CLN 1b Technical Manual ENG
CLN 1b Technical Manual ENG
®
CLINICAIR 1b
TECHNICAL MANUAL
CLN 1b
CONTENTS
PAGE N°
1. CAUTIONS
3
1.1. General remarks
1.2. Safety standards
1.3. Maintenance
2. GENERAL SPECIFICATIONS
5
3. TECHNICAL DATA
See ATTACHMENT 1 7
4. INSTALLATION INSTRUCTIONS
8
5. ELECTRICAL CONNECTIONS
9
6. CAUTIONS BEFORE START UP
10
7. PCO3 USAGE
11
8. MAINTENANCE
HEPA Filters handling 13
9. ELECTRICAL DIAGRAMS
See ATTACHMENT 4 16
Characteristics, dimensions, specifications, drawings in this manual only have an information value and do not involve us. They can be changed without any warning.
3
1. CAUTIONS
In case of an alarm, do not manually reset the unit until the - never use hands when checking for pressure drops
cause of the problem has been identified and eliminated.
Repeated manual resets could result in the loss of warranty - always use tools in good condition, make sure instructions are
coverage. well understood before beginning a task
Characteristics, dimensions, specifications, drawings in this manual only have an information value and do not involve us. They can be changed without any warning.
4
1.2.3. RESIDUAL HAZARD PREVENTION If the unit needs to be in operation for measurements to be taken
1.2.3.1. PREVENTION OF RESIDUAL HAZARDS or checks to be made, you must:
CAUSED BY THE CONTROL SYSTEM - work with the electric panel open as little as possible
- make sure instructions are perfectly understood before - close the electric panel as soon as the measurement has been
performing any task on the control panel taken or the check has been performed.
- always have the instruction manual within reach when working - for units located outside, never intervene during bad weather
on the control panel conditions, such as those involving rain, snow, fog, etc.
The following precautions should furthermore always be taken:
- only start the units after having made certain they are properly
connected to the installation - never dispose of or abandon fluids contained in the refrigerating
circuit in the environment
- immediately inform the technician of any alarms occurring on
- to replace an EPROM or electronic map, always use specific
the units
equipment (extractor, anti-static bracelet, etc.)
- never re-initialise manual re-initialisation type alarms without - when replacing a compressor, evaporator, condenser bank or
having first identified and eliminated the cause any other heavy component, make sure lifting devices are
adapted to the loads to be lifted
1.2.3.2. RESIDUAL MECHANICAL HAZARD
PREVENTION - in air units with independent compressor cases, do not access
the fan case without having isolated the unit beforehand by
- connect the various circuits at the time of installation according activating the switch on the panel and hanging the “Do not use –
to the instructions provided both in this manual and on the body Maintenance in progress”
of the actual unit - contact ATA if modifications need to be made to the
- if a part has been removed, make sure it has been re- refrigerating, hydraulic or electric design of the units as well as
assembled properly before starting the unit up again their control logic
- never touch the compressor’s discharge pipe, the compressor - contact ATA if especially difficult disassembly and re-assembly
itself or any other pipe or component located inside the unit when operations need to be conducted
not wearing protective gloves - only use original replacement parts
- keep an extinguisher adapted for extinguishing fires on electric - contact ATA if on-site units need to be moved or dismantled.
equipment near the machine
- on units installed inside, hook-up the safety valves of the 1.3. MAINTENANCE
refrigerating circuit to a pipe system capable of evacuating any
discharge of refrigerant towards the outside
Maintenance operations are fundamental in maintaining the
- eliminate all fluid leakage observed within or outside of the unit installation perfectly efficient both from a purely functional
perspective as well as in terms of energy.
- periodically clean the filters of inside units
Consequently, maintenance must be conducted according to the
- periodically remove dirt build-up in the compressor case instructions provided on the “scheduled maintenance check”
sheets included in this manual. The user, or the person
- never store flammable liquids near the unit authorised to perform maintenance on his/her behalf, will make
- never dispose of or abandon refrigerant or lubricating oil in the sure to carry the prescribed notes over to a written log as a
environment means of keeping a history of unit operation.
The absence of a log could constitute evidence of neglect in
- only weld on empty pipes; never approach pipes containing terms of maintenance.
refrigerant with a flame or other source of heat
- never bend or hit pipes containing pressurised fluids
Characteristics, dimensions, specifications, drawings in this manual only have an information value and do not involve us. They can be changed without any warning.
5
2. GENERAL SPECIFICATIONS
Metallic structure
« Double skin » panels made of stainless steel 10/10 with high-density wool (40 kg/m3)
glass wool providing heat and noise insulation
Adaptable feet
COOLING COIL
HEATING COIL
Characteristics, dimensions, specifications, drawings in this manual only have an information value and do not involve us. They can be changed without any warning.
6
HEPA H14
FANS
Speed regulator to maintain constant air flow in line with filter clogging degree.
Air flow control is ensured by 1 pressure switch connected directly to the variable
speed regulator of the fan.
POWER SUPPLY
ELECTRICAL POWER
CLINICAIR®1b electrical power depends on its performance as well as on various control and
operating components.
Regulation is designed for CLINICAIR® 1b with prefiltration, direct expansion coil, electrical
coil, variable speed fan for constant air flow, final filtration unit and ionisation system Bioxigen.
Characteristics, dimensions, specifications, drawings in this manual only have an information value and do not involve us. They can be changed without any warning.
7
SENSOR INSTALLATION
ALARMS
Communication (option)
CLINICAIR 1b can be equipped with remote assistance system through internet connection.
Characteristics, dimensions, specifications, drawings in this manual only have an information value and do not involve us. They can be changed without any warning.
8
4. INSTALLATION INSTRUCTIONS
Fresh air
4.1.Installation
The installation must be carried out taking into account the following:
Access for maintenance from individual front panels (see unit plans).
Installation of condensate siphon
Installation of fresh air duct and fresh air fan (if required)
Installation of the unit with the help of adjustable feet provided with the unit.
Do not stand the unit against the wall to avoid any vibration.
Do not leave the cables on the floor under the switch cabinet.
Thermal and sound insulation of the ducts (if required)
Installation of flexible sleeves at the air intake and air supply (if required)
Characteristics, dimensions, specifications, drawings in this manual only have an information value and do not involve us. They can be changed without any warning.
9
Condensate drains and cleaning are connected to the bottom of the unit on the right or left or back
side.
4.3.Refrigeration connections
Refrigeration connections are placed at the top of the unit from the side of switch cabinet
Stop valves must be provided outside the unit
Pipes must be isolated with an appropriate material
5. ELECTRICAL CONNECTIONS
5.1.Power connection
CLINICAIR® must be supplied with 400V + N + T 50Hz, with clap ring D curve protection of
appropriate size.
To determine appropriate protection refer to the performance table in CLINICAIR® electric diagram
(see separate technical file).
1st Circuit
Run the power cable between CLINICAIR® and condensing unit to supply it with electricity
Run the 5G1,5² control cable between CLINICAIR® and condensing unit
2nd Circuit
Run the power cable between CLINICAIR® and condensing unit to supply it with electricity
Connect the condensing unit to the power supply
Run the 5G1,5² control cable between CLINICAIR® and condensing unit
Characteristics, dimensions, specifications, drawings in this manual only have an information value and do not involve us. They can be changed without any warning.
10
Fresh air damper with mechanical reset and limit switch (option)
Connect according to the diagram.
Alarm
Remote Start/Stop
Fire detection
One input is available to disconnect CLINICAIR® in case of the fire (alarm appears on PCO
display).
Install the filters into CLINICAIR (see attached document 1on filters handling)
Place terminal filters as well as other intake filters inside the room to be treated by
CLINICAIR (filters not provided).
When all these operations are performed, warn ATA 15 days before commissioning
date.
Characteristics, dimensions, specifications, drawings in this manual only have an information value and do not involve us. They can be changed without any warning.
11
7. PCO3 USAGE
Display of power unit devices maintenance values (devices time of use and zero set back
of working hours meter).
Characteristics, dimensions, specifications, drawings in this manual only have an information value and do not involve us. They can be changed without any warning.
12
The LED by the side of each button comes on when corresponding function is activated (according to
application program).
1. ON/OFF button: ON/OFF set up. The green LED that comes on indicates if machine is on;
2. Alarm button: is used for alarm display visualization, for manual set back and buzzer
deactivation. If red light comes on, at least one alarm has been deactivated.
3. Top unwinding arrow to display program pages and to set up control parameter values (non
backlit key).
4. Bottom unwinding arrow to display program pages and to set up control parameter values
(non backlit key).
5. Enter button: to valid set up. Constant backlit (yellow light) indicating power supplied state.
Instruction modification
Press
Enter
Press
Characteristics, dimensions, specifications, drawings in this manual only have an information value and do not involve us. They can be changed without any warning.
13
8. MAINTENANCE
CONDENSATE
CONDENSATE
EVERY 3 EVERY 6
MONTHS MONTHS
CONDENSATION TRAY X
CLEANNESS
All regulation and safety components of table below will have to be checked and set according to
original values (as set on first start up).
PROGRAMMATION X
FAN
FAN
Filters and grating clogging rate varies, and cleaning frequency needs to be adjusted to local
conditions.
HUMIDIFIER
The Steam production cylinder is the only part of the steam humidifier that needs replacing
regularly. It becomes necessary when sediments accumulation inside cylinder prevents sufficient
steam flow. High-density lighting or alarm in humidifier.
The frequency of this intervention depends on water supply type: the hardest the water the more
frequent the replacement of cylinder will be necessary.
The steam cylinder can be re-used after electrodes decaling, letting free flow for water and power.
When unscrewing clamp collar remove filter from bottom, under water spray, empty sediment
residues, clean grid with any appropriate detergent available on market. When electrodes cannot
be regenerated, cylinder must be replaced.
ELECTRICAL INSPECTIONS
For the electric current requirements of resistors, see technical reference materials.
The remote control and power circuits will need to be checked in order to avoid operating faults
linked to poorly tightened connections.
ELECTRICAL INSPECTIONS
POWER CONNECTIONS X
Characteristics, dimensions, specifications, drawings in this manual only have an information value and do not involve us. They can be changed without any warning.
15
COMPRESSOR:
Measure the high/low pressures using the pressure gauges directly on compressor pressure taps.
Superheat must be measured at evaporator outlet, at the expansion valve bulb level, and
must be between 6 and 12°C (R407C).
Discharge temperature is measured on the pipes at compressor outlet and must be between 65
and 85°C.
For the electric current requirements of the compressor, see technical reference materials.
COMPRESSOR
SUPERHEAT X
SUMP HEATER X
DISCHARGE TEMPERATURE X
CONDENSER:
Fan belt tension and level of wear must be checked and, if necessary. Replace the belt if
necessary.
For the electric current requirements of the ventilator, see technical reference materials.
Sub-cooling must be measured on the liquid line, at condenser outlet, and be between 8 and 12°C
(at R407C).
Maintenance condensing pressure is set at 16 bars and must be checked every 3 months.
Clean the condenser every 6 months using a brush, or nitrogen if dirt build-up is significant.
CONDENSER
SUB-COOLING X
CONDENSER CLEANNNESS X
Characteristics, dimensions, specifications, drawings in this manual only have an information value and do not involve us. They can be changed without any warning.
16
Transport :
Filters must be carried on their side and not flat.
Filters are very fragile: do not knock, do not drop, do not walk on.
Storage :
Filters are stored on their side, in original packing box, in a clean, dry, above
zero area.
Filters must not be piled up flat on top of each other.
Unpacking instructions :
Act according to goods entrance procedure in controlled dust zone.
Check if the packing box is in appropriate state. Put aside any filter whose
packing box is damaged.
Remove filter out of its box as late as possible.
During installation, the technician must be careful not to damage filter’s seal
(avoid cutters, screw drivers, knives, etc…)
Never install a filter with obvious damage.
Installation
a) Check if mounting elements are in good state
In the case of new installation check if preparatory filtration stages are in place
and the aerolic network complies to expected cleanliness.
Check if filter support is clean.
c) Filter installation
Place special seal on filter.
Carefully position filter by applying seal on support area of filter support unit.
Handle filter by its frame.
Do not touch filter paper and avoid any pressure on protection grid.
Make sure the filter is centered on its support area.
Gradually tighten filter in a way to compress the seal of about 2mm. It must be a
cross, gradual and manual tightening (do not use any tools).
Check once positioning is over.
9. ELECTRICAL DIAGRAMS
See ATTACHMENT 4
Characteristics, dimensions, specifications, drawings in this manual only have an information value and do not involve us. They can be changed without any warning.
17
ATTACHMENT 1
Technical Data
Characteristics, dimensions, specifications, drawings in this manual only have an information value and do not involve us. They can be changed without any warning.
18
Characteristics, dimensions, specifications, drawings in this manual only have an information value and do not involve us. They can be changed without any warning.
19
Characteristics, dimensions, specifications, drawings in this manual only have an information value and do not involve us. They can be changed without any warning.
20
ATTACHMENT 2
Plenum Disassembling
Characteristics, dimensions, specifications, drawings in this manual only have an information value and do not involve us. They can be changed without any warning.
21
Characteristics, dimensions, specifications, drawings in this manual only have an information value and do not involve us. They can be changed without any warning.
22
Characteristics, dimensions, specifications, drawings in this manual only have an information value and do not involve us. They can be changed without any warning.
23
Characteristics, dimensions, specifications, drawings in this manual only have an information value and do not involve us. They can be changed without any warning.
24
ATTACHMENT 3
Schematic Diagram
Characteristics, dimensions, specifications, drawings in this manual only have an information value and do not involve us. They can be changed without any warning.
25
Characteristics, dimensions, specifications, drawings in this manual only have an information value and do not involve us. They can be changed without any warning.
26
ATTACHMENT 4
Electrical Diagrams
Characteristics, dimensions, specifications, drawings in this manual only have an information value and do not involve us. They can be changed without any warning.
SG
R
L1
S
L2
T
L3
N
N
T POIGNEE FRONTALE
EXTERIEURE J13
NO6
0
6A
QMV 0
KMV
8
R1 S1 T1
R2 S2 T2
MARCHE VENTILATEUR
SOUFFLAGE
SIGNAL 0/10V
SONDE DE PRESSION BATTERIE FROIDE
+ -
SONDE DE PRESSION
BAT. FROIDE
Y G Go
1 4 0 100 101 102 T
J4
L1 L2 L3
Y3
5
D1 7
AL 35 KMV
EV 24 36
6
AL M 3 ~ 400V
GR31C-ZID-DC-1R GND 37
ZIEHL ABEGG 38
E1 0
DATE N° ATA REALISE PAR PAGE
0 40 CLN1B
PCO3 MEDIUM EXPORT
R
S
T
N
10A 10A
QMR1 QMR2 J7
ID11
R3 S3 T3 R5 S5 T5
13
KR1 KR2
R4 S4 T4 R6 S6 T6 KAC
ID11 SECURITE 70/110°C
CHAUFFAGE TOR 1&2
0
103 104 105 106 107 108
T° 70°c T° 110°c
4 14 15 16 2 17 KAC 0
4 1
BE 1 BE 2
Etage 1 batterie électrique TOR Etage 2 batterie électrique TOR Raccordement des relais 70/110°c de surchauffes
BE : KAC
J14 J15
NO7
N08
0 10 0 12
KAC KAC
0 0
KR1 KR2
9 11
CLN1B
PCO3 MEDIUM EXPORT
OPTION
R
S
T
N
ID5
ID6
N°2
N°1
7 25 8 27
R7 S7 T7 N7 R8 S8 T8 N8
24 26
KA3 220v KA4 220v
GF1 GF2
N7 4 N8 4
(neutre) (neutre)
4 4
(24v) (24v)
KA2
KA1 3 5
20 22
18 19 KA1 KA2
NO4
NO5
21 23
4 6
DATE N° ATA REALISE PAR PAGE
J13
Raccordement commande Groupe Froid 1 11/10/2010 RIG 3/8
(KA1) - Groupe Froid 2 (KA2) sur carte PCO DESCRIPTION
CLN1B
PCO3 MEDIUM EXPORT
R
S
T
N
2A 2A 6A
QAN QVE QPR
R12 N12
0
Y2 Y4
KAN PCO3 PCO3
T10 N10
29 31
230 V
31 32 33 34
24 V 0 30 4 32
117 118 121 122
01 04
0 4
ALIMENTATION 230V AVEC ALIMENTATION 230V
ASSERVISSEMENT VENTILATEUR VENTILATEUR COFFRET
SOUFFLAGE ELECTRIQUE GO Y G GO Y G
PRISE DE COURANT
N°1
FICHE FEMELLE
230V /6a
VEG VEC
5A
QFA
0
0 EAU GLACEE EAU CHAUDE
4
4
KMV 0 4
KAD
28
DATE N° ATA REALISE PAR PAGE
CLN1B
PCO3 MEDIUM EXPORT
R
S
T
N
ETAGE 1
ETAGE 2
J8 J16 J17
NO11
NO12
C2A
ID13
QFBO
38 39 40
T13 N13
ETAGE 3 = E1 + E2
4
4 38 39 40 0
0
9 10 11 12 13
TRANSFORMATEUR1 TRANSFORMATEUR 2
N Ph 0 1 2 AL AL
33 34 0 35 36 37 4
119
120
CLN1B
PCO3 MEDIUM EXPORT
4
0
4
4
G
0
J1
G0
J9
SONDE T° REPRISE B1 B1
J10
41 42
14 15
SONDE Hr REPRISE B2 B2
1
SIGNAL 0/10V P BAT.FROIDE
B3
J2
B3
RX/TX-
pco3
ALIMENTATION GND
44 45
SONDE Hr ET T° GND/+VDC RX/TX+
J11
17 18
+VDC
CAREL
GND
B4
FIELD CARD
BC4
J3
B5
SONDE T° SOUFFLAGE
60 61
19 20
B5/BC5 BC5
SERIE CARD
4
4
4
VG C1
0
0 VG0 N01
Y1 N02
J12
29
J4
Y3 0/10V VENT.SOUFF. Y3 C1
Prg
31
Y4 V3V CHAUFFAGE Y4
4
Sérial Card
A
M/
4 C4
46
ID1 N04
Esc
ID2 N05
4
47
J13
FR
ID3 N06
4
4
ID4 C4
4
1
GF
ID5
J5
2
4
GF
ID7 N07
4
4
J14
ID8 C7
0
0
IDC1
N08
4
B6 C8
J15
B7 NC8
J6
B8
0
4
GND C9
N09
2
A
PD
43 26
25
J7
C9
4
110° CHAUFFAGE
KAC
48 49 50
ID12
27
0
0
FS
IDC9 N012
4
C12
J17
ID13H NC12
4
O
38
DB
9
DATE
ID13
0
0
IDC13
J8
N013
4
4
4
ID14
DESCRIPTION
11/10/2010
C13
J18
ID14H NC13
N° ATA
CLN1B
RIG
6/8
1
1
Thermostats de surchauffe 70°c et 110°c
2
2
Thermostats de surchauffe 70°c et 110°c
3
3
Commande de marche groupe froid n°1
4
4
Commande de marche groupe froid n°1
5
5
Commande de marche groupe froid N°2
6
6
ALIMENTATION PHASE 1. Commande de marche groupe froid n°2
7
7
8
8
9
9
L1 L2 L3 N 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122
L1 L2 L3 N 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122
DESCRIPTION
11/10/2010
N° ATA
CLN1B
RIG
7/8
LEGENDE LEGENDE
ABREVIATION DESCRIPTION
ABREVIATION DESCRIPTION M/A Marche/arrêt à distance
SG Sectionneur général FR Défaut filtre reprise
QFT Porte fusible primaire transformateur GF1 Défaut groupe froid n°1
QFA Porte fusible secondaire transformateur GF2 Défaut groupe n°2
QFC (1-2) Porte fusible groupe froid (N°1-N°2) PDA Pressostat perte de débit d’air
QMV Porte fusible moteur ventilateur Clinicair KAC Défaut thermostats des sécurités 70°c et/ou 110°c
QMR (1-2) Porte fusible étage batterie électrique (N°1-N°2) FS Défaut filtre soufflage
QAN Porte fusible moteur registre air neuf ou ventilateur
KMV Contacteur moteur ventilateur
KR (1-2) Contacteur étage batterie électrique (N°1-N°2)
KAN Contacteur moteur registre air neuf
KAC Relais défaut batterie électrique surchauffe 70 – 110°c
KA1 Relais marche groupe froid n°1
KA2 Relais marche groupe froid n°2
KA3 Relais défaut groupe froid 1
KA4 Relais défaut groupe froid 2
CLN1B
PCO3 MEDIUM EXPORT
ATA
MAIN OFFICE
16 rue Jules Verne
44700 ORVAULT
TEL: +33 2.40.92.03.00
FAX: +33 2.40.92.08.22
PARIS AGENCY
4 rue Maryse Bastié
91430 IGNY
TEL: +33 1.69.41.94.94
FAX: +33 2.40.92.08.22
E-mail: [email protected]
www.ataclimatisation.com
Characteristics, dimensions, specifications, drawings in this manual only have an information value and do not involve us. They can be changed without any warning.