USER'S MANUAL

Code: 187000
Edition: June
2010
OPERATION, MAINTENANCE AND SPARE PARTS Review:
2010/013
USER'S MANUAL
code: 187000
Edition: June
OPERATION, MAINTENANCE AND SPARE 2010 Review:
PARTS 2010/013
Recommendations for a Better Unloading Process
Power Required:

The minimum power required to operate the machine is 90 HP. *

Operating Height:

When operating the machine, the operating height should not be

less than 12 centimeters (4.7 inches), measured between the ground
and the horizontal augers cover should. Once this distance is reached,
it is possible to use the rod length of the height cylinder as reference.
This procedure is performed at the beginning when setting the machine
and should remain unchanged until the end of the bag.

Operation Instructions:
First, to start with the unloading process, the augers are activated (power
take-off); then, the hydraulic roll movement is activated as well. It is
very important to keep this sequence to prevent an excessive system
effort. To stop the unloading process it is necessary to proceed the
other way round. First, the roll movement is stopped (the tractor
hydraulics is deactivated) and around 10 seconds later the augers are
also deactivated (stop the power take-off). If this last step is not
followed, the main auger will remain full of grain, which may cause the
cardan shaft fuse to cut. If this situation may occur, the roll should be
activated in the opposite direction to the normal operation to "empty"
the main auger. Then, proceed as previously instructed.

End of Bag:
When the machine is at around 1.5 meters (4.9 feet) from the end of
the bag, the roll movement speed is lowered with a flow control valve.
At the same time, the machine height is lowered as much as possible,
always keeping sufficient distance between the bag and the cross
augers protection cover to prevent damaging the bag in its lower part.
Then, the load speed-up pusher is moved all along the way against the
tube. When the sides of the bag are damaged and the grain starts
falling, the roll movement should be stopped. Once the grain stops
falling, the roll movement should continue until grain starts falling
again. This sequence is repeated until reaching the end of the bag. The
safer the bag tie is, the less amount of grain that will remain at the
end. The best results have been achieved when sealing the bag with
two wood planks bolted one above of the other with the bag in
between as a "sandwich", rolling the end downwards the bag before
bolting the planks. Under these conditions, the remaining grain
quantity ranges between 80 and 250 kg (from 5 to 20 20-liter buckets).
This will depend, to a large extent, on the type if grain, way of following
the previously detailed instructions, and seal efficiency at the end of
the bag.
RECOMMENDED HEIGHT AT THE
OPERATING HEIGHT END OF THE
BAG

* With this power the unloading performance is 220/tn/hr/ good

quality wheat.
AKRON
1. INTRODUCTION
The present user's manual describes the functions and components of the AKRON@
grain extractor model EXG 300 X. It gives detailed safety instructions and
providesrecommendations for its operation, also offering a general maintenance
guide for the machine.
The information provided in this manual is fundamental for the efficient and safe
operation of the machine. This documentation is included with the machine in order
to guarantee its optimal operation. That is why this manual should be available at all
times either together with the machine or at least within the operators' and
supervisors' reach.

I-a. The Purpose of the Machine

The EXG 300 X grain bag unloader has been designed to safely unload grain
and oilseeds that have been stored in chamber conditions in standard grain
bags during the recommended period for each grain type, and store them in
grain carts or tucks.
The simple concept of design of this machine requires very little maintenance
and ensures a good operation under different conditions. However, it is
important to highlight that this grain extractor is exclusively designed to work
with grain bags, and that the warranty will be valid as long as the machine is
used according to the instructions for use detailed in this manual.
Before operating, servicing or repairing this machine, the instructions given in
the present manual and in any other documentation supplied by the
manufacturer must be followed. Special attention must be paid to safety
precautions and recommendations, and to compliance with the pertinent local
Occupational Health & Safety laws in force.
Any arbitrary modification carried out on the machine or its components will release
the manufacturer from any responsibility arising from damage or injury that may
occur as a result of such modification.
2. GENERAL INDEX
1. Introduction ..
.5
I-a The Purpose of the
Machine . . .5

2. Index. . . .9

3.

Safety . . . 1 3
3-aAttitude ...15
3-b"ATTENTION" . . .1 5
3-cPersonal
. . . . .15
3-d Safety Warnings . . . .1 5
3-e Risk Analysis . . . . .1 5

4. Receiving the
Machine . .19 4-a.
Grain extractor
identification .. .21
4-b. Contact Information. . .22
4-c. Operating Principle. . .22

5. Preparation
and Setup
. . .23
5.a Operation

Requirements . .25
5.b Position changes. .25
5.c Recommendations fo Make Extraction Easier . .27
 5.d Previous Controls on the Machine . . .27
5.e Machine Layout. .27
5.f Grain Bag Preparation . .28
5.g Final Adjustments on the Machine . .29

6. Set up for extraction

.31
6.a General
Comments
on the
Storage in
Grain bags
.33
6.b Operation
Start-up. .34
6.c Operation Parameters . .35
6.d Protection against Overloads . .36
6.e Interruptions during Extraction .36
6.f Extraction at the End of the Bag . .37
6.g Unwinding the Bag.37

7. Maintenance Program . .41

7-a Maintenance Schedule . .41
7-b.Maintenance
7-cPartsbreakdown

7-ePrevention
of

.43
. .43
7-d Lubrication . .43
.43
7-f Tire Change .43

EXG 300 X GRAN BAG UNLOADER 11

AKRON
8. Machine Transportation and Storage .45
8-a Preparation of
the Machine for

Transportation . .47
8-b Transportation. .48
8-c Machine Storage .49
8-d Extractor Parking .49

9. Specifications . .51

10. Product Dismantling and Disposal

. . .55

Il. Guarantee Terms . .57

12. Spare Parts List .61
12-a Information for Obtaining Spare
Parts . .63

13.Parts subject to normal wear and tear

.119

14. User's Notes . . .123

EXG300XGRAINBA 12
3. SAFETY This symbol will appear together
with certain signal words depending
Even though the machine's on the relative seriousness of each
operation is simple and safe, it is risk situation.
essential that all grain cart loading,
unloading and transport operators DANGER: This identifies an
and supervisors have an in-depth imminent hazardous situation
whose consequences may cause
knowledge of the contents of this
death or serious injuries if not
user's manual. In this way, situations avoided.
of danger will be avoided for the
operator, for third parties and for
goods in the surrounding area. WARNING: This identifies a
potential hazardous situation
There must be a written record of whose consequences may cause
when the operators are trained in death or slight to moderate injuries
every detail of the machine's if not avoided.
operation. IMPORTANT: This describes a
particular situation where the
machine could be damaged or its
3-a. Attitude Toward Safety normal operation could be
affected.
Just as with the operation of any
EXG 300 X GRAIN BAG UNLOADER
other machine, the most important
factor for preventing accidents of 3-c. Personal Protective
any kind is the positive attitude of Equipment
operators and supervisors toward
Micron Fresar S. R. L. recommends
safety. As well as following the
the use of the following Personal
manufacturer's recommendations,
Protective Equipment in order to
the habit must be developed of
avoid any possible injury:
foreseeing and analyzing every
possible contingency that could Personal Protective
Equipment
arise during the operation of the
Situatio
machine. Even though it is
n
impossible to foresee all possible
situations, this habit helps to
prevent the majority of hazardous Tractor
situations. driver

Machine
operator
3-b. "ATTENTION" Symbol and 3-d. Safety Warnings
Signal Words
On different parts of the machine
Throughout the present and on its accessories you will find
manual, the "Attention" decals with accident prevention
symbol is used to indicate risk symbols, which must be considered
situations for the operator, as part and extension of the
the machine, other equipment instructions detailed in this manual.
or other people. Special care must be taken to
ensure these decals are present and

15
legible during the entire working life 3-e. Risk Analysis
of the machine.
The risk situations that typically
If for any reason any of these gets arise during the operation of this
lost or becomes illegible through machine are detailed below.
wear, it is important to substitute it Recommendations are made that
immediately indicating its are of vital importance for the safety
corresponding code. To ask for a of the machine operators, of other
replacement decal, please contact workers nearby, and machine itself.
either the manufacturer using the The pictograms used are taken from
information given in 4-b. "Contact IRAM standard 8075 "Tractors,
information", or your local Technical agricultural and forestry and green
Representative. space maintenance machinery -
Safety signs and hazard pictograms -
General principles and features". For
more details, their location on the
machine is shown in the following
picture.

AKRON
DECALS
IMAGE COD NAME QT
E Y
Risk situations: 1
During machine transport
114138
Particular recommendations:
• When transporting the grain cart, stay below the speed limit
for safety reasons.

2 Risk situations:
• During machine transport, During the discharge process
114200
Particular recommendations:
• Do not climb or travel on the machine structure.
Risk siti&tions.•
During the discharge process
3 114181
Particular recQmmendations:
• Keep a safe distance away from the machine.
Risk i uations:
When operating the machine
4 016135 Particular recommendations:
•Observe the warnings indicated in the pictogram in order to
avoid accidents.
Risk situations:
When operating the machine or performing
maintenance tasks 114112 Particular recommendations:
5 Carefully read the operator's manual so as to become
acquainted with eatures and operation.

16
 i k situations:
When performing maintenance tasks.
Particular recommendations:
6 Stop the engine and remove the key performing
114122 before reparation tasks. maintenance
NOTICE
10 18212
7 OTICE
0
08011
8 110 Roll rotation direction in operation mode.
065822
9 ardan coupling position

10 11418 Ying for transport

6 2
k ituati n
I During the discharge process
co particular c mmendati n

l 114152 Do not open or take away the safety while the motor is
protections running.
Risk situations:
When handling the hydraulic circuit.
11417 Partic I r c mm nd i n
12 8 Check circuit for proper
operation. Check flexible
pipes' condition.
Risk situations:
when handling the roll.
13 187139 Partic I r recommendation
Avoid hand crushing when turning the roll into operating
position.
isk situations:
when handling the roll.
14 187140
Particular reæmmendations:
Avoid arm crushin while the roll is operating.

18713
15 2
Switch valvle.

EXG 300 X GRAIN BAG UNLOADER

16

IMAGE COD NAME QT

E Y
IS It
During the discharge process.
16 114162 Particular recommendations.
Do not stand within reach of the auger or introduce your
hand while the moto s running.

17
17 18010
Cutting blade.
8

18 182130 i k ituati n
Machine tune-up.
Particular recommendations:
Caution during the operation process.
Risk situati0Q$.•
hen transporting the machine.
19 180100 Particular recommendations:
void contact with power lines, especially when the auger
tube is unfolded.
13513
20
3
End of bag. 20

01412
21 Maximum 540 rpm.
8
IS u Ions:
Whenoperating the machine or performing
Duringmaintenance tasks. the process of grain
discharge.
Never mend i use the
22 114132
Never driveshaft without its
protector.
Use,
cross over the driveshaft while it is
coupled. maintain or repair the coupling
according to.
11429
23 0
Identification plate.

06582 Machine's side - cod.

24 3/ 065824. ractor's side - cod.
824 065823.
18012
25 9
Roll coupling and uncoupling.

18713
26 4
Maintenance.

18713 Maintenance.
5
18713
28 ransport/ Operating height shims.
8
18714
29 Mechanical jack.
1

18012
30 Flow control valve.
7

31 180122 aintenance.

32 087136
33 087137 Patent Pending

08719
34 Reflective triangle
5

18
EXG 300 X GRAN BAG UNLOADER

19
AKRON

20
21
 EXG 300 X GRAIN BAG UNLOADER
18

22
4. RECEIVING THE MACHINE issues must be taken into account
upon receiving the machine.
The grain extractor AKRON@ modelo
EXG 300 X is delivered almost ready
for operation.OnIy a number of
verifications related to transport

23
1) If the machine is delivered on above.
a truck or other vehicle, special care
must be taken to remove all the
elements used to fix the machine to
the transport vehicle.
2) If the machine is delivered in
tow, running on its own wheels, the
pressure of the wheels must be
checked to be at a reasonable level.
3) In both cases, the machine's
paint and structure must be checked to
be free from damages that could have
taken place during transport. If that
were the case, it would be convenient
to assess if the damage could influence
the machine's normal operation or if its
integrity could be affected in the future.

4) All the machine components

must be checked to be present and
in good operating conditions and all
the mechanisms should be Please fill in your machine's data
operative. here for your records:
5) All the safety guards and
protections should be present and in MODEL.
good conditions (e.g., the lifting
auger lock pin, the drawbar cover, MASS (KG):
etc.)

SERIAL
4-a. Identification of your Self-
unloading Grain Cart NOTE: The data, specifications and
When ordering replacement parts or illustrations in this manual are based
requesting technical assistance or on the information available at the
information, always provide the time it was written.
following details for product
Due to the continuing improvements in
identification purposes:
the design and manufacture of
• Model AKRON@ MICRON FRESAR S.R.L.
reserves the right to modify
• Mass (kg) components and/or specifications
without prior notice.
• Serial #
This information is engraved on the Figures are only for illustration
identification plate, which is located purposes, no measures should be
as shown in Figure 4.1 taken on the drawings.

24
EXG 300 X GRAIN BAG UNLOADER 21

25
AKRON
4-b. Contact Information
Should you need any further
explanation regarding the contents
of this manual, please contact us:
Micron Fresar S.R.L.
Rosario de Santa Fe 2256
X2400EFN - San Francisco (Cördoba)
ARGENTINA
Phone: +54 3564
498502 e-mail:
[email protected]
www.akron.com.ar

4-c. Operating Principle

The main functions of the machine
are described below, as well as the
elements used to perform each of
them.

Related
Function component
or system

Fastening System Röll Pins

Roll driven by a hydraulic

motor.
Grain Bag winding up Auger driven by a tractor
power take-off (PTO).

Grain bag longitudinal cut

Cutting blade
(slash) during motion.

Load speed-up Pusher

(Grain Pusher System)
End of Bag
driven by a hydraulic
motor.

Roll driven by a hydraulic

Unwinding
motor.

300 X GRAIN BAG UNLOADER

22
 PREPARATION
AND SETUP

EXG 300 X GRAIN BAG UNLOADER 24

 PREPARATION
AND SETUP

5. PREPARATION AND SETUP position and a transport position. The transport

position allows
5-a. Operation Requirements
Requiring as little human effort as possible is the machine to be taken in tow by a pick-up or
one of the most important premises for the tractor, complying with the maximum
machine's design, as well as attaining the best transportation width allowed.
possible comfort level for the operator.
Warning: Do not travel on the machine

a To operate the equipment it is necessary to use a tractor In the following figure, the main features of both
with a minimum of 90 HR Of this vehicle, positions can be compared. It can be observed that
both its 540 rpm power take-off (PTO) and its during transport position the lifting tube is folded
oleo-hydraulic system are used, the former for and the roll is practically parallel to the chassis.
driving the grain augers and the latter mainly
for winding up the grain bag. This way, the
tractor's traction system remains free, which
avoids an excessive wear of the clutch.
Hydraulic requirements: minimum flow 45
11m (9,9 gal), pressure 180 to 200 bares (2610
2900 psi), hydraulic circuit temperature:
no higher than 70 O c
Special care must be taken not to use a tractor with a
power rating far greater than the recommended figure,
and the front wheels should be plain, not studded.
Pulling a heavier tractor would cause excessive efforts Figure 5.1:0perating position
on the extractor's structure and components.
Warning: Maximum transport speed 30km/h (19 mph).

5-b. Position changes

The AKRON EXG 300 X mechanical grain extractor
can be set in two possible configurations: an operating

Figure 5.2:Transport position

Change from Transport Position to Operating Position

Instruction Action Obs.

Link the extractor to the

operating vehicle. Then,
connect the hydraulic
circuit together with the
power take off.

Once the machine has

been coupled to the
tractor, place the
mechanical legs into
transport position.

EXG 300 X GRAIN BAG UNLOADER 25

 PREPARATION
AND SETUP
Instruction Action Obs.

Take the sweep auger ends fro

transport position and place the
•nto working position, taking int
ccount the tuming direction.

Unhook the roll by pulling up the

latch located at the front part of the
chassis, and make it turn until
reaching its transverse position; put
the supporting arm down in order to Warning
lock it. Avoid hand crushing when
tuming the roll into operating
position.
AUGER LOAD *EEO-
up
Remove the lock pin of the PUSHER

superior tube support and

activate the "Auger" hydraulic
control until the tube is
completed unfolded.

Cut the bag manually and open the

cut, leaving the grain at sight (as
shown in the figure).

Check that the blade is aligned

with the cut made manually in
order to continue cutting.
Remove the blade cover to
start working.
Warning
Check that the blade
cover protects the blade
while the machine is not
operating.
Activate the "Roll" control. AUGER HEIGHT SPEEDUP

With the tractor, take the

machine backwards, as Warning
centered as possible, and hook Avoid arm crushing while the
roll is operating.
the bag to the roll by causing
the roll to rotate.
LOAO
ctivate the "Height" control to djust AUGER HEIGHT Warning

EXG 300 X GRAIN BAG UNLOADER 26

 PREPARATION
AND SETUP

the operating height.

nce again activate the "roll"
control o start operating. When operating the mechanica
parts, care must be taken so as to
avoid injuries used by trapping.

EXG 300 X GRAIN BAG UNLOADER 27

 PREPARA
TION
AND
SETUP
5.c Recommendations to Make 5.d Previous Controls on the Machine Before
Extraction Easier setting up the machine for the extraction process
the following controls will have to be carried out:
The bagging machine AKRON@ model EXG
300 X as an ideal complement, and the Make sure that all the parts of the machine
extractor requires some conditions in the are prepared according to its operating
layout and preparation of the grain bags. position, as indicated in Section 4 — "Position
If a grain bag is prepared next to a wire fence, a 4- changes" Check the oil level in all the
machine's drive and transmission gearboxes.
metre clearance must be kept, taking into account
The detail of their components IS given in
that the extractor loads a vehicle moving along to
section 9. "Assemblies". The machine should
the right-hand side from the point of view of the never be operated if there is not enough oil
tractor driver. inside all the gearboxes, since this would
result in serious mechanical damage to all
these transmission components.
In all cases, if it were necessary to add oil,
Fence only, SAE 80w-90 must be used. The quality of
the oil should never be altered, since this
would result in problems for the performance
and lifespan of the gearbox components

5.e Machine Layout

Once the extractor is ready in its operating
position, it must be placed facing the grain
bag in the following way:
Figure 5.3 Location Of a grain bag in relation to a wire fence
1)1Align the extractor with the tractor and
If two or more grain bags have to be placed the grain bag as shown in the figure. These
parallel one to the other, at least 1 (one) three elements should be as centred and
metre should be left between them in order aligned as possible, since this will make the
to work with room to spare during the extraction operation easier.
extraction. However, the most important
precaution is to anticipate that the first bag
can be easily accessed from the side where
the grain transport vehicle must move.

Min.

Figure 5.5 Implements alignment

Figure 5.4 Transversal section Of two silage bags located

parallel to each other.
2) Remove the lock pin that keeps the lifting
auger attached to the cassis. To prevent this
pin. from getting lost during the machine
If the grain bag is closed on its initial end operation, it is highly advisable to put it in the
using two pieces of wood or plastic seals, less same place (tube support for transport
remaining cereal will be left to remove position), which is free at that moment.
manually at the end of the extraction process.

EXG 300 X GRAIN BAG UNLOADER

 PREPARA
TION
AND
SETUP
3) Make sure that the hydraulic switch valve is
in the "Auger" position.

EXG 300 X GRAIN BAG UNLOADER

 PREPARATION
AND SETUP
1) The bag must be opened with extreme
care, since any longitudinal slash on the bag's top,
the
most stretched part of it, could result in the
bag opening completely. To avoid such risk, it
is advisable to work according to the
Figure 5.6 Switch valve lever into •TUBE' position. following procedure:
1.1) Make a short transversal cut, about 20 cm
4) Clear the area below the tube. long, about 2 m from the end of the bag. This cut
will be more or less at the same height as the
5) Lift the tube to its operating position using the extractor's cutting blade.
tractor's hydraulic system. Check that no
person or equipment interferes with the tube in TRANSVERSAL
order to prevent dangerous trapping or hitting
risks.
6) 6) Activate the "Roll" control when it is
necessary to start operating.
Figure 5.8 Bag transverse cut

1.2) From the middle of the previous cut, slash the

WARNING: During operation and grain bag longitudinally up to its end.
transport, keep away from and avoid
LONGITUDINAL
travelling on the machine.

Figure 5.9 Bag longitudinal cut

1.3) Open this last cut to the sides, so that the

cereal shows.
Figure 5.7 Switch valve lever into •ROLL' position.

5-f. Grain Bag Preparation

If it is possible to choose, it is always more OPE

convenient to start extracting grain from the Figure 5.10 Bag opening
end of the grain bag where the storage was
finished, since there is enough bag left in this 2) If there is not enough material to fix the
end to fix to the machine's roll.lf this option is grain bag to the extractor's roll, it is convenient to
extract some of the cereal manually, using
not available, the operation can also be shovels, until enough plastic is available. Most of
started from the initial end of the grain bag the times, this operation will be unavoidable when
(see the paragraph 5-b. "Recommendations to the extraction starts from the same end where the
make extraction easier"). storage was started.
In both cases, starting from the initial or final 3) Make sure there are no people or gear
end, the grain bag has to be opened as around the area in order to avoid any kind of
explained below. However, when the damage. Reverse the machine using the
extraction starts from the initial end, some tractor until the cereal starts to cover the
grain will have to be removed manually until horizontal augers.lt is important to avoid
enough grain bag material is left to fix to the exerting too much pressure on the cereal
extractor's roll. Follow the instructions given mass, since this may result in excessive,
in title 6-e. "Extraction at the end of the grain unnecessary efforts on the extractor.
bag" for manual grain extraction

EXG 300 X GRAIN BAG UNLOADER

 PREPARATION
AND SETUP
4) Make sure that the machine's cutting by hand. The cutting blade's cover will have
blade is aligned with the cut previously made to be lifted to this effect.
Flow Control Valve Piece the grain bag

Figure 5.14 — Bag Perforation

Grain bag

Figure 5.15 secure the bag on the roller teeth.

4) Check once again that the machine's cutting blade is

aligned with the cut previously made on the top of the bag.lf
the cut on the grain bag were not continued normally, the
extractor would be subjected to excessive efforts and the
grain bag would run the risk of being torn.
If the cutting blade stops cutting, a small transversal (figure 5.16) cut must be made on the grain
bag in order to align it with the blade by means of a longitudinal cut as shown in the following
figure 5.17.
Figure 5.16 • Transversal cut

figure 5.11 Close Figure 5.12 Open

EXG 300 X GRAIN BAG UNLOADER

 PREPARATION
AND SETUP

(clockwide) 1/2 Turn

Ceck

(counterclockwide)

WARNING: that the cutting blade

cover protects the blade while the machine is not operating.

5-g. Final Adjustments on the Machine

First of all, the cardan shaft should not be

operated before the grain bag is fixed to the
Otherwise, the augers would start moving and the
grain bag could get entangled in them.
Completely close the flow control valve, and then
open it half a turn, that is, 1800 .

1) Turn the roll using the tractor's hydraulic system until the roll teeth reach the position shown in the
figure 5.13

2) To fix the bag to the roll, bofh the upper and lower sides of the bag should easily reach the whole
breadth of the roll at the height of its teeth.
Upper side of the grain bag
Roll
Teeth
Figure 5.13 - Location of the roll teeth

3) Pierce both sides of the end of the grain bag with each of the roll teeth, as shown in figure
5.14.
Figure 5.17 — Longitudinal Cut

EXG 300 X GRAIN BAG UNLOADER

 PREPARATION
AND SETUP

Figure 5.18 Cut Extension

EXG 300 X GRAIN BAG UNLOADER

AKRON
6. SET UP FOR EXTRACTION
6-a.General Comments on the Storage in Grain
bags
The storage of dry grain in grain bags is
commonplace among rural producers, who
regard this system for the conservation of
grains to be flexible and economical, since
important product commercialisation costs
can be eliminated as regards the storage
carried out by third parties.
Figure 6.1 Grain Extraction

However, the effectiveness of this storage

system largely depends on the control
performed on the conservation conditions of
the grain inside the grain bag, on the operating
method used to bag the product and the
method used for its extraction. This is why
Micrön Fresar S.R.L. includes in the present
manual a number of recommended operating
rules based on the experience gathered from
several rural producers. Besides, an important
number of safety warnings are included; they
are based on in-depth technical analyses
carried out by specialists according to the
safety standards in force as regards agricultural
machinery of this type. Figure 6.2 Grain discharge into the grain
cart.
Therefore, it must be noted that both the
order and the details of each one of the
explained operations and procedures should
be respected, since the success of the
extraction operation in itself depends on it, as
well as the maintenance of adequately safe
conditions for the operators and all the
equipment related to the extraction
operation.The user is responsible for
thoroughly studying the present operation and
maintenance manual, paying special attention
to all the warnings included in each section
and to the contents of paragraph l.g. "Safety"

Figure 6.3 End of Bag.

6-b. Operation Start-up

With the machine and the grain bag prepared as explained in the previous section, the
extraction can be started, taking into account the following steps:

EXG 300 X GRAIN BAG UNLOADER

35
 SET UP FOR
EXTRACTION
1) The following figure shows the layout of all the equipment involved in the extraction
process.
Operating extractor
(extracting grain and winding up the grain bag)

automatic

assembly.

Direction of the movement of the reception assembly

Figure 6.4 — Implements Arrangement

Attention: This machine has been design to achieve work traction while the bag is
been rolled. Forcing the machine into the grain with the tractors reverse creates over loads
that will have direct impact on the machine's transmission. This action may cause
premature wear or even machine break down.

2) Make sure that the extraction tube's outlet is located over the vehicle where the grain is to
be loaded.

EXG 300 X GRAIN BAG UNLOADER 36

 Extractor's
auger
SET UP FOR
EXTRACTION
discharge

Figure6.5 — Extractiontube position

Grain

from the extractor

operating tractor
3) Activate the cardan shaft, slowly at
the beginning. This way, the cereal starts to operation. Do not open or remove the
flow upwards. Gradually increase the covers while the machine is operating.
speed until it reaches 540 rpm on the
cardan shaft.
6) Increase the cardan shaft speed up
4) Make sure that the tractor is not to 540 rpm. To prevent the grain from
geared and that the hydraulic system is getting crushed and the augers from
ready to operate. wearing out prematurely, do not work at
5) With the cardan shaft already speeds higher than this.
turning, hydraulically activate the traction
7) Make sure once again that the
roll in the direction given by the arrow
machine's cutting blade is still opening the
shown in the figure. Using the flow control
bag following the original cut. If it was
valve, gradually increase the speed until a
necessary, make a new cut, always
reasonable rate is reached (remember that
transversally (see item 5 within title 5-f.
by this time the machine has started
"Final adjustments on the machine").
moving, tugging the tractor behind it). The
idea is to work at a speed high enough to 6-c. Operation Parameters
reach a good efficiency, but not excessive,
since this would result in the cereal getting upper side of the Roll
trapped inside the bag as it is wound on
the roll. The following figure shows an ideal
situation, where the cereal level stays
invariable inside the bag.

WARNING: Do not stand in the machine

pathway while this moves forward during

EXG 300 X GRAIN BAG UNLOADER 37

 SET UP FOR
EXTRACTION
Upper side of the Roll
Tractor's
side

rain
ba
Figure 6.6 — Cereal inside the grain bag grain bag

Figure 6.7 - Wrong Height

1) As the extraction is carried out, the
machine's feed speed can be adjusted
using the flow control valve. This valve
operates directly on the roll's winding
speed, and consequently varies the speed
with which both the tractor and the
extractor move. Every time the speed has
to be adjusted, it must always be done
gradually, avoiding sudden variations that
could overload the hydraulic system.
2) During the machine's normal
operation, a small "mound" or pile of
cereal is formed under the roll. The upper
part of it, in the centre, must never be
above the roll's height. If this happened,
some grain would get trapped inside the
bag as it is wound onto the roll. This
situation is corrected by opening or closing
the flow control valve, thus increasing or
reducing the roll's speed.
3) The roll's height (h) over the ground
must be enough to avoid the accumulation
of an excessively large "mound" under the
roll. Otherwise, the bag may probably be
torn by the transport support, in the rear
part of the machine.

EXG 300 X GRAIN BAG UNLOADER 38

 SET UP FOR
EXTRACTION
6-d. Protection against Overloads If it were necessary to bring the extraction to a
halt, for example once a wagon or lorry is full, the
In the event the machine was exposed to an
following instructions should be followed:
excessive effort, it may cause the towbar s to
cut (cardan shaft). 1) ALWAYS turn off the hydraulic system
first (this stops the roll's rotation) In order to
These components should never be modified
avoid damages due to the effects of inertia,
under any circumstances, since they
the tractor driver should be ready for the
guarantee the machine's good condition and
tractor-extractor assembly to stop as soon as
correct operation. The breaking of any of
the hydraulic system is disconnected.
these fuses definitely indicates that the
machine was subjected to an extraordinary 2) Only then let the augers work for a
effort. If these bolts break repeatedly, few seconds so that the bag is
research should be carried out to determine decompressed. This way, overloads during
the causes. restart will be avoided.
In order to reestablish the transmission, replace 3) Finally, after this short time, the
the broken bolt with another one according to
cardan shaft can also be stopped.
the following table:
It is Very important to follow always order
Driveshaft for this procedure, since otherw•set-e would
Walterscheid driveshaft continue to be wound extraction, which
would cause breakdowns to the machine.
Grad Surface Quantit
Size Tipo protection y
e To restart the
8.8 Zinc- or extraction process
DIN - cadmiumplate
M8X1.25X6 Hexagona instructions is
ISO d
0 l head exactly the otheis,
931-
operating first the
960
hydraulic system.
Bondioli & Pavesi driveshaft
This removed to decompress
Surface Quantit
Size Grade Tipe re makes it easier for the
protectionl y
again.
8. Zinc- or
8 Hexagona cadmiumplate
6.f.
VIOx'-5xso l head d
Extraction
931-960
Vicrön Fresar driveshaft at ttæ
Surface It is
Grade Tipe Quantity important
protection!
Zinc- or to the
8.8
cadmiumplate machine
DIN - d
Hexagona
MBx1,25x50 ISO l head I ) When reac-u•g
931- meters), it is
960 speed.
Such efforts could probably be caused by the 2) Activate the "Load speed-up Pusher"
following conditions, which must be specially
control to locate the pusher as dose to the
horizontal augers as possible and be able to
• Immobilized Tractor. accumulate the grain near the augers

• Articulated tractor.

EXG 300 X GRAIN BAG UNLOADER 39

 SET UP FOR
EXTRACTION

more than 80 Kg of grain left.

3) Leave the machine to move forward until

Figure 6.8 End of Figure

6-g. Unwinding the Bag

The extractor includes a system to uncouple Figure 6.9
the roll located on the inner side of the
reduction gearbox . The following pictures
explain its operation. Stop the tractor and
remove the key
before working inside the machine or on top of it
in order to prevent serious accidents from
happening.
This way the roll can rotate freely, which allows the
grain bag to be unwound just by moving the tractor
forward. If it were necessary, the grain bag should be
held by some appropriate means while it is being
unwound.
The unwinding process is exactly the same if
cereal is extracted from only part of a bag. The
only difference is that the remains of the bag
must be used to seal it back, always caring for

EXG 300 X GRAIN BAG UNLOADER 40

 SET UP FOR
EXTRACTION

cereal conservation. Figure 6.10

In order to disengage the roll, open the clutch
protection cover. (Fig 6.9).
Pull out the clutch handle (Fig 6.10).Turn the
clutch handle until the roll is disengaged (Fig
6.11).

WARNING: Before working on or inside the

machine, stop the tractor, and take out the key to
avoid serious accidents.

Figure 6.11

EXG 300 X GRAIN BAG UNLOADER 41

42
7. MAINTENANCE PROGRAM
Due to the simplicity of this machine's mechanisms, the only necessary maintenance tasks are
the ones detailed below. They are based on a normal machine operation.
7-a. Maintenance Schedule
Maintenance tasks that should regularly be performed are detailed in the attached tables. The
effectiveness of the proposed maintenance program depends on the written records of every
single
activity performed on the machine.

43
 Note: Refer to the user's manual for information on maintenance and greasing of cardan shafts.

EXG 300 X GRAIN BAG UNLOADER

frequency: daily or before beginning any working day

Condition to verify Normal situation Correction method

Eliminate the causes of possible restrictions
General machine Free movements in general, reasonable
imposed on the movements: remove any dirt
condition. cleanliness of the main components.
that could hinder the machine's operation.
Condition of the vertical Free from obstructions or excessive Eliminate possible obstructions or dirt located
auger and horizontal augers dirt inside the tube or on the horizontal augers
Between 35 and 40 1b,'in2 (2,5 and
Tyre pressure Adjust tyre pressure.
kg/cm2).

44
 Change of the lamp or repair on the circuit, as
Safety Lights. Correct operation of the safety lights.
appropriate.

7-b. Maintenance after Receiving the The use of lithium grease # 2 NL GI 2 is

Machine recommended for the lubrication ports and SAE
After some 30 hours of continuous operation, it 80W90 oil is recommended for the gearboxes.
is essential to re-tighten all the machine's screws ( k ) Check chain tension every time chains are
using the following torque values lubricated, and correct in any case as neces-
recommended for SAE grade 5 zinc- 7-e. Prevention of Wear on Flexible Pipes
screws: plated Take into account the following items for a better use
and care of the flexible pipes included in the
Size Torque [ kgm - N.m (ft.lb) ] machine:
- 20 0.96 (7.03)
• Visually inspect the hydraulic circuit
5/16" - 18 2.03 - 20 (14.81) hoses and accessories related to the flow gate
3/ 8 - 16 3.61 - 35,5 (26.29) operation and to the folding/unfolding of the
7/16" - 14 5.81 - 57 (42.22) auger tube. They should not have leakages. Keep
- 13 8.86 - 87 (64.44) them from touching sharp objects. Do not tread
9/16" - 12 12.74 - 125 (92.59) on hoses and keep them from being strangled.
5/ 8 - 11 17.58 - 172 (127.77)
- 10 31.29 - 307 (227.40)
• Check that the helical tape covering the
hydraulic circuit is in good condition, since it is
Specific torque meant to prevent fluid from hitting the operator if a
pipe brakes.
* Stud bolts

Size Torque [ kgm - N.m (ft.lb) ] WARNING: Avoid leakage of

1/2" NF 14,28 - 140 (103,70) fluids under pressure.
* Towar

Size Torque [ kgm - N.m (ft.lb) ]

518" RW 19,38 - 190 (140,73) IMPORTANT: To grease objects that are at a
certain height, use a ladder or any other auxiliary
7-c. Parts breakdown for repairs. device.
All the extractor movable part breakdowns are
detailed in this manual with the related spare part
lists. 7-f.Tire Change
The user will be able to: disassemble, change, Complete the following steps:
and, at a later time, reassemble each assembly
and subassembly included as from page 61 1) Slightly loosen the wheel nuts.
(transmission, rolling system, primary vertical 2) Lift the machine using a mechanical or
auger, secondary vertical auger, mechanical jack, hydraulics jackes.
square drive gearbox, reduction gearbox, load
speed-up pusher, hydraulic circuit). 3) Once the grain extractor has been lifted,
install the assembled wheel and the five wheel
nuts (Parts List # 8).
7-d. Lubrication Tighten the nuts using a 21-mm hexagonal
wrench until a final tightening torque of 9kgm
Nm = 65 lbs. pie.
sary.

EXG 300 X GRAIN BAG UNLOADER

45
AKRON

Χ l-JNLOADER

8. MACHINE TRANSPORTATION AND STORAGE

8-a. Preparation of the Machine for Transportatione

The steps described below should be followed in order to change the machine from its operating
position to its transport position.

EXG 300 X GRAIN BAG

UNLOADER
 Instruction Action Obs.

Take the tube down to

its resting position
with the tractor
hydraulic system and
fix the vertical auger
with the lock pin.
Check that no person
WARNING:
or equipment interferes Keep away from the
with the tube to avoid machines while
trapping or hitting. operating.

Take the sweep augers

ends from their working
position and put them into
transport position. Put the
blade cover..

WARNING
In case of transport, place the
height shim in the lift
up cylinder. (Item 8.b).

Adjust the machine

transport position with
the "Height" control.

RETRACT

Lift the supporting arm

and turn the roll until
reaching its
longitudinal position.
Pull back the latch
located at the front part
of the chassis; release
it in order to lock the
roll.

EXG 300 X GRAIN BAG UNLOADER

47
AKRON
8-b. Transportation Figure 8.1- mechanical grain extractor ready for transport on
roads
The AKRON@ model EXG 300 X mechanical IMPORTANT: AKRON@ EXG 300 X mechanical
grain extractor requires no special grain extractor is not designed for road travel.
configuration changes apart from the ones Therefore, MICRON FRESAR S.R.L. accepts no
explained in paragraph 8-a. "Preparation of the liability for accidents or damage that may be
Machine for Transportation". caused during transport if the machine is made to
Figure 8.1 below shows the machine ready for travel on roads.
transport on roads, except for the jack, which If the user still needs to do this, we
should be retracted after connecting the recommend consulting national,
machine to the towing tractor. The towbar provincial and municipal safety
hitch, used to tow the grain cart, is also regulations in force in each region.
indicated.

Transport/ Operating height shims

In case of transport/operation, place the
corresponding height shim in the lift cylinder.
•

Figure 82 Operating Height Shim.

Instruction Action Obs.

isconnect both the
hydrauli ystem nd the
electrical system.
Uncouple the cardan
shaft.
Disconnect the tow vehicle.

Couple the pulling

vehicle. Adjust the
height with the support
jack. Connect the electric
circuit and put the safety
lights into position. The
machine is ready for
transport.

from sliding down the slope.

EXG 300 X GRAIN BAG UNLOADER

48
Parking Instructions
1- Keep the machine coupled to the tractor.
2- The jack should be parallel to the ground.
3- Remove the height shims from the lift cylinder.
4- By activating the lift cylinders, lower the machine until the horizontal augers reach the ground.
5- Place the jack perpendicular to the ground.
6- Uncouple the machine from the tractor using the help of the jack.

Figure 8.3 Transport Height Shim.

8-c. Machine Storage

Before storing the extractor for several days, it is important to properly grease all movable parts. The
machine should be kept indoors in a clean and dry place, preferably with a cover that protects it from the
dirt that could gather.

IMPORTANT: The vertical force applied by the towhitch over the towing vehicle is around 130
kg. (286 pounds).

8.d. Extractor Parking

The machine is designed to remain firm while parked (uncoupled from the tractor) on solid
ground with a maximum inclination of 8.5 0 . It is advisable to balance the machine with the
hydraulic jacks in order to prevent the machine

EXG 300 X GRAIN BAG UNLOADER

49
 . SPECIFICATIONS

AKRON : 2300 kg
10' : 2540 kg 5644 1b
orkin Ca acit
80 tn/hr

eration:
7.10 kw (minimo 90 HP).
-feet ba s (with option to 10 feet).

u er Tube:
Ø 430 mm
Horiz ntal A
Ø250mm

Recommended o eratin hei ht:

100/120 mm

Hei ht Ad'ustment:
Enough to absorb the hitch variations.

ractor PTO s ee
540 v/min

Ires:
65/70R16

c tabl tire
65/70-16 - 215/80-16" - 235/70-16"

a H draulics:Minimum flow 45 11m (9,9 gal)

Pressure 180 to 200 BAR.(2610 - 2900 psi).

Dimensions
ØT Au erTu Diame r: 430mm
A -H rizontal Au er Width: 3050 mm
R - R Il Wid h : 4900 ML

i
h• 2530
mm t •
LT - Trans ort Len 6000 mm
C - Side clearance• 1350 mm ht Cleara c
D -O eratin Hei • 4500 mm
H - Trans ort Hei ht: 2850
HT -O eratin Hei ht: 5500

EXG 300 X GRAIN BAG UNLOADER

51
EXG 300 X GRAIN BAG UNLOADER 53
10. PRODUCT DISMANTLING AND
DISPOSAL
The following is meant to inform the user
about the steps to follow when the lifespan of
the machine, of its fluids or components
comes to an end. Dismantling and disposal
instructions are included.
• Metal parts or assemblies replaced or
modified for particular reasons such as
corrosion or wear should be properly
disposed of. They should be sent to scrap
storehouses or foundries where they can
receive an adequate treatment. It is essential
to wear personal protective equipment
(safety gloves) when handling sheet steel.
• The system fluids which are
periodically replaced (non-biodegradable
hydrocarbon-derived oils and greases) should
not be disposed of in the soil or in water
courses, since this would result in
environmental pollution. Up to now, the most
usual application for these wastes is to use
them as fuel for vapor generators (boilers)
burning fuel-oil. They may also be burnt is
special waste-burning kilns. Otherwise, they
should be delivered to companies authorized
to handle and transport them.
• Some practical use may be found for
tires when they are removed from the
machine after becoming worn out. Otherwise,
they should be taken to a tire-recycling centre
for their medium- or long-term integration
into the ecological cycle according to national,
provincial and municipal regulations in force.

54
EXG 300 X GRAIN BAG UNLOADER

55
11. GUARANTEE This guarantee does
not cover the
TERMS following:
Micrön Fresar S.R.L
guarantees the Damages or failures
as a result of
AKRON@ EXG 300 X
improper operation
mechanical grain
or lack of machine
extractor for a one-
maintenance that
year period since
may occur during
the date in which
transport,
the new unit is
operation, or
delivered to the
parking from the
customer.
delivery date.
If the AKRON@ EXG
grain bag unloader Tires own
is used at storage guarantee.
sites and/or for Normal wear of
machine rental, the parts due to their
guarantee period use. Their
will be limited to 90 replacement is part
days from the of the preventive
delivery date. maintenance. (Page
117)
This guarantee
covers defects in Micrön Fresar S.R.L
materials used to is not responsible
manufacture the for any repair made
machine, provided by third parties, or
that the grain bag damages resulting
unloader has been from this cause.
properly operated.
Micrön Fresar S.R.L.
The operating
reserves the right to
procedures
modify
considered
specifications and
appropriate are
designs without
those described in
previous notice and
this manual.
without the
obligation to
56
implement these be valid if the
changes in the current owner of
machines already the machine (not
delivered. being the original
buyer of the
For a good machine product) has not
performance, advised Micrön
Micron Fresar S.R.L Fresar S.R.L in due
recommends time.
meeting the
following The guarantee will
conditions: automatically
become invalid if
Dry, clean grain any of the parts of
(13.5% moisture the machine is
content at reception), modified or
replaced by spare
Undamaged bag
parts not provided
(without
by Micrön Fresar
mechanical damage
S.R.L. If such
resulting from hail,
replacement or
stubble or animals).
structural
It has been noticed modification was
that the machine urgently necessary,
performance the user must
decreases when obtain written
storing hulled grain approval from
since there are Micron Fresar S. R.
different degrees of L. to make such
abrasion. changes without
affecting these
Therefore, some guarantee terms.
grains will flow less
smoothly than others. In order for the
guarantee to come
Damages caused into force, it is an
during machine
essential condition to
operation by any
submit a request for
person whose
abilities are affected guarantee repair
or reduced will not together with the
be covered. following
information:
If the machine is
sold by the first Name:
owner within the Date in which the
guarantee term
damage occurred:
validity, this will be
transferred to the City:
new owner, Phone Number:
provided that
Micron Fresar S.R. Machine Model:
is advised by
Serial Number:
written notice. Such
guarantee will not Invoice Number:
57
EXG 300 X GRAIN BAG UNLOADER

58
 SPARE PARTS LIST

12. SPARE PARTS LIST

All the components of the AKRON EXG 300 X
bagging machine are detailed in the following
pages. To order a spare part for your
machine, do the following:
• Use the attached exploded diagrams,
to identify the component/s to be replaced.
• Note the code of each part and, if
possible, the name of each assembly.
• Order the spare parts from your
nearest AKRON@ Technical Representative or
to AKRON@ spare Parts Service (see 13-a.
"Information to Obtain Spare Parts"),
indicating each part's code and, if possible,
the name of each assembly.
• If replacing a part that originally
included safety decals, check that these are
also present on the replacement part.

12-a. Information for Obtaining Spare Parts

AKRON@ spare Parts Service Micrön
Fresar S.R.L.
Rosario de Santa Fe 2256
X2400EFN - San Francisco (Cordoba)
ARGENTINA
Phone: +54 3564 498502 E-
mail: [email protected]
www.akron.com.ar

The nearest AKRON@ Technical

Representative can also be contacted to
obtain machine components.

ARTS LIST # 1 - TRANSMISSION

EXG 300 X GRAIN BAG UNLOADER 60

 SPARE PARTS LIST

PART NAME QTY

NUMBER
20.29.89000 DRIVE GEARBOX ASSEMBLY
2 27.39.87368 SAFEGUARD SYSTEM BUSHING 2
3 27.39.87237 RIGHT INNER AUGER
4 27.41.87519 REAR BEARING SUPPORT
5 98.705.107445 BEARING, 6209
6 27.43.85586 MAIN SHAFT END 44
7 98.611.177365 SAV 6914

8 98.610.174935 SAV 7492

9 27.39.85584 SUPPLEMENT LONG BUSHING

10 27.39.85590 MAIN DRIVESHAFT ASSEMBLY
IOA 27.39.85582 MAIN DRIVESHAFT
11 27.42.87520 INNER AM-45 SUPPORT
12 06.41.00145 AM-45 CAST IRON SUPPORT 4
13 27.43.85580 LONG Ø 44 MAIN SHAFT END
14 27.39.87518 REAR BEARING SUPPORT
15 27.42.85189 REINFORCED AM 45 SUPPORT PLATE
16 27.43.85188 SPLINED INLET SHAFT WICAP
17 98.321.000450 SEEGER RING, Ø45
18 25.41.06322 UC 208 PENDULUM ASSEMBLY 2
19 98.755.255540 UC 209 BEARING 2
20 27.39.87219 RIGHT HORIZONTAL AUGER EXTENSION
21 27.39.87253 LEFT HORIZONTAL AUGER EXTENSION
22 27.39.89518 GEAR BOX SPROCKET Z:22
23 98.705.105928 BEARING 6206 3
24 27.39.87523 SPROCKET z: 17 2
25 27.39.87357 CENTRAL SPROCKET Z 19 / Z 16
26 27.39.87359 CENTERING ASSEMBLY
EXG 300 X GRAIN BAG UNLOADER 61
 SPARE PARTS LIST

ARTS LIST # 1 - TRANSMISSION

PART NUMBER NAME QTY
27 27.39.80193 ROLL REDUCTION GEAR BOX CHAIN TENSIONER
28 27.39.85568 GEAR WHEEL Z 22
29 27.43.88566 CHAIN ASA 80 H 1" PRIMARY(46 LINKS + CONNECTING LINK)
30 27.43.88525 CHAIN ASA 80 H 1" TERTIARY (36 LINKS + CONNECTING LINK)
31 27.43.88524 CHAIN ASA 80 H 1" SECONDARY (45 LINKS
+ CONNECTING LINK)
32 27.39.87255 CHAIN ASA 50-2 P 5/8"
33 27.39.87243 LEFT HORIZONTAL AUGER

34 98.755.255545 UC 209 BEARING 4

35 98.301.150079 G5 5116" RW HEXAGONAL NUT 4
36 98.061.079025 G8 5/16" X 1" SET SCREW 4
37 06.51.00240 AP-40 CAST IRON SUPPORT 2
38 99.388.200158 CHAIN ASA 50-2 5/8" P 0.51 mts
39 27.39.87551 MAIN TRANSMISSION SPROCKET, Ø 45 - Z17
40 98.652.085573 MAIN DRIVESHAFT SUPPORT
41 98.780.037800 CROSS ARMS 2
42 27.39.87224 HORIZONTAL AUGER EXTENSION GUARD 2
43 27.39.87258 RIGHT INNER AUGER GUARD
44 27.39.87230 MAIN GUARD
45 27.39.87257 LEFT HORIZONTAL AUGER GUARD
46 27.39.87216 PENDULUM ASSEMBLY SUPPORT 2
47 27.41.87521 HORIZONTAL AUGER COUPLING CAP 2
48 98.311.100127 1/2" GROWER WASHER
49 98.322.000850 SEEGER RING, Ø85
50 98.715.117745 BEARING , NUP 2209 1 0 QUALITY

4
54
55 2
56 6
57 6
58
59
60
61 27.42.87544 CHAIN TENSION INDICATOR
62 27.42.87546 CHAIN TENSION INDICATOR

EXG 300 X GRAIN BAG UNLOADER 62

 SPARE PARTS LIST
63 27.39.87201 TOP BRACE, RIGHT SIDE CAGE
64 27.39.87202 TOP BRACE, LEFT SIDE CAGE

CROSS BRACE, SHORT

CROSS BRACE
67 27.43.87305 PLATE

10

EXG 300 X GRAIN BAG UNLOADER 63

 SPARE PARTS LIST

EXG 300 X GRAIN BAG UNLOADER 64

 SPARE PARTS LIST

EXG 300 X GRAIN BAG UNLOADER 65

 SPARE PARTS LIST

ARTS LIST #2 -GRAIN BAG WINDING SYSTEM

PART NUMBÉR NAME QTY

27.39.87490 FIBERGLASS COVER
2 27.43.88542 CADENA ROD.ASA 80 1" REFORZADA(40 HEMBRAS + UNION CLIP) 2 mts
27.39.80@3 TENSIONER FOR 1" P CHAIN
27.39.85491 ROLL PLATE ASSEMBLY
3 98,378.003162 HYÖRAULIC MOTOR, SAUER DANFOSS DH 80
4 20.29.85030 REDUCTION GEARBOX
6 27.39.85412 ROLL WITH STUB SHAFT
7 98.002.127069 x 2 3/4" RW HEX.-HEAD SCREW
8 98.309.401127 1/2" ZINC PLATED FLAT WASHER
9 27.42.87410 % IN. FENDER WASHER
10 98.342.085560 SPING
11
27.43.8546? STOP BUSHING
12 27.39.854f7 INTERMEDIATE SELECTOR
13 96.077.0950@ W3/8" X 3/4" FLUSH HEAD ALLEN SCREW
14 27.39.85416 INNER SPROCKET
15 27.43.85460 69.8 WASHER 2
16 27.39.85415 ROLL END INTERNAL BUSHING
17 27.39.85493 ROLL GEAR WHEEL BUSHING
18 06.41.00150 UC 210 BOX
19 27.39.85486 ROLL TOWING SHAFT
20 27.43.85459 12X12X44 COTTER PIN
21 27.43.80415 ROLL END INTERNAL BUSHING
2 06.41.00f45 AM-45 CAST IRON SUPPORT
2 98.755.255545 UC209 BEARING
2 98.002.127038 HEX HEAD SCREW G5 1/2" k' 3/2" BSW
3 98.310.10012? GROWER WASHER 1/2"
24

EXG 300 X GRAIN BAG UNLOADER 66

 SPARE PARTS LIST
25 27.42.87410 1/2" FLAT WASHER, LARGE OD
26 27.43.85477 KEY, ML
27 2
98.002.127038 HEX HEAD SCREW G5 1/2" X 1 1/2" BSW
28
98.755.255552 BEARING, UC210 DOUBLE-SHIELDED
29
98.022.127032 HEX HEAD SCREW, GS 1/2" X 1 h/4" BSW 5
30
31 27.39.87492 CLUTCH COVER
32 98.408.014260 HINGE, 972-0018
33
34

EXG 300 X GRAIN BAG UNLOADER 67

 SPARE PARTS LIST

EXG 300 X GRAIN BAG UNLOADER 68

AKRON
ARTS LIST #2 - GRAIN BAG WINDING SYSTEM

PART NAME QTY

NUMBER
27.39.87490 FIBERGLASS COVER
27.43.88542 CADENA ROD.ASA 80 1" REFORZÄDA(4Ö HÉMBRAS + UNION
2 CLIP)
3 27.39.80i9S TENSIONER FOR 1" P CHAIN
4 27.39.85491 ROLL PLATE ASSEMBLY
6
98.378.003162 HYDRAULIC MOTOR, SAUER DANFOSS DH 80
7 20.29.Sb030 REDUCTION
8 GEARBOX
9 ROLL WITH
10 STUB SHAFT
11 (3542" x 2 3/4" RW HEX-HEAD SCREW

98.309.101127 1/2" ZINC PLATED FLAT WASHER

27.42.87410 % IN. FENDER WASHER
12 98.342.085560 SPING
13
27.43.85457 STOP BUSHiNG
14 27.39.85417 INTERMEDIATE SELECTOR
15 98.077.095019 W3/8" X
16 27.39.85416 FLUSH
17 27.43.85460 HEAD
27.39.85415
18 27.3é.85493 ALLEN
19 06.41.00150 SCREW 2
20 2
21 27.43.85459
27.43.80415
EXG 300 X GRAIN BAG UNLOADER
22 INNER SPROCKET
23 69.8 WASHER
ROLL END INTERNAL BUSHING
ROLL GEAR WHEEL BUSHING
UC 210 BOX
ROLL TOWING SHAFT
12X12X44 COTTER PIN
ROLL END INTERNAL BUSHING
24 06.41.00145 AM-45 CAST IRON SUPPORT
25 98.955.255545 UC209 BEARING
26 98.002.127038 HEX HEAD SCREW G5 1/2" X 1 1/2" BSW

27 98.310.100127 GROWER WASHER'/2" 2

28 27.42.874101/2" FLAT WASHER, LARGE OD
29 27.43.05477KEY, 12X12X49 ML
30 98.002Ä27038 HEX HEAD SCREW G5 02" 1 112" BSW
31 98.755.255552 BEARING, UC210 DOUBLE-SHIELDED
32 98.022.127032 HEX HEAD SCREW, G5 1/2" X 1 1/4" BSW
33 2%.39.87492 CLUTCH COVER
34 98.408.dh4260 HINGE, 972-0018

70
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 EXG 300 X GRAIN BAG UNLOADER 73

AKRON
ARTS LIST #3 - PRIMARY VERTICAL TUBE

ARTS LIST #3 - PRIMARY TUBE

PART NUMBER NAM
27. 9.87380 I AR ERTIC UBE EMBL
27.39. 7324 MAL COUPL SHAF ASSEMBL
98.300.3003 12-MM- K 1.1 4"NF JAM NUT
AR SEM
5. 4
98.755255545 UC 20 BEARIN
7 6. 1. 0 45
7.39.85 15 PEN MASS M L
9 27.4 •.G5307 PARE P SHEARBOLTHOCDER.
1.10 NA U
8.00 . 79016 5 x 58
27.42.87315 INSPECTION COVER, SIDE
13 27.42.87946 SPECTIO COVER, LONG
7. 7370 BOTTO
7430733 BY
16 98.301.150127 HEX N , G5 1 BSW 2
8. 01 RO
9
19 810021'27038 HEX H D SCREW, G5 1 2 1 1/2" B W 2
98. .3000 TRAG L
5.43. 63 4 T BECYCIUDE IN
ARTS LIST # 3 - SECONDARY TUBE
PART NUMBER NAME QTY .
27.39.87302 SECONDARY VERTICAL TUBE ASSEMSLY
2 27.43.85303 HINGE PIN
3 27.42.87331 GRAIN CHANNEL
4 27.39.87318 SECONDARY VERTICAL AUGER ASSEMBLY
 5 98.002.127165 G592" x 6 1/2" R W HEXAGONAL HEAD SCREW 4
6 27.42.85323 GRAIN CHANNEL
7 06.41.00145 AM-45 CAST IRON SUPPORT
8 98.755.355546 UC 209 BÉARING
9 25.43.14405 AUGER END WASHER
10 98.3101400158 5/8" SPLIT LOCK WASHER
11 98.002.158032 G5 5/8" x 1 1/4" RWAÉXAGONAL HEAD SCREW
12 98.342.of4324 RE-SVERTICAL AUGER SPRING 4
13 98.301160127 G5 1/2" HEXAGONAL NUT 8
CANADA MACHINE
27.3987395 SECONDARY VERTICAL AUGER ASSEMBLY
27Å2.87345 DISCHARGE SPOUT EXTENSION
27.087178 LEFT LIGHT SUPPORT
27.42.87i80 RIGHT LIGHT SUPPORT
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ARTS LIST #3 - PRIMARY VERTICAL TUBE

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ARTS LIST #4 - CUTTING BLADE - 27.29.87700

PART NUMBER NAME QTY

27.39.87701 BLADE HOLDER
2 27.42.87705 BOLT-ON SUPPORT, UTILITY BLADES
3 27.42.87704 KINIFE PROTECTION COVER
4 98.395.085706 UTILITY KNIFE 5
5 98.002.127044 HEX HEAD SCREW, G5 1/2 X 314"RW
6 98.311.100127 BEVELED FLAT WASHER, 1/4" 2
7 98.304.151127 LOCK NUT, G5 1/2" RW 3
8 27.39.87710 PIN WITH CHAIN
9 98.002.063019 HEX HEAD SCREW, G5 1/4" x 3/4" RW 11
10 98.310.100063 GROWER WASHER, 1/4" 11
98.301.150063 HEX HEAD NUT, 1/4" RW 11
12 98.190.127044 ROUND HEAD SQUARE NECK BOLT, G5 1 3/4" BSW 2
ARTS LIST # 4 - CUTTING BLADE - 27.29.87700

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PARTS LIST #5 - SHAFT

PART NUMBER NAME

27.39.87815
27.39.85810
98.304.151158
27.39.87601
8.002.158127
98.002.190140 HEX HEAD SCREW, 5/8" X 5"
HEX HEAD SCREW, G5 3/4" X 5 1/2"BSW

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ARTS LIST # 6 - COMPLETE AXLE END ASSEMBLY

PART NUMBER NAME QTY

27.43.87602 SPINDLE
2 29.41.25212 DUST CAP
3 29.41.25211 WHEEL HUB
4 98.730.330735 BEARING, 30207
5 98.730.330945 BEARING, 30209
6 98.610.175652 SEAL, DBH 6002
7 29.43.25227 SPACER, WHEEL HUB
8 27.43.80162 CASTLE NUT, 1 1/4" NF H_21
9 98.334.045060 SPLIT PIN, 4X70
10 98.232.127038 WHEEL STUD, 1/2" X 1 1/2" NF 5
11 98.306.350127 NUT FOR HUB SPLINED BOLT 1/2" NF 5
12 1.99.00050 STRAIGHT GREASE ZERK. BSPT 1/8 X28

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ARTS LIST # 7 - MECHANICAL JACK

PARTS LIST # 7 - MECHANICAL JACK

PART NAME QTY

NUMBER
27.29.88650 MECHANICAL JACK
2 27.39.87120 LONG PIN WICHAIN

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ARTS LIST #8 - DRIVE GEARBOX ASSEMBLY 20.29.89000

PART NUMBER NAME QTY

20.39.87002 GEARBOX HOUSING
2 20.43.87015 CONE GEAR WHEEL Z 16 - 32
3 98.460.300063 STRAIGHT ALE-MITE, 1/4"
4 20.41.87005 INLET HUB
5 98.370.101972 1/8" BSP BREATHING VALVE
6 98.303.311316 CASTLE NUT, NF 1 1/4"
7 20.42.89004 WASHER, 40
8 20.43.89006 GEAR WHEEL Z 22
9 20.43.89003 INLET SHAFT (cotter 20.43.89005)
10 98.730.131500 30210 BEARING 2
11 98.611.276920 SAV 7529 - DBH 8956
12 98.730.330840 30208 BEARING 2
13 20.41.87010 SPLINED SHAFT END
14 98.730.132755 30211 BEARING 2
15 20.43.87011 SPLINED SHAFT (COTTER 20.43.87011)
16 20.43.87012 GEAR WHEEL Z 16 - 38
17 98.611.278380 SEAL, DBH 8969/SAV 10272
18 20.43.87013 ADJUSTING NUT
19 98.611.277670 SILICONE SEAL, SAV 6727
20 20.43.87016 COTTER 8X8X34
21 Ø 40 SWEEPING AUGER SHAFT
22 20.43.87021 SEAL HOLDER 2
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23 98.038.095019 UMBRACO SCREW, 3/8" x 3/4" G 12.9 BSW 6

24 98.611.273941 SILICONE DBH 8707 SEAL 2
25 13.43.11051 3/8" BSPT PLUG
26 20.43.80024 1" BSPT HEXAGONAL-HEAD PLUG
27 98.317.202660 WASHER, 66 X 78 X 0.2 7
28 20.42.11514 PLUGGING WASHER 7
29 98.334.050060 COTTER PIN, Ø5x60

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86

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87

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AKRON
ARTS LIST - REDUCTION GEARBOX - 20.29.85030

PART NUMBER NAME QTY

20.39.85085 GEARBOX HOUSING
2 20.43.85097 WASHER
3 20.43.85081 GEAR WHEEL Z84 M3
4 20.43.86071 # 2 SHAFT 2
5 20.43.85072 SHORT INTERMEDIATE BUSHING 2
6 20.43.85082 GEAR WHEEL Z23 M3.5
7 20.43.85073 LONG INTERMEDIATE BUSHING 2
8 98.705.206530 6206 2RS BEARING 6
9 20.43.85074 NUMBER 2 STOP END 4
10 20.43.85091 GEAR WHEEL Z76 M3.5
11 20.43.85092 NUMBER 4 STOP END
12 20.43.85093 # 3 SHAFT
13 98.705.207750 6210-2RS BEARING 2
14 20.43.85094 LONG STOP END OUTLET BUSHING
15 20.43.85095 WASHER
16 20.43.85069 IOXIOX22 KEY 2
17 20.43.85096 NUMBER 3 STOP END
18 98.378.003162 ORBITAL HYDRAULIC MOTOR, "SAUER DANFOSS DH 80"
19 98.368.102120 M12 LIFTING EYEBOLT
20 98.310.100095 5/8" SPLIT LOCK WASHER 8
21 98.037.095089 RW 3/8" X 3 1/2" HEXAGONAL-SOCKET HEAD CAP SCREW 8
22 20.43.80024 1" BSPT HEXAGONAL-HEAD PLUG
23 98.370.101972 1/8" BSPT BREATHING VALVE
24 98.329.080018 8MM X18MM SPRING PIN 2
25 13.43.11051 3/8" BSPT PLUG
26 25.43.85075 STOP WASHER
27 25.43.85046 SEALING WASHER
28 20.43.85098 HYDRAULIC MOTOR LOCK
29 20.43.85042 NUMBER 1 GEAR WHEEL Z: 20 - M 2.5 (MOTOR)
30 98.002.06302 M x 25 HEX.-HEAD SCREW
300 X GRAIN BAG UNLOADER
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5
31 20.43.85477 KEY
32 20.43.85077 NUMBER 2 GEAR WHEEL Z80
33 20.43.85076
NUMBER 3 GEAR WHEEL Z21 M 3
34 20.43.85083 SPACER BUSHING
35 98.611.27556 DBH 8584 SEAL
8
36 98.310.100063 1/4" SPLIT LOCK WASHER

88 EXG 300 GRAIN BAG lJNLOADER

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EXG 300 GRAIN BAG lJNLOADER

Χ
89
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ARTS LIST #9 - REDUCTION GEARBOX - 20.29.85030

PART NUMBER NAME QTY

20.39.85085 GEARBOX HOUSING
2 20.43.85097 WASHER
3 20.43.85081 GEAR WHEEL Z84 M3
4 20.43.85071 # 2 SHAFT 2
5 20.43.85072 SHORT INTERMEDIATE BUSHING 2
6 20.43.85082 GEAR WHEEL Z23 M3.5
7 20.43.85073 LONG INTERMÉDIATE BUSHING 2
8 98.705.206530 6206 2RS BEARING 6
9 20.43.85074 NUMBER 2 STOP END 4
10 20.43.85091 GEAR WHEEL Z76 M3.5
11 20.43.85092 NUMBER 4 STOP END
12 20.43.8509± # 3 SHAFT
13 98.705.207750 6210-2RS BEARING 2
14 20.43.85094 LONG STOP END OUTLET BUSHING
15 20.43.85095 WASHER
16 20.43.85069 10X10X22 KEY 2
17 20.43.85096 NUMBER 3 STOP END
18 98.378.003162 ORBITAL HYDRAULIC MOTOR. "SAUER DANFOSS DH 80"
19 98.368.102120 M12 LIFTING EYEBOLT
20 98.310.100095 5/8" SPLIT LOCK WASHER 8
21 98.037.095089 RW 3/8" X 3 1/2" HEXAGONAL-SOCKET HEAD CAP SCREW 8
22 20.43.80024 1" BSPT HEXAGONAL-HEAD PLUG
23 98.370.1019?2 1/8" BSPT BREATHING VALVE
24 98.329.080018 8MM X18MM SPRING PIN 2
25 13.43.11051 3/8" BSPT PLUG
26 25.43.85075 STOP WASHER
27 25.43.85046 SEALING WASHER
28 20.43.85098
HYDRAULIC MOTOR LOCK
29 20.43.85042 NUMBER 1 GEAR WHEEL Z: 20 - M 2.5 (MOTOR)
30 98.002.06302 M 8x1.25 x 25 HEX.-HEAD SCREW
EXG 300 GRAIN BAG lJNLOADER
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5
31 20.43.85477 14X14X49 KEY
32 20.43.85077 NUMBER 2 GEAR WHEEL Z80
33 20.43.85076
NUMBER 3 GEAR WHEEL Z21 M 3
34 20.43.85083 SPACER BUSHING
35 98.611.275G68 DBH 8584 SEAL
36 98.310.100063 1/4" SPLIT LOCK WASHER

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ARTS LIST # 10 - LOAD SPEED-UP PUSHER- 27.29.87900

PART NUMBER NAME QTY

98.378.087923 2 IN. HYDRAULIC CYLINDER (500 MM STROKE)

2 27.43.81763 UPPER LOCK PIN

3 LOWER LOCK PIN
4 27.39.87655 GRAIN PUSHER OUTER LEG

GRAIN PUSHER
INNER LEG
6 27.39.87935 REAR LEG

9 25.39.14280 LONG PIN WITH CHAIN, CLIP & RING

10 98.002.127025 HEX HEAD SCREW G5, 1/2" X I"RW 16
11 98.310.101127 1/2" ZINC PLATED GROWER WASHER 16
12 98.311.101127 1/2" ZINC PLATED FLAT WASHER 16

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95 EXG 300 X GRAIN BAG UNLOADER

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ARTS LIST # 11 - EXG 300 HYDRAULIC SET UP

PART NUMBER NAME QTY
50.378.025306 Ø 3" X 600 MM HVDAAULIC CYLINDER
2 5078.085774 Ø 4" X 200 HYDRAULIC CYLINDER
3 @8.378.087923Ø 2" X 500 MM HYDRAULIC CYLINDER
4 98.378.003162 80 CC ORBITAL HYDRAULIC MOTOR 5 96.378.085558 FLOW CONTROL
VALVE O - 100 KNOB 6 98.30.087753 3 / 4 UNIDIRECTIONAL VALVE
7 98.378.087752 DIRECCIONAL CONTROL VALVE
98.378.089752 BREVINI DCV-40/4 MONOBLOCK DIRECTIONAL CONTROL VALVE. 14
8 98.378.0Si761 HOSES AND ACCESSORIES KIT 8700

9-a Detailed Components:

13/4 in. HOSE- SAE 100 R2 AT. Length 7520 ML. (90' Elbow -1 3/16 in. Female
Swivel / Female JIC 60)- (1/2 in. Standard ISO Tip)
2 3/4 in. HOSE- SAE 100 RI AT. Length: 7130ML. (1 1/ 16 in. JIC Swivel )
- (3/4 in. NPT Male) 2
3 3/4 in. HOSE- SAE 100 RI AT. Length: 535 ML. (7/8 in. Female JIC Swivel)
- (1 1/16 in. Swivel Female JIC).
4 1/2 in. HOSE- SAE 100 R2AT. Length 595 ML. (7/8 in. Female JIC
Swivel on both ends)
5 1/2 in. HOSE- SAE 100 R2 AT. Length: 3740 ML. (718 in. Female JIC 2
Swivel on both ends) 2
6 3/8 in. HOSE- SAE 100 R2 AT. Length: 1070 ML. (90 0 Elbow 9/16 in.
Female JIC Swivel) - (3/4 in. Female JIC Swivel)
3/8 in. HOSE- SAE 100 R2AT. Length: 1380 ML. (900 Elbow 9116 in. 7
Female JIC Swivel) - (3/4 in. Female JIC Swivel)
1/4 in. HOSE- SAE 100 R2 AT. Length: 1325 ML. (9/16 in. Female JIC
8
Swivel on both ends).
9 1/4 in. HOSE- SAE 100 R2AT. Length: 3750 ML. (90 0 Elbow 3/4 in.

Female JIC Swivel) - (9/16 in. Female JIC Swivel).

ACCESORIES
10 90 0 Elbow. 718 in Mate UNF JIC 370 - 718 in. Male UNF O'ring

11 Adapter. 7/8 in. Male UNF JIC 370 to Male 718 in. UNF O'ring
EXG 300 X GRAIN BAG UNLOADER
TEE- 1 1/16in. Male UNF JIC 37 0 - 1 1/16in. Male UNF JIC 37 0 - 1 1/16
12 in. Female UNF JIC Swivel.
96
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HOW TO KNOW THE CYLINDER BRAND

There are two cylinder brands. To differenciate them look at the cylinde
end nut and specify as: Flat End Nut or Grooved End Nut

FLAT END NUT

8.378.200508 Grooved End Nut Hydraulic Repair Kit Ø2' (FLAT END NUT)
8.378.200635 rooved End Nut Hydraulic Repair Kit Ø2 1/2" (FLAT END NUT)
8.378.200762 rooved End Nut Hydraulic Repair Kit Ø3" (FLAT END NUT)
8.378.201016 rooved End Nut Hydraulic Repair Kit END NUT)

GROOVED END NUT

8.378.100508 rooved End Nut Hydraulic Repair Kit END NUT)

8.378.100635 rooved End Nut Hydraulic Repair Kit Ø2 1/2" (GROOVED END NUT)
8.378.100762 rooved End Nut Hydraulic Repair Kit END NUT)
8.378.101016 Grooved End Nut Hydraulic Repair Kit Ø4" (GROOVED END NUT)

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99
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300 X GRAIN BAG UNLOADER

100
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300 X GRAIN BAG UNLOADER

101
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300 X GRAIN BAG UNLOADER

102
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CONNECTION DIAGRAM

XG300 ELECTRIC DIAGRAM, WITH HAZARD LIGHT AND WORKING LIGHT.

HAZARD LIGHT

WORKING LIGHT

GROUND

TRACTOR TRAILER

EXG300 ELECTRIC DIAGRAM, WITH RUNNING LIGHTS AND WORKING LIGHT

300 X GRAIN BAG UNLOADER

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LEFT TURN

LIGHT

RIGHT TURN

WORKING LIGHT

GROUND
TRACTOR TRAILER

300 X GRAIN BAG UNLOADER

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COMERCIALITEMS FOR 10' KIT

98.002.127044: G5 1/2x1 3/4"RW HEX.-HEAD SCREW - QTY 6
98.309.100127: 1/2" FLAT WASHER - QTY: 6

98.310.100127: 1/2" SPLIT LOCK WASHER -QTY: 6

98.002.158044: G5 3/4"RW HEX.-HEAD SCREW - QTY 2
98.309.100158: 518" FLAT WASHER - QTY: 2
98.310.100158: 518" SPLIT LOCK WASHER - QTY: 2

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OPTIONAL - 10' KIT - 27.29.87950

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OPTIONAL - COMPLETE RICE KIT 27.29.87850

PART NUMBER NAME QT

Y
27.42.87854 EXTERNAL COVER 2
2
3 27.42.87851 LEFT SUPPORT COVER 2
4 27.42.87852 INNER COVER
5 27.39.87875 AXIAL REINFORCEMENT RIGHT
6 27.42.878 SUPPORT COVER
7 50 EXTERNAL PROTECTOR
8 27.39.878 AUGER
9 27.39.87878
74 AUGER PROTECTOR
10 27.39.878
27.39.87871 PRIMARY PROTECTOR
11 77
27.39.87872 CENTRAL PROTECTOR
12 27.39.87873 SECONDARY PROTECTOR
13 98.378.080568 " SAUER DANFOSS" ORBITAL HYDRAULIC MOTOR
14 06.141.00230 AP-301 CAST IRON SUPPORT 2
15 27.39.87879 HANDLE SUPPORT
16 27.39.89887 Z 16 P 5/8" GEAR WHEEL
17 27.39.87886 CRUMBLER
18 27.39.87892 ASSEMBLED COVER
19 98.755.255530 UC 206 BEARING
20 27.39.87881 PADDLE AUGER MAIN SUPPORT
21 27.39.87280 FULL CASE -HARDENED SECONDARY AUGER ASSEMBLY
22 27.39.87845 JACKETED TUBE KIT
23 27.39.87284 LEFT EXTERNAL FULL CASE-HARDENED AUGER
24 27.39.87282 LEFT FULL CASE-HARDENED AUGER
25 27.39.87283 RIGHT INNER FULL CASE-HARDENED AUGER
26
27 27.39.87285 RIGHT EXTERNAL FULL CASE-HARDENED AUGER

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28 27.39.87281 FULL CASE -HARDENED PRIMARY AUGER ASSEMBLY 2
29 0.51
25.41.06322 PENDULUM SUPPORT, UC 208 mts
30 98.755.255540 BEARING, UC 208 DOUBLE-SHIELDED 2
31 27.39.87216 PENDULUM ASSEMBLY SUPPORT 2
32 2
33 99.388.200158 ROLLER CHAIN, ASA 50-2 P 5/8
27.41.87842 SHREDDER COUPLER COVER
29.43.25208 PIN
27.39.87217 SUPPORT FOR PENDULUM
TERMS OF SERVICE AND EXPECTED PERFORMANCE OF THE EXG 300 X
GRAIN BAG UNLOADER RICE
HE RICE KIT HAS BEEN DEVELOPED AND OFFERED TO IMPROVE THE EXG 300
RAIN BAG UNLOADER PERFORMANCE WHEN UNLOADING RICE FROM THE GRAIN
BAG. THIS KIT CAN BE ADAPTED TO WORK WITH 9-FOOT BAGS THAT ARE IN
PERFECT CONDITIONS AND REMAIN OUTSIDE FOR LESS THAN A YEAR.
HE MACHINE SHOULD HAVE CASE-HARDENED AUGERS AND A HYDRAULIC
CIRCUI DAPTED TO THIS KIT (FIGURE IN PAGE 104).
UNDER REGULAR CONDITIONS OF GRAIN CONSERVATION IT IS POSSIBLE T
CHIE-VE UNLOADING PERFORMANCES OF 100 TO 110 TONS. BY REGULA
CONDITIONS IT IS UNDERSTOOD HULLED GRAIN WITH 13 TO 16% OF MOISTURE,
LACK OF MOISTURE AND FERMENTED GRAIN IN THE INNER PART OF THE BAG,
LAC OF TRACES OF FUNGI AND INSECT ATTACK INSIDE THE GRAIN MASS, AND
EVER PROCESS AFFECTING THE GRAIN FLOW INSIDE THE BAG.

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300 GRAlN BAG lJNLOADER

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ASSEMBLIES BELONGING TO THE OPTIONAL COMPLETE

RICE KIT - 27.29.87850

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ASSEMBLIES BELONGING TO THE OPTIONAL COMPLETE

RICE KIT - 27.29.87850
7.39.87849: FREE PROTECTION KIT
8.002.127044 G5 1/2x1 3/4"Rw Hex head screw
8.310.100127 1/2" Grower washer

7.39.87848: GRAIN STIRRER KIT

8.002.079038 G5 5/16<1/2" Hex head screw - Qty:2

8.002.127051 G5 1/2x2" Rw Hex head screw - Qty: 4
8.301.150079 G5 5/16" Rw Hexagonal nut - Qty: 2
8.301.150111 W 7/16" G5 Hexagonal nut - Qty: 4
8.301.150127 G5 1/2" nut - Qty: 4
8.309.100079 5/16" Flat washer - Qty: 2
8.309.100127 1/2" Flat washer - Qty: 4
8.310.100079 5/16" Grower washer - Qty: 2
8.310.100111 7/16" Grower washer - Qty: 4
8.310.100127 1/2" Grower washer - Qty: 4
8.378.080568 100cc Orbital hydraulic motor - Qty: 2
8.380.040090 Ø4x90mm Clip
8.388.120158 Asa 50-2 joint wiclips NO 26
8.755.255530 Uc 206 doble-shielded bearing
8.388.200158 Asa 50-2 P 5/8 chain
7.39.87847: REAR CASE-HARDENED AUGER KIT.
8.002.079038 G5 5/16x11/2" Hex head screw - Qty:
2
8.002.127038 G5 Rw Hex head screw - Qty: 4
8.310.100079 5/16" Grower washer - Qty: 2
8.310.100127 1/2" Grower washer - Qty: 4
8.378.080568 100cc Orbital hydraulic motor - Qty: 1
8.755.255530 Uc 206 double-shielded bearing -
Qty: I
7.39.87845: JACKETED TUBE KIT
7.43.87286: Primary tube jacket
7.43.87287: Secondary tube jacket

27.39.87846 COMPLETE CASE-HARDENED AUGER KIT

7.39.87282: Left full case-hardened auger
7.39.87283: Right inner full case-hardened auger
7.39.87284: Left external full case-hardened auger
7.39.87285: Right external full case-hardened
auger

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 SPARE PARTS LIST

7.39.87280 Full case-hardened secondary auger

assembly
7.39.87281 Full case-hardened primary auger
assembly

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 SPARE PARTS LIST

OPTIONAL - HEAVY USE KIT

PART NUMBER NAME QTY

27.39.87551
2 27.43.87531
3 27.39.87560
4 27.43.87532
5 27.43.87567 SECONDARY
6 27.43.87566 PRIMARY
7 27.43.87568 THIRD
27.39.80193
27.39.87368
27.39.87530
98.321.000300
98.705.105730
8
9
10
11
12 BEARING, 6306 3

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 SPARE PARTS LIST

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 SPARE PARTS LIST

OPTIONAL - WET GRAIN KIT - 27.29.87450

PART NUMBER NAME QTY

27.42.87854 EXTERNAL COVER 2
2 27.42.87851 LEFT SUPPORT COVER
3 27.42.87852 COBERTOR INTERNO 2
4 27.39.87875 AXIAL REINFORCEMENT
5 27.42.87850 RIGHT SUPPORT COVER
6 27.39.87874 EXTERNAL PROTECTOR 2
7 27.39.87452 AUGER
8 27.39.87878 AUGER PROTECTOR
9 27.39.87871 PRIMARY PROTECTOR
10 27.39.87872 PROTECTOR CENTRAL
11 27.39.87873 SECONDARY PROTECTOR
12 98.378.087469 ORBITAL HYDRAULIC MOTOR, 250 CM3 2
13 98.755.255530 BEARING HOUSING, UC 206
14 27.39.87879 HANDLE SUPPORT 2
15 27.39.89887 Z 16 P 5/8" GEAR WHEEL
16 27.39.87886 CRUMBLER
17 27.39.87892 ASSEMBLED COVER
18 98.755.255530 UC 206 BEARING
19 27.39.87455 PADDLE AUGER MAIN SUPPORT
20 27.39.87318 SECONDARY AUGER
21 27.41.87842 SHREDDER COUPLER COVER 2
22 27.39.87219 RIGHT EXTERNAL AUGER
23 27.39.87237 RIGHT INNER AUGER
24 27.39.87243 LEFT AUGER
25 27.39.87253 LEFT EXTERNAL AUGER
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 SPARE PARTS LIST
26 27.39.87312 PRIMARY AUGER
27 25.41.06322 PENDULUM SUPPORT, UC 208
28 98.755.255540 BEARING, UC 208 DOUBLE-SHIELDED
29 27.39.87216 PENDULUM ASSEMBLY SUPPORT 2
30 99.388.200158 ROLLER CHAIN, ASA 50-2 P 5/8 0.51 mts
31 29.43.25208 2
32 27.39.87217 SUPPORT FOR PENDULUM 2

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 SPARE PARTS LIST

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 SPARE PARTS LIST
ICE KIT HYDRAULIC CIRCUIT
PART NUMBER NAME QTY
98.378.ö25306 Ø 3" X 600 MM HVDRAULIC CYLINDER
2 98.378.085774 Ø 4" X 200 MM HYDRAÜLiC CYLINDER
3 98.378.087923 Ø 2" X 500 MM HYDRAULIC CYLINDER
4 98378.03162 to CC ORBITAL HYDRAULIC MOTOR
5 98.378.ob555É FLOW CONtäOL VALVE O - 100 - VW KNOB
6 98.376.087753 3 1 4 UNIDIRECTIONAL VALVE
7 98.378.087752 DIRECCIONAL CONTROL VALVE
98.378.089752 BREVINI DCv-4014 MONOBLOCK DIRECTIONAL CONTROL VALVE. 14

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 SPARE PARTS LIST

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 SPARE PARTS LIST
OPTIONAL - BANDSAW BLADE - 27.39.88700

PART NUMBER NAME QTY .

27.39.87701 BLADE HOLDER
2 98.310.100127 GROWER WASHER, 1/2" 3
3 27.42.87704 KNIFE PROTECTION COVER
4 27.43.88701 STAINLESS STEEL STRAPPING
5 98.002.127044 HEX HEAD SCREW, G5 1/2 X 3/4"RW
6 98.311.100127 BEVELED FLAT WASHER, 1/4" 2
7 98.190.127044 ROUND HEAD SQUARE NECK BOLT, G5 1 3/4" B SVV
8 27.39.87710 PIN WITH CHAIN
9 98.002.063019 HEX HEAD SCREW, G5 1/4" x 3/4" RW 11
10 98.310.100063 GROWER WASHER, 1/4 11
11 98.301.150063 HEX HEAD NUT, 1/4" RW
Il

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 SPARE PARTS LIST

OPTIONAL - BANDSAW BLADE - 27.39.88700

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 SPARE PARTS LIST

QTY .
2

11 98.309.101127 4
SELF-LOCKING NUT G5, 1/2"RW
ARANDELA PLANA 1/2" - ZINCADA DORADA

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13. PARTS SUBJECT TO NORMAL WEAR AND TEAR:
Ordinary maintenance and spare parts replacement services of the parts detailed below are the
equipment owner's exclusive responsibility, therefore, they will not be considered defects in material or
manufacturing, but rather defects due to normal wear and tear; improper operation or insufficient
equipment maintenance.

• Chains
• Augers
• Bearings
130
• Articulation Bushings
• Oil
• wheels
• Sprockets
• Brake System ( brake pad ; shoe linings)
• Wear due to grain friction

Parts subject to improper operation or insufficient maintenance.

Using the gearboxes without normal oil level or not complying with the transmission inlet
specifications described in the user's manual.

Altering the maximum inlet torque (shear bolt system on PTO).

MAXIMUN PROBABLE CAUSES THAT
MACHINE ALLOWED INLET CAN ALTER THE MAXIMUM
TORQUE ALLOWED TORQUE
Replacing the PTO's shear pin
with different bolt
specification.
EXG 300 X Unloader 1860 Nim
Using a PTO that exceeds th
maximum torque allowed by th
machine.
Wheel nuts: After around 30 hours of running or after changing a wheel, wheel nuts must be
retighten according to the torque values detailed in the manual 9kgm Nm = 65 lbs. pie - point 7.f.
Special care should be taken to the wheel nuts tightening if the machine has moved over paths or
roads. Failure to follow these instructions may cause rim damage or lost of it.

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14. USER'S NOTES

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133
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135
AKRON'