CHANACHUR

INTRODUCTION:
Chanachur is a traditional Indian food can be eaten as part of a meal; it is also called Bombay
Mix or Mixture in other part of India. It is usually consumed with the hands. It consists of various mixture
of spicy dried ingredients include fried chana, peanuts, chickpea flour noodles, corn, vegetable oil, rolled
rice etc. This is all flavoured with salt and a blend of spices that may include coriander and mustard seed.

OBJECTIVE:
The primary objective of the model report is to facilitate the entrepreneurs in understanding the
importance of setting up unit of Chanachur. This model report will serve as guidance to the
entrepreneurs on starting up such a new project and basic technical knowledge for setting up such a
facility.

RAW MATERIAL AVAILABILITY:

The basic raw material for the manufacture of Chanachur is Pulse flour, peanuts, chickpea
flour noodles, vegetable oil, rolled rice, spices etc. All raw materials are easily available in across India.
This is all flavoured with salt and a blend of spices that may include coriander and mustard seed.

SUITABLE LOCATION
Chanachur can be manufactured at commercial location which is situated at heart of the city.

MARKET OPPORTUNITIES:
All over the India it has heavy demand. Its market is rising day by day although different snakes are in
the market. In Indian sub continental it is very popular so it‘s heavy demand encourage chanachur
production. In West Bengal, there is huge opportunity to set-up a Unit because consumption is high and
low investment.

MANUFACTURING PROCESS:
Flow Chart for Fried Noodles

Pulse Flour

Dough

Noodles

Frying in Oil

Draining in the Wire Mesh for Removal of Oil

Breaking into Desired Size

Process for Fried Noodles
• For thin noodles
o Mix Pulse flour and Chickpea flour
o Flour is mixed with water and salt until a sticky dough is formed
• For thick noodles
o Only black gram dough is used with two tea spoon soybean oil
o Add two teaspoon ground black cumin and salt, mix with water to make dough.
• Chickpeas soaked in oil for 4 to 5 hours and then fried in oil
• Peanuts are fried in hot oil.
• Rolled rice is fried in hot oil.

Flow Chart of Chanachur

All the above components (Noodles, fried chickpeas,

fried peanuts, fried rolled rice mix together

Spices added to flovour

Citric acid also be added

Packaging

Storage

CAPACITY OF THE PROJECT:

The total capacity of the unit 42 MT per year.

PRODUCTION TARGETS (PER ANNUM):

• The scheme is worked out per shift (8 Hour) basis and 300 working days per annum.
• Assume there’ll be 70% production in first year.
• Quantity: 29.40 MT per year or 2.45 MT per month.

PROJECT COMPONENT AND COST:

Major components of the projects and their costs are described in the table hereunder:
 FINANCIAL ASPECTS:-

APPLICATION OF FUNDS SOURCE OF FUND

Particular Amount Particular Amount

Land 200 sq. meter Own Capital 411,258.40

covered area on
Building Loan from Banks 219,165.00
rent
Loan for Working
205,738.19
Plant & Machinery 242,220.00 Capital

Office Equipment & Furniture 50,000.00

Working Capital 531,941.58

Pre-Operative Expenses 12,000.00

Total 836,161.58 Total 836,161.58

FIXED ASSETS
(1) Land And Building: Value (Rs.)

Land & Built-up area (200 sq. meter covered area on Rs. 96,000 per
Rent) annum

(2) Plant & Machinery

S. Description (Name of machine with

Qty. Rate Value (Rs.)
N. specification)
Production Unit

i Chanachur Making Machine 1 50000.00 50,000.00

ii Gas Stove (LPG Commercial) 2 10000.00 20,000.00
iii Rolling Pin 2 100.00 200.00
iv Sieve 2 500.00 1,000.00
v Pan 2 5000.00 10,000.00
vi SS Bhagona 2 2000.00 4,000.00
vii Mixing Machine 1 30000.00 30,000.00
viii Sealing Machine 1 70000.00 70,000.00
ix Plateform Balance 1 0.00 15,000.00
x Miscelleneous Items 0 0.00 20,000.00
Total Cost of Machinery & Equipments 220,200.00

Electrification & Installation Charges @ 10% - 22,020.00

Total Cost of Production Unit 242,220.00
3 Furniture & Fixtures 50000.00

Pre-Operative Expenses: 12,000.00

Total Fixed Capital ( 2+3) 254,220.00

 RAW MATERIAL REQUIREMENT & STOCK

Particulars Mode Year' 1

Capacity Utilisation 70%
Daily Production at 100% capacity-In Kg 140
No of Working days per annum 300
Annual Production Kg 29,400.00

Wastage % 2.00
Net Production Kg 28,812.00

Gross Consumption
Chickpeas Kg 3,741.82
Chickpeas Flour Kg 12,722.18
Pulse Flour Kg 3,741.82
Pea Kg 3,741.82
Peanut Kg 748.36
Rice Kg 3,741.82
Miscelleneous / Ingredients (Vegetable Oil, Spices, Citric Acid
Kg 7,483.64
etc.)
Packaged material - -

Rate (Per Kg)

Chickpeas Rs 45.00
Chickpeas Flour Rs 47.00
Pulse Flour Rs 55.00
Pea Rs 45.00
Peanut Rs 55.00
Rice Rs 40.00
Miscelleneous / Ingredients (Vegetable Oil, Spices, Citric Acid
Rs 100.00
etc.)
Packaged material - -

Annual Consumption
Chickpeas Rs 168,381.82
Chickpeas Flour Rs 597,942.55
Pulse Flour Rs 205,800.00
Pea Rs 168,381.82
Peanut Rs 41,160.00
Rice Rs 149,672.73
Miscelleneous / Ingredients (Vegetable Oil, Spices, Citric Acid
Rs 748,363.64
etc.)
Packaged material Rs 20,000.00

Total 2,099,702.55

Stock of Raw Material 10 57,526.10

Stock of WIP 2 922.64

Purchase Cost of Raw Material Rs 2,158,151.28

 WORKING CAPITAL REQUIREMENT
Particulars Days Year' 1

Raw Material 10 57,526.10

Work in Process 2 922.64

Finished Goods 15 111,265.00

Receivables 30 288,120.00

Advance/Security 200,000.00

Total 657,833.74

Less: Creditors 21 125,892.16

Net Current Assets 531,941.58

Paid Stock 43,821.58

75% of Paid Stock 32,866.19
60% of Book Debts 172,872.00
Bank Limits 205,738.19

Margin for Working Capital 326,203.40

SELLING & ADMINISTRATION

STAFF AND LABOUR EXPENSES
EXPENSES

Total
S. Salary
Particular Year I Description No. Salaries-
No. PM
Year I
i Postage 18,000.00 (a) Administrative & Supervisory
Commission on Production Incharge
ii 60,000.00 i 0
sales cum accountant 15,000.00 180,000.00
Office
iii 24,000.00
Expenses
iv Tour & Travel 18,000.00 Total Salaries 180,000.00
Printing &
v 20,000.00 (b) Skilled & Unskilled-Wages
Stationary
vi Advertisement 60,000.00
vii Telephone 20,000.00 i Skilled Worker 1
10,000.00 120,000.00
Repair &
viii 22,000.00 ii Semi Skilled Worker 1
Maintenance 8,000.00 96,000.00
ix Conveyance 27,000.00 iii Helper 1
5,000.00 60,000.00

x Sales expenses 36,000.00

276,000.00
xi Insurance 20,000.00
xii Misc. Expenses 20,744.00 Total Wages

Total 345,744.00 Grand Total 456,000.00

 MANUFACTURING AND PROFIT & BALANCE SHEET
LOSS ACCOUNT

Particulars Year' 1 Particulars Year' 1

Sales-Chanachur @ Rs.
3457440.00 Liabilities:
120/Kg.
Cost of Production:
Raw Material Cosnsumed: Capital 411258.40
Opening Stock 0.00
Add: Purchases 2158151.28 Reserve & Surplus 132141.41
2158151.28
Less: Closing Stock 57526.10 Secured Loan:
Raw Material
2,100,625.19 Term Loan 175332.00
Consumption
Add: Op Stock of WIP 0.00
2,100,625.19 Unsecured loan:
Less: Cl Stock of WIP 922.64
2,099,702.55 Current Liabilities:
Power & Fuel 50,000.00 Bank Borrowings 205738.19
Manufacturing Wages 276,000.00 Sundry Creditors 125892.16
Bonus & Incentives 22,080.00 1050362.16
Consumable Stores 6,000.00
Assets:
Rent 96,000.00 Fixed Assets:
Raw material storage &
12,000.00 Gross Block: 292220.00
ins. Cost
Carriage inward 64,744.54 Less: Depreciation 43833.00
Depreciation 43,833.00 248387.00

Total Cost of Production 2,670,360.08 Current Assets:

Add: Op. Stock of Finish.
0.00 Inventories 169713.74
Goods
2,670,360.08 Recievables 288120.00
Less: Cls. Stock of F.Goods 111,265.00 Advance/Security 200000.00
Cost of Sales 2,559,095.08 Cash & Bank Balance 134541.41

Gross Profit 898,344.92 Preliminary Expenses 9600.00

0.26
Selling & Admin Cost: 1050362.16
Expenses 345,744.00
Salary 180,000.00 Difference 0.00

Financial Expenses:
Interest on Term Loan 29,861.23
Interest on W.Capital 25,717.27

Pre. Expenses 2,400.00

Profit Before Taxation 314622.41

Taxation 94386.72
Net Profit After Taxation 220235.69

Cash withdrawal 88094.28

Transfer to Reserves 132141.41

Cumulative Reserves 132141.41
% of PBT on Sales 9.10
 RATIO ANALYSIS
BREAK EVEN ANALYSIS
Particulars Year' 1 Fixed Cost

NET PROFIT RATIO Rent 96,000.00

NP*100/Total sales 6.37 Interest on Borrowing 29,861.23
40% of Salaries 72,000.00
40% of Utilities 20,000.00
RATE OF RETURN 25% of Admin Exp 86,436.00
NP*100/Total Investment 26.34 Depreciation 43,833.00

Total 348,130.23

BREAK EVEN POINT Fixed Cost * 100

Fixed Cost+Profit

61.25

ADDRFESS OF MACHINERY & EQUIPMENT SUPPLIERS:

• M/s Bajaj Processpack Maschinen Pvt. Ltd., 7/27, Jai Lakshmi Industrial Estate, Sahibabad Industrial
Area, Sahibabad, Dist. Ghaziabad (U.P.) - 201301.

• M/s Sarkar machinery, 49, P. K. Guha Road, Near Kumarpara Party Office, Kolkata, West Bengal,
700028

• M/s Sudarshan Industries, 19/1, Udyambag, College Road, Belgaum (Karnataka)- 590008

• M/s Sarvottam Machines Pvt. Ltd., Sewla-Kala, P.O. - Mazra, Doon Enclave, Dehradun (Uttrakhand) -
248001.

• M/s Suan Scientific Instruments & Equipments, P-814, Block-A, Lake Town, Kolkata- 700089.

• M/s FMC Asia-Pacific Inc., Complete Fruits and Vegetable Plant, Compre- Krision House, Saki Vihar
Road, Saki- hensive Line of Equipments for Tomato Process-Naka, Mumbai-400 072.