KSKV MTK_2022

MINISTRY OF EDUCATION, MALAYSIA

VOCATIONAL COLLEGE STANDARD CURRICULUM

COURSE INFORMATION

PROGRAMME : WELDING TECHNOLOGY

COURSE NAME : SAFETY PRACTICES AND PROCEDURES

COURSE CODE : MTK 1012

YEAR / SEMESTER : 1 SEMESTER 1

CREDIT UNIT : 2.0

CONTACT HOUR : FACE TO FACE : 4.0 HOURS / WEEK

NON-FACE TO FACE : -

COURSE TYPE : VOCATIONAL

PRE-REQUISITE : -

CORE REQUISITE : -

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COURSE OUTCOMES:

At the end of the course, the students should be able to:-

1. Comply with shop and equipment safety rules.

2. Adhere to worksite safety requirement.
3. Extinguish fire during fire break out.
4. Perform first aid treatment during emergency.
5. Perform artificial respiration during emergency.
6. Carry out safety assessment at work area.

COURSE DESCRIPTION

This course is designed to provide the student with a thorough technical understanding of the purpose for welding health and safety
practices that are essential for safe work condition in arc welding practices. Students are required to carry out workshop safety practices using
workshop layout plan, cleaning material, safety signage, fire extinguisher and first aid kit so that workshop layout complies to standard;
workshop housekeeping and safety rule carried out; and basic first aid treatment performed according to the Occupational Safety and He alth
(OSH) Act.

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CONTENT AND LEARNING STANDARDS

PROGRAMME : WELDING TECHNOLOGY

COURSE NAME : SAFETY PRACTICES AND PROCEDURES

COURSE CODE : MTK 1012

CONTACT HOURS
CONTENT
(TRAINING LEARNING STANDARD ASSESSMENT CRITERIA
DURATION) STANDARD

12 hours 1. COMPLY WITH RELATED KNOWLEDGE ASSESSMENT CRITERIA

(3 weeks) SHOP AND
EQUIPMENT 1.1 Identify proper dress work 1.1.1 Identify and adhere to general workshop rule and
Lecture :3 hours SAFETY RULES attire and practice safety regulation according to Occupational Safety and
(1 hour x 3 weeks) etiquette Health Act
1.1.2 Identify Personnel Protective Equipment (PPE)
Practical :9 hours use in welding working condition
(3 hours x 3 weeks) 1.1.3 Detect defective safety equipment used in
welding workshop

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1.2 Adhere to safety procedure in 1.2.1 Determine all safety requirements related to
handling welding equipment handling welding equipment according to
Occupational Safety and Health Act
1.2.2 Explain Ergonomic in welding activities - body
posture
1.2.3 Identify cleaning procedure, handling, storing of
equipment, tools and materials and proper
workshop arrangement according to Occupational
Safety and Health Act
1.2.4 Identify materials used for electrical conductor.
1.2.5 Identify and use correct common electrical testing
equipment such as continuity test meter; clip on
meter according to Standard Operational
Procedures
1.2.6 Explain correct procedure of checking electrical
connection of welding set according to Standards
Operational Procedures
1.2.7 Differ and explain between faulty and non faulty
electrical connections and components according
Energy commission act
RELATED SKILLS
1.3 Ensure that all conductors 1.3.1 Apply correct procedure of checking electrical
use for electrical connection of welding set according to Standards
appliances are in good Operational Procedures
condition 1.3.2 Detect and distinguish between faulty and non
faulty electrical connections and components
according Energy commission act
1.3.3 Practice safety consciousness, cautious and
proper working etiquette according to
Occupational Safety and Health Act (OSHA)

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1.4 Prepare and regulate safe 1.4.1 Practice to general workshop rule and regulation
work site condition in the according to Occupational Safety and Health Act.
work area 1.4.2 Practice good housekeeping and orderly
workshop layout according to Occupational
Safety and Health Act
1.4.3 Provide care and maintenance of tools and
equipment according to manufacturer
recommendation
1.4.4 Detect defective safety equipment used in
welding workshop

1.5 Follow safety measures 1.5.1 Practice safety consciousness, cautious and
and precaution in proper working etiquette according to
workplace Occupational Safety and Health Act
1.5.2 Provide proper maintenance inventory of tools
and equipment
ATTITUDE / SAFETY / 1.5.3 Perform safe working habits in workshop
ENVIRONMENTAL according to Occupational Safety and Health Act

1. Demonstrate safe working

habit and consciousness in
workshop
2. Adhere to worksite safety
requirement, regulations.
3. Alert in ensuring safe
working environment.
4. Responsible and
accountable in performing
welding task
5. Transparent in reporting to
relevant authority
6. Ensure housekeeping.
7. Ensure proper PPE worn at
work site

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CONTENT AND LEARNING STANDARDS

PROGRAMME : WELDING TECHNOLOGY

COURSE NAME : SAFETY PRACTICES AND PROCEDURES

COURSE CODE : MTK 1012

CONTACT HOURS
CONTENT
(TRAINING DURATION) LEARNING STANDARD ASSESSMENT CRITERIA
STANDARD

12 hours 2. ADHERE TO RELATED KNOWLEDGE ASSESSMENT CRITERIA

(3 weeks) WORKSITE
SAFETY 2.1 Determine site safety 2.1.1 State safety requirement on site – the
Lecture :3 hours REQUIREMENT requirement requirement for working at elevated site, lifting
(1 hour x 3 weeks) and moving machine and material according to
Occupational Safety and Health Act
Practical :9 hours 2.1.2 Explain safety measures and regulations
(3 hours x 3 weeks) 2.1.3 Apply basic knowledge applicable at work site
according to Occupational Safety and Health Act

2.2 Ensure adequate ventilation 2.2.1 Describe the importance of ventilation at working
while working in a confined area areas according to Occupational Safety and
Health Act
2.2.2 Identify types of standard ventilation system
according to Occupational Safety and Health
Act
2.2.3 Practice safety precaution to be taken while
working in an enclosed area according to
Occupational Safety and Health Act

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2.2.4 Apply basic knowledge applicable at work site

according to Occupational Safety and Health
Act

2.3 Ensure safety practices and 2.3.1 Describe safety precaution to be taken while
procedures in open space working in open area according to Occupational
Safety and Health Act
2.3.2 Explain items or process to keep the worksite
safe such as walkways, floor, stairs, exit doors
and etc

RELATED SKILLS
2.4 Apply safety practices and 2.4.1 Apply basic knowledge applicable at work site
procedures in worksite according to Occupational Safety and Health
Act.
2.4.2 Practice safety precaution to be taken while
working in an enclosed area according to
Occupational Safety and Health Act
ATTITUDE / SAFETY / ENVIRONMENTAL

1. Demonstrate safe working

habit and consciousness in
workshop
2. Adhere to worksite safety
requirement, regulations
3. Alert in ensuring safe working
environment
4. Responsible and accountable
in performing welding task
5. Transparent in reporting to
relevant authority
6. Ensure housekeeping
7. Ensure proper PPE worn at
work site

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CONTENT AND LEARNING STANDARDS

PROGRAMME : WELDING TECHNOLOGY

COURSE NAME : SAFETY PRACTICES AND PROCEDURES

COURSE CODE : MTK 1012

CONTACT HOURS
CONTENT
(TRAINING DURATION) LEARNING STANDARD ASSESSMENT CRITERIA
STANDARD

8 hours 3 EXTINGUIS RELATED KNOWLEDGE ASSESSMENT CRITERIA

(2 weeks) H FIRE
DURING 3.1 Identify fire and explosion hazard 3.1.1 Explain fire/ spark/ heat protection, elements of
Lecture :2 hours FIRE fire, flammable hazard (ex: painting, oil, gas,
(1 hour x 2 weeks) BREAK etc) and fire watcher
OUT
Practical :6 hours 3.2 Identify various type and use of fire 3.2.1 Identify type and use of fire extinguishers
(3 hours x 2 weeks) extinguishers according SIRIM instructional.
3.2.2 Identify and differentiate various causes of fire
according to Occupational Safety and Health
Act

3.3 Identify and choose suitable type 3.3.1 Identify location of fire extinguishers in the
of material and equipment use to workshop according to Occupational Safety and
extinguish fire Health Act
3.3.2 Describe procedure and perform action to be
taken when there is fire according to
Occupational Safety and Health Act

APPLIED SKILLS
3.4 Perform fire drill exercise 3.4.1 Inspect fire extinguisher to be able of service
according to Occupational Safety and Health Act

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3.4.2 Use fire extinguisher correctly according to

SIRIM instructional
3.4.3 Use correct type of fire extinguisher other than
fire extinguisher to extinguish fire according to
Occupational Safety and Health Act
3.4.4 Practice safety consciousness, cautious and
proper working etiquette according to
Occupational Safety and Health Act

ATTITUDE / SAFETY / ENVIRONMENTAL

1. Demonstrate safe working habit

and consciousness in workshop
2. Adhere to worksite safety
requirement, regulations
3. Alert in ensuring safe working
environment
4. Responsible and accountable in
performing welding task
5. Transparent in reporting to
relevant authority
6. Ensure housekeeping
7. Ensure proper PPE worn at work
site

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CONTENT AND LEARNING STANDARDS

PROGRAMME : WELDING TECHNOLOGY

COURSE NAME : SAFETY PRACTICES AND PROCEDURES

COURSE CODE : MTK 1012

CONTACT HOURS
CONTENT
(TRAINING DURATION) LEARNING STANDARD ASSESSMENT CRITERIA
STANDARD

8 hours 4 PERFORM RELATED KNOWLEDGE ASSESSMENT CRITERIA

(2 weeks) FIRST AID
TREATMENT 4.1 Identify types and causes of 4.1.1 Identify types and causes of possible injuries
Lecture :2 hours DURING possible injuries that may occur at workplace according to
(1 hour x 2 weeks) EMERGENCY Occupational Safety and Health Act
4.1.2 Explain correct technique and methods in
Practical :6 hours moving person with major injuries according to
(3 hours x 2 weeks) Occupational Safety and Health Act
4.1.3 Brief safety consciousness, cautious and proper
working etiquette according to Occupational
Safety and Health Act (OSHA)

RELATED SKILLS
4.2 Perform first aid treatment 4.2.1 Identify and apply first aid treatment according
procedure to Occupational Safety and Health Act

4.3 Perform and treat minor injuries 4.3.1 Describe and apply correct methods in treating
and minor cut injuries minor injuries, burns and cuts according to
Occupational Safety and Health Act
4.3.2 Practice safety consciousness, cautious and
proper working etiquette according to
Occupational Safety and Health Act

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4.4 Perform first aid treatment of 4.4.1 Describe and apply correct methods in treating
bone fracture bone fracture according to Occupational Safety
and Health Act
4.4.2 Practice safety consciousness, cautious and
proper working etiquette according to
Occupational Safety

4.5 Move an injured person to a 4.5.1 Describe and apply correct methods in moving
safe suitable site an injured person to a safe suitable site
according to Occupational Safety and Health Act
4.5.2 Practice safety consciousness, cautious and
proper working etiquette according to
Occupational Safety

ATTITUDE / SAFETY / ENVIRONMENTAL

1. Demonstrate safe working habit

and consciousness in workshop
2. Adhere to worksite safety
requirement, regulations
3. Alert in ensuring safe working
environment
4. Responsible and accountable in
performing welding task
5. Transparent in reporting to
relevant authority
6. Ensure housekeeping
7. Ensure proper PPE worn at
work site

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CONTENT AND LEARNING STANDARDS

PROGRAMME : WELDING TECHNOLOGY

COURSE NAME : SAFETY PRACTICES AND PROCEDURES

COURSE CODE : MTK 1012

CONTACT HOURS
CONTENT
(TRAINING DURATION) LEARNING STANDARD ASSESSMENT CRITERIA
STANDARD

12 hours 5 PERFORM RELATED KNOWLEDGE ASSESSMENT CRITERIA

(3 weeks) ARTIFICIAL
RESPIRATIO 5.1 Define emergency response plan 5.1.1 Explain welding area emergency response
Lecture :3 hours N DURING (ERP) plan (ERP)
(1 hour x 3 weeks) EMERGENCY. 5.1.2 Describe overall objective of the emergency
response plan (ERP)
Practical :9 hours
(3 hours x 3 weeks)
5.2 Define and identify Cardio 5.2.1 Brief the correct steps in performing Cardio
Pulmonary Resuscitation (CPR) Pulmonary Resuscitation (CPR) for adults,
children and infants
APPLIED SKILLS
5.3 Practice essentials of Cardio 5.3.1 Apply correct procedure of removing an
Pulmonary Resuscitation (CPR) electrocuted and injured person according to
Occupational Safety and Health Act
5.3.2 Identify techniques and procedures of artificial
respiration according to Occupational Safety
and Health Act
5.3.3 Apply procedures and action to be taken
during an emergency according to
Occupational Safety and Health Act

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5.3.4 Practice safety consciousness, cautious and

proper working etiquette according to
Occupational Safety and Health Act (OSHA)

5.4 Perform artificial respiration using 5.4.1 Apply correct procedures in performing
correct procedure artificial respiration during emergencies
according to Ministry of Health (MOH) first aid
procedures
5.4.2 Practice safety consciousness, cautious and
proper working etiquette according to Ministry
of Health (MOH) first aid procedures

ATTITUDE / SAFETY / ENVIRONMENTAL

1. Demonstrate safe working habit

and consciousness in workshop
2. Adhere to worksite safety
requirement, regulations
3. Alert in ensuring safe working
environment
4. Responsible and accountable in
performing welding task
5. Transparent in reporting to relevant
authority
6. Ensure housekeeping
7. Ensure proper PPE worn at work
site

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CONTENT AND LEARNING STANDARDS

PROGRAMME : WELDING TECHNOLOGY

COURSE NAME : SAFETY PRACTICES AND PROCEDURES

COURSE CODE : MTK 1012

CONTACT HOURS CONTENT

LEARNING STANDARD ASSESSMENT CRITERIA
(TRAINING DURATION) STANDARD

16 hours 6 CARRY OUT RELATED KNOWLEDGE ASSESSMENT CRITERIA

(4 weeks) SAFETY
ASSESSMENT 6.1 Hazard identification, risk 6.1.1 Identify type of hazards in welding work;
Lecture :4 hours
AT WORK assessment and risk control  Physical hazard,
(1 hour x 4 weeks) (HIRARC)  Chemical hazard
AREA
 Electrical hazard (electrical shock)
Practical :12 hours  Ergonomic hazard
(3 hours x 4 weeks)  Biological hazard
 Safety hazard
6.1.2 Determine appropriate ways to eliminate risk
on hazards
6.1.3 Identify effective controls to mitigate workplace
hazards
6.1.4 Explain safety protection such as slipping or
tripping, floor protection, working at height,
pressure system, ergonomic in welding
activities - body posture, welding fumes, gases
and protection, welder health condition, arc
burn (Intense ultraviolet radiation), adequate
access and emergency escape route

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6.1.5 Identify unsafe working situation, area and

precaution such as confined space, extreme
temperature (Hotwork/ coldwork), adequate
lighting, falling objects, radiation / ultraviolet
protection to be taken according to
Occupational Safety and Health Act (OSHA),
Factory and Machinery Act, Regulation,
Guideline and Code of Practice

RELATED SKILLS

6.2 Conduct welding risk 6.2.1 Analyse and evaluate the risk associated with
assessment to address proper the hazard
protection within work area 6.2.2 Apply correct procedure of reporting unsafe
act, accident and injuries according to
Occupational Safety and Health Act
6.2.3 Perform respond and react which covers
safety hazard protection, health hazard
protection, and environmental hazard
protection during emergency according to
Occupational Safety and Health Act
6.2.4 Contact relevant authorities in case of accident
or fire according to Occupational Safety and
Health Act

6.3 Carry out welding risk control 6.3.1 Apply safe working condition to control risk by
Execute procedure to obtain Permit to Work
(PTW), execute lock out, tack out (LOTO)
procedure, identify welding area emergency
response plan (ERP) according to
Occupational Safety and Health Act
6.3.2 Practice safety consciousness, cautious and
proper working etiquette according to
Occupational Safety and Health Act

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ATTITUDE / SAFETY / ENVIRONMENTAL

1. Demonstrate safe working habit

and consciousness in workshop.
2. Adhere to worksite safety
requirement, regulations
3. Alert in ensuring safe working
environment
4. Responsible and accountable in
performing welding task
5. Transparent in reporting to
relevant authority
6. Ensure housekeeping
7. Ensure proper PPE worn at work
site
8. Precise in filling welding checklist
9. Integrity in compiling report

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CORE ABILITY

CORE ABILITY

SILA RUJUK LAMPIRAN A : JADUAL PEMETAAN NOSS DAN KSKV

SILA RUJUK LAMPIRAN B : JADUAL PEMETAAN NOSS DAN CORE ABILITY

Tools, Equipment and Materials (TEM)

ITEMS RATIO (TEM : Trainees)

1 Fire extinguisher 1 : 5
2 Muffler / ear plug 1 : 1
3 First aid kit 1 : 15
4 Safety shoe 1 : 1
5 Leather gloves 1 : 1

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REFERENCES

1 Sacks & Bohnart,2007,Welding Principles & Practices,3rd edition, 1221, Avenue of the Americas, New York, NY 10020 USA, Mc Graw Hill,
ISBN: 978-0077238773
2 James F. Lincoln, Arc Welding Foundation, 2002, The Procedure Handbook of Arc Welding, 14th Edition, 22801 St. Clair Avenue, Cleveland,
Ohio, 44117 USA, Lincoln Electric Company, ISBN: 978- 9993897302
3 Robert L. O'Brien, 1997, Jefferson's Welding Encyclopaedia, 18th Edition, 550 N.W. Lejeune Road, Miami, Florida, 33126 USA, American
Welding Society, ISBN: 978-0871715067
4 Joseph W. Giachino, William, Weeks, 1985, Welding Skills & Practices, 6th edition, Western Michigan University, Kalmazoo, Michigan,
Chicago, 60637, USA, American Technical Society, ISBN:978-0826930019
5 Griffin, Roden, Briggs, 1985, Pipe Welding Techniques, 4th edition, Albany, New York, 12205 USA, Delmar Publishers, ISBN: 978-
0827322486
6 Ivan H. Griffin, Edward M. Roden and Charles W. Briggs, 1984, Basic Arc Welding 4th edition, Albany, New York, 12205 USA, Delmar
Publishers, ISBN: 978-0827321311
7 ASM International, 1983, Metal Reference Book, 2nd edition, Material Park, Ohio, 44073 USA, American Society For Metals, ISBN:978-
0871701565
8 Gower A. Kennedy, 1982, Welding Technology - Student's Manual, 2nd edition, Indianapolis, USA, A Howard W. Sams Book, Bobbs- Merill
Educational Publishing, ISBN:978-0672971099
9 Gower A. Kennedy, 1982, Welding Technology, 2nd edition, Lethbridge Community College, Alberta, New York, USA, Howard W. Sams &
Son Inc., ISBN: 978-0672979903
10 Frank R. Schell, 1977, Welding Procedures: Electric Arc, 1st edition, Albany, New York, 12205 USA, Delmar Publishers, ISBN: 978-
0827316034
11 Giachino, Weeks, Johnson, 1974, Welding Technology, 2nd edition, Chicago, 60637 USA, American Technical Society, ISBN: 978-
0826930637

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