Sailors 1981
Sailors 1981
Journal of Macromolecular
Science: Part A - Chemistry:
Pure and Applied Chemistry
Publication details, including instructions for
authors and subscription information:
http://www.tandfonline.com/loi/lmsa19
History of Polyolefins
a a
H. R. Sailors & J. P. Hogan
a
Research and Development Phillips Petroleum
Company, Bartlesville, Oklahoma, 74004
Published online: 05 Dec 2006.
Taylor & Francis makes every effort to ensure the accuracy of all
the information (the “Content”) contained in the publications on our
platform. However, Taylor & Francis, our agents, and our licensors
make no representations or warranties whatsoever as to the accuracy,
completeness, or suitability for any purpose of the Content. Any
opinions and views expressed in this publication are the opinions
and views of the authors, and are not the views of or endorsed by
Taylor & Francis. The accuracy of the Content should not be relied
upon and should be independently verified with primary sources of
information. Taylor and Francis shall not be liable for any losses, actions,
claims, proceedings, demands, costs, expenses, damages, and other
liabilities whatsoever or howsoever caused arising directly or indirectly
in connection with, in relation to or arising out of the use of the Content.
This article may be used for research, teaching, and private study
purposes. Any substantial or systematic reproduction, redistribution,
reselling, loan, sub-licensing, systematic supply, or distribution in any
form to anyone is expressly forbidden. Terms & Conditions of access
and use can be found at http://www.tandfonline.com/page/terms-and-
conditions
Downloaded by [Monash University Library] at 01:43 10 July 2013
J. MACROMOL. SC1.-CHEM., A15(7), pp. 1377- 1402 ( 1981)
History of Polyolefins
Downloaded by [Monash University Library] at 01:43 10 July 2013
ABSTRACT
1377
Copyright 0 1981 by Marcel Dekker, Inc.
1378 SAILORS AND HOGAN
INTRODUCTION
POLYMETHYLENE
DISCOVERY O F POLYETHYLENE-
HIGH- P R E S S U R E P R O C E S S E S
In 1940 Fox and Martin [ 171 found by infrared that there were more
methyl groups in high-pressure polyethylene than could be accounted
for by the end groups. From then on, the presence of chain branching
in the molecule was recognized, and the resulting studies of branch-
ing led to better understanding of mechanical properties, morphology,
and the effect of synthesis conditions, The understanding of poly-
ethylene gained in the 1940s was the result of many workers' efforts.
In 1950 and 1952 Buckley, Cross, and Ray [ 181 and Buckley and Ray
[ 191 prepared polymethylene from diazomethane and additionally in-
Downloaded by [Monash University Library] at 01:43 10 July 2013
DEVELOPMENT O F HIGH-DENSITY
ETHYLENE POLYMERS
CRYSTALLINE POLYPROPYLENE-
A NEW C O M P O S I T I O N
HIGHER 1 - O L E F I N POLYMERS
STRUCTURE-CRYSTALLINITY RELATIONSHIPS
COMMERCIAL PRODUCTION O F P O L Y O L E F I N S
P o l y e t h y l e n e - H i gh - P r e s s u r e Pr o c e s s e s
during the war. It has since been learned that operating pressure
and other conditions affect short-chain branching and density, and
the type of reactor affects long-chain branching. Tubular reactors
with plug flow apparently tend to produce less long-chain branching
and so-called super molecules than autoclave reactors with back-
mixing, Regardless of reactor type, operating pressure was gener-
ally 15,000-40,000 psig, and temperature was 150-250°C. A very
small amount of oxygen or a peroxide was used as a free radical
initiator to initiate and promote chain growth. Various chain trans-
fer agents were used to modify molecular weight. Figure 1 depicts
high-pressure polyethylene manufacture.
The density of early commercial polyethylenes was in the range
of 0.910-0.925, and the crystalline melting point was about 115°C.
The polymer was at first called polythene in England and simply
polyethylene in the United States. However, the discovery and com-
mercial development of low-pressure, catalytic processes in the
MOL. WT. 0 2 OR
REGULATOR PEROXIDE RECYCLE PURIFICATION
YI
I
m
L.P. H.P.
COMPRESSORS
i
OR: J A I I
A U l'OCLAVE REACTOR 2
/
/
.;
-
+
MELT MIXING,
U PELLETIZING
ETHYLENE AND
COMONOYER
RECYCLE
SOLVENT
RECYCLE
Downloaded by [Monash University Library] at 01:43 10 July 2013
CATALYST
DISCARD BLENDING
FINISHED
RESIN
4
BAGGING
v v v v v
RESIN
PELLETS
EXTRUDING
Polypropylene
C3Hg RECYCLE
A ORGANIC
SOLVENTS
H2
Downloaded by [Monash University Library] at 01:43 10 July 2013
LOOP CATALI
REACTOR
FLASH
C3H6-SOLUBLE POLYMER
'd
TABLE 3. United States Manufacturers of Polypropylene, 1979 0
I?
Ic
Plant capacities
Manufacturer (millions of lb/yr) Process, catalyst information
PB
Amoco 830 Slurry and Amoco gas-phase processes 1%1
ANNUAL
PRODUCTION,
BILLIONS OF LBS.
Downloaded by [Monash University Library] at 01:43 10 July 2013
YEAR
Poly- 1-butene
The commercialization of poly-1-butene plastic has been fraught
with uncertainty, to say the least. Petrotex Corp. began commercial
development of poly-1-butene in about 1963 with a 2000 lb/day semi-
works plant, which was operated until about 1966 before it was
POLYOLEFINS 1399
abandoned as unpromising [ 751. Mobil Chemical Co. started up a 4
million pound per year poly-l-butene plant in Texas in 1967. How-
ever, Mobil later decided not to proceed and licensed the Mobil tech-
nology to Witco Chemical Corp. in 1972 [ 75, 761. Witco built a 50-
million lb/yr plant in Louisiana, which began start-up operations in
1975, with difficulties. The plant was sold to Shell in late 1977 [ 771,
and Shell has been working to bring the plant toward rated capacity.
Apparently, about 25 million pounds were produced in 1978.
The Shell plant uses a bulk polymerization process and a "Ziegler-
Natta" catalyst at 40-90°C and enough pressure to maintain liquid
phase. Hydrogen is added to the stirred reactor to control molecular
Downloaded by [Monash University Library] at 01:43 10 July 2013
P o l y ( 4 - m e t h y l - 1- p e n t e n e )
REFERENCES
t 31
41
[ 51
E. Hinderman, Dissertation, Zurich, 1897.
H. von Pechman, Er., 3 l , 2643 (1898).
E. Bamberger and F. Tschirner, Ibid., 33, 955 (1900).
Downloaded by [Monash University Library] at 01:43 10 July 2013
f[ 71
81
91
H. Meerwein and W. Burneleit, Ber. 618, 1840 (1928).
W. Werle, Dissertation, M a r b u r 8 9 3 8 .
Phillips Petroleum Company, previously unpublished data.
101 H. Hoberg and K. Ziegler, Brennst.-Chem.,z, 302 (1958).
111 H. Pichler, Ibid 19 226 (1938).
121 H. Pichler a n d . & f f l e b , E, 2 ( 2 4 ) , 285 (1940).
131 R. A. V. Raff and E.
(R. A. V. Raff and K. W.
York, 1965, p. 8.
[ 141 J. C. Swallow, in Polythene, 2nd ed. (A. Renfrew and P. Morgan,
eds.), Interscience, New York, 1960, pp. 1-10.
C. W. Wmn, Trans. Faraday SOC.,3 482 (1939).
E. W. Fawcett, R. 0. Gibson, M. W. Perrin, J. G. Patton, and
E. G. Williams (to ICI), British Patent 471,590 (Accepted
September 6, 1937).
J. J. Fox and A. E. Martin, Trans. Faraday SOC., g,897 (1940).
G. D. Buckley, L. H. C r o s s and N. H. Ray, J. Chem. Soc.,
p. 2714 (1950).
G. D. Buckley and N. H. Ray, I b b p. 3701 (1952).
N. W. Krase (to DuPont), U.S. Patent 2,396,791 (Issued 1946;
Filed 1942).
A. W. Larcher and D. C. Pease (to DuPont), U.S. Patent 2,816,883
(Issued 1957; Filed 1951).
A. Zletz [ t o Standard Oil Co. (Indiana)], U.S. Patent 2,692,257
(Issued 1954; Filed April 28, 1951).
J. P. Hogan and R. L. Banks (to Phillips Petroleum Co.),
Belgian Patent 530,617 [Filed January 24, 1955 (Filed in United
States January 27, 1953, Serial Number 333,576)] ; Australian
Patent Application 864/54 (Filed August 6, 1954).
K. Ziegler, H. Breil, H. Martin, and E. Holzkamp (to K. Ziegler),
German Patent 973,626 (Issued April 14, 1960; Filed November
17, 1953); see also U.S. Patent 3,257,332 (Issued June 21, 1966;
Filed November 15, 1954).
K. W. Doak and A. Schrage, in H i h Pol ers Vol. 20, Part 1
(R. A. V. Raff and K. W. Doak,-terscience, New
York, 1965, p. 351.
POLYOLEFINS 1401
Consolidated Civil Action No. 4319, Federal District Court
(Delaware) (consolidation of civil actions filed in 1972).
Karl Ziegler testimony, Civil Action 3-2225, Federal District
Court (Northern District of Texas, Dallas), May 10, 1971.
C. W. Bunn, in Polythene, 2nd ed. (A. Renfrew and P. Morgan,
eds.), Interscience, New York, 1960, p. 98.
Interference No. 89,634, initiated by the U.S. Patent and Trade-
mark Office, September 9, 1958.
G. Natta,[J. Polym. Sci., 16, 143 (1955).
G. Natta to Montecatini), Italian Patent Application 24,227
(Filed June 8, 1954); G . Natta, P. Pino and G. Mazzanti, Italian
Downloaded by [Monash University Library] at 01:43 10 July 2013