetic interference can cause signal degradation. Degraded signals can cause the
controller or attached modules and equipment to perform in an unintended manner.

WARNING
UNINTENDED EQUIPMENT OPERATION
 Use shielded cables for all fast I/O, analog I/O and communication signals.
 Ground cable shields for all analog I/O, fast I/O and communication signals at a single point1.
 Route communication and I/O cables separately from power cables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

1Multipoint
grounding is permissible if connections are made to an equipotential ground plane
dimensioned to help avoid cable shield damage in the event of power system short-circuit currents.
For more details, refer to the topic Grounding the M100/M200 System (see page 109).
NOTE: Surface temperatures may exceed 60° C. To conform to IEC 61010 standards, route
primary wiring (wires connected to power mains) separately and apart from secondary wiring (extra
low voltage wiring coming from intervening power sources). If that is not possible, double insulation
is required such as conduit or cable gains.

Rules for Screw Terminal Block

The following tables show the cable types and wire sizes for a 5.08 pitch screw terminal block (I/Os
and power supply):

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The use of copper conductors is required.

DANGER
LOOSE WIRING CAUSES ELECTRIC SHOCK
 Tighten connections in conformance with the torque specifications.
 Do not insert more than one wire per connector of the terminal block without the cable ends
specified above.
Failure to follow these instructions will result in death or serious injury.

DANGER
FIRE HAZARD
 Use only the recommended wire sizes for the current capacity of the I/O channels and power
supplies.
 For relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature
rating of at least 80 ° C (176 ° F).
 For common conductors of relay output wiring (4 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 ° C
(176 ° F).
Failure to follow these instructions will result in death or serious injury.

Removing the M200 I/O Terminal Block

The following figure shows the removal of the I/O terminal block from the M200 Logic Controller:

Protecting Outputs from Inductive Load Damage

Depending on the load, a protection circuit may be needed for the outputs on the controllers and
certain modules. Inductive loads using DC voltages may create voltage reflections resulting in
overshoot that will damage or shorten the life of output devices.

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CAUTION
OUTPUT CIRCUIT DAMAGE DUE TO INDUCTIVE LOADS
Use an appropriate external protective circuit or device to reduce the risk of inductive direct
current load damage.
Failure to follow these instructions can result in injury or equipment damage.

If your controller or module contains relay outputs, these types of outputs can support up to
240 Vac. Inductive damage to these types of outputs can result in welded contacts and loss of
control. Each inductive load must include a protection device such as a peak limiter, RC circuit or
flyback diode. Capacitive loads are not supported by these relays.

WARNING
RELAY OUTPUTS WELDED CLOSED
 Always protect relay outputs from inductive alternating current load damage using an
appropriate external protective circuit or device.
 Do not connect relay outputs to capacitive loads.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

Protective circuit A: this protection circuit can be used for both AC and DC load power circuits.

C Value from 0.1 to 1 μF

R Resistor of approximately the same resistance value as the load

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Protective circuit B: this protection circuit can be used for DC load power circuits.

Use a diode with the following ratings:

 Reverse withstand voltage: power voltage of the load circuit x 10.
 Forward current: more than the load current.

Protective circuit C: this protection circuit can be used for both AC and DC load power circuits.

In applications where the inductive load is switched on and off frequently and/or rapidly, ensure
that the continuous energy rating (J) of the varistor exceeds the peak load energy by 20 % or more.

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Grounding the M100/M200 System

Overview
To help minimize the effects of electromagnetic interference, cables carrying the fast I/O, analog
I/O, and field bus communication signals must be shielded.

WARNING
UNINTENDED EQUIPMENT OPERATION
 Use shielded cables for all fast I/O, analog I/O, and communication signals.
 Ground cable shields for all fast I/O, analog I/O, and communication signals at a single point1.
 Route communications and I/O cables separately from power cables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

1Multipoint
grounding is permissible if connections are made to an equipotential ground plane
dimensioned to help avoid cable shield damage in the event of power system short-circuit currents.
The use of shielded cables requires compliance with the following wiring rules:
 For protective ground connections (PE), metal conduit or ducting can be used for part of the
shielding length, provided there is no break in the continuity of the ground connections. For
functional ground (FE), the shielding is intended to attenuate electromagnetic interference and
the shielding must be continuous for the length of the cable. If the purpose is both functional and
protective, as is often the case for communication cables, the cable must have continuous
shielding.
 Wherever possible, keep cables carrying one type of signal separate from the cables carrying
other types of signals or power.

Protective Ground (PE) on the Backplane

The protective ground (PE) is connected to the conductive backplane by a heavy-duty wire, usually
a braided copper cable with the maximum allowable cable section.

Shielded Cables Connections

Cables carrying the fast I/O, analog I/O, and field bus communication signals must be shielded.
The shielding must be securely connected to ground. The fast I/O and analog I/O shields may be
connected either to the functional ground (FE) or to the protective ground (PE) of your M100/M200
Logic Controller. The field bus communication cable shields must be connected to the protective
ground (PE) with a connecting clamp secured to the conductive backplane of your installation.

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WARNING
ACCIDENTAL DISCONNECTION FROM PROTECTIVE GROUND (PE)
 Do not use the TM2XMTGB Grounding Bar to provide a protective ground (PE).
 Use the TM2XMTGB Grounding Bar only to provide a functional ground (FE).
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

The shielding of the Modbus cable must be connected to the protective ground (PE).

DANGER
ELECTRIC SHOCK
Make sure that Modbus cables are securely connected to the protective ground (PE).
Failure to follow these instructions will result in death or serious injury.

Protective Ground (PE) Cable Shielding

To ground the shield of a cable through a grounding clamp:

Step Description
1 Strip the shielding for a length of 15 mm (0.59 in.)

2 Attach the cable to the conductive backplane plate by attaching

the grounding clamp to the stripped part of the shielding as
close as possible to the M100/M200 Logic Controller system
base.

NOTE: The shielding must be clamped securely to the conductive backplane to ensure a good
contact.

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Functional Ground (FE) Cable Shielding

To connect the shield of a cable through the Grounding Bar:

Step Description
1 Install the Grounding Bar directly on the conductive
backplane below the M100/M200 Logic Controller
system as illustrated.

2 Strip the shielding for a length of 15 mm (0.59 in.

3 Tightly clamp on the blade connector (1) using nylon

fastener (2)(width 2.5...3 mm (0.1...0.12 in.)) and
appropriate tool.

NOTE: Use the TM2XMTGB Grounding Bar for Functional Ground (FE) connections.

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DC Power Supply Characteristics and Wiring

Overview
This section provides the characteristics and the wiring diagrams of the DC power supply.

DC Power Supply Voltage Range

If the specified voltage range is not maintained, outputs may not switch as expected. Use
appropriate safety interlocks and voltage monitoring circuits.

DANGER
FIRE HAZARD
 Use only the recommended wire sizes for the current capacity of the I/O channels and power
supplies.
 For relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature
rating of at least 80 ° C (176 ° F).
 For common conductors of relay output wiring (4 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 ° C
(176 ° F).
Failure to follow these instructions will result in death or serious injury.

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

DC Power Supply Requirements

The M200 Logic Controller and associated I/O (TM2, TM3) require power supplies with a nominal
voltage of 24 Vdc. The 24 Vdc power supplies must be rated Safety Extra Low Voltage (SELV) or
Protective Extra Low Voltage (PELV) according to IEC 61140. These power supplies are isolated
between the electrical input and output circuits of the power supply.

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WARNING
POTENTIAL OF OVERHEATING AND FIRE
 Do not connect the equipment directly to line voltage.
 Use only isolating PELV or SELV power supplies to supply power to the equipment1.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

1For
compliance to UL (Underwriters Laboratories) requirements, the power supply must also be
of a type Class II with a maximum power output availability of less than 100 VA (approximately 4 A
at nominal voltage). A Class II circuit requires dry indoor use only in non-hazardous locations, and
must be grounded. You must separate Class II circuits from other circuits. If a non-Class II power
source is used, either power supply or transformer, you must impose a current limiting device such
as a fuse or a circuit breaker with a maximum rating of 4 A, but never exceeding the limits indicated
in the electric characteristics and wiring diagrams for this equipment. If the indicated rating of the
electrical characteristics or wiring diagrams are greater than 4 A, multiple Class II power supplies
may be used.

Controller DC Characteristics
The following table shows the DC power supply characteristics:

Characteristic Value
Rated voltage 24 Vdc
Power supply voltage range 20.4...28.8 Vdc
Power interruption time 2 ms at 20.4 Vdc
Maximum inrush current max. 35 A at 25 ° C
(77 ° F), 24 Vdc, first start-
up, I*t<700 mA*s
Maximum power with 16 I/Os 15.5 W
consumption with 24 I/Os 16 W
with 40 I/Os 18 W
Isolation between DC power supply and internal logic 500 Vdc
between DC power supply and protective earth 500 Vdc
ground (PE)

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Power Interruption
When planning the management of the power supplied to the controller, you must consider the
power interruption duration due to the fast cycle time of the controller.
There could potentially be many scans of the logic and consequential updates to the I/O image
table during the power interruption, while there is no external power supplied to the inputs, the
outputs or both depending on the power system architecture and power interruption
circumstances.

WARNING
UNINTENDED EQUIPMENT OPERATION
 Individually monitor each source of power used in the controller system including input power
supplies, output power supplies and the power supply to the controller to allow appropriate
system shutdown during power system interruptions.
 The inputs monitoring each of the power supply sources must be unfiltered inputs.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

DC Power Supply Wiring Diagram

The following figure shows how to remove the power supply terminal block:

The following figure shows the wiring of the DC power supply:

* Type T fuse

For more information, refer to the 5.08 pitch Rules for Screw Terminal block (see page 105).

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AC Power Supply Characteristics and Wiring

Overview
This section provides the wiring diagrams and the characteristics of the AC power supply.

AC Power Supply Voltage Range

If the specified voltage range is not maintained, outputs may not switch as expected. Use
appropriate safety interlocks and voltage monitoring circuits.

DANGER
FIRE HAZARD
 Use only the recommended wire sizes for the current capacity of the I/O channels and power
supplies.
 For relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature
rating of at least 80 ° C (176 ° F).
 For common conductors of relay output wiring (4 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 ° C
(176 ° F).
Failure to follow these instructions will result in death or serious injury.

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

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Controller AC Characteristics
The following table shows the AC power supply characteristics:

Characteristic Value
Voltage rated 100...220 Vac
limit (including ripple) 85...264 Vac
Frequency 50/60 Hz
Power interruption time 10 ms at 85 Vac
Maximum inrush at 240 Vac, 25 ° C (77 ° F), first start-up, I*t<400 mA*s 50 A
current at 120 Vac, 25 ° C (77 ° F), first start-up, I*t<160 mA*s 20 A
Maximum power with 16 I/Os M100: 6...11 VA
consumption at M200: 51...63 VA
100...240 Vac
with 24 I/Os M100: 8...13 VA
M200: 52...64 VA
with 40 I/Os M100: 9...16 VA
M200: 59...69 VA
Isolation between AC power supply and internal logic 1780 Vac
between AC power supply and protective earth ground 1780 Vac
(PE)

Power Interruption
The duration of power interruptions where the M100/M200 Logic Controller is able to continue
normal operation varies depending upon the load to the power supply of the controller, but
generally a minimum of 10 ms is maintained as specified by IEC standards.
If there is a minimum load on the controller power supply, the interruption can be as long as
400 ms.
When planning the management of the power supplied to the controller, you must consider the
duration due to the fast cycle time.
There could potentially be many scans of the logic and consequential updates to the I/O image
table during the power interruption, while there is no external power supplied to the inputs, the
outputs or both depending on the power system architecture and power interruption
circumstances.

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WARNING
UNINTENDED EQUIPMENT OPERATION
 Individually monitor each source of power used in the Modicon M100/M200 Logic Controller
system including input power supplies, output power supplies and the power supply to the
controller to allow appropriate system shutdown during power system interruptions.
 The inputs monitoring each of the power supply sources must be unfiltered inputs.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

AC Power Supply Wiring Diagram

The following figure shows how to remove the power supply terminal block:

The following figure shows the wiring of the AC power supply:

* Use an external, slow-blow, type T fuse.

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Section 3.2
M100/M200 Logic Controller Wiring

M100/M200 Logic Controller Wiring

What Is in This Section?

This section contains the following topics:
Topic Page
Digital Inputs Wiring Diagram 119
Relay Outputs Wiring Diagram 129
Regular and Fast Transistor Outputs Wiring Diagram 134
Ethernet Port 136
USB Mini-B Programming Port 139
Serial Line 1 141

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Digital Inputs Wiring Diagram

Overview
For detailed information on the digital inputs, refer to Digital Inputs Characteristics (see page 22)
and Input Management (see page 60).

DANGER
FIRE HAZARD
Use only the recommended wire sizes for the current capacity of the I/O channels and
powersupplies.
Failure to follow these instructions will result in death or serious injury.

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

TM200C16R Inputs Wiring Diagram - Positive Logic (Sink)

* Type T fuse
A Sink wiring (positive logic)

The following figure shows the connection of the fast inputs:

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TM200C16R Inputs Wiring Diagram - Negative Logic (Source)

* Type T fuse
B Source wiring (negative logic)

The following figure shows the connection of the fast inputs:

TM200C24R / TM200CE24R Inputs Wiring Diagram - Positive Logic (Sink)

* Type T fuse
A Sink wiring (positive logic)
(1) The COM0 and COM1 terminals are not connected internally.

The following figure shows the connection of the fast inputs:

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TM200C24R / TM200CE24R Inputs Wiring Diagram - Negative Logic (Source)

* Type T fuse
B Source wiring (negative logic)
(1) The COM0 and COM1 terminals are not connected internally.

The following figure shows the connection of the fast inputs:

TM200C40R / TM200CE40R Inputs Wiring Diagram - Positive Logic (Sink)

* Type T fuse
A Sink wiring (positive logic)
(1) The COM0 and COM1 terminals are not connected internally.

The following figure shows the connection of the fast inputs:

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TM200C40R / TM200CE40R Inputs Wiring Diagram - Negative Logic (Source)

* Type T fuse
B Source wiring (negative logic)
(1) The COM0 and COM1 terminals are not connected internally.

The following figure shows the connection of the fast inputs:

TM200C•••R Encoder Examples Wiring Diagram

The following figures show four wiring examples for TM200C•••R:
 dual-phase encoder without index
 dual-phase encoder with a limit switch and no index
 dual-phase encoder with index
 dual-phase encoder with index and PNP sensor

TM200C•••R with a dual-phase encoder without index:

(1) Dual phase encoder without index

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TM200C•••R with a dual-phase encoder with a limit switch and no index:

(1) Dual phase encoder without index

(2) Limit switch

TM200C•••R with a dual-phase encoder with index:

(1) Dual phase encoder with index

TM200C•••R with a dual-phase encoder with index and PNP sensor:

(1) Dual phase encoder with index

(2) PNP sensor

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TM100C16R / TM200C16U Inputs Wiring Diagram

* Type T fuse
A Sink wiring (positive logic)
B Source wiring (negative logic)

The following figure shows the connection of the fast inputs:

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

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TM100C24R / TM200C24U / TM200CE24U Inputs Wiring Diagrams

* Type T fuse
A Sink wiring (positive logic)
B Source wiring (negative logic)
(1) The COM0 and COM1 terminals are not connected internally.

The following figure shows the connection of the fast inputs:

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

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TM100C40R / TM200C40U / TM200CE40U Inputs Wiring Diagrams

* Type T fuse
A Sink wiring (positive logic).
B Source wiring (negative logic)
(1) The COM0 and COM1 terminals are not connected internally.

The following figure shows the connection of the fast inputs:

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

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TM100C••R / TM200C•••U Encoder Examples Wiring Diagrams

The following figures show four wiring examples for TM100C••R and TM200C•••U:
 dual-phase encoder without index
 dual-phase encoder with a limit switch and no index
 dual-phase encoder with index
 dual-phase encoder with index and PNP sensor

TM100C••R / TM200C•••U with a dual-phase encoder without index:

(1) Dual phase encoder without index

TM100C••R / TM200C•••U with a dual-phase encoder with a limit switch and no index:

(1) Dual phase encoder without index

(2) Limit switch

TM100C••R / TM200C•••U with a dual-phase encoder with index:

(1) Dual phase encoder with index

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TM100C••R / TM200C•••U with a dual-phase encoder with index and PNP sensor:

(1) Dual phase encoder with index

(2) PNP sensor

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

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Relay Outputs Wiring Diagram

Overview
For detailed information on the relay outputs, refer to Relay Outputs Characteristics (see page 26)
and Output Management (see page 66).

DANGER
FIRE HAZARD
 Use only the recommended wire sizes for the current capacity of the I/O channels and power
supplies.
 For relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature
rating of at least 80 ° C (176 ° F).
 For common conductors of relay output wiring (4 A), or relay output wiring greater than 2 A,
use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 ° C
(176 ° F).
Failure to follow these instructions will result in death or serious injury.

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

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TM100C16R / TM200C16R Outputs Wiring Diagram - Negative Logic (Sink)

* Type T fuse
B Sink wiring (negative logic)
(1) The COM0 and COM1 terminals are not connected internally.
(2) To improve the life time of the contacts, and to protect from potential inductive load damage, you must
connect a free wheeling diode in parallel to each inductive DC load or an RC snubber in parallel of each
inductive AC load.

NOTE: The assigned fuse values have been specified for the maximum current characteristics of
the controller I/O and associated commons. You may have other considerations that are applicable
based on the unique types of input and output devices you connect, and you should size your fuses
accordingly.

TM100C16R / TM200C16R Outputs Wiring Diagram - Positive Logic (Source)

* Type T fuse
A Source wiring (positive logic)
(1) The COM0 and COM1 terminals are not connected internally.
(2) To improve the life time of the contacts, and to protect from potential inductive load damage, you must
connect a free wheeling diode in parallel to each inductive DC load or an RC snubber in parallel of each
inductive AC load.

NOTE: The assigned fuse values have been specified for the maximum current characteristics of
the controller I/O and associated commons. You may have other considerations that are applicable
based on the unique types of input and output devices you connect, and you should size your fuses
accordingly.

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TM100C24R / TM200C24R / TM200CE24R Outputs Wiring Diagram - Negative Logic (Sink)

* Type T fuse
B Sink wiring (negative logic)
(1) The COM0, COM1, and COM2 terminals are not connected internally.
(2) To improve the life time of the contacts, and to protect from potential inductive load damage, you must
connect a free wheeling diode in parallel to each inductive DC load or an RC snubber in parallel of each
inductive AC load.

NOTE: The assigned fuse values have been specified for the maximum current characteristics of
the controller I/O and associated commons. You may have other considerations that are applicable
based on the unique types of input and output devices you connect, and you should size your fuses
accordingly.

TM100C24R / TM200C24R / TM200CE24R Outputs Wiring Diagram - Positive Logic (Source)

* Type T fuse
A Source wiring (positive logic)
(1) The COM0, COM1, and COM2 terminals are not connected internally.
(2) To improve the life time of the contacts, and to protect from potential inductive load damage, you must
connect a free wheeling diode in parallel to each inductive DC load or an RC snubber in parallel of each
inductive AC load.

NOTE: The assigned fuse values have been specified for the maximum current characteristics of
the controller I/O and associated commons. You may have other considerations that are applicable
based on the unique types of input and output devices you connect, and you should size your fuses
accordingly.

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TM100C40R / TM200C40R / TM200CE40R Outputs Wiring Diagram - Negative Logic (Sink)

* Type T fuse
B Sink wiring (negative logic)
(1) The COM0, COM1, COM2, and COM3 terminals are not connected internally.
(2) To improve the life time of the contacts, and to protect from potential inductive load damage, you must
connect a free wheeling diode in parallel to each inductive DC load or an RC snubber in parallel of each
inductive AC load.

NOTE: The assigned fuse values have been specified for the maximum current characteristics of
the controller I/O and associated commons. You may have other considerations that are applicable
based on the unique types of input and output devices you connect, and you should size your fuses
accordingly.

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TM100C40R / TM200C40R / TM200CE40R Outputs Wiring Diagram - Positive Logic (Source)

* Type T fuse
A Source wiring (positive logic)
(1) The COM0, COM1, COM2, and COM3 terminals are not connected internally.
(2) To improve the life time of the contacts, and to protect from potential inductive load damage, you must
connect a free wheeling diode in parallel to each inductive DC load or an RC snubber in parallel of each
inductive AC load.

NOTE: The assigned fuse values have been specified for the maximum current characteristics of
the controller I/O and associated commons. You may have other considerations that are applicable
based on the unique types of input and output devices you connect, and you should size your fuses
accordingly.

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Regular and Fast Transistor Outputs Wiring Diagram

Overview
For detailed information on the regular and fast transistor outputs, refer to Regular and Fast
Transistor Outputs Characteristics (see page 29) and Output Management (see page 66).

DANGER
FIRE HAZARD
Use only the recommended wire sizes for the current capacity of the I/O channels and
powersupplies.
Failure to follow these instructions will result in death or serious injury.

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and electrical characteristics
tables.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

TM200C16U Outputs Wiring Diagram

* Type T fuse

The following figure shows the connection of the fast outputs:

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TM200C24U / TM200CE24U Outputs Wiring Diagram

* Type T fuse
(1) The V0+ and V1+ terminals are not connected internally.
(2) The V0- and V1- terminals are not connected internally.

The following figure shows the connection of the fast outputs:

TM200C40U / TM200CE40U Outputs Wiring Diagram

* Type T fuse
(1) The V0+, V1+, and V2+ terminals are not connected internally.
(2) The V0-, V1-, and V2- terminals are not connected internally.

The following figure shows the connection of the fast outputs:

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Ethernet Port

Overview
The TM200CE••• are equipped with an Ethernet communication port.
The following figure shows the location of the Ethernet port on the M200 Logic Controller:

Characteristics
The following table describes Ethernet characteristics:

Characteristic Description
Function Modbus TCP/IP
Connector type RJ45
Driver 10 M / 100 M auto negotiation
Cable type Shielded
Automatic cross-over detection Yes

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Pin Assignment
The following figure shows the RJ45 Ethernet connector pin assignment:

The following table describes the RJ45 Ethernet connector pins:

Pin N° Signal
1 TD+
2 TD-
3 RD+
4 -
5 -
6 RD-
7 -
8 -

NOTE: The controller supports the MDI/MDIX auto-crossover cable function. It is not necessary to
use special Ethernet crossover cables to connect devices directly to this port (connections without
an Ethernet hub or switch).

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Status LED
The following figures show the RJ45 connector status LED:

The following table describes the Ethernet status LEDs:

Label Description LED

Color Status Description
1: ACT Ethernet activity Green Off No activity
Flashing green Activity
2: LINK Ethernet link Green / Yellow Off No link
On (Yellow) Link speed: 10 Mb
On (Green) Link speed: 100 Mb

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USB Mini-B Programming Port

Overview
The USB Mini-B Port is the programming port you can use to connect a PC with a USB host port
using SoMachine Basic software. Using a typical USB cable, this connection is suitable for quick
updates of the program or short duration connections to perform maintenance and inspect data
values. It is not suitable for long-term connections such as commissioning or monitoring without
the use of specially adapted cables to help minimize electromagnetic interference.

WARNING
INOPERABLE EQUIPMENT OR UNINTENDED EQUIPMENT OPERATION
 You must use a shielded USB cable such as a BMX XCAUSBH0•• secured to the functional
ground (FE) of the system for any long-term connection.
 Do not connect more than one controller at a time using USB connections.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

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The following figure shows the location of the USB Mini-B programming port on the M100/M200
Logic Controller:

Characteristics
This table describes the characteristics of the USB Mini-B programming port:

Parameter USB Programming Port

Function Compatible with USB 2.0
Connector type Mini-B
Isolation None
Cable type Shielded

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Serial Line 1

Overview
The serial line 1 is used to communicate with devices supporting the Modbus protocol as either a
master or slave and ASCII Protocol (printer ...) and supports RS485 and terminal block.

Characteristics

Characteristic Description
Function RS485 software configured
Connector type RS485
Isolation Non-isolated
Maximum baud rate 1200 up to 115 200 bps
Cable Type Shielded
Maximum length 15 m (49 ft) for RS485
Polarization Software configuration is used to connect when the
node is configured as a Master.
560 Ω resistors are optional.
5 Vdc power supply for RS485 No

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NOTE: Some devices provide voltage on RS485 serial connections. It is necessary to avoid
connection of these voltage lines to your controller as they may damage the controller serial port
electronics and render the serial port inoperable.

NOTICE
INOPERABLE EQUIPMENT
Use only the VW3A8306R•• serial cable to connect RS485 devices to your controller.
Failure to follow these instructions can result in equipment damage.

Pin Assignment
The following figure shows the pins of the RS485 connector:

The table below describes the pin assignment for RS485:

Pin RS485
D1 D1 (A+)
D0 D0 (B-)
Shield Shield
COM 0 V Com.

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

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Section 3.3
TMCR2••• Cartridges Wiring

TMCR2••• Cartridges Wiring

What Is in This Section?

This section contains the following topics:
Topic Page
TMCR2AI2 Wiring Diagram 144
TMCR2TI2 Wiring Diagram 145
TMCR2AQ2V Wiring Diagram 146
TMCR2AQ2C Wiring Diagram 147
TMCR2SL1 Wiring Diagram 148

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TMCR2AI2 Wiring Diagram

Introduction
This cartridge has a non-removable screw terminal block for the connection of the inputs.

Wiring
See Wiring Best Practices (see page 104).

Wiring Diagram
The following figure shows an example of the voltage and current input connection:

(1): Current/Voltage analog output device

NOTE: Each input can be connected to either a voltage or current input.

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TMCR2TI2 Wiring Diagram

Introduction
This cartridge has a non-removable screw terminal block for the connection of the inputs.

Wiring
See Wiring Best Practices (see page 104).

Wiring Diagram
The following figure shows an example of RTD and thermocouple probe connection:

(1): Thermocouple

NOTE: Each input can be connected to either an RTD or thermocouple probe.

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

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TMCR2AQ2V Wiring Diagram

Introduction
This cartridge has a non-removable screw terminal block for the connection of the outputs.

Wiring
See Wiring Best Practices (see page 104).

Wiring Diagram
The following figure shows an example of the voltage output connection:

(1): Voltage analog input device

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

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TMCR2AQ2C Wiring Diagram

Introduction
This cartridge has a non-removable screw terminal block for the connection of the outputs.

Wiring
See Wiring Best Practices (see page 104).

Wiring Diagram
The following figure shows an example of the current output connection:

(1): Current analog input device

WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect wires to unused terminals and/or terminals indicated as “No Connection (N.C.)”.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.

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TMCR2SL1 Wiring Diagram

Introduction
This cartridge has a non-removable screw terminal block for the connection of the serial line wires.

Wiring
See Wiring Best Practices (see page 104).

Wiring Diagram
The following figure shows an example of RS232 serial line connection:

The following figure shows an example of RS485 serial line connection:

NOTE: Only 1 serial line (RS232 or RS485) can be connected to the cartridge.
NOTE: Only 1 TMCR2SL1 cartridge is managed per logic controller.

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Glossary
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Glossary

B
bps
(bit per second) A definition of transmission rate, also given in conjunction with multiplicator kilo
(kbps) and mega (mbps).

D
DIN
(Deutsches Institut für Normung) A German institution that sets engineering and dimensional
standards.

E
EIA rack
(electronic industries alliance rack) A standardized (EIA 310-D, IEC 60297, and DIN 41494
SC48D) system for mounting various electronic modules in a stack or rack that is 19 inches
(482.6 mm) wide.
EN
EN identifies 1 of many European standards maintained by CEN (European Committee for
Standardization), CENELEC (European Committee for Electrotechnical Standardization), or ETSI
(European Telecommunications Standards Institute).

G
GRAFCET
The functioning of a sequential operation in a structured and graphic form.
This is an analytical method that divides any sequential control system into a series of steps, with
which actions, transitions, and conditions are associated.

H
HE10
Rectangular connector for electrical signals with frequencies below 3 MHz, complying with IEC
60807-2.

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Glossary

I
IEC
(international electrotechnical commission) A non-profit and non-governmental international
standards organization that prepares and publishes international standards for electrical,
electronic, and related technologies.
IEC 61131-3
Part 3 of a 3-part IEC standard for industrial automation equipment. IEC 61131-3 is concerned with
controller programming languages and defines 2 graphical and 2 textual programming language
standards. The graphical programming languages are ladder diagram and function block diagram.
The textual programming languages include structured text and instruction list.
IL
(instruction list) A program written in the language that is composed of a series of text-based
instructions executed sequentially by the controller. Each instruction includes a line number, an
instruction code, and an operand (refer to IEC 61131-3).
instruction list language
A program written in the instruction list language that is composed of a series of text-based
instructions executed sequentially by the controller. Each instruction includes a line number, an
instruction code, and an operand (see IEC 61131-3).
IP 20
(ingress protection) The protection classification according to IEC 60529 offered by an enclosure,
shown by the letter IP and 2 digits. The first digit indicates 2 factors: helping protect persons and
for equipment. The second digit indicates helping protect against water. IP 20 devices help protect
against electric contact of objects larger than 12.5 mm, but not against water.

L
ladder diagram language
A graphical representation of the instructions of a controller program with symbols for contacts,
coils, and blocks in a series of rungs executed sequentially by a controller (see IEC 61131-3).
LD
(ladder diagram) A graphical representation of the instructions of a controller program with symbols
for contacts, coils, and blocks in a series of rungs executed sequentially by a controller (refer to
IEC 61131-3).

M
Modbus
The protocol that allows communications between many devices connected to the same network.

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 Glossary

N
NEMA
(national electrical manufacturers association) The standard for the performance of various
classes of electrical enclosures. The NEMA standards cover corrosion resistance, ability to help
protect from rain, submersion, and so on. For IEC member countries, the IEC 60529 standard
classifies the ingress protection rating for enclosures.

P
PE
(protective Earth) A common grounding connection to help avoid the hazard of electric shock by
keeping any exposed conductive surface of a device at earth potential. To avoid possible voltage
drop, no current is allowed to flow in this conductor (also referred to as protective ground in North
America or as an equipment grounding conductor in the US national electrical code).

R
RJ-45
A standard type of 8-pin connector for network cables defined for Ethernet.

T
terminal block
(terminal block) The component that mounts in an electronic module and provides electrical
connections between the controller and the field devices.

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Index
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Index

A digital I/O modules

specifications, 46, 47, 48, 51, 51
analog input modules
Digital I/O modules
specifications, 48
Specifications, 52
analog mixed I/O modules
specifications, 49
analog output modules E
specifications, 49
Electromagnetic Susceptibility, 57

C F
cartridge
fallback
de-installation, 101
configuring modes, 67
installation, 98
features
caution
key features, 13
loss of application data, 72
Filter
certifications and standards, 58
Bounce Filter, 60
characteristics
TMCR2AI2, 33
TMCR2AQ2C, 41
TMCR2AQ2V, 39
G
TMCR2SL1, 43 general rules for implementing
TMCR2TI2, 36 certifications and standards, 58
communication ports Grounding, 109
Ethernet, 136
Serial Line 1, 141
USB programming, 139
I
configuration inductive load, output protection
architecture, 19 output protection, inductive load, 106
maximum hardware, 19 Input Management, 60
controller installation
description, 17 procedure, 98
features, 13
programming languages, 13
references, 14, 15
L
Latching, 61
LED, 80
D status, 80
de-installation
procedure, 101

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Index

M status, 80
LED, 80
M221 I/O
Environmental Characteristics, 55
maximum hardware configuration, 19 T
micro SD card, 72
TMCR2, 32
mounting positions, 88
TMCR2AI2
characteristics, 33
N wiring diagram, 144
TMCR2AQ2C
notice
characteristics, 41
loss of application data, 72
wiring diagram, 147
TMCR2AQ2V
O characteristics, 39
wiring diagram, 146
output management, 66 TMCR2SL1
characteristics, 43
wiring diagram, 148
P TMCR2TI2
Power Supply, 112, 115 characteristics, 36
programming languages wiring diagram, 145
IL, ST, FBD, SFC, LD, Grafcet, 13

U
R USB programming port, 139
real time clock, 76
regular inputs, 46, 47, 48
regular transistor outputs, 46, 47, 48 W
relay outputs, 46, 47, 48 wiring, 104
Run/Stop, 13, 70 wiring diagram
TMCR2AI2, 144
TMCR2AQ2C, 147
S TMCR2AQ2V, 146
SD card, 72 TMCR2SL1, 148
Serial Line 1 TMCR2TI2, 145
communication ports, 141
short-circuit or over-current on outputs, 68
specifications
analog input modules, 48
analog mixed I/O modules, 49
analog output modules, 49
digital I/O modules, 46, 47, 48, 51
Specifications
Digital I/O modules, 51, 52

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