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    11.5 Static - Eqp - Proc010 - Ok

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    Abrar Yusra

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    11.5 Static - Eqp - Proc010 - Ok

    Uploaded by

    Abrar Yusra
    1 views4 pages

    Original Title

    11.5 STATIC_EQP_PROC010_OK

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    Copyright:

    © All Rights Reserved
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    1 views4 pages

    11.5 Static - Eqp - Proc010 - Ok

    Uploaded by

    Abrar Yusra

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    JASA MAINTENANCE SURFACE FACILITIES DI SPG MERBAU

    DAN METERING STATION PAGAR DEWA PT PERTAMINA


    ZONA 4 FIELD PRABUMULIH

    Document No. Date :


    Rev.0
    SA10038030A 14 October 2024

    STANDARD OPERATING PROCED URE


    (SOP)
    STATIC EQUIPMENT INSTALLATION

    0 15 March 2022 - ISSUED FOR APPROVAL AF ARH MFG

    REV ISSUE DATE EXPIRED DATE ISSUE PURPOSE PRE’D CHE’K APP’D

    CONTRACTOR
    1.0 SCOPE

    1.1 This procedure is to describe the sequences installation of static


    equipment.
    1.2 This procedure includes Pressure Vessel, Heat Exchanger, Tower, etc.

    2.0 OBJECTIVE

    This is to assure that all the installation of static equipment is follow the Codes,
    Specification and Client requirements. To maintain the acceptable workmanship
    during the installation works.

    3.0 REFERENCE

    3.1 Vendor Manual or Manufacture recommendation

    4.0 RESPONSIBILITIES

    4.1 The Construction Manager is responsible to implementing the provisions


    of this procedure. He shall ensure that the Quality Control Engineer and
    the Client or Vendor Technical Service witness and approved the
    alignment check of the inspection required by this procedure and
    Inspection & Test Plan (ITP).
    4.2 The Quality Engineer is responsible for witnessing the inspection required
    by this procedure and assuring that the established requirement are met.

    5.0 DESCRIPTION OF WORK PROCEDURE

    5.1 Receiving and Storage

    5.1.1 All equipment shall be checked on received at site for any damage
    and any missing parts from the packing list. If any discrepancies
    found shall be reported as described in the material control
    procedure. An OSD (Overage, Shortage, Damage) report shall be
    prepared for any discrepancies.
    5.1.2 Normally these equipments such as Heat Exchangers are has
    purging protection with N2. This condition of purging shall be
    checked and controlled in weekly period. If the pressure of
    purging is decrease or become zero pressure, we shall be reported
    to Client, whether the purge will be fill-in again or not.
    5.1.3 Care shall be taken to transportation and storage of the equipment
    to make sure proper procedures are adopted as per manufactures
    recommendations.

    5.2 Pre-installation Checks


    5.2.1 The foundation to be checked as per the drawing dimensions by
    the surveyor and mark the centerline and co ordinates on the
    foundation.
    5.2.2 Check the anchor bolt for the correct location and straightness
    with respect to the equipment.
    5.2.3 The surface of the foundation is to be cleaned of all dirt, oil, and
    any loose materials and roughened by chipping with brush
    hammer before placing the equipment.
    5.2.4 The padding plates are to be set-up just beside the anchor bolts or
    to suit site condition, except where the bolt is mounted in a
    sleeve, then the plates shall be placed as close to the bolts as
    possible.
    5.2.5 Check the elevation of padding plate by surveyor and correct if
    needed, before installation of equipment.
    5.2.6 Check the capacity of lifting equipment and rigging plan shall be
    prepared and approved before lifting of the equipment.

    5.3 Positioning of Equipment

    5.3.1 The orientation four position ( 0º, 90º, 180º and 270º ) to be
    marked on the equipment for checking orientation as per drawing.
    5.3.2 Leveling and verticality shall be done with packing plates and
    shims to correct location and elevation and checked with plumb at
    least 4 points.
    5.3.3 If not specified, maximum plumb not more than 25 mm or 1/200 h
    wherever the smaller to be used.
    5.3.4 Once the equipment has been set in correct location and elevation
    and approved the base can be grouted with approved grouting
    materials.
    5.3.5 Before grouting, recheck the concrete surface to ensure that it is
    free from dirt, oil, grease, or any loose materials.
    5.3.6 The surface to be grouted shall be saturated with water for at
    least 24 hours in advance. Any free standing water must be
    removed before placing the grout.
    5.3.7 The excess or protruding liner has to be cut-off and welded
    together.
    5.3.8 All attachments can be connected to the equipment after the grout
    is set as per manufactures instructions.

    5.4 Inspection

    When equipment has been installed and ready for inspection, the QC
    Engineer shall arrange and to invite the Client Representative to witness
    and approve the location and orientation check as per Inspection & Test
    Plan (ITP).

    6.0 DOCUMENTATION

    6.1 All Inspection Records shall be filed and documented as per procedure
    6.2 After construction works are finished as contract, all original required
    documentations as per contract shall be submitted to Client and copied
    for our file.

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