Empirical Evatuation of Biodiesel Stirring
Empirical Evatuation of Biodiesel Stirring
Empirical Evatuation of Biodiesel Stirring
a
Nazário, J. L.; a Soletti, J. I.; a Carvalho, S. H. V.; a Delcolle, R.; a Meili, L. 1; a Peiter, A. S.
a
Laboratory of Separation Systems and Process Optimization (LASSOP), Center of Technology, Federal University of Alagoas
- UFAL, Maceió – AL, Brazil
Received: 21.01.2016 / Revised: 22.03.2016 / Accepted: 29.03.2016 / Published on line: 12.07.2016
ABSTRACT
Aiming to evaluate how stirring procedures impact biodiesel production from castor oil, this work
employed a fractional factorial design to study the influence of some parameters on the alkaline catalytic
transesterification of castor oil for biodiesel production. Biodiesel was produced in a pilot plant equipped
with a stirring tank reactor and a thermostatic bath. The study used a 27-2 factorial design. The variables
were stirring rate, presence or absence of deflection, impeller type, oil/methanol molar ratio, reaction
time, temperature, and catalyst type. Gas chromatography afforded the reaction yields. Analysis of each
variables as well as evaluation of binary interactions helped to determine how the parameters affected
biodiesel production. The best conditions for a yield of 99.3 % were: turbine impeller, absence of
deflection in the reactor, stirring rate of 500 rpm, 1:7 oil/alcohol molar ratio, sodium hydroxide as catalyst,
reaction time of 30 min, and temperature of 50 °C.
KEYWORDS
experimental design; biofuel; transesterification; stirring rate; reaction
1
To whom all correspondence should be addressed.
Address: Laboratory of Separation Systems and Process Optimization (LASSOP), Center of Technology, Federal University of
Alagoas, Av. Lourival de Melo Mota, s/n, Tabuleiro de Martins, Maceió – AL – Brazil.
ZIP Code: 57072-970 | Telephone: +55 82 3214-1292 |e-mail: [email protected]
doi:10.5419/bjpg2016-0007
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Impeller Dimensions
Impeller Impeller Diameter Disc Diameter Width Lenght
Number of Blades
(D / cm) (d / cm) (w / cm) (L / cm)
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Castor Oil
Biodiesel
with a 95 % confidence. The following variables (3) was significant and positive. Therefore,
afforded significant effects: catalyst, stirring rate, conservation of the individual trends of the main
impeller type, and oil/methanol molar ratio. The variables should raise the reaction yield.
experiments were carried out randomly. Table 3
lists all the assays according to the 27-2 fractional The variable that led to the largest estimate
factorial design and the mean yield of each effect (according to the experimental design) was
duplicate. Table 4 summarizes the estimated the catalyst. NaOH was the ideal catalyst for
effects of the variables and their binary biodiesel production from castor oil. The
interactions, pure error, and the results of Student mechanical variables turbine impeller and high
and p-value tests. The main negative effects, stirring rate (500 rpm) also elicited higher reaction
catalyst and impeller type, provided a lower yields. No literature work has evaluated how
reaction yield. The top positive effects, stirring rate impeller type influences biodiesel production.
and oil/alcohol molar ratio, contributed to achieve Herein, the application of turbine impeller aimed to
an increased reaction yield. The order of produce mass transfer during the stirring process.
significance of the effects on transesterification Indeed, this type of impeller dissolved reagents and
were: catalyst type > impeller type > stirring rate > catalyst to a larger extent, which improved the
oil/alcohol molar ratio, irrespective of the algebraic yields. This is because high rotation increased the
sign. Interactions (3) and (7), (3) and (4), and (3) collision rate and the number of effective collisions
and (6) were significant and negative. This indicates (which favored the formation of the higher-energy
that, as long as the individual trends of each main activated complex for product formation), thereby
variable (stirring rate, temperature, oil/alcohol raising the ester production rate. According to
molar ratio, and time at the lower stirring rate) Reyes et al. (2010), the biodiesel conversion ratio
remain in order of priority, the result is a lower clearly depends on the turbulence degree, and
transesterification yield. On the basis of this larger Reynolds numbers give higher conversion
statistical analysis, the reaction yield should rises ratios. Li et al. (2013) also achieved similar results,
upon inversion of the trend of the main variables that is, higher stirring rates improved product yield
that were less significant than the interactions. The during the esterification-transesterification of
effect due to interaction between variables (1) and soybean oil in the presence of solid catalysts.
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Table 3. Level of variables and biodiesel yield: n - experimental number; dup. – duplicate; I – impeller; C – chicanes;
A – agitation velocity; R – molar ratio of oil/methanol; Cat – catalyst; t – reaction time; T – reaction temperature; Y
(%) – yield.
Stamenkovic et al. (2007) and Noureddini and Zhu The ideal reaction time for biodiesel production
(1997) verified that higher stirring rates produced from castor oil was 30 min. The reversibility of
biodiesel within a shorter reaction time. Together, transesterification may favor reaction between the
these facts attest to the importance of studying the products, which form reactants after a prolonged
stirring and mixing processes along biodiesel reaction time. As a consequence, the yield of
production. methyl esters is lower. In this sense, Falahati and
Tremblay (2012) obtained an interesting result:
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during shorter residence times, the non-reacted transesterification reaction will only reach
chemicals increased the internal pressure in the equilibrium. However, reactions conducted at
reactor, but the residence time did not affect the temperatures close to the boiling point of the
resulting biodiesel obtained from different sources. alcohol give better outcomes (Murugesan et al.,
This information further highlights the result 2009). Based on the results of the present work,
achieved with castor oil, because longer reaction the ideal temperature for biodiesel production
times yielded larger conversion ratios. from castor bean oil is 50 °C, which is close to the
boiling point of the alcohol. Bearing in mind that
According to the classic literature on biodiesel the optimized reaction time is 30 min, our results
(Freedman et al., 1986), temperature plays an resemble those that literature works consider ideal
important role in biodiesel production. At room for transesterification reactions.
temperature and up to a certain time, the
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Figure 2. Response surface of yield of biodiesel production as a function of catalyst type and stirring rate. Catalyst
concentration = 0.8 %.
Figure 3. Response surface of yield of biodiesel production as a function of molar ratio of oil/methanol and
impeller type.
This work analyzed the yield of biodiesel Therefore, the impeller geometry, turbine or
production from castor oil in the presence of two inclined-flat-blade impeller, was one of the most
catalysts, KOH or NaOH, under various operational significant variables for achievement of higher
conditions. Figure 2 illustrates the response surface biodiesel yield. Here, turbine impeller provided
for the interaction between the catalyst and the higher conversion ratios in the presence of NaOH
stirring rate. Figure 3 shows the surface response as catalyst. The oil/methanol molar ratio 1:7
for the interaction between the impeller geometry provided better biodiesel yields than the
and the oil/methanol molar ratio. Stirring the oil/methanol molar ratio of 1:5. Molar ratios
reactional mixture at a high rotation speed, 500 ranging between 1:7 and 1:9 afforded higher
rpm, significantly increased the final biodiesel yield. biodiesel yields.
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