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Pergola Instructions

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0% found this document useful (0 votes)
155 views29 pages

Pergola Instructions

Uploaded by

homesporefungi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Manufactured by:

Backyard Discovery
3305 Airport Drive, Pittsburg, KS 66762
800-856-4445
Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: 0800-118-2476
J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone: 08005678990

BEAUMONT 16X12 PERGOLA


MODEL: # 2101562

ONLY AVAILABLE IN NORTH AMERICA

Please visit www.backyarddiscovery.com


For the most up to date assembly manual, to register your product, or to order replacement parts
Para obtener instrucciones en español, visite www.backyarddiscovery.com

EASY STEP-BY-STEP INSTALLATION


3D INTERACTIVE INSTRUCTIONS
DOWNLOAD THE FREE APP
SERVICES *
AVAILABLE!
See inside for details
ONLY AVAILABLE IN UNITED STATES

Made in China
INS-2101562-A-BEAUMONT 16X12 PERGOLA ENG 10-11-21
OWNER'S MANUAL - BASIC SETUP DIMENSIONS &
ASSEMBLY NOTES
It is critically important that you start with square and level footings, concrete pad or deck to
attach your structure
• Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step.
Using incorrect hardware may result in improper assembly
• Remember to double check for underground utilities and overhead electrical lines

Post mounts are provided with your structure which allows you to permanently install your structure to a
pre-existing or new wood or concrete surface. See Anchor Instructions for further details and recommendations.

• The hardware to attach the post mounts to the structure is included.


• The hardware to mount the structure permanently to a concrete surface is included.
• The hardware to mount the structure permanently to a wood deck is NOT included and will need to be purchased
separately. You must ensure there is ample structural support under the deck before permanently attaching.

12' 1/8"
15'9 7/8"

3.7m
4.8m

16' 1/8"
4.9m
7'11 1/8"
2.4m

7' 7/8"

6'7 5/8"
2.2m

2.0m

13' 1/8" 9'0"


4.0m 2.7m

14'0" 10'0"
4.3m 3.0m

2
OWNER'S MANUAL - ANCHORING LAYOUT

3
OWNER'S MANUAL - PARTS IDENTIFICATION
Wood Components (Not to Scale)

D01 JOIST END - W4L15500 D02 JOIST END - W4L15501


(4) 1 3/8"x5 1/4"x35 1/2" (36x134x902) (4) 1 3/8"x5 1/4"x35 1/2" (36x134x902)

D03 JOIST END - W4L15502 D04 JOIST END - W4L15503


(2) 1 3/8"x5 1/4"x15" (36x134x382) (2) 1 3/8"x5 1/4"x15" (36x134x382)

D05 JOIST END - W4L15504


(2) 1 3/8"x5 1/4"x56 3/8" (36x134x1431)

D06 JOIST END - W4L15505


(2) 1 3/8"x5 1/4"x56 3/8" (36x134x1431)

D07 JOIST - W4L15506


(4) 1 3/8"x5 1/4"x83 1/8" (36x134x2112)

D08 JOIST - W4L15507


(2) 1 3/8"x5 1/4"x86 1/2" (36x134x2198)

D09 JOIST - W4L15508


(2) 1 3/8"x5 1/4"x89 1/2" (36x134x2274)

D10 JOIST - W4L15509


(2) 1 3/8"x5 1/4"x86 1/2" (36x134x2198)

4
OWNER'S MANUAL - PARTS IDENTIFICATION
Wood Components (Not to Scale)

D11 CORBEL - W4L15510


(8) 1 3/8"x5 1/4"x32 1/2" (36x134x826)

D12 CORBEL - W4L15513


(3) 1 3/8"x5 1/4"x28 1/4" (36x134x719)

D13 CORBEL - W2A03243


(1) 1 3/8"x5 1/4"x28 1/4" (36x134x719)

P10 PURLIN END - W4L15511


(28) 1 3/8"x1 3/8"x62 7/8" (36x36x1598)

P11 PURLIN - W4L15512


(14) 1 3/8"x1 3/8"x57 7/8" (36x36x1470)

D14 SLOTTED JOIST - W4L15515


(10) 1 3/8"x5 1/4"x55 3/4" (36x134x1416)

D15 SLOTTED JOIST - W4L15517


(10) 1 3/8"x5 1/4"x89 1/2" (36x134x2274)

P01 POST - W2A03241


(2) 6"x6"x89 1/2" (152x152x2274)

P02 POST - W2A03242


(2) 6"x6"x89 1/2" (152x152x2274)

5
OWNER'S MANUAL - PARTS IDENTIFICATION
Hardware Components

H100459 BOLT WH BLK H100379 T-NUT BLK


(82)
H100198 WASHER LOCK
5/16x1 1/4 EXT BLK 8x19 (163) 5/16x5/8
(185)

H100195 BOLT WH BLK H100405 WASHER LOCK


(50) 5/16x2 3/4 (43) EXT BLK 6x15 H100398 T-NUT BLK
(30) 1/4x7/16

H101058 BOLT WH BLK


(34) 5/16x8 3/4

H100201 SCREW PFH BLK


H100204 LAG SCREW WH BLK (117) 8x2 1/2
(22) 5/16x5 1/2

H100200 SCREW PFH BLK


(17) 8x1 1/2
H100471 LAG SCREW WH BLK
(34) 5/16x1 1/2
H100764
SCREW SETTER
(1)

H100202 SCREW PWH BLK


H100397 BOLT WH BLK (2) 8x5/8
(30) 1/4x1 1/4

H100792 LAG SCREW WH BLK H100630 WASHER FLAT BLK H100120 SCREW CONCRETE ANCHOR
(13) 1/4x3 (18) 8x19 (18) 1/4x2

H100114 TORX WRENCH


(1) T-30 A100042 TORX BIT
(1) T-40

A100041 TORX WRENCH


H100147 TORX BIT (1) T-40
(1) T-30

H101100 MAGNETIC DRIVER


(1)

6
OWNER'S MANUAL - PARTS IDENTIFICATION

Accessory Components (Not to Scale)

BYD ID TAG
A100241
(1) (SMALL) A4M00978
A4M00977 (8) POST PLATE
WITHOUT AGES (8) POST ANCHORING PLATE

A6P00308
(4) 6x6 POST FOOT

9205413
ELECTRICAL ENCLOSURE
(1)

7
PRE-ASSEMBLY STEP 1 - SORTING PARTS
It is critical for ease of assembly that you take the time to sort and organize the wood
and hardware.

WOOD PARTS:
• Organize wood parts by the three-digit, alpha-numeric number stamped on each board (ex. P01).
• If there are multiple boards with the same stamped number, stack those pieces together.
• Stamps can be found on the flat surface of the boards or on the end of the boards.
• Allow yourself plenty of room - the wood pieces can take up a significant amount of space.

NOTE: CARTONS ARE NOT ORGANIZED BY BOARD NUMBER.

HARDWARE PARTS:
• We recommend that you have a separate table to organize the hardware.
• Hardware bags are printed with a seven-digit, alpha-numeric part number.
• You can organize your hardware by part number or group by hardware type (i.e. bolts, nuts, etc.).
• During assembly you only need to reference the last four digits of the number.

H100194 BOLT WH
(x2) 5/16 x 2-1/2

8
PRE-ASSEMBLY STEP 2 - TOOLS REQUIRED

Drill
Attachments: Open End
Phillips Head Wrenches 1/2" &
9/16"

1/8", 3/16", 3/8" &


7/16" Drill Bits
3/8" Drive Ratchet, 1/2" &
7/16" STD Sockets 1/2" & 7/16"
Deep Sockets
Cordless Drill Phillips Screw Driver
or Electric Drill

Claw Hammer Rubber Mallet


- Optional
Tape Measure

Square

Level 24"

9
PRE-ASSEMBLY STEP 3 - CHOOSE YOUR ASSEMBLY METHOD

There are several types of assembly instructions available to you.

1. Printed Assembly Manual included with your set


2. BILT APP - 3D interactive instructions
3. Combination of the Printed Manual and BILT APP (Note: Step numbers can differ between the two
methods)

10
STEP 4 - PERGOLA ASSEMBLY

P01 POST - W2A03241


(2) 6"x6"x89 1/2" (152x152x2274)
H100200 SCREW PFH BLK
A6P00308 (16)
(4) 6x6 POST FOOT 8x1 1/2

P02 POST - W2A03242


(2) 6"x6"x89 1/2" (152x152x2274)

COMPLETE THIS STEP TWICE.

11
STEP 5 - PERGOLA ASSEMBLY

D01 JOIST END - W4L15500 D02 JOIST END - W4L15501


(1) 1 3/8"x5 1/4"x35 1/2" (36x134x902) (1) 1 3/8"x5 1/4"x35 1/2" (36x134x902)
H100195 BOLT WH BLK
(8) 5/16x2 3/4

D07 JOIST - W4L15506


(1) 1 3/8"x5 1/4"x83 1/8" (36x134x2112)

H100198 WASHER LOCK H100379 T-NUT BLK


(8) EXT BLK 8x19 (8) 5/16x5/8
D12 CORBEL - W4L15513 D13 CORBEL - W2A03243
(1) 1 3/8"x5 1/4"x28 1/4" (36x134x719) (1) 1 3/8"x5 1/4"x28 1/4" (36x134x719)

12
STEP 6 - PERGOLA ASSEMBLY

D01 JOIST END - W4L15500 D02 JOIST END - W4L15501


(1) 1 3/8"x5 1/4"x35 1/2" (36x134x902) (1) 1 3/8"x5 1/4"x35 1/2" (36x134x902)
H100195 BOLT WH BLK
(8) 5/16x2 3/4

D07 JOIST - W4L15506


(1) 1 3/8"x5 1/4"x83 1/8" (36x134x2112)

H100198 WASHER LOCK H100379 T-NUT BLK


(8) EXT BLK 8x19 (8) 5/16x5/8
D12 CORBEL - W4L15513
(2) 1 3/8"x5 1/4"x28 1/4" (36x134x719)

13
STEP 7 - PERGOLA ASSEMBLY

D01 JOIST END - W4L15500 D02 JOIST END - W4L15501 H100459 BOLT WH BLK
(2) 1 3/8"x5 1/4"x35 1/2" (36x134x902) (2) 1 3/8"x5 1/4"x35 1/2" (36x134x902) (16) 5/16x1 1/4

D07 JOIST - W4L15506


(2) 1 3/8"x5 1/4"x83 1/8" (36x134x2112)
H100198 WASHER LOCK H100379 T-NUT BLK
(16) EXT BLK 8x19 (16) 5/16x5/8

COMPLETE THIS STEP TWICE.

14
STEP 8 - PERGOLA ASSEMBLY

P01 POST - W2A03241


(2) 6"x6"x89 1/2" (152x152x2274)
H101058 BOLT WH BLK
(16) 5/16x8 3/4

P02 POST - W2A03242


(2) 6"x6"x89 1/2" (152x152x2274) H100792 LAG SCREW WH BLK H100405 WASHER LOCK
(4) 1/4x3 (4) EXT BLK 6x15

(2) OUTER JOIST ASSEMBLY - FROM PREVIOUS STEPS


H100198 WASHER LOCK H100379 T-NUT BLK
(16) EXT BLK 8x19 (16) 5/16x5/8

(2) INNER JOIST ASSEMBLY - FROM PREVIOUS STEPS

COMPLETE THIS STEP TWICE.

15
STEP 9 - PERGOLA ASSEMBLY
D08 JOIST - W4L15507
(2) 1 3/8"x5 1/4"x86 1/2" (36x134x2198)
H100195 BOLT WH BLK H100459 BOLT WH BLK
(16) 5/16x2 3/4 (8) 5/16x1 1/4

D10 JOIST - W4L15509


(2) 1 3/8"x5 1/4"x86 1/2" (36x134x2198)

H100198 WASHER LOCK H100379 T-NUT BLK


(24) EXT BLK 8x19 (24) 5/16x5/8
D11 CORBEL - W4L15510
(4) 1 3/8"x5 1/4"x32 1/2" (36x134x826)

COMPLETE THIS STEP TWICE.

16
STEP 10 - PERGOLA ASSEMBLY

D05 JOIST END - W4L15504 D06 JOIST END - W4L15505


(2) 1 3/8"x5 1/4"x56 3/8" (36x134x1431) (2) 1 3/8"x5 1/4"x56 3/8" (36x134x1431)

H100195 BOLT WH BLK H100459 BOLT WH BLK


(16) 5/16x2 3/4 (16) 5/16x1 1/4
D09 JOIST - W4L15508
(2) 1 3/8"x5 1/4"x89 1/2" (36x134x2274)

H100198 WASHER LOCK H100379 T-NUT BLK


EXT BLK 8x19
D11 CORBEL - W4L15510 (32) (32) 5/16x5/8
(4) 1 3/8"x5 1/4"x32 1/2" (36x134x826)

COMPLETE THIS STEP TWICE.

17
STEP 11 - PERGOLA ASSEMBLY
(2) OUTER JOIST ASSEMBLY - FROM STEP 9 H101058 BOLT WH BLK
(16) 5/16x8 3/4

H100792 LAG SCREW WH BLK H100405 WASHER LOCK


(2) INNER JOIST ASSEMBLY - FROM STEP 10 (8) 1/4x3 (8) EXT BLK 6x15

H100198 WASHER LOCK H100379 T-NUT BLK


D03 JOIST END - W4L15502 D04 JOIST END - W4L15503 (16) EXT BLK 8x19 (16) 5/16x5/8
(2) 1 3/8"x5 1/4"x15" (36x134x382) (2) 1 3/8"x5 1/4"x15" (36x134x382)

18
STEP 12 - PERGOLA ASSEMBLY

D14 SLOTTED JOIST - W4L15515


H100459 BOLT WH BLK
(10) 1 3/8"x5 1/4"x55 3/4" (36x134x1416)
(40) 5/16x1 1/4

D15 SLOTTED JOIST - W4L15517


(10) 1 3/8"x5 1/4"x89 1/2" (36x134x2274) H100198 WASHER LOCK H100379 T-NUT BLK
(40) EXT BLK 8x19 (40) 5/16x5/8

COMPLETE THIS STEP TEN TIMES.

19
STEP 13 - PERGOLA ASSEMBLY

H100204 LAG SCREW WH BLK


(20) 5/16x5 1/2

(10) SLOTTED JOIST ASSEMBLY - FROM PREVIOUS STEPS

H100198 WASHER LOCK


(20) EXT BLK 8x19

20
STEP 14 - PERGOLA ASSEMBLY

P10 PURLIN END - W4L15511 H100397 BOLT WH BLK


(28) 1 3/8"x1 3/8"x62 7/8" (36x36x1598) (28) 1/4x1 1/4

P11 PURLIN - W4L15512


(14) 1 3/8"x1 3/8"x57 7/8" (36x36x1470) H100405 WASHER LOCK H100398 T-NUT BLK
(28) EXT BLK 6x15 (28) 1/4x7/16

COMPLETE THIS STEP FOURTEEN TIMES.

21
STEP 15 - PERGOLA ASSEMBLY

(14) PURLIN ASSEMBLY - FROM PREVIOUS STEPS


H100201 SCREW PFH BLK
(112) 8x2 1/2

22
STEP 16 - PERGOLA ASSEMBLY

H100471 LAG SCREW WH BLK


(32) 5/16x1 1/2
A4M00978
A4M00977 (8) POST PLATE
(8) POST ANCHORING PLATE

23
STEP 17 - PERGOLA ASSEMBLY

H100202 SCREW PWH BLK


BYD ID TAG (2) 8x5/8
A100241 (SMALL)
(1)
WITHOUT AGES

24
STEP 18 - PERGOLA ASSEMBLY

H100120 SCREW CONCRETE ANCHOR


(16) 1/4x2 H100630 WASHER FLAT BLK
(16) 8x19

25
ELECTRICAL ENCLOSURE

9205413
(x1) ELECTRICAL ENCLOSURE

FOR ELECTRICAL ENCLOSURE INSTALLATION REFER TO


ASSEMBLY INSTRUCTIONS THAT COME PACKAGED WITH THE
ELECTRICAL ENCLOSURE KIT. INSTALL ON ANY POST THAT IS
DESIRED. FOLLOW DIRECTIONS FOR PROPER INSTALLATION.

26
PowerPort™
Model # 9205413
MANUFACTURED BY:
Backyard Discovery
3305 Airport Drive
Pittsburg, KS 66762
800-856-4445
Wood Post Mounting Instructions

H100966 SCREW RAISED HEAD


9205413 (x4)
(x1) ELECTRICAL ENCLOSURE 8x1 1/2

2 3/8 in [60 mm]


2 3/8 in [60mm]

966 (x4)
SCREW - 1 1/2"
20 1/8 in [512 mm]

413 (x1)
ELECTRICAL
ENCLOSURE

POST

20 1/8 in [512mm] PRE-DRILL 1/8 IN - (3mm) PILOT HOLES


USING THE DIMENSIONS PROVIDED.

ENSURE THAT CORD END IS NOT


WITH-IN 6"- (152mm) OF THE GROUND
WHEN MOUNTING.

Made in China | INS-9205413-A-POWERPORT-ENG 2-3-2022


PowerPort
Model # 9205413
MANUFACTURED BY:
Backyard Discovery
3305 Airport Drive
Pittsburg, KS 66762
Metal Post Mounting Instructions 800-856-4445

A4M01292 MOUNTING BRACKET 9205413


ELECTRICAL ENCLOSURE H100746 SCREW TAPPING
(x1)
(x2) (x4) 10x1 1/4
FCC MARKING:
This device complies with part 15 of the FCC Rules. Operation is subject to the following
two conditions: (1) This device may not cause harmful interference, and (2) this device
must accept any interference received, including interference that may cause undesired
operation.

FCC INSTRUCTIONS:
CAUTION: Changes or modifications not expressly approved by the party responsible for
compliance could void the user's authority to operate the equipment.

For a Class B digital device or peripheral, the instructions furnished the user shall include
the following or similar statement, placed in a prominent location in the text of the
manual:
Note: This equipment has been tested and found to comply with the limits for a Class B
digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference in a residential installation. This
equipment generates, uses and can radiate radio frequency energy and, if not installed
and used in accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off and on, the
user is encouraged to try to correct the interference by one or more of the following
measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected.
- Consult the dealer or an experienced radio/TV technician for help.

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