AC 43-6C Transponder Test and Inspection
AC 43-6C Transponder Test and Inspection
AC 43-6C Transponder Test and Inspection
Department
Advisory
of Transportation
Federal Aviation
Administration Circular
Subject: Altitude Reporting Equipment and Date: 9/17/12 AC No: 43-6C
Transponder System Maintenance
Initiated by: AFS-300 Change:
and Inspection Practices
4. RELATED READING MATERIAL. You can find this AC on the FAA’s Web site at
http://www.faa.gov/regulations_policies/advisory_circulars. You can find Technical Standard
Orders (TSO) on the FAA’s Regulatory Guidance Library (RGL) Web site at http://rgl.faa.gov.
6. INSTALLATION. Any appropriately rated person (as specified in § 43.3) may perform an
aircraft alteration that consists of installing or reinstalling equipment (following maintenance).
The equipment may consist of an encoding or non-encoding altimeter, air data system
components, remote encoding devices (blind encoder), or transponders. ADS-B equipment
includes an ADS-B transponder or UAT and the associated source system’s components to
broadcast the aircraft’s identity, altitude, velocity, and other information. Only after the
performance of the suitable functional check to determine that the altered system will perform its
intended function(s) can an appropriately rated person grant approval of the aircraft for return to
service (RTS). Additionally, if applicable, test and inspections requirements described in
§§ 91.411 and 91.413 and part 43 appendices E and F must be satisfied.
NOTE: For those situations where the operator uses the services of a
certificated repair station (CRS) for the installation of an altitude reporting
system or for any component part of such a system, a repair station should
possess either an Airframe, or Radio Class 3 and Instrument Class 1 (both
ratings are required for the installation of a complete system), or a Limited
class rating. The repair station ratings may be limited to specific make(s) and
model(s) of airframes, transponders, altimeters, or blind encoders.
(1) That required test equipment, technical data, and qualified personnel are available to
perform a static system leak check if the system is opened or closed, and other testing as required
by § 91.411(a)(2) to verify the integrity of the newly installed or altered system.
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(2) That the capability exists to determine the pressure altitude transmitted by the
transponder as referenced against the primary required or pilot’s altimeter display
(see § 91.217(a)(2) for altitude reference).
(3) That appropriately rated and qualified personnel are available to perform any
necessary structural modifications and appropriate tests and inspections following maintenance
or alterations.
(4) That an appropriately rated person returns the aircraft to service following alteration
or maintenance.
(5) That data is available to enable RTS of the aircraft following substitution of an
encoding altimeter or remote encoding device for the equipment currently listed on the aircraft’s
approved equipment listing. The person installing may use equipment that meets the
requirements of the appropriate TSO and is certificated to the maximum operating altitude of the
intended aircraft to replace equipment listed on the aircraft’s approved equipment list with no
further data approval.
7. MAINTENANCE. Any appropriately rated person (as specified in § 43.3) may perform
maintenance or preventive maintenance on an aircraft altitude reporting and transponder system.
This work may include the removal of and/or replacement with an identical system component.
An appropriately rated person can approve the aircraft for RTS only after the performance of a
suitable functional check of the entire system (as installed in the aircraft) to determine that the
system, as well as the component, will perform its intended function(s).
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NOTE: In the instance when the operator uses the services of a CRS for the
maintenance, preventive maintenance, or replacement of an altitude
reporting and transponder system, or for any portion of such a system, the
repair station should be appropriately rated as described in the note in
paragraph 7. Repair station ratings may be limited to specific make(s) and
model(s) of airframes, transponders, or encoding altimeters.
a. Static Pressure System Test. Performance of this test on all instruments that rely on
connected static air will ensure component leak integrity and that no leaks occurred while
making connections to the encoding altimeter, blind encoder, or other instruments. This
procedure is one method of demonstrating compliance with the requirements within
§ 91.411(a)(2). Section 91.411(b) lists the persons authorized to perform this test. While static
systems contained within an article that the authorized person(s) did not open or close during
article installation do not require post installation testing in accordance with § 91.411(a)(2), the
FAA recommends completion of the items in subparagraphs 10a(1) and (2).
(1) Visually inspect the ports, tubing, accessories, and instruments connected to the static
system, and repair or replace those parts that are defective (e.g., broken “B” nuts, cracked flare
sleeves, deteriorated flexible tubing, bad valves, etc.). Purge the system, if necessary, to remove
foreign matter that may have accumulated in the tubing.
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CAUTION: Be sure to remove all pitot pressure and static air connections to
every instrument before purging the system tubing.
(2) Check the static port heater, if so equipped, to ensure proper operation. If a
manufacturer has not developed a specific procedure, confirm static port heater operation by
noting ammeter current or that the pitot tube or static port becomes hot.
(3) When an aircraft has more than one static system, separately test each system that
was opened or closed to ensure their independence and that the leak rate for each system is
within tolerances established in § 23.1325, § 25.1325, § 27.1325, or § 29.1325, whichever is
applicable. Static systems that the authorized person(s) did not open or close do not require
testing.
(4) Connect the test equipment directly to the static ports, if practicable. Otherwise,
connect to a static system drain or tee connection and seal off the static ports. If the test
equipment connects to the static system at any point other than the static port, it should be at a
point where the authorized person(s) may readily inspect the connection for system integrity
after returning the system to its normal configuration. Remove all static port seals after
completion of the static system test.
(5) Test the alternate static system at field elevation to ensure the selection valve
functions, if installed. If the reading of the altimeter when on the alternate static pressure system
differs from the primary system by more than 50 feet, provide a correction card for the alternate
static system in accordance with §§ 23.1325, 27.1325, and 29.1325.
(6) For unpressurized aircraft, conduct the static pressure system proof test to the
standards prescribed in § 23.1325(b)(2)(i) or § 25.1325(c)(2)(i), as applicable (see paragraph 12).
(7) For pressurized aircraft, conduct the static pressure system proof test to the standards
prescribed in § 23.1325(b)(2)(ii) or § 25.1325(c)(2)(ii), as applicable (see paragraph 14 for
precautions).
(b) An authorized person may use either the altimeter in the aircraft under test or that
in the test equipment as a vacuum gauge, provided that he or she converts barometric pressure,
measured in inches of mercury (inHg), to pressure in pounds per square inch (psi). A convenient
formula for this conversion is:
inHg
psi
2.036
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(c) The following steps are the suggested way of using the altimeter as a vacuum
gauge:
1. Step 1. Convert the actual local barometric pressure (not reduced to sea level)
to psi.
3. Step 3. Convert the psi value obtained in Step 2 to inches of mercury, using
the formula: inHg = psi x 2.036.
psi = _____________________
EXAMPLE:
inHg = 25.39
Approved Maximum Cabin Differential Pressure = 5.3
25.39 inHg
Step 1. 12.47 psi
2.036
Step 2. 12.47 psi 5.3 psi 7.17 psi
b. Altimeter Certification Test. This test ensures that an altimeter is calibrated and
acceptable for use in the NAS. This procedure is adequate to ensure proper operation, but may
not fulfill all the requirements of a manufacturer’s minimum performance test required after
maintenance of an altimeter.
(1) Section 91.411(b) lists the persons authorized to conduct the altimeter test. A
certificated mechanic is only authorized to perform static leak testing and is not authorized to
perform altimeter testing.
(2) Perform the test procedure in part 43 appendix E paragraph (b). This procedure
demonstrates compliance with the maintenance requirements of § 91.411. An authorized
person(s) may test altimeters that are the air data computer type with associated computing
systems (or that incorporate air data correction internally) in a manner and to specifications
developed by the manufacturer that are acceptable to the Administrator.
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(3) An authorized person(s) should test the altimeter on the bench to the maximum
altitude of its design specification. He or she should record the date of the actual altimeter test
and maximum in-tolerance altitude on the altimeter. An authorized person(s) may put into
service an altimeter found to have a lower maximum in-tolerance altitude than its design
specification provided that the in-tolerance altitude is at least that of the maximum certificated
altitude of the aircraft it will be installed into, or if there is an operational limitation on the
aircraft and noted by placard.
NOTE: For altimeters of the air data computer type that consist of multiple
components, an authorized person(s) should attach the label to the air data
computer unless impractical. If an authorized person(s) cannot attach the
label, he or she should provide the information on the accompanying
Authorized Release Certificate, FAA Form 8130-3, Airworthiness Approval
Tag.
(1) Section 91.411(b) lists the persons authorized to conduct the altimeter test. A
certificated mechanic is only authorized to perform static leak testing and is not authorized to
perform altimeter testing. The altimeter field elevation verification is an observation made at the
time of installation and in the context of § 91.411(b), not a test of the altimeter.
(2) Compare the altitude displayed on the subject altimeter when referenced to
29.92 inches of mercury (1013.2 millibars) with that of a calibrated reference altimeter
(as described in subparagraph 12a or 12b) and ensure agreement within ± 20 feet.
(1) Section 91.411(b) lists the persons authorized to conduct the altimeter test. A
certificated mechanic is only authorized to perform static leak testing and is not authorized to
perform altimeter or encoder testing.
(2) Procedures:
(a) Connect the transponder test set so as not to radiate an interfering signal. To
accomplish this, connect directly to the transponder antenna terminal or to the antenna end of the
system transmission line, or use a test apparatus to shield the antenna.
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(b) Check to ensure that the equipment transmits only the framing pulses (F1 and F2)
in response to Mode C interrogations when the altitude reporting feature is turned off.
(c) Alternately interrogate the transponder on Mode 3/A and Mode C while observing
the pulse train output, or the decoded altitude display on those test sets capable of decoding the
pulse train.
(d) Set the altimeter normally used to maintain flight altitude to 29.92 inches of
mercury (1013.2 millibars). Verify that the ATC transponder altitude output and the altimeter
displayed altitude are within ± 125 feet.
(e) For Gillham code altimeters, apply suction to the static system or directly to the
altimeter and compare transponder altitude output with altimeter-displayed altitude at the test
points in Appendix 1, Table 1, Abbreviated Correspondence Test Altitude Information Pulse
Positions, or Appendix 1, Table 2, Correspondence Test Altitude Information Pulse Positions.
Test each point while increasing altitude and while decreasing altitude. If separate static systems
serve altimeters and digitizers, simultaneously apply identical pressures to each. Approach each
test point slowly, decreasing pressure for increasing altitude and vice versa, until a transition to
the test point value occurs in the digital output. Apply vibration to a pneumatically driven
altimeter when taking readings to reduce any error due to friction. Record the altimeter reading at
the instant of digital code transition. Appendix 1, Table 3 provides a test association matrix to
assist in the determination of the appropriate test to perform.
(3) An authorized person(s) should check encoding digitizers, which are separate units
(blind encoders) that have their own individual pressure sensor, against the pilot’s altimeter upon
installation to ensure that they meet the overall system accuracy. In addition, where an
installation allows for the blind encoder to be connected to a static source other than the static
source connected to the altimeter normally used to maintain flight altitude, an authorized
person(s) should apply the following corrections during certification of compliance to
§ 91.411(a):
(a) An authorized person(s) should determine and record the difference between both
static sources. (This information may be available from the original aircraft certification data.)
(4) Altitude encoding devices not connected to an ATC transponder do not require testing
under § 91.411; however, due to the importance of ensuring correspondence between all pressure
altitude systems, the FAA recommends testing in accordance with subparagraphs 10d(2)(d)
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and 10d(2)(e), using Appendix 1, Table 1. An authorized person(s) should test units not equipped
with a display or means of monitoring altitude input to ensure data integrity, when possible.
f. Transponder Test and Inspection. This test ensures the proper operation of a
transponder in the NAS. This procedure is adequate to ensure proper operation of a transponder
system but may not fulfill all the requirements of a manufacturer’s minimum performance test
required after maintenance of a transponder. This procedure demonstrates compliance with the
maintenance requirements of § 91.413.
(1) Section 91.413(c) lists the persons authorized to conduct transponder tests and
inspections.
(2) Procedures:
(a) Perform the test procedure in part 43 appendix F. For TSO-C112d and later
transponders, see Appendix 3 to determine the appropriate class reference.
(b) Perform an ATC radar beacon system (ATCRBS) all-call test. Interrogate the
transponder with an ATCRBS (Mode A and C) all-call interrogation signal at a nominal
repetition rate of 235 interrogations per second and at a signal level 3 dBm above receiver
minimum trigger level. Adjust P4 pulse equal in amplitude to P3 pulse and verify that the reply
rate is equal to or greater than 223 replies per second. Verify proper response. An ATCRBS
transponder should reply to an ATCRBS all-call interrogation, a Mode S transponder should not
reply.
(4) The accomplishment of the removal and replacement of transponder units without
repeating § 91.413 testing is possible; however, the next 24-month test and inspection date will
be relative to the replacement transponder’s previous § 91.413(a) test and inspection. An
authorized person(s) will perform a manufacturer’s minimum performance test before RTS. Any
time an authorized person(s) removes and reconnects the aircraft connections to a transponder,
he or she must test each altitude reporting Gillham code line or the digital data bus (if equipped)
for integrity of connection. Successful reporting of a single altitude may verify the integrity of
connection for systems using a digital data bus to convey altitude information to a transponder.
Performing an abbreviated correspondence test at the test points of Appendix 1, Table 1 using
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the installed automatic pressure altitude encoding device or through the use of an encoder
substation test unit capable of simulation of the Appendix 1, Table 1 altitudes may verify the
integrity of connection for systems using Gillham code connections.
10. SECTIONS 91.411 AND 91.413 COMPLIANCE FLOWCHART. See the compliance
flowchart provided in Appendix 4 to determine compliance with §§ 91.411 and 91.413. Since
both sections contain multiple requirements, compliance is not ensured until all decision points
have been satisfied.
11. ALTIMETER TEST EQUIPMENT. The following test equipment is acceptable for testing
altimeters:
b. Portable Test Equipment. High accuracy portable test equipment (with correction card,
if appropriate) maintained in accordance with § 145.109(b). Calibration checks of the test
equipment in accordance with the following schedule provide a satisfactory level of
performance:
(1) Every 30 days, after initial calibration, the repair station should check the equipment
for accuracy against:
(b) An altimeter (with appropriate correction card) that the repair station has
calibrated within the past 30 days against a barometer described in subparagraph 12a.
(2) Before use, the repair station should check the equipment for proper operations within
calibration limits at station pressure using a digital, aneroid, or mercurial barometer, or in
accordance with subparagraph 12a.
(3) It is possible to extend the 30-day calibration period in subparagraph 12b(1), provided
the calibration records of the individual test equipment reflect continued accuracy, as specified
by technical information or recommendations of the equipment manufacturer.
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EXAMPLE:
I certify that the altimeter and static system tests required by 14 CFR part 91, § 91.411 and
transponder tests, including data correspondence, required by § 91.413, have been performed
and found to comply with 14 CFR part 43, appendicies E and F.
Signature __________________________________
Certificate Number __________________________
13. TESTING PRECAUTIONS. This paragraph contains precautions that technicians should
take during tests to avoid damage to the sensitive instruments connected to static systems.
a. Determining Design Limits. Before testing any static system, determine that the
instruments attached to it will not exceed design limits during the test. To determine this, locate
and identify all instruments attached to the system. In addition to the altimeter, airspeed, and rate
of climb, many airplanes use static pressure for the operation of autopilots, flight recorders, air
data computers, altitude reporting digitizers, etc. The use of a static system diagram of the
airplane involved may be helpful in locating all of the instruments. If a diagram is not available,
locate the instruments by tracing the physical installation.
b. Static System and Pitot System. Damage can occur to instruments that are connected to
both the static system and pitot system when only the static system is evacuated. These
instruments may exceed the maximum design differential pressure. One method to prevent this
type of damage is to tie both the pitot and static systems together when conducting static system
checks. This should result in zero differential pressure regardless of the degree of static system
evacuation. Note that a leak in either system will affect the test process.
d. Marking Blockage Devices. If a technician covers the static ports for the purpose of
testing, it is recommended that he or she attach a bright-colored tape (red or orange) or similar
method of warning to the blockage device.
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g. Encoder Errors. Some encoders may exhibit errors and excessive drift during initial
warmup. Lack of correspondence within 125 feet between altimeter and encoder, if observed
5 minutes after initial power turnon or later, should be considered failure to meet the standards of
§ 91.411(a). Only after the repair of the encoder should subsequent retesting occur.
NOTE: No field adjustments are allowed unless the repair station is rated
for this adjustment.
a. Altitude Encoding Capability. The blind encoder, altimeter, air data system
components, and encoding altimeter should have an altitude encoding capability of at least the
service ceiling or maximum certificated altitude of the aircraft. If the altitude reporting system
will not function throughout the aircraft operational envelope (up to the aircraft maximum
operating altitude), install a placard stating the aircraft altitude limitation.
b. Installation Location. The altimeter and encoder must be installed in the same
environmental location unless the person performing the installation obtains specific FAA
engineering approval to deviate from this requirement.
d. Deterioration and Repairs. Transponder antenna systems may deteriorate to the point
that they pull transponder frequency out of tolerance. If this occurs, then the repair station should
notify the operator that the antenna system requires repair. The practice of offsetting transponder
output frequency to compensate for antenna system pull is not acceptable.
e. Purging. Whenever there is reason to suspect that the static lines are blocked, purge them
before performing the static pressure system test. Besides the obvious benefits of removing
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foreign objects from the lines, purging may keep such objects from entering the test equipment.
Since purging applies positive pressure to lines, take the following precautions:
(4) Ensure that lines are clear by feeling discharge pressure at ports; and
(5) Clean system drains and traps after purging since they can act as a sump for foreign
material.
/s/ for
John M. Allen
Director, Flight Standards Service
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Appendix 1
APPENDIX 1. TABLES
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Appendix 1
TABLE 2. CORRESPONDENCE TEST ALTITUDE INFORMATION PULSE
POSITIONS
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Appendix 1
TABLE 3. TEST ASSOCIATION MATRIX
The following table lists appropriate tests to assure system functionality after removal,
replacement, or installation of altitude reporting equipment and transponder system components.
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Appendix 2
APPENDIX 2. DEFINITIONS
1. Approved. Unless used with reference to another person, means approved by the
Administrator.
2. Blind Encoder (Digitizer). An altitude reporting encoder that is pressure operated, having
no altitude display; is not part of a pressure/altitude indicating device or system; does not contain
an external means for barometric setting; and may supply altitude reporting information to the air
traffic control (ATC) transponder, Global Positioning System (GPS), or other onboard system.
3. Calibrated Datum of the Altimeter. The correction applied via a specific calibration card
applicable to a specific altimeter to correct for instrument error (scale error) only.
4. Correspondence. The maximum absolute difference between altimeter display and encoder
output for a constant encoder output. The altimeter’s displayed pressure/altitude
(referenced to 29.92) compared to encoded altitude output from the blind encoder or encoding
altimeter for the entire period (from the moment that the code output changes to a value to the
moment the code output changes to the next value while the pressure/altitude is changing).
5. Data. Drawings, sketches, stress analyses, reports, operating limitations, or photographs that
support or describe an alteration.
6. Encoding Altimeter (Pressure Altitude). An altitude indicator that displays to the pilot the
pressure/altitude sensed by the device and produces an altitude reporting output.
7. Gillham Encoder. An altitude reporting encoder that provides parallel data output
employing the Gillham (Grey) code.
8. Indicated Datum of the Altimeter. The altitude displayed by the altimeter when an ideal
absolute pressure is applied to the sensing member of the altimeter and not corrected for
instrument error (scale error), nor corrected for static source error.
9. Matched Components. An altimeter and a blind encoder that have been tested and
calibrated together and, as a combination, meet the requirements of 14 CFR part 91, § 91.411(a).
10. High Reliability Style Connectors. Connectors designed to or meeting Military or similar
industry standards.
11. Pilot Reference Altimeter. The altimeter normally used to maintain flight altitude.
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Appendix 3
APPENDIX 3. TSO-C112C MARKING AND PART 43 APPENDIX F CLASS
1. The Technical Standard Order (TSO)-C112c, Air Traffic Control Radar Beacon
System/Mode Select (ATCBS/Mode S) Airborne Equipment, labeling scheme does not match
the labeling called out in 14 CFR part 43 appendix F. The new TSO labeling is based on
RTCA DO-181D, Minimum Operational Performance Standards for Air Traffic Control Radar
Beacon System/Mode Select (ATCRBS/Mode S) Airborne Equipment, Section 1.4.6, rather than
the labeling that had been defined previously in TSO-C112.
2. To assist operators in complying with part 43, the following table shows the relationship
between the TSO-C112c (or later version) labeling scheme and the part 43 appendix F
requirement. Equipment approved under previous versions of TSO-C112 are not affected and
may continue to use the label from the equipment directly. Manufacturers of TSO-C112c
equipment are encouraged to include this cross-reference information in their operating guide
and maintenance instructions.
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Appendix 4
APPENDIX 4. SECTIONS 91.411 AND 91.413 COMPLIANCE FLOWCHART
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