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Saudi Kad Piping Calculation

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38 views8 pages

Saudi Kad Piping Calculation

Uploaded by

con.sup.amchfc
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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s.

no Description 20" dia 24" dia 30" dia 28" dia COST/DIA INCH

1 Manpower cost 64.00 54.00 43.00 46.00 46.00

2 Camp per inch 10.00 10.00 10.00 10.00 10.00

3 Consumable 6.00 6.00 6.00 6.00 6.00

4 Radiography 8.00 8.00 8.00 1.00 8.00

5 Break even 88.00 78.00 67.00 63.00 70.00

6 Overhead 5% & 2%contigency 6.16 5.46 4.69 4.41 4.90

7 profit 25% 14.12 12.52 10.75 16.85 18.73

8 Total Cost 108 96 82 84 94


Cost Break Up For piping works

8" 650mm cf

electrode weight
Sch Thk kg /mtrs
60 9.525 1.058 2.811

Manpower
welder 1 40 30 400
fitter 1 30 30 300
helper 2 14 30 280
rigger 1 1 10 30 100
supervisor 1 10 40 100
qc 1 10 40 100
200 1280

Avarage camp cost /inch 10

20" dia 24" dia 30" dia


1 Manpower cost 64 54 43
2 Camp per inch 10 10 10
3 Consumable 6 6 6
4 Radiography 8 8 8
5 Break even 88 78 67
6 Overhead 5% & 2%contigency 6 5 5
7 profit 10% 14 13 11
8 Total Cost 108 96 82
g works

Grinding /gas cost /deisel/maint


consumable cost per inch
consumable cost
required for 8"

2.811 22.488 2.811 5.622 40


408
200 736
Avarage 5.622 72
720
900

42.6666667 59.1666667 71.5916667


Cost Break Up For piping works

8" 650mm cf

electrode weight

consumable cost
required for 8"
Sch Thk kg /mtrs
160 24 4.493 5.3916 3.50454 42.05448
80 13 1.318 1.5816 1.02804 12.33648
40 9 0.789 0.9468 0.61542 7.38504

Considering average 24 dia inches per crew / day


1 Manpower no of person cost/person Total cost
2 welder 1 24 240
3 fitter 1 21 210
4 helper 2 16 320
5 rigger 1 14 140
6 supervisor 1 10 100
7 qc 1 10 100
1110 46.25

Avarage camp cost /inch 10

1 Manpower cost 46
2 Camp per inch 10
3 Consumable 6
4 Radiography 8
5 Break even 70
6 Overhead 5% & 2%contigency 5
7 profit 25% 19
Total Cost 94
Grinding /gas cost /deisel/maint
consumable cost per inch

5.25681 10.51362
1.54206 3.08412
0.92313 1.84626
Avarage 5.148
###
###
8" 650mm cf
weld deposit
weld deposite in kg /mte

Sch Thk kg /mtrs electrode weight required for 8"


160 24 4.493 5.3916 3.50454
80 13 1.318 1.5816 1.02804
40 9 0.789 0.9468 0.61542

manpower

welder 1 40 30 400
fitter 1 25 30 250
helper 2 14 30 280
rigger 1 1 10 30 100
supervisor 1 10 30 100
qc 1 10 30 100
180 1230 82

SAR
Break Even 82
Camp per inch 9
Consumable 7.5
98.5
profit 15% 14.775
Overhead 5% 4.925
total CTC 118.2 591000
consumable cost consumable cost per inch Grinding /gas cost /deisel
42.05448 5.25681 10.51362
12.33648 1.54206 3.08412
7.38504 0.92313 1.84626
15.444

98.5 119.185
SAUDIKAD NA1 - PIPING FABRICATION COST ESTIMATION
S.No Description Cost/Dia inch
1 Manpower cost 46.00
2 Camp per inch 10.00
3 Consumable 6.00
4 Radiography 8.00
5 Break even 70.00
6 Overhead 5% & 2%contigency 4.90
7 profit 25% 18.73
8 Total Cost 94

NOTE:
1. ALL WELDOLLETS TO BE CONSIDER 4 TIMES FROM THE ACTUAL DIA INCH
2. ALL RF PADS TO BE CONSIDER 3 TIMES FROM THE ACTUAL DIA INCH
3. REMOVING OF INTERNAL FBE COATED PIPE WHILE BEVELING TO BE CONSIDER 5 SAR/DIA INCH
4. CONSIDERING 100% RT FOR ALL THE WELDING JOINTS

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