Edms 21-400-01 M.V Fixed P.F Capacitor Bank 19-12-2023 Draft 4
Edms 21-400-01 M.V Fixed P.F Capacitor Bank 19-12-2023 Draft 4
Edms 21-400-01 M.V Fixed P.F Capacitor Bank 19-12-2023 Draft 4
EDMS 21-400-1
TECHNICAL SPECIFICATION
FOR
FIXED POWER CAPACITOR BANK 1 K.V UP TO 24 K.V
)(INDOOR/ OUTDOOR
Issue: Jan. 2024 / Rev- 1
مقرر اللجنة
رئيس اللجنة
رئيس مجلس اإلدارة والعضو المنتدب
يعتمد
0
Ministry of Electricity and Renewable Energy وزارة الكهرباء والطاقة المتجددة
Egyptian Electricity Holding Company الشركة القابضة لكهرباء مصر
EDMS 21-400-1
TECHNICAL SPECIFICATION
FOR
FIXED POWER CAPACITOR BANK
1 K.V UP TO 24 K.V(INDOOR/OUTDOOR)
➢ This revision contains option items that must be selected by EDC before bidding.
1
Ministry of Electricity and Renewable Energy وزارة الكهرباء والطاقة المتجددة
Egyptian Electricity Holding Company الشركة القابضة لكهرباء مصر
Contents
1. SCOPE ................................................................................................................................3
2. Applicable standards ..........................................................................................................3
3. ENVIRONMENTAL CONDITIONS .................................................................................4
4. GENERAL TECHNICAL DATA .......................................................................................4
5. THREE PHASE CAPACITOR: .........................................................................................4
5.1. Ratings : 5
5.2. Losses :W / KVAR: 5
5.3. External fuses: 6
5.4. Insulation Material: 6
5.5. Bushings: 6
5.6. insulation Level : 7
5.7. Internal Discharge Device: 7
6. CAPACITOR BANK:.........................................................................................................7
7. M.V Vacuum Contactor .....................................................................................................8
8. CIRCUIT BREAKER (Optional according to NCEDC requirement): Error! Bookmark not
defined.
8.1. Protection Relay for C.B
Error! Bookmark not defined.
8.2. Technical Specification
Error! Bookmark not defined.
8.3. Non-volatile memory for the following:
Error! Bookmark not defined.
8.4. The real-time clock
Error! Bookmark not defined.
8.5. The relay must include the following protection:
Error! Bookmark not defined.
9. SF6 Switch-Fuse Disconnector : .........................................................................................9
10. AFTER SALE SERVVICES: .............................................................................................9
11. GUARANTEE .................................................................................................................. 15
12. MARKING ....................................................................................................................... 15
13. SUBMITTALS .................................................................................................................. 16
14. TECHNICAL DATA SCHEDULE................................................................................... 16
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Ministry of Electricity and Renewable Energy وزارة الكهرباء والطاقة المتجددة
Egyptian Electricity Holding Company الشركة القابضة لكهرباء مصر
1. SCOPE
This specification covers the minimum requirements for fixed Power factor capacitor bank
more than 1k.v up to 24 kv
The design, engineering, manufacture, testing at the manufacturer’s factory, painting, packing
for transport, insuring, transportation by road and delivery at destination shall be supported.
2. Applicable standards
Unless otherwise specified in this specification should be comply with the latest edition of IEC
standard and should be designed, manufactured and tested in accordance to the latest applicable
IEC standards as follows:
Table (1)
No. Standard No. Description
Shunt capacitor for AC power systems having a rated voltage above 1kv
1. IEC 60871-1
- Part 1:General
Shunt capacitors for AC power systems having a rated voltage above 1 k
2. IEC 60871-3
V - Part 3: Protection of shunt capacitors and shunt capacitor banks
Shunt capacitors for AC power systems having a rated voltage above 1 k
3. IEC 60871-4
V - Part 3: Internal fuses
High-voltage switchgear and control gear - Part 1: Common
4. IEC 62271-1
specifications
High-voltage switchgear and control gear
5. IEC 62271-200 Part 200: AC metal-enclosed switchgear and control gear for rated
voltages above 1 kV and up to and including 52 kV
EDMS 02-100 & Alternating current disconnectors and earthing switches air type 12 kv
6.
EDMS 02-200 Alternating current disconnectors and earthing switches air type 24 kv
EDMS 02-103 & Alternating current disconnectors and earthing switches SF6 type 12 kv
7.
EDMS 02-203 Alternating current disconnectors and earthing switches SF6 type 24 kv
IEC 62271-106 High-voltage switchgear and controlgear - Part 106: Alternating current
8.
contactors, contactor-based controllers and motor-starters
9. IEC 60529 Classification of degrees of protection provided by enclosures
10. IEC 60076-1&6 Reactors
Paints and varnishes — Corrosion protection of steel structures by
11. ISO12944-2
protective paint systems- Part 2: Classification of environments
12. EDMS 19-400 M.V H.R.C. Fuses
13. EDMS 11-400 M.V surge arrestors
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Ministry of Electricity and Renewable Energy وزارة الكهرباء والطاقة المتجددة
Egyptian Electricity Holding Company الشركة القابضة لكهرباء مصر
3. ENVIRONMENTAL CONDITIONS
The electrical and mechanical properties of the required fixed capacitor bank should be
guaranteed under the following environmental conditions:
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Ministry of Electricity and Renewable Energy وزارة الكهرباء والطاقة المتجددة
Egyptian Electricity Holding Company الشركة القابضة لكهرباء مصر
5.1. Ratings :
1. The KVAR effective value calculated at service voltage
2. The upper limit of operating temperature category of the required capacitor unit shall be
55 °C according to IEC 60871-1 the lower limit is 0°C
3. Capacitor unit shall be suitable for operation voltages(according IEC 60871-1 cluse 19.1
table 5) as follows:
110 % UN.................................For 12 hours every 24 hrs
115 % UN .................................. For 30 minutes in every 24 hrs
120 % UN………………….….For 5 min.
130 % UN....................................F
..o
. r 1 min .
4. Capacitor unit should be suitable for continuous operation at R.M.S current of the current
that occurs at rated sinusoidal voltage and rated frequency. The capacitor unit should
withstand a maximum current of 1.43In due to the combined effect of harmonics and over
voltages up to and including 110 %UN (IEC 60871-1 ).
5. The capacitance tolerance shall be clause 7. 2 IEC 60871-1.
[The capacitance shall not differ from the rated capacitance by more than -5% to +10% for
capacitor unit & 0% to +10% for banks, In the 3-ph units and banks the ratio of maximum to
minimum values 0f capacitance between any two line terminals shall not exceed 1.05 ]
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Ministry of Electricity and Renewable Energy وزارة الكهرباء والطاقة المتجددة
Egyptian Electricity Holding Company الشركة القابضة لكهرباء مصر
▪ The ruptured current limiting fuse of each capacitor (element) shall withstand indefinitely
the voltage imposed across it under all operating conditions.
▪ The remaining capacitor elements should be able to operate within the capacitor unit
without disturbance for a present number of unit capacitors.
▪ If one internal capacitor (element) fuse get burnt, this shall not affect the total power and
capacitance of the concerned capacitor unit by more than 3% of the rated power and
capacitance of the capacitor unit . During the design stage. contractor shall submit the
detailed calculations for number of internal fuse element failure to be considered for safe
operation-to distribution for approval. (during operation )
▪ Facilities should be provided to allow for safe simple and quick identification of
defective capacitor units
5.7. Bushings:
➢ Capacitor shall be of the two / three bushings type. Bushing shall be of well process
porcelain.
➢ Creepage distance shall be not less than 4cm/kv ( in-case of capacitors pole mounted
type without enclosure) unless shall be not less than 2cm / kv.
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Ministry of Electricity and Renewable Energy وزارة الكهرباء والطاقة المتجددة
Egyptian Electricity Holding Company الشركة القابضة لكهرباء مصر
➢ All bushings shall be hermetically soldered to the steel case. Heavy tin-plated clamp
type, terminals suitable for standard copper conductors. All capacitor terminals shall be
provided with insulating terminal cover
5.8. insulation Level :
1. The insulation level of the units should be equivalent to that of the bank otherwise extra-
insulation to the units is necessary.
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Ministry of Electricity and Renewable Energy وزارة الكهرباء والطاقة المتجددة
Egyptian Electricity Holding Company الشركة القابضة لكهرباء مصر
2. Current limiting (damping reactor)/detuning reactors should be connected in series with each
unit to limit the inrush current to an acceptable value (according to IEC 60871) and reduce
harmonics to an acceptable level (according to IEEE 519).
3. The current which flows upon energizing should be declared and should take into account
the contribution from parallel connected capacitors.
4. The reactors for indoor application at rated voltage 24 KV and should be air - core reactors
and should be provided with supporting insulators including base plate and accessories
ready for installation
5. The reactor should be capable of withstanding the inrush currents, which can occur during
the life of the capacitor unit.
6. The reactor shall be has highest mechanical and short circuit strength, and low noise levels.
7. Reactors can be dry type / air-core or gapped-core.
a. General technical Data as following table:
b. Marking
reactor shall be has rating name plate of weather proof materials, fitted on a visible position,
showing in all cases the appropriate items indicated below, the entries on the name plate
shall be indelibly marked.
Type of reactor - Outdoor/indoor application – IEC – Manufacturer`s name - Manufacturer`s
serial number – year of manufacture – insulation level – No. of phases – rated frequency –
highest voltage – rated continuous current – rated thermal short circuit current and duration-
thermal class (for dry type) – total mass – type of cooling –
7. M.V CONTACTOR ( for system voltage up to12kv )
1. Contactor Sf6 or vacuum fixed type.
2. Contactor prepared for controlling capacitive loads.
3. The contactor should be restriking free and two stages pressure switch ( alarm- trip).
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Ministry of Electricity and Renewable Energy وزارة الكهرباء والطاقة المتجددة
Egyptian Electricity Holding Company الشركة القابضة لكهرباء مصر
4. Contactor shall be designed for a large number of operations specifically the loads associated
with motors and capacitors.
5. for voltage more than 12kv shall be use C.B ( shall be able to break capacitive current of
bank ) with protection relay instead of contactor and both of them shall be approved type by
EEHC.
8. DESIGN CRITERIA
The --EDC shall be identifies type of installation of capacitor bank outdoor or indoor
8.1. OUTOODR CAPACITOR BANK
1. Capacitor bank shall be has metal-oxid surge arrestor for each capacitor unit for internal
and external over voltage on the capacitor units. And it shall be according to latest revision
of EEHC specs. EDMS 11-400
2. In-case of pole mounted
a. The capacitor bank shall be of rack type design and each phase of the bank shall
consist of capacitor units arranged in a vertical stack and mounted horizontally on a
common elevated hanger ( in-case of pole mounted).
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Ministry of Electricity and Renewable Energy وزارة الكهرباء والطاقة المتجددة
Egyptian Electricity Holding Company الشركة القابضة لكهرباء مصر
b. The metallic parts of banks such as racks, connection and relay boxes shall be
hot-zinced (at least 600g/m2), unless of anodize aluminum.
c. The capacitors shall be so placed that there is adequate dissipation by convection and
radiation of the heat produced by the capacitor losses.
d. For the capacitor bank shall be mounted as the --EDC requirements
e. Racks shall be made of a corrosion resistant aluminum, welded or bolted together
f. The arrangement of the capacitor bank should be such that adequate access for
replacement of fuses or capacitor units.
g. For outdoor application the air core reactors should be capsulated with Cast-resin
type .
h. Protection box for low voltage and secondary connections of the bank must be
mounted at the works.
i.The Construction for every compartment must take into consideration the facilities
of easy replacement of the capacitor units and the maintenance carried out.
j. The capacitor bank should be provided with suitable ground terminal.
k. Shall be use air disconnector switch with drop out fuse for connection of capacitor
bank , and over-head line, and shall be approved by EEHC according latest revision
of EDMS 19-403
3. In-case of capacitor bank pad mounted
a. Enclosure shall have slope roof ( on sides or back) not less than 6 degrees.
b. Enclosure shall be made from galvanized steel thickness 2.5 mm before painting and
coated by electrostatic painting powder with thickness 60:80 micron.
c. Protection degree shall be not less than IP54.
d. Enclosure shall be include LBS air type or SF6 type (shall be able to cut capacitive
current of capacitor bank) with external fuse for connection of capacitor bank , and
load, and shall be approved by EEHC according latest revision of EDMS 02-100 or
EDMS 02-103 for 12kv respectively & EDMS 02-200 or EDMS 02-203 for 22kv
respectively
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Ministry of Electricity and Renewable Energy وزارة الكهرباء والطاقة المتجددة
Egyptian Electricity Holding Company الشركة القابضة لكهرباء مصر
14. Enclosure shall include LBS (air type or SF6 type) with external fuse / C.B (shall be able to
cut capacitive current of capacitor bank) for connection of capacitor bank , and load, and
shall be approved by EEHC according latest revision of EDMS 02-100 or EDMS 02-103 for
12kv respectively & EDMS 02-200 or EDMS 02-203 for 24kv respectively.
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Ministry of Electricity and Renewable Energy وزارة الكهرباء والطاقة المتجددة
Egyptian Electricity Holding Company الشركة القابضة لكهرباء مصر
15. The enclosure shall be air forced ventilation according to the following:
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Ministry of Electricity and Renewable Energy وزارة الكهرباء والطاقة المتجددة
Egyptian Electricity Holding Company الشركة القابضة لكهرباء مصر
25. Auxiliary voltage 220V or 110V DC/AC fed form main panel (customer scope).
26. Earting B.B shall be not less than 150 mm2
27. One timer for controlling contactor operation
28. Capacitor bank shall be equipped with an Over & under voltage protection relay .and
protection against low pressure gas in case of SF6 contactor.
29. Capacitor bank shall be has metal-oxid surge arrestor for each capacitor unit for internal and
external over voltage on the capacitor units. And it shall be according to latest revision of
EEHC specs. EDMS 11-400
30. Manufacturer shall supply data on expected lifetime for the capacitor bank(s) at rated service
conditions.
9. TESTING
9.1 Type Test:
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Ministry of Electricity and Renewable Energy وزارة الكهرباء والطاقة المتجددة
Egyptian Electricity Holding Company الشركة القابضة لكهرباء مصر
Routine tests of the capacitor bank should be carried out according to latest
relevant IEC standards by the manufacturer; a representative of –EDC will
attend these tests before acceptance.
The --EDC have the right to add any test during delivery to check the
quality of the product.
9.2.1 Visual inspection.
9.2.2 Mechanical operating tests.
9.2.3 Electrical operating tests.
9.2.4 Dielectric test.
9.2.5 Capacitor unit tests
a. Capacitance measurement
b. Capacitor losses tangent (tanϬ) measurement.
c. Voltage test between terminals.
d. A.C. voltage test between terminal and container.
e. Test of internal discharge device.
f. Sealing test.
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Ministry of Electricity and Renewable Energy وزارة الكهرباء والطاقة المتجددة
Egyptian Electricity Holding Company الشركة القابضة لكهرباء مصر
➢ All the services, spare parts, materials and accessories will be needed during the after-sale
maintenance should be guaranteed by the tenderer immediately and wherever required
(Warehouse – Site – Lab. ….etc.).
11. GUARANTEE
➢ The supplier guarantees the capacitor bank against all defects arising out of faulty design or
workmanship, or of defective material for period of 18 months from date of delivery or 12
months from date of operation.
➢ The good quality and manufacturing of the materials should be guaranteed.
➢ Any parts which on account of poor quality of the materials, manufacturing defects or poor
assembly, should be replaced or repaired in the shortest time possible and free of charge.
12. MARKING
➢ The following data should be engraved or laser printed on an aluminum/stainless steel
nameplate riveted on the capacitor bank and located in a visible and legible place when the
switchboard is installed showing the following information:
➢ Manufacturer’s name
➢ Type/Model
➢ Serial Number and year of Manufacturing
➢ Distribution company name
➢ Order number
➢ Rated KVAR
➢ Rated voltage and rated insulation level
➢ Rated frequency
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Ministry of Electricity and Renewable Energy وزارة الكهرباء والطاقة المتجددة
Egyptian Electricity Holding Company الشركة القابضة لكهرباء مصر
13. SUBMITTALS
a. Vendor shall provide the following with the quotation:
1. Clause by clause compliance with the specification.
2. All necessary drawings including the scheme drawing of the power capacitor bank,
dimensions, single line diagram of (control circuit, …etc.)
3. Technical catalogues containing the technical data for all offered components of the unit
should be submitted.
4. Installation and maintenance instructions.
5. Copy of type test report for capacitor, contactor, and reactor.
6. Submitted a valid approved letter from the Egyptian Electricity Holding Company if any.
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Ministry of Electricity and Renewable Energy وزارة الكهرباء والطاقة المتجددة
Egyptian Electricity Holding Company الشركة القابضة لكهرباء مصر
GUARANTEE TABLES
Table (1)
Capacitor Bank
Table (2)
Inrush current coils ( REACTOR)
Supplier
No. ITEM EEHC Specs. Remarks
Specs.
Calculated by the
1 Inductance X µH manufacturer inside
the container
2 Max. Operating Voltage 12KV 7,2kv
3 Service Voltage 11KV 3.3 or 6.6 kv
AC withstand voltage for
4 28 KV 20kv
1 min.
Impulse withstand
5 75 KV 60 KV
voltage1.2/50 µs
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Ministry of Electricity and Renewable Energy وزارة الكهرباء والطاقة المتجددة
Egyptian Electricity Holding Company الشركة القابضة لكهرباء مصر
Table (3)
Over & Under Voltage Protection Relay
No. ITEM EEHC Specs. Supplier Specs. Remarks
st
1 Stage
1. Voltage setting range 100-115%Un
Time range 0-5 Sec.
2nd Stage
2. Voltage setting range 115-130%Un
Time range 0-5 Sec.
Voltage setting range 60%Un
3.
Time range 0-5 Sec.
4. Auxiliary Voltage 110-220 V DC or AC
5. Contact rating 7.5A – 250V DC/AC, NO
Table (4)
SF6/ VACCUM Contactor for Switching Process of Capacitor Bank
Signature: ………………………………
Date: ………………………………
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