P/N 1029711B Problue Adhesive Melter Pump Replacement Kit - P/N 1028303, 1058305, and 1058306
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eng.alanportelaP/N 1029711B Problue Adhesive Melter Pump Replacement Kit - P/N 1028303, 1058305, and 1058306
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eng.alanportelaInstruction Sheet P/N 1029711B
ProBlue Adhesive Melter Pump Replacement Kit - P/N 1028303, 1058305, and 1058306 Issued 02/05
This instruction sheet describes the procedure for replacing the pump in a WARNING: Risk of personal injury or equipment damage! Refer to Required Tools:
ProBlue adhesive melter. This kit contains two new O-rings that should the safety information provided in the melter manual before servicing
be used to replace the existing O-rings that are located between the pump the melter. Failure to comply with the safety information provided 6-mm hex wrench
and the manifold. can result in personal injury, including death.
Remove the Pump
Note: Illustrations of the P4 melter are used throughout this instruction sheet.
Unless noted otherwise, procedures are the same for all ProBlue melters.
1. Switch the melter off. 2. Relieve system hydraulic pressure. Refer to the
melter product manual for information on relieving
hydraulic pressure.
Pump assembly
(Double-acting pump shown)
3. Remove the pump as follows:
6-mm tube elbow (2)
a. Rotate the isolation valve handle upward b. Remove the three pump-mounting bolts. c. While pulling the pump away from the
Parker lubricant until it is vertical. manifold, tilt the top of the pump toward the
front of the melter and then disconnect the air
line(s) from the back of the pump.
Note: To gain leverage when removing the
pump, insert long M6 bolts into the two threaded
holes located on the front of the pump body.
O-ring (top)
d. Lift the pump clear of the melter.
O-ring (bottom)
4. Switch the melter on and allow it to reheat. Turn
Install the New Pump the pump off if it automatically turns on when the melter
reaches ready status.
1. (Double-acting pump) Thread a 6 mm tube elbow into
the port on the back of the new pump.
5. Place a waste container under the drain valve,
(Single-acting pump) Thread a 6 mm tube elbow into the and then open the valve (counterclockwise).
top and the bottom port on the back of the new pump.
(Double-acting pump shown)
6. Turn the pump on and allow hot melt to flow from
2. Remove and discard the top and bottom the drain valve until the flow is free of air.
manifold O-rings. Lubricate the two new O-rings
with Parker lubricant, and then insert the O-rings
into the manifold. 7. Close the drain valve and wipe off the drain chute.
8. Continue normal operation of the melter.
CAUTION: When reinstalling the pump, ensure that the
RTD is fully seated in its slot and that the RTD wires are
not caught between the pump and the manifold.
3. Reinstall the pump by reversing the sequence illustrated
in Removing the Pump, step 3.
See the figure to the right when reconnecting air lines to a
single-acting pump. Pneumatic connections are labeled on the
back of the pneumatic assembly.
