Analog Electronic AE Drivers: Integral-To-Valve Format, For Proportional Valves Without Transducer

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www.atos.

com Table G110-9/E

Analog electronic AE drivers


integral-to-valve format, for proportional valves without transducer
AE execution included in this table is available only for running supplies or spare parts
For new applications it is suggested new AEB execution, see table GS115
AE
Analog integral drivers  supply and control
the current to the solenoid of Atos proportio-
nal valves without transducer, according to
 the electronic reference input signal.
The solenoid  proportionally transforms the

  current into a force, acting on the valve


spool or poppet, against a reacting spring,
thus providing the valve’s hydraulic regula-
tion.
AE can drive one single or one double sole-
noid proportional valve.

Features:
DHZO-AE-071 RZMO-AE-010
• Integral-to-valve analog electronics, fac-
tory preset for best performances
• Potentiometer adjustment  of bias, scale
Scale Bias Ramps Enable
and ramps
• Standard 7 pin main connector  for
power supply, analog input reference and
monitor signals
• Switch selector for dither frequency adju-
stement
• IP67 protection degree
Connector  not included, to be ordered separately
• CE mark according to EMC directive

1 VALVES RANGE

Pressure Directional Cartridge Flow


Valves model
RZMO RZGO AGMZO AGRCZO DHZO DKZOR DPZO LI*ZO QVHZO QVKZOR

Data sheet F007 F015 F035 F050 F160 F170 F300 F410
F065 F070
Driver model AE

2 MAIN CHARACTERISTICS

Power supply Nominal: +24 VDC Rectified and filtered: VRMS = 21 ÷ 32 VMAX (ripple max 10 % VPP)

Max power consumption 50 W

Reference input signal Input impedance: voltage Ri > 50 kW ( range ±10 VDC )
current Ri = 316 W ( range 4 ÷ 20 mA )

Monitor output Output range : ±10 VDC @ max 5 mA

Enable input Input impedance: Ri > 10 kW ; range : 0 ÷ 5 VDC (OFF state), 9 ÷ 24VDC (ON state), 5 ÷ 9 VDC (not accepted)

Alarms Cable break with current reference signal

Format Sealed box on the valve; IP67 protection degree

Operating temperature -20 ÷ +60 °C (storage -20 ÷ +70 °C)

Mass Approx. 385 g

Additional characteristics Short circuit protection of solenoid’s current supply; solenoid current control by P.I.D. with rapid solenoid switching

Electromagnetic compatibility (EMC) According to Directive EN2004/108/CE (Immunity: EN 50082-2; Emission: EN 50081-2)

Calibrations Remove the rear cover to access bias, scale, ramps and dither regulations

Recommended wiring cable (see 7 ) LiYCY shielded cables

Note: a minimum time of 60 ms to 160 ms have be considered between the driver energizing with the 24 VDC power supply and when the valve is ready
to operate. During this time the current to the valve coils is switched to zero

G110
3 CONNECTIONS AND SETTINGS

DC/DC MONITOR
CONVERTER
SW

RD
ENABLE
RU
RD

B2 RU
RAMPS DEAD BAND SCALE B2
B1 B1
MAIN CONNECTOR
(male) S2
S2
S1
CURRENT CURRENT S1
TO COIL S2 TO COIL S1
(for E-RI-AE-*-05F)
COIL CONNECTION
(only for double solenoid valves)
SETTINGS
(remove the rear cover, see section 5 )

Note: Connector front view

3.1 Main connector- 7 pin

PIN SIGNAL TECHNICAL SPECIFICATIONS NOTES

A V+ Power supply 24 VDC for solenoid power stage and driver logic Input - power supply

B V0 Power supply 0 VDC for solenoid power stage and driver logic Gnd - power supply

AGND Ground - signal zero for MONITOR signal Gnd - analog signal
C
Enable (24 VDC) or disable (0 VDC) the driver (for /Q option)
ENABLE Input - on/off signal
With /Q option:ENABLE signal replaces AGND on pin C; MONITOR signal is reffered to pin B

D INPUT+ Reference analog differential input: ±10 VDC maximum range (4 ÷ 20 mA for /I option)
For single solenoid valves the reference input is 0 ÷ 10 VDC (4 ÷ 20 mA for /I option) Input - analog signal
E INPUT - For double solenoid valves the reference input is ±10 VDC (4 ÷ 20 mA for /I option)

Monitor analog output: ±5 VDC maximum range (1V monitor = 1A coil current)
For single solenoid valves: 0 ÷ 5 VDC referred to pin C (for /I option)
F MONITOR 0 ÷ 5 VDC referred to pin B (for /Q option) Output - analog signal
For double solenoid valves: ±5 VDC referred to pin C (for /I option)
±5 VDC referred to pin B (for /Q option)

G EARTH Internally connected to the driver housing

4 OPTIONS

Standard driver execution provides on the 7 pin main connector:

Power supply - 24 VDC must be appropriately stabilized or rectified and filtered; a 2,5 A safety fuse is required in series to the driver power supply.
Apply at least a 10000 mF/40 V capacitance to single phase rectifiers or a 4700 mF/40 V capacitance to three phase rectifiers

Reference input signal - analogue differential input with ±10 VDC nominal range (pin D,E), proportional to desired coil current

Monitor output signal - analog output signal proportional to the actual valve’s coil current (1V monitor = 1A coil current)

Atos drivers are CE marked according to the applicable directives (e.g. Immunity/Emission EMC Directive).
Installation, wirings and start-up procedures must be performed according to the general prescriptions shown in tech table F003.
The electrical signals of the valve (e.g. monitor signals) must not be directly used to activate safety functions, like to switch-ON/OFF the machine’s safety
components, as prescribed by the European standards (Safety requirements of fluid technology systems and components-hydraulics, EN-982)

Following options are available to adapt standard execution to special application requirements:

4.1 Option /I

It provides the 4 ÷ 20 mA current reference signal instead of the standard ±10 VDC; Monitor output signal is still the standard ±10 VDC.
It is normally used in case of long distance between the machine control unit and the valve or whenever the reference signal can be affected by electri-
cal noise; the valve functioning is disabled in case of reference signal cable breakage.

4.2 Option /Q
It provides the possibility to enable or disable the valve functioning without cutting the power supply (the valve functioning is disabled but the driver cur-
rent output stage is still active). To enable the driver supply a 24 VDC on the enable input signal.

4.3 Possible combined options: /IQ


5 SETTINGS

RD
RU 1 Note: remove the 4 screws  of driver’s rear cover to access user settings
B2
B1
S2 Warning: before to close the rear cover check correct positioning of the seal 
S1

REAR COVER

Selector SW Dither frequency


SW1 SW2 SW3 SW4 [Hz]
OFF OFF OFF OFF 100
ON OFF OFF OFF 130
SW
OFF ON OFF OFF 160
RD
RU
OFF OFF ON OFF 200 (*)
B2 ON OFF ON OFF 230
B1 Factory preset OFF ON ON OFF 270
S2
ON ON ON OFF 300
S1
ON ON OFF ON 380
ON OFF ON ON 430
OFF ON ON ON 470
ON ON ON ON 500
DITHER
(*) Dither frequency is factory preset at 200 Hz and its regu-
lation may be adjusted after contact Atos technical office.

Current [A]

100 %

RD RD
RU RU
B2
B1
S2
S1

RU RD Time [sec]

RU ramp for increasing reference signal


RISING AND FALLING RAMPS RD ramp for decreasing reference signal

Single solenoid directional control valve, Double solenoid directional control valve,
two positions with positive overlapping three position with positive overlapping
Current [A] Current [A]

100 % S1 100 % S1
B1 B1
RD
RU
B2 B2
100 % 100 %
B1 B1
S2 S2 100 % 100 %
S1 S1 Reference [%] Reference [%]

S2 B2
100 % 100 %

B1 bias adjust B1 positive bias adjust


BIAS AND SCALE S1 scale adjust S1 positive scale adjust
B2 negative bias adjust
S2 negative scale adjust
Threshold = 2 % Threshold = 2 %
(200 mV or 0,32 mA for /I option) (±200 mV or ±0,16 mA for /I option)

G110
6 OVERALL DIMENSIONS [mm]

ZM-7P

AE

ZH-7P

A1 Main connector (Metallic)

A2 Main connector (Plastic)

7 CONNECTORS CHARACTERISTICS - to be ordered separately

CONNECTOR TYPE POWER SUPPLY POWER SUPPLY

CODE A1 ZM-7P A2 ZH-7P

Type 7pin female straight circular 7pin female straight circular

Standard According to MIL-C-5015 According to MIL-C-5015

Material Metallic Plastic reinforced with fiber glass

Cable gland PG11 PG11

LiYCY 7 x 0,75 mm2 max 20 m LiYCY 7 x 0,75 mm2 max 20 m


Cable
LiYCY 7 x 1 mm2 max 40 m LiYCY 7 x 1 mm2 max 40 m

Connection type to solder to solder

Protection (EN 60529) IP 67 IP 67

8 MODEL CODE FOR SPARE PARTS

integral drivers are available as spare parts only for Atos authorized service centers.

E-RI - AE - 01F / * * / *

Integral electronic driver Set code (1)

AE = for proportional valves without transducer Series number

Options, see section 4 :


- = standard voltage reference input (±10 VDC)
01F= for single solenoid proportional valve I = current reference input (4 ÷ 20 mA)
05F= for double solenoid proportional valve Q = enable signal

(1) set code identifies the corrispondance between the integral driver and the relevant valve; it is assigned by Atos when the driver is ordered as spare part

05/16

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