FOSROC® DEKGUARD PU

Fosroc Dekguard PU
Chemical and UV resistant protective
coating system

Uses Carbon Dioxide diffusion coefficient of not less than 1.0 x

10-7 cm2/s. It shall be compatible with concrete, steel and
Provides a high grade protection system, to a variety fully cured epoxies.
of surfaces exposed to aggressive environments. Typical
areas for application would include the following :
■ Sewage works and effluent plants.
Properties
Specific gravity : 1.3 (mixed)
■ Chemical processing.
Solid by volume @ 25°C : 52% (mixed)
■ Underwater, or submerged conditions.
Carbon dioxide diffusion : 1.0 x 10-7 cm2/s
■ Wherever UV resistance is required.
@23°C @35°C
■ Jetties, piers, harbours, seawater intakes and channels.
Pot Life : 3 hours 1.30 hours
■ Pedestrian walkways, bridges and car parks.
Drying time :
■ As an Anti-Graffiti coating
Touch dry 4 hours 2 hours
Recoatable 4 hours 2 hours
Advantages
■ Low cost in service - due to combination of excellent Full cure 7 days 3 days
UV and chemical resistance properties
Chemical resistance :
■ Labour saving - can be applied directly onto fully Fully cured coatings were tested on some common
cured epoxy coatings, without need for priming system. chemicals. Tests were performed by constant immersion
■ Versatile - can be applied to steel and concrete, over a set period, followed by visual inspection.
allows colour matching of different elements.
■ Superior surface finish achievable - allows use of Acids (m/v)
powerful detergent cleaners where necessary Acetic acid 5% : Excellent
■ Enhanced performance - two part material Citric acid 80% : Excellent
eliminates curing problems associated with single part Tartaric acid 10% : Very good
alternatives. Phosphoric acid2 50% : Excellent
Oleic acid 1 : Excellent
■ Available in a range of colours - in gloss finish and
matt finish, clear gloss and clear matt versions also Alkalis (m/v)
available.
Ammonia 20% : Excellent
Sodium Hydroxide 1 24% : Very good
Description
Hydrogen Peroxide 1 100% : Very good
Dekguard PU is a high quality, polyurethane, protective
coating which can be applied to a variety of surfaces
Solvents & organics
including steel, concrete and fully cured epoxies. It is
supplied as a two pack material in pre-weighed quantities Xylene : Excellent
ready for on-site mixing and use. Diethyl ether : Excellent
Ethanol : Excellent
Dekguard PU is applied to a dry surface, as a single coat of Toluene 2 : Very good
between 95 and 145 microns wet film thickness, which will
cure to give a finished dry film thickness of between 50 and Aqueous solutions
75 microns. Additional coats may be required for extreme
Bleach : Excellent
exposure conditions. Aqueous starch solution 5% : Excellent
Milk : Excellent
Specification 1) Note - acceptable performance up to 7 days immersion
The final, corrosion resistant coating shall be Dekguard PU, a
2) Note - can cause some slight surface discoloration
polyurethane, protective coating. The coating shall possess
excellent chemical and UV resistance properties, with a Consult the local Fosroc office for specific recommendations
to meet varying operating conditions.

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Fosroc Dekguard PU

Instructions for use Most importantly, however, the priming coat should be
Dekguard PU can be applied on top of a number of different completely dry before applying any of the Dekguard
substrates and surfaces; either directly, or by following PU topcoat. The time for this to occur is typically 4
an initial priming coat. The instructions which follow hours at 20ºC, and 2 hours at 35ºC - consult the local
therefore need to be read carefully to ensure that Fosroc office for full details and recommendations to suit
the correct procedure is adopted in each case. particular site variations.

Surface preparation
Mixing
All surfaces to be treated with Dekguard PU should be
The contents of the resin base tin should be thoroughly
clean, dry and free from dust or other loose material.
stirred to disperse any possible settlement.

Concrete surfaces The entire contents of the hardener should be poured into
All surface laitance should be removed by grit blasting or the base container, and the two materials mixed thoroughly
water jetting, to provide a suitable key. The general standard until both uniform colour and consistency are obtained.
of surface preparation should be in accordance with ACI
503R-89, Chapter 5, Paragraph 5.4. It is recommended that the two components are mixed
together mechanically; using a slow speed, electric drill, with
Following the preparation of a concrete surface, care should a proprietary mixing paddle attachment. Mixing should be
be taken to ensure that any surface irregularities are filled carried out continuously for 3 to 5 minutes. If aerated, allow
with the appropriate Nitomortar* product. to stand for 10 to 15 minutes before application.

Important note : Dekguard PU is a solvent-based product,

Metal surfaces
and should be mixed in an open, well-ventilated area. If
Any metal surfaces should be blasted to a bright finish,
subsequent application is to be in a confined or
meeting the requirements of Swedish Standard SA 2½ or
poorly ventilated space, then air-fed respirators must be
equal.
worn.
Some types of ferrous metals, due to their tendency to flash
rust, should be protected with Nitoprime 25 anti-corrosion
Application
primer before proceeding with subsequent application of
Dekguard EP302 as stated in the priming section.
Hand application
This can be suitably achieved by brush or roller.
Fully cured epoxies
Please contact your local Fosroc office for details on The primer (if used) should be firmly applied and scrubbed
surface preparation required for existing epoxy coatings. well into the surface, ensuring that a continuous film results
of uniform thickness.
Priming
The Dekguard PU topcoat will cover very readily. In the case
Priming of any substrate should only be completed using
of application over Dekguard EP302 primer, the
Dekguard EP302*, and is required for applications to metal
‘undercoat’ should be fully dry before application. In the case
or concrete. In certain instances, it is possible to apply
of existing epoxy coatings, the ‘undercoat’ should be fully
Dekguard PU directly on top of prepared, existing substrates
cured.
- contact the local Fosroc office for details.
It is further recommended that a contrasting colour is chosen
Dekguard EP302 is a two part priming system, and should
for the second coat, to ensure unbroken coverage.
be mixed and applied in the same fashion as for the
Dekguard PU topcoat - see “Mixing” and “Application”
Spray application
sections below. It may be applied at a wet film thickness of
between 125 and 190 microns, curing to a dry film thickness Faster rates of application are possible using airless spray
of 50 to 75 microns. equipment, but the local Fosroc office should be contacted
prior to application for technical advice.

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Cleaning Precautions
Tools and equipment should be cleaned with Fosroc Solvent
102* immediately after use. Health and safety
Dekguard PU, Dekguard EP302 and Fosroc Solvent 102
Repairing and overcoating should not come in contact with skin or eyes, nor should
Any applications of Dekguard PU which have they be swallowed.
become damaged can be readily overcoated. Avoid inhalation of vapours and ensure adequate ventilation,
The existing surface should be well abraded, using a in particular for Dekguard PU which is a solvent and
stiff wire brush, or similar, to ensure that a good isocyanate-containing product. Air-fed respirators must be
mechanical bond will be achieved between the two layers. worn if the application is in a confined, or poorly ventilated,
space.
Overcoating works can then proceed as for new work.
Some people are sensitive to resins, hardeners and
Estimating solvents. Wear suitable protective clothing, gloves and eye/
face protection. Barrier creams such as Kerodex Antisolvent
Supply
or Rozalex Antipaint provide additional skin protection.
Dekguard PU : 20 litre packs
Should accidental skin contact occur, remove immediately
Dekguard EP302 : 9 litre drums
with a resin removing cream such as Kerocleanse Standard
Fosroc Solvent 102 : 5 litre drums Grade Skin Cleanser or Rozaklens Industrial Skin
Cleanser, followed by washing with soap and water - do not
Coverage use solvent.

Dekguard PU : 7 to 10 m2 /litre In case of contact with eyes, rinse immediately with plenty of
2 water and seek medical advice.
Dekguard EP302 : 5 to 8 m /litre
If swallowed seek medical attention immediately- do
The coverage figures quoted are theoretical, and based upon
application to a properly prepared substrate. not Induce vomiting.

Since application conditions vary greatly; due to substrate For further information, please consult the Material Safety
porosity, quality of surface preparation, application thickness Data Sheet for Dekguard PU.
and wastage factors, the on-site figures may vary from those
shown below. Fire
Dekguard EP302 and Nitomortar FC are non-flammable.
Technical support Fosroc Solvent 102 is flammable. Do not use near a naked
Fosroc offers a comprehensive technical support service to flame.
specifiers, end users and contractors. It is also able to offer
Flash point
on-site technical assistance, an AutoCAD facility and
dedicated specification assistance in locations all over the Fosroc Solvent 102 : 33°C
world.

Limitations
A minimum application temperature of 5ºC should be
observed at all times.
For applications in confined, or poorly ventilated, spaces
the use of respirators is mandatory.
For anti-graffiti performance, use only the gloss version
of Dekguard PU.

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Fosroc Dekguard PU

Storage

Shelf life
Dekguard PU and Dekguard EP302 have a shelf life of 12
months, when stored in warehouse conditions below 25ºC.
Avoid storage of material under direct sunlight.

Note: Dekguard PU was formerly known as Nitocote

Graffitiguard Dekguard EP302 was formerly known
as Nitocote EP302.

Additional Information
Fosroc manufactures a wide range of complementary
products which include :
■ waterproofing membranes & waterstops
■ joint sealants & filler boards
■ cementitious & epoxy grouts
■ specialised flooring materials
Fosroc additionally offers a comprehensive package
of products specifically designed for the repair
and refurbishment of damaged concrete. Fosroc’s
‘Systematic Approach’ to concrete repair features the
following :
■ hand-placed repair mortars
■ spray grade repair mortars
■ fluid micro-concretes
■ chemically resistant epoxy mortars
■ anti-carbonation/anti-chloride protective coatings
■ chemical and abrasion resistant coatings
For further information on any of the above, please consult
your local Fosroc office - as below.

Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for the
Supply of Goods and Services, copies of which may be obtained on request. Whilst Fosroc endeavours to ensure that any advice,
recommendation, specification of information it may give is accurate and correct, it cannot, because it has no direct or continuous
control over where or how its products are applied, accept any liability either directly or indirectly arising from the use of its products,
whether or not in accordance with any advice, specification, recommendation of information given by it.

Fosroc International
Malaysia Indonesia Singapore
Fosroc Sdn. Bhd PT. Fosroc Indonesia Fosroc Singapore
Tel : +60 3 5102 5660 Tel : +62 21 897 2103 Tel: +65 6665 3828
[email protected] [email protected] [email protected]

Thailand Vietnam Rest of Southeast Asia

Fosroc Thailand Fosroc Vietnam Fosroc Construction Chemical Pte Ltd
Tel : +66 2 136 9898 Tel : +82 222 3765 971 Tel : +65 6665 3828
[email protected] [email protected] [email protected]

www.fosro
rocc.c o m
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